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RoHS

Ready

AMP Circular Connectors


for Commercial Signal
& Power Applications
Circular Connectors for
Commercial Signal and Power Applications

Introduction
Product Facts n Certified by MIL-C-5015 Style Circular Miniature CPC
n Lightweight, all-plastic and
Canadian Standards R Plastic Connectors (CPC) Connectors
Association,
metal-shell connectors Product Facts Product Facts
File No. LR 7189
n CPC connectors are UL n n
n Produced under a Quality Intermateable with Metal-Shell Compact, high contact density,
94V-0 rated and made of Management System certified sizes 20-14 and environmentally sealed
stabilized, heat resistant, self- to ISO 9001 18-10, MIL-C-5015 Style connectors
extinguishing thermoplastic connectors
n A copy of the n
material ISO9001ied Uses existing Mini-Universal
certificate is available if n High impact resistant MATE-N-LOK stamped and
n Metal-shell CPC connector Cert
upon request. plastic housing made of formed pin and socket contacts
n Certain products meet
housings made of UL 94V-0 rated UL 94V-0 rated material
n Two shell sizes—available
thermoplastic VDE Standard 062 n Lightweight in 1 to 4 and 5 to 9 position
n Operating temperature range:
n Lower cost than standard MIL-C- configurations
-40°C to +105°C Six connector series for 5015 connectors Need more information?
n Available in panel or chassis
different interconnection
requirements: n Industry accepted Type III+ pin Call Technical Support.
mount and free-hanging
configurations n Series 1—Standard density, and socket contacts, available
They are staffed with specialists
on reels in strip form for high
n Quick connect/disconnect
signal and low-current well versed in Tyco Electronics
applications using durable volume, low cost, automatic
capability with thread assist, machine terminations, or in products. They can provide:
Multimate contacts (.062 [1.57]
positive detent coupling pin diameter) loose piece form for low volume, n Technical Support
n Built-in pin and socket prototype or maintenance and n Catalogs
n Series 2—High density repair n Technical Documents
protection applications using Size n Product Samples
n
n Polarized for proper mating of 20 DM and 20 DF contacts (.040 Improved alignment (U.S.
n Authorized Tyco Electronics
connector halves [1.02] pin diameter) Standard MIL-C-5015
Connectors) prevents mismating Distributor Locations
n Special connector configurations n Series 3—Low density, power with other housing insert
offer special solder and posted applications with Type XII arrangements
contacts, special receptacles contacts capable of carrying up to
n
©1973, 1975, 1976, 1978, 1981, 1983, 1985,
with or without threaded inserts 35 amperes of current Recognized under the 1989, 1990, 1991, 1992, 1995, 1996, 1999, 2000,
Component Program of 2001, 2002, 2004 and 2006 by Tyco Electronics
n Full complement of optional n Series 4—Combination of Underwriters Corporation. All Rights Reserved.
accessories standard and power density Laboratories Inc., R AMP, AMPOMATOR, AMP-O-LECTRIC,

n Recognized under the


application with Type III+ and AMP-O-MATIC, AMP-TAPETRONIC,
File No. E28476 CERTI-CRIMP, COAXICON, MATE-N-LOK,
Type XII contacts
Component Program of n
POWERBAND, PRO-CRIMPER and TYCO are
Certified by
n
trademarks.
Underwriters Series 5—Power density Canadian Standards Komax and TopWin are trademarks of
Laboratories Inc. R application with Size 8 screw Association, R
Komax AG.
for 250 VAC, rms machined and precision formed File No. LR 7189 TETRASEALS is a trademark of
or 250 VDC, Service‡; contacts Parker Hennifin Corporation.
n
Series 1 and Series 3 (600 V); Series 6—Combination of AIRflex, FLEXAgraff, FLEXAquick, and ROHRflex
Series 2, Series 4 (600 V) and standard and power density are trademarks of Flexa GmbH & Co.
Series 6 (250 V) application with Type III+ and Other products, logos, and Company names
File No. E28476 mentioned herein may be trademarks of their
Size 8 contacts respective owners.
‡Select connectors are recognized
for 600 volts service.

Restriction on the use of certain electrical and electronic Getting the Information n Downloadable Technical Data
n
Hazardous Substances (RoHS) products sold into the EU as of You Need Customer Information
1 July 2006.
At Tyco Electronics, we’re Our comprehensive on-line Presentation
n
ready to support your RoHS Note - For purposes of this RoHS Customer Support Center More detailed information
requirements. We’ve assessed Catalog, included within the provides a forum to answer regarding the definitions used
more than 1.5 million end definition of RoHS Compliant your questions and support above
items/components for RoHS are products that are clearly your RoHS needs. A RoHS FAQ
compliance, and issued new “Out of Scope” of the RoHS (Frequently Asked Questions) is So whatever your questions
part numbers where any Directive such as hand tools available with links to more when it comes to RoHS, we’ve
change was required to and other non-electrical detailed information. You can got the answers at
eliminate the restricted accessories. Information also submit RoHS questions www.tycoelectronics.com/leadfree
materials. regarding RoHS compliance is and receive a response within
provided based on reasonable 24 hours during a normal work
Part numbers in this catalog are
inquiry of our suppliers and week. The Support Center also
RoHS Compliant, unless
represents our current actual provides:
marked otherwise. These
knowledge based on the
products comply with European n Cross-Reference from Non-
information provided by our
Union Directive 2002/95/EC as compliant to Compliant
suppliers. This information is
amended 1 January 2006 that Products
subject to change. For latest
n
restricts the use of lead,
compliance status, refer to our Ability to browse RoHS
mercury, cadmium, hexavalent
website referenced at right. Compliant Products in our
chromium, PBB, and PBDE in on-line catalog
2
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Circular Connectors for
Commercial Signal and Power Applications

Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Connector Series and Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4, 5
Performance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Internal Protection (IP) Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Current Carrying Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Example of New Current Rating Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
CPC, Series 1
Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 11
Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12, 13
Square Flange Receptacles with Round Posted Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Square Flange Receptacles with Solder Cup Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Feed-Thru Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Square Flange Receptacles, Right-Angle, Posted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Contacts, Type III+ (including Lead Free and Enhanced High Current) . . . . . . . . . . . . . . . . . . . . . . . .16-19
Contacts, Type II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Contacts, Subminiature Coaxial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 22
Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Component Dimensions, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
CPC, Series 2
Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Square Flange Feed-Thru Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Contacts, Size 20 DF Crimp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Contacts, Size 20 DM Crimp and 20 DF Solder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Component Dimensions, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
CPC, Series 3
Plugs and Receptacles, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Power Contacts, Type XII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33, 34
Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Component Dimensions, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
CPC, Series 4
Plugs and Receptacles, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
CPC Connector Accessories
Cable Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37, 38
Back-Shell Extender and Panel Mount Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Flexible Cable Boots and Internal Cable Grips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Keying Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Sealed CPC Connectors
One-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-44
Two-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
.125 POWERBAND Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Connectors, Series 5 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Connectors, Series 6 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Connectors, Special Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Wire Entry Seal Kits and Flange Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
CPC Connector Sealing Accessories
Sealing Caps and Cable Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Jacketed Cable Seals and Rubber Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Flexible Cable Protection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
MIL-C-5015 Style Circular Plastic Connectors
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Connectors, Plugs and Receptacles—Shell Size 20-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Connectors, Plugs and Receptacles—Shell Size 18-10, and Type III+ Contacts . . . . . . . . . . . . . . . . . . .56
Metal-Shell Circular Plastic Connectors
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Receptacles and Plugs, Series 1, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Receptacles and Plugs, Series 1, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Receptacles and Plugs, Series 2, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Receptacles and Plugs, Series 2, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Receptacles and Plugs, Series 3, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Receptacles and Plugs, Series 3, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Receptacles and Plugs, Series 4, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Component Dimensions, Series 1, 2, 3 and 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Metal-Shell CPC Connector Accessories
Cable Clamps, Cable Entry Seals and Protective Cap Assemblies . . . . . . . . . . . . . . . . . . . . . . . .37, 38, 70
Miniature CPC Connectors
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Plugs, Receptacles and Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72-74
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75-78
Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Part Number Index
Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80, 81
Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Part Number Cross Reference (Non-Compliant to RoHS Compliant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Global Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
3
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Circular Connectors for
Commercial Signal and Power Applications

Connector Series and Types

Series 1—Size 16 Contacts


1 3
Series 1 connectors permit subminiature coaxial Type III solder contacts
4 7
the use of multiple combina- contacts, interchangeable in and posted contacts for pc
tions of signal and coaxial the same Multimate contact board applications are also
circuits in the same housing cavity. Type III+ contacts available. Many connector
6 11 by accepting durable (.062 [1.57] pin diameter) arrangements offer both
Multimate contacts. These are capable of carrying a standard and reverse sex
12 14 pin and socket contacts maximum of 13 amperes contact loading—from 4
include Type III+ and when crimped in wire. thru 37 positions.

Series 2—Size 20 Contacts


1 3
4 8 Series 2 connectors accept for wrap-type and pc board
9
Size 20 DF (precision applications. Maximum
14
formed) and Size 20 DM current carrying capability
(screw-machined) pin and is 7.5 amperes. Many
20
15
socket contacts with a .040 connector arrangements
[1.02] pin diameter, Size 20 offer both standard and
21
25
DF contacts are available in reverse sex contact
crimp and solder versions, loading—from 8 thru 63
26 28
as well as a posted version positions.

Series 3—Power Contacts


1 2
Series 3 connectors accept 10 AWG [1.4 to 5 mm2].
Type XII power contacts Two connector sizes are
which can carry up to 25 available in both standard
3 5 amps per contact. These and reverse sex connector
contacts will accommodate arrangements 3 and 7
a wire size range of 16 to positions.
6 7

1
Series 4—Combination
2 3
Size 16 and Power Contacts
Series 4 connectors accept power circuit capabilities of
7
4 5 10 Size 16 Multimate and Series 3 connectors.
6 8 Type XII power contacts, Available in two connector
combining the signal and sizes offering power mixing
11 13 coaxial circuit capabilities of combinations totaling 16
14 16
Series 1 connectors with the and 22 positions.
15

4
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Circular Connectors for
Commercial Signal and Power Applications

Connector Series and Types (Continued)

Series 5—Power Contacts


1 2 .125 POWERBAND
Series 5 connectors combine performance of the best Mil Rated at 600 VAC or VDC,
the revolutionary Spec Size 8 screw-machined 45 amperes maximum in
performance of the new contacts with the economy a single contact, the
AMP POWERBAND and productivity of strip-fed, connectors are available in
Contact, high current precision formed contacts. free-hanging and panel-
3
contact in configurations Series 5 connectors are mount applications—one
similar to the Series 3 environmentally sealable to connector configuration
connectors. AMP meet IEC IP 65 and IP 67 containing three .125
POWERBAND contacts specifications. POWERBAND contacts.
offer the electrical

Series 6—Combination,
2 Size 16 and .125
1 3
POWERBAND Contacts
This combination of power
Series 6 combines the high and signal contacts is
current and environmental offered in one connector
sealing capability of configuration containing
Series 5, POWERBAND two .125 POWERBAND
8 10 contacts, and the reliability
9 contacts and eight
of signal carrying, low Type III+ signal pin and
current Type III+ contacts. socket contacts.

MIL-C-5015 Style—Size 16
Contacts
This new addition to the AMP and lower cost than existing economies of crimp
Circular Plastic Connector Line metal-shell connectors. In Type III+ pin and socket
is specifically designed to be addition the connector design contacts in reel-mounted,
intermateable with Metal- prevents mismating when strip-form for high volume
Shell size 20-14 and 18-10, used with other insert automatic machine
MIL-C-5015 Style connector arrangements. As part of termination, as well as in loose
systems. The high impact the AMP Multimate family of piece-form for low volume,
resistant plastic housing offers connectors, the MIL-C-5015 prototype or maintenance and
the advantages of light weight style connector offers the repair.

Metal-Shell, Circular
Plastic Connectors
Metal-Shell CPC connectors shell sizes 14, 22 and 28,
consist of a black and in two basic
thermoplastic insert in a configurations consisting
nickel-plated, zinc alloy of plugs and square
shell. These connectors flange receptacles.
are currently available in

Miniature CPC Connectors


These compact connectors Two shell sizes (8 or 11) are Featuring high contact
accept existing Mini- available, accommodating density and IP67 sealing,
Universal MATE-N-LOK pin from 1 to 4 and 5 to 9 these durable connectors
and socket contacts, positions. are well suited for many
30-18 AWG [.05-.8 mm2]. wire-to-wire, wire-to-board,
and wire-to-panel
applications.

5
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Circular Connectors for
Commercial Signal and Power Applications

Performance Characteristics — CPC and Metal-Shell CPC Connectors


More information on the Test Description Procedure Requirements
performance of AMP CPC
and metal-shell CPC Maintenance Contacts removed and No damage to contacts
connectors is available by Aging reinserted 10 times using or housings. Contact
requesting the following applicable tools retention maintained
AMP Product Specifications: Contact Retention Axial load applied to Contacts remain in
108-10024–– contact to displace to the place when subjected to
CPC Connectors rear of the connector a minimum 10 lb. load*
108-10037–– Dielectric Withstanding Connectors subjected to No breakdown or
Type XII Contacts Voltage (MIL-STD-1344, 1500 volts rms at sea flashover
108-10020–– Method 3001) level
Size 20 DM and 20 DF
Contacts Thermal Shock Connectors subjected to No damage
108-10040–– five cycles of temperature
Metal-Shell CPC change (-55°C and +125°C)
Connectors Vibration Connectors vibrated No damage or loosening of
108-10042–– (MIL-STD-202, (wired and mated). parts. No interruption
Type III+ Contacts Method 204, Contacts wired in series of electrical continuity
108-1579–– Test Condition B) with 100 milliamperes longer than 10 microseconds
Sealed CPC Connectors flowing during the test
with Removeable Contacts
Physical Shock Connectors shocked No damage or loosening
(MIL-STD-202, 50 G (wired and mated). of parts. No interruption of
Method 213A, Contacts wired in series electrical continuity longer
Test Condition A) with 100 milliamperes than 10 microseconds
flowing during the test
Durability Connectors mated and No wear through
unmated 25 times with tin damage to plating
plated contacts and 500
times with gold plated
contacts
Corrosion (Salt Spray) Mated connectors No damage
(MIL-STD-202, Method 101, subjected to 5% salt
Test Condition B) spray for 48 hours
Protection Against a. Test wire is pushed a. Must not touch live parts
Solids into mated connectors b. No dust deposits
b. Mated connectors observed on mating
subjected to circulating surfaces
talcum powder
Protection Against Water is projected through No water deposits shall
Water jets against mated be observed on mating
connector from any direction surfaces of contacts
and then temporarily or housings
immersed in water
Temperature Life Mated connectors No damage
subjected to a temperature
of +125°C for 200 hours
Insulation Resistance Measurement made 5000 megohms
(MIL-STD-1344, between adjacent contacts minimum ambient
Method 3003) with connector mated temperature
Humidity Mated connectors Minimum insulation
(MIL-STD-202, Method 103, subjected to 10 days resistance of
Test Condition B) moisture test 100 megohms
*For size 16 contacts. Size 8 contacts 25 lb. load, min.

6
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Circular Connectors for
Commercial Signal and Power Applications

Levels of Protection for Electric Operating Material


According to IEC 60529 and IEC 60947, Appendix C
Environmentally Protected Internal Protection (IP)
Circular Plastic Connectors, Definition:
for Mated CPC Connectors n Per IEC 60947, Appendix C—
Utilizing Peripheral Seals Pertains to low voltage switchgear and
and either Wire Entry Seals control gear.
n Per IEC 60529—Pertains to degrees
(for Discrete Wire
of protection provided by enclosures
Applications) or Heat (IP code).
Shrink Boots (for Jacketed
Cable Applications).
Available are Various Sample Designation:
Sizes, Series 1, 5 and 6. (Where x is a numeral value), i.e. IP 65

IP Codes

IP X1 X2
Index Letter Degree of Protection
against ingress of solid Degree of Protection
foreign objects against ingress of water

Degree of Protection against ingress of Degree of Protection against


Protection, X1 solid foreign objects Protection, X2 ingress of water
No Protection 0 No Protection
Protection against objects Vertical Dripping—
1 >50mm diameter— 1 Protection against vertical
including inadvertently drops of water
touched by hands
Dripping <15°—
Protection against objects Protection against dripping
2 2
>12.5mm—including fingers water when the enclosure is
tilted 15° from vertical
Protection against objects Spraying at an angle up
3 3
>2.5mm diameter including tools to 60° from vertical
Protection against objects Splashing—Protection
4 >1.0mm diameter— 4 against water splashed
including grains from any direction
Jetting—Protection against
Protection against ingress
5 5 water stream out of a nozzle,
of solid foreign bodies
from any direction
Powerful Jetting—Protection
against temporary flooding due
6 Protection against ingress of dust 6 to powerful jet streams out of
a nozzle from any direction
Temporary immersion—Protection
7
against temporary immersion

7
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Circular Connectors for
Commercial Signal and Power Applications

Current Carrying Capabilities


The total current capacity of CONTACT CURRENT GUIDE Maximum Current (Amperes) for Largest Wire Size
each contact in a given 75
connector is dependent upon Type XII Upgrade
the heat rise resulting from the
combination of electrical loads 60 Size 8 Upgrade
60
of the contacts in the connector 56
arrangement and the maximum 50 .125 POWERBAND Contact
ambient temperature in which
45 Size 8
the connector will be operating. 45
Caution must be taken so that
35 Type XII
this combination of conditions
does not cause the internal 30 Type I, Type II/III+
temperature of the connector to Upgrade
23
exceed the maximum operating Type III+, Type II,
temperature of the housing Type III+ Posted
material. Several variables 15 13
11.85
which must be considered Size 20 Upgrade
7.5
when determining this
maximum current capability for 20 DF
0
your application are:

n Wire Size—Larger wire will n Connector Size—In general, n Current Load Distribution— n Ambient Temperature—With
carry more current since it with more circuits in a Spreading those lines with higher ambient temperatures,
has less internal resistance connector, less current per greater current loads through- less current can be carried.
to current flow and generates contact can be carried. out the connector, particularly
less heat. The wire also around the outer perimeter,
conducts heat away from the will enhance heat dissipation.
connector.

Current Rating Verification design-life (EODL) conditions. Temperature loading density. A connector
Can a contact rated at 10 amps Practical current-carrying capac- One other factor influencing containing 50% current-carrying
carry 10 amps? ity is not an absolute, but an current levels is the maximum contacts will permit higher
application-dependent condition. operating temperature, for currents (per contact) than a
Maybe yes, but probably not. connector will at 75% loading.
The reason lies in the test New Method Simplifies Ratings example, 105°C. If the appli-
cation has a high ambient The loading percentage assumes
conditions used to rate the To help the designer set the an even distribution of contacts
contact. If these conditions do temperature (over 75°C) the
appropriate current level, Tyco within the housing. If all 10
not adequately reflect the appli- contact’s T-rise is limited by
Electronics has developed a contacts are grouped together in
cation conditions, the actual the maximum operating
method of specifying current- one section of a 20-position
allowable current levels may be temperature. For example, an
carrying capacity. This method connector, the loading density
lower than specified levels. For application temperature of
takes into account the various may approach 100%.
example, many manufacturers, 90°C limits the contact T-rise
application factors that influ-
including Tyco Electronics, test ence current rating.
to 15°C. Since current The Importance of EODL
a single contact in air. This produces heat (the I2R law), the As stated, T-rise in a contact
gives an accurate measure of The method can be summarized current must be lowered to depends on both resistance and
the basic current-carrying as follows: limit the T-rise. current. As it ages, a contact’s
capacity of the contact. Use the n The contact is aged to EODL A contact’s T-rise depends not resistance will increase. The
contact alone in air and it can conditions by durability only on its I2R Joule heating, but contact designer will specify a
certainly carry 10 ampere. Use cycling, thermal cycling, and also on its ability to dissipate maximum resistance for the
it in a multi-position connector environmental exposure. the heat. Consider a contact in contact, this level is the end-of-
surrounded by other current- n The contact’s resistance a multi-contact housing. Joule design-life resistance. Before
carrying contacts or in high stability is verified. heating in multiple contacts will the contact is tested for current,
ambient temperatures, and the raise the local ambient temper- Tyco Electronics subjects it to a
n The current necessary to
contact should carry less ature. Since the contact will not sequence of tests that exercises
current. produce the specified tempera- be able to dissipate its own the major failure mechanisms
ture rise is measured. This heat as well by convection, the and thereby simulates EODL
Similarly, as the contact ages T-rise is usually 30°C.
and stress relaxation, environ- maximum T-rise will be realized conditions. Conditioning
n A rating factor is determined at a lower current level. Conse- includes mating cycling, indus-
mental cycling, and other
degradation factors take their to allow derating of multiple quently, the allowable current trial mixed-flowing gases,
toll, the contact’s current- contacts in the same housing level must be lower to maintain humidity and temperature
carrying capacity decreases. and for different conductor an acceptable T-rise. cycling, and vibration to
A prudent design must set sizes. For a given connector, the sequentially introduce wear,
current levels for such end-of- current level will be set by the corrosion, stress relaxation,
and mechanical disturbance.
8
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Circular Connectors for
Commercial Signal and Power Applications

Presentation — An Example*
Current Rating
The presentation of current- of connectors and their accept-
Figure 1
carrying capacity in AMP able contacts. Once you have 15
product specifications includes selected the wire size, current-
Single Contact
two parts: carrying capacity need, 18 AWG
number of positions required,
n First, a base curve showing

Current Rating (Amperes)


and the type of contacts
current levels versus T-rise for
needed in your choice of 10
a single circuit and the largest
connector, refer to this matrix
wire size (See figure 1). This
for a quick look at exactly what
represents the maximum
is acceptable in a given
current capacity of the
connector type.
contact. The curve is usually 5
flat up to 75°C ambient and
then drops off. Up to 75°C, the *Note: Data is not typical of a
30°C T-rise limits the amount specific CPC connector configu-
of current, and above 75°C ration. For specific current 0
the current must be reduced rating information based on % 0 10 20 30 40 50 60 70 80 90 100
to keep the combination of connector loading, contact Ambient Temperature (°C)
ambient temperature and Tyco Electronics. Graph shows the relationship between base current, ambient
T-rise from exceeding the temperature, and contact T-rise.
maximum operating tempera- To demonstrate the method of
ture of 105°C. specifying current, consider the
following application conditions;
n Next are rating factors, a an ambient temperature of 65°C,
table of multipliers to account a 50% loading of contacts in AWG
for connector loading and for the housing, and 20 AWG
smaller wire sizes (See figure 2). [0.6mm2] wire.
The designer first determines 18 20 22 24 26
the base current for the n From Figure 1, the base
ambient conditions of the current rating is 14 ampere
application; then multiplies with 18 AWG [0.8mm2] wire. Single 1 .83 .69 .59 .50
this base current by the rating n Figure 2, the rating factor for
factors to find the current 50% loading and 20 AWG
level for the application’s [0.6mm2] wire is 0.68. 30% .97 .80 .66 .57 .49
loading factor and wire size.
n The specific rating for this
application is the product of
% Loading

Practical Values the base rating and the rating 50% .83 .68 .57 .48 .42
The current-rating method factor:
gives designers practical 14 x 0.68 = 9.5 ampere
values applicable to their appli- n Each of the contacts can 70% .65 .53 .45 .38 .33
cations. While the specified carry 9.5 ampere.
current levels for a contact may
be lower than for other testing n However, if the ambient temper-
methods, they are more practi- ature is 80°C the allowable 100% .55 .45 .38 .32 .28
cal and simplify the system T-rise becomes 25°C. The base
design process. current must be lowered to
“Spec-manship” is replaced 12.8 ampere so that the 105°C
by a realistic assessment of the maximum operating tempera-
current-carrying capacity of a ture is not exceeded. The Figure 2
contact under varying condi- current rating then becomes: Rating factors allow the base current to be adjusted for various
12.8 x 0.68 = 8.7 ampere. connector loading and wire sizes.
tions of temperature, connector
loading, and wire size.
Specific current-carrying data
based on EOL and % loading is
available from Tyco Electronics. Contact Selector Chart
Please contact your local Connector Posted Sub-Mini POWERBAND
20 DF Type I Type II Type III+ Type XII
Tyco Electronics Sales Engineer Type Type III+ Coax Contacts
or call Tyco Electronics. CPC Series 1 4 4 4 4
CPC Series 2 4
CPC Series 3 4
Connector/Contact Acceptability CPC Series 4 4 4 4 4
As previously stated, choosing CPC Series 5 4
the correct connector/contact CPC Series 6 4 4 4 4
combination is fundamental CPC 5015 4
to the successful function of CMC Series 1 4 4 4 4
all connectors. The Selector CMC Series 2 4
Chart shown at right, is CMC Series 3 4
designed to simplify your choice CMC Series 4 4 4 4 4

9
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Circular Plastic Connectors, Size 1

CPC Connectors, Series 1 Square Flange Receptacle *G ±.025


[±0.64]

for Cable or Panel Mount *Panel Thk. *F ±.010


[±0.25]
*J Dia.
.125
(Accepts Type III+, High- [3.18] Max.
Current Power, Type II and
Subminiature Coax
Contacts)
*D ±.010 *E *F ±.010
[±0.25]
CPC
Series 1

[±0.25]
Max.
+.007
*H –.000 Dia.
[+0.18]

*A *Thread Size
Max. (See chart)
Panel Cutout
±.015
*B [±0.38]

*C ±.010
[±0.25]

Free-Hanging Receptacle
*A
Max.
Listed part numbers are for
connectors only; contacts *B ±.015
[±0.38]

must be ordered separately. *C ±.010


[±0.25]

Material
±.010 *E Max. *L Max.
Housing—Thermoplastic, 94V-0 rated, *D [±0.25]
black
*Note:
See page 24 for callout dimensions
*Thread Size *K
Related Product Data (See chart) Max.
Contacts—Pages 16-22
Plug *M Max.
Contact Arrangement—Page 23
Component Dimensions—Page 24*
Accessories—Pages 37-41, 51-53
Performance Characteristics— *N Max.
Page 6
Application Tooling—Pages 75-78
Technical Documents—Page 79 *Thread Size
(See chart)

Standard Sex Connectors (Receptacles accept pin contacts, Plugs accept socket contacts)
Replacement Coupling Rings Arrangement Square Flange Receptacle
Keying Free-Hanging Plug
Shell No. of With Threaded With Mounting
Shell Size Part No. Inserts1 Holes Receptacle
Size Positions
11 213811-1
13 213813-1 11-4 A 208130-1 206061-1 206153-1 206060-1
17 213810-1 13-9 A 208131-1 206705-1 206705-2 206708-1
23 213812-1 A 206036-8 206036-1 206036-3 206037-1
17-16
B — 213862-1 — 213849-1
A 211839-1 206838-1 206838-2 206837-1
23-24
B — 213866-1 — 213851-1
Keying A 787610-1 206151-1 206151-2 206150-1
23-37
B — 213860-1 — 213848-1
Molded-in keying in two configurations:
1Four 4-40 threaded inserts per receptacle.
A—Standard Configuration: 5 Keys
Reverse Sex Connectors (Receptacles accept socket contacts, Plugs accept pin contacts)
Arrangement Square Flange Receptacle
Keying Free-Hanging Plug
Shell No. of With Threaded With Mounting
Inserts1 Holes Receptacle
B—Optional Configuration: 4 Keys to Size Positions
prevent mismating of standard and 11-4 A 211102-1 206430-1 206430-2 206429-1
reverse sex. A 211103-1 206043-1 206043-3 206044-1
17-14
B — 796437-2 — 796449-1
A 206306-5 206306-1 206306-2 206305-1
23-37
B — 213864-1 — 213850-1
1Four 4-40 threaded inserts per receptacle.

