Download as pdf or txt
Download as pdf or txt
You are on page 1of 117

PCS-9583D

STATCOM Control Unit


Instruction Manual

NR Electric Co., Ltd.


Preface

Preface

Introduction
This guide and the relevant operating or service manual documentation for the equipment provide
full information on safe handling, commissioning and testing of this equipment.

Documentation for equipment ordered from NR is dispatched separately from manufactured


goods and may not be received at the same time. Therefore, this guide is provided to ensure that
printed information normally present on equipment is fully understood by the recipient.

Before carrying out any work on the equipment, the user should be familiar with the contents of
this manual, and read relevant chapter carefully.

This chapter describes the safety precautions recommended when using the equipment. Before
installing and using the equipment, this chapter must be thoroughly read and understood.

Health and Safety


The information in this chapter of the equipment documentation is intended to ensure that
equipment is properly installed and handled in order to maintain it in a safe condition.

When electrical equipment is in operation, dangerous voltages will be present in certain parts of
the equipment. Failure to observe warning notices, incorrect use, or improper use may endanger
personnel and equipment and cause personal injury or physical damage.

Before working in the terminal strip area, the equipment must be isolated.

Proper and safe operation of the equipment depends on appropriate shipping and handling,
proper storage, installation and commissioning, and on careful operation, maintenance and
servicing. For this reason, only qualified personnel may work on or operate the equipment.

Qualified personnel are individuals who:

⚫ Are familiar with the installation, commissioning, and operation of the equipment and of the
system to which it is being connected;

⚫ Are able to safely perform switching operations in accordance with accepted safety
engineering practices and are authorized to energize and de-energize equipment and to
isolate, ground, and label it;

⚫ Are trained in the care and use of safety apparatus in accordance with safety engineering
practices;

⚫ Are trained in emergency procedures (first aid).

Instructions and Warnings


The following indicators and standard definitions are used:

PCS-9583D STATCOM Control Unit i


Date: 2018-11-30
Preface

DANGER! means that death, severe personal injury and considerable equipment damage
will occur if safety precautions are disregarded.

WARNING! means that death, severe personal and considerable equipment damage
could occur if safety precautions are disregarded.

CAUTION! means that light personal injury or equipment damage may occur if safety
precautions are disregarded.

NOTICE! is particularly applies to damage to device and to resulting damage of the protected
equipment.

DANGER!

NEVER allow a open current transformer (CT) secondary circuit connected to this
device while the primary system is live. Open CT circuit will produce a dangerously high
voltage that cause death.

WARNING!

ONLY qualified personnel should work on or in the vicinity of this device. This personnel
MUST be familiar with all safety regulations and service procedures described in this
manual. During operating of electrical device, certain part of the device is under high
voltage. Severe personal injury and significant device damage could result from
improper behavior.

WARNING!

Do NOT touch the exposed terminals of this device while the power supply is on. The
generated high voltage causes death, injury, and device damage.

WARNING!

Thirty seconds is NECESSARY for discharging the voltage. Hazardous voltage can be
present in the DC circuit just after switching off the DC power supply.

CAUTION!

⚫ Earthing

Securely earthed the earthing terminal of the device.

⚫ Operating environment

ONLY use the device within the range of ambient environment and in an

ii PCS-9583D STATCOM Control Unit


Date: 2018-11-30
Preface

environment free of abnormal vibration.

⚫ Ratings

Check the input ratings BEFORE applying AC voltage/current and power supply to
the device.

⚫ Printed circuit board

Do NOT attach or remove printed circuit board if the device is powered on.

⚫ External circuit

Check the supply voltage used when connecting the device output contacts to
external circuits, in order to prevent overheating.

⚫ Connection cable

Carefully handle connection cables without applying excessive force.

NOTICE!

The firmware may be upgraded to add new features or enhance/modify existing


features, please MAKE SURE that the version of this manual is compatible with the
product in your hand.

Copyright © 2018 NR. All rights reserved.

We reserve all rights to this document and to the information contained herein. Improper use in particular reproduction and dissemination
to third parties is strictly forbidden except where expressly authorized.

The information in this manual is carefully checked periodically, and necessary corrections will be included in future editions. If
nevertheless any errors are detected, suggestions for correction or improvement are greatly appreciated.

We reserve the rights to make technical improvements without notice.

NR ELECTRIC CO., LTD. Tel: +86-25-87178888


Headquarters: 69, Suyuan Avenue, Jiangning, Nanjing 211102, China Fax: +86-25-87178999
Manufactory: 18, Xinfeng Road, Jiangning, Nanjing 211111, China Website: www.nrec.com/en

P/N: ZL_PCS-9583D_Control Unit_Instruction Manual_EN_Domestic General_X Version: R1.00

PCS-9583D STATCOM Control Unit iii


Date: 2018-11-30
Preface

Documentation Structure

The manual provides a functional and technical description of this device and a comprehensive
set of instructions for the device’s use and application.

All contents provided by this manual are summarized as below:

1 Introduction
Briefly introduce the application, functions and features about this device.

2 Technical Data
Introduce the technical data about this device, such as electrical specifications, mechanical
specifications, ambient temperature and humidity range, communication port parameters, type
tests, setting ranges and accuracy limits and the certifications that our products have passed.

3 Operation Theory
Introduce a comprehensive and detailed functional description of the device.

4 Hardware
Introduce the main function carried out by each plug-in module of this device and providing the
definition of pins of each plug-in module.

5 Settings
List settings including device settings, control settings, misc calibration settings and etc., and
some notes about the setting application.

6 Human Machine Interface


Introduce the hardware of the human machine interface (HMI) module and a detailed guide for the
user how to use this device through HMI. It also lists all the information which can be view through
HMI, such as settings, measurements, all kinds of reports etc.

7 Installation
Introduce the recommendations on unpacking, handling, inspection and storage of this device. A
guide to the mechanical and electrical installation of this device is also provided, incorporating
earthing recommendations. A typical wiring connection to this device is indicated.

8 Commissioning
Introduce how to commission this device, comprising checks on the calibration and functionality of
this device.

9 Maintenance
A general maintenance policy for this device is outlined.

10 Decommissioning and Disposal

iv PCS-9583D STATCOM Control Unit


Date: 2018-11-30
Preface

A general decommissioning and disposal policy for this device is outlined.

11 Manual Version History


List the instruction manual version and the modification history records.

Typographic and Graphical Conventions

Deviations may be permitted in drawings and tables when the type of designator can be obviously
derived from the illustration.

The following symbols are used in drawings:

&

AND gate

≥1

OR gate

Comparator

BI
Binary signal via opto-coupler

SET I>
Input signal from comparator with setting

EN
Input signal of logic setting for function enabling

SIG
Input of binary signal except those signals via opto-coupler

XXX
Output signal

Timer
t
t
Timer (optional definite-time or inverse-time characteristic)

10ms 0ms
Timer [delay pickup (10ms), delay dropoff (0ms), non-settable]

PCS-9583D STATCOM Control Unit v


Date: 2018-11-30
Preface

[XXX] 0ms
Timer (delay pickup, settable)
0ms [XXX]
Timer (delay dropoff, settable)
[XXX] [XXX]
Timer (delay pickup, delay dropoff, settable)
IDMT
Timer (inverse-time characteristic)

---xxx is the symbol

Symbol Corresponding Relationship

Basic
A, B, C L1, L2, L3 R, Y, B
AN, BN, CN L1N, L2N, L3N RN,YN, BN
ABC L123 RYB
U (voltage) V U

Example
Ia, Ib, Ic, I0 IL1, IL2, IL3, IN IR, IY, IB, IN
Ua, Ub, Uc VL1, VL2, VL3 UR, UY, UB
Uab, Ubc, Uca VL12, VL23, VL31 URY, UYB, UBR
U0, U1, U2 VN, V1, V2 UN, U1, U2

vi PCS-9583D STATCOM Control Unit


Date: 2018-11-30
1 Introduction

1 Introduction

Table of Contents
1 Introduction..................................................................................... 1-a
1.1 Application....................................................................................................... 1-1
1.2 Function ........................................................................................................... 1-1
1.3 Features ........................................................................................................... 1-1

PCS-9583D STATCOM Control Unit 1-a


Date: 2018-11-30
1 Introduction

1-b PCS-9583D STATCOM Control Unit

Date: 2018-11-30
1 Introduction

1.1 Application
PCS-9583D STATCOM control unit is used to provide control and protection for STATCOM system.
It is mainly responsible for receiving sampling data, control and protection logic calculation,
communication with HMI, receiving the information of power valves by VBC (Valve Base Control
unit) and sending control commands to VBC, etc.

1.2 Function
The following table lists the main functions of PCS-9583D STATCOM control unit.

No. Function list


1 Constant reactive power control
2 Constant voltage control
3 Basic control modes Constant power factor control
4 Coordinated control of reactive power & voltage
5 Manual constant reactive power control
6 AVC (Automatic Voltage Control) control
Additional control
7 Coordination control function
functions
8 Transient voltage compensation function
9 Overvoltage protection and overcurrent protection of IGBT
10 Overvoltage protection and undervoltage protection in DC-side of valve
11 Valve over-temperature protection
12 Valve driving abnormality protection
13 Valve power fault protection
14 Delta-out instantaneous overcurrent protection
15 Overcurrent protection of STATCOM system
16 Overload protection of STATCOM system
Protection functions
17 Grid-side overvoltage protection
18 Grid-side undervoltage protection
19 Grid-side overfrequency protection and underfrequency protection
20 Incoming line circuit breaker failure protection
21 Neutral-point overcurrent protection of converter valve
22 Residual overcurrent protection of converter valve
23 Negative sequence overcurrent protection of converter valve
24 Other protections

1.3 Features
⚫ High-performance general-purpose hardware and real-time calculations

High performance hard structure of MON module is adopted. A number of processors operate in
parallel. The ARM processor is responsible for communication with the HMI and recording, etc.
The DSP processor is used for operation strategy calculation and process. The FPGA processor is
responsible for high speed information process. The high performance hardware ensures

PCS-9583D STATCOM Control Unit 1-1


Date: 2018-11-30
1 Introduction

real-time calculation for all SMCs (Sub-Module Controller) in each sampling interval. The optical
communication module can exchange SMC information and control signal with the MON module
via internal bus. Features include versatility, flexibility, and easy maintenance.

⚫ Strong EM compatibility

Integral panel and fully enclosed chassis are adopted. Strong electricity and weak electricity are
strictly separated. Traditional rear board wiring mode is not used. At the same time, measures
against interference are taken in software design, greatly improving the immunity to disturbances.
EM radiation to outside satisfy relevant standards.

⚫ Visual and modular programs

Visual and modular programs allow flexible function configuration and easy functional adjustment.
Features include versatility, easy expansion, and easy maintenance.

⚫ Powerful communication function

Flexible communication mode is provided. Optical fiber communication standard IEC60044-8,


power industry communication standard IEC60870-5-103 and new generation substation
communication standard IEC61850 are supported.

⚫ Complete event recording function

64 faults and operation sequence, 64 fault waveforms, 1024 self-supervision reports, and 1024
binary signal change reports can be recorded.

⚫ Auxiliary PC software

PC software allows easy application of this device.

1-2 PCS-9583D STATCOM Control Unit

Date: 2018-11-30
2 Technical Data

2 Technical Data

Table of Contents
2 Technical Data ................................................................................ 2-a
2.1 Electrical Specifications ................................................................................. 2-1
2.1.1 Power Supply....................................................................................................................... 2-1

2.1.2 AC Current Input .................................................................................................................. 2-1

2.1.3 AC Voltage Input .................................................................................................................. 2-1

2.1.4 Binary Input.......................................................................................................................... 2-2

2.1.5 Binary Output ....................................................................................................................... 2-2

2.1.6 Transducer Input .................................................................................................................. 2-2

2.2 Mechanical Specifications ............................................................................. 2-3


2.3 Ambient Temperature and Humidity Range .................................................. 2-3
2.4 Communication Port ....................................................................................... 2-3
2.4.1 EIA-485 Port ........................................................................................................................ 2-3

2.4.2 Ethernet Port........................................................................................................................ 2-4

2.4.3 Optical Port .......................................................................................................................... 2-4

2.4.4 Print Port .............................................................................................................................. 2-4

2.4.5 Clock Synchronization Port ................................................................................................. 2-4

2.5 Type Tests ........................................................................................................ 2-5


2.5.1 Environmental Test .............................................................................................................. 2-5

2.5.2 Mechanical Test ................................................................................................................... 2-5

2.5.3 Insulation Test ...................................................................................................................... 2-5

2.5.4 Electromagnetic Compatibility ............................................................................................. 2-5

2.6 Certifications ................................................................................................... 2-6

PCS-9583D STATCOM Control Unit 2-a


Date: 2018-11-30
2 Technical Data

2.1 Electrical Specifications


2.1.1 Power Supply
Standard IEC 60255-11:2008
Rated voltage 110Vdc/220Vdc 110Vac/220Vac
Permissible voltage range 88~264Vdc 88~264Vac
Permissible AC ripple voltage ≤15% of the nominal auxiliary voltage
Burden
Quiescent condition ≤15W
Operating condition ≤25W

2.1.2 AC Current Input


⚫ For protection currents

Rated frequency (fn) 50Hz or 60Hz


Rated current (In) 1A 5A
Linear to 0.05In~20In or 0.05In~40In
Thermal withstand capability
-continuously 4In
-for 10s 30In
-for 1s 100In
-for half a cycle 250In
Burden (@In) 0.15VA/phase 0.25VA/phase

⚫ For measurement currents

Rated frequency (fn) 50Hz or 60Hz


Rated current (In) 1A 5A
Linear to 0.05In~2In
Thermal withstand capability
-continuously 2In
-for 10s 12In
-for 1s 30In
-for half a cycle 75In
Burden (@In) 0.2VA/phase 0.4VA/phase

2.1.3 AC Voltage Input


Rated voltage (Un, phase-to-phase) 100V~130V
Linear to (phase-ground) 1V~170V
Thermal withstand capability Phase-Ground Phase-Phase
-continuously 200V 346V
-10s 260V 450V
-1s 300V 519V
Burden (@Un) 0.20VA/phase

PCS-9583D STATCOM Control Unit 2-1


Date: 2018-11-30
2 Technical Data

2.1.4 Binary Input


Rated voltage 24V 30V 48V
Rated current 1.20mA 1.50mA 2.40mA
Pickup voltage 16.8-28.8Vdc 21-36Vdc 33.6-57.6Vdc
Max. drop-off voltage 12Vdc 15Vdc 24Vdc
Max. permissible voltage 100Vdc
Withstand voltage 2000Vac, 2800Vdc(continuously )
Response time ≤1ms

Rated voltage 110V 125V 220V 250V


Rated current 1.10mA 1.25mA 2.20mA 2.50mA
Pickup voltage 77-132Vdc 87.5-150Vdc 154-264Vdc 175-300Vdc
Max. drop-off voltage 55Vdc 62.5Vdc 110Vdc 125Vdc
Max. permissible voltage 300Vdc
Withstand voltage 2000Vac, 2800Vdc(continuously)
Response time ≤1ms

2.1.5 Binary Output


Maximal system voltage 380Vac, 250Vdc
Test voltage across open contact 1000V RMS in 1min
Continuous carry 8A
12A@3s
18A@1s
Short duration current
24A@0.5s
40A@0.2s
0.65A@48Vdc
0.35A@110Vdc
Breaking capacity (L/R=40ms) 0.30A@125Vdc
0.20A@220Vdc
0.15A@250Vdc
Pickup time < 5ms
Drop off time < 5ms
Durability Min. 10,000 operations

2.1.6 Transducer Input


⚫ NR1410

Standard IEC 60255-1: 2009


Input range 0-20mA 0-5V
Input resistance 235Ω 20kΩ
Accuracy 0.5% 0.5%

⚫ NR1415D

2-2 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
2 Technical Data

Standard IEC 60255-1: 2009


Input range -600mA~+600mA -15V~+15V
Input resistance 1.5Ω 19.02kΩ
Accuracy 0.5% 0.5%

2.1.7 RTD Parameters


Measuring resistance PT100
RTD wiring mode 4-wire system, 3-wire system, 2-wire system
Range (PT100) -200°C~400°C
Precision (PT100; 3-wire system) 1°C
Insulation withstand voltage 2000Vac

2.2 Mechanical Specifications


Mounting Way Flush mounted
Chassis color Silver grey
Weight per device Approx. 10.5kg (full configuration)
Chassis material Aluminum alloy
Location of terminal Rear panel of the device
Device structure Plug-in modular type @ rear side, integrated front plate
Protection class standard IEC 60225-1:2009
Front side IP40, up to IP51 (With cover)
Other sides IP50 (without cooling holes), IP20 (with cooling holes)
Rear side, connection terminals IP30

2.3 Ambient Temperature and Humidity Range


Standard IEC 60255-1:2009
Operating temperature -25°C to +40°C (Readability of display may be impaired below -20°C)
Transport and storage temperature
-25°C to +55°C
range
Permissible humidity 5%-95%, without condensation
Pollution degree Ⅱ
Altitude <3000m

2.4 Communication Port


2.4.1 EIA-485 Port
Baud rate 4.8kbit/s, 9.6kbit/s, 19.2kbit/s, 38.4kbit/s, 57.6kbit/s, 115.2kbit/s
Protocol IEC 60870-5-103:1997, Modbus protocol
Maximal capacity 32
Transmission distance <500m
Safety level Isolation to ELV level
Twisted pair Screened twisted pair cable

PCS-9583D STATCOM Control Unit 2-3


Date: 2018-11-30
2 Technical Data

2.4.2 Ethernet Port


Connector type RJ-45
Transmission rate 100Mbits/s
Transmission standard 10Base-T/100Base-TX
Transmission distance <100m
Protocol IEC 60870-5-103:1997 or IEC 61850
Safety level Isolation to ELV level

2.4.3 Optical Port


Between PCP and VBC

Characteristic Glass optical fiber


Connector type LC-LC
Fiber type Multi-mode
Transmission distance <2km
Wave length 820nm
Transmission power Min. -15.0dBm
Minimum receiving power Min. -30.0dBm
Margin Min. +3.0dB

