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Te Connectivity Amp Circular Connectors
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Introduction
Product Facts n Certified by MIL-C-5015 Style Circular Miniature CPC
n Lightweight, all-plastic and
Canadian Standards R Plastic Connectors (CPC) Connectors
Association,
metal-shell connectors Product Facts Product Facts
File No. LR 7189
n CPC connectors are UL n n
n Produced under a Quality Intermateable with Metal-Shell Compact, high contact density,
94V-0 rated and made of Management System certified sizes 20-14 and environmentally sealed
stabilized, heat resistant, self- to ISO 9001 18-10, MIL-C-5015 Style connectors
extinguishing thermoplastic connectors
n A copy of the n
material ISO9001ied Uses existing Mini-Universal
certificate is available if n High impact resistant MATE-N-LOK stamped and
n Metal-shell CPC connector Cert
upon request. plastic housing made of formed pin and socket contacts
n Certain products meet
housings made of UL 94V-0 rated UL 94V-0 rated material
n Two shell sizes—available
thermoplastic VDE Standard 062 n Lightweight in 1 to 4 and 5 to 9 position
n Operating temperature range:
n Lower cost than standard MIL-C- configurations
-40°C to +105°C Six connector series for 5015 connectors Need more information?
n Available in panel or chassis
different interconnection
requirements: n Industry accepted Type III+ pin Call Technical Support.
mount and free-hanging
configurations n Series 1—Standard density, and socket contacts, available
They are staffed with specialists
on reels in strip form for high
n Quick connect/disconnect
signal and low-current well versed in Tyco Electronics
applications using durable volume, low cost, automatic
capability with thread assist, machine terminations, or in products. They can provide:
Multimate contacts (.062 [1.57]
positive detent coupling pin diameter) loose piece form for low volume, n Technical Support
n Built-in pin and socket prototype or maintenance and n Catalogs
n Series 2—High density repair n Technical Documents
protection applications using Size n Product Samples
n
n Polarized for proper mating of 20 DM and 20 DF contacts (.040 Improved alignment (U.S.
n Authorized Tyco Electronics
connector halves [1.02] pin diameter) Standard MIL-C-5015
Connectors) prevents mismating Distributor Locations
n Special connector configurations n Series 3—Low density, power with other housing insert
offer special solder and posted applications with Type XII arrangements
contacts, special receptacles contacts capable of carrying up to
n
©1973, 1975, 1976, 1978, 1981, 1983, 1985,
with or without threaded inserts 35 amperes of current Recognized under the 1989, 1990, 1991, 1992, 1995, 1996, 1999, 2000,
Component Program of 2001, 2002, 2004 and 2006 by Tyco Electronics
n Full complement of optional n Series 4—Combination of Underwriters Corporation. All Rights Reserved.
accessories standard and power density Laboratories Inc., R AMP, AMPOMATOR, AMP-O-LECTRIC,
Restriction on the use of certain electrical and electronic Getting the Information n Downloadable Technical Data
n
Hazardous Substances (RoHS) products sold into the EU as of You Need Customer Information
1 July 2006.
At Tyco Electronics, we’re Our comprehensive on-line Presentation
n
ready to support your RoHS Note - For purposes of this RoHS Customer Support Center More detailed information
requirements. We’ve assessed Catalog, included within the provides a forum to answer regarding the definitions used
more than 1.5 million end definition of RoHS Compliant your questions and support above
items/components for RoHS are products that are clearly your RoHS needs. A RoHS FAQ
compliance, and issued new “Out of Scope” of the RoHS (Frequently Asked Questions) is So whatever your questions
part numbers where any Directive such as hand tools available with links to more when it comes to RoHS, we’ve
change was required to and other non-electrical detailed information. You can got the answers at
eliminate the restricted accessories. Information also submit RoHS questions www.tycoelectronics.com/leadfree
materials. regarding RoHS compliance is and receive a response within
provided based on reasonable 24 hours during a normal work
Part numbers in this catalog are
inquiry of our suppliers and week. The Support Center also
RoHS Compliant, unless
represents our current actual provides:
marked otherwise. These
knowledge based on the
products comply with European n Cross-Reference from Non-
information provided by our
Union Directive 2002/95/EC as compliant to Compliant
suppliers. This information is
amended 1 January 2006 that Products
subject to change. For latest
n
restricts the use of lead,
compliance status, refer to our Ability to browse RoHS
mercury, cadmium, hexavalent
website referenced at right. Compliant Products in our
chromium, PBB, and PBDE in on-line catalog
2
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Circular Connectors for
Commercial Signal and Power Applications
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Connector Series and Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4, 5
Performance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Internal Protection (IP) Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Current Carrying Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Example of New Current Rating Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
CPC, Series 1
Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 11
Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12, 13
Square Flange Receptacles with Round Posted Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Square Flange Receptacles with Solder Cup Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Feed-Thru Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Square Flange Receptacles, Right-Angle, Posted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Contacts, Type III+ (including Lead Free and Enhanced High Current) . . . . . . . . . . . . . . . . . . . . . . . .16-19
Contacts, Type II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Contacts, Subminiature Coaxial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 22
Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Component Dimensions, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
CPC, Series 2
Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Square Flange Feed-Thru Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Contacts, Size 20 DF Crimp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Contacts, Size 20 DM Crimp and 20 DF Solder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Component Dimensions, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
CPC, Series 3
Plugs and Receptacles, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Power Contacts, Type XII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33, 34
Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Component Dimensions, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
CPC, Series 4
Plugs and Receptacles, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
CPC Connector Accessories
Cable Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37, 38
Back-Shell Extender and Panel Mount Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Flexible Cable Boots and Internal Cable Grips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Keying Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Sealed CPC Connectors
One-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-44
Two-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
.125 POWERBAND Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Connectors, Series 5 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Connectors, Series 6 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Connectors, Special Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Wire Entry Seal Kits and Flange Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
CPC Connector Sealing Accessories
Sealing Caps and Cable Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Jacketed Cable Seals and Rubber Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Flexible Cable Protection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
MIL-C-5015 Style Circular Plastic Connectors
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Connectors, Plugs and Receptacles—Shell Size 20-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Connectors, Plugs and Receptacles—Shell Size 18-10, and Type III+ Contacts . . . . . . . . . . . . . . . . . . .56
Metal-Shell Circular Plastic Connectors
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Receptacles and Plugs, Series 1, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Receptacles and Plugs, Series 1, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Receptacles and Plugs, Series 2, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Receptacles and Plugs, Series 2, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Receptacles and Plugs, Series 3, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Receptacles and Plugs, Series 3, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Receptacles and Plugs, Series 4, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Component Dimensions, Series 1, 2, 3 and 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Metal-Shell CPC Connector Accessories
Cable Clamps, Cable Entry Seals and Protective Cap Assemblies . . . . . . . . . . . . . . . . . . . . . . . .37, 38, 70
Miniature CPC Connectors
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Plugs, Receptacles and Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72-74
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75-78
Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Part Number Index
Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80, 81
Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Part Number Cross Reference (Non-Compliant to RoHS Compliant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Global Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
3
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Circular Connectors for
Commercial Signal and Power Applications
1
Series 4—Combination
2 3
Size 16 and Power Contacts
Series 4 connectors accept power circuit capabilities of
7
4 5 10 Size 16 Multimate and Series 3 connectors.
6 8 Type XII power contacts, Available in two connector
combining the signal and sizes offering power mixing
11 13 coaxial circuit capabilities of combinations totaling 16
14 16
Series 1 connectors with the and 22 positions.
15
4
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Circular Connectors for
Commercial Signal and Power Applications
Series 6—Combination,
2 Size 16 and .125
1 3
POWERBAND Contacts
This combination of power
Series 6 combines the high and signal contacts is
current and environmental offered in one connector
sealing capability of configuration containing
Series 5, POWERBAND two .125 POWERBAND
8 10 contacts, and the reliability
9 contacts and eight
of signal carrying, low Type III+ signal pin and
current Type III+ contacts. socket contacts.
MIL-C-5015 Style—Size 16
Contacts
This new addition to the AMP and lower cost than existing economies of crimp
Circular Plastic Connector Line metal-shell connectors. In Type III+ pin and socket
is specifically designed to be addition the connector design contacts in reel-mounted,
intermateable with Metal- prevents mismating when strip-form for high volume
Shell size 20-14 and 18-10, used with other insert automatic machine
MIL-C-5015 Style connector arrangements. As part of termination, as well as in loose
systems. The high impact the AMP Multimate family of piece-form for low volume,
resistant plastic housing offers connectors, the MIL-C-5015 prototype or maintenance and
the advantages of light weight style connector offers the repair.
Metal-Shell, Circular
Plastic Connectors
Metal-Shell CPC connectors shell sizes 14, 22 and 28,
consist of a black and in two basic
thermoplastic insert in a configurations consisting
nickel-plated, zinc alloy of plugs and square
shell. These connectors flange receptacles.
are currently available in
5
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Circular Connectors for
Commercial Signal and Power Applications
6
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Circular Connectors for
Commercial Signal and Power Applications
IP Codes
IP X1 X2
Index Letter Degree of Protection
against ingress of solid Degree of Protection
foreign objects against ingress of water
7
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Circular Connectors for
Commercial Signal and Power Applications
n Wire Size—Larger wire will n Connector Size—In general, n Current Load Distribution— n Ambient Temperature—With
carry more current since it with more circuits in a Spreading those lines with higher ambient temperatures,
has less internal resistance connector, less current per greater current loads through- less current can be carried.
to current flow and generates contact can be carried. out the connector, particularly
less heat. The wire also around the outer perimeter,
conducts heat away from the will enhance heat dissipation.
connector.
Current Rating Verification design-life (EODL) conditions. Temperature loading density. A connector
Can a contact rated at 10 amps Practical current-carrying capac- One other factor influencing containing 50% current-carrying
carry 10 amps? ity is not an absolute, but an current levels is the maximum contacts will permit higher
application-dependent condition. operating temperature, for currents (per contact) than a
Maybe yes, but probably not. connector will at 75% loading.
