Fam 5 Fluidaqua Mobil

FAM 5
FluidAqua Mobil
Operating and Maintenance Instructions
English (translation of original instructions)
Documentation no.: 4166129

Imprint
Imprint
Publisher and responsible for the content:
HYDAC FILTER SYSTEMS GMBH
Postfach 1251
66273 Sulzbach / Saarland
Germany
Telephone: +49 6897 509 01
Fax: +49 6897 509 9046
E-mail: filtersystems@HYDAC.com
Homepage: www.HYDAC.com
Court of Registration: Saarbrücken, HRB 17216

Executive director: Mathias Dieter,
Dipl.Kfm. Wolfgang Haering
Documentation Representative
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Telephone: +49 6897 509 1511
Fax: +49 6897 509 1394
E-mail: guenter.harge@HYDAC.com
© HYDAC FILTER SYSTEMS GMBH

All rights reserved. No part of this work may be reproduced in any form (print,
photocopy or by other means) or processed, duplicated or distributed using
electronic systems without the written consent of the publisher.
These documents have been created and inspected with the greatest care.
However, errors cannot be ruled out completely.
FAM 5 en(us) Page 2 / 114

BEWA FAM5 4166129 en-us 2016-07-28 te.doc 2016-07-28
Content
Content
Imprint............................................................................................................ 2
Documentation Representative ................................................................... 2
Content .......................................................................................................... 3
Preface ........................................................................................................... 7
Technical Support ........................................................................................ 7
Product modification .................................................................................... 7
Warranty ...................................................................................................... 7
Using the documentation ............................................................................. 8
Safety information ........................................................................................ 9
Hazard symbols ........................................................................................... 9
Signal words and their meaning in the safety information and
instructions ................................................................................................ 10
Structure of the safety information and instructions ................................... 10
Observe regulatory information ................................................................. 11
Proper/Designated Use ............................................................................. 11
Improper Use or Use Deviating from Intended Use ................................... 12
Qualifications of personnel / target group .................................................. 13
Wear suitable clothing ............................................................................... 14
Stoppage in an emergency (EMERGENCY STOP)................................... 14
Unpacking the FAM .................................................................................... 15
Transporting the FAM................................................................................. 15

Horizontal transport ................................................................................... 15
Vertical transport ....................................................................................... 16
Transport suspended on a crane ............................................................... 17
Checking the scope of delivery ................................................................. 17
FAM description .......................................................................................... 18

FAM Versions ............................................................................................ 18
FAM features ............................................................................................. 19
FAM system components .......................................................................... 20
Dimensions – stationary unit ..................................................................... 22
Dimensions – mobile unit .......................................................................... 23
Hydraulic circuit .......................................................................................... 24

Content
Working principle of FAM .......................................................................... 25

Possible applications ................................................................................. 26
Bypass purification ................................................................................. 26
Transfer by Pumping .............................................................................. 26
FAM set-up and connection ....................................................................... 27
Setting up the FAM .................................................................................... 27
Notes on pipes and hoses ......................................................................... 28
Connecting the inlet (IN) ......................................................................... 30
Connect outlet (OUT) ............................................................................. 31
Preparing the Vacuum Pump..................................................................... 31
Check air outlet of the vacuum pump ..................................................... 32
Electrical connection of the FAM ............................................................... 32
Check direction of rotation ......................................................................... 33
Operating elements on the FAM ................................................................ 34
Starting up the unit ..................................................................................... 36

Switching on the FAM ................................................................................ 36
FAM start screen (HOME) and menu layout .............................................. 37
Starting operation of the FAM .................................................................... 38
Setting the pressure in the vacuum column ............................................... 40
Recommended vacuum setting .............................................................. 40
Pressure information in the vacuum range .......................................... 42
Venting the filter housing ........................................................................... 43
Switching on the heater / Checking setting (optional) ................................ 43
Stopping operation of the FAM.................................................................. 45
Switching off FAM....................................................................................... 46
Selecting operating mode .......................................................................... 46

"Dewater" operating mode (optional) ......................................................... 47
"Filter" operating mode (optional) .............................................................. 49
Limits on ContaminationSensor CS........................................................ 49
ContaminationSensor CS1000 menu layout .......................................... 51
Setting times for "Dewater/Filter until" (optional) ....................................... 52
"Heat" operating mode (optional) ............................................................... 53
Manual Operation ...................................................................................... 54
Emptying the vacuum column ................................................................ 54
Manually controlling components ........................................................... 55
Settings – Language, operating hours, program version ....................... 56

Content
Loading new program version/language version .................................... 57

Inserting micro-SD card and loading program ........................................... 57
Configuration menu .................................................................................... 58
Changing configuration .............................................................................. 59
Exiting the Configuration menu.................................................................. 59
FAM menu layout ........................................................................................ 60
Changing values and parameters in menus ............................................. 61
Connection of an external AquaSensor AS(EXT)..................................... 61
Network connection (Ethernet) .................................................................. 62

Web server ................................................................................................ 62
Troubleshooting.......................................................................................... 66
Error notifications ....................................................................................... 68
03 Empty vacuum column ...................................................................... 69
04 Vacuum pump level sensor ............................................................... 70
05 Vacuum column sensor ..................................................................... 71
12 Measured AS temp value/13 Measured AS %S value ...................... 72
18 H pump motor protection switch/19 V pump motor protection
switch V-pump ........................................................................................ 73
23 Filter clogged ..................................................................................... 74
24 V pump min. ...................................................................................... 75
25 V pump max. ..................................................................................... 75
26 Heater thermostat.............................................................................. 76
28 Heater motor protection switch .......................................................... 77
32 Fill column ......................................................................................... 79
33 Vacuum column alarm ....................................................................... 80
34 Drip tray full ....................................................................................... 81
Performing maintenance ........................................................................... 82
Maintenance intervals ................................................................................ 82
Check fault signal lamps ............................................................................ 85
Change Air filter ......................................................................................... 85
Vacuum pump ........................................................................................... 85
Replace the active carbon filter cartridge (accessory) ............................ 85
Rotary vane vacuum pump FAM-5-x-x-x-xx-R-x-x-x-x ........................... 86
Checking the oil level .......................................................................... 87
Filling/Refilling vacuum pump oil ........................................................ 88
Emptying the vacuum pump ................................................................ 90

Content
Changing the vacuum pump oil ........................................................... 91

Replacing the air de-oiling element of the vacuum pump .................... 92
Dry-running rotary vane vacuum pump FAM-5-x-x-x-xx-RD-x-x-x-
x ............................................................................................................. 93
Replacing the filter .............................................................................. 94
Blowing off the filter ............................................................................. 94
Inspecting/replacing vanes .................................................................. 95
Clean the suction screen ........................................................................... 96
Replacing the filter element on the fluid filter ............................................. 96
Heater maintenance (optional) ................................................................ 101
Inspecting/Cleaning the heating element ............................................. 101
Removing/Installing the heating element .......................................... 101
Emptying the heater ............................................................................. 103
Checking the AquaSensor AS1000 ......................................................... 104
Checking the float switch in the oil pan .................................................... 104
Spare parts ................................................................................................ 106
FAM ......................................................................................................... 106
Fluid filter (OLF 5/10) ............................................................................... 106
Vacuum pump ......................................................................................... 106
Rotary vane vacuum pump FAM-5-x-x-x-xx-R-x-x-x-x ......................... 106
Dry-running rotary vane vacuum pump FAM-5-x-x-x-xx-RD-x-x-x-
x ........................................................................................................... 107
Contact / Service ....................................................................................... 107
Storing the unit / taking it out of operation ............................................ 107
Disposing of the unit ................................................................................ 108
Technical data ........................................................................................... 108
Connection overview ................................................................................ 110
Model code ................................................................................................ 111
EC declaration of conformity ................................................................... 112

Preface
Preface
These operating instructions were made to the best of our knowledge.
Nevertheless and despite the greatest care, it cannot be excluded that
mistakes could have crept in. Therefore please understand that, in the
absence of any provisions to the contrary hereinafter, our warranty and
liability – for any legal reasons whatsoever – are excluded in respect of the
information in these operating instructions. In particular, we shall not be liable
for lost profit or other financial loss. This exclusion of liability does not apply
in cases of intent and gross negligence. Moreover, it does not apply to
defects which have been deceitfully concealed or whose absence has been
guaranteed, nor in cases of culpable harm to life, physical injury and damage
to health. If we negligently breach any material contractual obligation, our
liability shall be limited to foreseeable damage. Claims due to Product
Liability shall remain unaffected.
Technical Support
Contact our technical sales department if you have any questions on our
product. When contacting us, please always include the model code, serial
no. and part no. of the product:
Fax: +49 6897 509 9046
Product modification
We would like to point out that changes to the product (e.g. purchasing
options, etc.) may result in the information in the operating instructions no
longer being completely accurate or sufficient.
After modification or repair work that affects the safety of the product has
been carried out on components, the product may not be returned to
operation until it has been checked and released by a HYDAC technician.
Please notify us immediately of any modifications made to the product
whether by you or a third party.
Warranty
For the warranty provided by us, please refer to the General Terms of Sale
and Delivery of HYDAC FILTER SYSTEMS GMBH.
You will find these under www.HYDAC.com -> General Terms and
Conditions.

Safety information
Using the documentation

Note that the method described for locating specific information
does not release you from your responsibility of carefully reading
all these instructions prior to starting the unit up for the first time
and at regular intervals in the future.
What do I want to know?

I determine which topic I am looking for.
WHERE can I find the information I’m looking for?

The documentation has a table of contents at the beginning. There, I select
the chapter I'm looking for and the corresponding page number.
Chapter description
tel
Produkt / Kapi
Page number
HYDAC Filtertechnik GmbH
BeWa 123456a de
de Seite x
200x-xx-xx Edition date
Documentation No. Document language

with Index /
File name
The documentation number with its index enables you to order another copy
of the operating and maintenance instructions. The index is incremented
every time the manual is revised or changed.

Safety information
Safety information
The unit was built according to the statutory provisions valid at the time of
delivery and satisfies current safety requirements.
Any residual hazards are indicated by safety information and instructions and
are described in the operating instructions.
Observe all safety and warning instructions attached to the unit. They must
always be complete and legible.
Do not operate the unit unless all the safety devices are present.
Secure the hazardous areas which may arise between the unit and other
equipment.
Maintain the unit inspection intervals prescribed by law.
Document the results in an inspection certificate and keep it until the next
inspection.
Hazard symbols
These symbols are listed for all safety information and instructions in these
operating instructions which indicate particular hazards to persons, property
or the environment.
Observe these instructions and act with particular caution in such cases.
Pass all safety information and instructions on to other users.
General hazard
Danger due to electrical voltage / current
Exposed electrical components

Danger of electrical shock
Danger due to operating pressure

Safety information
Risk of burns due to hot surfaces
Substances that are health hazards or irritants
Danger from explosive atmosphere
Signal words and their meaning in the safety information and

instructions
DANGER
DANGER indicates a danger with a high risk which will lead to death or
serious injury if not avoided.
WARNING
WARNING indicates a danger with a medium risk which can lead to death or
serious injury if not avoided.
CAUTION
CAUTION indicates a danger with a low risk which can lead to minor injury if
not avoided.
NOTICE
NOTICE indicates a danger which will lead to damage to property if not
avoided.
Structure of the safety information and instructions

All warning instructions in this manual are highlighted with pictograms and
signal words. The pictogram and the signal word indicate the severity of the
danger.
Warning instructions listed before an activity are laid out as follows:

Safety information
SIGNAL WORD
Type and source of danger
HAZARD SYMBOL
Consequence of the danger
► Measures to avert danger
Observe regulatory information

Observe the following regulatory information and guidelines:
• Legal and local regulations for accident prevention
• Legal and local regulations for environmental protection
• Country-specific regulations, organization-specific regulations
Proper/Designated Use
Use the unit only for the application described in the following.
The FAM is for dewatering, filtering and degassing hydraulic and lubricating
oils. In addition, it removes free water, emulsified water and a large
percentage of the water found in solution.
Proper or designated use of the product extends to the following:
• Observing all instructions contained in the instruction manual.
• performing inspection and maintenance work.
Depending on the version (see model code), you may use the FAM only in
connection with the following media:
FAM type
operating
Suitable
material
medium
Sealing
Hoses
FAM-xx-M- Mineral oil, tested with mineral oil. NBR NBR

…
• Mineral oils acc. to DIN 50524
• Gear oils acc. to DIN 51517, 51524
• Other hydraulic and lubrication oils which