Between VBC and SMC

Characteristic Glass optical fiber


Connector type LC-ST
Fiber type Multi-mode
Transmission distance <2km
Wave length 850nm
Transmission power Min. -17.0dBm
Minimum receiving power Min. -30.0dBm
Margin Min. +3.0dB

2.4.4 Print Port


Type RS-232
Baud Rate 4.8kbit/s, 9.6kbit/s, 19.2kbit/s, 38.4kbit/s, 57.6kbit/s, 115.2kbit/s
Printer type EPSON® 300K printer
Safety level Isolation to ELV level

2.4.5 Clock Synchronization Port


Type RS-485
Transmission distance < 500m
Maximal capacity 32
Timing standard PPS, PPM, IRIG-B

2-4 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
2 Technical Data

2.5 Type Tests

2.5.1 Environmental Test


Dry cold test IEC60068-2-1:2007
Dry heat test IEC60068-2-2:2007
Damp heat test, cyclic IEC60068-2-30:2005

2.5.2 Mechanical Test


Vibration IEC 60255-21-1:1988 Class I
Shock and bump IEC 60255-21-2:1988 Class I

2.5.3 Insulation Test


Standard IEC 60255-27-2013
2.8kV, DC, 1min
Dielectric withstand
2.0kV, AC, 1min
Impulse voltage 5kV
Overvoltage category Class III
Insulation resistance Min. 100MΩ @500Vdc

2.5.4 Electromagnetic Compatibility


IEC 60255-26-2013, Class III
1MHz burst disturbance test Common mode: 2.5kV
Differential mode: 1.0kV
IEC 60255-26-2013, Class IV
Electrostatic discharge test For contact discharge: ±8kV
For air discharge: ±15kV
IEC 60255-26-2013, Class III
Frequency sweep
Radio frequency interference tests
Radiated amplitude-modulated
10V/m (rms), f=80~1000MHz
IEC 60255-26-2013, Class IV
Fast transient disturbance tests Power supply, I/O, Earth: ±4kV, 5kHz for 15ms, 100kHz for 0.75ms
Communication terminals: ±2kV, 5kHz for 15ms, 100kHz for 0.75ms
IEC 60255-26-2013, Class IV
Power supply, AC input, I/O port: 1.2/50μs
Surge immunity test
Common mode: ±4kV
Differential mode: ±2kV
Power frequency magnetic field IEC 61000-4-8:2009, Class V
immunity 100A/m for 1min, 1000A/m for 3s
IEC 61000-4-9:2001, Class V
Pulse magnetic field immunity
6.4/16μs, 1000A/m
Conducted RF electromagnetic IEC 60255-26-2013, Class III

PCS-9583D STATCOM Control Unit 2-5


Date: 2018-11-30
2 Technical Data

disturbance Power supply, AC, I/O, Comm. Terminal: 10Vrms, 150kHz~80MHz


Spot frequency, f=27MHz/68MHz
IEC 60255-26-2013, Class A
Power frequency immunity Common mode: 300V
Differential mode: 150V
IEC 60255-26-2013, Class A
Conducted emission
f=0.15MHz~0.5MHz/0.5kHz~30MHz
IEC 60255-26-2013, Class A
Radiated emission
f=30MHz~230MHz/230MHz~1000MHz
Damped oscillatory magnetic field IEC 61000-4-10:2001, Class V
immunity 100kHz & 1MHz, 100A/m
Power supply performance IEC 60255-26-2013
- Voltage dip Max. 200ms for dip to 40% of rated voltage (Un = 220Vdc) without reset
- Voltage short interruption Max. 60ms for interruption falls from and recoveries to 80% of rated
voltage (Un = 220Vdc) without reboot

2.6 Certifications

⚫ ISO9001:2008

⚫ ISO14001:2004

⚫ OHSAS18001:2007

⚫ ISO10012:2003

⚫ CMMI L5

⚫ EMC: 2014/30/EU, EN60255-26:2013

⚫ Products safety (LVD): 2014/35/EU, EN60255-27:2014

2-6 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
3 Operation Theory

3 Operation Theory

Table of Contents
3 Operation Theory ............................................................................ 3-a
3.1 Basic Control Modes ...................................................................................... 3-1
3.2 Additional Control Functions ......................................................................... 3-1
3.2.1 Automatic Voltage Control (AVC) ........................................................................................ 3-1

3.2.2 Coordination Control Function............................................................................................. 3-2

3.2.3 Transient Voltage Compensation Function ......................................................................... 3-2

3.3 Protection Function ........................................................................................ 3-2


3.3.1 Overvoltage Protection and Overcurrent Protection of IGBT .............................................. 3-2

3.3.2 Valve DC-side Overvoltage Protection and Undervoltage Protection ................................. 3-2

3.3.3 Valve Over-temperature Protection ..................................................................................... 3-3

3.3.4 Valve Driving Abnormality Protection .................................................................................. 3-3

3.3.5 Valve Power Fault Protection .............................................................................................. 3-3

3.3.6 Delta-out Instantaneous Overcurrent Protection ................................................................. 3-3

3.3.7 Overcurrent Protection of STATCOM System ..................................................................... 3-4

3.3.8 Overload Protection of STATCOM System ......................................................................... 3-5

3.3.9 Grid-side Overvoltage Protection ........................................................................................ 3-6

3.3.10 Grid-side Undervoltage Protection .................................................................................... 3-8

3.3.11 Grid-side Overfrequency Protection and Underfrequency Protection ............................... 3-9

3.3.12 Incoming Line Circuit Breaker Failure Protection .............................................................. 3-9

3.3.13 Neutral-point Overcurrent Protection of Converter Valve................................................ 3-10

3.3.14 Residual Overcurrent Protection of Converter Valve ...................................................... 3-10

3.3.15 Negative-sequence Overcurrent Protection of Converter Valve ......................................3-11

3.3.16 Other Protections ............................................................................................................. 3-14

PCS-9583D STATCOM Control Unit 3-a


Date: 2018-11-30
3 Operation Theory

List of Figures
Figure 3.3-1 Logic diagram of delta-out instantaneous overcurrent protection .................. 3-3

Figure 3.3-2 Logic diagram of over current protection ........................................................... 3-4

Figure 3.3-3 Logic diagram of overload protection ................................................................. 3-6

Figure 3.3-4 Logic diagram of overvoltage protection ............................................................ 3-7

Figure 3.3-5 Logic diagram of undervoltage protection ......................................................... 3-8

Figure 3.3-6 Logic diagram of over frequency protection ...................................................... 3-9

Figure 3.3-7 Logic diagram of under frequency protection .................................................... 3-9

Figure 3.3-8 Logic diagram of incoming line circuit breaker failure protection................. 3-10

Figure 3.3-9 Logic diagram of neutral-point overcurrent protection of converter valve .. 3-10

Figure 3.3-10 Logic diagram of residual overcurrent protection of converter valve ......... 3-10

Figure 3.3-11 Logic diagram of negative-sequence overcurrent protection of converter valve


.............................................................................................................................................. 3-11

3-b PCS-9583D STATCOM Control Unit


Date: 2018-11-30
3 Operation Theory

3.1 Basic Control Modes


This section introduces five basic control modes, constant reactive power control, constant voltage
control, constant power factor control, mixed control of voltage & reactive power, and manual
constant reactive power.

No. Control modes Description


By setting the target reactive power value or the corresponding remote adjustment
value of the compensation point (HV side or LV side of main transformer), the
Constant reactive
1 device can automatically adjust the output reactive power value of STATCOM
power control
according to the present load reactive power value and the desired reactive power
value.
By setting the target voltage value or the corresponding remote adjustment value
of the compensation point, the device can automatically adjust the output reactive
power value of STATCOM according to the present compensation-point voltage
value and the desired voltage value.

Constant voltage When the compensation-point voltage is lower than the set reference voltage, the
2
control STATCOM will output capacitive reactive power to raise it, when the
compensation-point voltage is higher than the reference value, the STATCOM will
output inductive reactive power to lower it.

To improve the voltage control range, the voltage slope setting [VoltSlope_Loc] is
set and it can be adjusted according to the system short-circuit capacity.
By setting the target power factor value or the corresponding remote adjustment
value of the compensation point, the device can automatically adjust the output
Constant power factor
3 reactive power value of STATCOM according to the active power and power factor
control
of the compensation point, for realizing the desired power factor in the
compensation point.
In the constant reactive power mode, when the compensation-point voltage is
Coordinated control of
beyond the upper limit, the system will switch to constant voltage mode, when the
4 reactive power &
compensation-point voltage is lower than the upper limit (4% hysteresis), the
voltage
system will back to constant reactive power mode.
In the manual constant reactive power mode, STATCOM can output the desired
Manual constant reactive power according to the target manual reactive power value or the
5
reactive power control corresponding remote adjustment value. This mode is usually used for debugging
STATCOM equipments and other devices in the substation.

3.2 Additional Control Functions


In addition to the above control functions, there is other control functions, which are suitable for
different applications and can be selected to enabled or disabled.

3.2.1 Automatic Voltage Control (AVC)


In AVC mode, the device will adjust the output reactive power value of STATCOM according to the
reactive power instructions issued by AVC. If the control-side busbar voltage is out of the set range,

PCS-9583D STATCOM Control Unit 3-1


Date: 2018-11-30
3 Operation Theory

it will exit AVC mode and switch to local constant voltage control mode.

3.2.2 Coordination Control Function

When multiple sets of STATCOM are used to complete the voltage or reactive power control
objectives, a coordination control device needs to be configured. In this mode, each set of
STATCOM outputs the corresponding amount of reactive power according to the value of reactive
power command issued by the coordination control device.

3.2.3 Transient Voltage Compensation Function

The device can provide voltage compensation function in transient state of power system. In case
of major disturbance, the system voltage may have a large or fast fluctuation, it is necessary to
take measures for quick compensation, and the STATCOM can output the full or over amount of
reactive current to balance the grid fluctuation within the specified response time.

The pickup criterion of the function is: the amplitude of grid voltage is bigger than the
corresponding setting or the voltage change rate is higher than the corresponding setting. When
the STATCOM is in one of the above basic control modes and the criterion is satisfied, the
STATCOM will be switched into transient voltage compensation mode automatically, and it can
back to the previous mode after the grid voltage is restored.

3.3 Protection Function


Three-level protection is equipped in STATCOM, including component-level protection,
device-level protection and system-level protection.

Component-level protection: for detecting internal device fault of valves, including overvoltage
protection and overcurrent protection of IGBT.

Device-level protection: for detecting valve fault by Sub-Module Control board (SMC) and
PCS-9589 Valve Base Control unit (VBC), including valve DC-side overvoltage protection and
undervoltage protection, valve over temperature protection, valve driving failure protection and
valve power failure protection.

System-level protection: for detecting STATCOM system fault by PCS-9583D STATCOM control
unit, including overcurrent protection, overload protection, overvoltage protection, undervoltage
protection, overfrequency protection, underfrequency protection, etc.

3.3.1 Overvoltage Protection and Overcurrent Protection of IGBT

IGBT overvoltage protection is performed by the active clamping circuit of driving board in power
module, and overcurrent protection is performed by the desaturation circuit. When detecting
over-voltage or over-current, the pulse will be blocked to switched off IGBT, and the over-voltage
or over-current fault signal will be sent to VBC, then VBC will send the signal after summarizing to
PCS-9583D STATCOM control unit.

3.3.2 Valve DC-side Overvoltage Protection and Undervoltage Protection


The protections are used to prevent valve components damage from over-voltage and

3-2 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
3 Operation Theory

under-voltage in DC side of valve during pre-charging and operation. When the SMC inside valve
detects the capacitor voltage in DC side is higher or lower than the corresponding limit, the trigger
pulse will be blocked and IGBT will be switched off, at the same time the fault signal will be sent to
PCS-9583D control unit via VBC.

3.3.3 Valve Over-temperature Protection

The protection is used to protect valve components in case of valve over-temperature during
operation. When SMC detects the temperature is higher than the pre-set setting, the trigger pulse
will be blocked and IGBT will be switched off, at the same time the fault signal will be sent to
PCS-9583D control unit via VBC.

3.3.4 Valve Driving Abnormality Protection

The protection can prevent valve components damage from driving abnormality during operation.
The SMC is equipped with driving logic generation and checking circuit, which can check whether
the driving signal or the driving board is abnormal, if so, the trigger pulse will be blocked to switch
off IGBT, at the same time the fault signal will be sent to PCS-9583D control unit via VBC.

3.3.5 Valve Power Fault Protection

The protection can avoid components damage due to valve power fault during operation. The
SMC is equipped with power supervision circuit, which can check whether the power supply is
abnormal, if so, the trigger pulse will be blocked to switch off IGBT, at the same time the fault
signal will be sent to PCS-9583D control unit via VBC.

3.3.6 Delta-out Overcurrent Protection

For △-connection converter valve, the device is equipped with delta-out overcurrent protection ,
for preventing the equipments from damage due to delta-out overcurrent or abnormality. This
protection operates to block VBC and trip the main circuit breaker 1QF and bypass circuit breaker
1KM, and its logic diagram is as follows.

EN DeltOut.50P.En
&
[DeltOut.50P.t_Op] 0ms
1
SET DeltOut.IaP_STATCOM>[DeltOut.50P.I_Set] &
DeltOut.50P.Op
&
[DeltOut.50P.t_Op] 0ms

SET DeltOut.IbP_STATCOM>[DeltOut.50P.I_Set]

&
[DeltOut.50P.t_Op] 0ms

SET DeltOut.IcP_STATCOM>[DeltOut.50P.I_Set]

SIG DeltOut.50P.FD

Figure 3.3-1 Logic diagram of delta-out overcurrent protection

Where,

[DeltOut.50P.En]: the logic setting of enabling delta-out RMS overcurrent protection.

DeltOut.IaP_STATCOM: the RMS delta-out phase-A current for protection.

PCS-9583D STATCOM Control Unit 3-3


Date: 2018-11-30
3 Operation Theory

DeltOut.IbP_STATCOM: the RMS delta-out phase-B current for protection.

DeltOut.IcP_STATCOM: the RMS delta-out phase-C current for protection.

[DeltOut.50P.I_Set]: the current setting of delta-out RMS overcurrent protection.

DeltOut.50P.FD: the pickup flag of delta-out RMS overcurrent protection.

[DeltOut.50P.t_Op]: the time delay of stage 1 of delta-out RMS overcurrent protection.

DeltOut.50P.Op: the operation signal of delta-out RMS overcurrent protection.

The delta-out RMS overcurrent protection operates to trips, and the HMI and the control device
can display the operation information.

NOTICE!

Only the setting [Opt_Type_STATCOM] in menu “Settings” -> “STATCOM Settings” is


set to “D”, the protection can be valid.

3.3.7 Overcurrent Protection of STATCOM System

The protection can prevent power devices damage from delta-in overcurrent in valve side. There
are three stages of overcurrent protection, stage 1 operates to trip the circuit breakers, stage 2 and
stage 3 operate to block VBC (Valve Base Control unit). The logic diagram is shown in the
following figure.

SIG DeltIn.50P.FD

EN [DeltIn.50P.En_Inst]
& &
[DeltIn.50P.t_Op_Inst] 0ms
≥1 DeltIn.50.Op_Inst
SET DeltIn.IabP_STATCOM_Inst>[DeltIn.50P.I_Inst]

&
[DeltIn.50P.t_Op_Inst] 0ms

SET DeltIn.IbcP_STATCOM_Inst>[DeltIn.50P.I_Inst]

&
[DeltIn.50P.t_Op_Inst] 0ms

SET DeltIn.IcaP_STATCOM_Inst>[DeltIn.50P.I_Inst]

EN [DeltIn.50P.En_Alm_BlkVBC]
& &
[DeltIn.50P.t_Alm_BlkVBC] 0ms
≥1 DeltIn.50P.Alm_BlkVBC
SET DeltIn.IabP_STATCOM>[DeltIn.50P.I_Alm_BlkVBC]

&
[DeltIn.50P.t_Alm_BlkVBC] 0ms

SET DeltIn.IbcP_STATCOM>[DeltIn.50P.I_Alm_BlkVBC]

&
[DeltIn.50P.t_Alm_BlkVBC] 0ms

SET DeltIn.IcaP_STATCOM>[DeltIn.50P.I_Alm_BlkVBC]

EN [DeltIn.50P.En_Alm_BlkVBC_Inst]
& &
500us 0us
≥1 DeltIn.50P.Alm_BlkVBC_Inst
SET DeltIn.IabP_STATCOM_Inst>[DeltIn.50P.I_Alm_BlkVBC_Inst]

&
500us 0us

SET DeltIn.IbcP_STATCOM_Inst>[DeltIn.50P.I_Alm_BlkVBC_Inst]

&
500us 0us

SET DeltIn.IcaP_STATCOM_Inst>[DeltIn.50P.I_Alm_BlkVBC_Inst]

Figure 3.3-2 Logic diagram of over current protection

3-4 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
3 Operation Theory

Where,

DeltIn.50P.FD: the pickup flag of over current protection.

[DeltIn.50P.En_Inst]: the logic setting of enabling instantaneous over current protection.

DeltIn.IabP_STATCOM_Inst: the instantaneous value of delta-in phase-AB current for protection.

DeltIn.IbcP_STATCOM_Inst: the instantaneous value of delta-in phase-BC current for protection.

DeltIn.IcaP_STATCOM_Inst: the instantaneous value of delta-in phase-CA current for protection.

DeltIn.IabP_STATCOM: the RMS value of delta-in phase-AB current for protection.

DeltIn.IbcP_STATCOM: the RMS value of delta-in phase-BC current for protection.

DeltIn.IcaP_STATCOM: the RMS value of delta-in phase-CA current for protection.

[DeltIn.50P.I_Inst]: the current setting of instantaneous over current protection.

[DeltIn.50P.t_Op_Inst]: the time delay of instantaneous over current protection.

