LAMPIRAN WORK ORDER

DESCRIPTION OF PROBLEM : TRACK RH LOOSEN

EQUIP. NUMBER : EX719 COMP. SECTION NAME : 6010
WO NUMBER : AD420108 SUB COMP / GROUP CODE : 6014
COMP. CODE : 1000 SYMPTON OF PROBLEM CODE : 6004
MAINT. TYPE : USM PART NO. CAUSING FAILURE : TRACK

JOB DURATION INFORMATION

DELAY ACTUAL TIME 1

DATE ACTIVITIES
CODE START STOP 2
17-09-2012 U3 0800 1000 3
4
5
6
7
8
9
10
11
12
13
14
15
16
DELAY CODE 17
S1 NO SCHEDULE - SCMT U1 WAITING INSTRUCTION - USCM 18
S2 MOBILIZATION EQUIPMENT - SCMT U2 MOBILIZATION EQUIPMENT - USCM 19
S3 REPAIR TIME - SCMT U3 REPAIR TIME - USCM 20
S4 WAITING FOR MECHANIC -SCMT U4 RESPONS TIME - USCM 21
S5 WAITING FOR PART - SCMT U5 WAITING FOR PART - USCM 22
S6 WAITING FOR TOOLS - SCMT U6 WAITING FOR TOOL - USCM 23
S7 MEAL & REST - SCMT U7 MEAL & REST - USCM 24
S8 BAD WEATHER - SCMT U8 BAD WEATHER - USCM 25
S9 TRAVELLING TIME - SCMT U9 TRAVELLING TIME - USCM 26
S10 SETTING VESSEL - SCMT U10 SETTING VESSEL - USCM 27
S11 WAITING CALIBRATION - SCMT U11 WAITING CALIBRATION - USCM 28
U12 WAITING FABRICATION - USCM 29
30
COMMENT OF GROUP LEADER : 31
Problem : TRACK RH LOOSEN

Action : INSTALL TRACK

PIC : NAME :
61091985 : NORMAN #N/A #N/A
1F10105 0 RIVAN #N/A #N/A
1F08028 0 PURWANTO #N/A #N/A
#N/A ### #N/A #N/A
#N/A ### #N/A #N/A
#N/A ### #N/A #N/A
#N/A ### #N/A #N/A
#N/A ### #N/A #N/A
#N/A ### #N/A #N/A

Completion Code
1. Failure Code : 19 19 Out of adjusment / Kurang penyetelan
2. Diagnosis Code : 05 05 Normal Deffective / Kerusakan normal
3. Reason Code : 5C 5C Fatique Fracture / Patah/retak karena berlebihan
4. Finding Code : 05 05 Specification not adhered to / Spek tidak tercapai
5. Area Code : RH RH Right Hand / Kanan Dibuat Oleh,
6. Action Code : 05 05 Reinstall / Memasang kembali
7. Special Instruction : 32 32 REPAIR
* Lihat halaman sebelah

RFU MOHAMAD TANOMIT

Group Leader

V PENDING JOB
6010 : Track Group
6014 : Track Shoe ass'y
Undercarriage Part lost / loosen

DESCRIPTION OF PROBLEM ENGINE LOW POWER

EQUIP. NUMBER EX1710
WO NUMBER
MAINT. TYPE USM
COMP. CODE 1000
COMP. SECTION NAME 1500
SUB COMP / GROUP CODE
SYMPTON OF PROBLEM CODE
PART NO. CAUSING FAILURE
DATE
DELAY CODE
START
STOP
Problem
Action
1. Failure Code
2. Diagnosis Code
3. Reason Code
4. Finding Code
5. Area Code
6. Action Code
7. Special Instruction
STATUS
GROUP LEADER
MECHANIC
 Hierarchy Component & Symptom of Problem
CODE COMPONENT SECTION SUB COMP / PARTS GROUP CODE SYMPTOM OF PROBLEM