The reason lies in the test New Method Simplifies Ratings example, 105°C. If the appli-
cation has a high ambient The loading percentage assumes
conditions used to rate the To help the designer set the an even distribution of contacts
contact. If these conditions do temperature (over 75°C) the
appropriate current level, Tyco within the housing. If all 10
not adequately reflect the appli- contact’s T-rise is limited by
Electronics has developed a contacts are grouped together in
cation conditions, the actual the maximum operating
method of specifying current- one section of a 20-position
allowable current levels may be temperature. For example, an
carrying capacity. This method connector, the loading density
lower than specified levels. For application temperature of
takes into account the various may approach 100%.
example, many manufacturers, 90°C limits the contact T-rise
application factors that influ-
including Tyco Electronics, test ence current rating.
to 15°C. Since current The Importance of EODL
a single contact in air. This produces heat (the I2R law), the As stated, T-rise in a contact
gives an accurate measure of The method can be summarized current must be lowered to depends on both resistance and
the basic current-carrying as follows: limit the T-rise. current. As it ages, a contact’s
capacity of the contact. Use the n The contact is aged to EODL A contact’s T-rise depends not resistance will increase. The
contact alone in air and it can conditions by durability only on its I2R Joule heating, but contact designer will specify a
certainly carry 10 ampere. Use cycling, thermal cycling, and also on its ability to dissipate maximum resistance for the
it in a multi-position connector environmental exposure. the heat. Consider a contact in contact, this level is the end-of-
surrounded by other current- n The contact’s resistance a multi-contact housing. Joule design-life resistance. Before
carrying contacts or in high stability is verified. heating in multiple contacts will the contact is tested for current,
ambient temperatures, and the raise the local ambient temper- Tyco Electronics subjects it to a
n The current necessary to
contact should carry less ature. Since the contact will not sequence of tests that exercises
current. produce the specified tempera- be able to dissipate its own the major failure mechanisms
ture rise is measured. This heat as well by convection, the and thereby simulates EODL
Similarly, as the contact ages T-rise is usually 30°C.
and stress relaxation, environ- maximum T-rise will be realized conditions. Conditioning
n A rating factor is determined at a lower current level. Conse- includes mating cycling, indus-
mental cycling, and other
degradation factors take their to allow derating of multiple quently, the allowable current trial mixed-flowing gases,
toll, the contact’s current- contacts in the same housing level must be lower to maintain humidity and temperature
carrying capacity decreases. and for different conductor an acceptable T-rise. cycling, and vibration to
A prudent design must set sizes. For a given connector, the sequentially introduce wear,
current levels for such end-of- current level will be set by the corrosion, stress relaxation,
and mechanical disturbance.
8
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Circular Connectors for
Commercial Signal and Power Applications
Presentation — An Example*
Current Rating
The presentation of current- of connectors and their accept-
Figure 1
carrying capacity in AMP able contacts. Once you have 15
product specifications includes selected the wire size, current-
Single Contact
two parts: carrying capacity need, 18 AWG
number of positions required,
n First, a base curve showing
Practical Values the base rating and the rating 50% .83 .68 .57 .48 .42
The current-rating method factor:
gives designers practical 14 x 0.68 = 9.5 ampere
values applicable to their appli- n Each of the contacts can 70% .65 .53 .45 .38 .33
cations. While the specified carry 9.5 ampere.
current levels for a contact may
be lower than for other testing n However, if the ambient temper-
methods, they are more practi- ature is 80°C the allowable 100% .55 .45 .38 .32 .28
cal and simplify the system T-rise becomes 25°C. The base
design process. current must be lowered to
“Spec-manship” is replaced 12.8 ampere so that the 105°C
by a realistic assessment of the maximum operating tempera-
current-carrying capacity of a ture is not exceeded. The Figure 2
contact under varying condi- current rating then becomes: Rating factors allow the base current to be adjusted for various
12.8 x 0.68 = 8.7 ampere. connector loading and wire sizes.
tions of temperature, connector
loading, and wire size.
Specific current-carrying data
based on EOL and % loading is
available from Tyco Electronics. Contact Selector Chart
Please contact your local Connector Posted Sub-Mini POWERBAND
20 DF Type I Type II Type III+ Type XII
Tyco Electronics Sales Engineer Type Type III+ Coax Contacts
or call Tyco Electronics. CPC Series 1 4 4 4 4
CPC Series 2 4
CPC Series 3 4
Connector/Contact Acceptability CPC Series 4 4 4 4 4
As previously stated, choosing CPC Series 5 4
the correct connector/contact CPC Series 6 4 4 4 4
combination is fundamental CPC 5015 4
to the successful function of CMC Series 1 4 4 4 4
all connectors. The Selector CMC Series 2 4
Chart shown at right, is CMC Series 3 4
designed to simplify your choice CMC Series 4 4 4 4 4
9
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
[±0.25]
Max.
+.007
*H –.000 Dia.
[+0.18]
*A *Thread Size
Max. (See chart)
Panel Cutout
±.015
*B [±0.38]
*C ±.010
[±0.25]
Free-Hanging Receptacle
*A
Max.
Listed part numbers are for
connectors only; contacts *B ±.015
[±0.38]
Material
±.010 *E Max. *L Max.
Housing—Thermoplastic, 94V-0 rated, *D [±0.25]
black
*Note:
See page 24 for callout dimensions
*Thread Size *K
Related Product Data (See chart) Max.
Contacts—Pages 16-22
Plug *M Max.
Contact Arrangement—Page 23
Component Dimensions—Page 24*
Accessories—Pages 37-41, 51-53
Performance Characteristics— *N Max.
Page 6
Application Tooling—Pages 75-78
Technical Documents—Page 79 *Thread Size
(See chart)
Standard Sex Connectors (Receptacles accept pin contacts, Plugs accept socket contacts)
Replacement Coupling Rings Arrangement Square Flange Receptacle
Keying Free-Hanging Plug
Shell No. of With Threaded With Mounting
Shell Size Part No. Inserts1 Holes Receptacle
Size Positions
11 213811-1
13 213813-1 11-4 A 208130-1 206061-1 206153-1 206060-1
17 213810-1 13-9 A 208131-1 206705-1 206705-2 206708-1
23 213812-1 A 206036-8 206036-1 206036-3 206037-1
17-16
B — 213862-1 — 213849-1
A 211839-1 206838-1 206838-2 206837-1
23-24
B — 213866-1 — 213851-1
Keying A 787610-1 206151-1 206151-2 206150-1
23-37
B — 213860-1 — 213848-1
Molded-in keying in two configurations:
1Four 4-40 threaded inserts per receptacle.
A—Standard Configuration: 5 Keys
Reverse Sex Connectors (Receptacles accept socket contacts, Plugs accept pin contacts)
Arrangement Square Flange Receptacle
Keying Free-Hanging Plug
Shell No. of With Threaded With Mounting
Inserts1 Holes Receptacle
B—Optional Configuration: 4 Keys to Size Positions
prevent mismating of standard and 11-4 A 211102-1 206430-1 206430-2 206429-1
reverse sex. A 211103-1 206043-1 206043-3 206044-1
17-14
B — 796437-2 — 796449-1
A 206306-5 206306-1 206306-2 206305-1
23-37
B — 213864-1 — 213850-1
1Four 4-40 threaded inserts per receptacle.
Key Style “A” is the Standard 5 Locating Key arrangement. Key Style “B” is the 4 Locating Key arrangement.
10
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Series 1
CPC
*D ±.010 [±0.25]
[±0.25] *E Max.
+.007
*H –.000 Dia.
[+0.18]
*A *Thread Size
Max. (See chart)
Panel Cutout
*B ±.015
[±0.38]
*C ±.010
[±0.25]
Material
Housing—Thermoplastic, 94V-0 rated, *Thread Size
(See chart)
black
Standard Sex Connectors (Receptacles accept pin contacts, Plugs accept socket contacts)
Arrangement Square Flange Receptacle
Related Product Data
Shell No. of Keying With Threaded With Mounting Plug
Contacts—Pages 16-22 Size Positions Inserts1 Holes
Contact Arrangement—Page 23 13-7 A 211401-4 211401-1 211399-1
17-9 A 211767-2 211767-1 211766-1
Component Dimensions—Page 24*
A 211771-2 211771-1 211770-2
Accessories—Pages 37-41, 51-53 23-19
B — 213870-1 213853-1
Performance Characteristics— 1Four 4-40 threaded inserts per receptacle.
Page 6
Application Tooling—Pages 75-78 Reverse Sex Connectors (Receptacles accept socket contacts, Plugs accept pin contacts)
Technical Documents—Page 79 Arrangement Square Flange Receptacle
Free-Hanging
Shell No. of Keying With Threaded With Mounting Receptacle Plug
Size Positions Inserts1 Holes
Replacement Coupling Rings 13-7 A 211398-4 211398-1 211398-2 211400-1
Shell Size Part No. A — 211769-1 211769-3 211768-1
17-9
13 213813-1 B — 796439-2 — 796450-1
17 213810-1 A — 211773-1 — 211772-1
23-19
23 213812-1 B — 213868-1 — 213852-1
1Four 4-40 threaded inserts per receptacle.
Key Style “A” is the Standard 5 Locating Key arrangement. Key Style “B” is the 4 Locating Key arrangement.
Keying
A—Standard Configuration: 5 Keys
B—Optional Configuration: 4 Keys
11
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
1.050±.010
1.125±.010
[26.67±0.25]
1.435±.015 [28.58±0.25]
[36.45±0.38] Dia.
Typ.
.125
Max.
[3.18]
Panel Thk.
12
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Series 1
CPC
1.125±.005
[28.58±0.13]
1.050±.005 Dia. 1.110 Max. Dia.
1.435±.015 [26.67±0.13] [28.19]
[36.45±0.38]
±.030
B A [±0.76] Typ.
Panel Thk.
.125 Max. Solder Cup
[3.18] Contact
.250±.015
[6.35± 0.38]
Material and Finish .156
[3.96]
Housing—Thermoplastic, 94V-0 rated,
heat-stabilized, fire-resistant, self-
extinguishing, black
Contacts—Brass
Notes: 1. Connector can be used for
Plating— pressure bulkhead feed-
Connector Part No. 206404-1— thru (sealed) applications.
Plated .000030 [0.00076] min. gold over Notes: 2. Receptacle is standard
.000030 [0.00076] min. nickel on entire sex, supplied preloaded
contact with 16 special solder cup
Connector Part No. 206404-2— pin contacts.
Plated tin over .000100 [0.00254] min.
copper on entire contact
Receptacle, Feed-Thru
Panel Thk. E .025
[0.64]
.125 Max.
Special CPC Connectors, [3.18] D .010
[0.25]
Feed-Thru G Dia.
Pressure Rating up to 30 psi
B .010
[0.25]
F Dia.