Safety information
require or are compatible with NBR seals

FAM-xx-I-… Insulation oil, checked with (e.g. Shell Diala). NBR NBR
• Mineral oils acc. to DIN 50524
• Gear oils acc. to DIN 51517, 51524
• Other hydraulic and lubrication oils which
require or are compatible with NBR seals
Unit is not suitable for "Online" and "Onload"
operation on transformer.
FAM-xx-B-… Biologically tested with fast-biodegrading FKM NBR
fluid on an ester basis. (FPM,
Viton®)
• Synthetic ester (HEES) DIN 51524/2
• Vegetable oils (HETG, HTG)
• Hydraulic and lubrication oils which
require or are compatible with Viton seals.
FAM-xx-X-… HFD-R fluids, tested with (e.g. Fyrquel). FKM UPE/
Not for phosphate esters that require EPDM (FPM, PE-
seals. Viton®) PA
Improper Use or Use Deviating from Intended Use
DANGER
Danger due to unanticipated use of the unit
Bodily injury and damage to property will result

when operated improperly.
► Never operate the unit in potentially

explosive atmospheres.
► The unit is only to be used with permissible

media.
Any use extending beyond this or deviating therefrom shall not be considered
intended use. HYDAC Filter Systems GmbH will assume no liability for any
damage resulting from such use. The owner alone, shall assume any and all
associated risk

Safety information
Improper use or use deviating from intended may result in hazards and/or will
damage the unit. Examples of improper use:
• Operation in potentially explosive atmospheres.
• Operation with a non-approved medium.
• Operation under non-approved operational conditions.
• Operation when the safety devices are defective.
• Modifications to the power unit made by the user or purchaser.
• Inadequate monitoring of parts that are subject to wear and tear
• Improperly performed repair work.
Qualifications of personnel / target group

Persons who work on the power unit must be aware of the associated
hazards when using the power unit.
Operating and specialist personnel must have read and understood the
operating instructions, in particular the safety information and instructions,
and applicable regulations before beginning work.
The operating instructions and applicable regulations are to kept so they are
accessible for operating and specialist personnel.
These operating instructions are intended for:
Operating personnel: such persons have been instructed in power unit
operation and are aware of potential hazards due to improper use.
Specialist personnel: such persons with corresponding specialist training and
several years work experience. They are able to assess and perform the
work assigned to them, they are also able to recognize potential hazards.
Activity Person Knowledge
Transport / storage Forwarding • Proof of knowledge of
agent cargo securing
Specialist instructions
personnel • Safe handling/operation
of hoisting and lifting
equipment
Hydraulic / electrical Specialist • Safe handling/use of
installation, personnel tools
first commissioning, • Fitting and connection of
maintenance, hydraulic lines and
connections
troubleshooting,
• Fitting and connection of
repair, electrical lines, electrical
decommissioning, machinery, sockets, etc.
• Checking the phase
Safety information
Disassembly sequence
• Product-specific
knowledge
Operation Specialist • Product-specific
personnel knowledge
Operations control
• Knowledge about how to
handle operating media.
• Knowledge about
contamination due to
solids and water
Disposal Specialist • Proper and
personnel environmentally-friendly
disposal of materials and
substances
• Decontamination of
contaminants
• Knowledge about reuse
Wear suitable clothing

Loosely worn clothing increases the danger of getting caught or wound up in
rotating parts and the danger of getting snagged on projecting parts. You can
be severely injured or killed.
• Wear close-fitting clothing.
• Do not wear any rings, chains or any other jewelry.
• Wear work safety shoes.
Stoppage in an emergency (EMERGENCY STOP)

In the event of an emergency, turn the main
switch by 90° in a counter-clockwise direction to
shut down the entire unit. The entire unit
downstream of this switch is voltage-free and
depressurized.
Normal pressure is restored to the vacuum column after ≈ 1 minute.

Unpacking the FAM
Unpacking the FAM

Before delivery, the FAM is inspected for leaks and proper functioning at the
factory, then carefully packed for shipment.
When receiving and unpacking the unit, check it for damage in transit.
Dispose of the packaging material in an environmentally friendly manner.
Transporting the FAM
NOTICE
Using components for pushing/pulling
The FAM will be damaged
► Never use the components to push or pull the FAM.
► Use the grips provided for shifting.
Wind the suction and pressure hose and the connection cable around the
holders provided for this purpose and either fasten them in place or remove
the hoses from the FAM.
Move the FAM manually using the rollers. Only ever use the FAMs handle to
move it.
Before shifting the unit, make sure to release the hand brake on the swivel
casters.
Once the FAM is in the new, desired position, actuate the hand brake on the
swivel casters.
Horizontal transport
Completely empty the FAM as well as the rotary vane vacuum pump before
horizontal transport, e.g., in a vehicle, and close off all connections.

Transporting the FAM
Close the air outlet of the vacuum

pump using the matching suitable
screw plugs.
Ensure the FAM is fixed tight to the car using load restraint belts at the
suitable lashing points in the car.
Vertical transport
For transport by rail or truck, supports must be placed under the mobile FAM
so that none of the rollers are subjected to load pressure. Secure the FAM
with suitable belts.
Stationary version Mobile version

Checking the scope of delivery
Transport suspended on a crane
NOTICE
Unsuitable lifting accessories
The unit/components will be

damaged/destroyed
► Use only suitable lifting accessories to

raise or lash the FAM.
► Take care to ensure that the lifting

accessories do not cause any pressures to
be brought to bear against the components
on the FAM.
Checking the scope of delivery

Upon receiving the FAM check it for any damage in transit. Immediately
report any damage in transit to the forwarding agent or the HYDAC
department in charge.
The following items are supplied:
Qty Designation
1 FluidAqua Mobil
1 Key to the control cabinet
1 Vacuum pump oil, 1 liter (FAM-5-x-x-x-x-R-x-x-x-x only)
1 Suction and return hose (mobile FAM-5-x-2-… only)
1 Operation and Maintenance Instructions (this document)
1 Electrical wiring diagram situated in the control cabinet
1 EC declaration of conformity
1 Test certificate

FAM description
FAM description
The FluidAqua FAM was developed for the dewatering, filtration and
degassing of hydraulic and lubricating oils. It removes free water, emulsified
water and a large proportion of the water in solution. The Fluidfilter that is
installed provides efficient particulate separation.
The fluid is degassed through a vacuum in the vacuum chamber.
FAM Versions
Stationary (FAM-x-1-..) Mobile (FAM-x-2-..)

In comparison to the stationary version, the mobile version of the FAM also
has:
- 2x Wheels
- 2x Swivel casters
- 1x Suction hose
- 1x Return hose

FAM description
FAM features
The FAM is able to reduce fluids described in the chapter "Suitable fluids"
typically to the following attainable residual water contents:
Hydraulic and lubrication oils <100 ppm
Turbine oil (ISO VG32/46) < 50 ppm
Transformer oil (unit is not suitable for "Online" and <10 ppm
"Onload" operation on transformer)
The typical dewatering rate is up to 0.8l/h at 1% (10,000 ppm) water content
(ISO VG32, 50°C).
Dewatering performance/Dewatering speed depends in particular on the oil
type, oil temperature, oil quantity, tank condition, water content and the
environmental conditions and can differ considerably from the indicated
values depending on use.
The dewatering speed is dependent on:
Dewatering speed
Water content
Fluid temperature
Detergent additives
As an approximate guideline, the dimensioning of the FluidAqua Mobil can be

defined in accordance with the tank volume.
Tank volume in liters Filter Size
< 2,000 FAM 5
1,000 … 7,000 FAM 10, FAM 10/15
7,000 … 15,000 FAM 25
15,000 … 25,000 FAM 45 / FAM-45E
25,000 … 35,000 FAM 60
35,000 … 45,000 FAM 75 / FAM-75E
> 45,000 FAM 95
Note that free water, e.g. on the bottom of the tank, can have an influence on
the entire water content in the system and thus on the length of time it takes
to dewater. Drain off free water completely.

FAM description
FAM system components

FAM description
Item Designation
1.0 Drip tray
2.21 Pneumatic tire (mobile version only)
2.30 Guide roll (mobile version only)
3.0 Vacuum column
3.68 Vacuum gauge
(underpressure setting in the vacuum
column)
3.73 Air filter
3.85 3/2-directional control valve
4.0 Motor pump assembly
5.0 ContaminationSensor CS (optional)
6.0 Fluid filter for separating solid particles OLF5
7.0 Vacuum pump
8.0 Heater (optional)
10.0 SensorMonitoring Unit SMU (optional)
12.0 AquaSensor AS (optional)
13.0 Electrical switch box with main switch
20.1 Inlet IN
20.2 Outlet OUT
30.0 Holder for lances (Accessories)
31.0 Lifting eye

Dimensions – stationary unit
Dimensions – stationary unit

Dimensions – mobile unit
Dimensions – mobile unit

Hydraulic circuit
Hydraulic circuit
M 7.0
Luftauslass
Air outlet
6.0
Entleerung
Drain 3.37
DPI
Lufteinlass 8.0*
Entlüftung
Vent
Air intake
3.73
4.70 Entleerung
3.68 Drain
3.43 4.54
Alarm
4.0
CS
3.0
3.38 Max.
5.0*
Min.
M
12.0*
AS
Entleerung
Drain
6.23
P
3.85 4.02
1.04 R A
1.0 Einlass Auslass

Entleerung Inlet Outlet
Drain
x.x*
Optionale Bauteile
Optional components
Item Designation
1.0 Drip tray
1.04 Float switch in oil pan
3.0 Vacuum column
3.37 Vacuum pressure gauge
3.38 Level switch in the vacuum column
3.43 Fluid level indication of the vacuum column
Vacuum gauge
3.68
(underpressure setting in the vacuum column)
3.73 Air filter

Working principle of FAM
3.85 3/2-directional control valve

4.0 Motor pump assembly
4.02 Suction strainer
4.54 Flow divider
4.70 Orifice
5.0 ContaminationSensor CS (optional)
6.0 Fluid filter for separating solid particles OLF5
6.23 Non-return valve
7.0 Vacuum pump
8.0 Heater (optional)
12.0 AquaSensor AS (optional)

After you switch on the FAM, the motor pump assembly (4.0), depending on
the fill level in the vacuum column, starts to suck either from the vacuum
column or the tank via the suction strainer (4.02) or from the vacuum column
and the 3/2 directional valve (3.85).
The flow rate is split up in the flow divider (4.54). One part is transported via
the optional heater (8.0) into the vacuum column (3.0), the other back into the
tank via the fluid filter (6.0).
The vacuum pump (7.0) builds up the negative pressure in the vacuum
column (3.0) required for dewatering and degassing.
The underpressure is set using the needle valve (3.68) and shown in the
pressure gauge on the cover of the vacuum column (3.0).
The fluid percolates downwards in the vacuum column (3.0) over a special
tower packing and collects in the lower area. After reaching the maximum
level (3.38), the 3/2 directional valve (3.85) will switch and the motor pump
assembly (4.0) will start sucking the oil out of vacuum column (3.0).
Air is drawn in through the air filter (3.73) as a result of the negative pressure
in the vacuum column (3.0). This air absorbs the moisture of the fluid and is
then sucked out by the vacuum pump (7.0). The gases removed from the
fluid as well as the water that is absorbed is expelled (as water vapor) from
the vacuum pump.
The saturation level of the aspirated fluid is continuously measured via the
optional AquaSensor (12) and displayed on the control panel. The saturation
level indicates what percent of maximum possible water is dissolved in the

oil. A value of 0% would indicate water-free oil and 100% would mean oil that
is completely saturated with water.
Once the STOP button is pressed, the unit runs until the "Min" fill level in the
vacuum column is reached. The run-down phase status is shown in the
display.
Exception: If the integrated heater is switched on, then a cooling phase of 60
seconds will intervene during which the heater is first shut off.
If the fill level "Min" in the vacuum column is reached, the power unit will be
switched off.
The FAM is voltage-free downstream from the main switch when the FAM is
switched off with the main switch.
Possible applications
Bypass purification
Attach the FAM to the tank which is to be cleaned by means of a suction and
pressure line and switch it on. The permanent bypass purification means you
always get optimum purity results.
Transfer by Pumping
Connect up the FAM to a contaminated oil tank by means of a suction line

and pump the fluid into the clean oil tank via the FAM.
To avoid overfilling the tank (B), permanently monitor the oil level.
In order to achieve optimum purity results, always operate the
FAM in bypass current after transfer by pumping.

FAM set-up and connection
Setting up the FAM
CAUTION
Danger of tipping on inclines
Crushing hazard
► Operate the power unit only on an even,

level surface.
► Do not set the unit down on an inclined

surface.
► Always set the brakes on the swivel casters.
CAUTION
Outlet air of the vacuum pump
Hazardous to health
► Always make sure there is sufficient

ventilation in the surrounding area of the unit.
Observe the following points when setting up the unit:

• Place the unit on a horizontal and level surface.
Special mounting is not required.
• Keep an area of at least 0.8 m around the unit free for maintenance
purposes.
• Mobile version only - Lock the immobilization brakes on the wheels to
avoid unintended movement/rolling away of the unit.
• Position the unit in the immediate vicinity of the tank to be cleaned.
Observe the maximum permitted suction pressure. See page 30.
• Observe the ambient temperature on the name plate of the unit.
• Ensure that the main switch is free and accessible at all times.
• Make sure there is sufficient ventilation around the area where the unit is
set up.