Key Style “A” is the Standard 5 Locating Key arrangement. Key Style “B” is the 4 Locating Key arrangement.
10
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Circular Plastic Connectors, Series 1, VDE Tested


CPC Connectors, Series 1, Square Flange Receptacle *G ±.025
[±0.64]

for Cable or Panel Mount *Panel Thk. *F ±.010


[±0.25]
*J Dia.
(Accepts Type III+, High- .125
[3.18] Max.
Current Power, Type II and
Subminiature Coax
Contacts)
*F ±.010

Series 1
CPC
*D ±.010 [±0.25]
[±0.25] *E Max.
+.007
*H –.000 Dia.
[+0.18]

*A *Thread Size
Max. (See chart)
Panel Cutout
*B ±.015
[±0.38]

*C ±.010
[±0.25]

n Designed to meet Free-Hanging Receptacle


*A
requirements of VDE as Max.
shown in DIN *B ±.015
[±0.38]
Specification 57627
*C ±.010
[±0.25]
n Recognized under the
Component Program of
Underwriters *D ±.010
[±0.25]
*E Max. *L Max.
Laboratories Inc.
for 600 VAC and *Note:
600 VDC service, See page 24 for callout dimensions
File No. E28476 R *Thread Size *K
(See chart) Max.
n Certified by Canadian
Standards
Association, R
Plug
File No. LR 7189 *M Max.

Listed part numbers are for


connectors only; contacts
must be ordered separately. *N Max.

Material
Housing—Thermoplastic, 94V-0 rated, *Thread Size
(See chart)
black
Standard Sex Connectors (Receptacles accept pin contacts, Plugs accept socket contacts)
Arrangement Square Flange Receptacle
Related Product Data
Shell No. of Keying With Threaded With Mounting Plug
Contacts—Pages 16-22 Size Positions Inserts1 Holes
Contact Arrangement—Page 23 13-7 A 211401-4 211401-1 211399-1
17-9 A 211767-2 211767-1 211766-1
Component Dimensions—Page 24*
A 211771-2 211771-1 211770-2
Accessories—Pages 37-41, 51-53 23-19
B — 213870-1 213853-1
Performance Characteristics— 1Four 4-40 threaded inserts per receptacle.
Page 6
Application Tooling—Pages 75-78 Reverse Sex Connectors (Receptacles accept socket contacts, Plugs accept pin contacts)
Technical Documents—Page 79 Arrangement Square Flange Receptacle
Free-Hanging
Shell No. of Keying With Threaded With Mounting Receptacle Plug
Size Positions Inserts1 Holes
Replacement Coupling Rings 13-7 A 211398-4 211398-1 211398-2 211400-1
Shell Size Part No. A — 211769-1 211769-3 211768-1
17-9
13 213813-1 B — 796439-2 — 796450-1
17 213810-1 A — 211773-1 — 211772-1
23-19
23 213812-1 B — 213868-1 — 213852-1
1Four 4-40 threaded inserts per receptacle.

Key Style “A” is the Standard 5 Locating Key arrangement. Key Style “B” is the 4 Locating Key arrangement.
Keying
A—Standard Configuration: 5 Keys
B—Optional Configuration: 4 Keys
11
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Circular Plastic Connectors, Series 1


1.435±.015
Square Flange [36.45±0.38]
Receptacles, Printed .094
[2.39]
Circuit Board Mount 1.125±.010 .420±.015
with .025 [0.64] sq. solder tails [28.58±0.25] [10.67±0.38]
Typ. B
.150
Dia.
[3.81]
4 Holes
CPC
Series 1

1.050±.010
1.125±.010
[26.67±0.25]
1.435±.015 [28.58±0.25]
[36.45±0.38] Dia.
Typ.

.125
Max.
[3.18]
Panel Thk.

Material and Finish Standard Sex (Posted Pin Contacts)


Housing—Thermoplastic, 94V-0 rated, Receptacle Assemblies Contact
Arrangement Keying Dimensions Peripheral
black Mounting 4-40 Threaded Finish
No. Style A B Seal
Holes Inserts Code
Contacts—
11-4 — 207825-9 .119 .816 A N
A—Duplex plated gold flash on entire A 3.02 20.73
contact with .000030 [0.00076] min. .220 .816
gold on contact engagement area, tin on 13-7 — 1-796433-1 A A N
5.59 20.73
the termination area .220 .816
208223-9 — A A N
C—Plated tin on the entire contact, tin 5.59 20.73
13-9
on the termination area .220 .816
— 1-208223-0 A A N
5.59 20.73
— 1-207303-4 .220 .816 A
A N
Related Product Data 1-207303-5 — 5.59 20.73 C
17-16
Contact Arrangement—Page 23 1-207303-3 — A .220 .816
A N
213855-4 213855-3 B 5.59 20.73
Performance Characteristics—
213782-4 — .429 .679 A N
Page 6 A 10.90 17.24
Technical Documents—Page 79 23-19
213859-2 — .618 .674 A N
B 15.70 17.12
— 213588-2 .220 .654 C N
A 5.59 16.61
213798-3 — .618 .679 A N
A
Keying 15.70 17.24
23-24
213780-2 — .220 .536 A N
Molded-in keying in two configurations: A 5.59 13.61
A—Standard Configuration: 5 Keys 213857-2 — B .429 .679 A N
10.90 17.24
1-206934-1 — .220 .654 A N
A 5.59 16.61
206934-5 — .119 .654 N
A A
— 1-206934-7 3.02 16.61 Y
B—Optional Configuration: 4 Keys to 208132-2 — A C
23-37
prevent mismating of standard and .429 .654
1-206934-8 — A A N
reverse sex. 10.90 16.61
213854-3 — B A
1-206934-9 — .618 .654 A N
A 15.70 16.61
Note: Posts are .017 [0.43] offset from centerline of contacts. All posts must be oriented in the same plane for proper
contact/post location.
Other Available Posted
Contacts
Tyco Electronics can make
available contacts with
.119 Min.
various solder tail lengths [3.02]
for loading into the standard .618 Max.
or reverse sex, square [15.70]
flange receptacles for
applications requiring
custom solder tail lengths.

12
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Circular Plastic Connectors, Series 1 (Continued)


Square Flange 1.050
1.435±.015 [26.67]
Receptacles, Printed [36.45±0.38]
Circuit Board Mount 1.125±.005 .420±.005 .094±.005
with .025 [0.64] sq. solder tails [28.58±0.13] [10.67±0.13] [2.39±0.13]

Series 1
CPC
1.125±.005
[28.58±0.13]
1.050±.005 Dia. 1.110 Max. Dia.
1.435±.015 [26.67±0.13] [28.19]
[36.45±0.38]

±.030
B A [±0.76] Typ.

Material and Finish .125


[3.18]
Housing—Thermoplastic, 94V-0 rated, Max.
black Thk.
Contacts— Panel
A—Duplex plated gold flash on entire Reverse Sex (Posted Socket Contacts)
contact with .000030 [0.00076] min. Receptacle Assemblies
Dimensions Contact
gold on contact engagement area, tin on Arrangement Keying Finish Peripheral
No. Mounting 4-40 Threaded Style Seal
the termination area Holes Inserts A B Code
C—Plated tin on the entire contact, tin .159 .536
on the termination area 208283-4 — A A N
4.04 13.61
11-4
Related Product Data .704 .541 C N
1-788130-1 — A 17.88 13.74
Contact Arrangement—Page 23 .220 .536
17-9 1-213826-1 — A C Y
Performance Characteristics— 5.59 13.61
Page 6 .368 .536 A N
213729-9 213729-6 A 9.35 13.61
Technical Documents—Page 79
.220 .536 C Y
Keying—Page 12 17-14 1-213825-7 — A 5.59 13.61
— 213729-8 .159 .536 C N
A 4.04 13.61
Special CPC Connectors, .645 .394 A N
213858-3 — B 16.38 10.00
Square Flange Receptacles,
Printed Circuit Board Mount .557 .374 C N
23-19 213781-9 — A 14.15 9.50
With Round Posted Contacts .368 .374
213827-8 — A C Y
(Size 16), Contact 9.35 9.50
Arrangement 17-16 2-208224-1 — A .557 .374 A N
213856-4 — B 14.15 9.50
.368 .374 C N
1-208224-2 — A 9.35 9.50
23-37
.368 .374 C Y
1-213828-6 — A 9.35 9.50
.159 .374 A N
207890-2 — A 4.04 9.50
Note: Posts are .017 [0.43] offset from centerline of contacts. All posts must be oriented in the same plane for proper
Material and Finish contact/post location.
Housing—Thermoplastic, 94V-0 rated,
heat-stabilized, fire-resistant, self-
extinguishing, black
Contacts—Brass
Plating—
Connector Part No. 207292-1—
Plated tin over .000050 [0.00127] min.
nickel on entire contact
Connector Part No. 207292-2—
Plated .000030 [0.00076] min. gold
over .000050 [0.00127] min. nickel on
entire contact
Notes: 1. Connector can be used for
pressure bulkhead feed-
thru (sealed) applications.
Notes: 2. Receptacle is Standard
Sex, supplied preloaded
with 16 special round
posted pin contacts,
.030 [0.76] diameter.
13
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Circular Plastic Connectors, Series 1 (Continued)


Special CPC Connectors,
Square Flange Receptacles,
.420±.015
With Solder Type Contacts [10.67±0.38]
(Size 16), Contact .094±.010
[2.39± 0.25]
Arrangement 17-16
CPC
Series 1

1.050±.010 Dia. 1.090±.010


[26.67±0.25] [27.69± 0.25] Dia.

Panel Thk.
.125 Max. Solder Cup
[3.18] Contact
.250±.015
[6.35± 0.38]
Material and Finish .156
[3.96]
Housing—Thermoplastic, 94V-0 rated,
heat-stabilized, fire-resistant, self-
extinguishing, black
Contacts—Brass
Notes: 1. Connector can be used for
Plating— pressure bulkhead feed-
Connector Part No. 206404-1— thru (sealed) applications.
Plated .000030 [0.00076] min. gold over Notes: 2. Receptacle is standard
.000030 [0.00076] min. nickel on entire sex, supplied preloaded
contact with 16 special solder cup
Connector Part No. 206404-2— pin contacts.
Plated tin over .000100 [0.00254] min.
copper on entire contact
Receptacle, Feed-Thru
Panel Thk. E .025
[0.64]
.125 Max.
Special CPC Connectors, [3.18] D .010
[0.25]

Feed-Thru G Dia.
Pressure Rating up to 30 psi

B .010
[0.25]
F Dia.
(4 Holes)
Pin Both
Sides

Panel Cutout
C .010
[0.25]
H Max.

A Max.

Plug
Material and Finish
Housing—Thermoplastic, 94V-0 rated,
black J Max.
Contacts—Copper alloy, gold over
nickel plated
Thread Size
Part Numbers (See Chart)

Standard Reverse
Arrangement Numbering Numbering Feed-Thru
Plug Plug Receptacle
11-4 206060-1 206516-1 206518-2
17-16 206037-1 206554-1 206552-1
Dimensions
Dimensions Thread
Arrangement Size
Note: Feed-Thru Receptacles are A B C D E F G H J
fully loaded with Size 16, 1.209 .687 .094 .844 1.125 .125 .840 1.080 .975 5/8-24
11-4 30.71 17.45 2.39 21.44 28.58 3.18 21.34 27.43 24.77 UNEF-2A
feed-thru pin contacts. Order
Size 16 crimp, snap-in socket 1.209 1.050 .094 1.125 1.435 .150 1.210 1.080 1.349 15/16-20
contacts for plugs separately. 17-16 30.71 26.67 2.39 28.58 36.45 3.81 30.73 27.43 34.26 UNEF-2A

14
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Circular Plastic Connectors, Series 1 (Continued)


Square Flange Receptacles,
Right-Angle, Posted
with .025 [0.64] sq. solder tails

*A Max.
*B
*C

Series 1
CPC
*D Max. *E Max.

.150
[3.81]
Material and Finish
Housing—Thermoplastic, 94V-0 rated, 4 Holes Location Wafer
black *F .125 Max.
[3.18] .025 Sq.
Location Wafer—Phenolic, black Thk. Panel [0.64]
Contact Posts—.000100 [0.00254] *G Post Typ. Contact
min. tin over .000100 [0.00254] min.
copper
Contact Body—
A—.000100 [0.00254] min. tin over
.000050 [0.00127] min. nickel *H Dia.
B—.000030 [0.000762] min. gold for a *Note:
length of .200 [5.08] min. from mating See page 24 for
end, with remainder gold flash, both *F callout dimensions
over .000050 [0.00127] min. nickel
*J Dia.
Related Product Data
Contact Arrangements—Page 23
Component Dimensions—Page 24*
Performance Characteristics— Panel Cutout
Page 6
Keying—Standard Configuration:
5 Keys
Technical Documents—Page 79 Standard Sex (Posted Pin Contacts)
Receptacle Assemblies
Arrangement Contact Body Mating Plug
Mounting 4-40 Threaded
No. Holes Inserts Finish Code Part No.
11-4 1-796403-1 1-796403-2 B 206060-1
13-7 1-796435-1 1-796435-2 B 211399-1
13-9 1-796375-1 1-796375-2 B 206708-1
17-9 1-796497-1 — B 211766-1
17-16 1-796404-1 — B 206037-1
23-19 1-796405-1 — B 211770-2
1-796387-1 — A
23-24 206837-1
1-796387-2 — B
23-37 1-796406-1 — B 206150-1

Reverse Sex (Posted Socket Contacts)


Receptacle Assemblies
Arrangement Contact Body Mating Plug
Mounting 4-40 Threaded
No. Holes Inserts Finish Code Part No.
11-4 1-796407-1 — B 206429-1
13-7 1-796500-1 — B 211400-1
17-9 1-796501-1 — B 211768-1
796348-3 — A
17-14 (shown) 206044-1
796348-2 — B
23-19 1-796502-1 — B 211772-1
23-37 1-796409-1 — B 206305-1

15
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Signal Contacts
Type III+, Crimp, Snap-In Spring,
[.0625 +.0010
–.0020
Stainless Steel
Dia. Spring, Stainless Steel
[1.588+0.025
–0.051] Pin Body

Ferrule, Brass,
.390 Min. Nickel Flash
[9.91]
CPC
Series 1

Pin .113 Max.


[2.87] Dia.

Pin
Socket .530±.010
[13.46±0.25]

Material and Finish — See chart. Application Tooling—Pages 75-78


Contact Body—Brass or phosphor bronze Technical Documents Socket

Retention Spring—Stainless steel 114-10004 Application Specification


108-10042 Product Specification

‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.
Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Refer to contact current carrying capability information on page 8.
Wire Size Ins. Strip Form Loose Piece Tooling Part No.
Range Dia. Contact Contact No. Contact No.
Finish Loose Piece Strip Form
AWG mm2 Range Pin Socket Pin Socket Hand Tool Applicators
Gold/Nickel2 788085-3 788088-2 — — 567867-1***
30-28 0.05-0.09 .015-.030
90716-1 or 567947-1***
0.38-0.76 Sel. Gold/Nickel3 788085-1 788088-1 788085-4 788088-3 or 680602-□***
Bright Tin 1-66425-2 1-66424-1 — —
.040-.0601 Gold/Nickel2 66425-7 66424-7 66429-3 66428-3 91515-16 466598-□***
30-26 0.05-0.15 1.02-1.52 Sel. Gold/Nickel3 66425-8 66424-8 66429-4 66428-4
.014-.0301 Gold/Nickel2 66393-7 66394-7 — — 90225-2 6 466585-3***
0.36-0.76 Sel. Gold/Nickel3 66393-8 66394-8 66406-4 66405-4
Bright Tin 1-66106-5 1-66108-5 1-66107-1 1-66109-7
Gold/Nickel2 66106-7 66108-7 66107-3 66109-3 91515-16 466321-□***
26-24 0.12-0.2 .035-.0551 or or
0.89-1.40 Sel. Gold/Nickel3 66106-8 66108-8 66107-4 66109-4
58495-1* 466908-2***
Sel. Gold/Nickel4 — 66108-1 — 66109-1
Bright Tin 2-66102-5 3-66104-0 1-66103-8 1-66105-9
.040-.0801 Gold/Nickel2 66102-8 66104-8 66103-3 66105-3 91515-16 466323-□***
1.02-2.03 66102-9 66104-9 66103-4 66105-4 or or
Sel. Gold/Nickel3
2-66102-2 2-66104-3 1-66103-2 1-66105-3 58495-1* 466907-2***
Sel. Gold/Nickel4 — 66104-1 — 66105-1
24-20 0.2-0.6 Bright Tin 1-66564-2 1-66563-1 66566-7 66565-7 466383-4***
.060-.120 5 91542-16 or 466979-1***
1.52-3.05 Sel. Gold/Nickel3 66564-8 66563-8 66566-4 66565-4 or 567363-□***
Bright Tin 1-66332-4 1-66331-4 1-66400-0 1-66399-0
Gold/Nickel2 66332-7 66331-7 66400-3 66399-3 91523-16 466324-□***
.080-.1001 or or
2.03-2.54 Sel. Gold/Nickel3 66332-8 66331-8 66400-4 66399-4
90225-2 6 466942-1***
Sel. Gold/Nickel4 — 66331-2 — 66399-2
1-66098-9S
Bright Tin 1-66100-9 1-66099-5 1-66101-9
.080-.1001 1-66098-8 91505-16 or 466325-□***
18-16 0.8-1.4 2.03-2.54 Gold/Nickel2 66098-8 66100-8 66099-3 66101-3 91523-16 or or
Sel. Gold/Nickel3 66098-9 66100-9 66099-4 66101-4 58495-1* 466906-1***
Sel. Gold/Nickel4 66098-6 — 66099-1 —
1-66359-4 1-66358-6 1-66361-2 1-66360-2
.080-.1001 Bright Tin 1-66359-5 1-66358-8 66361-7 66360-7
Gold/Nickel2 66359-9 66358-9 66361-3 66360-3 466326-□***
2.03-2.54 91519-16 or
1-66359-0 1-66358-0 66361-4 66360-4 466923-2***
18-14 0.8-2.0 Sel. Gold/Nickel3
1-66359-2 1-66358-3 66361-8 66360-8
Sel. Gold/Nickel4 — 66358-1 — 66360-1
66598-9 466958-1***
.110-.150 5 Bright Tin 66597-8 1-66598-0 66602-8 66601-9 91521-16 or
2.79-3.81
Sel. Gold/Nickel3 66597-2 66598-2 66602-2 66601-2 567364-□***
1Overall insulation crimp diameter, including crimp barrel, must not 5Contacts can ONLY be used in: Metrimate; CPC Series 1 (Arr. 23- SStandard reeling of strip form contacts.
exceed .125 [3.18]. 24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. *Commercial PRO-CRIMPER II hand tool for field repair only. Note:
2.000015 [0.00038] gold in the mating area over .000050 [0.00127] 6To use with the 626 Pneumatic Tool: remove crimping head from Straight Die Set can be adapted for use with 626 Pneumatic Tool System.
min. nickel. Action Hand Tool (SAHT), order SAHT Adapter Part No. 217201-1, Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78]
3.000030 [0.00076] gold in the mating area, with gold flash on Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), or less), No. 200893-2 (for insulation diameters .090 [2.29] max.).
remainder, over .000050 [0.00127] min. nickel. and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot Extraction Tool Part No. 305183. (Instruction Sheet 408-1216)
4.000030 [0.00076] gold in the mating area, with gold gradient on actuated). ***Call Technical Support for Machine Applicator Part Numbers.
remainder, over .000050 [0.00127] min. nickel.

16
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Signal Contacts (Continued)


Enhanced High Current [.0625 +.0010
–.0020 Spring,
Dia. Spring, Stainless Steel
Type III+, Crimp, Snap-In [1.588+0.025
–0.051] Pin Body Stainless Steel

.390 Min. Ferrule, Brass,


[9.91] Nickel Flash
Pin

Series 1
CPC
.113 Max.
[2.87] Dia.

Pin
Socket
.530±.010
[13.46±0.25]
Material and Finish — See chart. Related Product Data
Contact Body—Copper Nickel Alloy Application Tooling — Pages 75-78 Socket
Retention Spring—Stainless steel Technical Documents
114-10004 Application Specification
108-10024-2 Product Specification

Contact Size 16—Pin Diameter .062 [1.57]


Wire Size Ins. Strip Form Loose Piece Tooling Part No.
Range Dia. Contact Contact No. Contact No.
Finish Loose Piece Strip Form
AWG mm2 Range Pin Socket Pin Socket Hand Tool Applicators
Gold 1-66359-6 1-66358-9 1-66361-4 1-66360-4 466326-□***
.080-.1001 or
2.03-2.54 91519-13
Tin 1-66359-9 2-66358-1 1-66361-6 1-66360-6 466923-2***
18-14 0.8-2.0
.110-.1502 Gold 1-66597-0 1-66598-1 66602-9 1-66601-0 466958-1***
91521-13 or
2.79-3.81 Tin 1-66597-1 1-66598-2 1-66602-0 1-66601-2 567364-□***
1 Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].
2 Contacts can ONLY be used in CPC, Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors.
3 To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly,
order SAHT Adapter Part No. 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and
Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).
*** Call Technical Support for Automatic Machine Applicator Part Numbers.

Ratings
Voltage: 250 Volts AC/DC
600 Volts AC/DC, Series I, VDE tested and select loaded only
Base Current: Type III+ contacts: 17 amperes, 30˚C temperature rise with single contact on 14 AWG wire
Enhanced High Current Type III+ contacts: 25 amperes, 30˚C temperature rise with single contact on 14 AWG wire
Temperature: -55˚C to +105˚C
VDE 0627: XA/630/4KV/2 - Series I, VDE tested only

Multiplication Rating Factor (F)


Type III+ Contacts (Note: 1 = 17 amperes) Percent Connector Loading
Single Circuit ≅ 50% 100%
Shell Size Wire Size Wire Size Wire Size
30 AWG 14 AWG 30 AWG 14 AWG 30 AWG 14 AWG
11-4 .291 1 .212 .905 .140 .684
13-9 .278 .995 .175 .750 .134 .567
17-16 .270 .990 .146 .625 .127 .472
23-24 .281 .985 .138 .550 .120 .416
23-37 .275 .985 .131 .497 .114 .376

Enhanced High Current Type III+ Contacts (14 AWG wire only - Note: 1 = 25 amperes)
Percent Connector Loading

Shell Size Single Circuit ≅ 50% 100%


14 AWG 14 AWG 14 AWG
11-4 .880 .840 .640
13-9 .880 .640 .480
17-16 .880 .520 .400
23-24 .880 .520 .400
23-37 1 .440 .320

17
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Page Head_12
Signal ContactsHel. Con. Bold (Continued)_9pt Helvetica Lt Condensed
(Continued)

Type III+ (Precision Grounding Pin


Formed, Crimp) (make first - break last)

Contact Size—16 Related Product Data


Pin Diameter—.062 [1.57] Performance Characteristics—Page 6
Application Tooling—Pages 75-78
CPC
Series 1

Technical Documents—Page 79
Material and Finish
Contact Body—Copper alloy, plated
tin or gold
Spring—Stainless steel

Wire Size Range Ins. Grounding Pin Part No. Strip Form Loose Piece
Contact
Dia. Applicator Hand Tool
mm2 AWG Finish Strip Form Loose Piece
Range1 Part No. Part No.
.035-.055 Tin 164159-3 164162-1 91515-15 or
0.12-0.2 26-24 —
0.89-1.4 Sel. Gold/Nickel4 164159-4 164162-2 58495-1*

.045-.070 Bright Tin 164160-3 164163-1 466323-□*** 91515-15 or


0.2-0.6 24-20 or 91505-15 or
1.14-1.78 Sel. Gold/Nickel4 164160-4 164163-2 466907-2*** 58495-1*
Tin 164161-3 164164-1 466741-□*** 91523-15 or
.078-.098
0.8-1.4 18-16 or 91505-15 or
1.98-2.49 Sel. Gold/Nickel4 164161-4 164164-2 680114-3*** 58495-1*
1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].
4Gold flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area.
5To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. 217201-1,
Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).
*Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System.
***Call Technical Support for Automatic Machine Applicator Part Numbers.
Extraction Tool Part No. 539972-1.

High Current Power Material


Contact—Size 16 Body—Copper alloy
Louvertac Band—Beryllium copper
The features of the High Retention Spring—Stainless steel
Current Size 16 contact
have been designed to Finish
retrofit into the existing Body—Silver
AMP Connectors such as
Louvertac Band—Gold
CPC (Circular Plastic
Connector), CMC (Circular
Metal Connector), G Series,
M Series, Metrimate Square
Grid and Drawer Connector
housings. An initial T-Rise
test in free air has shown
a 23 amp capability with a
30° T-Rise. The contact may
be crimped onto
14 AWG wire with an
AMP hand tool Part No. Contact Part Nos. Crimping Tool
601967-1. Use turret TH502 Wire Range Pin Socket Turret
(1-601967-6) for the mm2 AWG Loose Tape Loose Tape Tool for for
pin and turret TH501 Piece Mounted Piece Mounted Pins Sockets
(1-601967-5) for the socket. 0.8-1.4 18-16 796964-1 796964-2 796966-1 796966-2 601967-1 1-601967-5 1-601967-5
2 14 193844-1 193844-2 193846-1 193846-2 601967-1 1-601967-6 1-601967-5
Extraction Tool Part No. 305183

18
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Signal Contacts (Continued)


Type III+ (Precision
Formed, Solder)
Solder-Type
(with Preformed Wire Barrel/Insulation Support)
Contact Size—16
Pin Diameter—.062 [1.57]

Series 1
CPC
Material and Finish
Contact Body—Copper alloy, plated
tin or gold
Spring—Stainless steel

Related Product Data


Pin Socket
Performance Characteristics—Page 6
Technical Documents—Page 79

Solder-Tab

Pin Socket

Solder-Type

Pin Socket

Pin Socket
Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡
Wire Size Loose Piece
Range Contact Contact No.
Finish
Solder-Tab AWG mm2 Pin Socket
26-20 0.12-0.6 Gold/Nickel1 266182-1 266183-1
18-16 0.8-1.4 Gold/Nickel1 266180-1 266181-1
Duplex2 202236-7 202237-7
Solder Tab4
Bright Tin 202236-5 202237-5
1.000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel.
2Duplex plated .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel on contact body; bright tin on
solder tab.
3Bright tin on entire contact.
4Designed for up to 14 AWG; but, not to exceed current limitation of contact.