(4 Holes)
Pin Both
Sides
Panel Cutout
C .010
[0.25]
H Max.
A Max.
Plug
Material and Finish
Housing—Thermoplastic, 94V-0 rated,
black J Max.
Contacts—Copper alloy, gold over
nickel plated
Thread Size
Part Numbers (See Chart)
Standard Reverse
Arrangement Numbering Numbering Feed-Thru
Plug Plug Receptacle
11-4 206060-1 206516-1 206518-2
17-16 206037-1 206554-1 206552-1
Dimensions
Dimensions Thread
Arrangement Size
Note: Feed-Thru Receptacles are A B C D E F G H J
fully loaded with Size 16, 1.209 .687 .094 .844 1.125 .125 .840 1.080 .975 5/8-24
11-4 30.71 17.45 2.39 21.44 28.58 3.18 21.34 27.43 24.77 UNEF-2A
feed-thru pin contacts. Order
Size 16 crimp, snap-in socket 1.209 1.050 .094 1.125 1.435 .150 1.210 1.080 1.349 15/16-20
contacts for plugs separately. 17-16 30.71 26.67 2.39 28.58 36.45 3.81 30.73 27.43 34.26 UNEF-2A
14
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
*A Max.
*B
*C
Series 1
CPC
*D Max. *E Max.
.150
[3.81]
Material and Finish
Housing—Thermoplastic, 94V-0 rated, 4 Holes Location Wafer
black *F .125 Max.
[3.18] .025 Sq.
Location Wafer—Phenolic, black Thk. Panel [0.64]
Contact Posts—.000100 [0.00254] *G Post Typ. Contact
min. tin over .000100 [0.00254] min.
copper
Contact Body—
A—.000100 [0.00254] min. tin over
.000050 [0.00127] min. nickel *H Dia.
B—.000030 [0.000762] min. gold for a *Note:
length of .200 [5.08] min. from mating See page 24 for
end, with remainder gold flash, both *F callout dimensions
over .000050 [0.00127] min. nickel
*J Dia.
Related Product Data
Contact Arrangements—Page 23
Component Dimensions—Page 24*
Performance Characteristics— Panel Cutout
Page 6
Keying—Standard Configuration:
5 Keys
Technical Documents—Page 79 Standard Sex (Posted Pin Contacts)
Receptacle Assemblies
Arrangement Contact Body Mating Plug
Mounting 4-40 Threaded
No. Holes Inserts Finish Code Part No.
11-4 1-796403-1 1-796403-2 B 206060-1
13-7 1-796435-1 1-796435-2 B 211399-1
13-9 1-796375-1 1-796375-2 B 206708-1
17-9 1-796497-1 — B 211766-1
17-16 1-796404-1 — B 206037-1
23-19 1-796405-1 — B 211770-2
1-796387-1 — A
23-24 206837-1
1-796387-2 — B
23-37 1-796406-1 — B 206150-1
15
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Signal Contacts
Type III+, Crimp, Snap-In Spring,
[.0625 +.0010
–.0020
Stainless Steel
Dia. Spring, Stainless Steel
[1.588+0.025
–0.051] Pin Body
Ferrule, Brass,
.390 Min. Nickel Flash
[9.91]
CPC
Series 1
Pin
Socket .530±.010
[13.46±0.25]
‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.
Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Refer to contact current carrying capability information on page 8.
Wire Size Ins. Strip Form Loose Piece Tooling Part No.
Range Dia. Contact Contact No. Contact No.
Finish Loose Piece Strip Form
AWG mm2 Range Pin Socket Pin Socket Hand Tool Applicators
Gold/Nickel2 788085-3 788088-2 — — 567867-1***
30-28 0.05-0.09 .015-.030
90716-1 or 567947-1***
0.38-0.76 Sel. Gold/Nickel3 788085-1 788088-1 788085-4 788088-3 or 680602-□***
Bright Tin 1-66425-2 1-66424-1 — —
.040-.0601 Gold/Nickel2 66425-7 66424-7 66429-3 66428-3 91515-16 466598-□***
30-26 0.05-0.15 1.02-1.52 Sel. Gold/Nickel3 66425-8 66424-8 66429-4 66428-4
.014-.0301 Gold/Nickel2 66393-7 66394-7 — — 90225-2 6 466585-3***
0.36-0.76 Sel. Gold/Nickel3 66393-8 66394-8 66406-4 66405-4
Bright Tin 1-66106-5 1-66108-5 1-66107-1 1-66109-7
Gold/Nickel2 66106-7 66108-7 66107-3 66109-3 91515-16 466321-□***
26-24 0.12-0.2 .035-.0551 or or
0.89-1.40 Sel. Gold/Nickel3 66106-8 66108-8 66107-4 66109-4
58495-1* 466908-2***
Sel. Gold/Nickel4 — 66108-1 — 66109-1
Bright Tin 2-66102-5 3-66104-0 1-66103-8 1-66105-9
.040-.0801 Gold/Nickel2 66102-8 66104-8 66103-3 66105-3 91515-16 466323-□***
1.02-2.03 66102-9 66104-9 66103-4 66105-4 or or
Sel. Gold/Nickel3
2-66102-2 2-66104-3 1-66103-2 1-66105-3 58495-1* 466907-2***
Sel. Gold/Nickel4 — 66104-1 — 66105-1
24-20 0.2-0.6 Bright Tin 1-66564-2 1-66563-1 66566-7 66565-7 466383-4***
.060-.120 5 91542-16 or 466979-1***
1.52-3.05 Sel. Gold/Nickel3 66564-8 66563-8 66566-4 66565-4 or 567363-□***
Bright Tin 1-66332-4 1-66331-4 1-66400-0 1-66399-0
Gold/Nickel2 66332-7 66331-7 66400-3 66399-3 91523-16 466324-□***
.080-.1001 or or
2.03-2.54 Sel. Gold/Nickel3 66332-8 66331-8 66400-4 66399-4
90225-2 6 466942-1***
Sel. Gold/Nickel4 — 66331-2 — 66399-2
1-66098-9S
Bright Tin 1-66100-9 1-66099-5 1-66101-9
.080-.1001 1-66098-8 91505-16 or 466325-□***
18-16 0.8-1.4 2.03-2.54 Gold/Nickel2 66098-8 66100-8 66099-3 66101-3 91523-16 or or
Sel. Gold/Nickel3 66098-9 66100-9 66099-4 66101-4 58495-1* 466906-1***
Sel. Gold/Nickel4 66098-6 — 66099-1 —
1-66359-4 1-66358-6 1-66361-2 1-66360-2
.080-.1001 Bright Tin 1-66359-5 1-66358-8 66361-7 66360-7
Gold/Nickel2 66359-9 66358-9 66361-3 66360-3 466326-□***
2.03-2.54 91519-16 or
1-66359-0 1-66358-0 66361-4 66360-4 466923-2***
18-14 0.8-2.0 Sel. Gold/Nickel3
1-66359-2 1-66358-3 66361-8 66360-8
Sel. Gold/Nickel4 — 66358-1 — 66360-1
66598-9 466958-1***
.110-.150 5 Bright Tin 66597-8 1-66598-0 66602-8 66601-9 91521-16 or
2.79-3.81
Sel. Gold/Nickel3 66597-2 66598-2 66602-2 66601-2 567364-□***
1Overall insulation crimp diameter, including crimp barrel, must not 5Contacts can ONLY be used in: Metrimate; CPC Series 1 (Arr. 23- SStandard reeling of strip form contacts.
exceed .125 [3.18]. 24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. *Commercial PRO-CRIMPER II hand tool for field repair only. Note:
2.000015 [0.00038] gold in the mating area over .000050 [0.00127] 6To use with the 626 Pneumatic Tool: remove crimping head from Straight Die Set can be adapted for use with 626 Pneumatic Tool System.
min. nickel. Action Hand Tool (SAHT), order SAHT Adapter Part No. 217201-1, Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78]
3.000030 [0.00076] gold in the mating area, with gold flash on Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), or less), No. 200893-2 (for insulation diameters .090 [2.29] max.).
remainder, over .000050 [0.00127] min. nickel. and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot Extraction Tool Part No. 305183. (Instruction Sheet 408-1216)
4.000030 [0.00076] gold in the mating area, with gold gradient on actuated). ***Call Technical Support for Machine Applicator Part Numbers.
remainder, over .000050 [0.00127] min. nickel.
16
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Series 1
CPC
.113 Max.
[2.87] Dia.
Pin
Socket
.530±.010
[13.46±0.25]
Material and Finish — See chart. Related Product Data
Contact Body—Copper Nickel Alloy Application Tooling — Pages 75-78 Socket
Retention Spring—Stainless steel Technical Documents
114-10004 Application Specification
108-10024-2 Product Specification
Ratings
Voltage: 250 Volts AC/DC
600 Volts AC/DC, Series I, VDE tested and select loaded only
Base Current: Type III+ contacts: 17 amperes, 30˚C temperature rise with single contact on 14 AWG wire
Enhanced High Current Type III+ contacts: 25 amperes, 30˚C temperature rise with single contact on 14 AWG wire
Temperature: -55˚C to +105˚C
VDE 0627: XA/630/4KV/2 - Series I, VDE tested only
Enhanced High Current Type III+ Contacts (14 AWG wire only - Note: 1 = 25 amperes)
Percent Connector Loading
17
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Page Head_12
Signal ContactsHel. Con. Bold (Continued)_9pt Helvetica Lt Condensed
(Continued)
Technical Documents—Page 79
Material and Finish
Contact Body—Copper alloy, plated
tin or gold
Spring—Stainless steel
Wire Size Range Ins. Grounding Pin Part No. Strip Form Loose Piece
Contact
Dia. Applicator Hand Tool
mm2 AWG Finish Strip Form Loose Piece
Range1 Part No. Part No.
.035-.055 Tin 164159-3 164162-1 91515-15 or
0.12-0.2 26-24 —
0.89-1.4 Sel. Gold/Nickel4 164159-4 164162-2 58495-1*
18
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Series 1
CPC
Material and Finish
Contact Body—Copper alloy, plated
tin or gold
Spring—Stainless steel
Solder-Tab
Pin Socket
Solder-Type
Pin Socket
Pin Socket
Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡
Wire Size Loose Piece
Range Contact Contact No.