Air coming out of the vacuum pump can contain particles of vacuum pump oil
and/or the fluid.
Depending on the composition of the oil and the composition of the gas,
there is a danger of damage to health if the emergent gas is inhaled over an
extended period of time.
Notes on pipes and hoses
WARNING
Hydraulic systems are under pressure
Danger of bodily injury
► The hydraulic system must be depressurized

before performing any work on the hydraulic
system.
NOTICE
Non-permitted pressure at the inlet IN/outlet OUT
Failure malfunction
► Determine the pressure to be anticipated at the inlet / outlet with the

prescribed values.
Note that the cross-section of the connected hoses/piping must be at least as

large as the cross-section of the inlet/outlet port sizes.
In order to keep the pressure loss as low as possible, use few threaded
connections.
The pressure at the inlet/outlet depends on the height differential between
the suction connection on the FAM and the fluid surface in the tank
(aspiration height ∆ P(height)) and the line losses ( ∆ P(line)).
If the FAM is above the fluid surface in the tank, estimate the pressure as
follows: P = 1 bar - ∆ P(height) - ∆ P(line)
If the FAM is below the fluid surface in the tank, estimate the pressure as
follows: P = 1 bar - ∆ P(height) - ∆ P(line)
Determine the pressure loss ∆ P(height) as follows: ∆ P(height) [bar] = h [m] / 10.
h stands here for the distance between the suction connection on the FAM
and the fluid surface in the tank and is given in meters.
For the sake of simplicity, these calculations assume an ambient pressure of
1 bar and a density of 1 kg/m³.
The pressure differential in a hydraulic line ( ∆ P(line)) depends on the

following:
• flow rate
• kinematic viscosity
• Pipe dimensions
• Fluid density
The pressure loss in straight pipes ( ∆ P(line)) can be calculated as follows:
Δp(line) ≈ 6.8 * L / d4 * Q * V * D
Δp = Pressure differential in [bar]
L = pipe length [m]

d = internal pipe diameter [mm]
Q = Flow rate [l/min]
V = Kinematic viscosity [mm²/s]
D = Density [kg/dm³] Mineral oil-based hydraulic oil has a density
of ≈ 0.9 kg/dm³.
The density (D) is:

Mineral hydraulic oil HLP 0.85 … 0.90 kg/dm³
Phosphate ester HFD-R 1.00 … 1.10 kg/dm³
Insulation oil 0.90 … 1.00 kg/dm³
Lubricating oil 0.90 … 0.95 kg/dm³
Additional threaded connections and pipe bends increase the pressure

differential and must be taken into account.
Keep the height difference between the pump and the oil level in the tank as
small as possible.
Avoid constrictions in the connected hoses. They compromise output and
increase the risk of cavitation.
Make sure that no tension or vibrations are carried over to the pump or filter
housing when the pipes are connected. Use hoses or expansion joints if
necessary.

Connecting the inlet (IN)
NOTICE
Moving unsecured hoses / lances in the tank
The hoses/lances fall out of the tank
► Attach the hoses/lances to the tank and secure them against falling
out.
NOTICE
Contamination in the medium too high
The FAM will be damaged
► Do not prime directly at the bottom of the tank
► Do not prime in the sump
► Never prime without a built-in suction screen
► Never suck in free water

The greatest contamination is found on the bottom of the tank.
All impurities and other particles are deposited on the bottom of
the tank. All impurities like water or solid particles are deposited
on the bottom of the tank. Drain out the deposited, free water at
the bottom of the tank.
The suction pressure at the FAM inlet must be -0.2 bar.
Use a negative pressure-resistant, flexible hose or a pipe for the suction-side
connection.
Note that the cross-section of the connected hoses/piping must be at least as
large as the cross-section of the inlet/outlet port sizes.
The shape of the tank connection should be set up in such a way that it will
always be lower than the level of the oil.

Connect outlet (OUT)
NOTICE
Moving unsecured hoses / lances in the tank
The hoses/lances fall out of the tank
► Attach the hoses/lances to the tank and secure them against falling
out.
NOTICE
The out connection is closed
The unit will be destroyed
► Check to be sure that all of the locking fixtures at the inlet/outlet are in
"open" position each time before start-up.
To prevent air from entering the medium, make sure that the
return line is always below the oil level.
Take care to ensure that the maximum pressure of 2 bar is not exceeded at
the outlet.
Preparing the Vacuum Pump

After delivery/transport by car, check the vacuum pump for the following
points and prepare it accordingly for operation in compliance with the
following steps:
Step Designation Details on
page
1. Check air outlet 32
2. Checking the oil level 87
3. Filling/Refilling vacuum pump oil 88

Check air outlet of the vacuum pump
NOTICE
Clogged air outlet of the vacuum pump
The vacuum pump will be destroyed
► Before each startup, check the air outlet of the vacuum pump for
possible clogging.
► Before each startup, remove the screw plug or other clogs at the air
outlet of the vacuum pump.
Check that the air outlet of the

vacuum pump freely lets the air out
and remove the screw plugs for
transport safety.
Electrical connection of the FAM
DANGER
Exposed electrical components in the switch
cabinet
Danger of fatal injury due to electric shock
► Any work involving the electrical system may

only be done by a properly trained, certified
electrician.
The electrical connection of units without connection plugs to the power
supply module may only be performed by a technician with corresponding
knowledge and skills.

Compare the voltage and frequency specifications on the FAM nameplate

with the existing network specifications. Protect the feed-line to the FAM by
using automatic fuses with triggering characteristic "C".
Check direction of rotation

Check the direction of rotation of the motor by switching it on briefly (jog
mode).
The FAM requires a clockwise rotating field at the connecting socket.
NOTICE
Incorrect phase sequence/direction of rotation of the motor
The pumps will be destroyed.
► In jog mode, check the direction of rotation of the motors.
► A rotation direction arrow on the fan cover of the motor identifies the
correct direction of rotation.
If rotation is in the opposite direction,

rotate the phases using the phase
inverter in the connection plug

Operating elements on the FAM

The following operating elements can be found on the FAM:
Item Designation
3.37 Underpressure display
3.48 Ball valve for emptying the vacuum column
3.68 Needle valve to set the pressure in the vacuum column
7.27 Ball valve for emptying the vacuum pump
8.0 Heater thermostat (optional)
10.0 SensorMonitoring Unit SMU (optional)
13.0 Main switch with EMERGENCY STOP function, alarm signal lamp (yellow),
control panel

The control and display elements on the switch box have the following
functions:
Item Control/display Function/designation

element
1 Main switch -> Main switch and emergency off
2 Signal lamp -> Alarm signal lamp (yellow)
3 Control panel -> START/STOP
Selects operating mode
Manual operation for manual activation of
pumps and valves
Displays water content (% saturation) and
temperature of AS
Displays operating status
Displays error notifications
Settings

Starting up the unit
NOTICE
Connection IN/OUT closed
The unit will be destroyed
► Check to be sure that all of the locking fixtures at the inlet/outlet are in
"open" position each time before start-up.
Switching on the FAM
NOTICE
Do not press any buttons during boot-up
Unintended actions
► Wait until the Start screen appears
Switch on the unit using the main switch .

The lamp test (ERROR lamp lights up briefly) and controller boot-up run.

FAM start screen (HOME) and menu layout

The FAM start screen (HOME) will be displayed if the unit was booted up
without error.
1 READY
10
2 Dewater until
Filter until
Heat
3 START OM MAN. SET
4 5 6 7 8 9
The controls consist of the four function keys (4, 5, 6, 7), the ESC key (8), an
ENTER key (9) and four arrow keys (10).
No. Function Details
1 Display of the current operating state (status) of the FAM
2 Displays the currently selected operating mode. Operating Page 46
modes that are not available due to absent or deactivated
components (AS, CS, heater) are set to OFF here.
3 Function key assignment
4 Function key F1: START/STOP the FAM
5 Function key F2: MODE = Select operating mode Page 46
6 Function key F3: MAN = Switch to manual Page 54
7 Function key F4: SET = Switch to SETTINGS Page 56
8 ESC key:
• Select parameters and values (press and hold)
• Exit parameter and value input (press)
9 ENTER key:
• Confirm input (press)
• Acknowledge errors (press)
10 Up ▲, down ▼, right ►, left ◄ arrow keys to move the

cursor and change parameters
Starting operation of the FAM

1. Check all hydraulic and electrical connections of the power unit in
accordance with the Operation and maintenance Instructions enclosed
with the FAM.
2. After switch-on, the most
recently selected operating
mode will be shown in the
READY
display.
Change the operating Dewater until
mode as described on Filter until
Heat
page 46 when necessary.
START OM MAN. SET
Select an operating mode with heater in the presence of

viscosities ≥350 mm²/s.
It is not mandatory that the heater be switched on in the presence
of lower viscosities, but it would contribute decisively to the
enhancement of dewatering performance.
3. Press the function key F1

"START".
READY
Dewater until
Filter until
Heat
START OM MAN. SET

4. The vacuum pump starts

up and the motor pump
assembly starts suction
IN OPERATION
either from the tank or the +13.0 %S +37.4°C
vacuum column, Dewater until
depending on the fill level Filter until
in the vacuum column. Heat (NO)
STOP
5. Set the required pressure in the vacuum column. See page 39.
6. Vent the filter housing of the fluid filter. See page 43.
7. Set the desired temperature on the heater (optional). See page 43.
NOTICE
The power unit starts and stops automatically in the "Dewater until" and
"Filter until" operating modes.
Depending on the local safety regulations, a notice must be attached to the
power unit announcing that the power unit starts and stops automatically.
NOTICE
If no AquaSensor AS is
installed or if it is deactivated IN OPERATION
in the Configuration menu +0.0 %S +0.0 °C
(see page 58), "%S" and "°C" Dewater until
will both display "0.0". Filter until
Heat (NO)
If components (AS, CS, STOP
heater) are absent or
deactivated, their operating
modes are set to OFF.

Setting the pressure in the vacuum column

Set the pressure in the vacuum column with the needle valve (3.68) and
check the vacuum using pressure gauge (3.37).
Note that the pressure to be set in the vacuum column is dependent, for
example, on the operating medium, the operating viscosity, the air or the
water content.
Recommended vacuum setting
NOTICE
A vacuum setting of -0.4 bar is suitable for most applications and operating
conditions.
Excessive vacuum (relative pressure too low) can lead to functional issues
• Start wit -0.4 bar (600 mbar [abs]).

• Observe the degree of saturation (%Sat.) (AquaSensor).
• If the degree of saturation is over 80%, continue to operate the unit at -
0.4 bar (600 mbar [abs]).
• If it is below 80%, the vacuum can be increased (relative pressure
reduced) to, e.g., -0.6 to -0.5 bar (400 to 500 mbar [abs])
o Lower residual water and residual gas contents are achieved.

• Be on the alert for foam formation and function problems, particularly

with high-viscosity media and operating media with high air and water
content.
Lower pressure (e.g., -0.6 bar) means lower residual water content. Higher
pressure (e.g., -0.4 bar) means faster dewatering, especially with free water.
By closing the needle valve (D) you reduce the absolute pressure and also
the air-flow rate for dewatering the operating medium.
If the needle valve (D) is completely closed, dewatering takes place
exclusively with the air released in the operating medium. The dewatering
speed is then reduced to a minimum.
Some oils foam intensively when they enter the vacuum chamber. This effect
is particularly pronounced with high water contents. This effect is also to be
observed with older oils or extremely high-viscosity media.
If too much foam is caused, it is drawn in by the vacuum pump or the vacuum
column will be overfilled. In this case, reduce the vacuum from e.g., -0.6 bar
to -0.4 bar.
Water condensation can occur in the connecting hose between the vacuum
pump and the vacuum column in the presence of a very high water content in
the oil. The water is separated out into the vacuum pump storage container.
In this case, reduce the vacuum to -0.4 bar.
If Error 03 or 33 is displayed after a certain amount of time, this will usually
be the result of excessively high vacuum (relative pressure too low).