1000 1100 : Cylinder Head Group
1200 : Air intake & Exhaust system
1300 : Cylinder Block Group
1400 : Lubricating Oil System
1500 : Fuel System
1101 : Cyl. Head & Fitting Parts 1001 1001: Starting perfomance is poor - always takes times
1102 : Rocker Arm, Housing & Cover 1002 1002 Starting deffective or badness - no start, no turn or no combustion
1003 1003 Engine does not pick up smoothly
1201 : Air Intake Manifold & After Cooler 1004 1004Engine runs abnormally - speed too high, does not stop, hunting
1202 : Air Cleaner & Fitting Parts 1005 1005Engine stall during operation
1203 : Turbocharger 1006 1006Engine stop during operation
1204 : Exhaust Manifold & Muffler 1007 1007Fuel level goes down / Fuel leak out
1008 1008 Excessive fuel consumption
1301 : Cylinder Block & Liner 1009 1009 Engine lack of power ( low power )
1010 1010 Exhaust gas is black
1011 1011 Exhaust gas is blue - combustion of oil.
1302 : Block Covers 1012 1012 Excessive oil consumption - oil leak out
1303 : Front Cover & Support 1013 1013 Oil level rises ( mixed water or fuel )
1304 : Timing Gear & Idle Gear 1014 1014 Oil quickly becomes dirty
1305 : Crank Case & Breather 1015 1015Drop of oil pressure
1306 : Flywheel & Housing 1016 1016Oil in Cooling System
1307 : Crankshaft & Damper pulley 1017 1017Water temperature does not rise
1308 : Piston & Connecting Rod 1018 1018Engine overheat
1309 : Camshaft & Follower 1019 1019 Water level goes down / Water leak out
1310 : Accessories Drive 1020 1020 Too much vibration on Engine
1311 : Mounting Parts 1021 1021Abnormal noise emitted
1312 : Engine Support 1022 1022 Excessive wear of Engine Parts
1023 1023Engine Part cracked / broken
1401 : Fast Lube filler 1024 1024Engine related part lost / loosen
1402 : Oil Pump & Suction Pipe 1025 1025Engine Part out of adjustment
1403 : Filter Assy 1026 1026Abnormality in Engine Controller
1404 : Lub. Oil Piping & Jet Nozzle 1027 1027Fault in Engine Controller
1405 : Lublicating Oil Cooler 1028 1028Retarder / Exhaust Brake malfunction
1029 1029Retarder / Exhaust Brake Ineffective
1501 : Fuel Pump & Mounting 1030 1030 Retarder / Exhaust Brake dragging
1502 : Fuel Piping & Filters 1031 1031Automatic Control malfunction
1503 : Nozzle & Injectors 1032 1032 Automatic Control stuck / dragging
1504 : Auto Priming & Start Solenoid / APS 1033 1033Engine control does not work properly
1505 : Fuel Pump Coupling 1034 1034Auto Decceleration does not work properly
1506 : Automatic timer 1035 1035Turbo Charger Burn
1507 : Main fuel tank & mounting 1036 1036Engine Blow by
1508 : Float tank & breather 1040 1040 Mid life Overhaul
1509 : Quick start system 1050 1050Overhaul
1510 : Fast Fuel filler 1060 1060Component Exchange

1600 : Cooling System 1601 : Water Pump & Mounting

1602 : Cooling Fan & Belt
1603 : Tension Pulley & Fitting Parts
1604 : Corrosion Resistor & Piping
1605 : Water Manifold & Thermostat
1606 : Water Heater & Piping
1607 : Radiator & resevoir tank
1608 : Radiator hose & line
1609 : Radiator Wind Break & Seal
1610 : Radiator Fan Guard & Pulley
1611 : Oil Cooler & Piping
1612 : Radiator Shutter & Control Level
1613 : Radiator Grill and mask