Finish
Solder-Tab AWG mm2 Pin Socket
26-20 0.12-0.6 Gold/Nickel1 266182-1 266183-1
18-16 0.8-1.4 Gold/Nickel1 266180-1 266181-1
Duplex2 202236-7 202237-7
Solder Tab4
Bright Tin 202236-5 202237-5
1.000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel.
2Duplex plated .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel on contact body; bright tin on
solder tab.
3Bright tin on entire contact.
4Designed for up to 14 AWG; but, not to exceed current limitation of contact.
Note: These contacts can be used in Multimate contact cavities of all connector housings.
‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.
Refer to contact current carrying capability information on page 8.
Extraction Tool Part No. 305183
19
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Finish
.062±.001 Dia.
Contact Body—.000030 [0.00076] [1.57±0.03]
Pin
gold over .000050 [0.00127] .107 Spring Pin Body
nickel. Gold thickness controlled [2.72] Max. Dia.
Pin
on socket O.D.
Retention Spring—Stainless steel
Socket
Socket Body
Socket
20
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Coaxial Contacts
Subminiature Coax, Size 16
Precision Formed, Crimp
1.010
Ref.
[25.65]
Pin
Series 1
CPC
Pin .650
[16.51] Ref.
Socket
.084
.086
Ferrule [2.134]
.120 .235 [2.184]
Socket
Part No. 5-225088-1— A [3.05] Dia. [5.969] Max. Dia.
Part No. 225088-3— A .123 Dia. Ferrule
[3.12] Part No. 1-332057-0
Material
Outer Shell—Brass per MIL-C-50
Center Conductor—Beryllium copper
per QQ-C-533 (Pin); Brass per Selection Chart for Coaxial Cable
QQ-B-626 (Socket) Tooling Part No.
Inner Dielectric—Polypropylene Loose Piece Die Sets for
Cable Size Contact Contact No. Ferrule Hand
Retention Spring—Stainless steel per (RG/U) Finish Part No. Hand Tool 69710-1 Tool
QQ-S-766 Pin Socket or 626 Pneumatic or Die Set*
Tool System
Ferrule—Copper per QQ-C-576 Gold/Nickel 226537-2 51565-2
Gold/Copper1
178, 196 1-332057-0† 69690-27 69656-2
Gold/Nickel †
— 51565-5
Finish Gold/Copper2
Gold/Nickel
Outer Shell, Center Conductor— Gold/Copper1 226537-2 51565-2
196
See charts 1-5-225088-1† — 69656-9
(Double Braid) Gold/Nickel †
— 51565-5
Ferrule†—Bright tin per Gold/Copper2
MIL-T-10727 Gold/Nickel
Gold/Copper1 226537-1 51565-1
174, 188, 316 1-332056-0 696907-2 91911-3*-9
Gold/Nickel
Gold/Copper2 226537-4 51565-4
Related Product Data
Gold/Nickel
Application Tooling—Pages 75-78 Gold/Copper1 226537-1 51565-1
174
1-5-225088-3 — 69656-7
(Double Braid) Gold/Nickel
Gold/Copper2 226537-4 51565-4
Gold/Nickel
Gold/Copper1 226537-1 51565-1
179, 187 1-332056-0 69690-17 91911-4*
Gold/Nickel
226537-4 51565-4
Gold/Copper2
Gold/Nickel
Gold/Copper1 226537-1 51565-1
187
1-5-225088-1† — 69656-8
(Double Braid) Gold/Nickel †
226537-4 51565-4
Gold/Copper2
Gold/Nickel
226537-1 51565-1
Gold/Copper1
161 1-332056-0 — —
Gold/Nickel
226537-4 51565-4
Gold/Copper2
1.000030 [0.00076] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000030 [0.00076]
gold over .000100 [0.00254] copper—pin center conductor.
2.000050 [0.00127] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000050 [0.00127]
gold over .000100 [0.00254] copper—pin center conductor.
7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1
(without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).
†Does not use Hand Tool 91539-1 or 601967-1.
*Used with PRO-CRIMPER II Hand Tool Frame Part No. 354940-1.
Extraction Tool Part No. 305183
21
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
(without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).
*Used with PRO-CRIMPER II Hand Tool Frame Part No. 354940-1.
Note: A ferrule is required for each pin and socket.
Extraction Tool Part No. 305183.
22
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
1 2
Series 1
CPC
3 5
6 7
.110 [2.79] .150 [3.81]
.160 [4.06]
.155
[3.94]
.260 [6.6]
.197 [5] .205 [5.21]
.130 [3.3]
.075 [1.91]
.000 .000 .000
.075 [1.91]
.130 [3.3]
.197 [5]
.205 [5.21]
.260 [6.6]
.150
[3.81] .150 [3.81]
Shell Size 23
.364 .182 .182 .364
[9.25] [4.62] .000 [4.62] [9.25] .375 .225 .075 .075 .225 .375
.394 .197 .000 .197 .394 [9.52] [5.72][1.90] [1.90] [5.72][9.52]
[10.01] [5] [5] [10.01] .455 .273 .091 .091 .273 .455
.296 .098 .098 .296 [11.56] [6.93] [2.31] [2.31] [6.93] [11.56] .450 .300 .150 .150 .300 .450
[7.52] [2.49] [2.49] [7.52] [11.43] [7.62] [3.81] .000 [3.81] [7.62] [11.43]
.000 .000
.000
.130 [3.3]
.158 [4.01]
.171 [4.34] .260 [6.6]
.316 [8.03]
.390 [9.91]
.342 [8.69]
.150 [3.81]
.182 [4.62]
23
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
F ±.010
[±0.25]
D ±.010
[±0.25] E Max.
+.007
*H –.000 Dia.
[+0.18]
Thread Size
(See chart)
Panel Cutout
A
Max.
B ±.015
[±0.38]
C ±.010
[±0.25]
Free-Hanging Receptacle
A
Max.
±.015
B [±0.38]
C ±.010
[±0.25]
D ±.010
[±0.25] E Max. L Max.
Thread Size K
(See chart) Max.
Plug
M Max.
N Max.
Thread Size
(See chart)
24
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Page Head_12
Circular PlasticHel.
Connectors,
Con. BoldSeries 2
(Continued)_9pt Helvetica Lt Condensed
Series 1
CPC
*E Max. *F ±.010
*D ±.010
[±0.25]
[±0.25]
+.007
*H –.000 Dia.
*Thread Size [+0.18]
*A (See chart)
Max. Panel Cutout
*B ±.015
[±0.38]
*C ±.010
[±0.25]
Series 2
CPC
*Note:
Listed part numbers are for See page 31 for callout dimensions
Free-Hanging Receptacle
connectors only; contacts must
be ordered separately.
*D ±.010
[±0.25] *E Max. *L Max.
Material
Housing—Thermoplastic, 94V-0 rated,
black *Thread Size
*B ±.015
[±0.38] (See chart) *K Max.
*A Max. *C ±.010
[±0.25]
Accessories—Pages 37-41
Performance Characteristics—
Page 6
Application Tooling—Pages 75-78
Technical Documents—Page 79 *N Max.
*Thread Size
(See chart)
25
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
B
CPC
Series 2
Other Available
Posted Contacts
Tyco Electronics can
make available contacts
with various solder tail
lengths for loading into the .125 [3.18] Min.
standard or reverse sex, .574 [14.58] Max.
26
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
B ±.010
[±0.25]
D ±.010
[±0.25]
Pin Both
Sides
+.007
F –.000 Dia.
[+0.18]
±.010
C [±0.25]
Panel Cutout
A Max.
Listed plug connector part numbers
are for connectors only; contacts H Max.
Series 2
CPC
must be ordered separately.
Plug
Material
Housing—Thermoplastic, 94V-0 rated, J Max.
black
Feed-Thru Contacts—Copper alloy,
plated gold over nickel Thread Size
(See chart)
Part Numbers
Arrangement Standard Reverse Square Flange
Numbering Numbering Feed-Thru
No. Plug Plug Receptacle
11-8 205838-1 206460-1 206458-1
17-28 206125-1 206126-1 206127-1
Note: One plug must have standard numbering of cavities, and the other plug must have reverse numbering
of cavities.
27
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Signal Contacts
Size 20 DF, With Insulation Support
Precision Formed,
.085 Dia.
Crimp Contacts [2.16]
Max.
Contact Size—20
Pin Diameter—.040 [1.02]
*Test Current—7.5 ampere
(Single contact, free-air test current;
not to be construed as contact rating .390
current. Use only for testing.) [9.91]
.575
*Note: Total current capacity of each [14.61]
contact in any given connector is
dependent on the heat rise resulting
from the combination of electrical loads .0400±.0015
of all contacts in the connector Dia.
[1.02±0.034]
arrangement and the maximum ambient
temperature in which the connector will
CPC
Series 2
.150
[3.81]
Localized Gold Plate Area
Pin
Pin
.370
[9.34]
.555
[14.1]
Pin Body—Brass
Socket—Phosphor bronze
28
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Series 2
CPC
per QQ-C-530 1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].
2.000015 [0.00038] gold in the mating area over .000050 [0.00127] nickel.
Socket Sleeve—Passivated stainless
steel per QQ-S-766
Plating pin and socket body—
.000050-.000100 [0.00127-0.00254] .085
Dia.
min. gold over .000100-.000150 [2.16]
Max.
[0.00254-0.00381] min. copper
29
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
.124 [3.15]
.141 [3.58]
.033 [0.84]
.000
[.334 Dia.
.091 [2.31] 45° [8.48]
Shell Size 17
.248 .124 .124 .248
[6.3] [3.15] .000 [3.15] [6.3]
.294 [7.47]
.170 [4.32]
.062 [1.57]
.000
.062 [1.57]
.170 [4.32]
Arrangement 17-28
Max. Wire Ins. Dia. = .068 [1.73]
Shell Size 23
.434 .310 .186 .062 .062 .186 .310 .434
[11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02]
.372 .248 .124 .124 .248 .372
[9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] .496 .372 .248 .124 .124 .248 .372 .496
[12.6] [9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] [12.6]
.434 .310 .186 .062 .062 .186 .310 .434
[11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02]
.448 [11.38]
.124 [3.15]
.124 [3.15]
30
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
G ±.025
[±0.64]
D ±.010
[±0.25]
E Max. F ±.010
[±0.25]
+.007
*H –.000 Dia.
[+0.18]
Thread Size
A (See chart)
Max. Panel Cutout
B ±.015
[±0.38]
Series 2
CPC
C ±.010
[±0.25]
Free-Hanging Receptacle
D ±.010
[±0.25] E Max. L Max.
