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12-TMSS-04 R.0
12-TMSS-04 R.0
TABLE OF CONTENTS
1.0 SCOPE
4.1 General
4.2 Design Criteria
4.3 Materials
4.4 Fabrication
4.5 Markings
1.0 SCOPE
This National Grid Saudi Arabia Transmission Material Standard Specification (TMSS)
specifies the minimum technical requirements for design, engineering, manufacture,
inspection, testing and performance of indoor and outdoor cable splice/termination kits, and
their accessories from 11kV up to 34.5kV, intended to be used in the system of the National
Grid Saudi Arabia.
This Material Standard Specification shall always be read in conjunction with the latest
revision of National Grid Saudi Arabia General Specification No. 01-TMSS-01, titled
"General Requirements for All Equipment/Materials", which shall be considered as an
integral part of this TMSS.
This TMSS shall also be read in conjunction with Purchase Order or Contract Schedules for
project, as applicable.
The latest revision/amendment of the following Codes and Standards shall be applicable for
the equipment/material covered in this TMSS. In case of conflict, the vendor/manufacturer
may propose equipment/material conforming to one group of Industry Codes and Standards
quoted hereunder without jeopardizing the requirements of this TMSS.
3.3 IEC-60466 A.C. insulation-enclosed switchgear and control gear for rated
voltages above 1kV and up to and including 38kV.
3.4 IEC-60502-1, 2&4 Power cables with extruded insulation and their accessories
for rated voltages from 1kV (Um=1.2 kV) up to 30kV
(Um=36kV).
3.7 IEEE-386 Standard for separable insulated connector system for power
distribution systems above 600 Volts.
3.9 ASTM-E28 Standard Test Methods for Softening Point of Resins Derived
from Naval Stores by Ring-and-Ball Apparatus.
3.11 ENA TS09-13 Mechanical and physical testing for splices and terminations
MV.
4.1 General
4.1.1 The splice and termination kits shall meet or exceed the requirements of this
specification in all respects.
4.1.3 All lugs/ferrules included inside the kit shall be supplied from National Grid
Saudi Arabia approved manufacturers and in accordance with relevant
National Grid Saudi Arabia specification/requirements.
4.1.4 The splice & termination shall be designed for service conditions specified in
National Grid Saudi Arabia specification No. 01-TMSS-01 (latest revision)
and suitable to work with power cable during emergency loading conditions.
4.1.5 All components of the splice & termination shall perform without distress
under normal cyclic loading and fault conditions.
4.1.6 Components shall not be adversely affected in any manner by contact with
other materials normally used in the construction of cable joints and shall not
increase the rate of corrosion of any metal with which they may come in
contact.
4.1.7 The cable joints & terminations shall meet all the test requirements mentioned
in section 6.0.
4.1.8 The cable splice & terminations drawings shall have a minimum of two views
with an appropriate/large scale showing complete details of all
parts/components of splice & terminations. Following information shall also
be given on the drawings:
c. Rating
i. Marking
4.1.9 The splice and termination kits shall be used for XLPE insulated cable indoor
or outdoor for 11kV to 34.5kV system and shall be suitable for continuous
operation at site.
4.1.10 The splice and termination shall perform without distress under the following
conditions:
4.1.11 The splice and termination shall be suitable for the cables mentioned in the
latest revision of National Grid Saudi Arabia specification No. 11-TMSS-04
with Cu or Al conductor for following voltages:
a. 11kV
b. 13.8kV
c. 33kV
d. 34.5kV
4.2.1 Splice
i. The design and construction of the splice shall essentially meet the
latest requirements of IEEE 404.
iii. The splice design shall also prevent the presence of air especially at
stress points.
iv. The cable joints shall be designed such that no insulating or semi-
conducting tapes shall be required, except void filler tape and sealing
mastic.
ii. The recovered wall thickness of insulation tubing over the connector
shall be uniform and equal to or greater than the cable insulation
thickness as given in IEC-60502-1 & 2.
iii. The adhesive shall have a softening temperature not less than 90oC, in
accordance with ASTM-E28, be compatible with other components of
splice and cables, and after curing shall not flow at temperatures of
normal service.
ii. Require no special tools for installation and no components that need
any heat for shrinking except for outer jacketing.
iv. Outer jacket should be mechanically strong and ultra violet (UV)
protected.
4.2.1.c Pre-Molded
ii. All ferrules shall be either crimped or shear bolt type with very
smooth surface.
4.2.2 Termination
a. Both Plug-in type & Bolted type lugs/terminations are acceptable for
usage at Medium Voltage level (11kV, 13.8kV, 33kV & 34.5kV) as
indicated below: -
b. Termination shall meet the criteria under section 4.2.1.ii to 4.2.1.v and
IEEE-48.
b. Pre-molded elbow connectors shall be bolted type and meet all the
requirements of IEEE-386.
b. The material of the end cap is heat shrinkable material for de-
energized cables.
a. The wrap-around sheath repair sleeve for MV shall be of the non heat
shrink type with metallic locks and shall be coated with an adhesive
which becomes activated on the application bond with cable jacket
when shrunk.
b. Medium wall tube for MV shall be heat shrinkable type and shall be
uncoated.
