UPPER

A new methodology to standardize how Nike costs product .

PROCESSES
DEEP DIVE INTO
LA B O R P R O C E S S E S
V18.2
JUNE 2018

1
 KEY TOPICS
• Upper Preparation
• Upper Construction
• Upper Embellishment
• Bottom Making
• Bottom Embellishment
• Stockfitting
• Assembly

2 Nike, Inc. Confidential: Internal Use Only

 UPPER PROCESSES—OVERVIEW
Upper Preparation (25) Upper Construction (29) Upper Embellishment (16)
1 4 1 3 1 6
Cutting Edge Treatment Attaching Shaping Embroidery Upper Painting

Leather Auto Folding Hot Melt Hammering Embroidery - Tape Upper Spray Painting
Synthetic/Textile 1 Layer Manual Folding Sticker Fold/Turn Embroidery - Pins
Manual Painting
Synthetic/Textile 2 Heating Heat Press Punching
Layers
Painting Heat Gun
Synthetic/Textile 4 7
Layers 2 Upper Waterproofing
Trimming Upper Apparatus Screen Printing (DWRS)
Synthetic/Textile 6 4
No Sew
Layers Lacing
Screen Print - Small Upper Waterproofing
Synthetic/Textile 8 No Sew - Stacking (DWRS)
5 Upper Stacking
Layers Flyknit Preparation Screen Print - Medium
Press (Component)
Webbing
Part Aligned - Large Screen Print - Large
Knit Ironing 8
Toggle Lace Press (Full Vamp) Vac Tech
Part Aligned - Medium
Knit Cuff
BOA Vac Tech (Eco-Fill)
Part Aligned - Small
3 Vac Tech (Attaching)
HF Welding
Pair Matching 6 5
Counter Shaping Dynamic Flywire
Laser Final Trim 2 HF Welding
EXERCISE Stitching 9
Counter Shaping Dynamic Flywire - Foamposite
Manual Winding
Short (<20cm)
Foamposite
2 Dynamic Flywire -
Skiving 7 Medium (20-40cm) Machine Winding
Sock-Gauge Checking 4 Upper Compression
Molding
Manual Skiving Long Straight (>40 cm) 10
Sublimation
Sock-Gauge Checking Upper Compression
Long Curve (40-60 cm)
Matrix Skiving Molding
6 Sublimation
Xtra Long Curve(>60cm) Sockliner Making
Pre-Buffing
Closed Seam Molded Sockliner Factory Observed Minutes
5
Computer w/ Pallet Die Cut Sockliner Laser Etching
3 Standard Minutes
Stitch Marking
Computer w/ Fixed Jig Laser Etching With Pins
Stitch Marking - Screen Upper Stamping 7 MM Option
Weaving
Laser Etching Without Pins
Stitch Marking - Pen
Weaving
3
 UPPER PROCESSES—OVERVIEW 中
鞋面部件準備／處理 (25) 鞋面製程 (29) 面部二次加工 (16)
毛邊處理 貼合處理 定型 電繡
1
裁斷 面部噴漆
4 1 3 1 6

皮革 自動摺邊 熱熔膠 捶平 電繡－貼紙固定 部件噴漆

人造皮／紡織品 1 層 手工摺邊 自黏 折／翻 電繡－掛釘固定

人工噴漆
烘邊 熱壓 沖孔
人造皮／紡織品 2 層
塗邊 熱熔膠槍 7
人造皮／紡織品 4 層
2 面部防水處理
修邊 金屬眼扣
4 網版印刷 (DWRS)
人造皮／紡織品 6 層 No Sew
穿鞋帶 網印面積－小
鞋面防水膜噴漆(DWRS)
No Sew – 堆疊
人造皮／紡織品 8 層 5 鞋面堆疊 (二加用) 網印面積－中
Flyknit 準備
熱壓 (部件)
對位斬－大部件
穿織帶 網印面積－大
Knit 燙平處理
熱壓 (一片式鞋頭)
8 Vac Tech
鞋帶束緊器
對位斬－中部件 Knit Cuff 熱壓填補
BOA ®鞋帶系統 PU 料填補
對位斬－小部件
3
配雙 5
高週波 補強料填補
後襯定型
6
Dynamic Flywire
2 高週波
Laser Final Trim (LFT)
EXERCISE
後襯定型 針車 Dynamic Flywire
9
Foamposite
－手工繞線
車縫長度：短 (< 20cm) Foamposite
Dynamic Flywire
削皮
2
7 車縫長度：中 (20-40cm) －機械輔助繞線
確認襪套位置 4 面部模壓
削皮 車縫長度：長－直線 (>40 cm)
昇華轉印
10
確認襪套位置 面部模壓
片薄 車縫長度：長－弧線 (40-60 cm)
6 昇華轉印
車縫長度：超長－弧線 (>60cm)
鞋墊製作
預磨打粗
接合 模壓鞋墊
工廠提供實際測得的時間
5
3 電腦針車 (交換式模板) 刀斬鞋墊 傳統雷射
劃針車記號線(網印／手工) 標準秒值
電腦針車 (固定式模板) 加掛釘
針車記號線－網印 鞋面－蓋日期章 7
編織 不加掛釘
MM Option