Thread Size
B ±.015
[±0.38] (See chart)
K
Max.
±.010
A Max. C [±0.25]
Plug
M Max.
N Max.
Thread Size
(See chart)
31
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
+.007
*H –.000 Dia.
[+0.18]
Material *C ±.010
[±0.25]
*Thread Size *K
(See chart) Max.
Plug *M Max.
*N Max.
*Thread Size
(See chart)
32
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Material
.230 Max.
Copper [5.84]
Series 3
CPC
rating current. Use only for testing.
Refer to contact current carrying
capability information, page 8.
.085
[2.16] .230 Max.
Related Product Data .200 Min.
[5.08] [5.84]
1.500 Ref.
Application Tooling—Pages 75-78 .287 [38.1]
Technical Documents—Page 79 [7.29]
Female
Extraction Tool Part No. 91019-3
33
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
50
TP1068 or AMP P/N 356119-1.
40
Current-Carrying Capacity
The graph shows current-carrying
CPC
Series 3
0
0 10 20 30 40 50 60 70
CURRENT IN AMPS
.148 .148
[3.76] .000 [3.76]
.296 [7.52]
.107 [2.72]
.000 .000
.213 [5.41]
.296 [7.52]
Arrangement 17-3
Max. Wire Ins. Dia. = .220 [5.59]
Arrangement 23-7
Max. Wire Ins. Dia. = .220 [5.59]
Note: Contact arrangements shown are of pin mating face (plug or receptacle).
Socket mating face is mirror image.
34
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
D ±.010
[±0.25]
E Max. F ±.010
[±0.25]
+.007
*H –.000 Dia.
[+0.18]
A
Max.
Free-Hanging
B ±.015
[±0.38]
Receptacle
C ±.010
[±0.25]
Series 3
CPC
A
Max.
±.015
B [±0.38]
C ±.010
[±0.25]
D ±.010
[±0.25]
E Max. L Max.
Thread Size K
(See chart) Max.
Plug
M Max.
N Max.
Thread Size
(See chart)
35
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
+.007
.150 –.000 Dia.
[3.81+0.18]
Thread Size
1-3/8-18 UNEF-2A
1.635 Panel Cutout
[41.53]
.520±.015 Max.
Listed part numbers are for [13.21±0.38]
connectors only; contacts must .156±.010
[3.96±0.25]
be ordered separately.
Free-Hanging Receptacle (Accepts Type XII Male and Multimate pin contacts)
1.635
[41.53]
Material .520±.015 Max.
NEW
[13.21±0.38]
Housing—Thermoplastic, 94V-0 rated, .000
black; 23-9M – Nylon 6/6, glass filled, .156±.010
.296 .079 .079 .296
black [3.96±0.25] [7.52] [2.01] [2.01] [7.52]
[44.02]
Material
Black thermoplastic heat-stabilized, Cable
fire-resistant, self-extinguishing, UL Clamp
94V-0 rated
B ±.030
[±0.76]
Cable
±.030 Clamp
B [±0.76]
37
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Part Numbers
207774-3 (individually packaged)
207774-4 (bulk packaged) Adjustable
Clamping Area
Cable Clamping (See Note 1)
Clamp Insert
Minimum Adjustable
Clamping Area
Plug (See Note 1)
(See Note 3) Maximum
1-3/8-18 UNEF-2B
Material Body
Clamping Nut
Black thermoplastic, UL 94V-0 rated
1.400±.070
[35.56±1.78] (Assembled)
1.025 Dia. Max.
[28.04]
A
A
38
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Material
Black glass-filled thermoplastic 1.450 Max.
[36.83] Max.
Back-Shell
Extender
Thread Size
1-3/8-18 UNEF-2B
Note: Back-shell extenders can be threaded directly onto plugs or receptacles and will accept cable clamps of the
appropriate size (pages 37 and 38).
mounted. (2 Places)
Material
Black thermoplastic
.156
[3.96]
Ref.
.280
[7.11]
Panel Mount
Flange
Plug
39
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Material
Black thermoplastic Internal
Cable Grip
Plug
Part Numbers
207489-1 (Cable Boot)
207490-1 (Cable Grip)
CPC Connector Accessories
Material
Black thermoplastic
Internal
Cable Grip
Part Numbers Plug
Jacketed
207241-1 (Cable Boot) Cable
207387-1 (Cable Grip)
Flexible
A Dia. = .325 [8.26] for cable range Cable Boot
of .200-.250 [5.08-6.35]
207387-2 (Cable Grip)
A Dia. = .385 [9.78] for cable range
of .250-.350 [6.35-8.89]
40
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Material
Nylon, natural, UL 94V-2 rated
Series 1 and Series 4 Keying Plug
(for Types III+ and Subminiature COAXICON Contacts)
Part No. 200821-1
.200±.010
[5.08±0.25]
.053±.001
[1.35±0.03]
Dia.
.116 Max.
[2.95] Dia.
Material
Polyphenylene oxide, white,
1.733
[44.01] Max.
Material
(206508-1) Nylon, natural, UL 94V-2
rated
(207597-1) Thermoplastic, black,
UL 94V-0 rated
41
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
are the latest product the shell sizes. If you don’t performance character-
innovation to the sealed see your particular size istics as shown on page 6.
CPC product family. This configuration, contact your Operating Temperature Range—
design allows for easy local Tyco Electronics -50°C to +125°C [-58˚F to +257˚F]
assembly. The housing and Sales Engineer or call Tyco UL Voltage Rating—
the seal are attached. A Electronics for the latest Series 1 600 V (AC or DC)
newly designed wire entry information. Series 6 250 V (AC or DC)
seal protects the rear of the .125 POWERBAND Power Contact –
connector and a peripheral 45 amps, single contact
seal protects the connector Industry Standards rating at 30°C T-Rise
interface. Simply crimp the Type III+ Contacts –
One-Piece Sealed CPC 13 amps, single contact
contact onto a wire and products meet – rating at 30°C T-Rise
insert the crimped wire
contact through the seal Flammability Rating—
UL 94V-0 rated
and into the housing cavity. n IP 67 (Temporary
The connector loads the immersion) Sealing Capability—
Per IP 67
same as if the seal wasn’t
there. All connector cavities Housing Material—
Fluid Protection Against – High strength, impact
come in a sealed condition. resistant thermoplastic
No plugs are required if diesel fuel, gear and
engine lubricants, gasoline, Fluid Resistance—
you do not use a position Diesel fuel, gear and engine lubricants,
cavity. We have the anti-freeze, hydraulic fluid,
water, salt sprays, etc. gasoline, anti-freeze, hydraulic fluid,
water
42
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
1.750±.025
[44.45±0.64]
.687±.010 Dia. .844±.010
.844±.010 Typ. [17.45±0.25 [21.44±0.25]
[21.44±0.25]
1.705 Max.
Free-Hanging Receptacle [43.31]
Listed part numbers are for
connectors only; contacts must
.935 Dia. Max. .420±.015
be ordered separately. [23.75] [10.67±0.38]
.094±.010
[2.39±0.25]
Assembly Accessories
Wire Entry Seal Plug
Seal Protectors are recommended to aid
contact insertion through the wire entry Part Number 208337-1 (Insert Pins) Part Number 796075-1 (6 per carrier strip) .453
seal. They are reusable. Part Number 208338-1 (Insert Sockets) Material—Polypropylene, natural [11.5]
43
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
1.125±.010
[28.58±0.25] 1.050 1.105
1.435 [26.67] [28.07] Dia. Max.
[36.45] Dia.
.094
1.125±.010 [2.39]
.514
[28.58±0.25]
[13.06]
1.435
1.690
[36.45]
Listed part numbers are for [42.93] Max.
Material
Housing—Nylon, glass-filled UL rated
94V-0, black
1.349
Max.
[34.26] 1.105
Dia. [28.07] Dia.
Related Product Data
Contacts—Page 46
Accessories—Page 50
Application Tooling—Pages 75-78
Arrangement
Technical Documents—Page 79 Insulation Square Flange Free-Hanging
Shell No. of Plug
Size Positions
Diameter Receptacle Receptacle
17-3
.150-.265 [3.81-6.73] 788189-2 796112-2 788188-2
1.728 Max.
1.438 1.505 Max.
[43.89]
[36.53] [38.23]
1.438 1.505 Max.
[36.53] [38.23]
1.500 Max.
[38.10]
Listed part numbers are for 1.683 Max.
connectors only; contacts must Plug [42.75]
be ordered separately.
Material 1.750
Housing—Nylon, glass-filled UL rated [44.45] 1.438
1.783 Max. [36.53]
94V-0, black [45.29]
44
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
45
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Specifically designed for MIL-Spec screw machined offer maximum production prototype or maintenance
AMP CPC Connectors, Size 8 contact with the capabilities using standard and repair requirements,
Series 5 and 6, the new economy of a stamped AMP bench-mount, semi- the .125 POWERBAND
.125 POWERBAND contact and formed, strip-feed automatic termination contact is available in loose
offers the performance of a contact. Strip-feed contacts equipment. For low volume, piece form.
46
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
1.125±.010
[28.58±0.25] .420 .280±.010
Typ. [10.67] [7.11±0.25]
1.435±.015
[36.45±0.38]
1.050 1.090±0.15
1.125±.010 [26.67] [27.69±0.38]
[28.58±0.25] Dia. Dia.
Typ.
.094
Listed part numbers are for .065±.003 [2.39]
connectors only; contacts must [1.65±0.08] 1.675±.013
Typ. [42.54±0.33]
be ordered separately. Typ.
Free-Hanging Receptacle
1.146±.010
Material [29.11±0.25]
.420 .280±.010
[10.67] [7.11±0.25]
Housing—Nylon, glass-filled UL rated
94V-0, black
1.050 1.090±.015
1.295±.010
[26.67] [27.69±0.38]
Related Product Data [32.89±0.25]
Dia. Dia.
Dia.
Contacts—Pages 46
Accessories—Page 50
.094
Application Tooling—Pages 75-78 .065±.003 [2.39]
Technical Documents—Page 79 [1.65±0.08] 1.675±.013
Typ. [42.54±0.33]
Typ.
1.609±.015
[40.87±0.38]
Reverse Sex (Receptacles accept socket contacts, Plugs accept pin contacts)
47
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
1.435±.015
[36.45±0.38] 1.090
Dia.