1700 : Engine Control 1701 : Accelerator Pedal & Linkage

1702 : Deccelerator Pedal & Linkage
1703 : Fuel Control Lever & Linkage

1800 : Engine 1801 : Engine

2000 2100 : Main Clutch 2101 : Clutch Case & Housing 2001 2001Operating force of Clutch Pedal is heavy
2102 : Main Clutch Inner Parts 2002 2002Clutch Control malfunction
2103 : Inertia Brake 2003 2003Torque Converter temperature too high
2004 2004Torque Converter oil pressure is low
2200 : Clutch control 2201 : Clutch Pedal & Linkage 2005 2005T/C Lock up Clutch does not work
2202 : Clutch Booster & Piping 2006 2006Difficult shifting gear
2203 : Release Bearing & Fitting Parts 2007 2007Machine lack of power or speed
2008 2008Machine does not move / travel
2300 : Torque Converter 2301 : T/C Case & Fitting Parts 2009 2009Machice does not travel smoothly
2302 : T/C Inner Parts & Lock Up Clutch 2010 2010Too much vibration on Clutch
2303 : T/C Valves & Solenoid 2011 2011 Unusual noise on Cluth
2304 : Scavenging Pump 2012 2012 Leaking out of Lubricant on Clutch
2305 : T/C Oil Piping & Filter 2013 2013Too much vibration on Damper
2014 2014 Unusual noise on Damper
2400 : Damper 2401 : Damper Case 2015 2015Leaking out of Lubricant on Damper
2402 : Damper Inner Parts 2016 2016Too much vibration PTO
2017 2017Unusual noise PTO
2500 : PTO 2501 : PTO Assembly 2018 2018 Leaking out of Lubricant PTO
2502 : PTO Coupling 2019 2019Fast Lube Filler Mulfunction
2503 : PTO Lubricating & Piping 2020 U Joint / Prop Shaft broken
2504 : Fast Lube filler assy 2021 Too much vibration on U Joint / Prop Shaft
2022 Unusual noise on U Joint / Prop Shaft
2600 : Universal Joint / Propeller Shaft 2601 : U-Joint / Drive Shaft 2040 Mid life Overhaul
2602 : Propeller Shaft 2050 Overhaul
2603 : Center Bearing 2060 Component Exchange
3000 3100 : Transmission 3101 : T/M Case & Mounting 3001 Excessive time lag
3102 : T/M Inner Parts 3002 Excess. shock when starting or shifting gear
3103 : T/M Pump & valves 3003 Difficult shifting gear
3104 : T/M Oil Piping & Filter 3004 Transmission does not shift up
3005 Machine move when Engine is started
3200 : Transmission control 3201 : T/M Control Valves 3006 Machine travel in one dirrection only
3202 : T/M Control Lever & Linkage 3007 Transmission temperature too high
3203 : Inching System 3008 High - low Gear does not shift
3009 Too much vibration
3300 : Transfer / Drop Box 3301 : T/F Case & Mounting 3010 Unusual noise
3302 : T/F Gear & Output Shaft 3011 Leaking out of Lubricant
3303 : Transfer / DB Control & Linkage 3012 Transfer Control malfunction
3013 Too much vibration
3014 Unusual noise
3015 Leaking out of Lubricant
3040 Mid life Overhaul
3050 Overhaul
3060 Component Exchange
 4000 4100 : Final Drive
4300 : Differential
4400 : Tandem drive
5000 5100 : Steering system
5200 : Steering Control
6000 6010 : Track Group
6030 : Wheel / Roller Drum
6500 6510 : Guard
6530 : Cabin & Canopy
6550 : Cabin Accessories
6570 : Frame
7000 7010 : Electric Plant
7030 : Starting system
7050 : Charging system
7070 : Instrument & Monitor panel
7090 : Electrical Controller
7110 : Safety & Hazard
7200 7210 : Brake System
4101 : Drive Case & Fitting Parts 4001 Excessive travel deviation
4102 : Drive Gear & Sprocket 4002 Too much vibration
4103 : Travel / Traming Motor & Fitting Parts 4003 Unusual noise
4104 : Travel Piping & Drain Piping 4004 Leaking out of Lubricant
4105 : Planetary Gear Unit (Final Drive) 4005 Travel speed does not change
4106 : Travel Gear Box 4006 Diff. Lock does not work
4107 : Travel Motor 4007 Machine lack of power or speed
4008 Machine does not move / travel
4009 Machice does not travel smoothly
4010 Too much vibration
4011 Unusual noise
4301 : Differential Case 4012 Leaking out of Lubricant
4302 : Diff. Inner Parts & Drive Shaft 4013 Machine does not move / travel
4303 : Differential Lock 4014 Tandem Drive Part Crack
4015 Tandem Drive Part Broken
4401 : Tandem Drive Case 4016 Leaking out of Lubricant
4402 : Tandem Drive Gear & Chain 4040 Mid life Overhaul
4050 Overhaul
4060 Component Exchange
5101 : Steering Pump & Valves 5001 Machine does not turn
5102 : Steering Piping & Filters & Reservoir 5002 Machine turn in one dirrection only
5103 : Steering, Leaning, Articulate Cyl. 5003 Steering Clutch does not dis engaged
5104 : Emergency Steering Motor & Piping 5004 Steering Clutch slip
5105 : Steering Case & Cover 5005 Steering brake does not work or ineffective
5106 : Steering Bevel Gear & Shaft 5006 Steering Wheel is sluggish or heavy
5107 : Steering Clutch 5007 Steering Wheel does not turn
5008 Steering Wheel moves unsteadlly