Note: These contacts can be used in Multimate contact cavities of all connector housings.
‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.
Refer to contact current carrying capability information on page 8.
Extraction Tool Part No. 305183

19
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Signal Contacts (Continued)


Type II, Screw Machined,
Crimp
1.087±.010
Material [27.61±0.25]

Contact Body—Brass .472±.005


[11.99±0.13]
Retention Spring—Stainless steel
CPC
Series 1

Finish
.062±.001 Dia.
Contact Body—.000030 [0.00076] [1.57±0.03]
Pin
gold over .000050 [0.00127] .107 Spring Pin Body
nickel. Gold thickness controlled [2.72] Max. Dia.
Pin
on socket O.D.
Retention Spring—Stainless steel

Related Product Data .795±.010


Application Tooling—Pages 75-78 [20.19±0.25]
Spring

Socket
Socket Body

Socket

Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡


Tooling Part No.
Wire Size Ins. Tape Mounted Loose Piece Contact Tape Mounted Loose Piece
Range Dia. Contact No.2 Contact No. Color Dies for Die Set for
AWG mm2 Range1 Pin Socket Pin Socket Code AMP-TAPETRONIC 626 Pneumatic Hand
Machine 69875 Tool System Tool
.035-.055 201611-4 — 201611-14 201613-15 Red/Red
0.89-1.40 91538-1*
90230-17 or 601967-1*
.048-.065
28-24 0.08-0.20 — — 201334-14 201332-15 Red/Red 90249-2
1.22-1.65
601967-1*
.095-.110 — — 202410-14 202411-15 Green —
2.41-2.79
.040-.062 91538-1*
201578-4 — 201578-14 201580-15 Yellow/Red
1.02-1.57 or 58541-1*
24-20 0.2-0.6 90249-2 90230-17
.055-.088 201330-6 201328-9 201330-14 201328-15 Yellow/Red or 601967-1*
1.40-2.16
18 0.9-0.9 No. Ins. 91539-1*
(Two) (Two) Support — — 202725-14 202726-14 Blue — 90231-27 or 601967-1*
.080-.105 90136-1*
— — 202507-14 202508-15 — — —
2.03-2.67 or 601967-1*
18-16 0.8-1.4 200336-6 200333-8 200336-14 200333-14 Blue/Blue 90250-1 90231-27 91539-1*
No Ins. 58541-1*
Support — — ,6204219-1
5,6 — Blue/Blue — — or 601967-1*
3212618-23 201568-3 201570-14 201568-15 Violet/Blue 90250-1 90231-27 91539-1-
14 2 No Ins. 58541-1*
Support 201570-2 — †,6,3212618-13,6,† — — — — or 601967-1*
1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].
2For AMP-TAPETRONIC Machine No. 69875, order contacts by Tape Mounted Contact No., plus packaging code “IM REEL” (5000 parts per reel).
3Grounding pin is used to provide a make-first/break-last condition when mating and unmating connector halves.
4Use turret TH502 (1-601967-6) with hand tool 601967-1.
5Use turret TH501 (1-601967-5) with hand tool 601967-1.
6Pin length is .630±.005 [16.002±.127] on these two pins.
7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit

Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).


*Commercial PRO-CRIMPER II Hand Tool for field repair use only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System.
†Does not use Hand Tool 91539-1 or 601967-1.
‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability
information on page 8.
Insertion Tool Part No. 200893-2 (for insulation diameters .070 [1.78] or less).
Extraction Tool Part No. 305183.

20
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Coaxial Contacts
Subminiature Coax, Size 16
Precision Formed, Crimp

1.010
Ref.
[25.65]
Pin

Series 1
CPC
Pin .650
[16.51] Ref.
Socket

0 .107+.005 .250 A±.003 .112+.005


–.000 ±.076
[2.718+.127
–.000
] [6.35] Dia. [2.845+.127]
Dia. Dia.

.084
.086
Ferrule [2.134]
.120 .235 [2.184]
Socket
Part No. 5-225088-1— A [3.05] Dia. [5.969] Max. Dia.
Part No. 225088-3— A .123 Dia. Ferrule
[3.12] Part No. 1-332057-0
Material
Outer Shell—Brass per MIL-C-50
Center Conductor—Beryllium copper
per QQ-C-533 (Pin); Brass per Selection Chart for Coaxial Cable
QQ-B-626 (Socket) Tooling Part No.
Inner Dielectric—Polypropylene Loose Piece Die Sets for
Cable Size Contact Contact No. Ferrule Hand
Retention Spring—Stainless steel per (RG/U) Finish Part No. Hand Tool 69710-1 Tool
QQ-S-766 Pin Socket or 626 Pneumatic or Die Set*
Tool System
Ferrule—Copper per QQ-C-576 Gold/Nickel 226537-2 51565-2
Gold/Copper1
178, 196 1-332057-0† 69690-27 69656-2
Gold/Nickel †
— 51565-5
Finish Gold/Copper2
Gold/Nickel
Outer Shell, Center Conductor— Gold/Copper1 226537-2 51565-2
196
See charts 1-5-225088-1† — 69656-9
(Double Braid) Gold/Nickel †
— 51565-5
Ferrule†—Bright tin per Gold/Copper2
MIL-T-10727 Gold/Nickel
Gold/Copper1 226537-1 51565-1
174, 188, 316 1-332056-0 696907-2 91911-3*-9
Gold/Nickel
Gold/Copper2 226537-4 51565-4
Related Product Data
Gold/Nickel
Application Tooling—Pages 75-78 Gold/Copper1 226537-1 51565-1
174
1-5-225088-3 — 69656-7
(Double Braid) Gold/Nickel
Gold/Copper2 226537-4 51565-4
Gold/Nickel
Gold/Copper1 226537-1 51565-1
179, 187 1-332056-0 69690-17 91911-4*
Gold/Nickel
226537-4 51565-4
Gold/Copper2
Gold/Nickel
Gold/Copper1 226537-1 51565-1
187
1-5-225088-1† — 69656-8
(Double Braid) Gold/Nickel †
226537-4 51565-4
Gold/Copper2
Gold/Nickel
226537-1 51565-1
Gold/Copper1
161 1-332056-0 — —
Gold/Nickel
226537-4 51565-4
Gold/Copper2
1.000030 [0.00076] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000030 [0.00076]
gold over .000100 [0.00254] copper—pin center conductor.
2.000050 [0.00127] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000050 [0.00127]
gold over .000100 [0.00254] copper—pin center conductor.
7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1

(without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).
†Does not use Hand Tool 91539-1 or 601967-1.
*Used with PRO-CRIMPER II Hand Tool Frame Part No. 354940-1.
Extraction Tool Part No. 305183
21
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Coaxial Contacts (Continued)


Subminiature Coax, Size 16 Selection Chart for Twisted Pair and Shielded Wire
Precision Formed, Crimp Tooling Part No.
(Continued) Loose Piece Die Sets for
Wire Size Contact Hand
Contact No. Ferrule Hand Tool 69710-1
AWG mm2 Finish Part No. Tool
Pin Socket or 626 Pneumatic or Die Set*
Finish Tool System
Gold/Nickel
Ferrule†—Bright tin per Gold/Copper1 226537-3 51565-3
30 0.05
CPC
Series 1

1-332057-0† 69690-27 69656-2


MIL-T-10727 (Twisted Pair, Solid) Gold/Nickel 226537-6 51565-6
Gold/Copper2
Gold/Nickel
Gold/Copper1 226537-3 51565-3
Related Product Data 28 0.08-0.09
1-332057-0† 696907-2 91911-3*-2
(Twisted Pair, Solid) Gold/Nickel
Application Tooling—Pages 75-78 226537-6 51565-6
Gold/Copper2
28 0.08-0.09 Gold/Nickel
Gold/Copper1 226537-3 51565-3 69690-17 91911-4*
(Twisted Pair,
1-332057-0† or or
Stranded 7 Str., Gold/Nickel 69690-27 69656-2
.0050 [0.13] Dia.) 226537-6 51565-6
Gold/Copper2
26 0.12-0.15 Gold/Nickel
Gold/Copper1 226537-3 51565-3
(Twisted Pair, Solid
1-332057-0† 696907-2 91911-3*-2
or Stranded 7 Str., Gold/Nickel
.0063 [0.16] Dia.) 226537-6 51565-6
Gold/Copper2
Gold/Nickel
26 0.12-0.15 226537-1 51565-1
Gold/Copper1
(Shielded, .075 [1.91] 1-332057-0† 69690-37 69656-3
Max. O.D.) Gold/Nickel
226537-4 51565-4
Gold/Copper2
1.000030 [0.00076] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000030 [0.00076]
gold over .000100 [0.00254] copper—pin center conductor.
2.000050 [0.00127] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000050 [0.00127]

gold over .000100 [0.00254] copper—pin center conductor.


7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1

(without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).
*Used with PRO-CRIMPER II Hand Tool Frame Part No. 354940-1.
Note: A ferrule is required for each pin and socket.
Extraction Tool Part No. 305183.

22
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Contact Arrangements, Series 1


.093 .093
Shell Sizes 11 and 13 [2.36] [2.36]
.185 .000 .185 .150 .150
[4.7] [4.7] [3.81] .000 [3.81]
.110 .110
[2.79] .000 [2.79]

1 2

.160 [4.06] .150 [3.81]


.110 [2.79]

Series 1
CPC
3 5

.000 .000 .000

6 7
.110 [2.79] .150 [3.81]
.160 [4.06]
.155
[3.94]

Arrangement 11-4 Arrangement 13-7 Arrangement 13-9


Max. Wire Ins. Dia. = .100 [2.54] Max. Wire Ins. Dia. = .100 [2.54] Max. Wire Ins. Dia. = .100 [2.54]

Shell Size 17 .000


.150 .000 .150
[3.81] [3.81] .193 .043 .032 .182
.197 .197 [4.9] [1.09] [0.81] [4.62]
[5] .000 [5] .225 .075 .075 .225 .268 .118 .107 .257
[5.72] [1.90] [1.90] [5.72] [6.81] [3] [2.72] [6.53]

.260 [6.6]
.197 [5] .205 [5.21]
.130 [3.3]
.075 [1.91]
.000 .000 .000
.075 [1.91]
.130 [3.3]
.197 [5]
.205 [5.21]
.260 [6.6]
.150
[3.81] .150 [3.81]

Arrangement 17-9 Arrangement 17-14 Arrangement 17-16


Max. Wire Ins. Dia. = .150 [3.81] Max. Wire Ins. Dia. = .100 [2.54] Max. Wire Ins. Dia. = .100 [2.54]

Shell Size 23
.364 .182 .182 .364
[9.25] [4.62] .000 [4.62] [9.25] .375 .225 .075 .075 .225 .375
.394 .197 .000 .197 .394 [9.52] [5.72][1.90] [1.90] [5.72][9.52]
[10.01] [5] [5] [10.01] .455 .273 .091 .091 .273 .455
.296 .098 .098 .296 [11.56] [6.93] [2.31] [2.31] [6.93] [11.56] .450 .300 .150 .150 .300 .450
[7.52] [2.49] [2.49] [7.52] [11.43] [7.62] [3.81] .000 [3.81] [7.62] [11.43]

.342 [8.69] .390 [9.91]


.316 [8.03]
.260 [6.6]
.171 [4.34]
.158 [4.01] .130 [3.3]

.000 .000
.000
.130 [3.3]
.158 [4.01]
.171 [4.34] .260 [6.6]
.316 [8.03]
.390 [9.91]
.342 [8.69]

.150 [3.81]
.182 [4.62]

Arrangement 23-19 Arrangement 23-24 Arrangement 23-37


Max. Wire Ins. Dia. = .150 [3.81] Max. Wire Ins. Dia. = .150 [3.81] Max. Wire Ins. Dia. = .100 [2.54]
Note: Contact arrangements shown are for pin mating face (plug or receptacle). Socket mating face is mirror image.

23
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Component Dimensions, Series 1


Square Flange Receptacle G ±.025
[±0.64]

Panel Thk. F ±.010


[±0.25]
J Dia.
.125
[3.18] Max.
CPC
Series 1

F ±.010
[±0.25]
D ±.010
[±0.25] E Max.
+.007
*H –.000 Dia.
[+0.18]

Thread Size
(See chart)
Panel Cutout
A
Max.
B ±.015
[±0.38]

C ±.010
[±0.25]

Free-Hanging Receptacle
A
Max.
±.015
B [±0.38]

C ±.010
[±0.25]

D ±.010
[±0.25] E Max. L Max.

Thread Size K
(See chart) Max.

Plug
M Max.

N Max.

Thread Size
(See chart)

Shell Dimensions Thread


Sex
Size A B C D E F G H J K L M N Size

Rev. 1.070 1.365


27.18 .420 .094 .687 .740 .844 1.125 .125 .840 .817 .935 34.67 .975 5/8-24
11 10.67 2.39 17.45 18.8 21.44 28.58 3.18 21.34 20.75 23.75 24.77 UNEF-2A
Std. 1.350 1.080
34.29 27.43
13 Std. 1.350 .420 .094 .812 .879 .969 1.281 .125 .979 .874 1.072 1.080 1.105 3/4-20
34.29 10.67 2.39 20.62 22.33 24.61 32.54 3.18 24.87 22.2 27.23 27.43 28.07 UNEF-2A
1.070 1.365
Rev. 27.18 .420 .094 1.050 1.110 1.125 1.435 .150 1.210 1.161 1.310 34.67 1.349 15/16-20
17 10.67 2.39 26.67 28.19 28.58 36.45 3.81 30.73 29.49 33.27 34.26 UNEF-2A
Std. 1.350 1.080
34.29 27.43
Rev. 1.070 1.365
27.18 .520 .156 1.438 1.510 1.438 1.750 .150 1.610 1.505 1.733 34.67 1.788 1-3/8-18
23 13.21 3.96 36.53 38.35 36.53 44.45 3.81 40.89 38.23 44.02 45.42 UNEF-2A
Std. 1.350 1.080
34.29 27.43

24
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Page Head_12
Circular PlasticHel.
Connectors,
Con. BoldSeries 2
(Continued)_9pt Helvetica Lt Condensed

CPC Connectors, Series 2 Square Flange Receptacle


for Cable or Panel Mount *G ±.035
[±0.64]
(Accepts Size 20 DM or DF Crimp, *F ±.010 *J Dia.
Panel Thk. [±0.25]
Snap-In Contacts) .125
[3.18] Max.

Series 1
CPC
*E Max. *F ±.010
*D ±.010
[±0.25]
[±0.25]

+.007
*H –.000 Dia.
*Thread Size [+0.18]

*A (See chart)
Max. Panel Cutout
*B ±.015
[±0.38]

*C ±.010
[±0.25]

Series 2
CPC
*Note:
Listed part numbers are for See page 31 for callout dimensions
Free-Hanging Receptacle
connectors only; contacts must
be ordered separately.

*D ±.010
[±0.25] *E Max. *L Max.
Material
Housing—Thermoplastic, 94V-0 rated,
black *Thread Size
*B ±.015
[±0.38] (See chart) *K Max.
*A Max. *C ±.010
[±0.25]

Related Product Data


Contacts—Pages 28-29 Plug
Contact Arrangement—Page 30
Component Dimensions—Page 31* *M Max.

Accessories—Pages 37-41
Performance Characteristics—
Page 6
Application Tooling—Pages 75-78
Technical Documents—Page 79 *N Max.

*Thread Size
(See chart)

Standard Sex Connectors


(Receptacles accept Size 20 DM or DF pin contacts, Plugs accept Size 20 DM or DF socket contacts)
Square Flange Receptacle
Arrangement Free-Hanging Plug
With Mounting With Threaded Receptacle
Holes Inserts1
11-8 205841-1 205841-3 205841-2 205838-1
11-9 206486-1 206852-8 206486-2 206485-1
17-28 205840-3 205840-4 206152-1 205839-3
23-63 205843-1 — 205843-2 205842-1
1Four 4-40 threaded inserts per receptacle.

Reverse Sex Connectors


(Receptacles accept Size 20 DM or DF socket contacts, Plugs accept Size 20 DM or DF pin contacts)
Square Flange Receptacle
Arrangement Free-Hanging Plug
Replacement Coupling Rings With Mounting With Threaded Receptacle
Holes Inserts1
Shell Size Part No. 11-8 206433-1 206433-3 206433-2 206434-1
11 213811-1 17-28 206038-1 206038-4 206038-2 206039-1
17 213810-1 23-57 206438-1 — 206438-2 206437-1
23 213812-1 1Four 4-40 threaded inserts per receptacle.
Note: For Standard and Reverse Sex Connectors the maximum wire insulation diameter is .068 [1.73].

25
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Circular Plastic Connectors, Series 2 (Continued)


Receptacles, Printed
Circuit Board Mount
with .025 [0.64] sq. solder tails
A

B
CPC
Series 2

Material and Finish


Housing—Thermoplastic, 94V-0 rated,
black
Standard Sex (Posted Pin Contacts)
Contacts—
Arrangement Receptacle Assemblies Dimensions Contact
A—Duplex plated gold flash on entire
contact with .000030 [0.00076] min. Shell No. of Mounting 4-40 Threaded Finish
Size Positions Holes Inserts1 A B Code
gold on contact engagement area,
tin on the termination area, all over 1-206852-2 — .125 .230 A
11-9 3.18 5.84
.000050 [0.00127] min. nickel under-
1-206852-1 — .352 .230 A
plating 8.94 5.84
B—Plated gold flash on the entire .125 .230
contact, tin on the termination area 1-207369-1 — A
3.18 5.84
17-28
1-207369-3 — .352 .230 A
8.94 5.84
Related Product Data 1-206455-2 — .227 .338 A
23-63 5.77 8.59
Contact Arrangement—Page 30 .449 .338
1-206455-1 — A
Performance Characteristics— 11.40 8.59
Page 6 1Four 4-40 threaded inserts per receptacle.
Technical Documents—Page 79
Accessories—Pages 37-41 Reverse Sex (Posted Socket Contacts)
Arrangement Receptacle Assemblies Dimensions Contact
Shell No. of Mounting 4-40 Threaded Finish
Size Positions Holes Inserts1 A B Code

1-208657-1 — .352 .285 A


11-8 8.94 7.24
— 1-208657-0 .574 .230 A
14.58 7.24
1-207216-6 — .125 .230 B
17-28 3.18 5.84
1-207216-7 — .352 .230 A
8.94 5.84

23-57 1-796329-1 — .232 .333 A


5.89 8.46
1Four 4-40 threaded inserts per receptacle.

Other Available
Posted Contacts
Tyco Electronics can
make available contacts
with various solder tail
lengths for loading into the .125 [3.18] Min.
standard or reverse sex, .574 [14.58] Max.

square flange receptacles


for applications requiring
custom solder tail lengths.

26
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Circular Plastic Connectors, Series 2 (Continued)


Special CPC Connectors, Square Flange Feed-Thru Receptacles
(with Permanently Sealed .040 [1.02] Dia. Solid Pins)
Series 2
(Pressure rated up to 30 psi)
E ±.025
[±0.64] G Dia.

Panel Thk. D ±.010


[±0.25]
.125 Max.
[3.18]

B ±.010
[±0.25]
D ±.010
[±0.25]
Pin Both
Sides
+.007
F –.000 Dia.
[+0.18]
±.010
C [±0.25]
Panel Cutout
A Max.
Listed plug connector part numbers
are for connectors only; contacts H Max.

Series 2
CPC
must be ordered separately.
Plug
Material
Housing—Thermoplastic, 94V-0 rated, J Max.
black
Feed-Thru Contacts—Copper alloy,
plated gold over nickel Thread Size
(See chart)

Related Product Data


Socket Contacts (for Plugs)— Arrangement Dimensions Thread
Pages 28-29 No. A B C D E F G H J Size
Contact Arrangement—Page 30 11-8
1.035 .688 .188 .844 1.125 .125 .840 .800 .975 5/8-24
26.29 17.48 4.78 21.44 28.58 3.18 21.34 20.32 24.77 UNEF-2A
Performance Characteristics—
Page 6 1.040 1.050 .188 1.125 1.435 .150 1.210 .800 1.349 15/16-20
17-28 26.42 26.67 4.78 28.58 36.45 3.81 30.73 20.32 34.26 UNEF-2A
Accessories—Pages 37-41
Technical Documents—Page 79

Part Numbers
Arrangement Standard Reverse Square Flange
Numbering Numbering Feed-Thru
No. Plug Plug Receptacle
11-8 205838-1 206460-1 206458-1
17-28 206125-1 206126-1 206127-1
Note: One plug must have standard numbering of cavities, and the other plug must have reverse numbering
of cavities.

27
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Signal Contacts
Size 20 DF, With Insulation Support
Precision Formed,
.085 Dia.
Crimp Contacts [2.16]
Max.
Contact Size—20
Pin Diameter—.040 [1.02]
*Test Current—7.5 ampere
(Single contact, free-air test current;
not to be construed as contact rating .390
current. Use only for testing.) [9.91]
.575
*Note: Total current capacity of each [14.61]
contact in any given connector is
dependent on the heat rise resulting
from the combination of electrical loads .0400±.0015
of all contacts in the connector Dia.
[1.02±0.034]
arrangement and the maximum ambient
temperature in which the connector will
CPC
Series 2

be operating. See page 8.

.150
[3.81]
Localized Gold Plate Area
Pin

Pin

.370
[9.34]
.555
[14.1]

Socket .085 Dia.


[2.16]
Material Max.

Pin Body—Brass
Socket—Phosphor bronze

Contact Finish .100


[2.54]
A—Select gold flash over nickel Localized Gold Plate Area
on entire contact, with additional Socket
.000030 [0.00076] gold on
mating end Wire Ins. Contact Contact Part Nos. Tooling Color
Size Dia. Code Code
B—Duplex plated .000030 Pin Socket Strip Form Hand
Range Max. Finish (Loose
[0.00076] gold on mating end, tin Strip Form Loose Piece Strip Form Loose Piece Applicator†† Tool Piece)
on termination end, with entire A 66507-3 66507-9 66505-3 66505-9
contact nickel underplated .040 B 1658540-4 1658540-5 1658538-2 — 466423-□†† Blue
C—Gold flash over nickel on entire 28-24 1.02 or 466901-1†† 91503-15 Dot
C 66507-4 1-66507-0 66505-4 1-66505-0
AWG or 1016015-1††
contact D 1658540-1 1658540-2 1658538-3 5-66505-9
[0.08-0.2
D—Duplex plated gold flash on mm2] A 66682-2 66682-4 66683-2 66683-4 466758-2††
mating end, tin on termination end, .060
B 5066682-9 — 1-5066683-0 — or 466963-1†† 91549-15
Black
with entire contact nickel 1.52 Dot
D 5066682-6 — 5066683-7 — or 567804-1††
underplated
A 745254-2 745254-6 745253-2 745253-6
26-22
Related Product Data AWG .050 B 1658544-2 1658544-1 1658543-2 1658543-1 466968-1†† Yellow
[0.12-0.4 1.27 or 567036-□†† 91525-15 Dot
C 745254-3 745254-7 745253-3 745253-7
Application Tooling—Pages 75-78 mm2] or 567849-1††
D 1658544-3 1-745254-6 1658543-3 1-745253-6
Technical Documents—Page 79 A 66506-3 66506-9 66504-3 66504-9
24-20 466422-□††
Product Specification—108-40005 AWG .060 B 1658539-1 1658539-3 1658537-3 1658537-4 or 466900-1†† 91503-15 Red
[0.2-0.6 1.52 C 66506-4 1-66506-0 66504-4 1-66504-0 or 567801-1†† Dot
mm2] or 1016002-1††
Insertion/Extraction Tool D 1658539-2 1658539-4 1658537-1 1658537-2
Part No. 91285-1
5To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT)
Instruction Sheet—408-9404
Assembly, order SAHT Adapter Part No 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1
This tool includes interchangeable
(without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).
tips to Insert/Extract:
††For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines,
Size 22, 28-22 AWG contact Technical Support.
[0.08-0.03 mm2] Crimp Contacts Note: Commercial PRO-CRIMPER III Maintenance and Repair Hand Tool for Wire Size 28-24 AWG [0.08-0.2 mm2]
Size 20, 28-20 AWG [0.08-0.6 mm2] (Ins. Dia. Max. .040 [1.02]), and Wire Size 24-20 AWG [0.2-0.6 mm2] (Ins. Dia. Max. .060 [1.52])—Part No. 58448-2.
Crimp and Solder Cup Contacts Note: Die Set Part No. 58448-3 can be adapted for use with the 626 Pneumatic Tool System.
Size 20, Posted Contacts

28
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Signal Contacts (Continued)


Size 20 DM,
Screw-Machined,
Crimp Contacts
Pin Diameter—.040 [1.02]

Test Current*—7.5 amperes (Single Pin Socket


contact, free-air test current; not to be M39029/64-369 M39029/63-368
construed as contact rating current. (Supersedes M24308/11-1) (Supersedes M24308/10-1)
Use only for testing.)
Wire Size Tape Mounted Loose Piece Contacts Hand Tool Nos. Positioner Nos.
Material and Finish Range1 Ins. Dia. Contact Contacts2
(Max.) Configuration Part Military Part Military Part Military Part
AWG mm 2
No. No. (M39029/) No. (M22520/) No. (M22520/) No.
Pin Body—Copper alloy per
QQ-B-626 Pin 205089-2 64-369 205089-1
24-20 0.2-0.6 .068 02-01 601966-1 2-08 601966-5
1.73 Socket 205090-2 63-368 205090-1
Socket Body—Beryllium copper

Series 2
CPC
per QQ-C-530 1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].
2.000015 [0.00038] gold in the mating area over .000050 [0.00127] nickel.
Socket Sleeve—Passivated stainless
steel per QQ-S-766
Plating pin and socket body—
.000050-.000100 [0.00127-0.00254] .085
Dia.
min. gold over .000100-.000150 [2.16]
Max.
[0.00254-0.00381] min. copper

Gold plating per MIL-G-45204


Copper plating per MIL-C-14550
.133
.390
[9.58]
[9.91]
Max. .580
[14.73]
Type 20 DF, Solder
Contacts
Pin Diameter—.040 [1.02]
.0400±.0015
[1.02±0.034] Dia.
Test Current*—7.5 amperes (Single
contact, free-air test current; not to be
construed as contact rating current. Use
.150
only for testing.) [3.81]
Localized
Gold Plate
Material and Finish Pin Area

Pin—Brass, plated gold flash over


nickel on entire contact with additional
.000030 [0.00076] min. gold on
mating end
Socket—Phosphor bronze, plated
gold flash over nickel on entire contact
with additional .000030 [0.00076] min.
gold on mating end
.560 Ref.
[14.23]
*Note: Total current capacity of
each contact in a given connector is
.085
dependent on the heat rise resulting [2.16]
Dia.
from the combination of electrical Max.
loads of all contacts in the connector
arrangement and the maximum
ambient temperature in which the
connector will be operating. See
page 8. .070
Dia.
[1.78] Socket
Max.

Strip Form Loose Piece


Contact No. Contact No.
Pin Socket Pin Socket
66570-2 66569-2 66570-3 66569-3
Note: Contacts to be soldered to wire before being inserted into
housing, 18 AWG [0.8 - 0.9 mm2] max. wire size.