DeltIn.50.Op_Inst: the operation signal of instantaneous over current protection.

[DeltIn.50P.En_Alm_BlkVBC]: the logic setting of enabling overcurrent alarm to block VBC.

[DeltIn.50P.I_Alm_BlkVBC]: the current setting of overcurrent alarm to block VBC.

[DeltIn.50P.t_Alm_BlkVBC]: the time delay of overcurrent alarm to block VBC.

DeltIn.50P.Alm_BlkVBC: the blocking VBC alarm signal of overcurrent.

[DeltIn.50P.En_Alm_BlkVBC_Inst]: the logic setting of enabling instantaneous overcurrent alarm


to block VBC.

[DeltIn.50P.I_Alm_BlkVBC_Inst]: the current setting of instantaneous overcurrent alarm to block


VBC.

DeltIn.50P.Alm_BlkVBC_Inst: the blocking VBC alarm signal of instantaneous overcurrent.

3.3.8 Overload Protection of STATCOM System

In order to prevent STATCOM operation in the state of overload for a long time, it is equipped with
overload protection and its logic diagram is show as below.

PCS-9583D STATCOM Control Unit 3-5


Date: 2018-11-30
3 Operation Theory

EN [OvLd.En_Alm]

&
[ OvLd.t_Alm] 0ms
≥1
SET DeltIn.IabP_STATCOM>[OvLd.I_Alm] &
OvLd.Alm
&
[ OvLd.t_Alm] 0ms

SET DeltIn.IbcP_STATCOM>[OvLd.I_Alm]

&
[ OvLd.t_Alm] 0ms

SET DeltIn.IcaP_STATCOM>[OvLd.I_Alm]

SIG OvLd.FD

Figure 3.3-3 Logic diagram of overload protection

Where,

[OvLd.En_Alm]: the logic setting of enabling overload alarm function.

DeltIn.IabP_STATCOM: the delta-in phase-AB current for protection.

DeltIn.IbcP_STATCOM: the delta-in phase-BC current for protection.

DeltIn.IcaP_STATCOM: the delta-in phase-CA current for protection.

[OvLd.I_Alm]: the current setting of overload protection.

OvLd.FD: the pickup flag of overload protection.

[OvLd.t_Alm]: the time delay of overload protection.

[OvLd.Alm]: the alarm signal of overload protection.

3.3.9 Grid-side Overvoltage Protection

There are three stages of overvoltage protection in the system, stage 1 operates to trip and stage
2 and stage 3 operate to block VBC. The following figure shows the logic diagram of overvoltage
protection.

3-6 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
3 Operation Theory

SIG 59P.FD

EN [59P1.En]
& &
[59P1.t_Op] 0ms
≥1 59P1.Op
SET Sys.Uab>[59P1.U_Set]

&
[59P1.t_Op] 0ms

SET Sys.Ubc>[59P1.U_Set]

&
[59P1.t_Op] 0ms

SET Sys.Uca>[59P1.U_Set]

EN [59P2.En_Alm_BlkVBC]
& &
[59P2.t_Alm_BlkVBC] 0ms
≥1 59P2.Alm_BlkVBC
SET Sys.Uab>[59P2.U_Alm_BlkVBC]

&
[59P2.t_Alm_BlkVBC] 0ms

SET Sys.Ubc>[59P2.U_Alm_BlkVBC]

&
[59P2.t_Alm_BlkVBC] 0ms

SET Sys.Uca>[59P2.U_Alm_BlkVBC]

EN 59P.En_Alm_BlkVBC_Inst
& &
1ms 0ms
≥1 59P.Alm_BlkVBC_Inst
SET Sys.Uab_Inst>[59P.U_Alm_BlkVBC_Inst]

&
1ms 0ms

SET Sys.Ubc_Inst>[59P.U_Alm_BlkVBC_Inst]

&
1ms 0ms

SET Sys.Uca_Inst>[59P.U_Alm_BlkVBC_Inst]

Figure 3.3-4 Logic diagram of overvoltage protection

Where,

[59P1.En]: the logic setting of enabling stage 1 of overvoltage protection.

Sys.Uab: the system voltage between phase-A and phase-B.

Sys.Uab: the system voltage between phase-B and phase-C.

Sys.Uab: the system voltage between phase-C and phase-A.

[59P1.U_Set]: the voltage setting of stage 1 of overvoltage protection.

59P.FD: the pickup flag of overvoltage protection.

[59P1.t_Op]: the time delay of stage 1 of overvoltage protection.

59P1.Op: the operation signal of stage 1 of overvoltage protection.

[59P2.En_Alm_BlkVBC]: the logic setting of enabling stage 2 of overvoltage protection.

[59P2.U_Alm_BlkVBC]: the voltage setting of stage 2 of overvoltage protection.

[59P2.t_Alm_BlkVBC]: the time delay of stage 2 of overvoltage protection.

59P2.Alm_BlkVBC: the blocking VBC alarm signal of stage 2 of over voltage protection.

PCS-9583D STATCOM Control Unit 3-7


Date: 2018-11-30
3 Operation Theory

[59P.En_Alm_BlkVBC_Inst]: the logic setting of enabling instantaneous overvoltage protection.

Sys.Uab_Inst: the instantaneous system voltage between phase-A and phase-B.

Sys.Uab_Inst: the instantaneous system voltage between phase-B and phase-C.

Sys.Uab_Inst: the instantaneous system voltage between phase-C and phase-A.

[59P.U_Alm_BlkVBC_Inst]: the voltage setting of instantaneous overvoltage protection.

59P.Alm_BlkVBC_Inst: the blocking VBC alarm signal of instantaneous over voltage protection.

3.3.10 Grid-side Undervoltage Protection

In case of minor low voltage in grid side, the STATCOM can quickly output capacitive reactive
power to improve the system voltage. In case of severe low-voltage due to major fault in the
electric power system, the STATCOM can’t output sufficient reactive power to stabilize the
grid-side voltage, and it needs to take blocking operation. The undervoltage logic diagram is
shown as follows.

EN [27P.En]
&
[27P.t_Alm_BlkVBC] 0ms
≥1
SET Sys.Uab<[27P.U_Alm_BlkVBC] &
27P.Alm_BlkVBC
&
[27P.t_Alm_BlkVBC] 0ms

SET Sys.Ubc<[27P.U_Alm_BlkVBC]

&
[27P.t_Alm_BlkVBC] 0ms

SET Sys.Uca<[27P.U_Alm_BlkVBC]

SIG 27P.FD

Figure 3.3-5 Logic diagram of undervoltage protection

Where,

[27P.En]: the logic setting of enabling undervoltage protection.

Sys.Uab: the system voltage between phase-A and phase-B.

Sys.Uab: the system voltage between phase-B and phase-C.

Sys.Uab: the system voltage between phase-C and phae-A.

[27P.U_Alm_BlkVBC]: the voltage setting of undervoltage protection.

27P.FD: the pickup flag of undervoltage protection.

[27P.t_Alm_BlkVBC]: the time delay of undervoltage protection.

[27P.Alm_BlkVBC]: the operation signal of undervoltage protection.

3-8 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
3 Operation Theory

3.3.11 Grid-side Overfrequency Protection and Underfrequency Protection

One stage of overfrequency protection and one stage of underfrequency protection are equipped
in the device, and both operate to block VBC and trip the main circuit breaker 1QF and bypass
circuit breaker 1KM.

EN [81O.En]
&
SET F>[81O.f_Set] [81O.t_Op] 0ms 81O.Op

SIG 81O.FD

Figure 3.3-6 Logic diagram of over frequency protection

EN [81U.En]
&
SET F>[81U.f_Set] [81U.t_Op] 0ms 81U.Op

SIG 81U.FD

Figure 3.3-7 Logic diagram of under frequency protection

Where,

[81O.En]: the logic setting of enabling over frequency protection.

[81O.f_Set]: the frequency setting of over frequency protection.

81O.FD: the pickup flag of over frequency protection.

[81O.t_Op]: the time delay of over frequency protection.

[81O.Op]: the operation signal of over frequency protection.

[81U.En]: the logic setting of enabling under frequency protection.

[81U.f_Set]: the frequency setting of under frequency protection.

81U.FD: the pickup flag of under frequency protection.

[81U.t_Op]: the time delay of under frequency protection.

[81U.Op]: the operation signal of under frequency protection.

3.3.12 Incoming Line Circuit Breaker Failure Protection

In case of incoming line circuit breaker failure, it may damage the valves because some fault
cann’t be isolated. So this protection is equipped and it can operate to trip the up-level circuit
breaker to isolate the fault in case of incoming line circuit breaker failure.

PCS-9583D STATCOM Control Unit 3-9


Date: 2018-11-30
3 Operation Theory

HWJ signal &


t
To trip the corresponding switch

STATCOM tripping signal

Figure 3.3-8 Logic diagram of incoming line circuit breaker failure protection

3.3.13 Neutral-point Overcurrent Protection of Converter Valve

For the Y-connection converter valve with neutral point, the device is equipped with neutral-point
overcurrent protection, it also operates to block VBC and trip the main circuit breaker 1QF and
bypass circuit breaker 1KM.

EN [50N.En] &
[50N.t_Op] 0ms &
SET NP.I_Prot>[50N.3I0_Set] 50N.Op

SIG 50N.FD

Figure 3.3-9 Logic diagram of neutral-point overcurrent protection of converter valve

Where,

[50N.En]: logic setting of enabling neutral-point overcurrent protection of converter valve.

NP.I_Prot: measured converter valve neutral-point overcurrent protection.

[50N.3I0_Set]: current setting of neutral point overcurrent protection of converter valve.

[50N.t_Op]: time delay of neutral point overcurrent protection of converter valve.

50N.FD: pickup flag of neutral point overcurrent protection of converter valve.

50N.Op: operation signal of neutral point overcurrent protection of converter valve.

NOTICE!

To enable the protection, the setting [Opt_Type_STATCOM] in menu “Settings” ->


“STATCOM Settings” must be set to “YN”.

3.3.14 Residual Overcurrent Protection of Converter Valve

For the Y-connection converter valve, the device is equipped with residual overcurrent protection,
which operates to block VBC and trip the main circuit breaker 1QF and bypass circuit breaker
1KM.

EN [50G.En] &
[50G.t_Op] 0ms &
SET Valve.3I0_Cal>[50G.3I0_Set] 50G.Op

SIG 50G.FD

Figure 3.3-10 Logic diagram of residual overcurrent protection of converter valve

3-10 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
3 Operation Theory

Where,

[50G.En]: logic setting of enabling residual overcurrent protection of converter valve.

Valve.3I0_Cal: calculated residual current of converter valve.

[50G.3I0_Set]: current setting of residual overcurrent protection of converter valve.

[50G.t_Op]: time delay of residual overcurrent protection of converter valve.

50G.FD: pickup flag of residual overcurrent protection of converter valve.

50G.Op: operation signal of residual overcurrent protection of converter valve.

NOTICE!

To enable the protection, the setting [Opt_Type_STATCOM] in menu “Settings” ->


“STATCOM Settings” must be set to “Y”.

3.3.15 Negative-sequence Overcurrent Protection of Converter Valve

For the Y-connection converter valve, the device is equipped with negative-sequence overcurrent
protection, which also operates to block VBC and trip the main circuit breaker 1QF and bypass
circuit breaker 1KM.

EN [50Q.En] &
[50Q.t_Op] 0ms &
SET Valve.I2_Cal>[50Q.3I0_Set] 50Q.Op

SIG 50Q.FD

Figure 3.3-11 Logic diagram of negative-sequence overcurrent protection of converter valve

Where,

[50Q.En]: logic setting of enabling negative-sequence overcurrent protection of converter valve.

Valve.I2_Cal: calculated negative-sequence current of converter valve.

[50Q.I_Set]: current setting of negative-sequence overcurrent protection of converter valve.

50Q.FD: pickup flag of negative-sequence overcurrent protection of converter valve.

[50Q.t_Op]: time delay of negative-sequence overcurrent protection of converter valve.

NOTICE!

To enable the protection, the setting [Opt_Type_STATCOM] in menu “Settings” ->


“STATCOM Settings” must be set to “Y”.

3.3.16 Current differential Protection of VSC

If an earth fault or phase-to-phase fault of VSC occurs, current differential protection can operate
quickly to clear the fault to avoid the converter from damages or reduce the maintenance cost as
low as possible. This protection operates to block VBC and trip the main circuit breaker 1QF and

PCS-9583D STATCOM Control Unit 3-11


Date: 2018-11-30
3 Operation Theory

bypass circuit breaker 1KM.

The following figure shows the wring diagram of the current transformer.

A
B
C

Circuit
Breaker
* * *

Ia1 Ib1 Ic1

* * *

Ia2 Ib2 Ic2


VSC

Figure 3.3-12 Wring diagram of the current transformer for current differential protection of VSC

Where:

“Ix1” (x: a, b or c) is the phase current of the head terminal of the VSC (1# CT);

“Ix2” (x: a, b or c) is the phase current of the rear terminal of the VSC (2# CT, from the inner CT
of the VSC).

In normal situation, the angle between “Ix1” to “Ix2” is 330°. Arg(Ix1) – Arg(Ix2) = 330°(x: a, b
or c)

The phase differential current is calculated according to following equation.

I da = (I a1 + (I c 2 − I a 2 )* CTR 2 / CTR 1) / I e1

I db = (I b1 + (I a 2 − I b 2 )* CTR 2 / CTR 1) / I e1
 = ( + ( − I )*
I dc I c1 I b 2 c 2 CTR 2 / CTR 1) / I e1

The phase restraint current is calculated according to following equation.

3-12 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
3 Operation Theory

 I ra = I a1 − (I c 2 − I a 2 )* CTR 2 / CTR 1 / 2 I e1

 I rb = I b1 − (I a 2 − I b 2 )* CTR 2 / CTR 1 / 2 I e1

 I rc = I c1 − (I b 2 − I c 2 )* CTR 2 / CTR 1 / 2 I e1

Where:

“ CTR ” is the ratio of CT of the head terminal and the value is equal to ([S1. I1n] / [ S1.I2n]);
1

“ CTR ” is the ratio of CT of the rear terminal and the value is equal to ([S2. I1n] / [ S2.I2n]);
2

The biased differential protection with high slope and high setting is equipped with the equipment.
This protection, also called conventional differential protection, is blocked only by inrush current
criterion.

Conventional biased differential protection can prevent the influence of steady state and transient
CT saturation during an external fault and can operate correctly and quickly during an internal fault
even if CT is saturated. Operation criterion of this conventional biased differential protection is:

 I d  1.2 pu I r  1.2 pu

 I d  1.0  I r I r  1.2 pu

Where:

I d , I r and pu have the same meaning as mentioned above.

Figure 3.3-13 Protection area wiring diagram for current differential protection of VSC

PCS-9583D STATCOM Control Unit 3-13


Date: 2018-11-30
3 Operation Theory

According to the protection scope wiring diagram, the differential protection of VSC has no dead
zone, and the three valves are protected.

3.3.17 Other Protections

In addition to the above protections, the device is also equipped with main circuit breaker
error-closing protection and bypass circuit breaker error-opening protection during STATCOM
operation, for ensuring the circuit breakers in correct positions and under the sequence logic
control of control & protection system.

For avoiding the effect of cooling system abnormality on STATCOM equipments, the device is
equipped with cooling power fault protection and cooling system fault protection, etc.

It is also equipped with communication abnormality protection and control unit abnormality
protection for preventing the abnormality resulting in control abnormality and equipment damage.

Besides, the device is equipped with some alarm logic, such as overload alarm logic, grid-side
residual overvoltage alarm logic and valve-side residual overvoltage alarm logic, all of the alarm
signals will be displayed in local LCD and HMI for reminding the operator to pay attention.

In order to enhance the self-adaptive ability of STATCOM in case of grid fault, blocking pulse
function is equipped in the device. When a transient fault or severe short-time fault occurs in grid,
the trigger pulse will be blocked to switch off IGBT, and the STATCOM will enter zero-reactive
power output state, but the mechanical switches will not be opened. When the fault is off, the
STATCOM can quickly deblock the trigger pulse and recover normal operation for providing
reactive power support for the electric power grid.

3-14 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
4 Hardware

4 Hardware

Table of Contents
4 Hardware ......................................................................................... 4-a
4.1 Overview .......................................................................................................... 4-1
4.2 Plug-in Module Description ............................................................................ 4-3
4.2.1 PWR Module (NR1301) ....................................................................................................... 4-3

4.2.2 MON Module (NR1107C) .................................................................................................... 4-5

4.2.3 DSP Module (NR1192C/ NR1118B/ NR1130A) ................................................................... 4-6

4.2.4 COM Module (NR1201B) .................................................................................................. 4-10

4.2.5 AI Module (NR1401/ NR1410/ NR1415D)..........................................................................4-11

4.2.6 BI Module (NR1502A) ....................................................................................................... 4-15

4.2.7 BO Module (NR1521E)...................................................................................................... 4-16

List of Figures
Figure 4.1-1 Front view of PCS-9583D STATCOM control unit ............................................... 4-1

Figure 4.1-2 Typical rear view of PCS-9583D STATCOM control unit .................................... 4-1

Figure 4.1-3 Front view of PCS-9583S IO unit .......................................................................... 4-2

Figure 4.1-4 Typical rear view of PCS-9583S IO unit ............................................................... 4-2

Figure 4.2-1 PWR module NR1301............................................................................................. 4-3

Figure 4.2-2 Output contacts of PWR module.......................................................................... 4-4

Figure 4.2-3 MON module NR1107C ............................................................................................ 4-5

Figure 4.2-4 Connection of communication terminal ................................................................. 4-6

Figure 4.2-5 DSP module NR1192C ........................................................................................... 4-7

Figure 4.2-6 DSP module NR1118B ........................................................................................... 4-8

Figure 4.2-7 DSP module NR1130A ........................................................................................... 4-9

Figure 4.2-8 COM module NR1201B .......................................................................................... 4-10

Figure 4.2-9 AI module NR1401................................................................................................ 4-11

Figure 4.2-10 View of DI plug-in module (NR1410A) ............................................................. 4-13

PCS-9583D STATCOM Control Unit 4-a


Date: 2018-11-30
4 Hardware

Figure 4.2-11 View of DI plug-in module (NR1410B).............................................................. 4-14

Figure 4.2-12 AI module NR1415D ........................................................................................... 4-14

Figure 4.2-13 Debounce technique.......................................................................................... 4-15

Figure 4.2-14 BI module NR1502A ........................................................................................... 4-16

Figure 4.2-15 BO module NR1521E ......................................................................................... 4-16

List of Tables
Table 4.2-1 Terminal definition and description of PWR module ........................................... 4-4

Table 4.2-2 Terminal description of MON modules ..................................................................... 4-5

Table 4.2-3 Terminal definition of module NR1192C slotted in NO.03 of PCS-9583D STATCOM
control unit ............................................................................................................................ 4-7

Table 4.2-4 Terminal definition of module NR1118B slotted in NO.04&05 of PCS-9583D


STATCOM control unit .......................................................................................................... 4-8

Table 4.2-5 Terminal definition of module NR1130A slotted in NO.03 of PCS-9583S IO unit
.............................................................................................................................................. 4-10

Table 4.2-6 Terminal definition of module NR1130A slotted in NO.04 of PCS-9583S IO unit
.............................................................................................................................................. 4-10

4-b PCS-9583D STATCOM Control Unit


Date: 2018-11-30
4 Hardware

4.1 Overview

PCS-9583D is made of a 4U height 19” chassis for flush mounting. Components mounted on its
front include a 320×240 dot matrix LCD, a 9 button keypad, 20 LED indicators and a multiplex
RJ45 port. A monolithic micro controller is installed in the equipment for these functions.