針車記號線－手工劃線
編織
4
 UPPER
PREPARATION

5
 UPPER PROCESSES
Upper Preparation (25) Upper Construction (29) Upper Embellishment (16)
1 3 1 6
1 4 Attaching Shaping Embroidery Upper Painting
Cutting Edge Treatment
Hot Melt Hammering
Auto Folding Embroidery - Tape Upper Spray Painting
Leather
Sticker Fold/Turn
Manual Folding Embroidery - Pins
Synthetic/Textile 1 Layer Manual Painting
Heat Press Punching
Synthetic/Textile 2 Heating
Layers Heat Gun
Painting 7 Upper Waterproofing
Synthetic/Textile 4 (DWRS)
Apparatus 2
Layers Trimming Upper Screen Printing
4 Upper Waterproofing
No Sew
Synthetic/Textile 6 Lacing (DWRS)
Screen Print - Small
Layers
No Sew - Stacking
Upper Stacking
Synthetic/Textile 8 Screen Print - Medium
5 8
Layers Flyknit Preparation Press (Component) Vac Tech
Toggle Lace
Screen Print - Large
Part Aligned - Large Press (Full Vamp)
Knit Ironing BOA Vac Tech (Eco-Fill)

Part Aligned - Medium Vac Tech (Attaching)

Knit Cuff
Part Aligned - Small 2 3
Stitching HF Welding
5 9
Pair Matching Dynamic Flywire Foamposite
6 Short (<20cm) HF Welding
Counter Shaping
Laser Final Trim Dynamic Flywire -
Medium (20-40cm) Foamposite
Manual Winding
Counter Shaping
2 Long Straight (>40 cm) Dynamic Flywire -
Skiving Machine Winding
4 Upper Compression 10
Long Curve (40-60 cm) Sublimation
7 Molding
Manual Skiving Sock-Gauge Checking
Xtra Long Curve(>60cm) Upper Compression Sublimation
Matrix Skiving Sock-Gauge Checking Molding
Closed Seam 6
Sockliner Making
Pre-Buffing Computer w/ Pallet
Molded Sockliner Factory Observed Minutes
Computer w/ Fixed Jig 5
Die Cut Sockliner Laser Etching
Standard Minutes
3
Stitch Marking Laser Etching With Pins
7 MM Option
Stitch Marking - Screen Upper Stamping Weaving
Laser Etching Without Pins

6 Stitch Marking - Pen Weaving

 UPPER PROCESSES—OVERVIEW 中
鞋面部件準備／處理 (25) 鞋面製程 (29) 面部二次加工 (16)
毛邊處理 貼合處理
4 1 3 1
定型 電繡
1
裁斷 6
面部噴漆
皮革 自動摺邊 熱熔膠 捶平 電繡－貼紙固定
部件噴漆