29
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Contact Arrangements, Series 2


Note: Contact arrangements Shell Size 11
shown are of pin mating face
(plug or receptacle). Socket .062 .062
[1.57] [1.57]
mating face is mirror image.
.124 .124
[3.15] .000 [3.15]

.124 [3.15]

.141 [3.58]

.033 [0.84]
.000
[.334 Dia.
.091 [2.31] 45° [8.48]

Arrangement 11-8 Arrangement 11-9


Max. Wire Ins. Dia. = .068 [1.73] Max. Wire Ins. Dia. = .068 [1.73]
CPC
Series 2

Shell Size 17
.248 .124 .124 .248
[6.3] [3.15] .000 [3.15] [6.3]

.310 .186 .062 .062 .186 .310


[7.87] [4.72] [1.57] [1.57] [4.72] [7.87]

.294 [7.47]

.170 [4.32]

.062 [1.57]
.000
.062 [1.57]

.170 [4.32]

.294 [7.47] .124 [3.15]

Arrangement 17-28
Max. Wire Ins. Dia. = .068 [1.73]

Shell Size 23
.434 .310 .186 .062 .062 .186 .310 .434
[11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02]
.372 .248 .124 .124 .248 .372
[9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] .496 .372 .248 .124 .124 .248 .372 .496
[12.6] [9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] [12.6]
.434 .310 .186 .062 .062 .186 .310 .434
[11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02]

.448 [11.38]

.443 [11.25] .340 [8.64]

.319 [8.1] .232 [5.89]


.212 [5.38]
.108 [2.74]
.105 [2.67]
.000
.000
.019 [0.48]
.108 [2.74]
.143 [3.63]
.232 [5.89]
.250 [6.35]
.340 [8.64]
.357 [9.07]
.448 [11.38]
.464 [11.79]

.124 [3.15]
.124 [3.15]

Arrangement 23-57 Arrangement 23-63


Max. Wire Ins. Dia. = .068 [1.73] Max. Wire Ins. Dia. = .068 [1.73]

30
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Component Dimensions, Series 2


Square Flange Receptacle

G ±.025
[±0.64]

Panel Thk. F ±.010


[±0.25] J Dia.
.125
[3.18] Max.

D ±.010
[±0.25]
E Max. F ±.010
[±0.25]

+.007
*H –.000 Dia.
[+0.18]
Thread Size
A (See chart)
Max. Panel Cutout
B ±.015
[±0.38]

Series 2
CPC
C ±.010
[±0.25]

Free-Hanging Receptacle

D ±.010
[±0.25] E Max. L Max.

Thread Size
B ±.015
[±0.38] (See chart)
K
Max.
±.010
A Max. C [±0.25]

Plug

M Max.

N Max.

Thread Size
(See chart)

Arrangement Dimensions Thread


No. A B C D E F G H J K L M N Size
11-8 .809 .420 .094 .688 .630 .844 1.125 .125 .840 .817 .935 .800 .975 5/8-24
11-9 20.55 10.67 2.39 17.48 16 21.44 28.58 3.18 21.34 20.75 23.75 20.32 24.77 UNEF-2A
.809 .420 .094 1.050 .943 1.125 1.435 .150 1.210 1.161 1.310 .800 1.349 15/16-20
17-28 20.55 10.67 2.39 26.67 23.95 28.58 36.45 3.81 30.73 29.49 33.27 20.32 34.26 UNEF-2A
23-57 .924 .420 .156 1.438 1.515 1.438 1.750 .150 1.610 1.500 1.733 .915 1.788 1-3/8-18
23-63 23.47 10.67 3.96 36.53 38.48 36.53 44.45 3.81 40.89 38.1 44.02 23.24 45.42 UNEF-2A
Note: All dimensions apply to both standard and reverse sex connectors.

31
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Circular Plastic Connectors, Series 3


CPC Connectors, Series 3 Square Flange Receptacle
*G ±.025
[±0.64]

Panel Thk. *F ±.010


[±0.25]
*J Dia.
.125
[3.18] Max.

*D ±.010 *E Max. *F ±.010


[±0.25]
[±0.25]

+.007
*H –.000 Dia.
[+0.18]

*Thread Size Panel Cutout


Listed part numbers are for (See chart)
connectors only; contacts must *A
be ordered separately. Max.
*B ±.015
[±0.38]

Material *C ±.010
[±0.25]

Housing—Thermoplastic, 94V-0 rated,


black
Free-Hanging Receptacle *Note:
See page 35 for Callout Dimensions
CPC
Series 3

Related Product Data Plug *A


Max.
Contacts—Page 33–34 *B ±.015
[±0.38]
Contact Arrangement—Page 34
*C ±.010
[±0.25]
Component Dimensions—Page 35*
Accessories—Pages 37-41
Performance Characteristics—
Page 6
Application Tooling—Pages 75-78 *D ±.010
[±0.25]
*E Max. *L Max.
Technical Documents—Page 79

*Thread Size *K
(See chart) Max.

Plug *M Max.

*N Max.

*Thread Size
(See chart)

Standard Sex Connectors


(Receptacles accept Type XII Male/pin contacts, Plugs accept Type XII Female/socket contacts)
Square Flange Receptacle
Free-Hanging
Arrangement With With Receptacle Plug
Mounting Holes Threaded Inserts1
17-3 206036-2 213581-1 206207-1 206037-2
23-7 206137-1 206137-5 206137-2 206136-1
1Four 4-40 threaded inserts per receptacle.
Reverse Sex Connectors
(Receptacles accept Type XII Female/socket contacts, Plugs accepts Type XII Male/pin contacts)
Square Flange Receptacle
Free-Hanging
Arrangement With With Receptacle Plug
Mounting Holes Threaded Inserts1
Replacement Coupling Rings 17-3 206425-1 206425-5 206425-2 206426-1
23-7 206227-1 206227-6 206227-2 206226-1
Shell Size Part No.
1Four 4-40 threaded inserts per receptacle.
17 213810-1
Note: Maximum wire insulation diameter is .220 [5.59].
23 213812-1

32
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Power Contacts, Series 3


Type XII, Precision .615
[15.62]
Formed, Crimp

Material
.230 Max.
Copper [5.84]

Finish .978 Ref.


[24.84]
A—Tin
B—.000030 [0.00076] selective gold
over .000030 [0.00076] nickel
C—.000100 [0.00254] silver plated .230 Max.
[5.84]
contacts with lubricant added
Male

.287±.006 .027 Ref.


Test Current Rating [7.29±0.152] [0.686]
Silver or Gold—35 amperes ‡
Male
Tin—15 amperes ‡
.637
[16.18]
‡Single contact, free-air test current; .185
not to be construed as contact [4.7]

Series 3
CPC
rating current. Use only for testing.
Refer to contact current carrying
capability information, page 8.
.085
[2.16] .230 Max.
Related Product Data .200 Min.
[5.08] [5.84]
1.500 Ref.
Application Tooling—Pages 75-78 .287 [38.1]
Technical Documents—Page 79 [7.29]

.230 Max. .027


[5.84] [0.686]
Ref.
Female
.015 Cutoff
1.267 Ref. [0.38]
[32.18]
(Loose Piece Only)

Female
Extraction Tool Part No. 91019-3

Strip Form Contact Part Nos. Loose Piece Tooling


Wire Size Ins. Contact Heavy Duty Contact Die Set for
Standard*** Heavy Duty Hand
Range1 Dia. Finish Miniature*** Part Nos. Miniature Tool 69710-1
Range or 626 Pneumatic
AWG mm2 Male Female Male Female Male Female Applicator
Tool System
66255-1 66740-7 66255-5 1-66740-2 66261-1 66740-8
A 266256-12 — 266256-52 — 266262-12 —
16 1.25-1.4 66255-2 66740-5 66255-6 1-66740-1 66261-2 66740-6 90145-23,7
and and .135-.160 B 567455-□*** and
14-12 2-3 3.43-4.06 266256-22 — 266256-42 — 266262-22 — 90145-14,7
5C5
66255-7 66740-1 66255-8 1-66740-9 66261-4 66740-2
266256-62 — 266256-72 — 266262-42 —
66253-1 66741-7 66253-5 1-66741-2 66259-1 66741-8
A 266254-12 — — — 266260-12 —
.190-.220 66253-2 66741-5 66253-6 1-66741-1 66259-2 66741-6
10 5-6 B 567021-□*** 90140-17
4.83-5.59 266254-22 — — — 266260-22 —
5C5
66253-4 66741-1 66253-8 1-66741-9 66259-4 66741-2
266254-42 — — — 266260-42 —
1Wire strip length—.281 [7.14].
2Ground contact.
3Die insert Part No. 90145-2 is for crimping 16 AWG [1.25-1.4 mm2] wire.
4Die insert Part No. 90145-1 is for crimping 14-12 AWG [2-3 mm2] wire.
5Recommended for high current/vibration applications where fretting corrosion is a problem.
7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit

Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).


Extraction Tool No. 91019-3.
***Call Technical Support for Automatic Machine Applicator Part Numbers.

33
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Power Contacts, Series 3 (Continued)


High Current Type XII Material
Crimp Contacts Body — Copper Alloy
The Multimate features of the High High Current
Louvertac Band — Beryllium Copper
Current Type XII contact have been Type XII Pin Retention Spring — Stainless Steel
designed to fit into the existing AMP Part No. 193991-4 Finish
Connectors such as CPC (Circular High Current
Body — Silver
Type XII Socket
Plastic Connector), CMC (Circular
Part No. 193990-2 Louvertac Band — Gold
Plastic Metal-Shell Connector),
G Series, M Series, and CMPC
(Circular Multipin Connector)
housings. An initial T-Rise test in
free air has shown a 60 amp Extraction Tool Part No. 224155-1
capability with a 30° T-Rise with
8 gage wires. The contact may be Current Rating for 30°C Temperature Rise
crimped onto 8 AWG wire with a 100% Energized
Daniels Hand Tool M310 or AMP TEMPERATURE RISE(Wire-to-Wire)
3 Circuit Connector VS CURRENT
P/N 356114-1 and Positioner
TEMPERATURE RISE (DEGREES C)

50
TP1068 or AMP P/N 356119-1.

40
Current-Carrying Capacity
The graph shows current-carrying
CPC
Series 3

capacity versus temperature rise for 30


a fully energized 3 position CPC
plug P/N 206037-2 and receptacle
20
P/N 206036-2. These initial
representative amperage ratings
were conducted with 8 AWG wires 10
that were 3 feet long.

0
0 10 20 30 40 50 60 70

CURRENT IN AMPS

Contact Arrangements, Series 3


Shell Size 17 Shell Size 23
.343 .172 .172 .343
[8.71] [4.37] .000 [4.37] [8.71]

.148 .148
[3.76] .000 [3.76]

.296 [7.52]

.107 [2.72]

.000 .000

.213 [5.41]
.296 [7.52]

Arrangement 17-3
Max. Wire Ins. Dia. = .220 [5.59]

Arrangement 23-7
Max. Wire Ins. Dia. = .220 [5.59]
Note: Contact arrangements shown are of pin mating face (plug or receptacle).
Socket mating face is mirror image.

34
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Component Dimensions, Series 3


Square Flange Receptacle
G ±.025
[±0.64]

Panel Thk. F ±.010 J Dia.


[±0.25]
.125
[3.18] Max.

D ±.010
[±0.25]
E Max. F ±.010
[±0.25]

+.007
*H –.000 Dia.
[+0.18]

Thread Size Panel Cutout


(See chart)

A
Max.
Free-Hanging
B ±.015
[±0.38]
Receptacle
C ±.010
[±0.25]

Free Hanging Receptacle

Series 3
CPC
A
Max.
±.015
B [±0.38]

C ±.010
[±0.25]

D ±.010
[±0.25]
E Max. L Max.

Thread Size K
(See chart) Max.

Plug
M Max.

N Max.

Thread Size
(See chart)

Arrangement Dimensions Thread


No. A B C D E F G H J K L M N Size
1.635 .420 .094 1.050 1.110 1.125 1.435 .150 1.210 1.161 1.310 1.645 1.349 15/16-20
17-3 41.53 10.67 2.39 26.67 28.19 28.58 36.45 3.81 30.73 29.49 33.27 41.78 34.26 UNEF-2A
23-7 1.635 .520 .156 1.438 1.510 1.438 1.750 .150 1.610 1.505 1.733 1.645 1.788 1-3/8-18
41.53 13.21 3.96 36.53 38.35 36.53 44.45 3.81 40.89 38.23 44.02 41.78 45.42 UNEF-2A
Note: All dimensions apply to both standard and reverse sex.

35
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Circular Plastic Connectors, Series 4


CPC Connectors, Series 4, Square Flange Receptacle (Accepts Type XII Male and Multimate pin contacts)
1.750±.025
Standard Sex Panel Thk.
.125
[44.45±0.64]
[3.18] Max. 1.438±.010 1.610
[36.53±0.25] [40.89] Max.

1.438±.010 1.510 Max.


[36.53±0.25] [38.35] Max.
1.438±.010
[36.53±0.25]

+.007
.150 –.000 Dia.
[3.81+0.18]
Thread Size
1-3/8-18 UNEF-2A
1.635 Panel Cutout
[41.53]
.520±.015 Max.
Listed part numbers are for [13.21±0.38]
connectors only; contacts must .156±.010
[3.96±0.25]
be ordered separately.
Free-Hanging Receptacle (Accepts Type XII Male and Multimate pin contacts)
1.635
[41.53]
Material .520±.015 Max.
NEW
[13.21±0.38]
Housing—Thermoplastic, 94V-0 rated, .000
black; 23-9M – Nylon 6/6, glass filled, .156±.010
.296 .079 .079 .296
black [3.96±0.25] [7.52] [2.01] [2.01] [7.52]

Related Product Data Max


1.438±.010 1.510 Max. 1.733 Max.
[36.53±0.25] [38.35] Max.
Contacts—Pages 16-20 and 33–34
CPC
Series 4

[44.02]

Contact Arrangements—Below .343


[8.71]
.172
Accessories—Pages 37-41 Thread Size [4.37]
1.505 Max. .000
Performance Characteristics— 1-3/8-18 UNEF-2A
[38.23]
Max.
.172
Page 6 Plug (Accepts Type XII Female and Multimate socket contacts) [4.37]
.343
Application Tooling—Pages 75-78 1.645
Max. [8.71]
[41.78] Max.
Technical Documents—Page 79
Arrangement 23-9M
Replacement Coupling Ring
1.788Max.
Shell Size Part No. [45.42] Max.
23 213812-1 Thread
Size
1-3/8-18
UNEF-2A
Contact Arrangements,
No. of Cavities Square Flange Free-Hanging
Series 4 Arrangement Receptacle Receptacle Plug
Power Multimate
Shell Size 23 23-9M 6 (POWERBAND) 3 1776247-21 — 206136-4
Note: Contact arrangements 23-13M 5 (Type XII) 8 211825-1 211825-2 211824-1
shown are of pin mating face 23-16M 4 (Type XII) 12 207486-1 207486-2 207485-1
(plug or receptacle). Socket 23-22M 2 (Type XII) 20 206613-1 206613-3 206612-1
mating face is mirror image. 1Four 4-40 threaded inserts per receptacle.
Note: Maximum wire insulation diameter is .150 [3.81] for Multimate contacts; .220 [5.59] for Power contacts.
.276 .092 .092 .276 .364 .182 .182 .364
.307 .255 [7.01] [2.34] [2.34] [7.01] [9.25] [4.62] .000 [4.62] [9.25]
[9.4] .000 [6.48]
.407 .255 .307 .407 .400 .184 .184 .400 .455 .273 .091 .091 .273 .455
[10.34] [6.48] [9.4] [10.34] [10.16] [4.67] .000 [4.67] [10.16] [11.56] [6.93] [2.31] [2.31][6.93] [11.56]

.407 [10.34] .400 [10.16] .382 [9.7]


.360 [9.14] .316 [8.03]
.316 [8.03]
.254 [6.45]
.158 [4.01] .158 [4.01]

.000 .000 .000

.158 [4.01] .158 [4.01]


.254 [6.45] .316 [8.03] .316 [8.03]
.360 [9.14]
.400 [10.16] .382 [9.7]
.407 [10.34]

Arrangement 23-13M Arrangement 23-16M Arrangement 23-22M


Max. Wire Ins. Dia. = Max. Wire Ins. Dia. = Max. Wire Ins. Dia. =
.150 [3.81] for Multimate Contacts, .150 [3.81] for Multimate Contacts, .150 [3.81] for Multimate Contacts,
.220 [5.59] for Power Contacts .220 [5.59] for Power Contacts .220 [5.59] for Power Contacts
36
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

CPC Connector Accessories


Cable Clamps Standard Size Clamping
Cable clamps provide strain Insert
Clamping
relief and can be used on Insert
all series receptacles and
plugs. Plug
[±0.64] Dia.
A ±.025 (See Note 3)

Material
Black thermoplastic heat-stabilized, Cable
fire-resistant, self-extinguishing, UL Clamp
94V-0 rated
B ±.030
[±0.76]

Cable Part No.


Shell Dimensions Thread
O.D. Individually Bulk
Size A B Size
(Max.) Packaged Packaged*
11 .825 1.250 .329 5/8-24 UNEF-2B 1-206062-4 1-206062-7**
20.96 31.75 8.36 (400)
.950 1.400 .453 206966-9**
13 3/4-20 UNEF-2B 206966-7
24.13 35.56 11.51 (200)
1.125 1.400 .453 1-206070-0**
17 15/16-20 UNEF-2B 206070-8
28.58 35.56 11.51 (200)
1.600 1.555 .703 1-206138-0**
23 1-3/8-18 UNEF-2B 206138-8
40.64 39.5 17.86 (100)
**Numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered.
**Packaging includes two screws: shell sizes 11-17, screw length .500 [12.7]; shell size 23, screw length .625 [15.88].
Notes: 1. Clamping areas adjustable by inverting or changing clamping inserts. The quantity of inserts supplied with
each assembly is as follows: for size 11 cable clamps, one insert; for all other cable clamps, two inserts.
Notes: 2. Components for all cable clamps are packaged unassembled. This includes the cable clamp, two screws

CPC Connector Accessories


and the clamping inserts.
Notes: 3. Cable clamps can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 39).
4. Replacement screws are available in the following sizes: 3/8 in. [9.52]—5019024-1, 1/2 in. [12.7]—
5019024-2, 5/8 in. [15.88]—5019024-3, 1 in. [25.4]—5019024-4, 3/4 in. [19.05]—5019024-5.
Notes: 5. Cable clamp inserts not sold separately.

The clamping area can be Large Size Clamping


adjusted by reversing the Insert
clamping insert as shown Clamping
Insert
below.
A [±0.64] Dia.
±.025 Plug
(See Note 3)

Cable
±.030 Clamp
B [±0.76]

Cable Part No.


For additional information Shell Dimensions Thread
O.D. Individually Bulk
concerning cable clamps, refer Size A B Size
(Max.) Packaged Packaged*
to Instruction Sheet
.850 1.450 .453 206358-6**
408-7582. 11 5/8-24 UNEF-2B 206358-5
21.59 36.83 11.51 (200)
1.131 1.655 .703 207008-6**
13 3/4-20 UNEF-2B 207008-5
28.73 42.04 17.86 (100)
1.131 1.655 .703 1-206322-0**
17 15/16-20 UNEF-2B 206322-9
28.73 42.04 17.86 (100)
1.600 1.655 1.125 206512-6**
23 1-3/8-18 UNEF-2B 206512-5
40.64 42.04 28.58 (75)
**Numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered.
**Packaging includes two screws: shell size 11, screw length .500 [12.7]; shell sizes 13-23, screw length .625 [15.88].
Notes: 1. Clamping areas adjustable by inverting or changing clamping inserts. The quantity of inserts supplied with
each assembly is as follows: for size 23 cable clamps, four inserts; for all other cable clamps, two inserts.
Notes: 2. Components for all cable clamps are packaged unassembled. This includes the cable clamp, two screws
and the clamping inserts.
Notes: 3. Cable clamps can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 39).
4. Replacement screws are available in the following sizes: 3/8 in. [9.52]—5019024-1, 1/2 in. [12.7]—
5019024-2, 5/8 in. [15.88]—5019024-3, 1 in. [25.4]—5019024-4, 3/4 in. [19.05]—5019024-5.
Notes: 5. Cable clamp inserts not sold separately.

37
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

CPC Connector Accessories (Continued)


Clamping
Self-Centering Cable Clamp Insert
(for Shell Size 23)
The self-centering cable clamp is
used in applications where strain 1.600±.015 Dia.
[40.64±0.38] Dia.
relief protection is required and
the cable or wire bundle is large Adjustable
Clamping Area
and/or stiff. (See Note 1)
Intermediate
Material 1.663±.030
[42.24±0.76]
Black thermoplastic, UL 94V-0 rated

Part Numbers
207774-3 (individually packaged)
207774-4 (bulk packaged) Adjustable
Clamping Area
Cable Clamping (See Note 1)
Clamp Insert
Minimum Adjustable
Clamping Area
Plug (See Note 1)
(See Note 3) Maximum

Notes: 1. Clamping area is adjustable by inverting clamping


inserts; maximum cable diameter is 1.125 [28.58].
Clamping 2. Components for cable clamp are packaged
Insert unassembled. This includes the cable clamp, two
screws (1.00 [25.4]) and the clamping inserts.
3. Cable clamp can be threaded directly onto plugs or
receptacles, or onto back-shell extenders (page 39).
Thread Size
CPC Connector Accessories

1-3/8-18 UNEF-2B

Right-Angle Cable Clamps Style A Style B


Right-angle cable clamps are used Kit Kit w/Cover Part Number 213982-1
in tight areas where typical 180° (for Shell Size 13)
cable clamp strain reliefs will not fit.

Material Body
Clamping Nut
Black thermoplastic, UL 94V-0 rated

Related Product Data


Technical Documents — page 79

1.400±.070
[35.56±1.78] (Assembled)
1.025 Dia. Max.
[28.04]
A
A

Shell Dim. Cable O.D. Coupling Ring Part Number


Size A Max. Thread Size Kit Kit w/Cover
11 .900 .329 5/8-24 UNEF-2B 796379-2 1546347-2
[22.86] [8.36]
13 1.100 .453 3/4-20 UNEF-2B 796380-2 1546348-2
[27.94] [11.51]
17 1.200 .453 15/16-20 UNEF-2B 796381-2 1546349-2
[30.48] [11.51]
23 1.500 .703 1-3/8-18 UNEF-2B 796382-2 1546350-2
[38.10] [17.86]

38
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

CPC Connector Accessories (Continued)


Back-Shell Extender
(for Shell Size 23)
A back-shell extender is used with a
cable clamp in applications where 1.200±.015
1.620
[41.15]
added length and/or additional wire [30.48±0.38] Dia. Max.
breakout are required.

Material
Black glass-filled thermoplastic 1.450 Max.
[36.83] Max.

Part No. 207055-1 Cable


Thread Size Clamp
1-3/8-18 UNEF-2A
Plug
(See Note)

Back-Shell
Extender

Thread Size
1-3/8-18 UNEF-2B

Note: Back-shell extenders can be threaded directly onto plugs or receptacles and will accept cable clamps of the
appropriate size (pages 37 and 38).

CPC Connector Accessories


Panel Mount Flanges
D Dia.
(for Plugs only)
A panel mount flange is used in A ±.010
[±0.25]
applications that require the plug (2 Places)
half of a connector to be panel B ±.015 C Dia. Max.
[±0.38]

mounted. (2 Places)

Material
Black thermoplastic
.156
[3.96]
Ref.
.280
[7.11]
Panel Mount
Flange
Plug

Shell Dimensions Part


Size A B C D No.
.844 1.125 .750 .125
11 207299-1
21.44 28.58 19.05 3.18
13 .969 1.280 .875 .125 207299-2
24.61 32.51 22.22 3.18
17 1.125 1.435 1.110 .150 207299-3
28.58 36.45 28.19 3.81
23 1.438 1.750 1.510 .150 207299-4
36.53 44.45 38.35 3.81

39
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

CPC Connector Accessories (Continued)


Flexible Cable Boot and
.850
Internal Cable Grip .265 [21.59]
[6.73] Dia.
2.750±.031 .265
(for Shell Size 11) [69.85±0.79] Dia. 1.795 [6.73] Dia.
[45.59]

Flexible cable boots, with internal


cable grip installed, provide strain
relief capabilities for jacketed cable .345
in applications where aesthetic [8.76] Dia. .390
.885 [9.91]
appearance is essential. They [22.48] Dia.
can be threaded onto plugs or
receptacles. Flexible Cable Boot Internal Cable Grip

Material
Black thermoplastic Internal
Cable Grip
Plug

Cable Range Jacketed


Cable
.150-.250 [3.81-6.35] Dia. Flexible
Cable Boot

Part Numbers
207489-1 (Cable Boot)
207490-1 (Cable Grip)
CPC Connector Accessories

Flexible Cable Boot and


Internal Cable Grip .050
.360 1.795±.010
(for Shell Size 17) [1.27] A Dia.
[9.14] Dia.
2.750±.031 [45.59±0.25]
[69.85±0.79]
Flexible cable boots, with internal
cable grip installed, provide strain 1.090
relief capabilities for jacketed cable [27.69]
Dia.
in applications where aesthetic
appearance is essential. They .400±.010
[10.16±0.25] .390
1.090±.010 Dia.
can be threaded onto plugs or [27.69±0.25]
Dia. [9.91]
receptacles.
Flexible Cable Boot Internal Cable Grip

Material
Black thermoplastic
Internal
Cable Grip
Part Numbers Plug
Jacketed
207241-1 (Cable Boot) Cable
207387-1 (Cable Grip)
Flexible
A Dia. = .325 [8.26] for cable range Cable Boot
of .200-.250 [5.08-6.35]
207387-2 (Cable Grip)
A Dia. = .385 [9.78] for cable range
of .250-.350 [6.35-8.89]

40
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

CPC Connector Accessories (Continued)


Keying Plugs
Keying plugs are used to
provide keying capabilities 1.000
for all connector series. [25.4]
Keying plugs are used in
socket cavities of standard
sex plugs and reverse sex
receptacles, except when
used with sealing caps.

Material
Nylon, natural, UL 94V-2 rated
Series 1 and Series 4 Keying Plug
(for Types III+ and Subminiature COAXICON Contacts)
Part No. 200821-1

.200±.010
[5.08±0.25]
.053±.001
[1.35±0.03]
Dia.
.116 Max.
[2.95] Dia.

Material
Polyphenylene oxide, white,

CPC Connector Accessories


UL 94V-1 rated

Series 2 Keying Plug


(for Size 20 DM and 20 DF Contacts)

Part No. 206509-1

1.733
[44.01] Max.

