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Ox 320 - 2022 06 23 19 16 28 - C4291c8febf9795c721a423e - 2022 09 22 18 44 40
Ox 320 - 2022 06 23 19 16 28 - C4291c8febf9795c721a423e - 2022 09 22 18 44 40
(Revision No. 4)
26
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GOVERNMENT OF INDIA
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MINISTRY OF DEFENCE
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JOINT SERVICES SPECIFICATION
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ON
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OIL OX - 320
2:
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Issued By
1
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DIRECTORATE OF STANDARDISATION
DEPARTMENT OF DEFENCE PRODUCTION
22
MINISTRY OF DEFENCE
‘H’ - BLOCK, NIRMAN BHAVAN PO,
NEW DELHI - 110 011
JSS 9150-08: 2016
(Revision No. 4)
1 The revision document of this Joint Services Specification has been approved by Shri
Rama Yadav Addl, DGQA (S), Chairman, and Stores Standardisation Sub Committee by
circulation.
26
S. No. Name and Designation Organisations
1
d) Shri C.B. Pandey, JAG (NFSG) CQA (PP)
e) Shri D K Pujari, SSO - I CQA (GS)
1.
f) Cdr. Naveen Kumar (IN) DQA (N)
g) Shri Jarnail Singh, Dy Director DGAQA
h) Sh. Suraj Raj, SSO - II DGAQA
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j) Maj. S. Bansal, DD OS (PII) MGO / CP Cell / OS Dte.
k) Shri A K Handa, Jt Dir. Stdn Cell (Army) MGO Br / EM / GS & C
17 .
m) Wg Cdr Chaturvedi, Deputy Director 2:
Dte of Stores / Air HQ
22 8
n) Lt. Col Pankaj Bisht, Jt Dir EM (Std) (Army Std Cell) MGO / EM / Std
ii
JSS 9150-08: 2016
(Revision No. 4)
RECORD OF AMENDMENTS
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iii
JSS 9150-08: 2016
(Revision No. 4)
26
4. MATERIAL 4
5. TENDER SAMPLE 4
6. PRE-INSPECTION OF STORES / CONSIGNMENT 5
7. QUALITY ASSURANCE 5
1
8. WARRANTY 7
9 PACKAGING 7
1.
10. DEFENCE STORES CATALOGUE NUMBER 9
11. SUGGESTION FOR IMPROVEMENT 9
12. APPENDIX ‘A’ METHOD FOR THE STABILITY TEST 10
13.
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APPENDIX ‘B’ METHOD FOR THE DETERMINATION OF 11
16
SIZE OF GRAPHITE PARTICLES GREATER
THAN 5 µm
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14. APPENDIX ‘C’ METHOD FOR THE DETERMINATION OF
2: 12
SIZE OF GRAPHITE PARTICLES
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iv
JSS 9150-08: 2016
(Revision No. 4)
0 FOREWORD
0.1 This specification has been prepared by Stores Standardization Sub committee on the
authority of Standardization Committee, Ministry of Defence.
26
b) is a revision of 9150-08: 2009 (Revision No. 3) and supersedes the same.
0.3 This specification has been approved by the Ministry of Defence and is mandatory for
use by the Defence Services.
0.4 This specification would be used to guide manufacture, quality assurance and
1
procurement of the item.
0.5 Quality Assurance Authorities for the item covered by this specification are
1.
CQA(PP), Kanpur, DQA(N) New Delhi and DGAQA (Aero), New Delhi for Army, Navy
and Air Force respectively. Enquiries regarding this specification relating to any contractual
conditions, shall be addressed to the Quality Assurance Authority named in the tender or
contract. Other enquiries shall be referred to:
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The Director,
Directorate of Standardisation,
Ministry of Defence,
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'H' Block, Nirman Bhawan PO,
2:
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a) Copies of IS from:
Bureau of Indian Standards,
1
Manak Bhavan,
9, Bahadur Shah Zafar Marg,
New Delhi - 110 002
/0 .