Pressure information in the vacuum range

[1] [2] [3] [4] [5]
Vacuum Absolute Absolute Relative Relative
pressure pressure (gauge) (gauge)
% mbar bar mbar bar
+
…
5000
…
5 + …
4000
…
4
[7] Relative pressure

- 4000 4 3000 3
3000 3 2000 2
2000 2 1000 1
[6] Absolute pressure
0 1000 1 0 0 [8] Atmospheric pressure
10 900 0,9 -100 -0,1
20 800 0,8 -200 -0,2
30 700 0,7 -300 -0,3
40 600 0,6 -400 -0,4
50 500 0,5 -500 -0,5
60
70
400
300
0,4
0,3 - -600
-700
-0,6
-0,7
75 250 0,25 -750 -0,75
80 200 0,2 -800 -0,8
90 100 0,1 -900 -0,9
100 0 0 -1000 -1 [9] Absolute Vacuum
No. Description
[1] Vacuum in percent: 100% = absolute vacuum, 0% = atmospheric
pressure
[2] Absolute pressure: Pressure in comparison to the zero pressure in
[3] the empty space (vacuum)
[4] Relative pressure: Pressure in comparison to the respective
[5] atmospheric pressure (air pressure).
[6] Absolute pressure range
[7] Relative pressure range
[8] Atmospheric pressure
[9] Absolute (ideal) vacuum

Venting the filter housing
WARNING
Hot fluid
Risk of burns
► Make sure that hot fluid can exit when

bleeding.
NOTICE
Air in the fluid filter
The filter element is not utilized completely.
► Bleed the fluid filter after each shut-down/filter element replacement.
Bleed the fluid filter through the air bleed screw (X) until fluid comes out. To
do so, slightly unscrew the air bleed screw (X) in the cover counterclockwise
using an SW 6 mm Allen wrench. Tighten the bleed screw (X) clockwise after
venting.
Switching on the heater / Checking setting (optional)
NOTICE

Oils with high viscosity
Functional issues
► Set the heater to ≈ 50 °C with an oil viscosity ≥ 350 mm²/sec.
If the temperature of the operating fluid is raised by

10-20 °C, then the dewatering capacity increases by
up to 50 %. The ideal temperature for dewatering is
approx. 50 ... 60 °C
If the "Heat" operating mode is set to ON, the desired temperature can be set
using the heater dial.
The markings on the dial correspond to the desired temperature in degrees
Celsius (°C).
- = Heater OFF
F = Setting for frost protection
30 … 80 = Temperature in °C
The heater's operating

status is shown on the
display:
IN OPERATION
• Heat (NO) = Heater off +13.0 %S +37.4 °C
Dewater until
• Heat (Yes) = Heater on Filter until
Heat
STOP
The heater has a safety thermostat to protect against overheating. This

switches off the heater when it reaches 110°C. The safety thermostat has to
be reset manually.
See page 76 for details.

Stopping operation of the FAM
Stopping operation of the FAM

1. Press the function key
F2 "STOP". The power
unit starts the after-run
IN OPERATION
phase. +13.0 %S +37.4 °C
Dewater until
Filter until
Heat
STOP
2. Version with integrated

heater:
The heater is switched IN OPERATION
off. The unit continues RESET PHASE
operation for 60 Cooling heater 56:76 s
seconds in order to cool
the heater down. The Cancel
remaining cooling-down
time is shown in the
display.
3. After the cooling phase,

the unit runs until the
"Min" fill level in the IN OPERATION
vacuum column is RESET PHASE
reached.
Cooling heater 00:00 s
Cancel
4. Once the "Min" fill level

is reached, the reset
phase ends and the unit READY
is ready for operation.
Dewater until
Filter until
Heat
START OM MAN. SET

Switching off FAM
Switching off FAM

Once operation is stopped, the unit can be switched off as follows.
1. Close all locking features in the inlet and outlet lines.
2. Switch off the unit using the main switch (position: OFF)
Selecting operating mode

"MODE".
READY
Dewater until
Filter until
Heat
START OM MAN. SET
2. Depending on the unit's

equipment, four submenus
are available to select
DEWATER 1/4
operating modes. Use
External AS
function key F4 to Dewater until
select between the Power on
submenus. Power off
HOME
Change the operating modes or values as follows:

1. Press and hold the ESC key. The cursor appears at the top.
2. Use the up ▲ or down ▼ arrow keys to select the desired position
3. Confirm the position with ENTER
4. Switch between ON/OFF with the up ▲ and down ▼ arrow keys.
5. Change values using the up ▲ and down ▼ arrow keys. Use the left ◄
and right ► arrow keys to move the cursor to where you want to make
a change.

Change:
Move:
Done:
ENTER
6. Confirm change with ENTER

7. Exit with ESC.
NOTICE
The operating mode cannot be changed during operation.
"Dewater" operating mode (optional)

This menu is only displayed when an AquaSensor AS is installed and
activated in the Configuration menu.
DEWATER 1/4
External AS
Dewater until
Power on
Power off
HOME
Description
External AS OFF: AquaSensor is installed in unit
ON: Instead of the AquaSensor AS 1000 installed in the
unit (at the inlet of the FAM), an external AS can be
connected.

Dewater until OFF: The operating medium is constantly dewatered.

ON: The operating medium is dewatered until the
configured limit for switch-off is reached. The FAM then
switches off.
• Internal AquaSensor AS: The test interval (see page
xx) now starts the time until the FAM switches back
on. Once this elapses, the FAM automatically
switches back on and runs for a specified minimum
test duration (see page xx). If, after this time, the
limit for switch-on
o is reached or exceeded, the FAM will continue
to run until the limit value for switching off is
reached once again. The FAM switches off
again and the test interval runs once more.
o continues not to be reached, the FAM will
switch off again and the test interval will run
once more.
• External AquaSensor AS (EXT): The FAM starts as
soon as the limit for switch-on is reached and stops
as soon as the limit for switch-off has been reached.
If Filter until is also activated, both limits must be reached
before switch-off.
Switching on Limit value, % saturation for switch-on
the FCU This value is only taken into account in operating mode
"Dewater until".
Permissible value range: 0% to 99%
Factory setting: 45%
Switching off Limit value, % saturation for switch-off
This value is taken into account only with the operating
mode Dewater until (2).
Permissible value range: 0% to 99%
Factory setting: 30%

"Filter" operating mode (optional)

This menu is only displayed when a ContaminationSensor CS is installed and
activated in the Configuration menu.
FILTER 2/4
Filter until
HOME
Description
Filter to OFF: The operating medium is constantly filtered.
ON: The operating medium is filtered until the
ContaminationSensor CS1000 reaches the configured limit.
The FAM then switches off.
The test interval (see page 52) now starts the time until the
FAM switches back on. Once this elapses, the FAM
automatically switches back on and runs for a specified
minimum test duration (see page 52). If the limit is
exceeded after this time, the FAM will continue to run until
the limit for switch-off is reached once again. The FAM
switches off again and the test interval runs once more.
If Dewater until is also activated, both limits must be
reached before switch-off.
Limits on ContaminationSensor CS
The limits for the "Filter until" operating mode are configured directly on the
ContaminationSensor CS display.
The FAM is controlled by switching output SP1.
• Switching output SP1 conductive (active) = Target cleanliness not
reached, CS in first measurement cycle
• Switching output SP1 open (inactive) = Target cleanliness reached
Measuring mode M2 is set to switching function "BELOW" for this purpose.
• Switch-off limit: "LOWER", e.g., ISO 18/17/12
• Switch-on limit: "UPPER", e.g., ISO 20/19/14

NOTICE
The limit for switch-on, "UPPER", must be at least one class higher than the
limit for switch-off (LOWER) for each particle size class.
Example: UPPER: ISO 20/19/18, LOWER: ISO 19/18/17
Mode 2 (M2) Switching output –

Switching output – OPEN
CONDUCTIVE
LED of SP1 – off
LED of SP1 – on
BELOW All measured values ≤ lower After switch-on or start of a
limit (LOWER) measurement.
=> The operating fluid is Becomes conductive again
clean. when a measured value ≥
each upper limit (UPPER)
The FAM stops and starts
=> The operating fluid is
the test interval time.
contaminated.
The FAM remains in
operation until the lower limit
is reached.
Switch to the Measurement menu and configure the necessary settings in

measuring mode M2 (see page 51).
Selection To do
Start the measuring menu Press the

o.k.
key.
Scroll through to CANCEL and press the
o.k.
Exit the measuring menu key.
without saving
If a key is not pressed within 30 seconds,
the system jumps back automatically.
Save and exit the measuring Scroll through to SAVE and press the
o.k.
menu key.

ContaminationSensor CS1000 menu layout

o.k.
Measuring menu
DSPLAY
SWtOU switching
output o.k.
M2 Mode 2 o.k.
SP1 switch point o.k.

MEAsCH test channel o.k.
+
SAeMAX SAE A-D
SAE o.k. SAE Class A/B/C/D

ISO 4 ISO class 4µm
ISO o.k. ISO Code

TEMP Temperature
SAE A SAE class A
SAE B SAE class B
SAE C SAE class C
SAE D SAE class D
SwFNCT switching +
function o.k.
BEYOND Above limit
BELOW o.k. Below limit

WITHIN Within
OUTSDE Outside
OFF Off
LIMITS o.k.
+
LOWER o.k. Below limit
UPPER o.k. Above limit
ANaOUT
o.k.
CANCEL
o.k.
SAVE

Setting times for "Dewater/Filter until" (optional)
INTER- 4/4
Dewater/filter until:
Test interval 00:60h
Min. duration 00:10h
HOME
Description
Test interval The amount of time after which the FAM switches back on
to check the contamination of the operating media with the
operating modes "Dewater until" and "Filter until".
Factory setting: 60 minutes
Min. duration The amount of time during which the FAM remains at least
in operation.
If the switch-on limit is reached/exceeded after this time,
the FAM will continue to run until the limit for switch-off is
reached once again.
The FAM switches off again and the test interval runs once
more.
If the limit continues not to be reached after this time, the
FAM will switch off again and the test interval will run once
more.
Factory setting: 10 minutes

"Heat" operating mode (optional)

This menu is only displayed when a heater is installed and activated in the
Configuration menu.
HEAT 3/4
Heat
HOME
Description
Heating OFF: The operating medium is not heated. The heater is
not in operation.
ON: The operating medium is heated up until it reaches the
specified target temperature. The target temperature is set
directly on the heater. See page 43.

Manual Operation
In this menu, it is possible to empty the vacuum column and control the
individual FAM components manually.
"MANUAL".
READY
Dewater until
Filter until
Heat
START OM MAN. SET
2. Two submenus are

available. Use function key
F4 " " to switch
MANUAL 1/2
between the menus.
Vacuum column
MIN
EMPTY
HOME START STOP
Emptying the vacuum column
MANUAL 1/2
Vacuum column
MIN
EMPTY
HOME START STOP
Description
Vacuum YES = Vacuum column level switch ≤ MIN
column MIN NO = Vacuum column level switch > MIN
Reset time Reset time remaining after fill level "Min" (the min. level in
the vacuum column) is reached.

EMPTY After pressing the function key F3 "START", the oil is

pumped out of the vacuum column until fill level "Min" is
reached in the vacuum column. The unit then runs for a
"reset time" of 10 seconds.
NOTICE
The vacuum column cannot be completely emptied in manual mode since
part of the pumped oil returns to the vacuum column through the flow
divider.
Manually controlling components

The individual components
could have the following status:
MANUAL 2/2 OFF: Inactive/not in operation
ON: Active/in operation
[1] Pumps
[2] Valve
[3] Heater
[1] [2] [3]
Description
[1] Pumps Motor pump assembly and vacuum pump
[2] Valve 3/2 directional control valve
ON: Suction from tank
OFF: Suction from vacuum column
[3] Heater Heater (Optional). Can only be switched on when
the pumps are in operation.
NOTICE
Damage to the pumps
Operation of the pumps without operating medium leads to premature

wearing and a prohibited increase in heat.

Settings – Language, operating hours, program version
► Avoid allowing the pumps to run without medium.
Settings – Language, operating hours, program version

"SET".
READY
Dewater until
Filter until
Heat
START OM MAN. SET
2. Press on the appropriate

function key F3/F4 to
change the language.
SETTINGS V00.34 1
2 Operating hrs. 127
LANGUAGE
HOME 3 DE EN
No. Function
1 Display program version
2 Display operating hours
3 Select language
NOTICE
The operating hours counter is reset to zero when a new program version is
loaded to the PLC.

Loading new program version/language version
Loading new program version/language version

A USB drive with other language versions is included in the scope of delivery.
These can also be loaded to the PLC using a micro-SD card, which is also
included in the scope of delivery.
To do this, load the desired language version from the USB drive to the
micro-SD card.
NOTICE
• The PLC only supports micro-SD cards that use file system format
FAT32 for the program memory. The card included in delivery must
be formatted on a PC before use.
• Only one program may be loaded on the micro-SD card at a time.
Delete old programs before copying new programs over.
• Make sure the unit is powered off at the main switch before inserting
and removing the micro-SD card.
Inserting micro-SD card and loading program
Switch off the unit using the main switch (position: OFF) .
Carefully insert a screwdriver with a 3 mm
blade into the slot on the front of the card
edge socket and lift it partially out of the
card slot. Squeeze the card edge socket on
both sides and remove it completely.

