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 Organization: Mitsubishi Chemicals America Template Name: Inspection Test Plan (ITP)
Project: CE1 Project - Memphis Form Created: Tuesday, 03 October 2024
Inspection Test Plan (ITP) for Piping Fabrication

Created By Date Created Last Updated By Date Updated

Activity Item Piping Tie-in Spool Fabrication

Project Code
Project Title CE1 Project - MEMPHIS TN

Surveilance/Inspection l Hold point (H): nominated point beyond which work shall not proceed without verified acceptance by nominee.
Key l Witness Point (W): points at which the nominee shall be notified and invited to witness an activity but further work may proceed without the presence of the nominee.
l Review (R): verify by examination of documentary evidence that inspection / test have been satisfactorily conducted.
l Surveillance (S): continuing evaluation of the status of methods, analysis of records and monitoring of activities on a random basis to ensure quality requirements will be met.
l Visual (V): 100% visual inspection of work / item to ensure compliance with code / specification.
l Dimensional (D): measurement of critical dimensions to ensure work / item is within tolerance.

Position Abbreviation l Project Manager - PM

l Project Engineer - PE
l Quality Manager - QM
l Welding Technician - WT
l Welding Supervisor - WS
l Superimtendent - AS
l Supervisor - SS
l Qualtiy Control Inspector - QC
l Dimensional Inspector - DI
l Document Controller - DC
l Material Controller - MC
l Tradesman - TM
l Storeperson - SP
l Subcontractor - SC
l Client - CL

1. Submission/Approval of Documentation

Acceptance Criteria Surveilance/Inspection Act Surveilance/Inspection Act

Description
1.1 ITP & Quality Plan to
approved by all parties before
work commences
Method / References
Inspection / Test Freq Sign-off (Company) Sign-off (Contractor)
(Specs / Standard) (Company) (Contractor)
VA - MCA and MEC to review ITP &
Quality Plan and make sure all codes are
considered by PPM and Marubeni

MCA, MEC, Piping Fabrication

1.2 Submit WPS & WPQR for
Approval
1.3 Site acceptance of Piping
Fabrication Procedure
V- Contractor (PPM) and Marubeni
l ASME B31.3 Process Piping
l American Welding Society
(AWS)
l American Iron and Steel
Institute (AISI)
l ASTM E165: Standard
Practice for Liquid Penetrant VA - Marubeni to review WPS and
Examination for General Industry WPQR from PPM, make sure all codes
l ASTM E1417: Standard and standard are considered.
Piping Fabrication Contractor
Practice for Liquid Penetrant (PPM) and Marubeni
Testing
l Local Permits (Millington
Memphis, TN, USA)
VA - Marubeni to review WPS and
WPQR from PPM, make sure all codes
and standard are considered.
MCA,MEC, and Marubeni to check

2. Material Control
Acceptance Criteria Surveilance/Inspection Act Surveilance/Inspection Act
Description Method / References Inspection / Test Freq Sign-off (Company) Sign-off (Contractor)
(Specs / Standard) (Company) (Contractor)

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2.1 Receive and Inspect
Materials;
l Quantities & Transport
damage.
l Verify correct materials
l Conformance to
Requirements
l MSDS available for all
hazardous substance
Organization: Mitsubishi Chemicals America Template Name: Inspection Test Plan (ITP)
l ASME B31.3 Process Piping PPM and Marubeni to ensure material
Project: CE1 Project - Memphis
Material Status Report
Form Created: Tuesday, 03 October 2024
l American Welding Society (AWS) delivered on site is complete and as per Packing List
Shipping and Packing Procedure
l American Iron and Steel Institute verifying document
(AISI)
l ASTM E165: Standard Practice for
Liquid Penetrant Examination for
General Industry
l ASTM E1417: Standard Practice for
Liquid Penetrant Testing
l Local Permits (Millington Memphis,
TN, USA)

2.2 Handling and Storage of

Materials
PPM and Marubeni to store Piping
Materials in safe area

3. Fabrication and Component Assembly

Acceptance Criteria Surveilance/Inspection Act Surveilance/Inspection Act
Description Method / References Inspection / Test Freq Sign-off (Company) Sign-off (Contractor)
(Specs / Standard) (Company) (Contractor)
3.1 Material Preparation,
bevelling, cutting, drilling and
grinding

3.2 Assembly of components

prior to welding, Check;
l Fit-up & alignment &
Dimensional check
l Root Gap & Landing

4. Welding
Acceptance Criteria Surveilance/Inspection Act Surveilance/Inspection Act
Description Method / References Inspection / Test Freq Sign-off (Company) Sign-off (Contractor)
(Specs / Standard) (Company) (Contractor)
4.1 Welding to be performed by
qualified welder in accordance
with approved welding
procedure specification.

4.2 Welding visual inspection,

Check;
l Root pass/weld
size/profile & finish
l Closing weld size/profile
& finish

4.3 Weld repairs (if any),

Remove defect and re-weld in
accordance with qualified
procedure

5. Inspection Testing

Acceptance Criteria Surveilance/Inspection Act Surveilance/Inspection Act

Description Method / References Inspection / Test Freq Sign-off (Company) Sign-off (Contractor)
(Specs / Standard) (Company) (Contractor)
5.1 Dimension check of
assembly after welding.

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 Organization: Mitsubishi Chemicals America Template Name: Inspection Test Plan (ITP)
Project: CE1 Project - Memphis Form Created: Tuesday, 03 October 2024

5.2 100% Final visual

inspection of all welds

5.3 Non Destructive

Examination (if required)

6. Finalize Documentation

Acceptance Criteria Surveilance/Inspection Act Surveilance/Inspection Act

Description Method / References Inspection / Test Freq Sign-off (Company) Sign-off (Contractor)
(Specs / Standard) (Company) (Contractor)
6.1 Check all test reports are
correct

6.2 Final Inspection Review all relevant documentation

l Documentation on and ensure complete or about to be
Inclusions completed and include with the
MDR Review works and confirm if
Final review and acceptance of satisfactory
workmanship

Prepared By

Approved By

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