5201 : Steering Wheel & Column 5009 Steering Wheel shimmy / vibrating
5202 : Steering Linkage 5010 Steering Wheel does not to neutral position
5203 : Steering Gear Box & Booster 5011 Motoring the Steering Wheel
5204 : Knuckle & Tie Rod 5012 Str. Wheel are activated in opposite direction
5013 Steering Wheel can be turned continously
5014 Steering Backlash / Wheel Play too large
5015 Left / Right radius are different
5016 Out of Adjustment in Control Linkage / Lever
5017 Leaking out of Oil / Fluid
5018 Oil / Fluid Line blocked
5040 Mid life Overhaul
5050 Overhaul
5060 Component Exchange
6011 : Recoil Spring & HIC / Track Adjuster 6001 Undercarriage Part wear
6012 : Front Idler & Yoke 6002 Undercarriage Part cracked / broken
6013 : Roller & Guard 6003 Undercarriage Part bend / dent
6014 : Track Shoe ass'y 6004 Undercarriage Part lost / loosen
6015 : Bogie & Pin 6005 Abnormal noise on Undercarriage Comp.
6016 : Link pad & Fitting parts 6006 Tyre worn out
6007 Tyre Pressure drop / leak of air pressure
6031 : Rim & Fitting Parts 6008 Tyre Broken off
6032 : Tyre & Fitting Patrs 6009 Roller Drum Vibrator malfunction
6033 : Roller Drum & Fitting Parts 6040 Mid life Overhaul
6034 : Wheel Brake assy 6050 Overhaul
6060 Component Exchange
6511 : Radiator Guard & Grill 6501 Guard / cover cracked
6512 : Engine Hood / Bonnet / Covers 6502 Guard / cover broken
6513 : Battery Case & Lock 6503 Guard / cover dent
6514 : Fender / Left Side Step 6504 Guard / cover bend
6515 : Floor Frame / Plate & Handrill 6505 Guard / cover lost / loosen
6516 : Ladder & Emergency ladder 6506 Guard / cover rusted / wear
6517 : Hydraulic Tank Guard
6518 : Rear Cover / bottom guard
6519 : Spack Board / Mud Guard
6520 : Drive Shaft Guard
6521 : Bumper
6522 : Travel Motor & Piping Guard
6531 : Roops Mount & Canopy 6507 Cabin / Canopy part lost / loosen
6532 : Operator Compartement / Cab 6508 Cabin / Canopy dent
6533 : Cab Interior / Operator Seat 6509 Cabin / Canopy rusted / broken
6534 : Console Box / Control Stand 6510 Cabin / Canopy unusual noise
6535 : Cab Lifting System & Suspension 6511 Cabin / Canopy abnormal vibration
6512 Cab Lifting & Suspension malfunction
6551 : Dash Board 6513 Cab Accesories malfunction
6552 : Radio
6553 : Payload meter
6554 : Tachograft
6555 : Dispacher
6556 : VHMS
6571 : Main Frame / Revolving Frame 6514 Feed wheel
6572 : Member Frame & Sub Frame 6515 Landing Jack
6573 : Front Frame 6516 Dash Board Crack
6574 : Car boddy / lower frame 6517 Malfunction of Frame Supplement
6575 : Upper frame / super structer 6521 Frame bend
6576 : Cab base 6522 Frame crack
6577 : Rear Frame 6523 Frame broken
6578 : Frame Link / Fifth wheel 6524 Malfunction of Frame Supplement - Couplers
6579 : Landing Jack / Outrigger
6580 : Tire Carrier
6581 : Counter Weight
6582 : Log Bolster
6583 : Track Frame & Trunion
7011 : Fuse Box 7001 Poor Starting perfomance
7012 : Wirng harness 7002 Starting deffective or badness
7013 : Electric box 7003 Malfunction Charging System
7014 : Relay & sensor 7004 Abnormal Electrical Parts
7015 : Lighting system 7005 Malfunction Electrical Parts
7016 : Motor & wiper 7006 Dirty in Electrical Parts
7017 : Connectors 7007 Burn/ On fire (terbakar)
7008 Moist/ Wet (lembab)
7031 : Starting Motor & Mounting 7009 Loose (kendor)
7032 : Safety Relay 7010 Broken (putus/ patah/ pecah)
7033 : Battery & Relay Switch 7011 Short circuit (hubungan pendek)
7034 : Starting Switch 7012 Fault no Found (tidak diketemukan / berfungsi kembali)
7035 : Heater System & Wiring 7013 Low voltage (tegangan rendah/turun/drop)
7014 Disconnected
7051 : Alternator & Mounting 7015 Loose contact (putus hubungan)
7052 : Regulator 7016 Error
7053 : Alternator drive 7017 Lost (hilang)
7018 Damage (rusak)
7071 : Monitor Panel & Related Parts 7040 Mid life Overhaul
7072 : Instrument Panel 7050 Overhaul
7073 : Relay Box
7074 : APS Control Unit
7091 : Engine electric control
7092 : Transmission electrical control / ECMV
7093 : Hyd.electrical control
7094 : Work equipment electrical control
7095 : Auto Deccelerator & Fitting Parts
7096 : Engine Stop Motor
7097 : Boom Kick Out
7098 : Bucket Positioner
7111 : Strobe / Signal Lamp
7112 : Move / Back Alarm
7113 : Fatique warning
7114 : Emergency shut down
7115 : Lock out switch
7211 : Front Brake 7201 Service Brake does not work
7212 : Rear Brake 7202 Parking Brake does not work
7213 : Slack Adjuster & Fitting parts 7203 Service Brake ineffective
7214 : Brake Chamber & Fitting parts 7204 Parking Brake ineffective
7215 : Parking Brake & Fitting Parts 7205 Service Brake dragging