Configuration menu
The inlet of the card slot is angled on the bottom right side. The cards
themselves have a corresponding angled edge. This prevents the cards from
being inserted incorrectly.
Insert the card into the card edge socket and insert it into the card socket
until it clicks into place.
NOTICE
Make sure the card is inserted correctly into the card edge socket until you
hear an audible clicking sound.
Switch the unit on using the main switch .

The PLC automatically loads the program the card to the
PLC. Once the PLC has finished loading the program, the Configuration
menu appears.
Configuration menu
The Configuration menu is used to determine which optional components
have been installed.
Configuration is only required:
• After loading a new program/language version.
• To deactivate a defective component.
After loading a new program version to the PLC, the display automatically
switches to the Configuration menu.
To go to the Configuration menu from other menus, simultaneously press:
1. ESC + up ▲ arrow key
2. ESC + down ▼ arrow
key HARDWARE CONFIG
AS1000 detected
CS1000 detected
1.
Heater detected
2.

Configuration menu
Description
AS1000 AquaSensor AS1000 detected:
detected FAM-5-x-x-x-xx-x-x-S-A/AC/ACS-x
CS1000 ContaminationSensor CS1000 detected:
detected FAM-5-x-x-x-xx-x-x-S-AC/ACS-x
Heater Heater detected:
detected FAM-5-x-x-x-xx-x-H-S-x-x
The individual components could have the following status:

• OFF: Inactive/not detected
• ON: Active/detected
Changing configuration
1. Press and hold the ESC key. The cursor appears.
3. Confirm position with ENTER
4. Switch between ON/OFF with the up ▲ and down ▼ arrow keys
5. Apply change with ENTER
6. Exit selection by pressing ESC
Exiting the Configuration menu

To exit the Configuration menu, simultaneously press the ESC key and the
left ◄ arrow key.
NOTICE
If no AquaSensor AS is
installed or if it is deactivated
IN OPERATION
in the Configuration menu +0.0 %S +0.0 °C
(see page 58), "%S" and "°C" Dewater until
will both display "0.0". Filter until
Heat (NO)
If components (AS, CS,
STOP
heater) are absent or
deactivated, their operating
modes are set to OFF.

FAM menu layout
FAM menu layout

HOME - Start Menu
START/STOP
MODE – Operating
mode*
DEWATER*
External AS ON/OFF
Dewater until ON/OFF
"Switch-on" limit
"Switch-off" limit
FILTER*
Filter until ON/OFF
HEAT*
Heat ON/OFF
INTERVALS*
Test interval
MAN – Manual mode Min. duration
MANUAL MODE 1/2
Empty out
MANUAL MODE 2/2
[1] Pumps ON/OFF
[2] Valve ON/OFF
[3] Heater ON/OFF
SET – Settings
Language
Operating hours
* Optional

Changing values and parameters in menus
Changing values and parameters in menus

Change the parameters or values as follows:
1. Press and hold the ESC key. The cursor appears at the top.
3. Confirm the position with ENTER
4. Switch between ON/OFF with the up Change:
▲ and down ▼ arrow keys.
5. Change values using the up ▲ and Move:
down ▼ arrow keys. Use the left ◄
and right ► arrow keys to move the
cursor to where you want to make a Done:
change. ENTER
6. Confirm change with ENTER

7. Exit with ESC.
Connection of an external AquaSensor AS(EXT)

Instead of the AquaSensor AS 1000 installed in the power unit (at the inlet of
the FAM), an external AS can be connected in the hydraulics/lubrication
system.
This means that the power unit is controlled via the actual water content in
the system and the prescribed limits for switch-on and switch-off.
Periodic starting of the power unit during the test interval time is therefore not
required.
The external AS is connected electrically in the switch cabinet instead of the
internal AquaSensor.
See in this connection the wiring diagram enclosed with the power unit.
DANGER
Exposed electrical components in the switch
cabinet
Danger of fatal injury due to electric shock
Any work involving the electrical system may only

be done by a properly trained, certified electrician.

Network connection (Ethernet)

The unit has an open network port on the control panel. This allows the unit
to connected to a network via Ethernet or monitored remotely via an
integrated web server.
Web server
DANGER
Death or serious injury and/or property
damage due to unintentional or unauthorized
acces to unit from web server.
Unauthorized or unintentional access to the

controller from the web server can
unintentionally start or stop the unit and lead to
death or serious injury and/or property damage.
► Protect access with a secured network
► Depending on the local safety regulations, a

notice must be attached to the power unit
announcing that the power unit starts and
stops automatically.
The PLC has an integrated web server so the control panel can be operated
from a conventional PC or a mobile device.
The web server runs as a program in the background on the PLC of the
power unit and transfers information on the operating status of the power unit
to a web browser.
The following can be used as the web browser:
• Microsoft Internet Explorer version 8.0 or higher
• Mozilla Firefox version 11.0 or higher
• Google Chrome version 16.0 or higher
• Apple Safari version 5.0 or higher
• Opera version 12.0 or higher
NOTICE
Make sure cookies are not disabled in the browser.

The web server supports the following site languages:

• German, English, Italian, French, Spanish
Other languages may not be properly displayed on the web server.

If the power unit is integrated in a network, then the integrated web server
can be accessed via the following IP address.
IP address Subnet mask

192.168.0.30 255.255.0.0
NOTICE
• For internal communication, the PLC (IP 192.168.0.30) and the
operating panel have their own IP address (192.168.0.31). Both IP
addresses need to be available in the network or must be approved.
1.If necessary, select the desired language from the drop-down menu.
2.Enter the user name "Web User" and the password
"FAM5WEBSERVER".
3.If you do not wish to enter the user name and password at next login,
click the box "①". Make sure the browser is not set to private or
incognito mode, since it will not save any browser history or
passwords.
4.To log on to the web server, click on "②".

NOTICE
• With remote access, the registration process can take several
seconds.
• In case the registration fails, please press the update key or button in
your browser in order to try again.
• Access to an individual device can be done simultaneously via
multiple web server clients. However, this strain on the memory can
limit the performance of the PLC and lead to malfunctions.
5.Select ►LOGO!TD on the left side of the screen. The virtual control
panel appears.
The function keys can be clicked on directly.

To change values and parameters, (double) click on the displayed
parameter. Parameters that cannot be changed are grayed out.
Enter the desired parameter value. In this example, "+45.0".

Make sure to use the exact value shown in the example. Any deviation can
result in an error.
Click on "OK". The updated parameter is saved.

Troubleshooting
Troubleshooting
DANGER
Electric shock
Danger of fatal injury
► Any work involving electrical equipment may

only be done by a properly trained, certified
electrician.
If an error occurs, the following takes place:

• The FAM switches to "ERROR" status
• the FAM ceases operation
• the fault indicator lamp flashes
• The display flashes yellow.
ERROR
Dewater until
Filter until
Heat
------ OM MAN. SET
Press the down ▼ arrow key to display the error.
3
ERROR +518
1 # 33 # 34
23 Filter clogged
2 33 Vacuum column alarm
34 Drip tray full
RESET with ENTER
NEXT ERRORS ▼▲

Troubleshooting
No. Function Details

1 Display error number(s) of error(s) currently Page 66 and
pending. starting on page
69
Example in window above:
#33 = Vacuum column alarm
#34 = Dry tray full.
NOTE: Errors "12/13", "18/19" and "26/28" are
always displayed together. In these cases, it must
be determined which error has actually occurred.
2 Brief description of error Page 66 and
starting on page
69
3 Error code containing all errors. The displayed Page 66
code corresponds to the sum of the codes for
each active error. The code displays as long as
the error is active.
Example in window above: "+518"
#33 = Vacuum column alarm, code = 4
#34 = Dry tray full, code = 2
#28 = Heater motor protection switch, code = 512
Overall code = 4 + 2 + 512 = 518
No more than three preset error notifications are displayed per window. This
is why the errors are shown in multiple windows. The error code is displayed
across all windows.
Use the down ▼ and up ▲ arrow keys to switch between the windows.
ERROR +518
1 # 33 # 34
23 Filter clogged
2 33 Vacuum column alarm
34 Drip tray full
RESET with ENTER
NEXT ERRORS ▼▲
Proceed as follows to restart the power unit:

Troubleshooting
1.Correct error. Information on correcting errors can be found on the

following pages.
2.Acknowledge the error on the display by pressing the ENTER key. An
error can only be acknowledged when its window is active.
3.Restart power unit. See page 38.
NOTICE
• Error notifications are activated 30 seconds after the main switch is
activated.
• Error notifications are only shown in the language selected at the
time of the error. Switching the language while an error notification is
active will not change the language of the notification.
Error notifications
Error number Brief description Error Page

code
3 Empty vacuum column 128 69
4 Level sensor for vacuum pump 32 70
5 Vacuum column sensor 16384 71
12 Measured AS temperature value 8192 72
13 Measured AS %S value 4096 72
18 H pump motor protection switch 1024 73
19 Vacuum pump motor protection 2048 73
switch
23 Filter contamination indicator 1 74
24 Vacuum pump min. 8 75
25 Vacuum pump max. 16 75
26 Heater thermostat 256 76
28 Heater motor protection switch 512 77
32 Fill vacuum column 64 79
33 Vacuum column alarm 4 80
34 Drip tray full 2 81

Troubleshooting
03 Empty vacuum column

Trigger for the The level must reach the MIN switch point within 1.5
message: minutes once the MAX switch point in the vacuum
column has been reached.
This time of 1.5 minutes has been exceeded. The unit
stops immediately.
Remedy: Perform the following steps:
Step
Description
1. Message:
03. Empty column
2. Check all of the shut-off devices in the return line for flow.
3. Acknowledge the error.
4. Start the unit by pressing the START key.
->a. The fault is repeated. -> proceed to Step 6.
5.
->b. The fault is not repeated. -> proceed to Step 11.
6. Check the following: the pump functions properly, the pressure
relief valve on the pump is not contaminated, the value switches
and functions properly, the filter has good flow, the level sensor
for the vacuum column functions properly.
Increase the pressure (abs) in the vacuum column. If not
possible, switch air filter element.
7. Acknowledge the error in the appropriate error window by
pressing the ENTER key.
8. Start the unit by pressing the F1 key.
9.
10. Contact the HYDAC service department.
11. The fault is repaired.

Troubleshooting
04 Vacuum pump level sensor

Trigger for the Two switch points on the float switch of the rotary vane
message: vacuum pump were reached at the same time, which
are conflictive or do not follow each other logically.
The unit switches to the reset phase and switches off.
Step
Description
1. Message:
04 Vacuum pump level sensor
2. Switch off the unit at the main switch.
3. Check that the level switch is functioning correctly.
->a. Level switch is OK. -> proceed to Step 5.
4.
->b. Level switch is not OK. -> proceed to Step 7.
5. Check the plug to the level switch.
Check the cable from the level switch to the control cabinet and
in the control cabinet to the PLC.
->a. The cable and plug are OK. -> proceed to Step 9.
6.
->b. The cable and plug are not OK. -> proceed to Step 8.
7. Replace the level switch. -> proceed to Step 10.
8. Replace the damaged parts. -> proceed to Step 10.
9. The PLC is defective -> contact the HYDAC Service Department.

Troubleshooting
05 Vacuum column sensor

Trigger for the Two switch points on the float switch of the vacuum
message: column were reached at the same time, which are
conflictive or do not follow each other logically.
The unit stops immediately.

Step
Description
1. Message:
05 Vacuum column sensor
3. Check that the level switch of the vacuum column works.
->a. Level switch is OK. -> proceed to Step 5.
4.
->b. Level switch is not OK. -> proceed to Step 7.
5. Check the plug to the level switch.
Check the cable from the level switch to the control cabinet and
in the control cabinet to the PLC.
6.
->b. The cable and plug are not OK. -> proceed to Step 8.
7. Replace the level switch. -> proceed to Step 10.
8. Replace the damaged parts. -> proceed to Step 10.
9. The PLC is defective -> contact the HYDAC Service Department.
10. The failure is repaired.

Troubleshooting
12 Measured AS temp value/13 Measured AS %S value

Trigger for the No valid signal received from sensors.
message:
12 Measured AS temp value: The unit continues
operating.
13 Measured AS %S value: The unit switches to reset
phase and switches off.