The following figures show the front and rear views of PCS-9583D STATCOM control unit.

1 11
HEALTHY
START
READY PCS-9583
2 12 PULSE
ALARM
DEBLOCK STATCOM CONTROL UNIT
3 13 COMM
ACTIVE
ALARM
4 14

C GRP
STANDBY VAR MODE
5 15
SERVICE VOLT MODE
6
TEST
16

ES ENT
7 17

8 18

9 19

10 20

Figure 4.1-1 Front view of PCS-9583D STATCOM control unit

Slot No. P1 1 2 3 4 5 6 7 8 9 10 11 12 13 P2

NR1301 NR1107C NR1192C NR1118B NR 1521E NR 1521E NR 1521E NR1502A NR1502A NR1502A NR1410B NR1301
S S
5V BJ TX1 RX5 TX1
5V BJ

RX1 TX5 RX1 BJJ BSJ


BJJ BSJ

TX2 RX6 TX2 ON


RX2
ON
TX6 RX2 OFF
OFF
M
TX3 RX5 TX3
RX3 TX5 RX3
1 COM1 TX4 RX6 TX4 1 COM1

2
2 BSJ1 RX4 TX6 RX4
BSJ1

3 BJJ1
3 BJJ1
4 COM2 TX5 M 4 COM2

5
TX1 5 BSJ2
BSJ2
RX5 6
6 BJJ2 RX1 BJJ2

7 24V
7 24V
TX6
8 24 VGND TX2 8 24 VGND

9 RX6 9
RX2 10 DC+
10 DC+
TX7 11 DC-
11 DC-
TX3 12
RX7
FGND
12 FGND
RX3
TX8
TX4
RX8
RX4

Figure 4.1-2 Typical rear view of PCS-9583D STATCOM control unit

PCS-9583S IO unit is used to provide analog inputs for PCS-9583D control unit, it is also made of
a 4U height 19” chassis for flush mounting. The following figures show the front and rear views of
PCS-9583S IO unit.

PCS-9583D STATCOM Control Unit 4-1


Date: 2018-11-30
4 Hardware

HEALTHY
PCS-9583S
ALARM IO UNIT

Figure 4.1-3 Front view of PCS-9583S IO unit

Slot No. P1 1 2 3 4 5 6 7 8 9 10 11 12 13 P2

NR1301 NR1201B NR1130A NR1130A NR1401 NR1401 NR1401 NR1415D NR1301


5V BJ 5V BJ

TEAM-H OK OK
BJJ BSJ BJJ BSJ

TEAM-T ALM ALM


ON
PPS ON

OFF RESV TX1 TX1 OFF

TX2 TX2 DANGER DANGER


DANGER
1 COM1 1 COM1

2 BSJ1 TX3 TX3 2 BSJ1


3 BJJ1 3 BJJ1
4 COM2 4 COM2
5 BSJ2 RX1 RX1 5 BSJ2
6 BJJ2 6 BJJ2
7 24V 7 24V
8 24 VGND 8 24 VGND
9 9
10 DC+ 10 DC+
11 DC- 11 DC-

12 FGND 12 FGND

Figure 4.1-4 Typical rear view of PCS-9583S IO unit

The module configuration of PCS-9583D and PCS-9583S are shown in the following tables.

Table 4.1-1 Module list of PCS-9583D

No. ID Module description


1 NR1301 Power supply module (PWR module)

2 NR1107 Management and monitor module (MON module)

3 NR1192/NR1118 Protection calculation and fault detector module (DSP module)

4 NR1410 Analog input module (AI module)


5 NR1502 Binary input module (BI module)

6 NR1521 Binary output module (BO module)

Table 4.1-2 Module list of PCS-9583S

No. ID Module description


1 NR1301 Power supply module (PWR module)

4-2 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
4 Hardware

No. ID Module description

2 NR1130 Protection calculation and fault detector module (DSP module)

3 NR1201 Communication module (COM)


4 NR1401/ NR1415 Analog input module (AI module)

4.2 Plug-in Module Description

The device consists of PWR plug-in module, MON plug-in module, DSP plug-in module, AI plug-in
module, BI plug-in module and BO plug-in module, etc. Terminal definitions and application of
each plug-in module are introduced as follows.

4.2.1 PWR Module (NR1301)


PWR module is a DC/DC converter with electrical insulation between input and output. The
standardized output voltages are +5V and +24V DC. The tolerances of the output voltages are
continuously monitored.

The +5V DC output provides power supply for all the electrical elements that need +5V DC power
supply in this device.

The use of an external miniature circuit breaker is recommended. The miniature circuit breaker
must be in the on position when the device is in operation and in the off position when the device is
in cold reserve.

A 12-pin connector is fixed on PWR module. The terminal definition of the connector is described
as below.

NR1301

5V OK ALM

BO_ALM BO_FAIL

ON

OFF

1 BO_COM1
2 BO_FAIL
3 BO_ALM
4 BO_COM2
5 BO_FAIL
6 BO_ALM
7 OPTO+
8 OPTO-
9
10 PWR+
11 PWR-
12 GND

Figure 4.2-1 PWR module NR1301

PCS-9583D STATCOM Control Unit 4-3


Date: 2018-11-30
4 Hardware

The power switch in the dotted box of above figure maybe is not existed.

01
BO_FAIL
02
BO_ALM
03

04
BO_FAIL
05
BO_ALM
06

Figure 4.2-2 Output contacts of PWR module

Terminal definition and description is shown as follows:

Table 4.2-1 Terminal definition and description of PWR module

Terminal No. Symbol Description

01 BO_COM1 Common terminal 1

02 BO_FAIL Device failure output 1 (01-02, NC)

03 BO_ALM Device abnormality alarm output 1 (01-03, NO)

04 BO_COM2 Common terminal 2

05 BO_FAIL Device failure output 2 (04-05, NC)

06 BO_ALM Device abnormality alarm output 2 (04-06, NO)

07 OPTO+ Positive power supply for BI module (24V)

08 OPTO- Negative power supply for BI module (24V)

09 Blank Not used

10 PWR+ Positive input of power supply for the device (250V/220V/125V/110V)

11 PWR- Negative input of power supply for the device (250V/220V/125V/110V)

12 GND Grounded connection of the power supply

NOTICE!

The standard rated voltage of PWR module is self-adaptive to 88~264Vdc. If input


voltage is out of range, an alarm signal (Fail_Device) will be issued. For non-standard
rated voltage power supply module please specify when place order, and check if the
rated voltage of power supply module is the same as the voltage of power source
before the device being put into service。

PWR module provides terminal 12 and grounding screw for device grounding. Terminal
12 shall be connected to grounding screw and then connected to the earth copper bar
of panel via dedicated grounding wire.

Effective grounding is the most important measure for a device to prevent EMI, so
effective grounding must be ensured before the device is put into service.

4-4 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
4 Hardware

PCS-9583 like almost all electronic devices, contains electrolytic capacitors. These
capacitors are well known to be subject to deterioration over time if voltage is not
applied periodically. Deterioration can be avoided by powering the devices up once a
year.

4.2.2 MON Module (NR1107C)


The MON module consists of high-performance built-in processor, FLASH, SRAM, SDRAM,
Ethernet controller and other peripherals. Its functions include management of the complete
device, human machine interface, communication and waveform recording, etc.

MON module uses the internal bus to receive the data from other modules of the device. It
communicates with the LCD module by RS-485 bus. This module comprises Ethernet interfaces,
RS-485 communication interfaces that exchange information with above system by using IEC
61850, PPS/IRIG-B differential time synchronization interface and RS-232 printing interface.

The view of MON module is shown in the following figure.

NR1107C

ETHERNET

Figure 4.2-3 MON module NR1107C

MON module uses the internal bus to receive the data from other modules of the device. It
communicates with the LCD module by RS-485 bus.

Terminal description of the MON modules is listed in the following table:

Table 4.2-2 Terminal description of MON modules

Module ID Interface Terminal No. Usage Physical Layer


NR1107C 3 RJ45 Ethernet To SCADA Twisted pair wire

PCS-9583D STATCOM Control Unit 4-5


Date: 2018-11-30
4 Hardware

Module ID Interface Terminal No. Usage Physical Layer


01 A Cable
02 B
RS-485 To SCADA
03 SGND
04
05 A
06 B
RS-485 To SCADA
07 SGND
08
01 SYN+
02 SYN-
RS-485/TTL To clock synchronization
03 SGND
04
05 RTS
06 TXD
RS-232 To printer Cable
07 SGND
08

The correct connection is shown in Figure 4.2-4. Generally, the shielded cable with two pairs of
twisted pairs inside shall be applied. One pair of the twisted pairs are respectively used to connect
the “+” and “–” terminals of difference signal. The other pair of twisted pairs are used to connect
the signal ground of the communication interface. The module reserves a free terminal for all the
communication ports. The free terminal has no connection with any signal of the device, and it is
used to connect the external shields of the cable when connecting multiple devices in series. The
external shield of the cable shall be grounded at one of the ends only.

Twisted pair wire


A 01

B 02
COM

SGND 03
cable with single point earthing
To the screen of other coaxial

04

Twisted pair wire


SYN+ 01
Clock SYN

SYN- 02

SGND 03

04

Cable
RTS 05
PRINT

TXD 06

SGND 07

Figure 4.2-4 Connection of communication terminal

4.2.3 DSP Module (NR1192C/ NR1118B/ NR1130A)

4-6 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
4 Hardware

CAUTION!

Do NOT look into the end of an optical fiber connected to an optical port.

Do NOT look into an optical port/connector.

A direct sight to laser light may cause temporary or permanent blindness.

4.2.3.1 NR1192C

NR1192C is the main DSP module in PCS-9583D STATCOM control unit, it consists of
floating-point DSP, high-performance FPGA chip, 8 optical transmitting ports and 8 optical
receiving ports. The function of the module includes up to 48 channels of analog inputs,
reactive power control, protection logic calculation and tripping output, etc.

NR1192C
TX1
RX1
TX2
RX2
TX3
RX3
TX4
RX4
TX5
RX5
TX6
RX6
TX7
RX7
TX8
RX8

Figure 4.2-5 DSP module NR1192C

Table 4.2-3 Terminal definition of module NR1192C slotted in NO.03 of PCS-9583D STATCOM control unit

Pin No. Definition

TX1 Send modulating wave to VBC

TX2 Communicate with 1st 1130A module of IO unit

TX3 Communicate with 2nd 1130A module of IO unit

TX4 Reserved

TX5 Reserved

TX6 Reserved

PCS-9583D STATCOM Control Unit 4-7


Date: 2018-11-30
4 Hardware

Pin No. Definition

TX7 Reserved

TX8 Send ACTIVE signal to VBC

RX1 Receive the voltage measurements from VBC

RX2 Receive analog input

RX3 Receive analog input

RX4 Reserved

RX5 Reserved

RX6 Reserved

RX7 Reserved

RX8 Reserved

4.2.3.2 NR1118B

NR1118B is one dual-DSP module, which consists of 12 groups of 100Base-FX LC ports and 2
CAN/PPS ports.

NR1118B
S S
RX5 TX1
TX5 RX1
RX6 TX2
TX6 RX2
M
RX5 TX3
TX5 RX3
RX6 TX4
TX6 RX4
M
TX1
RX1
TX2
RX2
TX3
RX3
TX4
RX4

Figure 4.2-6 DSP module NR1118B

Table 4.2-4 Terminal definition of module NR1118B slotted in NO.04&05 of PCS-9583D STATCOM control unit

Pin No. Definition

M-(TX-RX)1 Communication port A between systems

M-(TX-RX)2 Communication port B between systems

M-(TX-RX)3 Reserved

M-(TX-RX)4 Reserved

4-8 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
4 Hardware

Pin No. Definition

M-(TX-RX)5 Reserved

M-(TX-RX)6 Reserved

S-(TX-RX)1 Communication port A with coordination control device, optional

S-(TX-RX)2 Communication port B with coordination control device, optional

S- (TX-RX)3 Communication port A with water cooling control & protection unit

S- (TX-RX)4 Communication port B with water cooling control & protection unit

S- (TX-RX)5 Reserved

S- (TX-RX)6 Reserved

CAN1 Reserved

CAN2 Reserved

4.2.3.3 NR1130A

Module NR1130A consists of high-performance digital signal processor, optical ports and 16-digit
high-accuracy ADC and other peripherals. The module is used for analog data acquisition, data
synchronization, etc. There are 48 channels of analog inputs, three IEC60044-8 multi-mode
optical transmitting ports and one IEC60044-8 optical receiving port.

NR1130A

OK
ALM

TX1

TX2

TX3

RX1

Figure 4.2-7 DSP module NR1130A

PCS-9583D STATCOM Control Unit 4-9


Date: 2018-11-30
4 Hardware

Table 4.2-5 Terminal definition of module NR1130A slotted in NO.03 of PCS-9583S IO unit

Pin No. Definition

TX1 Send measurements to PCS-9583D STATCOM control unit

TX2 Send measurements to VBC

TX3 Reserved

RX1 Reserved

Table 4.2-6 Terminal definition of module NR1130A slotted in NO.04 of PCS-9583S IO unit

Pin No. Definition

TX1 Send measurements to PCS-9583D STATCOM control unit

TX2 Reserved

TX3 Reserved

RX1 Reserved

4.2.4 COM Module (NR1201B)


The COM module is used for CAN bus extension of IO unit and communication with the control
unit via CAN port.

NR1201B

TEAM-H
TEAM-T
PPS
RESV

Figure 4.2-8 COM module NR1201B

4-10 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
4 Hardware

4.2.5 AI Module (NR1401/ NR1410/ NR1415D)


4.2.5.1 Module NR1401

NR1401 module is a AC analog input module, and there are two kinds of typical application
module used in PCS-9583D, as following shows.

1. Type A: 6I and 6U, 6 current channels and 6 voltage channels

2. Type B: 12I, 12 current channels

A 24-pin connector is fixed on the front of this module, and its pin definition is described as below.

01 I1 02 I1n 01 I1 02 I1n

NR1401 03 I2 04 I2n 03 I2 04 I2n

05 I3 06 I3n 05 I3 06 I3n

07 I4 08 I4n 07 I4 08 I4n

09 I5 10 I5n 09 I5 10 I5n

11 I6 12 I6n 11 I6 12 I6n

13 U1 14 U1n 13 I7 14 I7n

15 U2 16 U2n 15 I8 16 I8n

17 U3 18 U3n 17 I9 18 I9n

19 U4 20 U4n 19 I10 20 I10n

21 U5 22 U5n 21 I11 22 I11n

23 U6 24 U6n 23 I12 24 I12n

Figure 4.2-9 AI module NR1401

NOTICE!

In above figure, I1, I2, I3, I4, I5, I6, I7, I8, I9, I10, I11, I12 and U1, U2, U3, U4, U5, U6
are polarity terminals of corresponding relevant voltage and current inputs respectively.

4.2.5.2 Module NR1410

There are two types of NR1410 module, NR1410A and NR1410B.

1. NR1410A

NR1410A is a standard transducer input module, which can receive three RTD input signals and
three DC input signals (0~20mA current or 0~5V voltage) from external transducer. The hardware
and software of the device are provided to receive these signals from the external transducers and
convert these signals into a digital format to be used as required.

Typical connection of the module with external transducers is shown in the figure below:

⚫ RTD input signals

PCS-9583D STATCOM Control Unit 4-11


Date: 2018-11-30
4 Hardware

PT100

NR1410A
Current input+
Input_I1+ 01
Current input-
Input_I1- 02
Measurement input+
Input_M1+ 03
Measurement input-
Input_M1- 04

⚫ DC input signals

There is a jumper between pin S1 and pin S3 on NR1410A to control the input signal type
(0~20mA or 0~5V).

S1~S3 (OFF): 0~20mA shunt resistor disabled and 0~5V measure provided.

S1~S3 (ON): 0~20mA shunt resistor enabled and 0~20mA measure provided.

External Transducer
To_Transducer_24V

4-20mA Transducer_24V_Return

Input_+
S1

Jumper

S3
R

Input_- NR1410A

The pin definition of NR1410A is described as below.