7230 : Brake Control
7216 : Brake oil cooler 7206 Parking Brake dragging
7217 : Brake Drum & Brake Band 7207 Brake Part cracked / broken
7218 : Brake Clutch 7208 Brake Part lost / loosen
7209 Out of Adjustment in Control Linkage / Lever
7231 : Brake Pedal / Lever & Linkage 7210 Leaking out of Oil / Fluid
7232 : Reservoir & Master Cylinder 7211 Oil / Fluid line blocked
7233 : Brake Cylinder & Oil Piping 7212 Leaking out of Air pressure
7234 : Brake Cooling & Piping 7213 Air Line blocked
7235 : Treadle & Relay Valve 7240 Mid life Overhaul
7236 : Brake Valves & Air Piping 7250 Overhaul
7260 Component Exchange

7400 7410 : Equalizer bar 7411 : Equalizer Bar / Pivot Shaft 7401 Suspension poor performance
7412 : Rubber Pad 7402 Suspension Part wear
7403 Suspension Part broken
7430 : Suspension 7431 : Front Suspension 7404 Suspension Part lost / loosen
7432 : Rear Suspension 7450 Overhaul
7433 : Trunion & Spring Seat
7434 : Spring & Shock Absorber
7435 : Torq Rod & Stabilizer
7436 : Auto Suspension
7600 7610 : Hydraulic Plant 7611 : Hyd. Tank & Suction Pipe 7601 Hyd oil level down / leak / excess. oil consm.
7612 : Hydraulic Pump & OLSS 7602 Abnormal noise in Hydraulic system
7613 : Control Valve & Other Valves 7603 Work Equipment does not move
7614 : TVC Valve & Servo Valve 7604 Work Equipment poor performance
7615 : TVC Piping / Lines 7605 Out put does not charge when operated
7616 : Accumulator 7606 Excessive hydraulic drift of Hyd. cylinder
7617 : Swivel Joint 7607 Excessive hydraulic drift of swing
7618 : Hyd. Oil Piping & Filters 7608 Overheat in Hydraulic system
7619 : Hyd. Cylinder / Dump Hoist 7609 Insufficient pressure in the system
7620 : Hyd. Motor 7610 Pump deliveries insufficient or no fluid
7621 : Hydraulic oil Cooler 7611 Accumulator gas empty
7612 Opr. force of Control Lever is heavy / stiffly
7630 : Work Equipment Control 7631 : W/E Control Lever & Linkage 7613 Pin Puller Cylinder does not work
7632 : Wrist Control / Joy stick & safety lock 7640 Mid life Overhaul
7633 : Travel Lever & Linkage 7650 Overhaul
7634 : Bank Cutting & Control System 7660 Component Exchange
7635 : Dump PTO & Valves
7636 : Roller Drum Vibration Control
7800 :
Pneum 7637 : Rear Control Panel
atic
System 7810 : Air Compressor 7811 : Compressor air end 7801 Compressor is not relieved / no unloading
7812 : Air valves 7802 Air pressure does not raise
7813 : Air cylinder 7803 Air pressure drop / leak out
7814 : Air Recervoir tank / separator tank 7804 Compressor overheat
7815 : Oiler / Oil Flasher 7805 Lube oil leak out
7816 : Oil Cooler 7840 Mid life Overhaul
7817 : Air Driyer 7850 Overhaul
7818 : Air Piping 7860 Component Exchange
7819 : Accumulator

7900 : 7910 : Swing system 7911 : Swing Circle 7901 Upper Structure does not swing
7912 : Swing Machinery Inner Parts 7902 Too much vibration
7913 : Swing Motor & Fitting Parts 7903 Unusual noise
7904 Leaking out of Lubricant
7940 Mid life Overhaul
7950 Overhaul
8000 :
Attach 7960 Component Exchange
ment /
Work 8010 : Fork Assy 8011 : Cylinder Hyd assy 8001 Wear of Attachment Part
8012 : Mast assy 8002 Attachment Part dent
8013 : Fork assy 8003 Lube oil leak out
8004 Attachment Part bend
8030 : Bucket assy 8031 : Cylinder Hyd assy 8005 Attachment Part crack
8032 : Bucket assy 8006 Attachment Part broken
8033 : Pin & Bushing 8007 Attachment Part lost / loosen
8034 : Boom & Arm 8008 Attachment unusual noise
8009 Control Panel Part abnormal
8050 : Blade Assy 8051 : Arm Brace 8010 Control Panel Part malfunction
8052 : Pin & Bushing 8011 No current generated
8053 : Cylinder Hyd assy 8040 Mid life Overhaul
8050 Overhaul
8070 : Grapple assy 8071 : Cylinder Hyd assy 8060 Component Exchange

8090 : Ripper assy 8091 : Cylinder Hyd assy

8092 : Shank & Point Ripper

8110 : Winch & Drum Assy 8111 : Gear assy

8112 : Clucth Assy

8130 : Scarifier Assy 8131 : Cylinder Hyd assy

8150 : Breaker Assy 8151 : Cylinder Hyd assy

8170 : Tire Handler Assy 8171 : Cylinder Hyd assy

8190 : Low Bed Trailer assy 8191 : Axle assy

8192 : Low Bed
8193 : Wheel assy

8210 : Vessel Assy 8211 : Vessel & tail gate

8212 : Linkage

8220 : Tank Ass'y 8221 : Tank body

8222 : Tank Accessories

8230 : Draw Bar Assy 8230 : Hitch and Pin

 8000 8250 : Telescoping 8251 : Cylinder Hyd assy 8001 Wear of Attachment Part
8252 : Boom 8002 Attachment Part dent
8003 Lube oil leak out
8270 :Mast & Drifter Assy 8271 : Air / Hyd motor 8004 Attachment Part bend
8272 : Accumulator 8005 Attachment Part crack
8273 : Gear box 8006 Attachment Part broken
8274 : Rotary head 8007 Attachment Part lost / loosen
8275 : Chain Feed & Mast 8008 Attachment unusual noise
8276 : Wire rope / chain 8009 Control Panel Part abnormal
8277 : Rotation mechanism 8010 Control Panel Part malfunction
8278 : Fix jaw selector
8279 : Pipe rack / carausel & rod changer 8040 Mid life Overhaul
8280 : Drill carriage & pulley 8050 Overhaul
8281 : Steel holder / retaining 8060 Component Exchange

8290 : Dust Collector 8291 : Primary cyclone

8292 : Dust hood
8293 : Suction head & lines
8294 : Fine dust collector

8310 : Drill Accessories 8311 : Buttom bit / Trycone bit

8312 : DHD / DTH
8313 : Shank bar / adapter
8314 : Topsub / Bitsub
8315 : Coupling & drill pipe