Step
Description
1. Message:
12 Measured AS temp value
13 Measured AS %S value
2. Switch the unit off at the main switch and unplug the power
connector.
3 Check the cables and plugs of the corresponding sensor up to
the PLC.
4. ->b. The cable and plug are not -> proceed to Step 9.
OK.
5. Check / replace the sensor
6. Plug the power plug into the power outlet.
Switch on the FAM at the main switch and start operation by
pressing the F1 key.
7.
8. The PLC is faulty. -> proceed to Step 12.
9. Replace the cable and/or the plug.
Switch the unit on using the main switch and start operation by
11.

Troubleshooting
When defective, the AquaSensor can be deactivated from the Configuration

menu and the unit can continue operation. See page 58.
18 H pump motor protection switch/19 V pump motor protection switch V-pump

Trigger for the The motor protection switch has tripped, due to an
message: overload in the motor-pump group.
18 Q2 H pump motor protection switch: The unit stops
immediately.
19 Q3 V pump motor protection switch: The unit
switches to reset mode and switches off.
Step
Description
1. Message:
18 H pump motor protection switch = Hydraulic pump = motor
pump assembly
19 V pump motor protection switch = Vacuum pump
3. Open the control cabinet door.
Switch the tripped motor protection switch back on.
Check the setting on the motor protection switch with the
specifications on the motor type label. Correct the settings if
necessary.
5.
6. Check the current consumption of the motor with the nominal
current specification on the motor type plate (I ≤ IN).
Make sure the that the medium in use does not exceed the
viscosity limit.
Only with water ring vacuum pump -> Clean the tank of the water
ring vacuum pump.
7. Close the control cabinet door. Switch the unit on using the main
switch and start operation by pressing the F1 key.

Troubleshooting
->a. The fault recurs -> proceed to Step 9.

8.
->b. The fault does not recur -> proceed to Step 13.
9. Replace motor protection switch and/or the fuse.
10. Close the control cabinet door.
11.
23 Filter clogged
Trigger for the The differential pressure indicator signal is pending. The
message: unit switches to the reset phase and switches off.
Step
Description
1. Message:
23. Filter clogged
2. Close all the shut-off devices in the feed and return flow lines.
3. Empty the filter housing via the drain ball valve.
4. Replace the filter element. For details, see page 96.
5. Open all the shut-off devices in the feed and return flow lines.
8.
9. Switch the unit off and unplug it.
Check clogging indicator, plug and supply line. Replace the
parts if necessary.
10. ->a. The test resulted in no errors. -> proceed to Step 12.
->b. The errors found were -> proceed to Step 6.
eliminated.
12. The PLC is defective -> contact the HYDAC Service
Department.

Troubleshooting
24 V pump min.
Trigger for the The "Min." switch point in the oil tank of the rotary vane
message: vacuum pump has been reached. The unit switches to
the reset phase and switches off.
Notification only displays for FAM-5-x-x-x-xx-R-x-x-x-.
Step
Description
1. Message:
24. V pump min.
2. Fill the rotary vane vacuum pump with vacuum pump oil. For
details, see page 88.
3. Acknowledge the error
If the failure recurs, even though there is enough vacuum pump
oil between the MIN and MAX markings, first check the float
switch and afterwards the PLC.
25 V pump max.
Trigger for the The "Max." switch point in the oil tank of the rotary vane
message: vacuum pump has been reached. The unit switches to
the reset phase and switches off.
Notification only displays for FAM-5-x-x-x-xx-R-x-x-x-.
Step
Description
1. Message:
25. V pump max.
2. Empty the oil tank of the rotary vane vacuum pump until the level
in the sight glass is between "Min." and "Max.". See page 90.
3. Acknowledge the error

Troubleshooting

If the error occurs again despite sufficient vacuum pump oil in
the rotary vane vacuum pump, check the float switch and then
the PLC.
26 Heater thermostat
Trigger for the The safety thermostat trips during operating mode with
message: heater. The unit switches to the cool-down and reset
phase, then switches off.
This error notification can be connected with a preceding
error notification and with the immediate switch-off of the
unit that takes place as a result.
Notification only displays for FAM-5-x-x-x-xx-H-x-x-.
Remedy: If this is not an inherited error, then proceed as follows:

Step
Description
1. Message:
26. Heater thermostat
3. Let the unit and heater cool down. The mechanism is tripped by a
bi-metal. This bi-metal must first cool down in order to recover.
4. Pull the setting switch of the heater up and off. And remove the
two covering stoppers of the screw holes.
5. Unscrew and remove the two
screws (Torx 20).
6. Lift off the cover upwards.

7. Press the pin/lever (T) on the
safety thermostat with a small
screwdriver.

Troubleshooting
8. Put the cover on.

9. Attach the cover by screwing in the two screws.
10. Attach the setting switch of the heater onto the shaft from above.
Note that the adjustment switch only fits one way onto the shaft.
11. Switch the unit on using the main switch and start operation by
When defective, the heater can be deactivated from the Configuration menu
and the unit can continue operation. See page 58.
28 Heater motor protection switch

Trigger for the The motor protection switch for heater Q5 has tripped.
message: The unit goes into the reset phase and switches off.
Notification only displays for FAM-5-x-x-x-xx-H-x-x-.
Step
Description
1. Message:
28 Heater motor protection switch
3. Open the control cabinet door and switch the Q5 motor
protection switch back on. Close the control cabinet door and
plug the power plug back in.
4. Switch the unit on using the main switch and start operation by
5.
6. Measure the consumption of the heater at which the motor
protection switch tripped and compare this against the

Troubleshooting
specifications on the heater's type label.

7. ->a. If the measured current I <= IN -> proceed to Step 9.
->b. If the measured current I >= IN -> proceed to Step 8.
8. Replace the defective heater. -> proceed to Step 9.
10.
11. Replace the motor protection switch Q5 (heater).
13.
When defective, the heater can be deactivated from the Configuration menu
and the unit can continue operation. See page 58.

Troubleshooting
32 Fill column
Trigger for the The "Min." switch point in the vacuum column was
message: reached/not met and not exceeded within 1.5 minutes.
Not enough oil has been pumped into the column. The
unit switches off immediately.
Step
Description
1. Message:
32. Fill column
2. Check all of the locking features in the supply line for flow /
freedom of passage. Open them if necessary. Make sure it is
below the oil level.
3 Acknowledge the error.
5.
6. Clean the suction strainer.
Check the pump for proper functioning.
Make sure the 3/2 directional control valve functions
properly.
Clean the flow divider.
7.
9. Contact HYDAC Service.

Troubleshooting
33 Vacuum column alarm

Trigger for the The E-STOP MAX switch point in the vacuum column
message: was reached. The unit stops immediately.
This error notification can be connected with a preceding
error notification and with the immediate switch-off of the
unit that takes place as a result. If the unit stops, oil still
flows through the tower packing, which may result in the
EMERGENCY STOP max. switch point being reached.
Some oils foam intensively when they enter the vacuum
chamber. This effect is particularly pronounced with high
water contents. This effect is also to be observed with
older oils or extremely high-viscosity media. This may
result in the vacuum column being overfilled.
Step
Description
1. Message:
33. Vacuum column alarm
2. Empty the column in manual mode. See page 54
3. Check the fill level indicator of
the vacuum column to make
sure it has emptied.
->a. Vacuum column empty. -> proceed to Step 6.

4.
->b. Vacuum column not empty -> proceed to Step 5.
5. Make sure the evacuation -> proceed to Step 7.
pump and the 3/2 directional
control valve function properly.
6. Start the unit and watch the fill level indicator for the vacuum
column to check the fill and empty cycle.
7. Check the pressure in the -> Reduce the vacuum, e.g.,
vacuum column. See page 40. from -0.6 bar to -0.4 bar.
8. If the error occurs again, contact HYDAC Service.

Troubleshooting
34 Drip tray full

Trigger for the The float switch in the tray was actuated.
message: The unit stops immediately.
Remedy:
Step Perform the following steps:
Description
1. Message:
34. Drip tray full
2. Empty the drip tray on the FAM.
3. Check the FAM for any leaks and eliminate any that are found.
5. Start the FAM by pressing the F1 key.
6.
7. Check the float switch in the oil -> proceed to Step 4.
pan. See page 104. If
necessary, replace the float
switch.
Check the supply line to the
float switch.

Performing maintenance
WARNING
FAM in operation
Danger of bodily injury
► Switch off the unit before any maintenance

work.See page 43 for details.
The safety of all persons coming into contact with the FAM and the
availability of the unit for use are dependent on regular servicing and
maintenance.
Maintenance intervals
The inspection and maintenance works listed here are necessary conditions
for ensuring both long service life and error-free operation of the FAM.
In addition, you will find further information in the operating manuals
published by the manufacturers of the components which are supplied with
the FAM.
every six months

3000 hours /
6000 hours /
500 hours /
24 hours /
See page
annually
monthly
daily
FAM
Check the FAM for any leaks
- X
(visual check).
Check the screwed fittings to see
that they have been properly - X
resecured.
Check the testing method /
Vacuum pressure gauge in the
vacuum column / - X
Differential pressure gauge on the
fluid filter

every six months

3000 hours /
6000 hours /
500 hours /
24 hours /
See page
annually
monthly
daily
Check the fault signal lamps 85 X
Change Air filter 85 X
Cleaning the suction strainer 93 X
Check the AquaSensor 104 X
Check the float switch in the oil pan 104 X
Vacuum pump
Replace the active carbon filter
85 X
cartridge (accessory)
Rotary vane vacuum pump FAM-
5-x-x-x-xx-R-x-x-x-x
Checking the oil level 87 X
Replace the oil and air de-oiling
91 X
element
Check and clean the ventilator
- X
hood
Dry-running rotary vane vacuum
pump
FAM-5-x-x-x-xx-RD-x-x-x-x
Change Air filter 94 X
Replace vanes
1
95 X1
Initial inspection after 4,000 operating hours

- X
hood
Motor pump assembly

- X
hood

Main Filter
Changing filter element 96 X
Heater (Option)
Check that the connectors are in
- X
contact and tight
Clean the heating element 101 X
Synchronize the electricity
consumption of the heater by
- X
comparing the current values with
those on the type label. (optional)
Electric System
Check the cable conduits for
- X
damage
Synchronize the electricity
consumption of the motors by
- X
comparing the nominal values on
the type labels.
Perform an electrical safety
inspection in accordance with DIN
- X
VDE 0702 and/or corresponding
national regulation.
Replace all hoses after no later than 5 years.
All pictures and illustrations in the descriptions are examples. They do not
represent all of the different product variants.

Check fault signal lamps

To check the fault signal lamp (2), switch on the FAM using the main switch.
The "Fault" signal lamp then lights up.
Change Air filter

Replace the air filter (3.73) every six months. If the FAM is in a very
dusty/damp environment, the replacement intervals shorten accordingly.
To replace the air filter, proceed as follows:
1. Unscrew the air filter (3.73) by hand counterclockwise.
2. Dispose of the used air filter in an environmentally-friendly manner.
3. Screw in the new air filter (3.73) clockwise by hand and tighten it only
by hand.
Vacuum pump
Replace the active carbon filter cartridge (accessory)
If the vacuum pump has an active carbon filter cartridge at the air inlet, it
should be replaced every six months.
The active carbon filter cartridge absorbs oil vapors and odors from the
exhaust air. Replace the active carbon filter cartridge sooner if exhaust air
quality has noticeably worsened.
To replace the active carbon filter cartridge, proceed as follows:
1. Turn the active carbon filter cartridge by hand counterclockwise to remove
it from the rotary vane vacuum pump nozzle.
2. Turn the new active carbon filter cartridge by hand clockwise onto the
rotary vane vacuum pump nozzle.
Rotary vane vacuum pump FAM-5-x-x-x-xx-R-x-x-x-x

The vacuum pump comes with the following components:
Item Designation
a Oil filler neck
c Oil drain
d Oil sight glass
g Oil separator
h Suction port connection
i Air vent
k Safety screw on the plug
l Plug for the level sensor
m Level switch in the vacuum pump
The following descriptions are in reference to these positions.

Checking the oil level
NOTICE
Operation without vacuum pump oil
The vacuum pump will be destroyed
► As operating fluid, the vacuum pump solely requires synthetic vacuum

pump oil in accordance with DIN 51506, Group VDL, ISO VG100.
► Check the oil level before start-up, topping up with vacuum pump oil if
necessary.
Check the oil level of the vacuum

pump on a monthly basis. If
necessary, fill up with vacuum
pump oil. Max. capacity is ≈ 0.3
liters.
The level switch monitors the oil level of the vacuum pump when in
operation. If the fill level reaches the MIN / MAX level, it will switch off and the
signal lamp "Fault / Unit off" will light up.
To fill up the vacuum pump, proceed as described on page 88.
You may only use synthetic vacuum pump oil in accordance with DIN 51506,
Group VDL, ISO VG100 when topping up.
Vacuum pump oil is available from HYDAC under the following part no.:
Description Part no.:
Vacuum pump oil VE101 1 liter 06018128
DIN 51506, Group VDL, ISO VG100, synthetic
Vacuum pump oil VE101 5 liters 06018129
DIN 51506, Group VDL, ISO VG100, synthetic

Filling/Refilling vacuum pump oil
WARNING
Hot surfaces
Risk of burns
► Keep away from hot surfaces.
► Allow the vacuum pump to cool down before

performing any work.
Proceed as follows to fill the vacuum pump:

1. Switch the unit off at the main switch and
unplug the power connector.
Allow the vacuum pump to cool down.
2. Remove the threaded coupling (k) for the
plug at the level switch.
Remove the plug (I) for the level switch in
an upward direction.
3. Unscrew the level switch (m) from the

vacuum pump by turning counterclockwise
using a 24 mm open-ended wrench.
Carefully remove the level switch from the
vacuum pump in an upward direction.