人造皮／紡織品 1 層 手工摺邊 自黏 折／翻 電繡－掛釘固定

人工噴漆
人造皮／紡織品 2 層 烘邊 熱壓 沖孔

塗邊 熱熔膠槍 7
人造皮／紡織品 4 層
2 面部防水處理
修邊 金屬眼扣
4 網版印刷 (DWRS)
人造皮／紡織品 6 層 穿鞋帶
No Sew 網印面積－小 鞋面防水膜噴漆(DWRS)
No Sew – 堆疊
鞋面堆疊 (二加用) 網印面積－中
人造皮／紡織品 8 層 5
Flyknit 準備
熱壓 (部件)
網印面積－大
對位斬－大部件 穿織帶
Knit 燙平處理
熱壓 (一片式鞋頭)
8 Vac Tech
鞋帶束緊器
對位斬－中部件 Knit Cuff 熱壓填補
BOA ®鞋帶系統 PU 料填補
對位斬－小部件
3
配雙 5
高週波 補強料填補
後襯定型
6
Dynamic Flywire
2 高週波
Laser Final Trim (LFT)
EXERCISE
後襯定型 針車 Dynamic Flywire
9
Foamposite
－手工繞線
車縫長度：短 (< 20cm) Foamposite
Dynamic Flywire
削皮
2
7 車縫長度：中 (20-40cm) －機械輔助繞線
確認襪套位置 4 面部模壓
削皮 車縫長度：長－直線 (>40 cm)
昇華轉印
10
確認襪套位置 面部模壓
片薄 車縫長度：長－弧線 (40-60 cm)
6 昇華轉印
車縫長度：超長－弧線 (>60cm)
鞋墊製作
預磨打粗
接合 模壓鞋墊
工廠提供實際測得的時間
5
3
電腦針車 (交換式模板) 刀斬鞋墊 傳統雷射
劃針車記號線(網印／手工) 標準秒值
電腦針車 (固定式模板) 加掛釘
針車記號線－網印 鞋面－蓋日期章 7
編織 不加掛釘
MM Option

針車記號線－手工劃線
編織
7
UPPER PREPARATION—CUTTING SYN/LEA VS PART ALIGN

Synthetic / leather ( Sintetis/Kulit) Part Aligned (Bagian selaras )

• 1st Cut • 2nd Cut (Indicated from Thompson/Hybrid Dies)
• Normal Positioning Dies to Upper material . • Engineering Mesh require to have an extra alignment follow the upper

pattern graphic.
• Potongan ke-1 • Potongan ke-2 (Diindikasikan dari Thompson /
• Pemosisian Normal Pisau pada bahan Upper. Hybrid Dies)
8 • Rekayasa Bahan (Mesh) perlu memiliki
keselarasan ekstra mengikuti grafik pola atas.
 中
鞋面部件準備／處理－裁斷 人造皮／皮革 vs. 對位斬

人造皮／皮革 對位斬
• 1st 裁斷 • 2nd 裁斷 (指使用 湯姆遜斬刀／複合式斬刀)
• 於面部材料上正常放置斬刀進行裁斷 • 工程網布 (Engineering Mesh) 需要依照鞋面圖
樣另外進行對位裁斷

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UPPER PREPARATION—CUTTING: SYNTHETIC & LEATHER
Labor Process Description Standard Assumptions
Minutes
Leather Cutting a SINGLE layer of leather .599 Increments per COMPONENT.
material using conventional or precision Average
Considerations:
cutting dies. Material Type: Leather, Leather (Wool), Leather (Kip)
Cutting Method: Swing Beam or Travelling Head
Material releases freely and is cleared after 1 cut.
Frequency = Component per shoes/ Component per dies **IE PMTS BP CT-02-Cutting-Leather

Synthetic/Textile 1 Cutting a single layer of roll material .419 2 Conditions:

using conventional or precision cutting Increments per COMPONENT if component required
Layer Average
in 1 shoe is 1-2 Components.
dies.
Increments per CUTTING FREQUENCY if
Synthetic/Textile 2 Cutting 2 layers of roll material using .190 component required in 1 Shoe is > 2 Components.
Layer conventional or precision cutting dies. Average
Considerations:
Material Type: “Synthetic (roll/sheet)” and Foams
Synthetic/Textile 4 Cutting 4 layers of roll material using .105 Cutting Method: Travelling Head
Layer conventional or precision cutting dies. Average Layers: Follow PFC number of layers cut

Synthetic/Textile 6 Cutting 6 layers of roll material using .076 Material releases freely and is cleared after 1 cut
Gang Dies count as 1 cut or 1 component
Layer conventional or precision cutting dies. Average Combined Dies are not relevant
**IE PMTS BP
Synthetic/Textile 8 Cutting 8 layers of roll material using .059 CT-01 Cutting-Synthetic (Roll)
Layer conventional or precision cutting dies. Average CT-03 Cutting Synthetic (Sheet)
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 中
鞋面部件準備／處理－裁斷 人造皮／皮革 次數＝每只鞋的部件／每支斬刀的部件