8300 - G 8330 : Generator 8331 : Main Coil, Field / Armature 8011 No current generated
8332 : Accessories Coil, Field / Armature
8333 : Exiter Coil, Field / Armature
8334 : Brush
8335 : Rectifier
8336 : Current Transformer
8337 : A V R
8338 : Circuit Breaker
8339 : Distribution Panel

8350 : Water Pump 8351 : Pump Housing & Fitting Parts 8012 Water Pump Does Not Prime
8352 : Pump Inner Parts 8013 Water Pump Not Enough Liquid
8353 : Impeller / Vane 8014 Water Pump Ceases to Deliver liquid After a Time
8354 : Pump Drive Shaft & Coupling 8015 Water Pump Takes Excessive Power
8355 : Submersible Pump Motor 8016 Water Pump Vibrating or Overheating
8356 : Motor Safety Device 8017 Pump Leaking at Seal Housing
8357 : Valves & Piping 8018 Water Pump Part cracked / broken
8358 : Strainer / screen

8500 :
Option
al
Access
ories 8510 : Fire Suppression 8511 : Detonator 8501 Abnormality in Optional Accessories
8512 : Control panel 8502 Malfunction in Optional Accessories
8513 : Tank & piping 8503 Air Conditioner Abnormal
8514 : Sensor & Nozzle 8504 Air Conditioner Mulfunction
8505 Auto Lube line stuck
8530 : Water injection 8531 : Water tank 8506 Auto Lube Mulfunction
8532 : Pump
8533 : Hyd Motor
8534 : Piping

8550 : Air condition 8551 : Condensor

8552 : Compressor
8553 : Evaporator
8554 : Blower
8555 : Piping

8570 : Auto Lubrication / Greasing 8571 : Pump & tank

8572 : Piping & valve
8573 : Nozzle & distributor
8574 : Concentrated Piping & Nipple

8700 : 8710 : Primary crusher 8711 : Jaw Crusher 8701 Crusher stuck / stop during operation
8712 : Vibrating Feeder 8702 Crusher Part wear
8713 : Motor Drive 8703 Crusher Part cracked / broken
8714 : Conveyor 8704 Crusher poor performance
8715 : Control Panel 8705 Crusher Part malfunction
8716 : Hopper 8706 Power Screen part wear
8717 : Hyd .Breaker 8707 Power Screen part cracked / broken
8708 Power Screen poor performance
8730 : Secondary crusher 8731 : Motor Drive 8709 Power Screen part malfunction
8732 : Conveyor 8710 Motor Drive poor performance
8733 : Cone Crusher 8711 Motor Drive malfunction
8734 : Omni Cone Crusher 8712 Conveyor Part cracked / broken
8735 : Hopper 8740 Mid life Overhaul
8736 : Screen 8750 Overhaul
8737 : Control Panel 8760 Component Exchange

8750 : Power Screen 8751 : Screen

8752 : Conveyor

9050 : 1 9050 : 12 Month Service 9050 : 12 Month Service 9050 12 Month Service

9060 : 9060 : 6 Month Service 9060 : 6 Month Service 9060 6 Month Service

9070 : 9070 : 90 Day Service 9070 : 90 Day Service 9070 90 Day Service

9080 : 9080 : 30 Day Service 9080 : 30 Day Service 9080 30 Day Service

9090 : 9090 : 10 Day Service 9090 : 10 Day Service 9090 10 Day Service

9140 : 9140 : PPA 9140 : PPA 9140 Attachment Measurement

9145 : 9145 : PPU 9145 : PPU 9145 Under Carriage Measurement

9150 : 9150 : PPM 9150 : PPM 9150 Machine Performance Measurement

9155 : 9155 : PAP 9155 : PAP 9155 Oil Quality

9160 : Hr Component Overhaul

9165 : Hr Component Midlive

9175 : 9175 : 2000 Hr Service 9175 : 2000 Hour Service 9175 2000 Hour Service

9180 : 9180 : 1000 Hr Service 9180 : 1000 Hour Service 9180 1000 Hour Service

9185 : 9185 : 500 Hr Service 9185 : 500 Hour Service 9185 500 Hour Service

9190 : 9190 : 250 Hr Service 9190 : 250 Hour Service 9190 250 Hour Service

9195 : 1 9195 : 10 Hr Daily Check 9195 : 10 Hour Daily Check 9195 10 Hour Daily Check