4. Fill the vacuum pump with vacuum pump oil

VE 101 via the filler neck (a).
5. Check the oil level through the inspection

glass (d). Fill the vacuum pump to no
higher than the "Max." mark.
6. Insert the level sensor into the vacuum

pump from above. To facilitate installation,
lift up the lower float.
Screw the level switch (m) into the vacuum
pump by turning clockwise using a 24 mm
open-ended wrench and tighten it.
7. Insert the plug (l) into the level switch and

secure it by tightening the threaded
coupling (k).
8. The vacuum pump filling is complete.

Emptying the vacuum pump
WARNING
Hot surfaces
Risk of burns
► Keep away from hot surfaces.
► Allow the vacuum pump to cool down before

To empty the vacuum pump, proceed as follows:

1. Switch the unit off at the main switch and unplug the power
connector.
Wait until the vacuum pump has cooled off.
2. Keep a suitable container on the floor under the drain tap to catch ≈ 1
liter of vacuum pump oil.
3. Unscrew the screw plug from the drain fitting.
4. Screw the hose nipple with hose onto the drain fitting. Place the hose
in the container and hold it securely during the entire process.
5. Open the ball valve and allow the vacuum pump oil to drain
completely.
6. Once no more vacuum pump oil escapes, close the ball valve.
7. Unscrew the hose nipple with hose from the drain fitting.

8. Screw the screw plug back into the drain fitting.

9. The filter element is to be disposed of in an environmentally correct
manner.
10. Emptying the vacuum pump is complete.
Changing the vacuum pump oil

The first oil change must take place after 100 operating hours. Afterwards,
the interval increases to ≈ 3000 hours or twice per year.
The vacuum pump must be at operating temperature when the oil is
changed:
• Put the FAM into operation for 10 minutes.
• Switch off the FAM at the main switch.
• Wait until the pressure in the vacuum column has reached atmospheric
pressure (approx. 1000 mbar abs).
To perform these tasks, you will need the following tools and
equipment:
• Vacuum pump oil VE101 (for part no., see spare parts list)
Change the vacuum pump oil as follows:

1. Empty the vacuum pump as described on page 90.
2. Remove the old oil filter and dispose of it in an environmentally friendly
manner.
3. Install the new oil filter.
4. Fill the vacuum pump as described on page 88.
5. The oil and oil filter have been changed.

Replacing the air de-oiling element of the vacuum pump

Oil mist or increased electricity consumption by the drive engine (response of
the engine protection switch) are signs of a soiled air de-oiling element.
To perform these tasks, you will need the following tools and
equipment:
• Air deoiling element with seal (for part no., see replacement
parts list)
• Fork wrench, size 10 mm
To replace the air de-oiling element, proceed as follows:

1. Remove the ventilation cover (i) from the oil separator (g).
2. Undo the screw in the middle of the filter spring, but do not remove
this.
3. Press the filter spring down and rotate it out of the depression.
4. Remove the filter spring from the oil separator (g).
5. Pull the air de-oiling element out of the oil separator (g).
6. Make sure that the new air deoiling element is provided with a new
O-ring.
7. Install the air de-oiling element in such a way that the opening is
situated correctly in the holder in the oil separator (g).
8. Ensure that the tip of the screw in the middle of the filter spring
protrudes ≈ 2–5 thread turns out of the filter spring.
9. Install the filter spring in such a way that the ends are secured
against slipping by lugs in the receptacles in the oil separator (g)
and the tip of the screw engages in the depression of the air de-
oiling element.
10. Tighten the screw in the filter spring until the head of the screw
impacts against the spring steel sheet.
11. Make sure that the seal under the ventilation cover (i) is clean and
undamaged. Replace the seal if necessary.
12. Fasten the ventilation cover (i) with seal and hexagon-head screws
to the oil separator (g).
The air de-oiling element becomes saturated with oil
during operation. A slight lowering of the oil filling level
after the air de-oiling element has been replaced is
therefore quite normal.

Dry-running rotary vane vacuum pump FAM-5-x-x-x-xx-RD-x-x-x-x

The vacuum pump comes with the following components:
Item Designation
O1 Direction of rotation
X Minimum height
Y Angled vane side
Z Housing hole
b Housing cover
c Rotor
d Body
e 4x vane*
f Filter cartridge*
g Filter chamber
m Seal*
n Seal*
s screws
* In maintenance kit, see page 107.
The following descriptions are in reference to these positions.
The filter cartridge (f) and the vanes should be replaced every year.
The filter cartridge can be cleaned more frequently when used in extreme
conditions by blowing it off from the inside. Even with cleaning the filter, its
filtration capacity will continue to worsen, which is why it should be replaced
every year.
The pump has 4 carbon vanes that gradually wear during use.
They should be replaced every year.

Since wear depends greatly on operating conditions, and replacement may

be necessary sooner under extreme conditions, we recommend inspecting
the vanes after 4,000 operating hours.
Replacing the filter

1.Unscrew the housing cover (b).
2.Remove the filter cartridge (f) with seals (m, n) from the filter chamber
(g). Blow off the filter cartridge (see page 94) or replace it, then check
the seals.
3.Installation is the reserve of removal. Note:
4.Do not mix up the seals (m, n)
5.Make sure the surfaces of the housing (d) and rotor (c) are clean
6.Tighten screws (s) to 5.5 + 0.5 Nm
Blowing off the filter
Item Designation
1 Filter
2 Compressed air
WARNING
Risk of injury when using compressed air
When using compressed air, debris or dust may

be kicked up into the eyes, causing injury
► Always wear safety glasses as a dust mask

when cleaning with compressed air.

Inspecting/replacing vanes
1. Unscrew the housing cover (b) from the housing.
2. Remove the vanes (e) for inspection. All vanes should have a min. height
(X):
Item Minimum height
X 12 mm
NOTICE
All of the vanes should be replaced at the same time.
If the min. height of the vanes has already been reached or exceed upon
inspection, the vane set should be replaced.
1. Blow off the housing and rotor slit.
2. Place the vanes in the rotor slit. When doing so, make sure the angled
side (Y) of the vanes are facing outward and this angle in the direction of
rotation (O1) matches the run of the housing hole (Z).
3. Screw the housing cover (b) back on but do not tighten.
4. Turn the pump on briefly and make sure the vanes run smoothly.
5. Tighten screws (s) to 5.5 + 0.5 Nm.

Clean the suction screen
NOTICE
Operation without a suction strainer
The pump will be destroyed
► The unit may not be operated without the suction strainer.
► Clean the suction screen regularly.

To protect the pump from coarse contamination particles and other foreign
bodies, a dirt trap with a strainer insert is fitted at the pump inlet.
Clean the suction strainer at regular intervals.
To install / dismount the suction screen, proceed as follows:
3
2
1
1. Unscrew the screw plug (1) counterclockwise with an open-jaw wrench.

2. Remove strainer insert (3).
3. To clean the suction screen, wash it out with solvent and then dry it
using compressed air.
4. Check strainer insert (3) and sealing ring (2) on the screw plug for
damage. Replace it if necessary.
5. Install the new strainer insert (3).
6. Turn the screw plug (1) clockwise manually.
Firmly screw in the screw plug (1) with the open-jaw wrench.
7. After commissioning, check the suction strainer fittings for leaks.
Replacing the filter element on the fluid filter

If the signal lamp "Change fluid filter" lights up, replace the filter element as
described in the following:

1. Switch off the FAM at the main switch and close the
shut-off valve at the inlet and outlet in order to prevent
the oil from flowing back out of the tank.
Make sure that the unit cannot be inadvertently
switched back on during maintenance work.
2. Put a suitable container (1) in place to catch
exiting medium.
Depressurize the filter housing.
Carefully open the drain plug (2) on the filter bowl
and empty the filter housing completely using the
drain screw (SW 6mm) on the bottom of the filter
housing.
The volume is approx. 2 liters.
After draining, replace the drain plug on the filter
bowl.
3. Undo the housing clamp (1) on the filter housing and
then remove the housing by moving it downwards (2).
Use an Allen wrench SW 6 mm (1).
4. Pull the filter bowl including filter element downwards.

5. Remove (2) the filter element from the filter bowl by

turning slightly (1).
6. Clean the inside of the filter bowl of dirt and

deposits.
7. Check the O-ring on the filter bowl for damage.

Replace it if necessary.
Moisten the O-ring on the filter bowl with the
operating medium.
8. Moisten the O-rings on the new filter element

with the operating medium.

9. Turning it slightly, press the new filter element down into

the mount on the filter bowl.
10. Push the filter bowl with the filter element up into the
mount on the filter head.
11. Push the housing clamp (1) up around the filter bowl
over the bead on the filter bowl / filter head.
Tighten the housing clamp with an Allen wrench SW
6mm in a clockwise direction.
The tightening torque is 5 Nm.

12. Check that the drain plug on the filter bowl is secure.
13. The filter element change is now complete.

Bleed the filter housing as described on page 43.
After commissioning, check the filtration unit for
leaks.

Heater maintenance (optional)
WARNING
Hot surfaces
Risk of burns
► Allow the heater to cool down before

The use of different oils can lead to a build-up of a layer of film on the heating
element. Regularly inspect and clean the heating element.
Inspecting/Cleaning the heating element
NOTICE
Layer of film on the heating element
The heating element will be destroyed.
► Clean the heating element every year.
If the heating element is covered in a layer of film, this will prevent the heat
from being transferred to the oil and may cause the heating element to burn
out and power requirements to increase.
Clean the heating element with suitable media. Make sure these media are
compatible with seals and plastics.
Removing/Installing the heating element

To remove the heating element, proceed as follows:
1. Stop the unit at the off switch and switch off the FAM at the main
switch.
2. Pull out the plug / Disconnect the FAM from the power supply.
3. Allow the heater to cool down.
4. Empty the heater. For details, see page 103.
5. Pull the setting switch of the heater up and off. And remove the two
covering stoppers of the screw holes.

6. Unscrew and remove the two screws

(Torx 20).
7. Disconnect all electrical connections to the heater and pull the cable
from the cable fittings.
This work may only be done by authorized technical staff.

8. Rotate the heating element counterclockwise out of the sheathing
using a fork wrench, wrench width = 6mm.
9. Pull the heating element up and out of the sheath.
10. Clean the connecting thread of old sealing material.
11. Physically clean the heating element or use a suitable cleaning agent.
12. Check the heating element for overheating. This can be seen in a bent
heater core or sheath and in crack formations.
If required, replace the heating element or the sheath. Contact HYDAC
in this regard.
13. As a seal, wrap Teflon tape around the connecting thread on the
heating element.
14. Insert the heating element into the sheath from above and screw on
the heating element clockwise by hand.
15. Continue to screw on the heating element clockwise using a fork
wrench SW = 65 mm into the sheath and tighten it.
16. Insert all cabling through the cable fittings and attach all electrical
connections to the heater.
This work may only be done by authorized technical staff.

17. Attach the cover to the heater.
Screw in both screws (Torx 20) and
tighten them firmly.
18. Attach the setting switch and the two covering stoppers for the screw
holes.

19. Plug the mains plug or connect the FAM up to the main electricity
supply.
20. Switch on the FAM at the main switch and start the unit by pressing
the on switch.
21. Check the heater for any leaks while in operation.
22. Cleaning/Replacing the heater is complete.
Emptying the heater

Empty the heater via the drain screw. Fill the oil back into the tank or dispose
of it in an environmentally-friendly manner.
To empty the heater, proceed as follows:

1. Stop the unit at the off switch and switch off the FAM at the main
switch.
2. Pull out the plug / Disconnect the FAM from the power supply.
3. Allow the heater to cool down.
4. Screw the drain screw clockwise out of the
heater.