or
their regional / branch offices
2
The Director,
Directorate of Standardisation,
Standardisation Documents Centre
Ministry of Defence
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1
JSS 9150-08: 2016
(Revision No. 4)
0.7 Indian Standard (IS) specifications are available free of cost for registered users on:
0.8 This specification holds good only for the supply order for which it is issued.
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0.9 Directorate of Standardisation Website. All the approved JSS / JSGs are available
on the Directorate of Standardisation Website www.defstand.gov.in Defence organisations
desirous of accessing a copy of this document are requested to approach the Directorate of
Standardisation for obtaining user id / password to access the website.
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JSS 9150-08: 2016
(Revision No. 4)
1 SCOPE
1.1 This specification covers the requirements and methods of tests for Oil OX-320 as per
DMSRDE technical know how. This oil is required to be used as a lubricant for gun slides
and cradle guide-ways, certain breach mechanisms and gun equipment. It is also used as
lubricant for running in of internal combustion and compression ignition engines. (DS Cat
No. (9150 - 000 069).
26
2 RELATED SPECIFICATIONS
1
(Third Revision) plate test sieves
Reaffirmed - 2008
b) IS 1070: 1992 Reagent Grade Water - Specification
1.
(Third Revision)
Reaffirmed - 2013
c) IS 1448 (Part 2): 2007 Methods of test for petroleum and its products
(Second Revision) : (Part 2) Petroleum products and lubricants -
Reaffirmed - 2013 Neutralization number - Potentiometric
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titration method
d) 1448 (Part 4) : 1984 Methods of test for Petroleum and its products
(Second Revision) (Part 4): Petroleum Products, Determination of
17 .
Reaffirmed - 2013 Ash
2:
22 8
e) IS 1448(Part 15): 2004 Methods of Test for Petroleum and its Products
(Third Revision) - (Part 15) : Petroleum Products -
Reaffirmed - 2016 Corrosiveness to Copper - Copper Strip Test
20 2
f) IS 1448 (Part 21): 2012 Method of Test for Petroleum and its Products
(Third Revision) Part 21 Determination of Flash Point-Pensky
Martens closed Cup method
1
g) IS 1448 (Part 25): 1976 Methods of Test for Petroleum and its Products
(First Revision) - (Part 25): Determination of Kinematic and
Reaffirmed - 2013 Dynamic Viscosity
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Reaffirmed - 2013
Amendment - 3
6/
3
JSS 9150-08: 2016
(Revision No. 4)
26
Reaffirmed - 2014
p) IS 13262 :1992 Pressure Sensitive Adhesive Tape with Plastic
Reaffirmed - 2013 Base
Amendment - 1
q) JSS 8135 - 10 : 2004 Polypropylene Strapping (12 mm wide)
(Revision No.1)
1
Reaffirmed - 2011
Amendment - 1
r) IND/SL/8900(a) Sampling plans and Procedures for Inspection
Aug 1993 of material stores
1.
s) DEF STAN 91-3011 Stability of suspension Report
(Annexure ‘C’)
3.1 The indentor shall clearly indicate in the indent the type and size of the container in
which oil OX-320 is required to be supplied.
1
4 MATERIAL
4.1 Oil OX-320 shall consist of stable colloidal suspension of graphite in refined, filtered
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4.2 The oil shall be dark homogeneous liquid free from water, grit hard settling and other
impurities. The oil shall conform to the requirements laid down in the Table of Clause 7 of
6/
this specification
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5 TENDER SAMPLE
22
4
JSS 9150-08: 2016
(Revision No. 4)
6 PRE-INSPECTION OF STORES/CONSIGNMENT
6.1 Manufacturers/contractors must satisfy themselves that the stores are in accordance
with the terms of the contract and fully conform to the required specification by carrying out
a thorough pre-inspection of each lot before actually tendering the same for inspection to the
Quality Assurance Officer nominated under the terms of the contract. A declaration by the
contractor that thorough pre-inspection has been carried out on the stores tendered, and test
report will be submitted along with the challan. The declaration will also indicate the
26
methods followed in carrying out pre-inspection showing the features checked/tested and will
have the test certificate attached to the challan/declaration.