Material
(206508-1) Nylon, natural, UL 94V-2
rated
(207597-1) Thermoplastic, black,
UL 94V-0 rated

Series 3 and Series 4 Keying Plugs


(for Type XII Contacts)
Part Nos. 206508-1 (Socket Cavities)—Shown Above
207597-1 (Pin Cavities)

41
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

One-Piece Sealed Circular Plastic Connectors


Product Facts
n Economical environmentally
sealed connector designed
for industrial applications
n Meets major Industrial
Standards
n High strength, impact
resistant thermoplastic
housing, rated UL 94V-0
n Contains wire entry and
peripheral seals
n AMP POWERBAND precision
formed power contact
(Series 5 and 6)
n Type III+ precision formed
signal/low current contacts
(Series 1 and Series 6)
n Other configurations in
Series 1 can be made
available, contact your local
Tyco Electronics Sales
Engineer or Tyco Electronics,
Harrisburg, PA

The new Sealed One-Piece capability to provide this Performance Characteristics


Circular Plastic Connectors product sealing to you in all meets the same
One-Piece Sealed CPC Connectors

are the latest product the shell sizes. If you don’t performance character-
innovation to the sealed see your particular size istics as shown on page 6.
CPC product family. This configuration, contact your Operating Temperature Range—
design allows for easy local Tyco Electronics -50°C to +125°C [-58˚F to +257˚F]
assembly. The housing and Sales Engineer or call Tyco UL Voltage Rating—
the seal are attached. A Electronics for the latest Series 1 600 V (AC or DC)
newly designed wire entry information. Series 6 250 V (AC or DC)
seal protects the rear of the .125 POWERBAND Power Contact –
connector and a peripheral 45 amps, single contact
seal protects the connector Industry Standards rating at 30°C T-Rise
interface. Simply crimp the Type III+ Contacts –
One-Piece Sealed CPC 13 amps, single contact
contact onto a wire and products meet – rating at 30°C T-Rise
insert the crimped wire
contact through the seal Flammability Rating—
UL 94V-0 rated
and into the housing cavity. n IP 67 (Temporary
The connector loads the immersion) Sealing Capability—
Per IP 67
same as if the seal wasn’t
there. All connector cavities Housing Material—
Fluid Protection Against – High strength, impact
come in a sealed condition. resistant thermoplastic
No plugs are required if diesel fuel, gear and
engine lubricants, gasoline, Fluid Resistance—
you do not use a position Diesel fuel, gear and engine lubricants,
cavity. We have the anti-freeze, hydraulic fluid,
water, salt sprays, etc. gasoline, anti-freeze, hydraulic fluid,
water

42
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

One-Piece Sealed Circular Plastic Connectors, Series 1


Sealed CPC Receptacles, n on page 50)
Square Flange Receptacle (Uses Flange Seal Part No. 81665-n
Special Series 1 with 1.125±.025 1.705 Max.
Pre-Installed, Bonded [28.58±0.64] [43.31] .844±.010
[21.44±0.25]
.420±.015
Peripheral Seal .844±.010 Typ.
[10.67±0.38
.094±.010
[2.39±0.25]
[21.44±0.25]

1.750±.025
[44.45±0.64]
.687±.010 Dia. .844±.010
.844±.010 Typ. [17.45±0.25 [21.44±0.25]
[21.44±0.25]

Recommended Panel Cutout

1.705 Max.
Free-Hanging Receptacle [43.31]
Listed part numbers are for
connectors only; contacts must
.935 Dia. Max. .420±.015
be ordered separately. [23.75] [10.67±0.38]
.094±.010
[2.39±0.25]

Material and Finish .687±.010 Dia.


.817 Max. 17.45±0.25
Housing—Thermoplastic, UL 94V-0 [20.75]
rated, black
Seal—Elastomer, gray

Related Product Data


Contacts—Pages 16-21
Plug .975 Dia. Max.
Contact Arrangement—Page 23 [24.77]
Component Dimensions—
Size 11-4 shown; request Customer

One-Piece Sealed CPC Connectors


Drawings for other sizes
Accessories—Pages 37-41 and
50-53
Performance Characteristics—
Page 6
Application Tooling—Pages 75-78
Technical Documents—Page 79
1.425 Max.
[36.20]

Arrangement Square Flange Recptacle


Shell No. of With Mounting With Threaded Free-Hanging Insulation
Sex Plug
Size Positions Holes Inserts1 Receptacle Diameter
Standard 796095-2 – 796096-2 796094-2 .065-.100 [1.65-2.54]
11-4
Reverse 788154-2 – 788155-2 788153-2 .065-.100 [1.65-2.54]
13-9 Standard 788158-2 – 788159-2 788157-2 .065-.100 [1.65-2.54]
17-14 Reverse 796272-1 – 796273-1 796271-1 .065-.100 [1.65-2.54]
Standard 796275-1 796275-3 796276-1 796274-1 .065-.100 [1.65-2.54]
17-16
Standard 796275-2 – 796276-2 796274-2 .040-.080 [1.01-2.03]
23-24 Standard 796190-1 – 796291-1 796188-1 .065-.120 [1.65-3.04]
23-37 Standard 796286-1 – 796287-1 796288-1 .065-.100 [1.65-2.54]
1
Four 4-40 threaded inserts per receptacle.

Assembly Accessories
Wire Entry Seal Plug
Seal Protectors are recommended to aid
contact insertion through the wire entry Part Number 208337-1 (Insert Pins) Part Number 796075-1 (6 per carrier strip) .453
seal. They are reusable. Part Number 208338-1 (Insert Sockets) Material—Polypropylene, natural [11.5]

43
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

One-Piece Sealed Circular Plastic Connectors, Series 5


CPC Connectors, Series 5 Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 50)
Sealed – Reverse Sex

1.125±.010
[28.58±0.25] 1.050 1.105
1.435 [26.67] [28.07] Dia. Max.
[36.45] Dia.

.094
1.125±.010 [2.39]
.514
[28.58±0.25]
[13.06]
1.435
1.690
[36.45]
Listed part numbers are for [42.93] Max.

connectors only; contacts must 1.690


be ordered separately. Plug [42.93] Max.

Material
Housing—Nylon, glass-filled UL rated
94V-0, black
1.349
Max.
[34.26] 1.105
Dia. [28.07] Dia.
Related Product Data
Contacts—Page 46
Accessories—Page 50
Application Tooling—Pages 75-78
Arrangement
Technical Documents—Page 79 Insulation Square Flange Free-Hanging
Shell No. of Plug
Size Positions
Diameter Receptacle Receptacle

.095-.205 [2.41-5.21] 788189-1 796112-1 788188-1


One-Piece Sealed CPC Connectors

17-3
.150-.265 [3.81-6.73] 788189-2 796112-2 788188-2

CPC Connectors, Series 6 One-Piece Sealed Circular Plastic Connectors, Series 6


Sealed Free-Hanging Receptacle 1.625 Max. Square Flange Receptacle
[41.28]
1.625 Max.
.520 .156 [41.28]
[13.21] [3.96]
.520 .156
[13.21] [3.96]

1.728 Max.
1.438 1.505 Max.
[43.89]
[36.53] [38.23]
1.438 1.505 Max.
[36.53] [38.23]

1.500 Max.
[38.10]
Listed part numbers are for 1.683 Max.
connectors only; contacts must Plug [42.75]
be ordered separately.

Material 1.750
Housing—Nylon, glass-filled UL rated [44.45] 1.438
1.783 Max. [36.53]
94V-0, black [45.29]

Related Product Data


Contacts—Pages 16-21 and 46
Arrangement Insulation Diameter Square Flange
Application Tooling—Pages 75-78 Free-Hanging
Shell No. of Sex Receptacle Plug
Power Signal Receptacle
Technical Documents—Page 79 Size Positions w/Mounting Holes
.095-.205 .065-.100 Standard 796466-1 796207-1 796203-1
23-16
[2.41-5.21] [1.65-2.54] Reverse — 796330-1 796332-1

44
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Two-Piece Sealed Circular Plastic Connectors


Product Facts
n Economical environmentally
sealed connector designed
for industrial applications
n Meets major Industrial
Standards
n High strength, impact
resistant thermoplastic
housing, rated UL 94V-0
n Contains wire entry,
peripheral, and full
interfacial seals
n AMP POWERBAND precision
formed power contact
(Series 5 and 6)
n Type III+ precision formed
signal/low current contacts
(Series 6)
n Other configurations in
Series 1 can be made
available, contact your local
Tyco Electronics Sales
Engineer or Tyco Electronics,
Harrisburg, PA

Sealed CPC connectors are (power/signal mix) sealed Performance Characteristics


Technical Documents the latest additions to the connector configurations. Operating Temperature Range—
Instruction Sheet growing family of AMP Other sizes are available in -50°C to +125°C [-58˚F to +257˚F]
408-4317 Two-Piece Sealed CPC Circular Plastic Connectors. a Series 1 (signal/low UL Voltage Rating—

Two-Piece Sealed CPC Connectors


Connectors Sealed CPC connectors current) configuration. Series 5 600 V (AC or DC)
Product Specification were developed as part of Contact your local Tyco Series 6 250 V (AC or DC)
108-1579 Sealed CPC Connectors the Series 5 and 6 product Electronics Sales Engineer, .125 POWERBAND Power Contact –
with Removable Contacts line, specifically to meet the or call Tyco Electronics for 45 amps, single contact
increasing demand for an the latest design rating at 30°C T-Rise
Type III+ Contacts –
economical environmentally information. 13 amps, single contact
sealed connector. rating at 30°C T-Rise
Sealed CPC connectors Industry Standards Flammability Rating—
are designed to meet the Two-Piece Sealed CPC UL 94V-0 rated
requirements of UL, CSA, connectors meet— Sealing Capability—
and VDE for Per IP 65
n IP65
environmentally sealed Housing Material—
connectors used in High strength, impact
industrial applications. resistant thermoplastic
Fluid Resistance—
In addition, sealed CPC Diesel fuel, gear and engine lubricants,
connectors are designed gasoline, anti-freeze, hydraulic fluid,
to meet the latest SAE and water
ASAE requirements as
outlined in the standards
listed here.
Sealed CPC connectors
incorporated the latest
technology in thermoplastic
design and use the new
AMP POWERBAND
precision formed high
current contact.
Illustrated above are the
Series 5 (power) and Series 6

45
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Sealed Circular Plastic Connectors


Multimate Size 16 Contacts
Precision formed signal/low current
Pin Diameter—.062 [1.57]
Test Current—13 amps max.

.125 POWERBAND Contacts


Precision formed high current
Pin Diameter—.125 [3.175]
Test Current—50 amps max.
Type III+ Type II
Precision Formed Contacts Screw-Machined Contacts
Extraction Tool
See pages 16-22 for complete product information and part numbers of Size 16
Part Number 318813-1
contacts applicable in Sealed CPC Connectors.
(Instruction Sheet 408-4374)
.125
.206
Dia. Serrations
[5.23] [3.18]
Material and Finish Dia.
Contacts—Copper with beryllium
copper spring
Plating Code
A — Post plated .000200 [0.00508]
min. silver in mating area with .000050
Contact
[0.00127] min. silver on remainder of Extended1 Strip
contact, all over .000050 [0.00127] min. .485
nickel [12.32]
B — Post plated .000030 [0.00076] Standard .206
min. gold in mating area with gold flash [5.23]
.400
Dia.
on remainder of contact, all over [10.16]
.000050 [0.00127] min. nickel
Sealed CPC Connectors

Related Product Data


Application Tooling—Pages 75-78
Technical Documents—Page 79
.125 POWERBAND .125 POWERBAND
Pin Contact Socket Contact

Contact Part No. Tooling Part No.


Wire Size Heavy Duty Miniature (HDM) Die Sets for
Contact Pin Strip Loose Piece Applicators (for AMP-O-LECTRIC Hand Tool 69710-1
AWG /mm2 Finish Length Model G Machine, or 626 Pneumatic Tool
Pin Socket Pin Socket Base Part No. 354500) System*
A Standard 213845-1 213847-1 213845-3 213847-3
14-12 B Standard 213845-2 213847-2 213845-4 213847-4
2-3 680195-3 356612-1
A Extended1 213845-5 — 213845-7 —
B Extended1 213845-6 — 213845-8 —
A Standard 213841-1 213843-1 213841-3 213843-3
356611-1 (8 AWG)
10-8 B Standard 213841-2 213843-2 213841-4 213843-4
680197-3
5-8 A Extended1 213841-5 — 213841-7 — 356611-2 (10 AWG)
B Extended1 213841-6 — 213841-8 —
1
For use in One-Piece or Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6.
‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.
Refer to contact current carrying capability information, page 8.
Note: Standard Size 8, High Current Upgrade Size 8, and .125 POWERBAND contacts are not intermateable.
*A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated), an adapter
holder (Part No. 356304-1, with ratchet), and “C” Head adapter Part No. 318161-1.

Specifically designed for MIL-Spec screw machined offer maximum production prototype or maintenance
AMP CPC Connectors, Size 8 contact with the capabilities using standard and repair requirements,
Series 5 and 6, the new economy of a stamped AMP bench-mount, semi- the .125 POWERBAND
.125 POWERBAND contact and formed, strip-feed automatic termination contact is available in loose
offers the performance of a contact. Strip-feed contacts equipment. For low volume, piece form.

46
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Two-Piece Sealed Circular Plastic Connectors, Series 5


CPC Connectors, Series 5 Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 50)
Sealed – Reverse Sex 1.435±.015
[36.45±0.38]

1.125±.010
[28.58±0.25] .420 .280±.010
Typ. [10.67] [7.11±0.25]

1.435±.015
[36.45±0.38]
1.050 1.090±0.15
1.125±.010 [26.67] [27.69±0.38]
[28.58±0.25] Dia. Dia.
Typ.

.094
Listed part numbers are for .065±.003 [2.39]
connectors only; contacts must [1.65±0.08] 1.675±.013
Typ. [42.54±0.33]
be ordered separately. Typ.
Free-Hanging Receptacle
1.146±.010
Material [29.11±0.25]
.420 .280±.010
[10.67] [7.11±0.25]
Housing—Nylon, glass-filled UL rated
94V-0, black

1.050 1.090±.015
1.295±.010
[26.67] [27.69±0.38]
Related Product Data [32.89±0.25]
Dia. Dia.
Dia.
Contacts—Pages 46
Accessories—Page 50
.094
Application Tooling—Pages 75-78 .065±.003 [2.39]
Technical Documents—Page 79 [1.65±0.08] 1.675±.013
Typ. [42.54±0.33]
Typ.

Two-Piece Sealed CPC Connectors


Plug (With Full Interfacial Seal)
Replacement Coupling Ring 1.349 .995
Max.
[34.26] [25.27]
Shell Size Part No.
Dia. .280±.010
17-3 213810-1 [7.11±0.25]

1.609±.015
[40.87±0.38]

Reverse Sex (Receptacles accept socket contacts, Plugs accept pin contacts)

Arrangement Square Flange Free-Hanging Plug


Receptacle Receptacle
17-3 - Connector 213889-2 213890-2 213905-1
17-3 - Wire Entry Seal Kit 213899-1 213899-1 213899-1
Kit includes (1) Silicon Wire Entry Seal and (1) Pressure Plate.
*Wire entry seals require cable clamp kits.

Wire Entry Seals*


*Cable clamp kit 213902-3 .880
required. (Similar to 206322-9. [22.35]
Dia.
See page 37 for dimensional detail
of cable clamp) or cable clamp kit
.325 When
213904-3. (Similar to 206070-8. [8.26] Flush
See page 37 for dimensional detail
Rear View Rear View Side View
of cable clamp). Receptacles Plugs Plugs/Receptacles
Note: Minimum insulation diameter is .156 [3.96]; Maximum insulation diameter is .260 [6.60].

47
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Two-Piece Sealed Circular Plastic Connectors, Series 6


CPC Connectors, Series 6 Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 50)
Sealed – Reverse Sex 1.435±.015
[36.45±0.38]
1.125±.010 .280
.420
[28.58±0.25] [7.11]
[10.67]
Typ.

1.435±.015
[36.45±0.38] 1.090
Dia.
1.125±.010 [27.69]
[28.58±0.25]
Typ.

.094
.065 [2.39]
[1.65] 1.675±.013
Listed part numbers are for [42.55±0.33]
connectors only; contacts must
be ordered separately. Free-Hanging Receptacle
1.146±.010
.420 .094
[29.11±0.25]
[10.67] [2.39]
Material
Housing—Nylon, glass-filled UL rated
94V-0, black 1.295±.010 1.090±.015
[32.89±0.25] [27.69±0.38]
Dia. Dia.
Related Product Data
Contacts—Pages 16-20 and 46 .065±.003
[1.65±0.08] .280±.010
Accessories—Page 50 [7.11±0.25]
Typ. 1.675±.013
Application Tooling—Pages 75-78 [42.55±0.33]
Technical Documents—Page 79
Plug .995
[25.27]
Two-Piece Sealed CPC Connectors

.280±.010
1.349 Max.
[7.11±0.25]
[34.26] Dia.

Replacement Coupling Ring


Shell Size Part No.
17-10 213810-1

1.609±.015
[40.87±0.38]

Reverse Sex (Receptacles accept socket contacts, Plugs accept pin contacts)
Square Flange Free-Hanging
Arrangement Receptacle Receptacle Plug
17-10 Connector 213893-2 213894-2 213906-1
17-10 Wire Entry Seal Kit 213900-1 213900-1 213900-1
Kit includes (1) Silicon Wire Entry Seal and (1) Pressure Plate.
*Wire entry seals require cable clamp kits.

Wire Entry Seal*


.880
*Cable clamp kit 213902-3 Dia.
[22.35]
required. (Similar to 206322-9.
See page 37 for dimensional detail
of cable clamp) or cable clamp kit .325 When
[8.26] Flush
213904-3. (Similar to 206070-8.
See page 37 for dimensional detail Rear View Rear View Side View
of cable clamp). Receptacles Plugs Plugs/Receptacles

Note: Minimum insulation diameter is .156 [3.96]; maximum insulation diameter is .260 [6.60] for power contacts.
Minimum insulation diameter is .060 [1.50]; maximum insulation diameter is .130 [3.30] for signal contacts.

48
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Two-Piece Sealed Circular Plastic Connectors, Special Series 1


Sealed CPC Receptacles, Square Flange Receptacle (Uses Flange Seal Part No. 81665- n on page 50)
Special Series 1 with
Pre-Installed, Bonded
Peripheral Seal
B E
A
4 Plc.

Recommended Panel Cutout

Free-Hanging Receptacle

Listed part numbers are for


connectors only; contacts must
be ordered separately. D

Material and Finish


Housing—Thermoplastic, UL 94V-0
rated, black C
Seal—Elastomer, gray

Shell Dimension
Related Product Data Size E
11 .844
Contacts—Pages 16-20 21.44
Contact Arrangement—Page 23 13 .969
24.61
Accessories—Pages 37-41 and 50
17 1.125
Performance Characteristics— 28.58

Two-Piece Sealed CPC Connectors


Page 6 1.438
23
Application Tooling—Pages 75-78 36.53
Technical Documents—Page 79

Series I Receptacles with Peripheral Seal


Arrangement Mates with
Dimensions Square Flange Part No. Dimensions Free-Hanging Plug Part No.
Shell No. of
Sex
A B With Mounting With Threaded C D Part No.
Size Positions Holes Inserts1
1.125 .607 Std. 206061-2 – .935 .817 206153-2 206060-1
11-4 28.58 15.42 Rev. 206430-3 – 23.75 20.75 206430-4 206429-1
13-7 1.281 .812 Std. 211401-3 – 1.072 .874 – 211399-1
13-9 32.54 20.62 Std. 206705-3 208131-2 27.23 22.20 206705-4 206708-1
17-16 1.435 1.050 Std. 206036-4 – 1.310 1.161 206036-5 206037-1
17-14 36.45 26.67 Rev. 206043-4 – 33.27 29.49 206043-5 206044-1
23-24 Std. 206838-3 – 1.733 1.505 206838-4 206837-1
1.750 1.438
23-37 44.45 36.53 Std. 206151-3 – 44.02 38.23 206151-4 206150-1
Rev. 206306-3 – 206306-4 206305-1
Four 4-40 threaded inserts per receptacle.
1

Notes: 1. For detailed performance data on peripheral seals, refer to Product Specification No. 108-10024.
2. Receptacles mate with Series 1 plugs found on page 10.
Seal shown outside of
connector for illustration
purposes only.

Receptacles with pre-installed, bonded peripheral seals are recommended for use in
sealing/splash-proof applications, or where connectors will be subjected to vibration.

49
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Two-Piece Circular Plastic Connector Sealing Accessories


Wire Entry Seal Kits
for Plug and Receptacle
Housings
±.010
A [±0.254]
Material and Finish Dia. .075
[1.94]
Seal—Silicon, black
Pressure Plate—Nylon, black

.250±.010
[6.35±0.25]
Dia.

Seal Pressure
Plate

Arrangement Insulation Dimension Kit for Kit for


No. Dia. Range A Pins Sockets
.075-.125 .681
13-9 213926-1 213925-1
1.91-3.18 17.30
.178-.265 .790
17-3 213899-1 213899-1
4.52-6.73 20.07
.178-.265
4.52-6.73 .790
17-10 213900-1 213900-1
.075-.125 20.07
1.91-3.18
Sealed CPC Connectors

.075-.125 .790 .
17-14 213919-2 213919-1
1.91-3.16 20.07
.075-.125 .790
17-16 213920-2 213920-1
1.91-3.16 20.07
Notes: 1. Kits include one Gang Seal and one Pressure Plate marked for cavity
identification.
Notes: 2. Arrangement No. 17-10 Insulation Dia. Range .176-.265 [4.52-6.73] for
two holes, .075-125 [1.95-3.18] for eight holes.

One-Piece or Two-Piece Sealed CPC Sealing Accessories


1.500
[38.1]
1.125
[28.58]

Flange Seals Shell Size Part No.


11 81665-3
13 81665-4
Material Neoprene, black 17 (shown) 81665-2 1.500 1.125
[38.1] [28.58]
23 81665-5
Related Product Data
Dimensions—Shell Size 17 shown;
request Customer Drawings for other
sizes

50
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Circular Plastic Connector Sealing Accessories


A
Sealing Caps
for Receptacles only

B ±.015
Sealing caps are used to protect [±0.38]

exposed contacts of unmated 3.000±.030


receptacles. [76.2±0.76]
.143
Dia.
[3.63]
Material and Finish Plastic Strap
Cap—Thermoplastic, heat stabilized,
fire resistant, self-extinguishing, 94V-1
rated, black Shell Dimensions Plastic Strap Metal Bead Chain
Series
Sealing Gasket—Neoprene, black Size A B Part No. Part No.
Bead Chain—Steel, nickel plated .360 .927
11 1&2 206903-1 208800-1
9.14 23.55
Bead Chain Coupling—Brass, plated .360 1.055
nickel 13 1 211870-1 213485-1
9.14 26.80
17 1,2,& 3 .360 1.295 207445-1 208652-1
9.14 32.89
1, 3, & 4 .460 1.728 207446-1 208680-1
23
2 11.68 43.89 207446-2 208680-2

A Min.

Cable Entry Seals


Heat Shrinkable Sealing Boots
Jacketed Cable

Cable entry seals are used with B Dia.


jacketed cable to provide an Min.

environmentally sealed wire-to-


connector system. They can be used Dimensions Expanded Sealing Max. Recovered
Shell Part
with either plugs or receptacles. Wall Range Inside
Size A B No.
Thickness (Dia.) Diameter
.160 54010-4
2.500 .625 .050 Ref. .250 - .600 4.06
Thick Wall Boots 11 63.50 15.88 1.27 Ref. 6.35 - 15.24

CPC Sealing Accessories


.250 54010-1
6.35
Ref. .250 - .375 .220
Material 6.35 - 9.53 5.59 54123-2
2.500 .775 .060 Ref.
13 63.50 19.68 1.52
Internal Sleeve—Nylon .375 - .725 .300
54123-1
9.53- 18.42 7.62
Outer Tubing—Polyolefin, black
2.500 ef.
63.50 54011-1
.975 .060 Ref.
Ref. .400 - .875 .375
17 24.76 1.52 10.16 - 22.22 9.52
3.000 .
76.20 54011-3
3.000 1.250 .070 Ref. .550 - 1.250 .500
23 76.20 31.75 1.78 Ref. 13.97 - 31.75 12.70 54012-1

15/16-20 UNEF 38 THD Threaded Sleeve


Thin Wall Boot Tubing with Sealant

1.027 .625±.015
Material [26.09] [15.88±0.38]
Inter Sleeve—Nylon Dia. Dia.

Outer Tubing—Polyolefin
Expanded Wall Thickness—
.020 [0.51] .875±.010
[22.22±0.25]
Max. Recovered Wall Thickness— 2.000±.025
[50.80±0.64]
.040 [10.16]
Sealing Range—.250 [6.35]-
.500 [12.70] Dia. Shell Size 17
Part No. 213933-1

51
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Circular Plastic Connector Sealing Accesories (Continued)


Jacketed Cable Seals 3.500±.030
[88.9±0.76]
(for Shell Size 23)
A jacketed cable seal kit provides an
environmentally sealed connection
+.000
for jacketed cable. 1.290–0.15 1.095
[32.77–0.38] [27.81]
Dia. Dia.

Material
Peripheral Seal—Grey elastomer See Sealing
Range (Dia.)
Collar—Aluminum Female
Jacketed Cable Seal—Black
rubber
Back-Shell Extender—Black
glass-filled thermoplastic
Special Clamp Saddle—Black
Special
thermoplastic Clamp
Saddle

Note: Jacketed cable seals must be


used with large cable clamps and Plug
(See Note)
can be used on plugs or receptacles.
Large cable clamps are to be Jacketed
ordered separately (see page 37). Cable Seal*
Each jacketed cable seal kit
includes: Collar
• Peripheral Seal—to be Back-Shell
discarded if kit is used on plug. Extender
Additional seals may be Large Cable Clamp
Part No. 206512-5 Sealing
purchased (see page 50) (See Note) Range Kit
• Collar—provides bearing surface (Dia.) Number
for back-shell extender
.300-.450 207052-1
• Jacketed Cable Seal 7.62-11.43
• Back-Shell Extender *Jacketed cable seal is pressed flush against rear
• Special Clamp Saddle—to be connector face when back-shell extender is threaded .450-.600 207052-2
onto rear of connector. 11.43-15.24
used in lieu of clamping insert
supplied with large cable clamp .600-.875 207052-3
15.24-22.22

Rubber Boot 1.800±.020


[45.72±0.51]
Rubber boots are used with B ±.010
[±0.25]
jacketed cable to provide splash-
CPC Sealing Accessories

proof connections for Series 1


and Series 3 connectors. A ±.010 D C
[±0.25]
(Not for Metal Shell Connectors.)

Material
Black neoprene
Rubber
Boot
Plug
(See Note 1)

Jacketed
Cable

Shell Cable Dia. Dimensions Part


Size Sealing Range A B C D No.
11 .219-.438 .750 .300 .600 .170 206304-1
5.56-11.13 19.05 7.62 15.24 4.32
Notes: 1. Rubber boots are recommended for use with jacketed cable and can be used on plugs or receptacles,
except Series 2 connectors.
Notes: 2. For detailed performance data on rubber boots, refer to Product Specification No. 108-10024.

52
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Circular Plastic Connector Sealing Accesories (Continued)


Flexible Cable Protection
System
Product Facts
n For cables that require
better protection
n Fittings allow more
reliable connections to
be made
n Sealed fittings enhance
reliability of machinery
operating under many Related Product Data
extreme environmental
conditions encountered Catalog 1654227
Identification Products
in manufacturing and
construction industries
n High-quality, complete Technical Documents
systems are available Product Specifications
combining innovative 108-1696 FLEXAgraff Metal Conduits
technology with rapid 108-1696-1 ROHRflex Plastic Tubing
in-stock availability 108-1696-2 AIRflex Plastic Conduits
n Conforms with the latest Application Specifications
industry standards 114-18274 FLEXAgraff-AS, -PU-AS,
n Recognized under the -ME-ASF Metal Conduits
Component Program of 114-18275 FLEXAgraff-CU Metal
Underwriters Conduits
Laboratories Inc. R
114-18276 AIRflex-KUW-PU
on applied products as Plastic Conduits
marked. 114-18277 ROHRflex-PA 6,
n
ROHRflex-PA 6 S, ROHRflex-
Certified by Canadian PA 12 Plastic Tubing
Standards R

Association on
applied products as marked.
n Certified by VDE on

CPC Sealing Accessories


applied products Typical Industrial Application
as marked.