5. Collect the escaping fluid in a suitable

container.
Fill the oil back into the tank or dispose of it in
an environmentally-friendly manner.
6. Screw the drain plug counterclockwise into

the filter bowl and tighten it firmly.
7. Emptying the heater is now complete.
Checking the AquaSensor AS1000

Check the AquaSensor annually with the calibration and adjustment set. This
can be acquired from HYDAC under item no. 3122629.
You can find further information in the calibration and adjustment set
instruction manual.
Replace the AquaSensor if it exhibits great deviations.
Checking the float switch in the oil pan

Proceed as follows to test the float switch:
1. Use your fingers to raise the float switch in
the oil pan.
2. The FAM should switch off after ≈ 3 seconds.

3. Release the float switch and acknowledge the error.
4. Start the FAM.

5. The function of the float switch is thus ensured and the check has
been successfully completed.

Spare parts
Spare parts
Make sure to indicate the entire unit designation from the unit designation
and the serial number when ordering spare parts.
FAM
Qty. Designation p/no.
1 Breather filter 0080 MG 020 300873
1 Motor pump assembly *
1 Complete suction strainer G1", 635624
consisting of:
1x strainer insert, 250µm 6016797
1x sealing ring 6033969
1 Vacuum pressure gauge 313598
1 3/2-directional control valve 3530550
1 Pressure hose, Length = 5 m 6013308
1 Suction hose, Length = 5 m 639587
1 Level sensor (vacuum chamber) 377046
Fluid filter (OLF 5/10)

1 Filter element, filtration rating 2 µm N5DM002 349494
1 Filter element, filtration rating 5 µm N5DM005 3068101
1 Filter element, filtration rating 10 N5DM010 3102924
µm
1 Filter element, filtration rating 20 N5DM020 3023508
µm
Vacuum pump
1 Active carbon filter cartridge 6078452
2 Active carbon filter retrofit kit Upon
request
Rotary vane vacuum pump FAM-5-x-x-x-xx-R-x-x-x-x

Contact / Service

1 Ball valve for draining 551093
1 Vacuum pump maintenance kit consisting of air 6014161
deoiling element and seal
1 Vacuum pump oil VE101, 1 Liter 6018128
1 Vacuum pump oil VE101, 5 Liter 6018129
Dry-running rotary vane vacuum pump FAM-5-x-x-x-xx-RD-x-x-x-x
1 Maintenance kit consisting of 1x filter cartridge (f), 1x Upon
seal (m), 1x seal (n), 4x vanes (e) request
Contact / Service
For product information or technical support or if you have comments or
suggestions concerning this manual, please contact:
Telephone: +49 6897 509 1174
Fax: +49 6897 509 9046
Regular inspection and maintenance work is indispensable for ensuring
trouble-free operation and long service life for your FluidAqua Mobil.
Our HYDAC Servicenter offers you these tasks within agreed-upon time
frames and at fixed prices.
HYDAC SERVICE GMBH
Friedrichstaler Straße 15a, Werk 13
66540 Neunkirchen-Heinitz
Germany
Telephone: +49 6897 509 883
Fax: +49 6897 509 324
E-mail: service@HYDAC.com
Storing the unit / taking it out of operation

Drain the unit completely including all of its components before putting it into
storage, as described under maintenance.
Pull out the power plug and securely fasten the hoses and power cord to the
unit.

Disposing of the unit
Store the unit in a clean, dry (non-condensing) space.

Observe the storage temperature range of 0–40 °C.
Disposing of the unit

Please dispose of the packaging material in an environmentally friendly
manner.
After dismantling the unit and separating the various materials, dispose of the
unit in an environmentally-friendly manner.
Technical data
Refer to the type label for specific data of the unit.
Flow rate at 50 Hz ≈ 5 l/min
Permitted fluids** Fluids compatible with NBR seals:
Mineral oils to DIN 50524
Gear oils to DIN 51517, 51524
Fluids compatible with FKM (FPM, Viton®)
seals:
Synthetic esters (HEES) DIN 51524/2
Vegetable oils (HETG, HTG)
HFD-R fluids (not for phosphate esters that
require EPDM seals).
Sealing material see model code
Filter size of fine filter OLF 5
Filter elements N5DMxxx
Clogging indicator Differential pressure switch with shutdown
of the unit when the filter is clogged.
Vacuum pump type R Rotary Vane Vacuum Pump
Vacuum pump type RD Dry-running rotary vane vacuum pump (no
oil)
Pump type Filling & Draining Gear pump
Operating pressure 0 … 8 bar / 0 … 116 psi
Permissible suction pressure
-0.2 … +1 bar / -2.9 … 14.5 psi
at suction port.

Technical data
Permissible 15 … 350 mm²/s (without integrated heater)

Operating viscosity range ** 15 ... 550 mm²/s (with integrated heater)
Permissible viscosity range for 15 … 200 mm²/s - with technical
the particle measurement measurement equipment (ACS)
Fluid temperature range** 10 to 80 °C / 50 to 176 °F
Ambient temperature ** 10 to 40 °C / 32 to 104 °F
Storage temperature range** 10 to 40 °C / 32 to 104 °F
Relative ambient humidity maximum 90%, non-condensing
Electrical power consumption
≈ 1 kW/16 A use automatic fuses with
(without heater) / required
triggering characteristic C
external fuse*
Heating output (optional) maximum 2.4 kW
(depending on the nominal voltage)
IP class IP54
Length of electronic cable / 10 m / CEE (depending on the nominal
plug voltage)
Length of connection hoses 5 m (only in mobile version)
Hoses, material see model code
Hydraulic connectors See Connection Overview table, on page
110
Weight when empty ≈ 120 kg
Noise level according to
< 70 dB(A) at 1 m distance
VBG121
Achievable residual water < 100 ppm - Hydraulic and lube oils
content < 50 ppm - Turbine oils (ISO VG 32/46)
< 10 ppm - Transformer oils ***

Connection overview
Connection overview
Item FAM 5
1 FAM inlet connector 42L/M52x2 (external thread)*
2 adapter Adapter G1 ½ A (external thread)**
3 FAM outlet connector 28L/M36x2 (external thread)*
4 adapter Adapter G1 A (external thread)**
5 Suction hose connection 42L/M52x2 (internal thread)***
6 adapter Adapter G1 ½ A (external thread)**
7 Pressure hose connection 28L/M36x2 (internal thread)***
8 adapter Adapter G1 A (external thread)**
*) Output drive type D according to ISO 8434-1 Series L (corresponds

to ISO 12151, Form S, Series L)
**) Stud end according to ISO 1179-2 (Form E)
***) Output drive type N according to ISO 8434-4 Series L (corresponding
to ISO 12151, Form SWS, Series L)
Items 1–4 are included in the delivery of the stationary FAM. Items
5–8 are included with the connection hoses in the delivery of the
mobile FAM.

Model code
Model code
FAM - 5 - M - 2 - A - 05 - R - H - S - Z - 1 / -
Product
FAM = FluidAqua Mobil
Filter Size
5 = ≈ 5 l/min
Operating fluid
M = Mineral oil – NBR seals, checked with
mineral oil*
I = Insulation oil – NBR seals, checked with
insulation oil*
X = HFD-R phosphoric acid ester fluids –
FPM seals checked with HFD-R fluid*
B = Rapidly biodegradable (ester-based) –
FKM seals, NBR hoses, checked with
rapidly biodegradable fluid on an ester
basis*
*Residues of test liquid will remain in the unit after
testing.
Mechanical type
1 = Stationary, with feet
2 = Mobile, with rollers) / wheels
Voltage/frequency/power supply
A = 400 V, 50 Hz, 3 Ph+PE
B = 415 V, 50 Hz, 3 Ph+PE
E = 220 V, 60 Hz, 3 Ph+PE
H = 440 V, 60 Hz, 3 Ph+PE1)
K = 480 V, 60 Hz, 3 Ph+PE1)
M = 230 V, 50 Hz, 1 Ph+PE
O = 460 V, 60 Hz, 3 Ph+PE1)
P = 230 V, 60 Hz, 1 Ph+PE
S = 380 V, 50 Hz, 3 Ph+PE
AD = 220 V, 60 Hz, 3 Ph+PE
X = other voltage
Filter size fluid filter
05 = OLF-5
Vacuum pump
R = Rotary Vane Vacuum Pump
RD = Dry-running rotary vane vacuum pump
Heater
Z = No heater
H = Heater (for 200–359 V = 1 kW, for 360–690 V = 2.4 kW)
Control concept
S = Standard
Instrumentation
Z = Without
A = AquaSensor (AS)
AC = AquaSensor (AS) + ContaminationSensor (CS)
ACS = AquaSensor (AS) + ContaminationSensor (CS) + SensorMonitoring Unit (to display and
save the measured values)
Modification number
00 = Version. (You will always receive the current version.)
Supplementary details
Without details = Series
V = FKM sealing material
1) Delivery without connection plug.

EC declaration of conformity

Postfach 12 51
66273 Sulzbach / Saar
Deutschland
Industriegebiet
66280 Sulzbach / Saar
Deutschland
Telephone: ++49 (0) 6897 509 01

Internet: www.hydac.com
We hereby declare that the following designated product, on the basis of its design and construction,
and in the version which we have brought to market, corresponds to the fundamental safety and
health requirements contained in the standards listed below.
Any modification of this product that is not coordinated with us in writing will cause this declaration to
lose its validity.
Designation FluidAqua Mobil

Type FAM 5 - Series
p/no. -
Serial no. -
EU-Machinery Directive 2006/42/EG

EU Electrical Equipment Regulations 2006/95/EG
EU-Directive on Electromagnetic Compatibility 2004/108/EG
Safety of machinery and devices EN 12100-1/2
2012-05-30 Dr. Andreas Schunk

Date Name (CE official)
Executive director: Documentation Representative:

Mathias Dieter, Dipl.Kfm. Wolfgang Haering Gunter Harge
Registered seat of company: 66280 Sulzbach / Saar - Germany c/o IHYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Registry Court: Saarbrücken, HRB 17216
Value added tax identification number : DE 815001609
Tax number: 040/110/50773

Industriegebiet Postfach 1251
66280 Sulzbach/Saar 66273 Sulzbach/Saar
Germany Germany
Phone: +49 (0) 6897 509 01 Central

Fax: +49 (0) 6897 509 9046 Technical Department
Fax: +49 (0) 6897 509 577 Sales Department
Internet: www.hydac.com
E-mail: filtersystems@hydac.com

Fam 5 Fluidaqua Mobil

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FAM 5

English (translation of original instructions)

Documentation no.: 4166129

Court of Registration: Saarbrücken, HRB 17216

© HYDAC FILTER SYSTEMS GMBH

FAM 5 en(us) Page 2 / 114

Documentation Representative ................................................................... 2

Transporting the FAM................................................................................. 15

FAM description .......................................................................................... 18

Dimensions – mobile unit .......................................................................... 23

Hydraulic circuit .......................................................................................... 24

FAM 5 en(us) Page 3 / 114

Working principle of FAM .......................................................................... 25

Starting up the unit ..................................................................................... 36

Switching off FAM....................................................................................... 46

Selecting operating mode .......................................................................... 46

FAM 5 en(us) Page 4 / 114

Loading new program version/language version .................................... 57

Changing values and parameters in menus ............................................. 61

Connection of an external AquaSensor AS(EXT)..................................... 61

Network connection (Ethernet) .................................................................. 62

FAM 5 en(us) Page 5 / 114

Changing the vacuum pump oil ........................................................... 91

Storing the unit / taking it out of operation ............................................ 107

Disposing of the unit ................................................................................ 108

Technical data ........................................................................................... 108

Connection overview ................................................................................ 110

Model code ................................................................................................ 111

EC declaration of conformity ................................................................... 112

FAM 5 en(us) Page 6 / 114

FAM 5 en(us) Page 7 / 114

Using the documentation

What do I want to know?

WHERE can I find the information I’m looking for?

Documentation No. Document language

FAM 5 en(us) Page 8 / 114

Danger due to electrical voltage / current

Exposed electrical components

Danger due to operating pressure

FAM 5 en(us) Page 9 / 114

Risk of burns due to hot surfaces

Substances that are health hazards or irritants

Danger from explosive atmosphere

Signal words and their meaning in the safety information and

Structure of the safety information and instructions

FAM 5 en(us) Page 10 / 114

► Measures to avert danger

Observe regulatory information

FAM-xx-M- Mineral oil, tested with mineral oil. NBR NBR

FAM 5 en(us) Page 11 / 114

require or are compatible with NBR seals

Improper Use or Use Deviating from Intended Use

Bodily injury and damage to property will result

► Never operate the unit in potentially

► The unit is only to be used with permissible

FAM 5 en(us) Page 12 / 114

Qualifications of personnel / target group

Wear suitable clothing

Stoppage in an emergency (EMERGENCY STOP)

Normal pressure is restored to the vacuum column after ≈ 1 minute.

FAM 5 en(us) Page 14 / 114

Unpacking the FAM

Transporting the FAM

Using components for pushing/pulling