4-12 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
4 Hardware

Input_I1+ 01
NR1410A Input_I1- 02
Input_M1+ 03
Input_M1- 04
Input_I2+ 05
Input_I2- 06
Input_M2+ 07
Input_M2- 08
Input_I3+ 09
Input_I3- 10
Input_M3+ 11
Input_M3- 12
13
Input_1+ 14
Input_1- 15
16
Input_2+ 17
Input_2- 18
19
Input_3+ 20
Input_3- 21
22

Figure 4.2-10 View of DI plug-in module (NR1410A)

2. NR1410B

NR1410B is a standard transducer input module, which can receive six 0~20mA current or 0~5V
voltage input signals from external transducer. The hardware and software of the device are
provided to receive these signals from the external transducers and convert these signals into a
digital format to be used as required.

There is a jumper between pin S1 and pin S6 on NR1410B to control the input signal type
(0~20mA or 0~5V).

S1~S6 (OFF): 0~20mA shunt resistor disabled and 0~5V measure provided.

S1~S6 (ON): 0~20mA shunt resistor enabled and 0~20mA measure provided.

External Transducer
To_Transducer_24V

4-20mA Transducer_24V_Return

Input_+
S1

Jumper

S6
R

Input_- NR1410B

PCS-9583D STATCOM Control Unit 4-13


Date: 2018-11-30
4 Hardware

The pin definition of NR1410B is described as below.

01
NR1410B 02
Input_1+ 03
Input_1- 04
05
06
Input_2+ 07
Input_2- 08
09
10
Input_3+ 11
Input_3- 12
13
Input_4+ 14
Input_4- 15
16
Input_5+ 17
Input_5- 18
19
Input_6+ 20
Input_7- 21
22

Figure 4.2-11 View of DI plug-in module (NR1410B)

4.2.5.3 Module NR1415D

Module NR1415D can provide three channels of voltage signals (±15V) and three channels of
current signals (±600mA). The following figure shows the front view of the module.

U1+ 01
NR1415D
02
U1- 03
04
U2+ 05
06
U2- 07
08
U3+ 09
10
U3- 11
I1+ 12
13
I1- 14
15
I2+ 16
17
I2- 18
I3+ 19
20
I3- 21
22

Figure 4.2-12 AI module NR1415D

4-14 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
4 Hardware

4.2.6 BI Module (NR1502A)


NOTICE!

Different rated voltages are selective for BI module. The rated voltage must be declared
when ordering. It is necessary to check the rated voltage before starting up the device.

The well-designed debounce technique is adopted for the binary inputs to prevent the device from
undesired operation due to transient interference or mixed connection of AC system and DC
system, and the state change of binary input within “Debounce time” will be ignored, as shown in
Figure 4.2-13.

Binary input state

Validate binary input state change & write it


into SOE record
1

Debounce time of Debounce time of


delayed pickup delayed dropout
Time

Figure 4.2-13 Debounce technique

When the duration of binary input is less than the debounce time, the state of the binary input will
be ignored. When the duration of binary input is greater than the debounce time, the state of the
binary input will be validated and wrote into SOE.

BI module NR1502A can provide 25 optically isolated binary inputs (110/220Vdc). The front view
of module NR1502A is shown in the following figure.

PCS-9583D STATCOM Control Unit 4-15


Date: 2018-11-30
4 Hardware

NR1502A
NR1502A
BI02 02 01 BI01

BI04 04 03 BI03

BI06 06 05 BI05

BI08 08 07 BI07

BI10 10 09 BI09

BI12 12 11 BI11

OPT+ 14 13

16 15 OPT-

BI14 18 17 BI13

BI16 20 19 BI15

BI18 22 21 BI17

BI20 24 23 BI19

BI22 26 25 BI21

BI24 28 27 BI23

30 29 BI25

Figure 4.2-14 BI module NR1502A

4.2.7 BO Module (NR1521E)


NR1521E BO module can provide 11 normally open contacts, mainly used for control of circuit
breaker, disconnecting switch, earth switch and contactor, etc.

01
BO_01
NR1521E 02
03
BO_02
04
05
BO_03
06
07
BO_04
08
09
BO_05
10
11
BO_06
12
13
BO_07
14
15
BO_08
16
17
BO_09
18
19
BO_10
20
21
BO_11
22

Figure 4.2-15 BO module NR1521E

4-16 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
5 Settings

5 Settings

Table of Contents
5 Settings ........................................................................................... 5-a
5.1 Communication Settings ................................................................................ 5-1
5.2 Device Settings ............................................................................................... 5-2

List of Tables
Table 5.1-1 Communication settings ......................................................................................... 5-1

Table 5.2-1 Device settings......................................................................................................... 5-2

PCS-9583D STATCOM Control Unit 5-a


Date: 2018-11-30
-09-07
5 Settings

5-b PCS-9583D STATCOM Control Unit


Date: 2018-11-30
5 Settings

The following sections will introduce communication settings and device settings of PCS-9583D
STATCOM control unit, which can be displayed on the LCD.

5.1 Communication Settings


⚫ Settings list

Table 5.1-1 Communication settings

No. Settings item Range Description

1 En_Server_SNTP 0/1 Enable(0)/disable(1) SNTP server

The address of the external SNTP clock


2 IP_Server_SNTP 0.0.0.0~255.255.255.255 synchronization server sending SNTP message to
the equipment.

The address of the standby external SNTP clock


3 IP_StandbyServer_SNTP 0.0.0.0~255.255.255.255 synchronization server sending SNTP message to
the equipment.

4 HostName Max 20 characters The host name

5 IP_LAN1 0.0.0.0~255.255.255.255 IP address of Ethernet port 1.

6 Mask_LAN1 0.0.0.0~255.255.255.255 Subnet mask of Ethernet port 1.

7 En_LAN1 0/1 Enable(1)/disable(0) the IP address of port 1.

8 IP_LAN2 0.0.0.0~255.255.255.255 IP address of Ethernet port 2.

9 Mask_LAN2 0.0.0.0~255.255.255.255 Subnet mask of Ethernet port 2.

10 En_LAN2 0/1 Enable(1)/disable(0) the IP address of port 2.

11 IP_LAN3 0.0.0.0~255.255.255.255 IP address of Ethernet port 3.

12 Mask_LAN3 0.0.0.0~255.255.255.255 Subnet mask of Ethernet port 3.

13 En_LAN3 0/1 Enable(1)/disable(0) the IP address of port 3.

14 IP_LAN4 0.0.0.0~255.255.255.255 IP address of Ethernet port 4.

15 Mask_LAN4 0.0.0.0~255.255.255.255 Subnet mask of Ethernet port 4.

16 En_LAN4 0/1 Enable(1)/disable(0) the IP address of port 4.

17 IP_Server_FTP_Net1 0.0.0.0~255.255.255.255 IP address of FTP server net 1

18 IP_Server_FTP_Net2 0.0.0.0~255.255.255.255 IP address of FTP server net 2

Send measurement values to SCADA through IEC


19 Threshold_Measmt_Net 0.00~100.00
60870-5-103 or IEC61850 protocol via Ethernet port.

20 ThAbs_Measmt 0.001~0.500 The absolute threshold value of measurement

21 Opt_DualNetMode_MMS 0~2 Select the dual network mode of MMS

⚫ Access Path

Access path in menu is:

Main MenuSettings Device SetupComm Settings

PCS-9583D STATCOM Control Unit 5-1


Date: 2018-11-30
-09-07
5 Settings

5.2 Device Settings


⚫ Settings list

Table 5.2-1 Device settings

No. Setting Item Range Unit Description

1 Opt_SysFreq 50.0~60.0 Hz Select the system frequency

2 Device_Type 0~255 Select the device type

3 Language 0~2 Select the displayed language

The local time zone also refered to as the hour offset hour
4 OffsetHour_UTC -12~12
from UTC .

5 OffsetMinute_UTC 0~60 The offset minute of local time from UTC.

6 Th_TimeSyn 0~2147483647 Threshold value of time synchronization

Conventional
SAS
7 Opt_TimeSyn Select the mode of time synchronization of equipment.
Advanced
NoTimeSyn

Enable remote function links modification. Set it as “0” if only


8 Link_RmtCtrlLink 0/1 local function links modification is needed. Set it as “1” if
local and remote function links modification are both needed.

Enable remote active setting group modification. Set it as “0”


if only local active setting group modification is needed. Set it
9 Link_RmtChgGrp 0/1
as “1” if local and remote active setting group modification
are both needed.

Enable remote setting modification. Set it as “0” if only local


10 Link_RmtChgSetting 0/1 setting modification is needed. Set it as “1” if local and
remote setting modification are both needed.

Select the voltage level of binary input module slotted in


11 B10.Un_BinaryInput V
24~220 NO.10

Select the voltage level of binary input module slotted in


12 B11.Un_BinaryInput V
24~220 NO.11

Select the voltage level of binary input module slotted in


13 B12.Un_BinaryInput V
24~220 NO.12

⚫ Setting Explanation

1. [Opt_TimeSyn]

There are four selections for clock synchronization of device, each selection includes different time
clock synchronization signals shown in following table.

Item Description
Conventional PPS(RS-485): Pulse per second (PPS) via RS-485 differential level.

5-2 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
5 Settings

Item Description
IRIG-B(RS-485): IRIG-B via RS-485 differential level.
PPM(DIN): Pulse per minute (PPM) via the binary input [BI_TimeSyn].
PPS(DIN): Pulse per second (PPS) via the binary input [BI_TimeSyn].
SNTP(PTP): Unicast (point to point) SNTP mode via Ethernet network.
SAS SNTP(BC): Broadcast SNTP mode via Ethernet network.
Message (IEC103): Clock messages through IEC103 protocol.
IEEE1588: Clock message via IEEE1588.
Advanced IRIG-B(Fiber): IRIG-B via optical-fibre interface.
PPS(Fiber) PPS: Pulse per second (PPS) via optical-fibre interface.
When no time synchronization signal is connected to the equipment, please select this
NoTimeSync
option and the alarm message [Alm_TimeSync] will not be issued anymore.

“Conventional” mode and “SAS” mode are always be supported by device, but “Advanced” mode
is only supported when NET-DSP module is equipped. The alarm signal [Alm_TimeSyn] may be
issued to remind user loss of time synchronization signals.

1) When “SAS” is selected, if there is no conventional clock synchronization signal, the device
will not send the alarm signal [Alm_TimeSyn]. When “Conventional” mode is selected, if there
is no conventional clock synchronization signal, “SAS” mode will be enabled automatically
with the alarm signal [Alm_TimeSyn] being issued simultaneously.

2) When “Advanced” mode is selected, if there is no conventional clock synchronization signal


connected to NET-DSP module, “SAS” mode is enabled automatically with the alarm signal
[Alm_TimeSyn] being issued simultaneously.

3) When “NoTimeSyn” mode is selected, the device will not send alarm signals without

⚫ Access Path

Access path in menu is:

Main MenuSettingsDevice SetupDevice Settings

PCS-9583D STATCOM Control Unit 5-3


Date: 2018-11-30
-09-07
5 Settings

5-4 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
6 Human Machine Interface

6 Human Machine Interface

Table of Contents
6 Human Machine Interface .............................................................. 6-a
6.1 Overview .......................................................................................................... 6-1
6.1.1 Keypad Operation ................................................................................................................ 6-1

6.1.2 LED Indications.................................................................................................................... 6-2

6.1.3 Front Communication Port................................................................................................... 6-3

6.1.4 Ethernet Port Setup ............................................................................................................. 6-4

6.2 Menu Tree ........................................................................................................ 6-5


6.2.1 Overview .............................................................................................................................. 6-5

6.2.2 Main Menus ......................................................................................................................... 6-5

6.2.3 Sub Menus........................................................................................................................... 6-6

6.3 LCD Display ................................................................................................... 6-12


6.3.1 Overview ............................................................................................................................ 6-12

6.3.2 Normal Display .................................................................................................................. 6-13

6.3.3 Display Disturbance Records ............................................................................................ 6-13

6.3.4 Display Supervision Event ................................................................................................. 6-15

6.3.5 Display IO Events .............................................................................................................. 6-15

6.3.6 Display Device Logs .......................................................................................................... 6-16

6.4 Keypad Operation ......................................................................................... 6-17


6.4.1 View Device Measurements .............................................................................................. 6-17

6.4.2 View Device Status ............................................................................................................ 6-17

6.4.3 View Device Records......................................................................................................... 6-18

6.4.4 View Device Setting ........................................................................................................... 6-18

6.4.5 Modify Device Setting ........................................................................................................ 6-18

6.4.6 Delete Device Records ...................................................................................................... 6-21

6.4.7 Modify Device Clock .......................................................................................................... 6-22

PCS-9583D STATCOM Control Unit 6-a


Date: 2018-11-30
6 Human Machine Interface

6.4.8 View Module Information ................................................................................................... 6-23

6.4.9 Check Software Version .................................................................................................... 6-23

6.4.10 Communication Test ........................................................................................................ 6-23

6.4.11 Select Language .............................................................................................................. 6-24

List of Figures
Figure 6.1-1 Front panel.............................................................................................................. 6-1

Figure 6.1-2 Keypad buttons ...................................................................................................... 6-1

Figure 6.1-3 LED indications ...................................................................................................... 6-2

Figure 6.1-4 Corresponding cable of the RJ45 port in the front panel.................................. 6-4

Figure 6.1-5 Rear view and terminal definition of NR1107C ................................................... 6-5

Figure 6.2-1 Menu tree ................................................................................................................ 6-6

List of Tables
Table 6.1-1 Definition of the 8-core cable ................................................................................. 6-4

Table 6.3-1 User operating event list ....................................................................................... 6-17

6-b PCS-9583D STATCOM Control Unit


Date: 2018-11-30
6 Human Machine Interface

6.1 Overview
The human-machine interface consists of a human-machine interface (HMI) module which allows
a communication to be as simple as possible for the user. The HMI module helps to draw your
attention to something that has occurred which may activate a LED or a report displayed on the
LCD. Operator can locate the data of interest by navigating the keypad.

1 11 START
HEALTHY
READY PCS-9583
2 12 PULSE
ALARM
DEBLOCK STATCOM CONTROL UNIT
3 13 COMM
ACTIVE
ALARM
4 14
5

C GRP
STANDBY VAR MODE
5 15
SERVICE VOLT MODE
6
TEST
16
ENT

ES
7 17

8 18
1
9 19

10 20
3
4
2

Figure 6.1-1 Front panel

The function of HMI module:

No. Item Description


A 320×240 dot matrix backlight LCD display is visible in dim lighting
1 LCD conditions. The corresponding messages are displayed when there is
operation implemented.
2 LED 20 status indication LEDs
3 Keypad Navigation keypad and command keys for full access to device
4 Communication port a multiplex RJ45 port for local communication with a PC
5 Logo Type and designation and manufacturer of device

6.1.1 Keypad Operation


GR
P

ENT
ESC

Figure 6.1-2 Keypad buttons

1. “ESC”:

◼ Cancel the operation

◼ Quit the current menu

PCS-9583D STATCOM Control Unit 6-1


Date: 2018-11-30
6 Human Machine Interface

2. “ENT”:

◼ Execute the operation

◼ Confirm the interface

3. “GRP”

◼ Activate the switching interface of setting group

4. leftward and rightward direction keys (“◄” and “►”):

◼ Move the cursor horizontally

◼ Enter the next menu or return to the previous menu

5. upward and downward direction keys (“▲” and “▼”)

◼ Move the cursor vertically

◼ Select command menu within the same level of menu

6. plus and minus sign keys (“+” and “-”)

◼ Modify the value

◼ Modify and display the message number

◼ Page up/down

6.1.2 LED Indications

HEALTHY START READY

ALARM PULSE DEBLOCK

ACTIVE COMM ALM

STANDBY VAR MODE

SERVICE VOLT MODE

TEST

Figure 6.1-3 LED indications

A brief explanation has been made as bellow.

LED Display Description


When the equipment is out of service or any hardware error is defected during
Off
HEALTHY self-check.

Steady Green Lit when the equipment is in service and ready for operation.

ALARM Off When equipment is in normal operating condition.

6-2 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
6 Human Machine Interface

LED Display Description

Steady Yellow Lit when other abnormal alarm is issued.

Off When the equipment isn’t active


ACTIVE
Steady Green Lit when the equipment is active

Off When the equipment isn’t standby


STANDBY
Steady Yellow Lit when the equipment is standby

Off When the equipment isn’t in service


SERVICE
Steady Green Lit when the equipment is in service

Off When the equipment isn’t in test


TEST
Steady Red Lit when the equipment is in test

START Off When the start conditions isn’t met

READY Steady Green Lit when the start conditions is met

PULSE Off When there isn’t the deblocking pulse

DEBLOCK Steady Green Lit when there is the deblocking pulse

COMM Off When the communication between PCP and VBC is normal

ALM Steady Green Lit when the communication between PCP and VBC is abnormal

VAR Off When the equipment isn’t in constant reactive power mode

MODE Steady Green Lit when the equipment is in constant reactive power mode

VOLT Off When the equipment isn’t in constant voltage mode

MODE Steady Green Lit when the equipment is in constant voltage mode

NOTICE!

“HEALTHY” LED can only be turned on by energizing the device and no abnormality
detected.

6.1.3 Front Communication Port


There is a multiplex RJ45 port on the front panel. This port can be used as an RS-232 serial port
as well as a twisted-pair ethernet port. As shown in the following figure, a customized cable is
applied for debugging via this multiplex RJ45 port.

PCS-9583D STATCOM Control Unit 6-3


Date: 2018-11-30
6 Human Machine Interface

Figure 6.1-4 Corresponding cable of the RJ45 port in the front panel

In the above figure and the following table:

P1: To connect the multiplex RJ45 port. An 8-core cable is applied here.

P2: To connect the twisted-pair ethernet port of the computer.

P3: To connect the RS-232 serial port of the computer.

The definition of the 8-core cable in the above figure is introduced in the following table.