1.125±.010 [27.69]
[28.58±0.25]
Typ.
.094
.065 [2.39]
[1.65] 1.675±.013
Listed part numbers are for [42.55±0.33]
connectors only; contacts must
be ordered separately. Free-Hanging Receptacle
1.146±.010
.420 .094
[29.11±0.25]
[10.67] [2.39]
Material
Housing—Nylon, glass-filled UL rated
94V-0, black 1.295±.010 1.090±.015
[32.89±0.25] [27.69±0.38]
Dia. Dia.
Related Product Data
Contacts—Pages 16-20 and 46 .065±.003
[1.65±0.08] .280±.010
Accessories—Page 50 [7.11±0.25]
Typ. 1.675±.013
Application Tooling—Pages 75-78 [42.55±0.33]
Technical Documents—Page 79
Plug .995
[25.27]
Two-Piece Sealed CPC Connectors
.280±.010
1.349 Max.
[7.11±0.25]
[34.26] Dia.
1.609±.015
[40.87±0.38]
Reverse Sex (Receptacles accept socket contacts, Plugs accept pin contacts)
Square Flange Free-Hanging
Arrangement Receptacle Receptacle Plug
17-10 Connector 213893-2 213894-2 213906-1
17-10 Wire Entry Seal Kit 213900-1 213900-1 213900-1
Kit includes (1) Silicon Wire Entry Seal and (1) Pressure Plate.
*Wire entry seals require cable clamp kits.
Note: Minimum insulation diameter is .156 [3.96]; maximum insulation diameter is .260 [6.60] for power contacts.
Minimum insulation diameter is .060 [1.50]; maximum insulation diameter is .130 [3.30] for signal contacts.
48
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Free-Hanging Receptacle
Shell Dimension
Related Product Data Size E
11 .844
Contacts—Pages 16-20 21.44
Contact Arrangement—Page 23 13 .969
24.61
Accessories—Pages 37-41 and 50
17 1.125
Performance Characteristics— 28.58
Notes: 1. For detailed performance data on peripheral seals, refer to Product Specification No. 108-10024.
2. Receptacles mate with Series 1 plugs found on page 10.
Seal shown outside of
connector for illustration
purposes only.
Receptacles with pre-installed, bonded peripheral seals are recommended for use in
sealing/splash-proof applications, or where connectors will be subjected to vibration.
49
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
.250±.010
[6.35±0.25]
Dia.
Seal Pressure
Plate
.075-.125 .790 .
17-14 213919-2 213919-1
1.91-3.16 20.07
.075-.125 .790
17-16 213920-2 213920-1
1.91-3.16 20.07
Notes: 1. Kits include one Gang Seal and one Pressure Plate marked for cavity
identification.
Notes: 2. Arrangement No. 17-10 Insulation Dia. Range .176-.265 [4.52-6.73] for
two holes, .075-125 [1.95-3.18] for eight holes.
50
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
B ±.015
Sealing caps are used to protect [±0.38]
A Min.
1.027 .625±.015
Material [26.09] [15.88±0.38]
Inter Sleeve—Nylon Dia. Dia.
Outer Tubing—Polyolefin
Expanded Wall Thickness—
.020 [0.51] .875±.010
[22.22±0.25]
Max. Recovered Wall Thickness— 2.000±.025
[50.80±0.64]
.040 [10.16]
Sealing Range—.250 [6.35]-
.500 [12.70] Dia. Shell Size 17
Part No. 213933-1
51
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Material
Peripheral Seal—Grey elastomer See Sealing
Range (Dia.)
Collar—Aluminum Female
Jacketed Cable Seal—Black
rubber
Back-Shell Extender—Black
glass-filled thermoplastic
Special Clamp Saddle—Black
Special
thermoplastic Clamp
Saddle
Material
Black neoprene
Rubber
Boot
Plug
(See Note 1)
Jacketed
Cable
52
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Association on
applied products as marked.
n Certified by VDE on
NOTE:
Request Flexible Cable Protection
System Catalog 1307244.
53
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
54
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
1.635
[41.53] 1.565 1.470
[39.75] 1.131±.025
Max. [37.34] [28.73]
Max. Dia. Max. Dia. Dia.
Standard Sex
1.180
[29.97] 15/16-20 UNEF
1.665±.030
Dia.
.161 [42.04±0.76]
[4.09]
1.174±.010
1.045±.003
[26.54±0.08] [29.82±0.25]
Dia.
1.635
[41.53]
Receptacle, Square Flange Max.
Reverse Sex
Reverse Sex (Accepts sockets)
Part Number 213570-1 1.500±.025
[38.10±0.64]
Standard Sex (Accepts pins) 1.156±.010 1.210
1.500±.025 [29.36±.025] Max.
Part Number 213651-1 [38.10±0.64] Typ.
[30.73]
1.156±.010 1.165±.010
[29.36±.025] [29.59±0.25]
Typ. Dia. .125+.007
- 0.00
+.018
[3.18 ]
- 0.00
55
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
.560
Reverse Sex (Accepts pins) [14.22]
Part Number 213671-1 1.435±.010
[36.45±0.25]
without Cable Clamp .925±.003 Dia.
[23.50±0.08]
Dia.
[26.97±0.25]
1.450±.010 .531 4 Plc.
Reverse Sex (Accepts sockets) [34.92±0.38] [36.83±0.25] [13.49]
Typ.
Part Number 213667-1
15/16-20 UNEF-2A
1 1/18-18 UNEF-2A
Contact Finish
Circular Plastic Connectors
MIL-C-5015 Style
.535
A—.000030 [0.00076] gold on the [13.59] Pin*** Socket
electrical engagement area over .000030
[0.00076] min. nickel
B—Tin
Related Product Data
Application Tooling—Pages 75-78
Wire Size Range Ins. Dia. Contact Strip Form Contact No. Loose Piece Contact No. Strip Form Hand Tool
AWG mm2 Range Finish Code Pin Socket Pin Socket Applicator Part No.
.060-.135 B 213605-7 1-66563-1 — 66565-7
24-20 0.2-0.6 567363-□†† 91542-15
1.52-3.43 A — 66563-8 — 66565-4
B 213603-5 66598-9 213603-6 66601-9 466958-1†† (for Sockets)
.110-.150
18-14 0.8-2 or 567364-□†† 91521-15
2.79-3.81 A 213603-3 66598-2 213603-4 66601-2 or 567834-1†† (for Sockets)
††
Note: Applicators for AMP semiautomatic or fully-automatic termination equipment are available. Contact Technical Support.
***MIL-C-5015 style connectors require a longer Multimate pin contact. This contact is .145 [3.68] longer than the standard Multimate pin contacts. It is not for
use in other Multimate connectors, socket contacts are standard Multimate Type III+ contacts.
Extraction Tool Part No. 305183
Note: Gold-plated contacts should not be mated with tin or silver plated contacts.
5
To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No 217201-1,
Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).
56
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Metal-Shell
Circular Plastic Connectors
to meet your signal, low AMP Metal-Shell Circular
current and high current Plastic Connectors are
requirements. Operating available in square flange
temperatures range from receptacles and free-
-55°C to +125°C [-67˚F to hanging plug connectors.
+257˚F].
57
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Plug—
Housing—Thermoplastic, UL 94V-0 M
rated, black
Metal-Shell—Zinc alloy, plated nickel K
Tetraseal Seal—Fluorocarbon
Square Flange Plug Part No.
Retainer Ring—Stainless steel Arrangement
Receptacle without TETRASEALS Ring with TETRASEALS Ring
Coupling Ring—Zinc alloy, plated 14-5 208719-1 208718-1 208718-2
nickel 14-7 208715-1 208714-1 208714-2
22-16 208489-1 208488-1 208488-3
28-24 208459-1 208457-1 208457-3
Related Product Data 28-37 208471-1 208470-1 208470-3
Contacts—Pages 16-20 Note: Maximum wire insulation diameter is .100 [2.54], except arrangements 14-5 and 28-24 are .150 [3.81] max.
Contact Arrangement—Page 60
Component Dimensions—Page 69
Accessories—Page 70 J
Dia.
Performance Characteristics—
Page 6 G
Dia.
Application Tooling—Pages 75-78
Metal-Shell CPC
Series 1
Technical Documents—Page 79 E E
H
Dia.
J
Dia.
TETRASEALS Ring Rear Mount Panel Cutout Front Mount Panel Cutout
(Installed in plugs only.)
TETRASEALS
The TETRASEALS Ring provides splash- Ring
proof sealing between mating metal
shells. It is located behind the plug shell
external keys (under the coupling ring).
When mated with a receptacle, the ring
is compressed against the inside
diameter of the mating end edge of the
receptacle shell.
58
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
B
A
Listed part numbers are for Plugs
connectors only; contacts must (Accepts Multimate Pins) Mating Face
be ordered separately.
Housing—Thermoplastic, UL 94V-0
rated, black
Metal-Shell—Zinc alloy, plated nickel Square Flange Plug Part No.
Arrangement
Tetraseal Seal—Fluorocarbon Receptacle without TETRASEALS Ring with TETRASEALS Ring
Retainer Ring—Retainer Ring 14-5 208721-1 208720-1 —
14-7 208717-1 208716-1 208716-2
Coupling Ring—Zinc alloy, plated
22-14 208487-1 208486-1 208486-3
nickel
28-37 208473-1 208472-1 208472-3
Note: Maximum wire insulation diameter is .100 [2.54], except arrangements 14-5 and 28-24 are .150 [3.81] max.
Related Product Data
Contacts—Pages 16-20 J
Contact Arrangement—Page 60 J Dia.
Dia.
Component Dimensions—Page 69
Accessories—Page 70
Performance Characteristics—
Page 6 E
Metal-Shell CPC
Series 1
E
Application Tooling—Pages 75-78
H
Technical Documents—Page 79 Dia. G
Dia.
59
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
.126 .130
[3.2] [3.3]
.000 .000
.047
[1.19] .126 .130
[3.2] [3.3]
.260 [6.6]
.205 [5.21]
.130 [3.3]
.075 [1.91]
.000
.000
.075 [1.91]
.130 [3.3]
.205 [5.21]
.260 [6.6]
.150
Note: Contact arrangements [3.81] .150 [3.81]
shown are of pin mating face (plug
or receptacle). Socket mating face
is mirror image.