6.2 If the Quality Assurance Officer finds that pre-inspection of the consignment as
required above has not been carried out, the consignment is liable for rejection.
1
7 QUALITY ASSURANCE
7.1 The sample taken from any portion of the consignment shall show that the material
1.
conforms to the following requirements when tested in accordance with the method
mentioned against each:
2. Kinematic
Viscosity
cSt at 60°C,
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(a) Inorganic,
2
Number (TAN)
13
5. Ash, % by mass,
Max 0.25 IS 1448 (Part 4):1984
6. Copper strip
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JSS 9150-08: 2016
(Revision No. 4)
26
a) Greater
Appendix ‘B’
diameter
percent in Number,
Max 2
1
b) Residue on 64 Nil Appendix ‘C’
µm IS test sieve (with test sieve
1.
IS 460 (Part 2): 1985
9 Graphite content 10 ±0.5 Appendix ‘D’
percent by mass
10 Stability of DEF Stan 91-3011
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Suspension Report (Annexure ‘C’)
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NOTE - Unless otherwise stated, Analytical grade reagents and distilled water conforming to IS 1070:1992 shall
be used in all testing operations.
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7.2 Properties of the product shall not exceed the maximum limits, nor shall be less than
the minimum limits specified in the above table. The requirements contained in the table are
absolute and not subject to correction for tolerances of the test methods.
20 2
7.3 Quality Assurance Authority reserves the right to required additional testing of the
product at any time during the procurement.
1
7.4 If, on examination of any sample from any portion of the consignment, the material is
found to be not fully in accordance with this specification, the whole consignment may be
rejected.
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2
7.5 The Quality Assurance Authority reserves the right to draw sample and test the
product at any time during the procurement.
6/
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7.6 Sampling
7.6.1 Sampling plan and criteria for conformity of the product shall be in accordance with
IND/SL/8900 (a).
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6
JSS 9150-08: 2016
(Revision No. 4)
8 WARRANTY
8.1 The stores supplied against this specification shall be deemed to bear the warranty of
the contractor against defective materials and performance for a period of 36 months from the
date of receipt of stores at consignee’s depot. If during this period the stores supplied are
found to be so defective, the same shall be replaced immediately with the serviceable stores
by the contractor at site free of any charges or cost.
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9 PACKAGING
9.1 The following materials shall be used for packing of Oil OX-320.
1
mouth with inner plug and fitted with a metallic plug and pilfer
pilfer proof cap or screwed cap proof metallic cop or screwed cap with
cork /rubber liner. The tin shall be
1.
painted extereally with paint RFU air
drying O.G scamic war equipment or
Ready Mixed Paint Stoving Olive green
(OG) conforming to IS 8982: 1991 or IS
8983: 1978 respectively
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b) Double walled (5 ply) IS 2771 (Part I): 1990 (Except for
corrugated fibreboard boxes, dimensions).The size of the box shall be
outer linerlaminated with such as to hold 6 filled tin containers
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polyethylene to impart water and capable of withstanding transit
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9.2 Method
6/
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9.2.1 The oil shall be supplied in sound, clean, dry, rust free and leak proof tins. The tin
shall be suitable to hold one litre with 5% ullage.
22
9.2.2 The screwed closure shall be capable of closing pack liquid tight once they have been
opened.
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JSS 9150-08: 2016
(Revision No. 4)
9.2.3 The store is supplied in one litres tin containers. 6 filled tins shall be packed in a
double walled (5 ply) corrugated fibreboard box of suitable size. Empty spaces inside the box
shall be filled with suitable cushioning material.
9.2.4 The boxes shall be securely closed on both sides with adhesive tape with plastic base.
9.2.5 The boxes shall be strapped with polypropylene strapping. The strapping shall be
done at four places, two parallel strappings on one side and two perpendicular strappings on
26
the other side of the box.