9260 : KM Component Overhaul

9260 : KM Component Midlive

9275 : 2 9275 : 24000 KM Service 9275 : 24000 KM Service 9275 24000 KM Service

9280 : 1 9280 : 18000 KM Service 9280 : 18000 KM Service 9280 18000 KM Service

9285 : 1 9285 : 12000 KM Service 9285 : 12000 KM Service 9285 12000 KM Service
9290 : 9290 : 6000 KM Service 9290 : 6000 KM Service 9290 6000 KM Service
No Nama NRP
1 BAYUN 6107165
2 PUJI 8408029
3 DARMAJI 6107168
4 PURWANTO 1F08028
5 SYEH 6105762
6 ENDRI 8408036
7 KHOIR 1F09035
8 IVANS 61091339
9 AJI 6107728
10 PANCA 61091858
11 HARY 61091860
12 ROMELAN 61091980
13 NORMAN 61091985
14 SUBARDI 61101145
15 IRAWAN 61101298
16 BUDI 61101647
17 BAGUS 61101364
18 RIVAN 1F10105
19 EKO 61101287
20 PURWADI 8310017
21 DIDI 1F10142
22 NOOR 1F10154
23 RESJAR 1f11029
24 MUBAROK 6111500
25 NAWIR 61111379
26 YANUAR 61111370
27 RAFII 8311008
28 RIZKI 61112252
29 KUKUH 61111375
30 RIYAN 8311034
31 SLAMET 8311009
32 ARIS 61111432
33 CATUR 61101365
34 ALAN 8311028
35 DODI 8311031
36 WAHID 6112273
37 AGUNG 61121204
38 TEGUH MM120047
39 AGUS SURYA MM120051
40 ARIF MM120088
41 RICO MM120095
42 MUNIR MM120151
43 MUNTAHA MM120181
44 HABIBI 8408039
45 SOEH 6108441
46 MARIO 1f08025
47 ERNANTO 6110024
48 DWI 6109993
49 ARIS N 6110025
50 AJUN 61101362
51 FAISAL 61101291
52 KUNTO 6110026
53 WARDONO 6111489
54 TOPAS 61102024
55 BUDI DRILLING 61121206
56 JOHAN 61121207
57 WIDI 61121208
Failure Code Reason Code
01 Abuse / Melebihi Batas 1A
02 Accident / Kecelakaan 1B
03 Arced / Melengkung 1C
04 Bent / Bengkok 1D
05 Blocked / Tersumbat / Tertutup 1E
06 Blown / Menggembung 1F
07 Broken / Patah / Putus 1G
08 Burnt / Terbakar / Hangus 1H
09 Clogged / Berongga 2A
10 Cracked / Retak 2B
11 Dirty / Kotor 2C
12 Flat / Rata 2D
13 Lack Oil / Oli bocor 2E
14 Leaking / Bocor 2F
15 Low Power / Kurang Tenaga 2G
16 No lube / Kurang / Tidak ada pelumas 2H
17 Normal Wear / Aus normal 3A
18 Operator error / Kesalahan operasi 3B
19 Out of adjusment / Kurang penyetelan 3C
20 Overheated / Panas berlebihan 3D
21 Overloaded / Beban berlebihan 3E
22 Overspeed / Kecepatan berlebihan 3G
23 Overpressure / Tekanan berlebihan 3H
24 Punctured / Tertusuk 3I
25 Shorted / Hubungan pendek / Korsleting 4A
26 Torn / Sobek 4B
27 Twisted / Terpelintir / Terbelit 4C
28 Worn abnormal / Aus tidak normal 4D
29 Out of Fuel / Kehabisan bahan bakar 4E
30 Pressure drop / Tekanan menurun 4F
31 Warning Lamp light on / Lampu indikator menyala 4G
32 Maintenance 4H
33 Tyre / Rim Damage 4I
34 Tyre Accessories damage 4J
35 Support Mechanic 4K
36 Wheel Component damage 4L
37 5A
5B
5C
5D
5E
Diagnosis Code 6A
01 Factory Deffective / Kerusakan dari pabrik 6B
02 Maintenance eror / Kesalahan perawatan 6C
03 Operation eror / Kesalahan operasi 6D
04 Environment Influence / Pengaruh lingkungan 6E
05 Normal Deffective / Kerusakan normal 6F
06 Down by service program / Jadwal service 6G
6H
 6I
6J
6K
6L
6M
6N
6O
6P
6Q
6R
6S
6T
6U
6V
6W
6X
6Y
6Z
Reason Code Finding Code
Miss Assembly / Salah rakit / pasang 01
Poor torque / Kendor 02
Bad weld / pengelasan jelek 03
Weak Weld / Pengelasan kurang / lemah 04
Poor Durability / Daya tahan kurang / lemah 05
Bad material / Bahan Jelek 06
Bad Design / Desain / model jelek 07
Bad Construction / Konstruksi jelek 08
Miss Maintenance / Salah Perawatan 09
Miss Adjustment / Salah penyetelan 10
Miss Assembly / Salah rakit / pasang 11
Poor torque / Kendor 12
Bad weld / pengelasan jelek 13
Weak Weld / Pengelasan kurang / lemah 14
Bad Modification / Modifikasi jelek 15
Repair Improter / Perbaikan tidak layak 16
Miss Application / Salah penggunaan 17
Miss Operation / Salah Pengoperasian 18
Bad Methode / metode / cara jelek 19
Bad Operator skill / Keterampilan operator kurang 20
Careless / tidak hati-hati
Indecency / Tidak pantas / sesuai
Fatique / Kelelahan
Overloaded / Kelebihan beban Area Code
Dirty Fuel / Fuel Kotor 01
Foreign Material / Benda Asing 02
Bad Infrastructure / Perlengkapan kurang / jelek 03
Rough Terrain / Area tidak rata 04
High Altitude / Dataran tinggi 05
Low temperature area / Suhu Rendah 06
High temperature area / Suhu tinggi 07
Abrassive area / Tempat berbatu / kasar 08
Corrossive area / tempat yang merusak 09
Contamination area / Pencemaran 10
Bad Weather / Cuaca buruk 11
Disaster / Bencana 12
Part experiment / Part percobaan AD
Modified Component / Modifikasi Komponen AL
Fatique Fracture / Patah/retak karena berlebihan BT
Out of adjustment / CR
Out of standard setting CT
Schedule Overhaul FR
Program Pemeliharaan Undercarriage LC
Program pemeliharaan mesin LF
Program Analisa Pelumas LH
Periodic Service LR
Midlife Service LW
Program Pemeliharaan Bucket RC
Poor Of Oil quality / Kualitas oli sudah jelek RE
Rolling / Mismatch tyre RF
Retorque Program RH
General Check tyre & pitstop RR
Mechanical Maintenance TP
Rock between dual UP
Tyre Smooth / Pre worn
Tyre separation / bulge / lifting
Tyre Cut / Crack
Impact
Foreign object
Accident damage
Rim / wedge band damage
Spacer damage
Spinning Wheel
Tyre Accessories damage
O-ring damage
Rock ejector damage
Stud / Nut / Clamp damage / Loss
Finding Code Action
Corrossion Found In Area / Karatan 01
Loss Of Fluid / Tidak ada oli 02
Lack Of Lubrication / Pelumas buruk 03
Continual Overloading / Kelebihan beban 04
Specification not adhered to / Spek tidak tercapai 05
Not evident / tidak jelas 06
Collision / terbentur 07
Lack of inhibitor / tidak tercegah 08
Deteriorated seal / seal hancur 09
Inadequated compound / Tidak bercampur 10
Part Loose / part hilang 11
Worn abnormal / aus abnormal 12
Worn normal / aus normal 13
Crack / retak 14
Bend / Bengkok 15
Rusty / Berkarat 16
Broken / Patah 17
Malfunction / Tidak berfungsi 18
Leaks / Bocor 19
Burt 20
21
22
23
Area Code 24
Position 1 25
Position 2 26
Position 3 27
Position 4 28
Position 5 29
Position 6 30
Position 7
Position 8
Position 9 Special Instruction
Position 10 01
Position 11 02
Position 12 03
Adjustable / bisa disetel 04
All / semua - seluruh 05
Bottom / bawah 06
Corner / sudut 07
Center / tengah 08
Front / Depan 09
Left Hand Center / Kiri tengah 10
Left Hand Front / Kiri depan 11
Left Hand / Kiri 12
Left Hand Rear / Kiri Belakang 13
Lower / Bawah 14
Right Hand Center / Tengah Kanan 15
Rear / Belakang 16
Right Hand Front / Kanan Depan 17
Right Hand / Kanan 18
Right Hand Rear / Kanan Belakang 19
Top / Puncak / Teratas 20
Upper / Atas 21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
Action
Repair / perbaikan
Clean / Mencuci
Adjuster / Reset / Menyetel
Reposition / Memposisikan kembali
Reinstall / Memasang kembali
Retighten / Mengencangkan kembali
Greasing / Meng-grease
Add Oil / Menambah Oli
Replace Parts / Ganti Parts
Replace Comp. Assy / Ganti semua komponen
Rebuild / Membuat seperti semula
Calibration / Kalibrasi
Out site repair / Perbaikan keluar site
Unschedule / Overhaul
Exchange Component / Ganti komponen
Canibal
Claim Warranty / Garansi
Claim Insurrance / Jaminan Asuransi
Scrap / Dispose
Reinforce / Diperkuat
Schedule Repair/ Perbaikan terencana
Schedule Overhaul / OVH terencana
Factory Modification / Modif Pabrik
Service News Follow Up
Site Modification / Modif Di Site
Add Water
Check and follow up
Replace tyre assy
Retorque
Dismounting and mounting tyre