Table 6.1-1 Definition of the 8-core cable

Terminal Device side Computer side


Core color Function
No. (Left) (Right)
1 Orange TX+ of the ethernet port P1-1 P2-1
2 Orange & white TX- of the ethernet port P1-2 P2-2
3 Green & white RX+ of the ethernet port P1-3 P2-3
4 Blue TXD of the RS-232 serial port P1-4 P3-2
5 Brown & white RTS of the RS-232 serial port P1-5 P3-3
6 Green RX- for the ethernet port P1-6 P2-6
7 Blue & white The ground connection of the RS-232 port. P1-7 P3-5

6.1.4 Ethernet Port Setup


MON plug-in module is equipped with two or four 100Base-TX Ethernet interface, take NR1107C
as an example, as shown in Figure 6.1-5. Its rear view and the definition of terminals.

The Ethernet port can be used to communication with PC via auxiliary software (PCS-PC) after
connecting the device with PC, so as to fulfill on-line function (please refer to the instruction
manual of PCS-PC). At first, the connection between the device and PC must be established.
Through setting the IP address and subnet mask of corresponding Ethernet interface in the menu
“Settings→Device Setup→Comm Settings”, it should be ensured that the device and PC are in
the same network segment. For example, setting the IP address and subnet mask of network A.
(using network A to connect with PC)

PC: IP address is set as “198.87.96.102”, subnet mask is set as “255.255.255.0”.

The IP address and subnet mask of device should be [IP_LAN1]= 198.87.96.XXX,

6-4 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
6 Human Machine Interface

[Mask_LAN1]=255.255.255.0, [En_LAN1]=1. (XXX can be any value from 0 to 255 except 102)

If the logic setting [En_LAN1] is non-available, it means that network A is always enabled.

NR1107 C

ETHERNET

Network A

Network B

Network C

Figure 6.1-5 Rear view and terminal definition of NR1107C

NOTICE!

If using other Ethernet port, for example, Ethernet B, the logic setting [En_LAN2] must
be set as “1”.

6.2 Menu Tree


6.2.1 Overview
Press “▲” of any running interface and enter the main menu. Select different submenu by “▲” and
“▼”. Enter the selected submenu by pressing “ENT” or “►”. Press “◄” and return to the previous
menu. Press “ESC” back to main menu directly.

6.2.2 Main Menus


The menu of the PCS-9583 is organized into main menu and submenus, much like a PC directory
structure. The menu of the PCS-9583 is divided into 10 sections:

PCS-9583D STATCOM Control Unit 6-5


Date: 2018-11-30
6 Human Machine Interface

Main Menu

Measurements

Status

Records

Setting

Local Cmd

Information

Test

Clock

Language

Figure 6.2-1 Menu tree

Under the main interface, press “▲” to enter the main menu, and select submenu by pressing “▲”,
“▼” and “ENT”. The command menu adopts a tree shaped content structure. The above diagram
provides the integral structure and all main menus under menu tree of the device.

6.2.3 Sub Menus


6.2.3.1 Measurements

Main Menu

Measurements

Measurements3

Primary Values

Primary Power

DCAI Pri Values

This menu is used to display real-time measured values, including current, voltage, phase angle,
and it also displays alarm signal and binary input signals. These data can help users to acquaint
the device′s status. This menu comprises following submenus.

No. Item Function description

1 Primary Values Display the measured primary values

2 Primary Power Display the measured primary power

6-6 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
6 Human Machine Interface

3 DCAI Pri Values Display the measured

6.2.3.2 Status

Main Menu

Status

Inputs

Contact Inputs

Outputs

Contact Outputs

Interlock Status

This menu is used to display real time input signals, output signals and alarm signals of the device.
These data can help users to acquaint the device′s status. This menu comprises following
submenus.

No. Item Function description

1 Inputs Display all input signal status

2 Outputs Display all output signal status

3 Interlock Status Display all interlock signal status

The submenu “Inputs” comprises the following command menus.

No. Item Function description

1 Contact Inputs Display states of binary inputs derived from opto-isolated channels

The submenu “Outputs” comprises the following command menus.

No. Item Function description

1 Contact Outputs Display states of binary outputs derived from opto-isolated channels

PCS-9583D STATCOM Control Unit 6-7


Date: 2018-11-30
6 Human Machine Interface

6.2.3.3 Records

Main Menu

Records

Disturb Records

Superv Events

IO Events

Device Logs

Control Logs

Clear Records

This menu is used to display all kinds of records, including the disturbance records, supervision
events, binary events and device logs, so that the operator can load to view and use as the
reference of analyzing accidents and repairing the device. All records are stored in non-volatile
memory, it can still record them even if it loses its power.

This menu comprises the following submenus.

No. Item Function description


1 Disturb Records Display disturbance records of the device
2 Superv Events Display supervision events of the device
3 IO Events Display binary events of the device
4 Device Logs Display device logs of the device
5 Control Logs Display control logs of the device
6 Clear Records Clear all recods.

6-8 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
6 Human Machine Interface

6.2.3.4 Settings

Main Menu

Settings

Device Setup

DFR Settings

Prot Settings

Logic Settings

Internal Settings

Strategy Settings

TransientMode Settings

System Settings

WaterCool Settings

AirCool Settings

This menu is used to check the device setup, general settings, logic links and protection settings,
as well as modifying any of the above setting items. Moreover, it can also execute the setting copy
between different setting groups.

This menu comprises the following submenus.

No. Item Function description

1 Device Setup Check or modify settings related to device setup

2 DFR Settings Check or modify DFR (Disturbance Fault Recording) settings

3 Prot Settings Check or modify protection settings

4 Logic Settings Check or modify logic settings

5 Internal Settings Check or modify internal settings (mainly used for debugging)

6 Strategy Settings Check or modify strategy settings

7 TransientMode Settings Check or modify transient mode settings

8 System Settings Check or modify system settings

9 WaterCool Settings Check or modify water cooling settings

10 AirCool Settings Check or modify air cooling settings

The submenu “Device Setup” comprises the following command menus.

No. Item Function description

1 Comm Settings Check or modify the communication settings.

2 Device Settings Check or modify the device settings.

PCS-9583D STATCOM Control Unit 6-9


Date: 2018-11-30
6 Human Machine Interface

6.2.3.5 Local Cmd

Main Menu

Local Cmd

Reset Target

Trig Oscillograph

Control

Download

Clear Counter

Clear AR Counter

Clear Energy Counter

This menu is used to reset the tripping relay with latch, indicator LED, LCD display, and as same
as the resetting function of binary inputs. This menu provides a method of manually recording the
current waveform data of the device under normal condition for printing and uploading SAS.
Besides, it can send out the request of program download.

This menu comprises the following submenus.

No. Item Function description

1 Reset Target Reset the local signal, indicator LED, LCD display and so on

2 Trig Oscillograph Trigger waveform recording

3 Control Manually operating to trip, close output or for signaling purpose

4 Download Send out the request of downloading program

5 Clear Counter Clear statistic data

6 Clear AR Counter Clear auto-reclosing data

7 Clear Energy Counter Clear all energy metering values

6.2.3.6 Informations

Main Menu

Information

Version Info

Board Info

In this menu, the LCD displays software information of all kinds of intelligent plug-in modules,
which consists of version, creating time of software, CRC codes and management sequence
number. Besides, plug-in module information can also be viewed.

6-10 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
6 Human Machine Interface

This menu comprises the following command menus.

No. Item Function description

Display software information of DSP module, MON module and HMI module,
1 Version Info which consists of version, creating time of software, CRC codes and
management sequence number.

2 Board Info Monitor the current working state of each intelligent module.

6.2.3.7 Test

Main Menu

Test

Device Test

AC Auto Calbr

Disturb Item

Error Init

This menu comprises the following submenus.

No. Item Function description

Automatically generate all kinds of reports or events to transmit to SCADA,


including disturbance records, self-supervision events and binary events. It
1 Device Test
can realize the report uploading by different classification, as well as the
uploading of all kinds of reports

This menu consists of the parameters to adjust the accuracy of AC analog


input automatically.
2 AC Auto Calbr
This function is used to maintain this device and has already been set by the
manufacturer. It is strongly recommended not to adjust it.

3 Disturb Item Check the disturban report item

4 Error Init Check the initialization error

The submenu “Device Test” comprises the following submenus.

No. Item Function description

View the relevant information about control records (only used for debugging
1 Ctrl Events
persons)

View the relevant information about disturbance records (only used for
2 Disturb Events
debugging persons)

View the relevant information about supervision events (only used for
3 Superv Events
debugging persons)

4 IO Events View the relevant information about binary events (only used for debugging

PCS-9583D STATCOM Control Unit 6-11


Date: 2018-11-30
6 Human Machine Interface

persons)

Users can respectively execute the test automatically or manually by selecting commands “All
Test” or “Select Test”.

The submenu “Ctrl Events” comprises the following command menus.

No. Item Description

1 All Test Ordinal test of all protection elements

2 Select Test Selective test of corresponding classification

The submenu “Disturb Events” comprises the following command menus.

No. Item Description

1 All Test Ordinal test of all protection elements

2 Select Test Selective test of corresponding classification

The submenu “Superv Events” comprises the following command menus.

No. Item Description

1 All Test Ordinal test of all self-supervisions

2 Select Test Selective test of corresponding classification

The submenu “IO Events” comprises the following command menus.

No. Item Description

1 All Test Ordinal test of change of all binary inputs

2 Select Test Selective test of corresponding classification

6.2.3.8 Clock

The current time of internal clock can be viewed here. The time is displayed in the form
YY-MM-DD and hh:mm:ss. All values are presented with digits and can be modified.

6.2.3.9 Language

This menu is mainly used to set LCD display language.

6.3 LCD Display


6.3.1 Overview
There are five kinds of LCD display, tripping reports, alarm reports, binary input changing reports,
control reports and device reports. Tripping reports and alarm reports will not disappear until these
reports are acknowledged by pressing the “RESET” button in the protection panel (i.e. energizing
the binary input [BI_RstTarg]). User can press both “ENT” and “ESC” at the same time to switch
the display among trip reports, and alarm reports. IO events will be displayed for 5s and then it will
return to the previous display interface automatically. Device logs will not pop up and can only be
viewed by navigating the corresponding menu.

6-12 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
6 Human Machine Interface

6.3.2 Normal Display


After the device is powered and entered into the initiating interface, it takes 30 seconds to
complete the initialization of device. During the initialization of device, the “HEALTHY” indicator
lamp of the device goes out.

Under normal condition, the LCD will display the following. The LCD adopts white color as its
backlight that is activated if once there is any keyboard operation, and is extinguished
automatically after 60 seconds of no operation.

Addr250 2012-06-15 17:27:24

PCS-9583

STATCOM CONTROL UNIT

If the device has detected any abnormal state, it will display the self-check alarm information.

6.3.3 Display Disturbance Records


This device can store 64 disturbance records and 64 disturbance records with fault waveform.
When there is protection element operating, the LCD will automatically display the latest
disturbance record, and two kinds of LCD display interfaces will be available depending on
whether there are supervision events at present.

For the situation that the disturbance records and the supervision events coexist, the upper half
part is the disturbance record, and the lower half part is the supervision event. As to the upper half
part, it displays separately the record number of the disturbance record, generating time of the
disturbance record (with a format of yyyy-mm-dd hh:mm:ss), protection element and tripping
element. If there is protection element operation and relative operation time with reference to fault
detector element are displayed. At the same time, if displayed rows of protection element and
tripping element are more than 3, a scroll bar will appear at the right. The height of the black part of
the scroll bar basically indicates the total lines of protection element and tripping element, and its
position suggests the position of the currently displayed line of the total lines. The scroll bar of
protection element and tripping element will roll up at the speed of one line per time. When it rolls
to the last three lines, it will roll from the earliest protection element and tripping element again.

PCS-9583D STATCOM Control Unit 6-13


Date: 2018-11-30
6 Human Machine Interface

The displayed content of the lower half part is similar to that of the upper half part.

If the device has no the supervision event, the display interface will only show the disturbance
record.

NO.001 2015-10-19 17:38:51:375 Trip

0000 ms TrigDFR_Rmt

If the device has the supervision event, the display interface will show the disturbance record and
the supervision event at the same time.

NO.001 2015-10-19 17:38:51:375 Disturb


0000 ms TrigDFR_Rmt

Superv Events
Alm_Comm_FO_CCP-B

NO.001 2015-10-19 17:38:51:375 Disturb shows the SOE number of the disturbance record,
the time when fault detector picks up, the format is
year–month-date and
hour:minute:second:millisecond.

0000ms TrigDFR_Rmt shows operation element and its operating time (set
as 0ms fixedly).

Superv Events shows the title of the supervision events.

6-14 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
6 Human Machine Interface

Alm_Comm_FO_CCP-B shows the contents of supervision events

6.3.4 Display Supervision Event


This device can store 1024 pieces of supervision events. During the running of the device, the
supervision event of hardware self-check errors or system running abnormity will be displayed
immediately.

Superv Events NO.4


2011-05-18 11:08:57:123ms

Settings_Chgd 0 1

Superv Events NO.4 shows the title of the supervision events.

2011-05-18 11:08:57:123ms shows date and time when the report occurred, the format is
“yyyy-mm-dd hh:mm:ss:fff”.

Settings_Chgd shows the contents of supervision events.

6.3.5 Display IO Events


This device can store 1024 pieces of binary events. During the running of the device, the binary
input will be displayed once its state has changed, i.e. from “0” to “1” or from “1” to “0”.

PCS-9583D STATCOM Control Unit 6-15


Date: 2018-11-30
6 Human Machine Interface

IO Events NO.1
2013-01-15 13:31:23:669 ms

BI_RstTarg 0 1

IO Events NO.1 shows the No. of the binary event.

2013-01-15 13:31:23:669 shows date and time when the report occurred, the format is
“yyyy-mm-dd hh:mm:ss:fff”.

BI_RstTarg 0→1 shows the state change of binary input, including binary input
name, original state and final state.

6.3.6 Display Device Logs


This device can store 1024 pieces of device logs. Please refer to section “1” for LCD operation

Device Logs NO.4


2008-11-28 10:18:47:569ms
Reboot

Device Logs NO. 4 shows the title and the number of the device log

2008-11-28 10:18:47:569 shows date and time when the report occurred, the format is

6-16 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
6 Human Machine Interface

year–month-date and hour:minute:second:millisecond

Reboot shows the manipulation content of the device log

User operating information listed below may be displayed.

Table 6.3-1 User operating event list

No. Message Description


1 Reboot The device has been reboot.
2 Settings_Chgd The device′s settings have been changed.
3 Process_Exit A process has exited.

It will be displayed on LCD before disturbance records and supervision events are confirmed. Only
pressing both “ENT” and “ESC” at the same time can switch among disturbance records,
supervision events and the normal running state of the device to display it. IO events will be
displayed for 5s and then it will return to the previous display interface automatically.

6.4 Keypad Operation


6.4.1 View Device Measurements
The operation is as follows:

1. Press “▲” to enter the main menu.

2. Press “▲” or “▼” to move the cursor to the “Measurements” menu, and then press the
“ENT” or “►” to enter the menu.

3. Press “▲” or “▼” to move the cursor to the “Measurements3” menu, and then press the
“ENT” or “►” to enter the menu.

4. Press “▲” or “▼” to move the cursor to any command menu, and then press the “ENT” to
enter the menu.

5. Press “▲” or “▼” to page up/down (if all information cannot be displayed in one display
screen, one screen can display 14 lines of information at most).

6. Press “◄” or “►” to select pervious or next command menu.

7. Press “ENT” or “ESC” to exit this menu.

6.4.2 View Device Status


The operation is as follows:

1. Press “▲” to enter the main menu.

2. Press “▲” or “▼” to move the cursor to the “Status” menu, and then press “ENT” or “►”
to enter the menu.

3. Press “▲” or “▼” to move the cursor to any command menu item, and then press “ENT”
to enter the submenu.

PCS-9583D STATCOM Control Unit 6-17


Date: 2018-11-30
6 Human Machine Interface

4. Press “▲” or “▼” to page up/down (if all information cannot be displayed in one display
screen, one screen can display 14 lines of information at most).

5. Press “◄” or “►” to select pervious or next command menu.

6. Press “ENT” or “ESC” to exit this menu (returning to the “Status” menu).

6.4.3 View Device Records


The operation is as follows:

1. Press the “▲” to enter the main menu;

2. Press the “▲” or “▼” to move the cursor to the “Records” menu, and then press the
“ENT” or “►” to enter the menu;

3. Press the “▲” or “▼” to move the cursor to any command menu, and then press the
“ENT” to enter the menu;

4. Press the “▲” or “▼” to page up/down;

5. Press the “+” or “-” to select pervious or next record;

6. Press the “◄” or “►” to select pervious or next command menu;

7. Press the “ENT” or “ESC” to exit this menu (returning to the “Records” menu).

6.4.4 View Device Setting


The operation is as follows:

1. Press the “▲” to enter the main menu;

2. Press the “▲” or “▼” to move the cursor to the “Settings” menu, and then press the
“ENT” or “►” to enter the menu;

3. Press the “▲” or “▼” to move the cursor to any command menu, and then press the
“ENT” to enter the menu;

4. Press the “▲” or “▼” to move the cursor;

5. Press the “+” or “-” to page up/down;

6. Press the “◄” or “►” to select pervious or next command menu;

7. Press the “ESC” to exit this menu (returning to the menu “Settings”).

NOTICE!

If the displayed information exceeds 14 lines, the scroll bar will appear on the right side
of the LCD to indicate the quantity of all displayed information of the command menu
and the relative location of information where the current cursor points at.

6.4.5 Modify Device Setting


The operation is as follows:

6-18 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
6 Human Machine Interface

1. Press the “▲” to enter the main menu;

2. Press the “▲” or “▼” to move the cursor to the “Settings” menu, and then press the
“ENT” or “►” to enter the menu;

3. Press the “▲” or “▼” to move the cursor to any command menu, and then press the
“ENT” to enter the menu;

4. Press the “▲” or “▼” to move the cursor;

5. Press the “+” or “-” to page up/down;

6. Press the “◄” or “►” to select pervious or next command menu;

7. Press the “ESC” to exit this menu (returning to the menu “Settings” );

8. If selecting the command menu “Prot Settings”, move the cursor to the setting item to be
modified, and then press the “ENT”;

Press the “+” or “-” to modify the value (if the modified value is of multi-bit, press the “◄” or “►”
to move the cursor to the digit bit, and then press the “+” or “-” to modify the value), press the
“ESC” to cancel the modification and return to the displayed interface of the command menu “Prot
Settings”. Press the “ENT” to automatically exit this menu (returning to the displayed interface of
the command menu “Prot Settings”).