9.2.6 The boxes shall be sealed at two parallel clinching points by using wire and lead -ball
sealing arrangement.
9.3 Marking
1
9.3.1 On Tins
1.
Each tin/shall legibly and indelibly be marked as under:
4 packages.
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JSS 9150-08: 2016
(Revision No. 4)
10.1 The subject store/item has been allotted DS Cat No. 9150-000 069.
11.1 Any suggestion for improvement in this document may be forwarded to:
26
The Director,
Directorate of Standardisation,
Ministry of Defence,
`H' Block, Nirman Bhawan PO,
New Delhi - 110 011
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JSS 9150-08: 2016
(Revision No. 4)
Appendix ‘A’
A.1 After keeping 100 ml of the material in a stoppered cylinder of 100 ml capacity for 7
days at room temperature (27°C ± 2°C) the separation should not be more than 1 ml.
26
A.2 After blending the material with oil engine of SAE 30 grade in the proportion of
18 ml of the material in one litre of engine oil and keeping 100 ml of the blend in a stoppered
cylinder of 100 ml capacity for 24 hours at room temperature (27°C ± 2°C) the separation
should not be more than 1 ml.
A.3 After blending the material with petroleum ether at (60°C to 80°C) in equal
1
proportion and keeping 100 ml of the blend in a stoppered cylinder of 100 ml capacity for 24
hours at room temperature (27°C ± 2°C) the separation should not be more than 3 ml.
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JSS 9150-08: 2016
(Revision No. 4)
Appendix ‘B”
26
B.1 Procedure
B.1.1 Mix the material thoroughly by mechanical stirring and take 0.2 g to an accuracy of
0.1 mg in a tall 150 ml beaker. Add 20 ml of the medicinal paraffin and stir thoroughly to
ensure uniform dispersion. Transfer one small drop of this dilute dispersion to a clear
polished microscope slide and place a cover - slip, ensuring even distribution of the
1
suspension and removal of air pockets.
B.1.2 Using a microscope capable of resolving particles of 0.3 µm in diameter, and ignoring
1.
any particle of similar size, count the total number of particles (t) in a total area (a) of the
slide sufficiently large to contain at least 100 particles, and consisting of at least of 10 sub
areas chosen at random over the slide.
B.1.3 Count the number of particles (g) greater than 5 µm in diameter in an area (b) of the
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slide, sufficiently large to contain at least 50 such particles at the same magnification. If, less
than 50 particles be counted when the area(b) is 100 times the area (a), the count may be
discontinued.
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B.1.4 Calculation
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a x g x 100
P=
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JSS 9150-08: 2016
(Revision No. 4)
Appendix ‘C’
26
C.1 Procedure
C.1.1 Take 50 g of Oil OX-320 into a beaker. Dilute the Oil OX-320 with 100 ml of white
spirit, pass it through a 64 µm IS test sieve conforming to IS 460 (Part 2): 1985. Wash the
sieve with white spirit until the washings are clear. Dry the sieve at 105° ± 2°C for 15
1
minutes and examine the same for any sign of residue of graphite particles.
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JSS 9150-08: 2016
(Revision No. 4)
Appendix ‘D’
D.1 Procedure
26
D.2 Take about 10 g of well shaken sample of Oil OX-320 in 100 ml beaker. Add about
50 ml of petroleum ether and stir it well with a glass rod. The contents shall be filtered
through a dried weighed gooch crucible provided with suitable mat. The beaker and the
crucible is washed well with petroleum ether to remove oil completely. The crucible and the
contents shall be dried at 120°C to constant mass. The increase in mass calculated as the
1
percentage of sample taken shall be the graphite constant.
NOTE- To determine the inorganic impurities in Graphite/oil OX-320 the Ash content of oil OX - 320 shall
be found out and if any appropriate correction in the Graphite content shall be made by subtracting the Ash
1.
content from the mass of dry residue in the crucible.
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