Circular Plastic Connectors (CPC) / FLEXAquick-System Selection Aid


CPC Female ROHRflex-PA 6 Male Male Flat
Shell ROHRflex quick Plastic ROHRflex quick ROHRflex quick Counternut Sealing
Size Connector Tubing Connector Elbow Connector Washer
11 1-969807-2 969789-2 969803-2 969817-2 796260-2 796257-2
13 1-969809-3 969789-3 969803-3 969817-3 796260-3 796257-7
17 1-969811-4 969789-4 969803-4 969817-4 796260-5 796257-8
23 2-969813-5 969789-5 969803-5 969817-5 796260-6 796257-9

NOTE:
Request Flexible Cable Protection
System Catalog 1307244.

53
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

MIL-C-5015 Style Circular Plastic Connectors (CPC)


Product Facts
n Intermateable with other
manufacturers’ Metal-Shell
Sizes 20-14 and 18-10,
MIL-C-5015 Style
Connectors
n High impact resistant plastic
housing
n Lighter weight
n Lower cost
n Industry accepted, Type III+
pin and socket contacts,
available on reels in strip-
form for high volume, low
cost, automatic machine
terminations
n Contacts also available in
loose piece form for low
volume, prototype or
maintenance and repair
n Housing designed to prevent
mismating with other insert
arrangements
n Recognized under the
This new addition to the Technical Documents
Component Program of
AMP Circular Plastic Application Specification
Underwriters
Connector Line is 114-10004 Contacts, Type III+
Laboratories Inc., R

specifically designed to be Product Specifications


File No. E28476
intermateable with other 108-10024 CPC Connectors
n Certified by manufacturers’ Metal-Shell 108-10042 Contacts, Type III+
Canadian Standards sizes 20-14 and 18-10, Instruction Sheets
Association, MIL-C-5015 Style Connector
R
408-7582 Accessories for
File No. LR 7189 Systems. The high impact CPC Connectors
resistant plastic housing 408-7592-A Improved Strain
offers the advantages of Relief Clamps for
lighter weight and lower CPC Connectors
cost than existing metal 408-7593 CPC Connectors
shell connectors. In
addition, the connector
Circular Plastic Connectors
MIL-C-5015 Style

design prevents mismating


when used with other insert
arrangements. As part of
the AMP Multimate Family of
Connectors, the MIL-C-5015
style connector offers the
additional economies of
crimp Type III+ Pin and
Socket contacts in reel-
mounted, strip-form for high
volume automatic machine
termination, as well as in
loose piece form for low
volume, prototype or
maintenance and repair.

54
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

MIL-C-5015 Style Circular Plastic Connectors (CPC), Shell Size 20-14


Plug Kit, Unassembled
5-20 Self Tapping Screw,
Reverse Sex (Accepts pins) Quantity 2
Part Number 213571-2
without Cable Clamp
.625
Standard Sex (Accepts sockets) [15.88]
Part Number 213652-1 2.839±.040
[72.11±1.02]
without Cable Clamp Clamping Inserts
Assembled with Cable Clamp .703
Cable Clamps O.D. [17.86]
Part No. Type Max. 1.180 Max. Outside Dia.
[29.97] 15/16-20 UNEF
.453 Dia.
206070-8 standard [11.51]
206322-9 large .703
[17.86] 1.045±.003
[26.54±0.08] Coupling Ring
Dia.

1.635
[41.53] 1.565 1.470
[39.75] 1.131±.025
Max. [37.34] [28.73]
Max. Dia. Max. Dia. Dia.
Standard Sex
1.180
[29.97] 15/16-20 UNEF
1.665±.030
Dia.
.161 [42.04±0.76]
[4.09]
1.174±.010
1.045±.003
[26.54±0.08] [29.82±0.25]
Dia.

1.635
[41.53]
Receptacle, Square Flange Max.
Reverse Sex
Reverse Sex (Accepts sockets)
Part Number 213570-1 1.500±.025
[38.10±0.64]
Standard Sex (Accepts pins) 1.156±.010 1.210
1.500±.025 [29.36±.025] Max.
Part Number 213651-1 [38.10±0.64] Typ.
[30.73]

1.156±.010 1.165±.010
[29.36±.025] [29.59±0.25]
Typ. Dia. .125+.007
- 0.00
+.018
[3.18 ]
- 0.00

Circular Plastic Connectors


MIL-C-5015 Style
.578 4 Plc.
[14.68]
Mating Face 1 1/4-18 UNEF
Reverse Sex
1.500±.025 1.156±.010
[38.10±0.64] [29.36±0.25] 1.410/1.350
1.156±.010 Typ. [35.81/34.29]
1.560
1.500±.025 [29.36±.025] Max. Dia.
[38.10±0.64] [39.62]
Typ.
.578
[14.68]
1.156±.010
1.156±.010 1.165±.010 [29.36±0.25]
[29.36±.025] [29.59±0.25] Typ.
Typ. Dia. Panel Cutout

Mating Face 1 1/4-18 UNEF 1.210


Max.
[30.73]
Standard Sex
Mating Face
Receptacle, Free-Hanging
1.165
[29.59]
Reverse Sex (Accepts sockets) Dia.
Part Number 213650-1
15/16-20 UNEF
1 1/4-18 UNEF

55
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

MIL-C-5015 Style Circular Plastic Connectors (CPC), Shell Size 18-10


1.174±.010
Plug Kit, Unassembled 1.620±.010
[41.15±0.38] [29.82±0.25]

.560
Reverse Sex (Accepts pins) [14.22]
Part Number 213671-1 1.435±.010
[36.45±0.25]
without Cable Clamp .925±.003 Dia.
[23.50±0.08]
Dia.

15/16-20 UNEF 1 1/18-18 UNEF Coupling Ring

Receptacle, Square Flange 1.375±.015


[34.92±0.38] .125+.007
- 0.00
+.018
1.375±.015 1.062±.010 [3.18 ]
- 0.00

[26.97±0.25]
1.450±.010 .531 4 Plc.
Reverse Sex (Accepts sockets) [34.92±0.38] [36.83±0.25] [13.49]
Typ.
Part Number 213667-1

1.062±.010 .990±.010 1.062±.010


[26.97±0.25] [25.15±0.25] [26.97±0.25] 1.285/1.320
Typ. Dia. Typ. [32.64/33.53]
Dia.
.531
1 1/18-18 UNEF-2A 1.062±.010 [13.49]
[26.97±0.25]
Typ.
Panel Cutout
Receptacle, Free-Hanging 1.200±.010
[30.48±0.25]

Reverse Sex (Accepts sockets)


Part Number 213668-1 1.115±.004
[28.32±0.10]
Dia.

15/16-20 UNEF-2A
1 1/18-18 UNEF-2A

Type III+ Contacts


Material
Contact—Brass
Spring—Stainless Steel

Contact Finish
Circular Plastic Connectors
MIL-C-5015 Style

.535
A—.000030 [0.00076] gold on the [13.59] Pin*** Socket
electrical engagement area over .000030
[0.00076] min. nickel
B—Tin
Related Product Data
Application Tooling—Pages 75-78

Wire Size Range Ins. Dia. Contact Strip Form Contact No. Loose Piece Contact No. Strip Form Hand Tool
AWG mm2 Range Finish Code Pin Socket Pin Socket Applicator Part No.
.060-.135 B 213605-7 1-66563-1 — 66565-7
24-20 0.2-0.6 567363-□†† 91542-15
1.52-3.43 A — 66563-8 — 66565-4
B 213603-5 66598-9 213603-6 66601-9 466958-1†† (for Sockets)
.110-.150
18-14 0.8-2 or 567364-□†† 91521-15
2.79-3.81 A 213603-3 66598-2 213603-4 66601-2 or 567834-1†† (for Sockets)
††
Note: Applicators for AMP semiautomatic or fully-automatic termination equipment are available. Contact Technical Support.
***MIL-C-5015 style connectors require a longer Multimate pin contact. This contact is .145 [3.68] longer than the standard Multimate pin contacts. It is not for
use in other Multimate connectors, socket contacts are standard Multimate Type III+ contacts.
Extraction Tool Part No. 305183
Note: Gold-plated contacts should not be mated with tin or silver plated contacts.
5
To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No 217201-1,
Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).

56
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Metal-Shell Circular Plastic Connectors


Product Facts
n Economical combination
of thermoplastic
UL 94V-0 rated connector
housings and metal shells
n Available in three sizes:
n Series 1–Accepts
Multimate contacts, shell
sizes 14-5, 14-7, 22-16,
28-24, and 28-37 standard
sex; 14-5, 14-7, 22-14,
and 28-37 reverse sex
n Series 2–Accepts 20 DF
and 20 DM contacts, shell
sizes 22-28 and 28-63
standard sex; 22-28 and
28-57 reverse sex
n Series 3–Accepts Type XII
power contacts, shell
sizes 22-3 and 28-7
standard and reverse sex
n Series 4–Accepts Multimate
contacts, and Type XII
power contacts, shell size
28-16M and 28-22M
standard sex AMP Metal-Shell Circular Signal and low current is For additional economy,
n Compatible with MIL Plastic Connectors offer provided by a choice of industry accepted AMP
Spec metal housing type the reliability of higher AMP Multimate contacts: Type III+ pin and socket
connectors priced all metal connectors .062 [1.57] pin diameter contacts are available on
n Choice of application at a fraction of the cost, and and 20 DF and 20 DM reels in strip-form for high
tooling to meet all are offered in the more contacts, .040 [1.02] pin volume, low cost, automatic
production requirements popular contact diameter. High current machine terminations. For
configurations. requirements are met by low volume, prototype or
Connector housings are the Type XII capable of maintenance and repair
made of lightweight, sturdy, carrying up to 35 amperes Type III+ contacts are also
thermoplastic material that of current. available in loose piece
are UL 94V-0 rated, with These quick connect/ form.
zinc alloy, nickel plated disconnect circular
shells for added strength connectors feature
and protection. These polarized housings to
connectors are available prevent mismating with
in a variety of configurations other insert arrangements.

Metal-Shell
Circular Plastic Connectors
to meet your signal, low AMP Metal-Shell Circular
current and high current Plastic Connectors are
requirements. Operating available in square flange
temperatures range from receptacles and free-
-55°C to +125°C [-67˚F to hanging plug connectors.
+257˚F].

57
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Metal-Shell Circular Plastic Connectors, Series 1


Metal-Shell CPC Square Flange Receptacles
Connectors, Series 1, (Accepts Multimate Pins) F
Standard Sex E
Mating Face

Listed part numbers are for .975±.010


B
connectors only; contacts must [24.77±0.03]
2 Plc. A
be ordered separately.
Plugs Mating Face
Material and Finish (Accepts Multimate Sockets)
Square Flange Receptacle—
Housing—Thermoplastic, UL 94V-0
rated, black
L
Metal-Shell—Zinc alloy, plated nickel
Grooved Pin—Steel alloy, plated nickel

Plug—
Housing—Thermoplastic, UL 94V-0 M
rated, black
Metal-Shell—Zinc alloy, plated nickel K

Tetraseal Seal—Fluorocarbon
Square Flange Plug Part No.
Retainer Ring—Stainless steel Arrangement
Receptacle without TETRASEALS Ring with TETRASEALS Ring
Coupling Ring—Zinc alloy, plated 14-5 208719-1 208718-1 208718-2
nickel 14-7 208715-1 208714-1 208714-2
22-16 208489-1 208488-1 208488-3
28-24 208459-1 208457-1 208457-3
Related Product Data 28-37 208471-1 208470-1 208470-3
Contacts—Pages 16-20 Note: Maximum wire insulation diameter is .100 [2.54], except arrangements 14-5 and 28-24 are .150 [3.81] max.
Contact Arrangement—Page 60
Component Dimensions—Page 69
Accessories—Page 70 J
Dia.
Performance Characteristics—
Page 6 G
Dia.
Application Tooling—Pages 75-78
Metal-Shell CPC
Series 1

Technical Documents—Page 79 E E

H
Dia.

J
Dia.

TETRASEALS Ring Rear Mount Panel Cutout Front Mount Panel Cutout
(Installed in plugs only.)
TETRASEALS
The TETRASEALS Ring provides splash- Ring
proof sealing between mating metal
shells. It is located behind the plug shell
external keys (under the coupling ring).
When mated with a receptacle, the ring
is compressed against the inside
diameter of the mating end edge of the
receptacle shell.

58
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Metal-Shell Circular Plastic Connectors, Series 1 (Continued)


Metal-Shell CPC Square Flange Receptacles
Connectors, Series 1, (Accepts Multimate Sockets) F

Reverse Sex E Mating Face

B
A
Listed part numbers are for Plugs
connectors only; contacts must (Accepts Multimate Pins) Mating Face
be ordered separately.

Material and Finish


Square Flange Receptacle—
Housing—Thermoplastic, UL 94V-0 L
rated, black
Metal-Shell—Zinc alloy, plated nickel
Grooved Pin—Steel alloy, plated nickel
M
Plug— K

Housing—Thermoplastic, UL 94V-0
rated, black
Metal-Shell—Zinc alloy, plated nickel Square Flange Plug Part No.
Arrangement
Tetraseal Seal—Fluorocarbon Receptacle without TETRASEALS Ring with TETRASEALS Ring
Retainer Ring—Retainer Ring 14-5 208721-1 208720-1 —
14-7 208717-1 208716-1 208716-2
Coupling Ring—Zinc alloy, plated
22-14 208487-1 208486-1 208486-3
nickel
28-37 208473-1 208472-1 208472-3
Note: Maximum wire insulation diameter is .100 [2.54], except arrangements 14-5 and 28-24 are .150 [3.81] max.
Related Product Data
Contacts—Pages 16-20 J
Contact Arrangement—Page 60 J Dia.
Dia.
Component Dimensions—Page 69
Accessories—Page 70
Performance Characteristics—
Page 6 E

Metal-Shell CPC
Series 1
E
Application Tooling—Pages 75-78
H
Technical Documents—Page 79 Dia. G
Dia.

Rear Mount Panel Cutout Front Mount Panel Cutout


TETRASEALS Ring
(Installed in plugs only.)
TETRASEALS
Ring
The TETRASEALS Ring provides splash-
proof sealing between mating metal
shells. It is located behind the plug shell
external keys (under the coupling ring).
When mated with a receptacle, the ring
is compressed against the inside
diameter of the mating end edge of the
receptacle shell.

59
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Metal-Shell CPC Connectors, Series 1, Contact Arrangements


Shell Size 14 .170
[4.32] .000
.170
[4.32]
.172 .172
[4.37] .000 [4.37]
.094 .094 .086 .086
[2.39] [2.39] [2.18] [2.18]

.126 .130
[3.2] [3.3]

.000 .000
.047
[1.19] .126 .130
[3.2] [3.3]

Arrangement 14-5 Arrangement 14-7


Max. Wire Ins. Dia. = .150 [3.81] Max. Wire Ins. Dia. = .100 [2.54]

Shell Size 22 .000


.150 .150 .193 .043 .032 .182
[3.81] .000 [3.81] [4.9] [1.09] [0.81] [4.62]

.225 .075 .075 .225 .268 .118 .107 .257


[5.72] [1.90] [1.90] [5.72] [6.81] [3] [2.72] [6.53]

.260 [6.6]
.205 [5.21]

.130 [3.3]
.075 [1.91]
.000
.000
.075 [1.91]
.130 [3.3]
.205 [5.21]
.260 [6.6]
.150
Note: Contact arrangements [3.81] .150 [3.81]
shown are of pin mating face (plug
or receptacle). Socket mating face
is mirror image.
Arrangement 22-14 Arrangement 22-16
Max. Wire Ins. Dia. = .100 [2.54] Max. Wire Ins. Dia. = .100 [2.54]

Shell Size 28 .375 .225 .075 .075 .225 .375


[9.52] [5.72] [1.90] [1.90] [5.72] [9.52]
.364 .182 .182 .364
.000
[9.25] [4.62] [4.62] [9.25] .450 .300 .150 .150 .300 .450
[11.43] [7.62] [3.81] .000 [3.81] [7.62] [11.43]
.455 .273 .091 .091 .273 .455
[11.56] [6.93] [2.31] [2.31] [6.93] [11.56]
Series 1
Metal-Shell CPC

.390 [9.91]

.316 [8.03] .260 [6.6]

.158 [4.01] .130 [3.3]

.000
.000

.130 [3.3]
.158 [4.01]
.260 [6.6]
.316 [8.03]
.390 [9.91]

.150 [3.81]
Arrangement 28-24 Arrangement 28-37
Max. Wire Ins. Dia. = .150 [3.81] Max. Wire Ins. Dia. = .100 [2.54]

60
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Metal-Shell Circular Plastic Connectors, Series 2


Metal-Shell CPC Square Flange Receptacles
Connectors, Series 2, (Accepts 20 DF and 20 DM Pins)
Standard Sex
F A
E
B

Listed part numbers are for


connectors only; contacts must
be ordered separately.

Material and Finish


Square Flange Receptacle—
Housing and Retention Insert— Plugs
Thermoplastic, UL 94V-0 rated, black (Accepts 20 DF and 20 DM Sockets)
Metal-Shell—Zinc alloy, plated nickel
Grooved Pin—Steel alloy, plated nickel Mating Face

Plug—
Housing—Thermoplastic, UL 94V-0
rated, black
Metal-Shell—Zinc alloy, plated nickel L
Tetraseal Seal—Fluorocarbon
Retainer Ring—Stainless steel
Coupling Ring—Zinc alloy, plated
nickel M
K

Related Product Data


Contacts—Pages 28-29
Contact Arrangement—Page 63
Part No.
Component Dimensions—Page 69
Arrangement Square Flange Plug
Accessories—Pages 37, 38 and 70 Receptacle without Tetraseals Ring
Performance Characteristics— 22-28 208491-1 208490-1
Page 6 28-63 208477-1 208476-1

Series 2
Metal-Shell CPC
Application Tooling—Pages 75-78
Technical Documents—Page 79

J
Dia.

G
Dia.
E

Recommended Panel Cutout

61
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Metal-Shell Circular Plastic Connectors, Series 2 (Continued)


Metal-Shell CPC Square Flange Receptacles
Connectors, Series 2, (Accepts 20 DF and 20 DM Sockets)
Reverse Sex
A

Mating Face

E F D

Listed part numbers are for B


connectors only; contacts must
be ordered separately.

Material and Finish


Plugs
Square Flange Receptacle— (Accepts 20 DF and 20 DM Pins)
Housing and Retention Insert—
Thermoplastic, UL 94V-0 rated, black Mating Face
Metal-Shell—Zinc alloy, plated nickel
Grooved Pin—Steel alloy, plated nickel

Plug— L
Housing—Thermoplastic, UL 94V-0
rated, black
Metal-Shell—Zinc alloy, plated nickel
Tetraseal Seal—Fluorocarbon M
Retainer Ring—Stainless steel K
Coupling Ring—Zinc alloy, plated
nickel

Related Product Data


Contacts—Pages 28-29
Contact Arrangement—Page 63
Component Dimensions—Page 69
Part No.
Accessories—Pages 37, 38 and 70
Arrangement Square Flange Plug
Performance Characteristics— Receptacle without Tetraseals Ring
Page 6 22-28 208493-1 208492-1
Series 2
Metal-Shell CPC

Application Tooling—Pages 75-78 28-57 208475-1 208474-1


Technical Documents—Page 79

J
Dia. G
Dia.

E
E
J
G
Dia.
Dia.

Rear Mount Panel Cutout Front Mount Panel Cutout

62
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Metal-Shell CPC Connectors, Series 2, Contact Arrangements


Shell Size 22

.248 .124 .000 .124 .248


[6.3] [3.15] [3.15] [6.3]

.310 .186 .062 .062 .186 .310


[7.87] [4.72] [1.57] [1.57] [4.72] [7.87]

.294 [7.47]

.170 [4.32]

.062 [1.57]
.000
.062 [1.57]

.170 [4.32]

.294 [7.47] .124


[3.15]

Arrangement 22-28
Max. Wire Ins. Dia. = .068 [1.73]

Shell Size 28
.434 .310 .186 .062 .062 .186 .310 .434
[11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02]

.372 .248 .124 .124 .248 .372 .496 .372 .248 .124 .124 .248 .372 .496
[9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] [12.6] [9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] [12.6]

.434 .310 .186 .062 .062 .186 .310 .434


[11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02]

.448 [11.38]

.340 [8.64]
.443 [11.25]

.232 [5.89]
.319 [8.1]

.212 [5.38] .108 [2.74]

.105 [2.67] .000


.000
.019 [0.48] .108 [2.74]

Series 2
Metal-Shell CPC
.143 [3.63] .232 [5.89]

.250 [6.35] .340 [8.64]

.357 [9.07] .448 [11.38]

.464 [11.79]
.124 .124 [3.15]
[3.15]

Arrangement 28-57 Arrangement 28-63


Max. Wire Ins. Dia. = .068 [1.73] Max. Wire Ins. Dia. = .068 [1.73]

Note: Contact arrangements


shown are of pin mating face (plug
or receptacle). Socket mating face
is mirror image.

63
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Metal-Shell Circular Plastic Connectors, Series 3


Metal-Shell CPC Square Flange Receptacles
Connectors, Series 3, (Accepts Type XII Male Pins)
Standard Sex
F
E A
B

Listed part numbers are for


connectors only; contacts must
be ordered separately.

Plugs
Material and Finish (Accepts Type XII Female Sockets)
Square Flange Receptacle— Mating Face
Housing—Thermoplastic, UL 94V-0
rated, black
Metal-Shell—Zinc alloy, plated nickel
Peripheral Seal—Elastomer, grey
Grooved Pin—Stainless steel L

Plug—
Housing—Thermoplastic, UL 94V-0
rated, black
Metal-Shell—Zinc alloy, plated nickel M
Tetraseal Seal—Fluorocarbon K
Retainer Rings—Stainless Steel
Coupling Ring—Zinc alloy, plated
nickel Square Flange Plug Part No.
Arrangement Receptacle without TETRASEALS Ring with TETRASEALS Ring
22-3 208495-1 208494-1 208494-3
Related Product Data 28-7 208483-1 208482-1 —
Contacts—Page 33-34
Contact Arrangement—Page 66
Component Dimensions—Page 69 J
Dia.
Accessories—Pages 37, 38 and 70
Performance Characteristics—
Page 6 G
Dia.
Application Tooling—Pages 75-78
E
Metal-Shell CPC
Series 3

Technical Documents—Page 79

Recommended Panel Cutout

TETRASEALS
TETRASEALS Ring Ring
(Installed in Plugs only)
The TETRASEALS Ring provides splash-
proof sealing between connector metal-
shells. It is located behind the plug-shell
external keys (under the coupling ring).
When mated with a receptacle, the ring is
compressed against the inside diameter
of the mating end edge of the receptacle
shell.

64
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Metal-Shell Circular Plastic Connectors, Series 3 (Continued)


Metal-Shell CPC Square Flange Receptacles
Connectors, Series 3, (Accepts Type XII Female Sockets)
Reverse Sex F
E A

Listed part numbers are for


connectors only; contacts must
be ordered separately.

Plugs
Material and Finish (Accepts Type XII Male Pins)
Square Flange Receptacle— Mating Face
Housing—Thermoplastic, UL 94V-0
rated, black
Metal-Shell—Zinc alloy, plated nickel
Peripheral Seal—Elastomer, grey
Grooved Pin—Stainless steel
Plug— L
Housing—Thermoplastic, UL 94V-0
rated, black
Metal-Shell—Zinc alloy, plated nickel
Tetraseal Seal—Fluorocarbon M
Retainer Rings—Stainless Steel
K
Coupling Ring—Zinc alloy, plated
nickel
Square Flange Plug Part No.
Arrangement Receptacle without TETRASEALS Ring with TETRASEALS Ring
Related Product Data 22-3 208497-1 208496-1 —
Contacts—Page 33-34 28-7 208485-1 208484-1 208484-3
Contact Arrangement—Page 66
Component Dimensions—Page 69
Accessories—Pages 37, 38 and 70 J
Dia.
Performance Characteristics—
Page 6
G
Application Tooling—Pages 75-78 Dia.
Technical Documents—Page 79

Series 3
Metal-Shell CPC
E

Recommended Panel Cutout

TETRASEALS Ring TETRASEALS


Ring
(Installed in Plugs only)
The TETRASEALS Ring provides splash-
proof sealing between connector metal-
shells. It is located behind the plug-shell
external keys (under the coupling ring).
When mated with a receptacle, the ring is
compressed against the inside diameter
of the mating end edge of the receptacle
shell.

65
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Metal-Shell CPC Connectors, Series 3, Contact Arrangements


Shell Size 22 .148 .148
[3.76] .000 [3.76]

.107 [2.72]

.000

.213 [5.41]

Arrangement 22-3
Max. Wire Ins. Dia. = .220 [5.59]

Shell Size 28

.343 .172 .000 .172 .343


[8.71] [4.37] [4.37] [8.71]

.296 [7.52]

.000
Metal-Shell CPC
Series 3

.296 [7.52]

Arrangement 28-7
Max. Wire Ins. Dia. = .220 [5.59]

Note: Contact arrangements


shown are of pin mating face (plug
or receptacle). Socket mating face
is mirror image.

66
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Metal-Shell Circular Plastic Connectors, Series 4


Metal-Shell CPC Square Flange Receptacles
Connectors, Series 4 (Standard Sex Receptacles accept Type XII Male and Multimate Pins. Reverse Sex Receptacles accept Type XII
Female and Multimate Sockets.)
F
A
E B

Listed part numbers are for


connectors only; contacts must
be ordered separately.
Plugs
(Standard Sex Plugs accept Type XII Female and Multimate Sockets. Reverse Sex Plugs accept Type XII Male and
Material and Finish Multimate Pins.)
Mating Face
Square Flange Receptacle—
Housing—Thermoplastic, UL 94V-0
rated, black
Metal-Shell—Zinc alloy, plated nickel
Grooved Pin—Stainless steel
Plug— L
Housing—Thermoplastic, UL 94V-0
rated, black
Metal-Shell—Zinc alloy, plated nickel
Tetraseal Seal—Fluorocarbon
Retainer Rings—Stainless Steel
Coupling Ring—Zinc alloy, plated M
nickel K

Square Flange Plug Part No.


Related Product Data Arrangement Receptacle without TETRASEALS Ring with TETRASEALS Ring
Contacts—Pages 16-22 and 33-34 Standard Sex Reverse Sex Standard Sex Reverse Sex Standard Sex
28-16M 208479-1 1776088-1 208478-1 1776089-1 208478-3
Contact Arrangement—Page 68
28-22M 208481-1 — 208480-1 — 208480-3
Component Dimensions—Page 69
Accessories—Pages 37, 38 and 70 J
Performance Characteristics— Dia.
G
Page 6 Dia.
Application Tooling—Pages 75-78
Technical Documents—Page 79 G
Dia.

Series 4
Metal-Shell CPC
E E

J
Dia.