Move the cursor to continue modifying other setting items. After all setting values are modified,
press the “◄”, “►” or “ESC”, and the LCD will display “Save or Not?”. Directly press the “ESC” or
press the “◄” or “►” to move the cursor. Select the “Cancel”, and then press the “ENT” to
automatically exit this menu (returning to the displayed interface of the command menu “Prot
Settings”).

Press the “◄” or “►” to move the cursor. Select “No” and press the “ENT”, all modified setting item
will restore to its original value, exit this menu (returning to the menu “Settings”).

Press the “◄” or “►” to move the cursor to select “Yes”, and then press the “ENT”, the LCD will
display password input interface.

PCS-9583D STATCOM Control Unit 6-19


Date: 2018-11-30
6 Human Machine Interface

Password:

____

Input a 4-bit password (“+”, “◄”, “▲” and “-”). If the password is incorrect, continue inputting it,
and then press the “ESC” to exit the password input interface and return to the displayed interface
of the command menu “Prot Settings”. If the password is correct, LCD will display “Save Setting
Now…”, and then exit this menu (returning to the displayed interface of the command menu “Prot
Settings”), with all modified setting items as modified values.

NOTICE!

For different setting items, their displayed interfaces are different but their modification
methods are the same. The following is ditto.

9. If selecting the submenu “Prot Settings”, the LCD will display the following interface:

Prot Settings

Please Select Group for Config

Active Group: 01

Selected Group: 02

Press the “+” or “-” to modify the value, and then press the “ENT” to enter it. Move the cursor to
the setting item to be modified, press the “ENT” to enter.

Take the setting [I_OC1] as an example is selected to modify, then press the “ENT” to enter and

6-20 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
6 Human Machine Interface

the LCD will display the following interface. Press “+” or “-” to modify the value and then press
the “ENT” to confirm.

I_OC1

Current Value 3.90

Modified Value 03.90

Min Value 0.00

Max Value 100.00

NOTICE!

After modifying protection settings in current active setting group or system parameters
of the device, the “HEALTHY” LED indicator the device will be lit off, and the MON
module will check the new settings. If the abnormality is detected during the setting
check, corresponding alarm signals will be issued. Moreover, if the critical error is
detected, the device will be blocked.

6.4.6 Delete Device Records


The operation is as follows:

1. Exit the main menu;

2. Press the “+”, “-”, “+”, “-” and “ENT”; Press the “ESC” to exit this menu (returning to
the original state). Press the “ENT” to carry out the deletion.

PCS-9583D STATCOM Control Unit 6-21


Date: 2018-11-30
6 Human Machine Interface

Press <ENT> To Clear


Press <ESC> To Exit

NOTICE!

The operation of deleting device message will delete all messages saved by the device,
including disturbance records, supervision events, binary events, but not including
device logs. Furthermore, the message is irrecoverable after deletion, so the
application of the function shall be cautious.

6.4.7 Modify Device Clock


The operation is as follows:

1. Press the “▲” to enter the main menu;

2. Press the “▲” or “▼” to move the cursor to the “Clock” menu, and then press the “ENT”
to enter clock display

3. Press the “▲” or “▼” to move the cursor to the date or time to be modified;

4. Press the “+” or “-” to modify value, and then press the “ENT” to save the modification
and return to the main menu;

5. Press the “ESC” to cancel the modification and return to the main menu.

6-22 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
6 Human Machine Interface

Clock

Year: 2008
Month: 11
Day: 28
Hour: 20
Minute: 59
Second: 14

6.4.8 View Module Information


The operation is as follows:

1. Press the “▲” to enter the main menu;

2. Press the “▲” or “▼” to move the cursor to the “Information” menu, and then press the
“ENT” or “►” to enter the menu;

3. Press the “▲” or “▼” to move the cursor to the command menu “Board Info”, and then
press the “ENT” to enter the menu;

4. Press the “▲” or “▼” to move the scroll bar;

5. Press the “ENT” or “ESC” to exit this menu (returning to the “Information” menu).

6.4.9 Check Software Version


The operation is as follows:

1. Press the “▲” to enter the main menu.

2. Press the “▲” or “▼” to move the cursor to the “Information” menu, and then press the
“ENT” to enter the submenu.

3. Press the key “▲” or “▼” to move the cursor to the command menu “Version Info”, and
then press the key “ENT” to display the software version.

4. Press the “ESC” to return to the main menu.

6.4.10 Communication Test


The operation is as follows:

1. Press the key “▲” to enter the main menu.

2. Press the key “▲” or “▼” to move the cursor to the “Test” menu, and then press the key
“ENT” or “►” to enter the menu.

PCS-9583D STATCOM Control Unit 6-23


Date: 2018-11-30
6 Human Machine Interface

3. Press the key “▲” or “▼” to move the cursor to the submenu “Device Test”, and then
press the key “ENT” to enter the submenu,to select test item.

4. Press the key “▲” or “▼” to move the cursor to select the corresponding command menu,
then press the key “ENT”. execute the corresponding test.

6.4.11 Select Language


The operation is as follows:

1. Press the key “▲” to enter the main menu.

2. Press the key “▲” or “▼” to move the cursor to the command menu “Language”, and
then press the key “ENT” to enter the menu and the following display will be shown on
LCD.

Please Select Language:

1 中文
2 English

3. Press the key “▲” or “▼” to move the cursor to the language user preferred and press
the key “ENT” to execute language switching. After language switching is finished, LCD
will return to the menu “Language”, and the display language is changed. Otherwise,
press the key “ESC” to cancel language switching and return to the menu “Language”.

NOTICE!

LCD interface provided in this chapter is only a reference and available for explaining
specific definition of LCD. The displayed interface of the actual device may be some
different from it, so you shall be subject to the actual device.

6-24 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
7 Installation

7 Installation

Table of Contents
7 Installation....................................................................................... 7-a
7.1 Overview .......................................................................................................... 7-1
7.2 Safety Information........................................................................................... 7-1
7.3 Checking Shipment......................................................................................... 7-2
7.4 Material and Tools Required .......................................................................... 7-2
7.5 Device Location and Ambient Conditions .................................................... 7-2
7.6 Mechanical Installation ................................................................................... 7-3
7.7 Electrical Installation and Wiring ................................................................... 7-4
7.7.1 Grounding Guidelines .......................................................................................................... 7-4

7.7.2 Cubicle Grounding ............................................................................................................... 7-4

7.7.3 Ground Connection on the Device ...................................................................................... 7-5

7.7.4 Grounding Strips and their Installation ................................................................................ 7-6

7.7.5 Guidelines for Wiring ........................................................................................................... 7-6

7.7.6 Wiring for Electrical Cables ................................................................................................. 7-6

List of Figures
Figure 7.6-1 Dimensions and panel cut-out of PCS-9583 ....................................................... 7-3

Figure 7.6-2 Demonstration of plugging a board into its corresponding slot ...................... 7-4

Figure 7.7-1 Cubicle grounding system.................................................................................... 7-5

Figure 7.7-2 Ground terminal of this device ............................................................................. 7-5

Figure 7.7-3 Ground strip and termination ............................................................................... 7-6

Figure 7.7-4 Glancing demo about the wiring for electrical cables ....................................... 7-7

PCS-9583D STATCOM Control Unit 7-a


Date: 2018-11-30
7 Installation

7-b PCS-9583D STATCOM Control Unit


Date: 2018-11-30
7 Installation

7.1 Overview
The device must be shipped, stored and installed with the greatest care.

Choose the place of installation such that the communication interface and the controls on the
front of the device are easily accessible.

Air must circulate freely around the equipment. Observe all the requirements regarding place of
installation and ambient conditions given in this instruction manual.

Take care that the external wiring is properly brought into the equipment and terminated correctly
and pay special attention to grounding. Strictly observe the corresponding guidelines contained in
this section.

7.2 Safety Information


Modules and units may only be replaced by correspondingly trained personnel. Always observe
the basic precautions to avoid damage due to electrostatic discharge when handling the
equipment.

In certain cases, the settings have to be configured according to the demands of the engineering
configuration after replacement. It is therefore assumed that the personnel who replace modules
and units are familiar with the use of the operator program on the service PC.

DANGER!

Only insert or withdraw the PWR module while the power supply is switched off. To this
end, disconnect the power supply cable that connects with the PWR module.

WARNING!

Only insert or withdraw other modules while the power supply is switched off.

WARNING!

The modules may only be inserted in the slots designated in Section 6.1. Components
can be damaged or destroyed by inserting boards in the wrong slots.

DANGER!

Improper handling of the equipment can cause damage or an incorrect response of the
equipment itself or the primary plant.

WARNING!

Industry packs and ribbon cables may only be replaced or the positions of jumpers be
changed on a workbench appropriately designed for working on electronic equipment.

PCS-9583D STATCOM Control Unit 7-1


Date: 2018-11-30
7 Installation

The modules, bus backplanes are sensitive to electrostatic discharge when not in the
unit's housing.

The basic precautions to guard against electrostatic discharge are as follows:

⚫ Should boards have to be removed from this device installed in a grounded cubicle in an HV
switchgear installation, please discharge yourself by touching station ground (the cubicle)
beforehand.

⚫ Only hold electronic boards at the edges, taking care not to touch the components.

⚫ Only works on boards that have been removed from the cubicle on a workbench designed for
electronic equipment and wear a grounded wristband. Do not wear a grounded wristband,
however, while inserting or withdrawing units.

⚫ Always store and ship the electronic boards in their original packing. Place electronic parts in
electrostatic screened packing materials.

7.3 Checking Shipment


Check that the consignment is complete immediately upon receipt. Notify the nearest NR
Company or agent, should departures from the delivery note, the shipping papers or the order be
found.

Visually inspect all the material when unpacking it. When there is evidence of transport damage,
lodge a claim immediately in writing with the last carrier and notify the nearest NR Company or
agent.

If the equipment is not going to be installed immediately, store all the parts in their original packing
in a clean dry place at a moderate temperature. The humidity at a maximum temperature and the
permissible storage temperature range in dry air are listed in Chapter “Technical Data”.

7.4 Material and Tools Required


The necessary mounting kits will be provided, including screws, pincers and assembly
instructions.

A suitable drill and spanners are required to secure the cubicles to the floor using the plugs
provided (if this device is mounted in cubicles).

7.5 Device Location and Ambient Conditions


The place of installation should permit easy access especially to front of the device, i.e. to the
human machine interface of the equipment.

There should also be free access at the rear of the equipment for additions and replacement of
electronic boards.

Since every piece of technical equipment can be damaged or destroyed by inadmissible ambient
conditions, such as:

7-2 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
7 Installation

1. The location should not be exposed to excessive air pollution (dust, aggressive substances).

2. Severe vibration, extreme changes of temperature, high levels of humidity, surge voltages of
high amplitude and short rise time and strong induced magnetic fields should be avoided as
far as possible.

3. Air must not be allowed to circulate freely around the equipment.

The equipment can in principle be mounted in any attitude, but it is normally mounted vertically
(visibility of markings).

WARNING!

Excessively high temperature can appreciably reduce the operating life of this device.

7.6 Mechanical Installation


The device adopts IEC standard chassis and is rack with modular structure. It uses an integral
faceplate and plug terminal block on backboard for external connections. PCS-9583 STATCOM
control unit is IEC 4U high, and Figure 7.6-1 shows its dimensions and panel cut-out.

482.6 (290)
465

Front Side
101.6

177

465±0.2
+0.4
451 -0

4-Ø6.8
101.6±0.1

+0.4

Cut-Out
179 -0

Figure 7.6-1 Dimensions and panel cut-out of PCS-9583

NOTICE!

It is necessary to leave enough space top and bottom of the cut-out in the cubicle for
heat emission of this device.

The safety instructions must be abided by when installing the boards, please see Section 7.2 for
the details.

PCS-9583D STATCOM Control Unit 7-3


Date: 2018-11-30
7 Installation

Following figure shows the installation way of a module being plugged into a corresponding slot.

Figure 7.6-2 Demonstration of plugging a board into its corresponding slot

In the case of equipment supplied in cubicles, place the cubicles on the foundations that have
been prepared. Take care while doing so not to jam or otherwise damage any of the cables that
have already been installed. Secure the cubicles to the foundations.

7.7 Electrical Installation and Wiring


7.7.1 Grounding Guidelines
Switching operations in HV installations generate transient over voltages on control signal cables.
There is also a background of electromagnetic RF fields in electrical installations that can induce
spurious currents in the devices themselves or the leads connected to them.

All these influences can influence the operation of electronic apparatus.

On the other hand, electronic apparatus can transmit interference that can disrupt the operation of
other apparatus.

In order to minimize these influences as far as possible, certain standards have to be observed
with respect to grounding, wiring and screening.

NOTICE!

All these precautions can only be effective if the station ground is of good quality.

7.7.2 Cubicle Grounding


The cubicle must be designed and fitted out such that the impedance for RF interference of the
ground path from the electronic device to the cubicle ground terminal is as low as possible.

Metal accessories such as side plates, blanking plates etc., must be effectively connected
surface-to-surface to the grounded frame to ensure a low-impedance path to ground for RF
interference. The contact surfaces must not only conduct well, they must also be non-corroding.

NOTICE!

If the above conditions are not fulfilled, there is a possibility of the cubicle or parts of it
forming a resonant circuit at certain frequencies that would amplify the transmission of
interference by the devices installed and also reduce their immunity to induced

7-4 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
7 Installation

interference.

Movable parts of the cubicle such as doors (front and back) or hinged equipment frames must be
effectively grounded to the frame by three braided copper strips (see Figure 7.7-1).

The metal parts of the cubicle housing and the ground rail are interconnected electrically
conducting and corrosion proof. The contact surfaces shall be as large as possible.

NOTICE!

For metallic connections please observe the voltage difference of both materials
according to the electrochemical code.

The cubicle ground rail must be effectively connected to the station ground rail by a grounding strip
(braided copper).

Door or hinged
equipment frame

Cubicle ground
rail close to floor

Braided
copper strip
Station
ground

Conducting
connection

Figure 7.7-1 Cubicle grounding system

7.7.3 Ground Connection on the Device


There is a ground terminal on the rear panel, and the ground braided copper strip can be
connected with it. Take care that the grounding strip is always as short as possible. The main thing
is that the device is only grounded at one point. Grounding loops from unit to unit are not allowed.

There are some ground terminals on some connectors of this device, and the sign is “GND”. All the
ground terminals are connected in the cabinet of this device. So, the ground terminal on the rear
panel (see Figure 7.7-2) is the only ground terminal of this device.

Figure 7.7-2 Ground terminal of this device

PCS-9583D STATCOM Control Unit 7-5


Date: 2018-11-30
7 Installation

7.7.4 Grounding Strips and their Installation


High frequency currents are produced by interference in the ground connections and because of
skin effect at these frequencies, only the surface region of the grounding strips is of consequence.

The grounding strips must therefore be of (preferably tinned) braided copper and not round copper
conductors, as the cross-section of round copper would have to be too large.

Proper terminations must be fitted to both ends (press/pinch fit and tinned) with a hole for bolting
them firmly to the items to be connected.

The surfaces to which the grounding strips are bolted must be electrically conducting and
non-corroding.

The following figure shows the ground strip and termination.

Press/pinch fit
cable terminal

Braided
copper strip Terminal bolt

Contact surface

Figure 7.7-3 Ground strip and termination

7.7.5 Guidelines for Wiring

There are several types of cables that are used in the connection of this device: braided copper
cable, serial communication cable etc. Recommendation of each cable:

⚫ Grounding: braided copper cable, 2.5mm2 ~ 6.0mm2

⚫ Power supply, binary inputs & outputs: brained copper cable, 1.0mm2 ~ 2.5mm2

⚫ AC voltage inputs: brained copper cable, 1.0mm2 ~ 2.5mm2

⚫ AC current inputs: brained copper cable, 1.5mm2 ~ 4.0mm2

⚫ Serial communication: 4-core shielded braided cable

⚫ Ethernet communication: 4-pair screened twisted category 5E cable

7.7.6 Wiring for Electrical Cables

A female connector is used for connecting the wires with it, and then a female connector plugs into
a corresponding male connector that is in the front of one board. See Chapter “Hardware” for
further details about the pin defines of these connectors.

The following figure shows the glancing demo about the wiring for the electrical cables.

7-6 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
7 Installation

01 02

03 04

Tighten 05 06

07 08

09 10

11 12
01

13 14

15 16

17 18

19 20

21 22

23 24

Figure 7.7-4 Glancing demo about the wiring for electrical cables

DANGER!

Never allow the current transformer (CT) secondary circuit connected to this equipment
to be opened while the primary system is live. Opening the CT circuit will produce a
dangerously high voltage.

PCS-9583D STATCOM Control Unit 7-7


Date: 2018-11-30
7 Installation

7-8 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
8 Commissioning

8 Commissioning

Table of Contents
8 Commissioning ............................................................................... 8-a
8.1 Overview .......................................................................................................... 8-1
8.2 Safety Instructions .......................................................................................... 8-1
8.3 Setting Familiarization .................................................................................... 8-2
8.4 Product Checks ............................................................................................... 8-2
8.4.1 With the Device De-energized ............................................................................................. 8-3

8.4.2 With the Device Energized .................................................................................................. 8-5

8.4.3 On-load Checks ................................................................................................................... 8-6

8.4.4 Final Checks ........................................................................................................................ 8-7

PCS-9583D STATCOM Control Unit 8-a


Date: 2018-11-30
8 Commissioning

8-b PCS-9583D STATCOM Control Unit


Date: 2018-11-30
8 Commissioning

8.1 Overview
This device is fully numerical in their design, implementing all the functions in software. The device
employs a high degree of self-checking and in the unlikely event of a failure, will give an alarm.