Arrangement 22-14 Arrangement 22-16
Max. Wire Ins. Dia. = .100 [2.54] Max. Wire Ins. Dia. = .100 [2.54]
.390 [9.91]
.000
.000
.130 [3.3]
.158 [4.01]
.260 [6.6]
.316 [8.03]
.390 [9.91]
.150 [3.81]
Arrangement 28-24 Arrangement 28-37
Max. Wire Ins. Dia. = .150 [3.81] Max. Wire Ins. Dia. = .100 [2.54]
60
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Plug—
Housing—Thermoplastic, UL 94V-0
rated, black
Metal-Shell—Zinc alloy, plated nickel L
Tetraseal Seal—Fluorocarbon
Retainer Ring—Stainless steel
Coupling Ring—Zinc alloy, plated
nickel M
K
Series 2
Metal-Shell CPC
Application Tooling—Pages 75-78
Technical Documents—Page 79
J
Dia.
G
Dia.
E
61
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Mating Face
E F D
Plug— L
Housing—Thermoplastic, UL 94V-0
rated, black
Metal-Shell—Zinc alloy, plated nickel
Tetraseal Seal—Fluorocarbon M
Retainer Ring—Stainless steel K
Coupling Ring—Zinc alloy, plated
nickel
J
Dia. G
Dia.
E
E
J
G
Dia.
Dia.
62
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
.294 [7.47]
.170 [4.32]
.062 [1.57]
.000
.062 [1.57]
.170 [4.32]
Arrangement 22-28
Max. Wire Ins. Dia. = .068 [1.73]
Shell Size 28
.434 .310 .186 .062 .062 .186 .310 .434
[11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02]
.372 .248 .124 .124 .248 .372 .496 .372 .248 .124 .124 .248 .372 .496
[9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] [12.6] [9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] [12.6]
.448 [11.38]
.340 [8.64]
.443 [11.25]
.232 [5.89]
.319 [8.1]
Series 2
Metal-Shell CPC
.143 [3.63] .232 [5.89]
.464 [11.79]
.124 .124 [3.15]
[3.15]
63
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Plugs
Material and Finish (Accepts Type XII Female Sockets)
Square Flange Receptacle— Mating Face
Housing—Thermoplastic, UL 94V-0
rated, black
Metal-Shell—Zinc alloy, plated nickel
Peripheral Seal—Elastomer, grey
Grooved Pin—Stainless steel L
Plug—
Housing—Thermoplastic, UL 94V-0
rated, black
Metal-Shell—Zinc alloy, plated nickel M
Tetraseal Seal—Fluorocarbon K
Retainer Rings—Stainless Steel
Coupling Ring—Zinc alloy, plated
nickel Square Flange Plug Part No.
Arrangement Receptacle without TETRASEALS Ring with TETRASEALS Ring
22-3 208495-1 208494-1 208494-3
Related Product Data 28-7 208483-1 208482-1 —
Contacts—Page 33-34
Contact Arrangement—Page 66
Component Dimensions—Page 69 J
Dia.
Accessories—Pages 37, 38 and 70
Performance Characteristics—
Page 6 G
Dia.
Application Tooling—Pages 75-78
E
Metal-Shell CPC
Series 3
Technical Documents—Page 79
TETRASEALS
TETRASEALS Ring Ring
(Installed in Plugs only)
The TETRASEALS Ring provides splash-
proof sealing between connector metal-
shells. It is located behind the plug-shell
external keys (under the coupling ring).
When mated with a receptacle, the ring is
compressed against the inside diameter
of the mating end edge of the receptacle
shell.
64
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Plugs
Material and Finish (Accepts Type XII Male Pins)
Square Flange Receptacle— Mating Face
Housing—Thermoplastic, UL 94V-0
rated, black
Metal-Shell—Zinc alloy, plated nickel
Peripheral Seal—Elastomer, grey
Grooved Pin—Stainless steel
Plug— L
Housing—Thermoplastic, UL 94V-0
rated, black
Metal-Shell—Zinc alloy, plated nickel
Tetraseal Seal—Fluorocarbon M
Retainer Rings—Stainless Steel
K
Coupling Ring—Zinc alloy, plated
nickel
Square Flange Plug Part No.
Arrangement Receptacle without TETRASEALS Ring with TETRASEALS Ring
Related Product Data 22-3 208497-1 208496-1 —
Contacts—Page 33-34 28-7 208485-1 208484-1 208484-3
Contact Arrangement—Page 66
Component Dimensions—Page 69
Accessories—Pages 37, 38 and 70 J
Dia.
Performance Characteristics—
Page 6
G
Application Tooling—Pages 75-78 Dia.
Technical Documents—Page 79
Series 3
Metal-Shell CPC
E
65
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
.107 [2.72]
.000
.213 [5.41]
Arrangement 22-3
Max. Wire Ins. Dia. = .220 [5.59]
Shell Size 28
.296 [7.52]
.000
Metal-Shell CPC
Series 3
.296 [7.52]
Arrangement 28-7
Max. Wire Ins. Dia. = .220 [5.59]
66
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Series 4
Metal-Shell CPC
E E
J
Dia.
TETRASEALS
TETRASEALS Ring Ring
(Installed in Plugs only)
The TETRASEALS Ring provides splash-
proof sealing between connector metal-
shells. It is located behind the plug-shell
external keys (under the coupling ring).
When mated with a receptacle, the ring is
compressed against the inside diameter
of the mating end edge of the receptacle
shell.
67
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
.400 [10.16]
.316 [8.03]
.158 [4.01]
.000
.158 [4.01]
.316 [8.03]
.400 [10.16]
Arrangement 28-16M
Max. Wire Ins. Dia. =
.150 [3.81] for Multimate Contacts,
.220 [5.59] for Power Contacts
.382 [9.7]
.316 [8.03]
.158 [4.01]
.000
.158 [4.01]
.316 [8.03]
.382 [9.7]
Metal-Shell CPC
Series 4
Arrangement 28-22M
Max. Wire Ins. Dia. =
.150 [3.81] for Multimate Contacts,
.220 [5.59] for Power Contacts
68
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
G ±.010
[±0.25]
Dia.
D Max.
J ±.005
[±0.13]
Dia.
E ±.005
[±0.13]
H Dia.
Front and Rear C ±.010
[±0.25]
Panel Thk. B ±.010
[±0.25]
.125
[3.18] Max. A Max. Panel Cutout, Rear Mounted
Receptacle
Plugs K Max.
M ±.010
[±0.25]
Thread-Size:
7/8-20 UNEF-2A
L ±.015
[±0.38] (Shell Size 14)
1-3/16-18 UNEF-2A
(Shell Size 22)
1-7/16-18 UNEF-2A
For drawings, technical data or (Shell Size 28)
samples, contact your sales
engineer or call Technical Support.
Arrangement Dimensions
Series Sex
No. A B C D E F G H J K L M
Std. 1.415 .745 .100 1.031 .906 1.185 1.070 1.070 .125 1.400 1.225 .380
14-5 35.94 18.92 2.54 26.19 23.01 30.1 27.18 27.18 3.18 35.56 31.12 9.65
Rev.
Std. 1.415 .745 .100 1.031 .906 1.185 1.070 1.070 .125 1.400 1.225 .380
14-7 35.94 18.92 2.54 26.19 23.01 30.1 27.18 27.18 3.18 35.56 31.12 9.65
Rev.
1.190 .790 .103 1.503 1.250 1.534 1.156 1.554 .120 1.560 1.750 .380
22-14 Rev. 30.22 20.07 2.62 38.18 31.75 38.96 29.36 39.47 3.05 39.62 44.45 9.65
1
22-16 Std. 1.470 .790 .103 1.503 1.250 1.534 1.156 1.554 .120 1.265 1.750 .380
37.34 20.07 2.62 38.18 31.75 38.96 29.36 39.47 3.05 32.13 44.45 9.65
1.555 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 1.560 2.170 .380
28-24 Std.
Component Dimensions
Metal-Shell CPC
39.5 22.23 3.18 48.26 39.67 49.53 40.89 50.04 3.68 39.62 55.12 9.65
1.540 1.560
Std. 39.12 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 39.62 2.170 .380
28-37 22.23 3.18 48.26 39.67 49.53 40.89 50.04 3.68 55.12 9.65
1.260 1.840
Rev. 31.00 46.74
Std. .934 .790 .103 1.503 1.250 1.534 1.156 1.554 .120 1.295 1.750 .380
22-28 23.72 20.07 2.62 38.18 31.75 38.96 29.36 39.47 3.05 32.89 44.45 9.65
Rev.
1.229 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 1.408 2.170 .380
2 28-57 Rev. 31.22 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 35.76 55.12 9.65
1.229 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 1.408 2.170 .380
28-63 Std. 31.22 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 35.76 55.12 9.65
Std. 1.755 .790 .103 1.503 1.250 1.534 1.156 1.554 .120 1.805 1.750 .380
22-3 44.58 20.07 2.62 38.18 31.75 38.96 29.36 39.47 3.05 45.85 44.45 9.65
Rev.
3
Std. 1.825 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 .380
28-7 46.36 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 53.98 55.12 9.65
Rev.
1.825 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 .380
28-13M Std. 46.36 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 53.98 55.12 9.65
4 28-16M Std. 1.825 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 .380
46.36 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 53.98 55.12 9.65
1.825 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 .380
28-22M Std. 46.36 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 53.98 55.12 9.65
69
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Screw with
Lock Washer
Material and Finish A ±.031
[±0.79]
(Two Supplied)
C ±.031
[±0.79]
Cable Dia.
