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Lights 2 Driver Controls 4 Driving 18 Tires, Wheels and Loading 22 Roadside Emergencies 25
Lights 2 Driver Controls 4 Driving 18 Tires, Wheels and Loading 22 Roadside Emergencies 25
Lights 2
Driver Controls 4
Driving 18
Roadside emergencies 25
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4 3
Winch accessories
Some of the following accessories are items you’ll want to have with you
to ensure safe operation of your winch; some are enhancements to add
versatility and convenience to your winch:
• Gloves:
It is extremely important to wear protective gloves while
operating the winch or handling wire rope since the rope will,
through normal use, develop sharp barbs which can slice through skin.
• Shovels and hand tools (i.e., axe or off-road jack): These come
in handy when additional assistance is needed during winching
activities.
1. Hold your arms out with thumbs up and tilt your hands in the
direction you advise the driver to steer.
2. Hold your forefinger in the air above your shoulder height and draw
small circles in the air to indicate to wind the winch.
The following steps outline how to recover your vehicle with a single
line; multiple lines follow the same basic steps but use a snatch block to
assist the process. Refer to Rigging Techniques later in this chapter.
1. Put on leather gloves.
2. Disengage the clutch to allow
freespooling of the winch drum.
Freespooling conserves the vehicle’s
battery power.
Always use the supplied
hook strap to hold the hook
when spooling wire rope in or out.
Note: Never attempt to disengage the clutch while the wire rope is
under tension. Never engage the clutch while the drum is rotating.
Always make sure the clutch is fully engaged or disengaged.
Note: Never leave the remote control plugged into the winch while
freespooling, rigging or sitting idle.
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4. Pull the wire rope to the anchor point. Be sure to keep a certain
amount of tension in the rope; when slackened, it can become twisted
and overwrap leading to rope damage.
Note: Never winch when there are less than five wraps of wire rope
around the drum.
5. Secure the rope to the anchor point. (See Choosing an anchor point
earlier in ths chapter.
6. Attach the clevis/D-shackle to the
two ends of the strap or chain and
through the hook loop. Be careful
not to overtighten (tighten, then
back-off 1⁄2 turn).
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9. Slowly wind the wire rope until no slack remains by using the winch
switch. Once the wire rope is under tension, stand clear and never step
over it.
10. Check the anchor point. Make sure all connections are secured and
free of debris before continuing with the winching procedure.
Note: Never use the winch as a hoist. Never use the winch’s wire rope to
tow another vehicle.
11. Check the wire rope. It should be neatly wound around the drum.
Improper winding can cause damage to the wire rope.
12. Lay something over the wire rope to absorb energy should the rope
snap. Tree limbs, heavy jackets, chain and the like may be used for this
purpose.
Note: Always avoid continuous side pulls which can pile up wire rope at
one end of the drum. This pile can damage the wire rope or the winch.
13. Make sure everyone in the immediate area is aware of the winching
operation. Tell them where they shouldn’t stand; never behind or in front
of the vehicle and never near the wire rope.
14. With the vehicle’s engine on and light tension on the wire rope, begin
winching slowly and steadily. Be sure the wire rope is winding evenly
and tightly around the drum. For assistance, the winched vehicle can be
slowly driven while being pulled by the winch.
Note: Avoid overheating of the winch motor. For extended winching,
stop at reasonable intervals to allow the winch motor to cool down.
What to look for under load
The wire rope must always spool onto the drum as indicated by the
drum rotation decal on the winch. As you power in, make sure the rope
winds evenly and tightly on the drum. This prevents the outer wrap from
drawing into the inner wraps, binding and damaging the rope. Avoid
shock loads by using the control switch intermittently to take up wire
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19. Disconnect the remote control from the control box and store it in a
clean dry place. Install the cap on the solenoid plug.
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Rigging techniques
Various winching situations will require unique winching techniques.
These could range from too little distance to achieve maximum pull
using straight line rigging, simply increasing pulling power or maintaining
a straight-line pulling situation.
How to change the pulling direction
All winching operations should have
a straight line from the winch to the
object being pulled. This minimizes
the wire rope collecting on one side
of the drum which will affect pulling
efficiency and may damage the wire
rope. A snatch block, secured to a
point directly in front of the vehicle,
enables you to change the pulling
direction while allowing the wire
rope to be at 90° to wind properly
onto the drum.
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Secure to the anchor point with a tree protector or choker chain. Attach
the clevis/D-shackle. Attach the shackle to the two ends of the
protector/chain being careful not to overtighten (tighten and back off 1⁄2
turn).
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Select a strong mounting location on your vehicle for the snatch block
and the clevis/D-shackle. Keep at a 90° angle between the winch and run
the wire rope to the first anchor point and through the snatch block.
Secure the rope back to the vehicle. Put the rope through the snatch
block and secure it with the clevis/D-shackle on the vehicle as close to
the winch as possible. Run the rope to the final anchor point.
Secure to the anchor point with a tree protector or choker chain. Attach the
clevis/D-shackle. Attach the clevis/D-shackle to the two ends of the protector/
chain, being careful not to overtighten (tighten and back off 1⁄2 turn).
Secure the winch hook. While keeping the line near the ground, insert
the winch hook through the clevis/D-shackle. Check the anchor. Make
sure all connections are secured and free of debris before continuing
with the winching procedure.
Maintenance
• Inspect the wire rope before and after each winching operation. If the
wire rope has become kinked or frayed, it needs to be replaced. Be
sure to also inspect the winch hook and hook pin for signs of wear or
damage. Replace as necessary.
• Keep winch, wire rope and switch control free from contaminants. Use a
clean rag or towel to remove any dirt and debris. If necessary, unwind the
winch completely (leaving a minimum of five wraps of rope on the drum)
and wipe it clean before rewinding it. Using a light oil on the rope and
winch hook can keep rust and corrosion from forming.
• Operating the winch for an extended period of time places an
additional load on your vehicle battery. Be sure to check and maintain
your battery and battery cables according to manufacturer guidelines.
Also, inspect the switch control and all electrical connections to be
certain they are clean and tight fitting.
• Inspect the remote control, if so equipped, for damage. Be sure to cap
the remote socket to prevent dirt and debris from entering the
connections. Store the remote control in a dry, protected area.
• No lubrication is required for the life of the winch.
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If the vehicle is not equipped with in-cab suspension controls, the shock
settings are preset and not adjustable inside the vehicle. Contact your
authorized technician to make any necessary adjustments. Maximum
pressure is 15 psi for off-road operation with maximum load.
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TIRES
Your vehicle’s tires may be equipped with a Variable Function Insert
(VFI) which is mounted into each tire. The VFI inserts and tires are then
fitted around the beadlock rim assembly, providing a higher level of tire
protection due to the dense rubber material in the tire assembly and
maximum all-terrain mobility.
SNOW CHAINS
Tire chains cannot be used on vehicles equipped with M/TR tires.
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