Rear Mount Panel Cutout Front Mount Panel Cutout

TETRASEALS
TETRASEALS Ring Ring
(Installed in Plugs only)
The TETRASEALS Ring provides splash-
proof sealing between connector metal-
shells. It is located behind the plug-shell
external keys (under the coupling ring).
When mated with a receptacle, the ring is
compressed against the inside diameter
of the mating end edge of the receptacle
shell.

67
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Metal-Shell CPC Connectors, Series 4, Contact Arrangements


Shell Size 28

.276 .092 .092 .276


[7.01][2.34][2.34][7.01]

.400 .184 .184 .400


[10.16][4.67].000 [4.67] [10.16]

.400 [10.16]
.316 [8.03]

.158 [4.01]

.000

.158 [4.01]

.316 [8.03]
.400 [10.16]

Arrangement 28-16M
Max. Wire Ins. Dia. =
.150 [3.81] for Multimate Contacts,
.220 [5.59] for Power Contacts

.364 .182 .182 .364


[9.25][4.62].000 [4.62][9.25]

.455 .273 .091 .091 .273 .455


[11.56][6.93][2.31][2.31][6.93][11.56]

.382 [9.7]
.316 [8.03]

.158 [4.01]

.000

.158 [4.01]
.316 [8.03]
.382 [9.7]
Metal-Shell CPC
Series 4

Arrangement 28-22M
Max. Wire Ins. Dia. =
.150 [3.81] for Multimate Contacts,
.220 [5.59] for Power Contacts

Note: Contact arrangements


shown are of pin mating face (plug
or receptacle). Socket mating face
is mirror image.

68
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Metal-Shell CPC Connectors Component Dimensions


Square Flange Receptacles Thread-Size:
7/8-20 UNEF-2A
(Shell Size 14) J ±.005
[±0.13]
15/16-20 UNEF-2A Dia.
F ±.015
[±0.38]
(Shell Size 22)
1-3/8-18 UNEF-2A
E ±.005
[±0.13]
(Shell Size 28) E ±.005
[±0.13]

G ±.010
[±0.25]
Dia.

Panel Cutout, Front Mounted


Receptacle

D Max.
J ±.005
[±0.13]
Dia.

E ±.005
[±0.13]

H Dia.
Front and Rear C ±.010
[±0.25]
Panel Thk. B ±.010
[±0.25]
.125
[3.18] Max. A Max. Panel Cutout, Rear Mounted
Receptacle

Plugs K Max.
M ±.010
[±0.25]

Thread-Size:
7/8-20 UNEF-2A
L ±.015
[±0.38] (Shell Size 14)
1-3/16-18 UNEF-2A
(Shell Size 22)
1-7/16-18 UNEF-2A
For drawings, technical data or (Shell Size 28)
samples, contact your sales
engineer or call Technical Support.

Arrangement Dimensions
Series Sex
No. A B C D E F G H J K L M
Std. 1.415 .745 .100 1.031 .906 1.185 1.070 1.070 .125 1.400 1.225 .380
14-5 35.94 18.92 2.54 26.19 23.01 30.1 27.18 27.18 3.18 35.56 31.12 9.65
Rev.
Std. 1.415 .745 .100 1.031 .906 1.185 1.070 1.070 .125 1.400 1.225 .380
14-7 35.94 18.92 2.54 26.19 23.01 30.1 27.18 27.18 3.18 35.56 31.12 9.65
Rev.
1.190 .790 .103 1.503 1.250 1.534 1.156 1.554 .120 1.560 1.750 .380
22-14 Rev. 30.22 20.07 2.62 38.18 31.75 38.96 29.36 39.47 3.05 39.62 44.45 9.65
1
22-16 Std. 1.470 .790 .103 1.503 1.250 1.534 1.156 1.554 .120 1.265 1.750 .380
37.34 20.07 2.62 38.18 31.75 38.96 29.36 39.47 3.05 32.13 44.45 9.65
1.555 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 1.560 2.170 .380
28-24 Std.

Component Dimensions
Metal-Shell CPC
39.5 22.23 3.18 48.26 39.67 49.53 40.89 50.04 3.68 39.62 55.12 9.65
1.540 1.560
Std. 39.12 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 39.62 2.170 .380
28-37 22.23 3.18 48.26 39.67 49.53 40.89 50.04 3.68 55.12 9.65
1.260 1.840
Rev. 31.00 46.74
Std. .934 .790 .103 1.503 1.250 1.534 1.156 1.554 .120 1.295 1.750 .380
22-28 23.72 20.07 2.62 38.18 31.75 38.96 29.36 39.47 3.05 32.89 44.45 9.65
Rev.
1.229 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 1.408 2.170 .380
2 28-57 Rev. 31.22 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 35.76 55.12 9.65
1.229 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 1.408 2.170 .380
28-63 Std. 31.22 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 35.76 55.12 9.65
Std. 1.755 .790 .103 1.503 1.250 1.534 1.156 1.554 .120 1.805 1.750 .380
22-3 44.58 20.07 2.62 38.18 31.75 38.96 29.36 39.47 3.05 45.85 44.45 9.65
Rev.
3
Std. 1.825 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 .380
28-7 46.36 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 53.98 55.12 9.65
Rev.
1.825 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 .380
28-13M Std. 46.36 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 53.98 55.12 9.65
4 28-16M Std. 1.825 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 .380
46.36 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 53.98 55.12 9.65
1.825 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 .380
28-22M Std. 46.36 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 53.98 55.12 9.65

69
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Metal-Shell CPC Connector Accessories


Internal
Cable Clamps Threads

Screw with
Lock Washer
Material and Finish A ±.031
[±0.79]
(Two Supplied)

Body and Clamp Halves—Zinc alloy, Clamp Half


nickel plated (Two Supplied)
Screws and Washers—Stainless Cable
steel Clamp
B ±.031 Body
[±0.79]

C ±.031
[±0.79]

Plug (Shown for


reference only)

Cable Dia.
Range

Shell Dimensions Cable Thread Size Part No.


Size A B C O.D. Range

14 .938 1.175 1.165 .225-.562 7/8-20 UNEF-3B 208945-5


23.83 29.85 29.59 5.71-14.27
.938 1.432 1.469 .325-.750
22 1-3/16-18 UNEF-3B 208945-7
23.83 36.37 37.31 8.26-19.05
1.031 1.593 1.688 .450-.938
28 1-7/16-18 UNEF-3B 208945-8
26.19 40.46 42.88 11.43-23.83
Notes: 1. For Shell Size 22 Receptacle use plastic cable clamp Size 17 (See page 37), for Shell Size 28 Receptacle use plastic cable
clamp Size 23 (See pages 37-38). Use Size 14 metal cable clamp for both plug and receptacle Size 14 connectors.
2. Metal cable clamps (Sizes 22 and 28) are for use with Metal-Shell CPC plugs ONLY.

Cable Entry Seals


Heat Shrinkable Sealing Boots

Cable entry seals are used with


jacketed cable to provide an
environmentally sealed wire-to-
connector system. They can be used
with either plugs or receptacles.

Thick Wall Boots


Material
Internal Sleeve—Nylon
Outer Tubing—Polyolefin, black
Shell Dimensions Expanded Sealing Range Max. Recovered
Part No.
Size A B Wall Thickness (Dia.) Inside Dia.
22 3.000 1.250 .070 .550 - 1.250 .500 54012-5
28 76.20 31.75 1.78 13.97 - 31.75 12.70 54012-6
Metal-Shell CPC
Accessories

B ±.010
[±0.25]

Protective Cap Assemblies Shell Dimensions Part


(for Metal-Shell CPC Size A B No.
Receptacles Only) 14
1.225 .515
31.11 13.08 213823-2 A ±.010
[±0.25]

1.750 .635
22 211903-1
44.45 16.13 3.000±.010
Bead
Material and Finish [76.2±0.25]
Chain
2.170 .635
28 211904-1
Zinc alloy, nickel plated 55.12 16.13

70
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Miniature Circular Plastic Connectors (CPC)


Product Facts
n Two shell sizes: Size 8 (1-4)
or Size 11 (5-9) contact
positions
n Pre-positioned 1/4 turn
coupling ring with positive
lock and alignment feature
n Unique contact pattern for
each position size helps
prevent accidental mating
with other position sizes
n Sealed to IP67 (Protected
against immersion in water
up to 1 meter for 1/2 hour)
n Front or rear jam nut panel
mounting
n No assembly required
n Receptacle available in
free-hanging or panel mount
versions
n Alternate keys available

AMP Miniature Circular Nylon housings offer good Technical Documents


Plastic Connectors (CPC) resistance to a wide range Product Specification
are available in wire-to- of chemical agents while 108-2079 Miniature CPC Connectors
wire and wire-to-panel the IP67 sealing helps
configurations. prevent ingress of dirt or
Utilizes existing Mini- fluids that could have an Material and Finish
Universal MATE-N-LOK adverse effect on the Seal, Wire Entry—Elastomer, yellow
stamped and formed con- contact interface. or white
tacts designed for up to Ideal for Industrial, Seal, Peripheral—Elastomer, gray
500 mating cycles when Instrumentation and Housing—Thermoplastic, black or red
plated with gold or up to 50 Transportation applications Protector, Seal—Thermoplastic,
cycles with tin plating. where size, contact density natural
and environmental expo- Ring, Coupling—Thermoplastic,
sure are primary concerns. black
Nut, Jam—Brass, nickel plated
Plate, Seal Retention—
Thermoplastic, black

Miniature CPC
Connectors
Cable Assemblies n Wide variety of custom n Capability to produce n For more information on
discrete type cable custom overmolded our cable assembly
assemblies, terminated assemblies and insert capabilities, see our
with Terminals and and injection molding. website at
Splices, Soft Shell, n Jacketed cable www.tycoelectronics.com/
and Circular Plastic assemblies and discrete cables
Connectors and other wire: Subminiature-D,
crimp and mass- SCSI, Circular Plastic,
terminated products. VHDCI, USB and
Shielded Data Link

71
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Miniature Circular Plastic Connectors (CPC) (Continued)


Shell Size 8
(4 Position shown)

Receptacle Assembly, 1.142


1.142 [29.00]
Panel Mount [29.0] .555
[14.10]
(Order pin contacts separately .125
— see page 74) .125
[3.18] Max.
Panel
[3.18] Thickness
Alignment
.827 Indicator
[21.00] 1/2-20 UNF-2A

White Alignment Dot

5/8-24 1/2-20 UNF-2A


UNEF-2A
.555 Jam Nut Jam Nut shown for
Thread 5/8-24
& Flange Seal reference only.
[14.1] shown for UNEF-2A
Flange Seal shown for Must be ordered
reference only.
reference only. Thread
Must be ordered
separately.
Must be ordered separately.
separately.

Receptacle Assembly,
Free-Hanging .059
.55
.06
.551 [1.5] [1.50]
(Order pin contacts separately [14.00] [14.10]
.394 1/2-20 UNF-2A
— see page 74) [10.0] 1/2-20 UNF-2A Thread
White
Thread
Alignment
.551 Dot
[14.00]
.606 1.142±.010
[15.39] [29.00±0.25] White
.413 Aignment
[10.48] Dots

1.142 1.14
[29.0] [29.00]

Positive
Lock
Alignment
Indicator
Indicator Slots
Plug Assembly .669 [17.00] 1.142±.010
(Order socket contacts .413
[29.00±0.25] White
Aignment
separately — see page 74) [10.48] Dots
Miniature CPC
Connectors

Positive
Lock
Alignment
Indicator
Indicator Slots
.669 [17.00]

Related Product Data


Part Numbers—Page 73
Contacts—Page 74
Accessories—Page 74

72
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
1.14 ± .010
[29.00 ± 0.25]
Miniature Circular Plastic Connectors (CPC) (Continued) .413
[10.48]

Shell Size 11 White


Alignment
(9 Position shown) Dots

Receptacle Assembly, Plug Assembly


Panel-Mount (Order socket contacts
(Order pin contacts separately Positive
separately — see page 74)
— see page 74) Lock
Indicator
Alignment
Indicator 1.14 ± .010
Slots [29.00 ± 0.25]
Jam Nut & Flange .413
Seal shown for reference [10.48]
only. Must be ordered .866 [22.00]
.689 separately. White
[17.50] Alignment
Dots

Positive
Lock
.059 Indicator
.555 Alignment
[1.50]
[14.10] 3/4-20 Indicator
1.14 Slots
UNEF-2A
[29.00] Thread
.866 [22.00]

Receptacle Assembly, Free-Hanging


(Order pin contacts separately — see page 74)

.555
[14.10] .059 [1.50]
3/4-20
.689 UNEF-2A
[17.50] Thread

Positive Lock
Indicator
.902
[22.90] 1.14
[29.00]

Housing Part Numbers Arrangement Housing Part Numbers


Insulation
Shell No. of Diameter Range Panel Mount Free-Hanging Plug
Size Pos. Receptacle Receptacle
.035-.059 [.89-1.5]* 1445539-1 1445526-1 1445536-1
8 1
Standard stocked Part .059-.110 [1.5-2.39] 1445539-3 1445526-3 1445536-3
Numbers in BOLD type.

Miniature CPC
8 2 .035-.059 [.89-1.5]* 1445538-1 1445522-1 1445535-1
.059-.110 [1.5-2.39] 1445538-3 1445522-3 1445535-3
.035-.059 [.89-1.5]* 1445537-1 1445510-1 1445534-1 Connectors
8 3
.059-.110 [1.5-2.39] 1445537-3 1445510-3 1445534-3
8 4 .035-.059 [.89-1.5]* 1445421-1 1445389-1 1445390-1
.059-.110 [1.5-2.39] 1445421-3 1445389-3 1445390-3
.035-.059 [.89-1.5]* 1445824-1 1445829-1 1445820-1
11 5
.059-.110 [1.5-2.39] 1445824-3 1445829-3 1445820-3
11 6 .035-.059 [.89-1.5]* 1445823-1 1445828-1 1445819-1
.059-.110 [1.5-2.39] 1445823-3 1445828-3 1445819-3
11 7 .035-.059 [.89-1.5]* 1445822-1 1445827-1 1445818-1
.059-.110 [1.5-2.39] 1445822-3 1445827-3 1445818-3
11 8 .035-.059 [.89-1.5]* 1445821-1 1445826-1 1445817-1
.059-.110 [1.5-2.39] 1445821-3 1445826-3 1445817-3
11 9 .035-.059 [.89-1.5]* 1445816-1 1445825-1 1445807-1
.059-.110 [1.5-2.39] 1445816-3 1445825-3 1445807-3
Note: Alternate keys available (115˚ part numbers shown in above chart)
*Insertion Tip (Seal Protector) Part No. 1604816-1 recommended for use when inserting socket contacts within this insulation range.

73
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Miniature Circular Plastic Connectors (CPC) (Continued)


Contacts and Application Contact Part Numbers
Tooling Wire Size Pin Socket HDM Hand
Ins. Dia. Material
Range Applicator Tool
Range and Finish Strip Loose Strip Loose
Pin (for Receptacles) AWG [mm2]
Form Piece Form Piece
Part No. Part No.

.671 [17.04] Brass, Pre-tin 770835-1 794059-1 770834-1 794058-1


Phos. Brz., Pre-tin — — 770834-4 — 567418-12
30-26 .035-.050
567418-22 90717-2
[.05-.12] .889-1.27 Brass, Duplex1 1-770835-0 1-794059-0 1-770834-0 1-794058-0
567418-32
Phos. Brz., Duplex1 — — 1-770834-1 —
Brass, Pre-tin 770901-1 770985-1 770902-1 770986-1
Socket (for Plugs) Phos. Brz., Pre-tin — — 770902-4 — 567066-33
26-22 .047-.069
567066-43 91529-1
.659 [16.74] [.12-.3] 1.19-1.75 Brass, Duplex1 1-770901-0 1-770985-0 1-770902-0 1-770986-0
567066-53
Phos. Brz., Duplex1 — — 1-770902-1 —
22-18 .059-.094 Brass, Pre-tin 770903-1 770987-1 770904-1 770988-1
[.3-.8] 1.50-2.39 567067-12
Phos. Brz., Pre-tin — — 770904-4 —
Contact Extraction Tool or or 567067-22 91522-1
22 x (2) .067 x (2) Brass, Duplex1 1-770903-0 1-770987-0 1-770904-0 1-770988-0
Part No. 189727-1 567067-32
[.3] 3.38 Phos. Brz., Duplex1 — — 1-770904-1 —
Instruction Sheet 408-4118 1Duplex Finish – Plated with .000030 [.000762] min. gold in mating area and .000100 [.00254] min. tin in crimping area
Contact Insertion Tool over .000050 [.00127] min. nickel underplate on entire contact.
2HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used
Part No. 455830-1
Instruction Sheet 408-7984 on AMP-O-LECTRIC Model K Machine, -3 is used on AMP-O-LECTRIC Model G Machine. See page 132 for further
information.
(For inserting contacts applied to small diameter 3HDM Applicator part number ending in -3 is used on AMPOMATOR CLS Machine with T or G Terminators, -4 is used
wire) on AMP-O-LECTRIC Model K Machine, -5 is used on AMP-O-LECTRIC Model G Machine. See page 132 for further
Insertion Tip (Seal Protector) information.
Note: All part numbers are RoHS Compliant.
Part No. 1604816-1
(For inserting socket contacts applied to small
diameter wire)
Accessories (All accessories must be ordered separately.)
Strain Reliefs
Shell Dimensions Part Number
Size A B Straight Right-Angle B
8 .925 [23.5] .709 [18.0] 1445730-1 1445771-1
1546746-31
11 1.10 [28.0] .964 [24.5] 1445856-1
1546746-42
1 Open Style 2 With Cover A

A
B
Heat Shrink Boots Shell Dimensions Part Sealant Length
Size A B Number
8 2.00 [50.8] .75 [19.0] 1546997-1
11 2.50 [63.5] 1.00 [25.4] 1546921-1

Flange Seals Shell Dimensions Part


Size A B Number
8 .60 [15.3] .26 [6.6] 1445420-1
11 .73 [18.5] .33 [8.5] 1445420-2
Miniature CPC

B
Connectors

see chart
Jam Nuts Shell Dimensions
Thread
Part for Threads
Size A B Number
8 .75 [19.0] .125 [3.2] 5/8-24 UNEF-2B 1604196-1
11 .875 [22.25] .125 [3.2] 3/4-20 UNEF-2B 1445904-1

.146
[3.70]

Dust Caps Shell Dimensions Part


Size A B Number 1.49±.010
8 .795 [20.2] .551 [14.0] 1604089-1 ∅ A ±.025 [37.9±0.25]
[±0.64] ∅ B ±.025
11 .89 [22.6] .736 [18.7] 1604089-2 [±0.64]

.094
[2.4]
74
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Application Tooling
Mechanical Hand Tools for SDE (Standard Die SDE die sets provide cost- For more information, request Catalog
Interchangeable Die Sets Envelope) Die Sets effective flexibility, through 1654003.
many options for a common
die-set outline. The SDE die
These tools are ideal for small produc- sets can be adapted for use
tion, prototype and experimental applica- with CERTI-CRIMP hand
tions. They are used for terminating pin
tools, PRO-CRIMPER III
and socket contacts to wire and feature a
ratchet device to provide consistently hand tools, the SDE
formed crimps. Terminator and the 626
Pneumatic Tool System.

PRO-CRIMPER III Hand Commercial grade hand help minimize contact


Tool, Part No. 58495-1 tool for crimping various rotation and bending during
products. Features ratchet crimping. Approximate
control to provide complete weight 1.3 lb [0.60 kg].
crimp cycle. Accepts both
pinned- and shouldered- For use with Type III+ contacts, see
style die sets. Locators are pages 16-18.
provided with pinned-style For more information, request Catalog
die sets for proper contact 82276, Instruction Sheet 408-9930.
and wire positioning, and to

CERTI-CRIMP Straight Premium grade hand tools. adjustment lever, when


Action Hand Tools (SAHT) Feature ratchet control to applicable. Approximate
provide complete crimp weight 1.3 lb [0.59 kg]
cycle. Die sets close in a
straight line. Include a con- For Type III+ contacts, see pages 16-18.
tact locator and wire stop, For more information, request Catalog
plus an insulation crimp 65780.
112076

CERTI-CRIMP “C” Head Premium grade hand tool. a contact or terminal locator
Straight Action Hand Tool Features ratchet control to and a wire stop, are built
(SAHT), Part No. 69710-1 provide complete crimp into the die set. Approximate
cycle. The interchangeable weight 1.9 lb [0.86 kg].
die sets close in a straight
line to minimize contact or For subminiature coaxial contacts, see
terminal rotation during pages 21-22.
crimping. When applicable, For more information, request Catalog
92936-8

user-assist features such as 65780, Instruction Sheet 408-2095.

Electric Machine for SDE Terminator, An electric crimp terminator For more information, request Catalog
Interchangeable Die Sets Part No. 1490076-2 with compact design 1654714.
features a die set holder
that is compatible with all
AMP SDE (PRO-CRIMPER III
Tool) die sets. Hand- or
foot-actuated options are Application Tooling
available. CE Approved.
112383

Pneumatic Hand Tool for 626 Pneumatic Tool System Lightweight, air-operated hand- or foot-actuation
Interchangeable Die Sets modular tooling system. switch. Optional ratchet
Accepts a wide variety of control available to provide
interchangeable heads for complete crimp cycle.
crimping various types of
contacts, terminals and For subminiature coaxial contacts, see
splices onto wires ranging pages 21-22.
6-26 AWG [13-0.12 mm2], For more information, request Catalog
plus coaxial and fiber optic 124208.
cable. Available with either

75
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Application Tooling (Continued)


Crimp Machines
AMP-O-LECTRIC Model “G” Semiautomatic bench AMP-TAPETRONIC Machine, AMP-O-LECTRIC Model “K”
Terminating Machines, machines for crimping Part No. 69875 Terminating Machine with a
Part Nos. 354500-1, -9, -11 reeled terminals and con- permanently-mounted
tacts, featuring a quiet and applicator that accepts
reliable direct motor drive, interchangeable die sets to
microprocessor controls for apply a variety of tape-
ease of setup and opera- mounted terminals and
tion, and guarding and splices. Many of the die
lighting designed for opera- sets can also be used in
tor convenience and safety.
AMP-O-LECTRIC
All models are equipped
with either manual or auto- Terminating Machines with
matic precision adjustment a tape applicator.
of crimp height. Machine- For more information, contact Tyco
mounted sensors are avail- Electronics.
able for crimp quality moni-
toring using conventional

103330
miniature-style applicators.
For more information, request
Catalog 1654956-2, Video 198116,
Catalog 82275 [Crimp Quality
Monitor (CQM)], Video 198094.
Note: New Stripping Module
available, see page 78.

Crimp Quality Monitor (CQM) The unique system provides AMP 3K/40 and AMP 5K/40 n 3,000 lb [1361 kg] max.
Part No. 1320420-2 100% on-the-fly crimp Terminating Machines crimp force (AMP 3K/40);
inspection. It measures the 5,000 lb [2268 kg] max.
crimp height of each crimp force (AMP 5K/40)
termination, and evaluates
n Toolless removal of
the quality of each crimp. If
a crimp is questionable, the applicators and guards
monitor alerts the operator n Jog capability
with both visual and audible n Quiet, fast operation —
alarms. It also provides 80/76 dBA and cycle time
ports for printing and less than 0.400 seconds
n
networking. When used with
Accepts Heavy Duty Mini
AMP-O-LECTRIC Model “G”
Termination Machines, the stye applicators
monitor is mounted to the n Wide range of optional
machine. When used with equipment such as toolless
AMPOMATOR CLS IV Lead precision crimp height
Making Machines, it is adjust, batch counter, CQM
integrated into the capability and work light
machine’s operating The AMP 3K/40 and AMP
system. 5K/40 Terminators are
designed for customers that For more information, request
For more information, request Catalog 1654956-2.
Application Tooling

require the increased


Catalog 82275. output and quality of a Note: New Stripping Module
semiautomatic machine at available, see page 78.
a competitive price. By
incorporating the most
commonly requested
features as standard and
offering a long list of
optional equipment, these
terminators offer flexibility to
meet the specific needs of
various applications at the
lowest possible cost.

76
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Application Tooling (Continued)


Lead Makers
Komax gamma 333 PC This fully-automatic, PC- Komax 433-S alpha The 433-S alpha offers
Lead-Making Machine controlled leadmaker can be Lead-Making Machine maximum flexibility for
equipped with up to three applying seals to one or both
processing stations enabling ends of the wire with the
the crimping of both ends of corresponding terminal. When
the wire, double-crimp equipped with the mci 711
connections with three crimp terminator and mci 761
different contacts, single- seal applicator, the fully-
ended seal applications, automated 433-S alpha forms
tinning or ink-jet marking. a highly compact system with
Features include ultra-short optimum accessibility.
conversions times, easy-to- Dynamic servo-drives provide
use graphic-based TopWin fine travel settings on all motor
interface with multiple- axes and the wire straightening
language capability, crimp unit with quick-release lock and
force analyzer with statistical automatic lead-in feature
analysis, seal monitoring, and reduces wire changeover time.
integrated good/bad sorting. The TopWin software provides
For more information, request for fast, simple data input.
Catalog 1307901. For more information, request
Catalog 1307801.

AMPOMATOR System II The AMPOMATOR System II Applicators


Lead Maker combines state of the art Interchangeable applicators
technology to process single
End-Feed Heavy-Duty
Miniature Applicators for crimping products
and double wire applications reeled end-to-end (primarily
with user-friendly, proven (coded HDM) open-barrel terminals).
subsystems and accessories Used in bench and lead-
to meet the latest market making machines; most
requirements for wire lead designs can be used, or
production. adapted for use with minor
The System II is available with tooling changes, dial-in set-
the AMP-O-LECTRIC STII tings for different wire sizes
Terminator and a choice and insulation diameters.
between two Crimp Quality Mechanical or air-powered
feed systems, depending
Monitoring (Komax or SLE)
on the product applied.
and Seal Applicator Systems
For more information, request
(Komax or PAWOMAT).
Catalog 296393-2 and
See catalog 1654956-3 for more Instruction Sheet 408-8039.
information.
EDGE Applicator Counter The new EDGE counter tracks
Fully-automatic machines wearable tool usage for the
AMPOMATOR CLS IV+ most effective maintenance
that measure, cut, strip and
Lead-Making Machines, planning. The completely
terminate single leads.
Part Nos. 356500-1, -2; Microprocessor-controlled, electronic counter, with clear
1213400-1, -2 and programmed and LCD display, indicates cycles
operated using an easy-to- since installation. By Application Tooling
follow, menu-driven touch- performing maintenance at
screen. Features include measured intervals with pre-
direct-drive terminating set limits, operators avoid
units with precision crimp breakdowns and rejects
height adjustment, fully caused by tool wear or mis-
programmable setups, wire adjustment. A wireless
runout and splice detection, interface transfers counters to
and motorized pre-feed with a PC running the optional
wire straightener. Crimp Edge Counter Software Pack.
quality monitoring is also The EDGE is standard on all
available. new applicators and can be
110234

For more information, request retrofitted to most existing


Catalog 124324, Video 198142 Tyco Electronics applicators.
(NTSC), 199609 (PAL). See catalog 1773385 for more information.
77
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Application Tooling (Continued)


Side-Feed Heavy-Duty Interchangeable applicators Stripping Module (for the The combination of the
Miniature Applicators for crimping products AMP 3K/40 and AMP 5K/40 Stripping Module with the
(coded HDM) reeled side-by-side on sin- Terminating Machines and AMP 3K/40 and AMP 5K/40
gle or dual carrier strips AMP-O-LECTRIC Model “G” Terminating Machines or
(primarily closed-barrel ter- the AMP-O-LECTRIC
minals and open-barrel con-
Terminator on page 76) Model “G” Terminator
tacts). Similar design as the provides an economic and
end-feed version. All side- proficient method of
feed applicators include a stripping the wire and
wire stop to help correctly crimping terminals on the
position the wire end in the same machine. The module
crimping target area. accepts End- and Side-
For more information, request Feed HDM Applicators

112075-2
Catalog 296393-2 and (32-14 AWG) and operates
Instruction Sheet 408-8040. in three modes: crimp only,
strip only, or strip and
89828

For more information, request crimp. It can be installed


Catalog 1309085.
on existing machines in the
field or purchased as one
unit from the factory.