4.3 Materials
4.3.1 Connector
c. For connections wherein the conductor of the cable and the connector
are of the same material, the effective cross-sectional area of the
connector shall at least equal the size of conductor of the cable.
The recovered wall thickness of splice jacket shall match or exceed the
thickness of the cable jacket.
b. The heat shrinkable outer tube shall be ultra violet resistant and drip
water resistant. The outer tube may be provided on resin glass-fiber
tube to guarantee maximum strength during short circuit.
4.4 Fabrication
a. Cable splice shall be supplied in complete kit form with all materials
and components required to complete the installation. Connectors
shall be included in the kits. The cable splice shall be suitable for
cables specified in the tender/inquiry.
c. In case of tape armored and shielded cable, all items needed for tape
clamping shall also be included. Worm type rings shall be provided
for such application.
4.4.2 Termination
c. Outdoor overhead lines pole top termination kits for 11kV to 34.5kV
cables shall include galvanized steel bracket for mounting.
4.5 Marking
4.5.1 All components of splices and terminations shall be clearly marked with the
manufacturer's name and reference numbers. The marking shall be done
before coating the adhesive onto the component.
A suitable nameplate shall be provided in the splice & termination kit giving
the following information:
i. Manufacturer's name/logo
ii. Purchase order number/Contract
iii. Part identification
iv. Date of manufacture
v. Date of expiry
vi. Voltage rating
vii. Cable insulation diameter range
viii. Maximum and Minimum cable conductor size
ix. 12-TMSS-04
x. Gross weight in kilograms
xi. Position of slinging points and other relevant handling instructions
In addition to the applicable items in National Grid Saudi Arabia specification # 01-TMSS-
01, packing and shipping of the splice and termination parts shall also conform to the
following:
5.1 The joint / termination kits and accessories shall be delivered ready for service.
5.2 All components in the kit should be individually packed and labeled in the main
packing.
5.3 All void filling mastic and sealant tapes should be packed in Aluminum foil to
prevent moisture absorption.
5.4 Each joint and termination kit along with appropriate installation instructions in
English and Arabic languages shall be packed separately in hard board box.
Maximum ten (10) such boxes shall be packed in properly palletized wooden boxes.
5.5 Packing notes shall be included in each hard board box giving a description of the
goods packed.
5.6 Packing shall be designed to protect against ingress of moisture and mechanical
damage.
5.8 Outdoor over head lines pole top termination including galvanized steel mounting
bracket and insulators for 11kV to 34.5kV shall be packed in one packing.
5.9 All components shall be capable of being stored without deterioration within the
temperature range of 0°C to + 50°C. Components or materials, if subject to a shelf
life limitation, shall have the final date of use prominently and permanently shown
on all packages.
5.10 Each splice and termination kit shall be packed in its own individual re-sealable hard
board box, and the box shall be printed with the following minimum information.
The crate shall also be fixed with an aluminum plate giving the following
information:
5.11 Each kit shall be disassembled only to such extent as may be necessary to facilitate
field handling and to prevent damage during shipment.
5.12 Each kit shall include an installation instruction & step by step jointing procedure.
All joints, terminations, and accessories shall be tested in accordance with the latest
standards and as specified herein.
These tests shall be carried out in accordance with the requirements of standard to
which the joints, terminations, and accessories are offered and shall be carried out at
the factory.
The vendor shall provide certified, independent test reports with the bid for
the materials offered to show that the electrical tests as per 6.2.1 a to c, can be
met by sequence of testing as mentioned.
i. AC Voltage Withstand
ii. Partial Discharge
iii. Impulse Voltage Withstand
iv. Short Time Current
v. Cyclic Aging
vi. DC Voltage Withstand
vii. High Voltage
viii. Shielding
i. AC Voltage Withstand
ii. Partial Discharge
iii. Impulse Voltage Withstand
iv. Short Time Current as per IEEE-404
v. Cyclic Aging as per IEEE-404
vi. DC Voltage Withstand
vii. Salt Fog test as per IEC-60507 - Section 3
The vendor shall provide certified, independent test reports with the bid to
show that the materials offered shall meet all the mechanical and physical
testing requirements of ENA TS 09-13.
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
IEEE-404/
Applicable Industry Standards
IEEE-48
Heat Shrink/
Cold Shrink/
4.2.1 Splice Type Pre-Molded/
Long Joint
Indoor/
Outdoor
4.2.2 Termination Type Heat Shrinkable/
Cold Shrinkable
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
Length of Termination *
No of Cores (Termination) *
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
Cu/Al/
Connector Material
Bimetallic
Compression/
Mechanical/
Connector Type Welding Type
NAME OF EQUIPMENT/MATERIAL
Official Seal/Stamp
of the Company &
Date