Range
B ±.010
[±0.25]
1.750 .635
22 211903-1
44.45 16.13 3.000±.010
Bead
Material and Finish [76.2±0.25]
Chain
2.170 .635
28 211904-1
Zinc alloy, nickel plated 55.12 16.13
70
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Miniature CPC
Connectors
Cable Assemblies n Wide variety of custom n Capability to produce n For more information on
discrete type cable custom overmolded our cable assembly
assemblies, terminated assemblies and insert capabilities, see our
with Terminals and and injection molding. website at
Splices, Soft Shell, n Jacketed cable www.tycoelectronics.com/
and Circular Plastic assemblies and discrete cables
Connectors and other wire: Subminiature-D,
crimp and mass- SCSI, Circular Plastic,
terminated products. VHDCI, USB and
Shielded Data Link
71
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Receptacle Assembly,
Free-Hanging .059
.55
.06
.551 [1.5] [1.50]
(Order pin contacts separately [14.00] [14.10]
.394 1/2-20 UNF-2A
— see page 74) [10.0] 1/2-20 UNF-2A Thread
White
Thread
Alignment
.551 Dot
[14.00]
.606 1.142±.010
[15.39] [29.00±0.25] White
.413 Aignment
[10.48] Dots
1.142 1.14
[29.0] [29.00]
Positive
Lock
Alignment
Indicator
Indicator Slots
Plug Assembly .669 [17.00] 1.142±.010
(Order socket contacts .413
[29.00±0.25] White
Aignment
separately — see page 74) [10.48] Dots
Miniature CPC
Connectors
Positive
Lock
Alignment
Indicator
Indicator Slots
.669 [17.00]
72
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
1.14 ± .010
[29.00 ± 0.25]
Miniature Circular Plastic Connectors (CPC) (Continued) .413
[10.48]
Positive
Lock
.059 Indicator
.555 Alignment
[1.50]
[14.10] 3/4-20 Indicator
1.14 Slots
UNEF-2A
[29.00] Thread
.866 [22.00]
.555
[14.10] .059 [1.50]
3/4-20
.689 UNEF-2A
[17.50] Thread
Positive Lock
Indicator
.902
[22.90] 1.14
[29.00]
Miniature CPC
8 2 .035-.059 [.89-1.5]* 1445538-1 1445522-1 1445535-1
.059-.110 [1.5-2.39] 1445538-3 1445522-3 1445535-3
.035-.059 [.89-1.5]* 1445537-1 1445510-1 1445534-1 Connectors
8 3
.059-.110 [1.5-2.39] 1445537-3 1445510-3 1445534-3
8 4 .035-.059 [.89-1.5]* 1445421-1 1445389-1 1445390-1
.059-.110 [1.5-2.39] 1445421-3 1445389-3 1445390-3
.035-.059 [.89-1.5]* 1445824-1 1445829-1 1445820-1
11 5
.059-.110 [1.5-2.39] 1445824-3 1445829-3 1445820-3
11 6 .035-.059 [.89-1.5]* 1445823-1 1445828-1 1445819-1
.059-.110 [1.5-2.39] 1445823-3 1445828-3 1445819-3
11 7 .035-.059 [.89-1.5]* 1445822-1 1445827-1 1445818-1
.059-.110 [1.5-2.39] 1445822-3 1445827-3 1445818-3
11 8 .035-.059 [.89-1.5]* 1445821-1 1445826-1 1445817-1
.059-.110 [1.5-2.39] 1445821-3 1445826-3 1445817-3
11 9 .035-.059 [.89-1.5]* 1445816-1 1445825-1 1445807-1
.059-.110 [1.5-2.39] 1445816-3 1445825-3 1445807-3
Note: Alternate keys available (115˚ part numbers shown in above chart)
*Insertion Tip (Seal Protector) Part No. 1604816-1 recommended for use when inserting socket contacts within this insulation range.
73
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
A
B
Heat Shrink Boots Shell Dimensions Part Sealant Length
Size A B Number
8 2.00 [50.8] .75 [19.0] 1546997-1
11 2.50 [63.5] 1.00 [25.4] 1546921-1
B
Connectors
see chart
Jam Nuts Shell Dimensions
Thread
Part for Threads
Size A B Number
8 .75 [19.0] .125 [3.2] 5/8-24 UNEF-2B 1604196-1
11 .875 [22.25] .125 [3.2] 3/4-20 UNEF-2B 1445904-1
.146
[3.70]
.094
[2.4]
74
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Application Tooling
Mechanical Hand Tools for SDE (Standard Die SDE die sets provide cost- For more information, request Catalog
Interchangeable Die Sets Envelope) Die Sets effective flexibility, through 1654003.
many options for a common
die-set outline. The SDE die
These tools are ideal for small produc- sets can be adapted for use
tion, prototype and experimental applica- with CERTI-CRIMP hand
tions. They are used for terminating pin
tools, PRO-CRIMPER III
and socket contacts to wire and feature a
ratchet device to provide consistently hand tools, the SDE
formed crimps. Terminator and the 626
Pneumatic Tool System.
CERTI-CRIMP “C” Head Premium grade hand tool. a contact or terminal locator
Straight Action Hand Tool Features ratchet control to and a wire stop, are built
(SAHT), Part No. 69710-1 provide complete crimp into the die set. Approximate
cycle. The interchangeable weight 1.9 lb [0.86 kg].
die sets close in a straight
line to minimize contact or For subminiature coaxial contacts, see
terminal rotation during pages 21-22.
crimping. When applicable, For more information, request Catalog
92936-8
Electric Machine for SDE Terminator, An electric crimp terminator For more information, request Catalog
Interchangeable Die Sets Part No. 1490076-2 with compact design 1654714.
features a die set holder
that is compatible with all
AMP SDE (PRO-CRIMPER III
Tool) die sets. Hand- or
foot-actuated options are Application Tooling
available. CE Approved.
112383
Pneumatic Hand Tool for 626 Pneumatic Tool System Lightweight, air-operated hand- or foot-actuation
Interchangeable Die Sets modular tooling system. switch. Optional ratchet
Accepts a wide variety of control available to provide
interchangeable heads for complete crimp cycle.
crimping various types of
contacts, terminals and For subminiature coaxial contacts, see
splices onto wires ranging pages 21-22.
6-26 AWG [13-0.12 mm2], For more information, request Catalog
plus coaxial and fiber optic 124208.
cable. Available with either
75
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
103330
miniature-style applicators.
For more information, request
Catalog 1654956-2, Video 198116,
Catalog 82275 [Crimp Quality
Monitor (CQM)], Video 198094.
Note: New Stripping Module
available, see page 78.
Crimp Quality Monitor (CQM) The unique system provides AMP 3K/40 and AMP 5K/40 n 3,000 lb [1361 kg] max.
Part No. 1320420-2 100% on-the-fly crimp Terminating Machines crimp force (AMP 3K/40);
inspection. It measures the 5,000 lb [2268 kg] max.
crimp height of each crimp force (AMP 5K/40)
termination, and evaluates
n Toolless removal of
the quality of each crimp. If
a crimp is questionable, the applicators and guards
monitor alerts the operator n Jog capability
with both visual and audible n Quiet, fast operation —
alarms. It also provides 80/76 dBA and cycle time
ports for printing and less than 0.400 seconds
n
networking. When used with
Accepts Heavy Duty Mini
AMP-O-LECTRIC Model “G”
Termination Machines, the stye applicators
monitor is mounted to the n Wide range of optional
machine. When used with equipment such as toolless
AMPOMATOR CLS IV Lead precision crimp height
Making Machines, it is adjust, batch counter, CQM
integrated into the capability and work light
machine’s operating The AMP 3K/40 and AMP
system. 5K/40 Terminators are
designed for customers that For more information, request
For more information, request Catalog 1654956-2.
Application Tooling
76
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
112075-2
Catalog 296393-2 and (32-14 AWG) and operates
Instruction Sheet 408-8040. in three modes: crimp only,
strip only, or strip and
89828
78
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Technical Documents
Various technical documents are available for your use:
Product Specifications describe technical performance characteristics and verification tests. They are intended for
the Design, Component and Quality Engineer.
Application Specifications describe requirements for using the product in its intended application and/or
crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person.
Instruction Sheets provide instructions for assembling or applying the product. They are intended for the
Manufacturing Assembler or Operator.
Technical Documents
79
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
80
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
81
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers
Circular Connectors for are RoHS Compliant.
Commercial Signal and Power Applications
Americas
Argentina – Buenos Aires Canada – Markham Mexico – Mexico City For Latin/South American
Phone: +54-11-4733-2200 Phone: +905-475-6222 Phone: +52-55-5-729-0425 Countries not shown
Fax: +54-11-4733-2250 Fax: +905-474-5520 Fax: +52-55-5-398-1430 Phone: +57-1-240-9396
Product Information Center: Fax: +57-1-660-0206
Brasil – São Paulo (Technical Support) United States – Harrisburg, PA
Phone: +55-11-3611-1311 Phone: +905-470-4425 Phone: +717-564-0100
Fax: +55-11-3611-0397 Fax: +905-474-5525 Fax: +717-986-7575
Product Information Center:
Colombia – Bogota (Technical Support)
Phone: +57-1-240-9396 Phone: +800-522-6752
Fax: +57-1-660-0206 Fax: +717-986-7575
Asia/ Pacific
Australia – Sydney Japan – Kawasaki, Kanagawa New Zealand – Auckland Singapore – Singapore
Phone: +61-2-9840-8200 Phone: +81-44-844-8079 Phone: +64-9-634-4580 Phone: +65-4820-311
Fax: +61-2-9899-5649 Fax: +81-44-844-8733 Fax: +64-9-634-4586 Fax: +65-4821-012
Product Information Center: Product Information Center: Raychem Products
(Technical Support) (Technical Support) Philippines – Makati City Phone: +65-4866-151
Phone: +61-2-9554-2600 Phone: +81-44-844-8013 Phone: +632-867-8641 Fax: +65-6545-514
Fax: +61-2-9502-2556 Fax: +81-44-812-3200 Fax: +632-867-8661
Raychem Products Taiwan – Taipei
India – Bangalore Phone: +81-44-900-5102 People’s Republic of China Phone: +886-2-2664-9977
Phone: +91-80-841-0200 Fax: +81-44-5025-5027 Hong Kong Fax: +886-2-2664-9900
Fax: +91-80-841-0210 Phone: +852-2735-1628
Korea – Seoul Fax: +852-2735-0243 Thailand – Bangkok
Indonesia – Jakarta Phone: +82-2-3274-0535 Phone: +66-2-955-0500
Phone: +6221-526-7852 Fax: +82-2-3274-0524/0531 Shanghai Fax: +66-2-955-0505
Fax: +6221-526-7856 Phone: +86-21-6485-0602
Malaysia – Selangor Fax: +86-21-6485-0728 Vietnam – Ho Chi Minh City
Phone: +60-3-7053055 Phone: +84-8-8232-546/7
Fax: +60-3-7053066 Shunde Fax: +84-8-8221-443
Phone: +86-765-775-1368
Fax: +86-765-775-2823
83
Printed in the U.S.A. Tyco Electronics Corporation
www.tycoelectronics.com
Tyco Electronics Corporation
Harrisburg, Pennsylvania
www.tycoelectronics.com