Stripper-Crimper Interchangeable applicators Komax Delta 60 The semiautomatic Delta 60 is


Applicators (coded SCA) for crimping products in Wire Stripper designed to strip single- and
AMP-O-MATIC Stripper- multiple-pole conductors with
Crimper Machines. Consist pull-off lengths of .984 [25] or
of separate ram and lower 3.78 [96]. Thanks to the
tooling assemblies. Similar electric drive and non-
dial-in settings for different pneumatic design, the device
wire sizes and insulation is quick and quiet in operation
diameters as HDM and can be utilized virtually
applicators. Available with anywhere. The Delta 60 can
sensors for use with the desheath or strip stranded
Crimp Quality Monitor. conductors and multiple wire
cables with external diameters
For more information, request Catalog of up to .433 [11].
65004 (AMP-O-MATIC Stripper-
See catalog 1654956 for more information.
Crimper Machines), Catalog 82275
[Crimp Quality Monitor (CQM)].
Cosmic 30M Wire Stripping The Cosmic 30M is a high
89827

Machine, 5-528367-0 precision, high speed


electrical wire stripper that is
very easy to operate. It’s
Stripper-Crimper Machines equipped with a four blade
system and an optional
AMP-O-MATIC Stripper- Semiautomatic bench
crimping machines that also gripper for more difficult wires.
Crimper Machines,
strip the wire, and are there- There is a digital display for
Part Nos. 1320895-1, -2
fore used for terminating the wire diameter that can be
jacketed cable. Feature set at 0.01 mm increments.
manual precision adjust-
Application Tooling

See catalog 1773385-2 for more


ment of crimp height, keyed information.
strip blades for faster, more
accurate setups, and an Cosmic 927R Micro-Cable The compact, lightweight,
efficient scrap removal sys- Stripper benchtop Cosmic 927R was
tem. All adjustments can be designed and developed to
made from the front of the
reliably strip various insulation
machines without special
tools. Available with crimp materials and micro-cable.
quality monitoring. From conductor diameter
36 to 10 AWG, the stripping
For more information, request diameter display can be set to
Catalog 65004, Video 198075, Catalog
82275 [Crimp Quality Monitor within 0.1 mm increments.
(CQM)], Video 198094. See catalog 1773385-4 for more
information.

78
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Technical Documents
Various technical documents are available for your use:

Product Specifications describe technical performance characteristics and verification tests. They are intended for
the Design, Component and Quality Engineer.

108-1579 Sealed CPC Connectors with Removable Contacts


108-2079 Miniature CPC Connectors
108-10024 CPC Connectors
108-10037 Contacts, Type XII
108-10040 Metal-Shell CPC Connectors
108-10042 Contacts, Type III +
108-40005 Contacts, Size 20 DF

Application Specifications describe requirements for using the product in its intended application and/or
crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person.

114-10000 Contacts, Size 20 DF


114-10004 Contacts, Type III +
114-10005 Contacts, Type XII
114-10038 CPC Connectors

Instruction Sheets provide instructions for assembling or applying the product. They are intended for the
Manufacturing Assembler or Operator.

408-4317 Two-Piece Sealed CPC Connectors


408-6641 Metal-Shell CPC Connectors
408-7582 Accessories for CPC Connectors
408-7593 CPC Connectors
408-7901 Application and Maintenance for AMP Hand Crimp Tool
408-8416 CPC Right-Angle Cable Clamp Assembly

Application Tooling/Instruction Sheet Cross Reference


Tool Part No. Instruction Sheet Tool Part No. Instruction Sheet
58495-1 408-9819 91285-1 408-9404
69710-1 408-2095 305183 408-1216
91019-3 408-7276 318813-1 408-4374
91067-2 408-7508

Technical Documents

79
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Part Number Index


Note: This part number index lists Part Number Page Part Number Page Part Number Page
all cataloged parts by base number
only. Complete part numbers (with 66602 16,17 206226 32 208338 43
prefixes and/or suffixes) are shown 66740 33 206227 32 208457 58
on the pages indicated. 66741 33 206304 52 208459 58
81665 43,47,48,49,50 206305 10,15,49 208470 58
164159 18 206306 10,49 208471 58
Part Number Page 164160 18 206322 37,47,48,55 208472 59
51565 21,22 164161 18 206358 37 208473 59
54010 51 164162 18 206404 14 208474 62
54011 51 164163 18 206425 32 208475 62
54012 51,70 164164 18 206426 32 208476 61
54123 51 193844 18 206429 10,15,49 208477 61
66098 16 193846 18 206430 10,49 208478 67
66099 16 193990 34 206433 25 208479 67
66100 16 193991 34 206434 25 208480 67
66101 16 200333 20 206437 25 208481 67
66102 16 200336 20 206438 25 208482 64
66103 16 200821 41 206455 26 208483 64
66104 16 201328 20 206458 27 208484 65
66105 16 201330 20 206460 27 208485 65
66106 16 201332 20 206485 25 208486 59
66107 16 201334 20 206486 25 208487 59
66108 16 201568 20 206508 41 208488 58
66109 16 201570 20 206509 41 208489 58
66180 19 201578 20 206512 37,52 208490 61
66181 19 201580 20 206516 14 208491 61
66182 19 201611 20 206518 14 208492 62
66183 19 201613 20 206552 14 208493 62
66253 33 202236 19 206554 14 208494 64
66254 33 202237 19 206612 36 208495 64
66255 33 202410 20 206613 36 208496 65
66256 33 202411 20 206705 10,49 208497 65
66259 33 202507 20 206708 10,15,49 208652 51
66260 33 202508 20 206837 10,15,49 208657 26
66261 33 202725 20 206838 10,49 208680 51
66262 33 202726 20 206852 26 208714 58
66331 16 204219 20 206903 51 208715 58
66332 16 205089 29 206934 12 208716 59
66358 16,17 205090 29 206966 37 208717 59
66359 16,17 205838 25,27 207008 37 208718 58
66360 16,17 205839 25 207052 52 208719 58
66361 16,17 205840 25 207055 39 208720 59
66393 16 205841 25 207216 26 208721 59
66394 16 205842 25 207241 40 208800 51
66399 16 205843 25 207292 13 208945 70
66400 16 206036 10,32,34,49 207299 39 211102 10
66405 16 206037 10,14,15,32,34,49 207303 12 211103 10
66406 16 206038 25 207369 26 211398 11
66424 16 206039 25 207387 40 211399 11,15,49
66425 16 206043 10,49 207445 51 211400 11,15
66428 16 206044 10,15,49 207446 51 211401 11,49
66429 16 206060 10,14,15,49 207485 36 211766 11,15
66504 28 206061 10,49 207486 36 211767 11
66505 28 206062 37 207489 40 211768 11,15
Part Number Index

66506 28 206070 37,47,48,55 207490 40 211769 11


66507 28 206125 27 207597 41 211770 11,15
66563 16,56 206126 27 207774 38 211771 11
66564 16 206127 27 207825 12 211772 11,15
66565 16,56 206136 32 207890 13 211773 11
66566 16 206137 32 208130 10 211824 36
66569 29 206138 37 208131 10,49 211825 36
66570 29 206150 10,15,49 208132 12 211839 10
66597 16,17 206151 10,49 208223 12 211870 51
66598 16,17,56 206152 25 208224 13 211903 70
66600 16 206153 10,49 208283 13 211904 70
66601 16,17,56 206207 32 208337 43 212618 20

80
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Part Number Index (Continued)


Part Number Page Part Number Page Part Number Page Part Number Page
213485 51 225088 21 796405 15 1658538 28
213570 55 226537 21,22 796406 15 1658539 25
213571 55 332056 21 796407 15 1658540 28
213581 32 332057 21,22 796409 15 1658543 28
213588 12 539972 18 796433 12 1658544 28
213603 56 745253 28 796435 15 1776088 67
213605 56 745254 28 796437 10 1776089 67
213650 55 770834 74 796439 11 5019024 37
213651 55 770835 74 796449 10 5066682 28
213652 55 770901 74 796450 11 5066683 28
213667 56 770902 74 796497 15
213668 56 770903 74 796500 15
213671 56 770904 74 796501 15
213729 13 770834 74 796502 15
213780 12 770985 74 796964 18
213781 13 770986 74 796966 18
213782 12 770987 74 969789 53
213798 12 770988 74 969803 53
213810 10,11,25,32,47,48 787610 10 969807 53
213811 10,25 788085 16 969809 53
213812 10,11,25,32,36 788088 16 969811 53
213813 10,11 788130 13 969813 53
213823 70 788153 43 969817 53
213825 13 788154 43 1445389 74
213826 13 788155 43 1445390 74
213827 13 788157 43 1445420 74
213828 13 788158 43 1445421 74
213841 46 788159 43 1445510 74
213843 46 788188 44 1445522 74
213845 46 788189 44 1445526 74
213847 46 794058 74 1445534 74
213848 10 795059 74 1445535 74
213849 10 796075 43 1445536 74
213850 10 796094 43 1445537 74
213851 10 796095 43 1445538 74
213852 11 796096 43 1445539 74
213853 11 796112 44 1445730 73
213854 12 796188 43 1445771 74
213855 12 796190 43 1445807 74
213856 13 796203 44 1445816 74
213857 12 796207 44 1445817 74
213858 13 796257 53 1445818 74
213859 12 796260 53 1445819 74
213860 10 796271 43 1445820 74
213862 10 796272 43 1445821 74
213864 10 796273 43 1445822 74
213866 10 796274 43 1445823 74
213868 11 796275 43 1445834 74
213870 11 796276 43 1445825 74
213889 47 796286 43 1445826 74
213890 47 796287 43 1445827 74
213893 48 796288 43 1445828 74
213894 48 796291 43 1445829 74
Part Number Index

213899 47,50 796329 26 1445856 73


213900 48,50 796330 44 1445904 74
213902 47,48 796332 44 1546347 38
213904 47,48 796348 15 1546348 38
213905 47 796375 15 1546349 38
213906 48 796379 38 1546350 38
213919 50 796380 38 1546746 74
213920 50 796381 38 1546921 74
213925 50 796382 38 1546997 74
213926 50 796387 15 1604089 74
213933 51 796403 15 1604196 74
213982 38 796404 15 1658537 28

81
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications

Tooling Part Number Index


Part Number Page Part Number Page Part Number Page Part Number Page
58448 28 91521 16,17, 56 356500 77 567066 74
58495 16,18,79 91522 74 356611 46 567067 74
58541 20 91523 16,18 356612 46 567363 16,56
69656 22 91525 28 455830 74 567364 16,17,56
69690 22 91529 74 466321 16 567418 74
69710 21,22,33,46,75,79 91538 20 466323 16,18 567455 33
69875 20,76 91539 20,21 466324 16 567801 28
90136 20 91542 16,56 466325 16 567804 28
90140 33 91549 28 466326 16,17 567834 56
90145 33 91911 22 466383 16 567849 28
90225 16 189721 16,17,18,20,21, 466422 28 567867 16
90230 20 22,28,33,46,56 466423 28 567947 16
90231 20 189722 16,17,18,20,21, 466585 16 601966 29
90249 20 22,28,33,46,56 466598 16 601967 18,20,21
90250 20 189727 74 466741 18 680114 18
90716 16 189928 16,17,18,20,21, 466758 28 680195 46
90717 74 22,28,33,46,56 466900 28 680197 46
90758 74 200893 16,20 466901 28 680602 16
90759 74 217201 16,17,18,28,56 466906 16 725840 18
90870 74 224155 34 466907 16,18 1016002 28
91002 16 305183 16,18,19,20,21,22,56,79 466908 16 1016015 28
91019 33,79 318161 20,21,22,33,46 466923 16,17 1213400 77
91067 79 318813 46,79 466942 16 1320420 76
91285 28,79 354500 46,76 466958 16,17,56 1320895 78
91503 28 354940 22 466963 28 1490076 75
91505 16,18 356114 34 466968 28 1604816 74
91515 16,18 356119 34 466979 16
91519 16,17 356304 16,17,18,20,21,22, 567021 33
28,33,46,56 567036 28

Cross Reference: Non-Compliant to RoHS Compliant Part Numbers


Non- RoHS Non- RoHS Non- RoHS Non- RoHS
Compliant Compliant Page Compliant Compliant Page Compliant Compliant Page Compliant Compliant Page
Part No. Part No. Part No. Part No. Part No. Part No. Part No. Part No.
19024-1 5019024-1 37 5-66507-9 1658540-2 28 207774-1 207774-3 38 770902-3 1-770902-0 74
19024-2 5019024-2 37 66563-6 1-66563-1 16,56 207774-2 207774-4 38 770902-6 1-770902-1 74
19024-3 5019024-3 37 66564-6 1-66564-2 16 207825-1 207825-9 12 770903-3 1-770903-0 74
19024-4 5019024-4 37 66565-2 66565-7 16,56 207890-1 207890-2 13 770904-3 1-770904-0 74
19024-5 5019024-5 37 66566-2 66566-7 16 208132-1 208132-2 12 770904-6 1-770904-1 74
45098 91539-1 20,21 66597-1 66597-8 16,17 208223-1 208223-9 12 770985-3 1-770985-0 74
66098-2 1-66098-9 16 66598-1 66598-9 16,17,56 208223-3 1-208223-0 12 770986-3 1-770986-0 74
66098-7 1-66098-8 16 1-66598-0 208224-1 2-208224-1 13 770987-3 1-770987-0 74
66598-7 16,17,56
66099-2 1-66099-5 16 1-66598-4 208224-2 1-208224-2 13 770988-3 1-770988-0 74
66100-7 1-66100-9 16 66601-1 66601-9 16,17,56 208283-1 208283-4 13 788130-1 1-788130-1 13
66101-2 1-66101-9 16 66602-1 66602-8 16,17 208657-1 1-208657-1 26 794058-3 1-794058-0 74
66102-7 2-66102-5 16 66682-6 5066682-6 28 208657-5 1-208657-0 26 794059-3 1-794059-0 74
66103-2 1-66103-8 16 66682-9 5066682-9 28 213588-1 213588-2 12 796329-1 1-796329-1 26
66104-7 3-66104-0 16 1-66682-1 66682-4 28 213603-1 213603-5 56 796348-1 796348-2 15
2-66104-5 3-66104-0 16 66683-7 5066683-7 28 213603-2 213603-6 56 796375-1 1-796375-1 15
66105-2 1-66105-9 16 1-66683-0 1-5066683-0 28 213605-1 213605-7 56 796375-2 1-796375-2 15
66106-6 1-66106-5 16 202236-1 202236-7 19 213729-1 213729-9 13 796379-1 796379-2 38
66107-2 1-66107-1 16 202236-2 202236-5 19 213729-2 213729-6 13 796380-1 796380-2 38
66108-6 1-66108-5 16 202237-1 202237-7 19 213729-4 213729-8 13 796381-1 796381-2 38
66109-2 1-66109-7 16 202237-2 202237-5 19 213780-1 213780-2 12 796382-1 796382-2 38
66331-5 1-66331-4 16 206062-3 1-206062-4 37 213781-1 213781-9 13 796387-1 1-796387-1 15
66332-5 1-66332-4 16 206062-4 1-206062-7 37 213782-1 213782-4 12 796387-2 1-796387-2 15
66358-6 1-66358-6 16,17 206070-1 206070-8 37,47,48,55 213798-1 213798-3 12 796403-1 1-796403-1 15
1-66358-2 1-66358-8 16,17 206070-3 1-206070-0 37,47,48,55 213825-1 1-213825-7 13 796403-2 1-796403-2 15
1-66358-4 1-66358-6 16,17 206138-1 206138-8 37 213826-1 1-213826-1 13 796404-1 1-796404-1 15
2-66358-0 2-66358-1 16,17 206138-2 1-206138-0 37 213827-1 213827-8 13 796405-1 1-796405-1 15
66359-6 1-66359-4 16,17 206322-1 206322-9 37,47,48,55 213828-1 1-213828-6 13 796406-1 1-796406-1 15
1-66359-1 1-66359-5 16,17 206322-2 1-206322-0 37,47,48,55 213854-1 213854-3 12 796407-1 1-796407-1 15
1-66359-7 1-66359-9 16,17 206358-1 206358-5 37 213855-1 213855-4 12 796409-1 1-796409-1 15
66360-2 1-66360-2 16,17 206358-2 206358-6 37 213855-2 213855-3 12 796433-1 1-796433-1 12
1-66360-5 1-66360-6 16,17 206455-1 1-206455-1 26 213856-1 213856-4 13 796435-1 1-796435-1 15
66361-2 1-66361-2 16,17 206455-2 1-206455-2 26 213857-1 213857-2 12 796435-2 1-796435-2 15
1-66361-5 1-66361-6 16,17 206512-1 206512-5 37,52 213858-1 213858-3 13 796497-1 1-796497-1 15
66399-1 1-66399-0 16 206512-2 206512-6 37,52 213859-1 213859-2 12 796500-1 1-796500-1 15
Part Number Index

66400-1 1-66400-0 16 206852-1 1-206852-1 26 213902-1 213902-3 47,48 796501-1 1-796501-1 15


66424-6 1-66424-1 16 206852-2 1-206852-2 26 213904-1 213904-3 47,48 796502-1 1-796502-1 15
66425-6 1-66425-2 16 206934-1 1-206934-1 12 225088-1 5-225088-1 21 1490076-1 1490076-2 75
5-66504-6 1658537-1 28 206934-6 1-206934-8 12 225088-3 5-225088-3 21 1546347-1 1546347-2 38
5-66504-7 1658537-2 28 206934-7 1-206934-9 12 466598-1 466598-2 16 1546348-1 1546348-2 38
5-66504-9 1658537-3 28 206934-9 1-206934-7 12 1-745253-1 1658543-3 28 1546349-1 1546349-2 38
6-66504-0 1658537-4 28 206966-1 206966-7 37 1-745253-3 1-745253-6 28 1546350-1 1546350-2 38
5-66505-7 1658538-3 28 206966-2 206966-9 37 1-745253-4 1658543-2 28 1546746-1 1546746-3 74
6-66505-0 1658538-2 28 207008-1 207008-5 37 1-745253-6 1658543-1 28 1546746-2 1546746-4 74
6-66505-2 66505-9 28 207008-2 207008-6 37 1-745254-1 1658544-3 28
2-66506-4 1658539-1 28 207216-2 1-207216-6 26 1-745254-3 1-745254-6 28
2-66506-5 1658539-2 28 207216-8 1-207216-7 26 1-745254-4 1658544-2 28
5-66506-7 1658539-3 28 207303-1 1-207303-5 12 1-745254-6 1658544-1 28
5-66506-9 1658539-4 28 207303-3 1-207303-3 12 770834-3 1-770834-0 74
3-66507-0 1658540-4 28 1-207303-1 1-207303-4 12 770834-6 1-770834-1 74
3-66507-1 1658540-1 28 207369-1 1-207369-1 26 770835-3 1-770835-0 74
5-66507-7 1658540-5 28 207369-3 1-207369-3 26 770901-3 1-770901-0 74
82
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Circular Connectors for Global Contacts
Commercial Signal and Power Applications

Americas
Argentina – Buenos Aires Canada – Markham Mexico – Mexico City For Latin/South American
Phone: +54-11-4733-2200 Phone: +905-475-6222 Phone: +52-55-5-729-0425 Countries not shown
Fax: +54-11-4733-2250 Fax: +905-474-5520 Fax: +52-55-5-398-1430 Phone: +57-1-240-9396
Product Information Center: Fax: +57-1-660-0206
Brasil – São Paulo (Technical Support) United States – Harrisburg, PA
Phone: +55-11-3611-1311 Phone: +905-470-4425 Phone: +717-564-0100
Fax: +55-11-3611-0397 Fax: +905-474-5525 Fax: +717-986-7575
Product Information Center:
Colombia – Bogota (Technical Support)
Phone: +57-1-240-9396 Phone: +800-522-6752
Fax: +57-1-660-0206 Fax: +717-986-7575

Asia/ Pacific
Australia – Sydney Japan – Kawasaki, Kanagawa New Zealand – Auckland Singapore – Singapore
Phone: +61-2-9840-8200 Phone: +81-44-844-8079 Phone: +64-9-634-4580 Phone: +65-4820-311
Fax: +61-2-9899-5649 Fax: +81-44-844-8733 Fax: +64-9-634-4586 Fax: +65-4821-012
Product Information Center: Product Information Center: Raychem Products
(Technical Support) (Technical Support) Philippines – Makati City Phone: +65-4866-151
Phone: +61-2-9554-2600 Phone: +81-44-844-8013 Phone: +632-867-8641 Fax: +65-6545-514
Fax: +61-2-9502-2556 Fax: +81-44-812-3200 Fax: +632-867-8661
Raychem Products Taiwan – Taipei
India – Bangalore Phone: +81-44-900-5102 People’s Republic of China Phone: +886-2-2664-9977
Phone: +91-80-841-0200 Fax: +81-44-5025-5027 Hong Kong Fax: +886-2-2664-9900
Fax: +91-80-841-0210 Phone: +852-2735-1628
Korea – Seoul Fax: +852-2735-0243 Thailand – Bangkok
Indonesia – Jakarta Phone: +82-2-3274-0535 Phone: +66-2-955-0500
Phone: +6221-526-7852 Fax: +82-2-3274-0524/0531 Shanghai Fax: +66-2-955-0505
Fax: +6221-526-7856 Phone: +86-21-6485-0602
Malaysia – Selangor Fax: +86-21-6485-0728 Vietnam – Ho Chi Minh City
Phone: +60-3-7053055 Phone: +84-8-8232-546/7
Fax: +60-3-7053066 Shunde Fax: +84-8-8221-443
Phone: +86-765-775-1368
Fax: +86-765-775-2823

Europe/ Middle East/Africa


Austria – Vienna Germany – Bensheim Israel – Yokneam Slovenia – Ljubljana
Phone: +43-190-560-0 Phone: +49-6251-133-0 Phone: +972-4-959-0508 Phone: +386-1561-3270
Fax: +43-190-560-1333 Fax: +49-6251-133-1600 Fax: +972-4-959-0506 Fax: +386-1561-3240
Product Information Center:
(Technical Support) Italy – Collegno (Torino) South Africa – Port Elizabeth
Belgium – Kessel-Lo
Phone: +49-6251-133-1999 Phone: +39-011-4012-111 Phone: +27-41-405-4500
Phone: +32-16-352-300
Fax: +49-6251-133-1988 Fax: +39-011-4031-116 Fax: +27-41-486-1314
Fax: +32-16-352-352
Lithuania – Vilnius
Bulgaria – Sofia Germany – Langen Spain – Barcelona
Phone: +370-5-21-31-402
Phone: +359-2-971-2152 Phone: +49-6103-709-0 Phone: +34-93-291-0330
Fax: +370-5-21-31-403
Fax: +359-2-971-2153 Fax: +49-6103-709-1223 Fax: +34-93-201-7879
Netherlands – ’s-Hertogenbosch Product Information Center:
Czech Republic – Kurim Germany – Speyer Phone: +31-73-6246-246 (Technical Support):
Phone: +420-5-41-162-111 Phone: +49-6232-30-0 Fax: +31-73-6212-365 Phone: +34-93-291-0330
Fax: +420-5-41-162-223 Fax: +49-6232-30-2243 Product Information Center: Fax: +34-93-200-3779
(Technical Support)
Germany Phone: +31-73-6246-999 Sweden – Upplands Väsby
Denmark – Viby J Fax: +31-73-6246-998
Phone: +45-70-15-52-00 HTS Division – Neunkirchen Phone: +46-8-50-72-50-00
Fax: +45-86-29-51-33 Phone: +49-2247-305-0 Fax: +46-8-50-72-50-01
Norway – Nesbru
Fax: +49-2247-305-122
Phone: +47-66-77-88-99
Egypt – Cairo Fax: +47-66-77-88-55 Switzerland – Steinach
Phone: +20-2-417-76-47 Great Britain – Phone: +41-71-447-0447
Fax: +20-2-419-23-34 Stanmore Middlesex Poland – Warsaw Fax: +41-71-447-0444
Phone: +44-181-954-2356 Phone: +48-22-45-76-700
Fax: +44-181-954-6234 Fax: +48-22-45-76-720 Turkey – Istanbul
Estonia – Tallinn Product Information Center:
Phone: +372-65-05-474 Phone: +90-212-281-8181…3
(Technical Support) Romania – Bucharest +90-212-282-5130/5430
Fax: +372-65-05-470 Freephone GB: 0800-267-666 Phone: +40-1-311-3479+3596 Fax: +90-212-281-8184
Phone: +44-141 810 8967…69 Fax: +40-1-312-0574
Finland – Helsinki Fax: +44-141 810 8971
Phone: +358-95-12-34-20 Great Britain – Dorcan, Swindon Russia – Moscow Ukraine – Kiev
Fax: +358-95-12-34-250 Raychem Products Phone: +7-095-926-55-06…09 Phone: +38-044-238-6908
Phone: +44-1793-528171 Fax: +7-095-926-55-05 Fax: +38-044-568-5740

France – Fax: +44-1793-572516


Russia – St. Petersburg
Cergy-Pontoise
Phone: +7-812-325-30-83
Phone: +33-1-3420-8888 Greece – Athens
Fax: +7-812-325-32-88
Fax: +33-1-3420-8600 Phone: +30-1-9370-396/397
Product Information Center: Fax: +30-1-9370-655
(Technical Support) Scotland – Dundee
Phone: +33-1-3420-8943 Madison Cable Products
Hungary – Budapest
Fax: +33-1-3420-8623 Phone: +44-1382-508080
Phone: +36-1-289-1000
Fax: +44-1382-505060
Fax: +36-1-289-1010
France
Tyco Electronics Export – Ireland – Dublin Slovakia – Banská Bystrica
St Ouen L’Aumone Phone: +353-1-820-3000 Phone: +421-48-415-20-11/12
Phone: +33-1-3440-7200 Fax: +353-1-820-9790 Fax: +421-48-415-20-13
Fax: +33-1-3440-7220 or
+33-1-3440-7230

83
Printed in the U.S.A. Tyco Electronics Corporation
www.tycoelectronics.com
Tyco Electronics Corporation
Harrisburg, Pennsylvania
www.tycoelectronics.com

82021 Revised 07-2006 5M SK FP 25 0G3B

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