人工動作 描述 標準秒值 前提說明

皮革 使用傳統斬刀或湯姆遜斬刀裁切單層皮革 平 均 .599 依部件數計算

條件說明：
材料種類：皮革、皮革(羊毛)、小牛皮(中級)
裁斷方式：使用搖臂裁斷機和龍門裁斷機進行第一刀裁切
後，須完全切斷

**IE PMTS BP CT-02-Cutting-Leather

人造皮／紡織品 1 層 使用傳統斬刀或湯姆遜斬刀裁切整卷的單層材料 平 均 .419 2 個前提
當 1 只鞋裡有 1~2 部件時，依部件數量計算。
當 1 只鞋裡有超過 2 個以上的部件時(不含 2 個)，則依裁斷
次數計算

人造皮／紡織品 2 層 使用傳統斬刀或湯姆遜斬刀裁切整卷的 2層材料 平 均 .190 條件說明：

材料種類：人造皮(卷／張) 與泡棉
裁斷方式：龍門式裁斷機
層數：依照PFC 裁斷層數設定
人造皮／紡織品 4 層 使用傳統斬刀或湯姆遜斬刀裁切整卷的 4層材料 平 均 .105
使用連刀裁斷作業時，當材料在第1次裁斷便可完全切斷，
認定為 1 次裁斷或 1 個部件。
併刀作業則與此無關
人造皮／紡織品 6 層 使用傳統斬刀或湯姆遜斬刀裁切整卷的 6層材料 平 均 .076
**IE PMTS BP
CT-01 Cutting-Synthetic (Roll)
CT-03 Cutting Synthetic (Sheet)
人造皮／紡織品 8 層 使用傳統斬刀或湯姆遜斬刀裁切整卷的 8層材料 平 均 .059

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 UPPER PREPARATION—CUTTING LEATHER/SYNTHETIC
PFC INFORMATION

Special Instructions
1. Indicates Material Type
• DO NOT USE this labor process
Leather Synthetic
for Cutting sockliners, EVA
Strobel, and silicon pad.
2. Part Name
Indicates component being cut. • EVA bed for sockliner making buy
4 from vendor and cut in-house can
cover by Cutting Synthetic.
3. Cutting Page Information
Pair Matching Information • If 3-layer cutting is indicated, use
2-layer.
2x Synthetic 2 Layer • If layers are> 8 (10, 12, etc.), then
Gang Dies
Component / Shoe < 2 : Count per component default to 8-layer.
Type of Dies--could indicate
the Part aligned (Thompson or • If ―IN/OUT‖ or ―LAT/MED” is
Labor Process Count Step Hybrid) indicated in one box, count as 2
1. Identified a Labor Process Type
# Of Layers
cuts.
2. Labor Process Counted based on criteria

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 中
鞋面部件準備／處理－裁斷 人造皮／皮革
PFC 資訊

特別說明
1. 辨識材料種類 (圖示)
• 此規則不可用於以下裁斷：鞋墊
皮革 人造皮 (Sockliner), EVA 中底布(Strobel) 與
矽膠墊(Silicon Pad)
2. 部位名稱
• 外購鞋墊EVA 材料並於廠內裁切時
指示要被裁斷的部件
4
可適用於上述：裁斷＼人造皮規則
• 若層數設定為 3 層，則對應到 2 層的
3. 裁斷頁面的資訊 規則作業
配雙需求資訊 • 若層數超過 8 層以上(如 10, 12層)，
則仍使用 8 層的規則作業
2x 人造皮 2 層 • 若一格裁斷部位中有分“IN/OUT”
連刀設定
部件／每只鞋 <2：依部位數量計算 或 “LAT/MED”，其裁斷次數則視
斬刀種類－指示是否需要對位
斬用刀 (湯姆遜斬刀或複合斬刀) 為2次
人工動作計算的步驟
1. 辨識人工動作的類型
裁斷層數
2. 依照準則計算人工動作

13
12
UPPER PREPARATION—CUTTING: COMMON PRACTICE
PFC INFORMATION

**GANG DIES SITUATION **CUTTING SOCKLINER (Do not count)

- Components required for 1 shoe ≤ 2: count as # of components.
- Components required for 1 shoe > 2: count as cutting frequency.

EXAMPLE: Shoe A needs 2 components  count 2

Cutting synthetic 6 layers (Component)
Gang die cut 2 parts in 6
layers Shoe B needs 8 components  count 1
Cutting synthetic 6 layers (Frequency/
Per cut) More example
Freq = 8/2= 4
**STROBEL WITH EVA (Do not count)
Strobel laminated with EVA (Making Inhouse) , Count as Sockliner
Making labor process. Do not count cutting Sockliner - it is
part of the Sockliner Making labor
process.