Special Instruction
OVH ENGINE
OVH TRANSMISSION
OVH TORQUE CONVENTER
OVH FINAL DRIVE
OVH UNDERCARRIAGE
OVH TRAVEL MOTOR
OVH POWER TAKE OFF
OVH SWING MACHINERY
OVH MAIN PUMP
OVH BOOM/LIFT CYLINDER
OVH ARM CYLINDER
OVH BUCKET CYLINDER
OVH DIFFERENTIAL/AXLE
OVH SUSPENSION
OVH SWING MOTOR
OVH BRAKE SYSTEM
OVH TRANSFER
OVH COMPRESSOR
PPU EXCAVATOR
PPU BULLDOZER
TYRE MEASUREMENT
PPM
PAP ENGINE
PAP TRANSMISSION
PAP HYDRAULIC
PS INTERVAL 250 HR
PS INTERVAL 500 HR
PS INTERVAL 1000 HR
PS INTERVAL 2000 HR
MIDLIFE OVERHAULE
SCHEDULE REPAIR
REPAIR
WASHING
PROGRAM PEMELIHARAAN BUCKET
ADJUSTING
RETORQUE WHEEL NUT
REPLACE WITH NEW TYRE
REPLACE WITH USED TYRE
REPLACE TYRE ACCESS. DAMAGE
REPLACE RIM / COMPONENT
REPLACE BY MECHANIC
DISMOUNTING TYRE ONLY
MOUNTING TYRE ONLY
REPOSITION