To commission numerical devices, it is only necessary to verify that the hardware is functioning
correctly and the application-specific software settings have been applied to the device.

Blank commissioning test and setting records are provided at the end of this manual for
completion as required.

Before carrying out any work on the equipment, the user should be familiar with the contents of the
safety and technical data sections and the ratings on the equipment’s rating label.

8.2 Safety Instructions

WARNING!

Hazardous voltages are present in this electrical equipment during operation.


Non-observance of the safety rules can result in severe personal injury or property
damage.

WARNING!

Only the qualified personnel shall work on and around this equipment after becoming
thoroughly familiar with all warnings and safety notices of this manual as well as with
the applicable safety regulations.

Particular attention must be drawn to the following:

⚫ The earthing screw of the device must be connected solidly to the protective earth conductor
before any other electrical connection is made.

⚫ Hazardous voltages can be present on all circuits and components connected to the supply
voltage or to the measuring and test quantities.

⚫ Hazardous voltages can be present in the device even after disconnection of the supply
voltage (storage capacitors!)

⚫ The limit values stated in the Chapter “Technical Data” must not be exceeded at all, not even
during testing and commissioning.

⚫ When testing the device with secondary test equipment, make sure that no other
measurement quantities are connected. Take also into consideration that the trip circuits and
maybe also close commands to the circuit breakers and other primary switches are
disconnected from the device unless expressly stated.

PCS-9583D STATCOM Control Unit 8-1


Date: 2018-11-30
8 Commissioning

DANGER!

Current transformer secondary circuits must have been short-circuited before the
current leads to the device are disconnected.

WARNING!

Primary test may only be carried out by qualified personnel, who are familiar with the
commissioning of the device, the operation of the plant and safety rules and regulations
(switching, earthing, etc.).

8.3 Setting Familiarization


When commissioning this device for the first time, sufficient time should be allowed to become
familiar with the method by which the settings are applied. A detailed description of the menu
structure of this device is contained in Chapter “Operation Theory” and Chapter “Settings”.

With the front cover in place all keys are accessible. All menu cells can be read. The LED
indicators and alarms can be reset. The settings can be changed, or fault and event records
cleared. However, menu cells will require the appropriate password to be entered before changes
can be made.

Alternatively, if a portable PC is available together with suitable setting software (such as


PCS-9700 SAS software), the menu can be viewed one page at a time to display a full column of
data and text. This PC software also allows settings to be entered more easily, saved to a file on
disk for future reference or printed to produce a setting record. Refer to the PC software user
manual for details. If the software is being used for the first time, allow sufficient time to become
familiar with its operation.

8.4 Product Checks

These product checks cover all aspects of the device which should be checked to ensure that it
has not been physically damaged prior to commissioning, is functioning correctly and all input
quantity measurements are within the stated tolerances.

If the application-specific settings have been applied to the device prior to commissioning, it is
advisable to make a copy of the settings so as to allow them restoration later. This could be done
by extracting the settings from the device itself via printer or manually creating a setting record.

This device is fully numerical and the hardware is continuously monitored. Commissioning tests
can be kept to a minimum and need only include hardware tests and conjunctive tests. The
function tests are carried out according to user’s correlative regulations.

The following tests are necessary to ensure the normal operation of the equipment before it is first
put into service.

⚫ Hardware tests

8-2 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
8 Commissioning

These tests are performed for the following hardware to ensure that there is no hardware
defect. Defects of hardware circuits other than the following can be detected by
self-monitoring when the DC power is supplied.

⚫ User interfaces test

⚫ Binary input circuits and output circuits test

⚫ AC input circuits test

⚫ Function tests

⚫ Measuring elements test

⚫ Timers test

⚫ Measurement and recording test

⚫ Conjunctive tests

The tests are performed after the device is connected with the primary equipment and other
external equipment.

⚫ On load test.

⚫ Phase sequence check and polarity check.

8.4.1 With the Device De-energized

8.4.1.1 Visual Inspection

After unpacking the product, check for any damage to the device case. If there is any damage, the
internal module might also have been affected, contact the vendor. The following items listed is
necessary.

⚫ Device panel

Carefully examine the device panel, equipment inside and other parts inside to see that no
physical damage has occurred since installation.

The rated information of other auxiliary devices should be checked to ensure it is correct for
the particular installation.

⚫ Panel wiring

Check the conducting wire which is used in the panel to assure that their cross section
meeting the requirement.

Carefully examine the wiring to see that they are no connection failure exists.

⚫ Label

Check all the isolator binary inputs, terminal blocks, indicators, switches and push buttons to
make sure that their labels meet the requirements of this project.

⚫ Device plug-in modules

PCS-9583D STATCOM Control Unit 8-3


Date: 2018-11-30
8 Commissioning

Check each plug-in module of the equipments on the panel to make sure that they are well
installed into the equipment without any screw loosened.

⚫ Earthing cable

Check whether the earthing cable from the panel terminal block is safely screwed to the panel
steel sheet.

⚫ Switch, keypad, isolator binary inputs and push button

Check whether all the switches, equipment keypad, isolator binary inputs and push buttons
work normally and smoothly.

8.4.1.2 Insulation Test (if required)

Insulation resistance tests are only necessary during commissioning if it is required for them to be
done and they have not been performed during installation.

Isolate all wiring from the earth and test the isolation with an electronic or brushless insulation
tester at a DC voltage not exceeding 500V, The circuits need to be tested should include:

⚫ Voltage transformer circuits

⚫ Current transformer circuits

⚫ DC power supply

⚫ Optic-isolated control inputs

⚫ Output contacts

⚫ Communication ports

The insulation resistance should be greater than 100MΩ at 500V.

Test method:

To unplug all the terminals sockets of this device, and do the Insulation resistance test for each
circuit above with an electronic or brushless insulation tester.

On completion of the insulation resistance tests, ensure all external wiring is correctly reconnected
to the device.

8.4.1.3 External Wiring

Check that the external wiring is correct to the relevant device diagram and scheme diagram.
Ensure as far as practical that phasing/phase rotation appears to be as expected.

Check the wiring against the schematic diagram for the installation to ensure compliance with the
customer’s normal practice.

8.4.1.4 Auxiliary Power Supply

8-4 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
8 Commissioning

WARNING!

Energize this device only if the power supply is within the specified operating ranges in
Chapter “Technical Data”.

The device only can be operated under the auxiliary power supply depending on the device’s
nominal power supply rating.

The incoming voltage must be within the operating range specified in Chapter “Technical Data”,
before energizing the device, measure the auxiliary supply to ensure it within the operating range.

Other requirements to the auxiliary power supply are specified in Chapter “Technical Data”. See
this section for further details about the parameters of the power supply.

8.4.2 With the Device Energized

The following groups of checks verify that the device hardware and software is functioning
correctly and should be carried out with the auxiliary supply applied to the device.

The current and voltage transformer connections must remain isolated from the device for these
checks. The trip circuit should also remain isolated to prevent accidental operation of the
associated circuit breaker.

8.4.2.1 Front Panel LCD Display

Connect the device to DC power supply correctly and turn the device on. Check program version
and forming time displayed in command menu to ensure that are corresponding to what ordered.

8.4.2.2 Date and Time

If the time and date is not being maintained by substation automation system, the date and time
should be set manually.

Set the date and time to the correct local time and date using menu item “Clock”.

In the event of the auxiliary supply failing, with a battery fitted on CPU board, the time and date will
be maintained. Therefore when the auxiliary supply is restored the time and date will be correct
and not need to set again.

To test this, remove the auxiliary supply from the device for approximately 30s. After being
re-energized, the time and date should be correct.

8.4.2.3 Light Emitting Diodes (LEDs)

On power up, the green LED “HEALTHY” should have illuminated and stayed on indicating that
the device is healthy.

The device has latched signal relays which remember the state of the trip, auto-reclose when the
device was last energized from an auxiliary supply. Therefore these indicators may also illuminate
when the auxiliary supply is applied. If any of these LEDs are on then they should be reset before
proceeding with further testing. If the LED successfully reset, the LED goes out. There is no testing
required for that that LED because it is known to be operational.

PCS-9583D STATCOM Control Unit 8-5


Date: 2018-11-30
8 Commissioning

It is likely that alarms related to voltage transformer supervision will not reset at this stage.

8.4.2.4 Testing HEALTHY and ALARM LEDs

Apply the rated DC power supply and check that the “HEALTHY” LED is lighting in green. We
need to emphasize that the “HEALTHY” LED is always lighting in operation course except that the
equipment find serious errors in it.

Produce one of the abnormal conditions listed in Chapter “Supervision”, the “ALARM” LED will
light in yellow. When abnormal condition reset, the “ALARM” LED extinguishes.

8.4.2.5 Testing AC Current Inputs

NOTICE!

The closing circuit should remain isolated during these checks to prevent accidental
operation of the associated circuit breaker.

This test verified that the accuracy of current measurement is within the acceptable tolerances.

Apply rated current to each current transformer input in turn; checking its magnitude using a
multimeter/test set readout. The corresponding reading can then be checked in the device menu.

The measurement accuracy of the device is 2.5% or 0.02In. However, an additional allowance
must be made for the accuracy of the test equipment being used.

8.4.2.6 Testing AC Voltage Inputs

This test verified that the accuracy of voltage measurement is within the acceptable tolerances.

Apply rated voltage to each voltage transformer input in turn; checking its magnitude using a
multimeter/test set readout. The corresponding reading can then be checked in the devices menu.

The measurement accuracy of the device is 2.5% or 0.1V. However an additional allowance must
be made for the accuracy of the test equipment being used.

8.4.2.7 Testing Binary Inputs

This test checks that all the binary inputs on the equipment are functioning correctly.

The binary inputs should be energized one at a time, see external connection diagrams for
terminal numbers.

Ensure that the voltage applied on the binary input must be within the operating range.

The status of each binary input can be viewed using device menu. Sign “1” denotes an energized
input and sign “0” denotes a de-energized input.

8.4.3 On-load Checks

The objectives of the on-load checks are:

⚫ Confirm the external wiring to the current and voltage inputs is correct.

⚫ Measure the magnitude of on-load current and voltage (if applicable).

8-6 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
8 Commissioning

⚫ Check the polarity of each current transformer.

However, these checks can only be carried out if there are no restrictions preventing the
tenderization of the plant being protected.

Remove all test leads, temporary shorting leads, etc. and replace any external wiring that has
been removed to allow testing.

If it has been necessary to disconnect any of the external wiring from the device in order to
perform any of the foregoing tests, it should be ensured that all connections are replaced in
accordance with the relevant external connection or scheme diagram. Confirm current and voltage
transformer wiring.

8.4.4 Final Checks

After the above tests are completed, remove all test or temporary shorting leads, etc. If it has been
necessary to disconnect any of the external wiring from the device in order to perform the wiring
verification tests, it should be ensured that all connections are replaced in accordance with the
relevant external connection or scheme diagram.

Ensure that the device has been restored to service.

If the device is in a new installation or the circuit breaker has just been maintained, the circuit
breaker maintenance and current counters should be zero. If a test block is installed, remove the
test plug and replace the cover so that the device is put into service.

Ensure that all event records, fault records, disturbance records and alarms have been cleared
and LED’s has been reset before leaving the device.

PCS-9583D STATCOM Control Unit 8-7


Date: 2018-11-30
8 Commissioning

8-8 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
9 Maintenance

9 Maintenance

Table of Contents
9 Maintenance .................................................................................... 9-a
9.1 Appearance Check .......................................................................................... 9-1
9.2 Failure Tracing and Repair ............................................................................. 9-1
9.3 Replace Failed Modules ................................................................................. 9-1
9.4 Cleaning ........................................................................................................... 9-3
9.5 Storage............................................................................................................. 9-3

PCS-9583D STATCOM Control Unit 9-a


Date: 2018-11-30
9 Maintenance

9-b PCS-9583D STATCOM Control Unit


Date: 2018-11-30
9 Maintenance

NR numerical device PCS-9583 is designed to require no special maintenance. All measurement


and signal processing circuit are fully solid state. All input modules are also fully solid state. The
output relays are hermetically sealed.

Since the device is almost completely self-monitored, from the measuring inputs to the output
relays, hardware and software defects are automatically detected and reported. The
self-monitoring ensures the high availability of the device and generally allows for a corrective
rather than preventive maintenance strategy. Therefore, maintenance checks in short intervals are
not required.

Operation of the device is automatically blocked when a hardware failure is detected. If a problem
is detected in the external measuring circuits, the device normally only provides alarm messages.

9.1 Appearance Check


1. The device case should be clean without any dust stratification. Case cover should be sealed
well. No component has any mechanical damage and distortion, and they should be firmly fixed in
the case. The terminals should be in good condition. The keys on the front panel with very good
feeling can be operated flexibly.

2. It is only allowed to plug or withdraw the board when the supply is reliably switched off. Never
allow the CT secondary circuit connected to this equipment to be opened while the primary system
is live when withdrawing an AC module. Never try to insert or withdraw the board when it is
unnecessary.

3. Check weld spots on PCB whether they are well soldered without any rosin joint. All dual
inline components must be well plugged.

9.2 Failure Tracing and Repair


Failures will be detected by automatic supervision or regular testing.

When a failure is detected during regular testing, confirm the following:

◼ Test circuit connections are correct

◼ Modules are securely inserted in position

◼ Correct DC power voltage is applied

◼ Correct AC inputs are applied

◼ Test procedures comply with those stated in the manual

9.3 Replace Failed Modules


If the failure is identified to be in the module and the user has spare modules, the user can recover
the device by replacing the failed modules.

Repair at the site should be limited to module replacement. Maintenance at the component level is
not recommended.

PCS-9583D STATCOM Control Unit 9-1


Date: 2018-11-30
9 Maintenance

Check that the replacement module has an identical module name (AI, PWR, MON, DSP, etc.)
and hardware type-form as the removed module. Furthermore, the MON module replaced should
have the same software version. In addition, the AI and PWR module replaced should have the
same ratings.

The module name is indicated on the top front of the module. The software version is indicated in
LCD menu “Version Info”.

CAUTION!

When handling a module, take anti-static measures such as wearing an earthed wrist
band and placing modules on an earthed conductive mat. Otherwise, many of the
electronic components could suffer damage. After replacing the MON module, check
the settings.

1) Replacing a module

◼ Switch off the DC power supply

◼ Disconnect the trip outputs

◼ Short circuit all AC current inputs and disconnect all AC voltage inputs

◼ Unscrew the module.

WARNING!

Hazardous voltage can be present in the DC circuit just after switching off the DC power
supply. It takes approximately 30 seconds for the voltage to discharge.

2) Replacing the Human Machine Interface Module (front panel)

◼ Open the device front panel

◼ Unplug the ribbon cable on the front panel by pushing the catch outside.

◼ Detach the HMI module from the device

◼ Attach the replacement module in the reverse procedure.

3) Replacing the PWR, MON, DSP module

◼ Unscrew the module connector

◼ Unplug the connector from the target module.

◼ Unscrew the module.

◼ Pull out the module

◼ Inset the replacement module in the reverser procedure.

◼ After replacing the MON module, input the application-specific setting values again.

9-2 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
9 Maintenance

WARNING!

Units and modules may only be replaced while the supply is switched off and only by
appropriately trained and qualified personnel. Strictly observe the basic precautions to
guard against electrostatic discharge.

WARNING!

When handling a module, take anti-static measures such as wearing an earthed wrist
band and placing modules on an earthed conductive mat. Otherwise, many of the
electronic components could suffer damage. After replacing the MON module, check
the settings.

DANGER!

After replacing modules, be sure to check that the same configuration is set as before
the replacement. If this is not the case, there is a danger of the unintended operation of
switchgear taking place or of control not functioning correctly. Persons may also be put
in danger.

9.4 Cleaning
Before cleaning the device, ensure that all AC/DC supplies, current transformer connections are
isolated to prevent any chance of an electric shock whilst cleaning. Use a smooth cloth to clean
the front panel. Do not use abrasive material or detergent chemicals.

9.5 Storage
The spare module should be stored in a dry and clean room. Based on IEC standard 60255-1 the
storage temperature should be from -40oC to +70oC, but the temperature of from 0oC to +40oC is
recommended for long-term storage.

PCS-9583D STATCOM Control Unit 9-3


Date: 2018-11-30
9 Maintenance

9-4 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
10 Decommissioning and Disposal

10 Decommissioning and Disposal

Table of Contents
10 Decommissioning and Disposal ................................................ 10-a
10.1 Decommissioning ....................................................................................... 10-1
10.2 Disposal ....................................................................................................... 10-1

PCS-9583D STATCOM Control Unit 10-a


Date: 2018-11-30
10 Decommissioning and Disposal

10-b PCS-9583D STATCOM Control Unit


Date: 2018-11-30
10 Decommissioning and Disposal

10.1 Decommissioning

DANGER!

Switch OFF the circuit breaker for primary CTs and VTs BEFORE disconnecting the
cables of AI module.

WARNING!

Switch OFF the external miniature circuit breaker of device power supply BEFORE
disconnecting the power supply cable connected to the PWR module.

WARNING!

KEEP an adequate safety distance to live parts of the power substation.

1. Switching off

To switch off this device, switch off the external miniature circuit breaker of the power supply.

2. Disconnecting Cables

Disconnect the cables in accordance with the rules and recommendations made by relational
department.

3. Dismantling

The device rack may now be removed from the system cubicle, after which the cubicles may
also be removed.

10.2 Disposal
NOTICE!

Strictly observe all local and national laws and regulations when disposing the device.

PCS-9583D STATCOM Control Unit 10-1


Date: 2018-11-30
10 Decommissioning and Disposal

10-2 PCS-9583D STATCOM Control Unit


Date: 2018-11-30
11 Manual Version History

11 Manual Version History


In the latest version of the instruction manual, several descriptions on existing features have been
modified.

Manual version and modification history records

Manual Version
Date Description of change
Source New
R1.00 2018-11-30 Form the original manual

PCS-9583D STATCOM Control Unit 11-1


Date: 2018-11-30

You might also like