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 中
鞋面部件準備／處理－一般練習
PFC 資訊

**連刀設定GANG DIES SITUATION **斬鞋墊 (不列入此計算範圍)

• 一只鞋的需求部件≤ 2：以部件數量計算
• 一只鞋的需求部件> 2：以裁斷次數計算 次數= 8/2= 4

範例： 狀況A：需求 2 個部件 

以6層人造皮斬，計算為 2 個部件
6層材料，2連刀斬 2 部件 (以部件數量計算)
狀況B： 需求 8 個部件 
以6層人造皮斬，計算為 4 次裁斷
(以裁斷次數計算)

**EVA 材質的中底布 (不列入此計算範圍)

有合貼EVA材料的中底布 (廠內自製)，列入 “鞋墊製程”中
計算，不列入此裁斷的計算範圍 鞋墊裁斷屬於 “鞋墊製作” 的項目
， 因此不可計算在此裁斷頁。

15
UPPER PREPARATION—CUTTING: PART ALIGNED
Labor Process Description Standard Minutes Assumptions
Part Aligned – Small A cutting process that requires aligning a .136 Increments per CUT.
cutting die for the small component with 1 big Average ―count in either cutting page or
molding cutting page, not double
piece cut to get multi-component count‖
(logos, strap, label). **IE PMTS BP SF 10 Thompson
cutting

Part Aligned – Large A cutting process that requires aligning a .675 Increments per CUT.
Average ―count in either cutting page or
cutting die for the Large material molding cutting page, not double
(Engineering Mesh, Big Upper No count‖
Sew, etc.).

Part Aligned – A cutting process that requires aligning a .363 Increments per CUT.
Average ―count in either cutting page or
Medium cutting die for the Medium material molding cutting page, not double
(Quarter Overlay, Tongue, etc.). count‖

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 中
鞋面部件準備／處理－ 裁斷：對位裁斷 (斬)
人工動作 描述 標準秒值 前提說明
對位斬－小部件 小型部件需要以對位裁段方式進行，用較 平 均 .136 依裁斷次數計算
裁斷部位於“裁斷” 或 “模壓裁斷”
大的刀模裁斷後來取得數個部件，如： 分頁擇一計算，不可重複計算
LOGO、束帶、鞋身標籤...等
**IE PMTS BP SF 10 Thompson
cutting

對位斬－大部件 需要在大卷／張材料*上進行對位斬的裁斷流程， 平 均 .675 依裁斷次數計算

如：工程網布(Eng. Mesh)、大型鞋面No- 裁斷部位於“裁斷” 或 “模壓裁斷”
分頁擇一計算，不可重複計算
sew...等

*裁斷面積大於鞋面¾，算大部件

對位斬－中部件 需要在中型大小的材料上進行對位斬的裁斷流程 平 均 .363 依裁斷次數計算

如：腰身覆片、鞋舌..等 裁斷部位於“裁斷” 或 “模壓裁斷”
分頁擇一計算，不可重複計算

17
16
UPPER PREPARATION—CUTTING: PART ALIGNED
PFC INFORMATION
Labor Process Count Step Follow PFC
1. Identified a Part Align, based on the dies or
actual component. (usually indicate from
Thompson/Hybrid Dies in Die Construction
box)
2. Identified a Size
Small : Multi component/ cut
Large : Single component per cut Full Upper/
Vamp
Medium : Single component per cut except Full
Part Aligned Small 1x Part Aligned Large 1x
Upper/ Full Vamp.
3. Labor Process Counted based on how many cut

Part Aligned Medium 1 x

Part Aligned Large 1x

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 中
鞋面部件準備／處理－ 裁斷：對位裁斷(斬)
PFC 範例
依據 PFC 計算製造流程的步驟
1. 根據刀模或實際部件來辨識部位是否需要做對
位裁斷。(一般情況下，可從 PFC 每個部件的
刀模結構欄位看出湯姆遜斬刀或複合刀的設定)
2. 辨識裁斷尺碼
• 小部件：每一次裁斷以取得數個部位裁片
• 大部件：每一次裁斷以取得單一部位裁片：
全鞋面、鞋頭
• 中部件：每一次裁斷以取得單一部位裁片：
全鞋面、鞋頭以外的部件
3. 裁斷製造流程的計算是根據裁斷次數
對位裁斷 (小部件) 1x 對位裁斷 (大部件) 1x

對位裁斷 (中部件) 1x
對位裁斷 (大部件) 1x

19
UPPER PREPARATION—CUTTING: PAIR MATCHING
Labor Process Description Standard Minutes Assumptions

Pair Matching After cutting non-coated leather,
components must be matched for color and
texture within a pair. Also required for the
group of hides separated by color match.
.124 + .124*#component Increments per COMPONENT.
Pair matching labor process shall be applied
no more than once per component.
**If no information is available on the PFC,
please check with the engineering team.

Pair matching process should be mentioned

on the cutting page of the PFC per Considerations:
component. • Inspect components Cutting
• Peel tape off sticker and
• Attach and removing sticker from Stitching
component
• Attach in stitching and removing Stitching
and
ID tag in assembly Assembly

**IE PMTS BP Refer to CT-04 –

Pair Matching

20
 中
鞋面部件準備／處理－ 裁斷： 配雙
人工動作 描述 標準秒值 前提說明

配雙 無塗料的牛皮進行裁斷後，其部件必須依照 .124 + .124 * 部件數量 依部件數量計算

皮料部件所呈現的顏色、紋路做好配雙，以 每個部件的配雙作業不應超過一次。
利製程中的配對；成型時移除配雙吊牌。 **若 PFC 未備註資訊，請與技術單位聯繫、確
同時，來料檢驗時，務必要做好批次分色， 認。
如 A色、B色。

配雙做做應該依部位所示，備註在PFC的裁斷 條件說明：
頁面。 • 檢查部件
• 撕去標籤貼紙的離型紙 裁斷與
• 將標籤貼在部件上／將標籤貼從部 針車
件上移除
• 針車作業時掛吊牌標示配雙，並於 針車與
成型作業時移除吊牌 成型

**IE PMTS BP Refer to CT-04 –

Pair Matching

21
20
UPPER PREPARATION—CUTTING: PAIR MATCHING

PFC INFORMATION

Labor Process Count Step

1. Identified a Labor Process

2. Count the Labor Process

2x Cutting-Pair Matching

2x Cutting-Leather

22
 中
鞋面部件準備／處理－ 裁斷： 配雙

PFC 範例

計算製造流程的步驟

1. 辨識製造流程
2. 計算製造流程

2x 裁斷－需配雙

2x 裁斷－材質：牛皮

23
Upper Preparation-Modernization-LFT Revised: June 14nd 2018

Labor Process Description Standard Assumptions

Minutes
Cutting
Laser Final Trim (LFT) Use to cut component or upper after fuse/no-sew, fly-wire, .36 Increments per Component
able to replace for part-align (Large/Medium/Small) which Average
using Thompson cut. Considerations:
Machine version 2.0
1 layer only
2-3 components on the cutting area/conveyor
Release paper peel off is included in No sew
process, so in LFT will no duplicate count.
No additional alignment or fitting after placing
part onto feeding board is required.
feeding conveyors is return mode. ( Not one way
mode)
No additional jig is required.
None Captive Operator, not includes the Dwell
(MC time)
** IE PMTS BP NS-04 NO SEW/FUSE-Auto Laser Final
Trim

Currently is not replace

the part aligned but is
Count only for special
material that only can cut
with LFT.

24
 中
鞋面部件準備／處理－ 現代化製程－LFT Revised: June 14nd 2018

人工動作 描述 標準秒值 前提說明

裁斷
Laser Final Trim (LFT) 將 FUSE／NO-SEW, FLYWIRE 後的部件或鞋面進行對 平 均 .36 依部件數量計算
位性的來設裁切，取代湯姆遜斬刀 (大／中／小部
件) 作業 條件說明:
設備版本 2.0
僅可單層作業
裁斷區域／輸送帶上放置2~3部件
若部件上有離型紙需移除，該動作已包含在No-Sew
製程裡，所以 LFT不可重複計算
將部件放置裁切預備區後，無須另外對位或安裝等
動作
輸送帶運轉為返回模式
不需要另外的製具輔助。
不需要專屬作業員；不包含機器的暫停時間
-Dwell (MC time)

** IE PMTS BP NS-04 NO SEW/FUSE-Auto Laser Final

Trim

現階段無法取代對位裁斷
作業，但若特殊材料僅可
使用LFT裁切者，就以
LFT裁切規則計算
25
 UPPER PROCESSES
Upper Preparation (25) Upper Construction (29) Upper Embellishment (16)
1 3 1 6
1 4 Attaching Shaping Embroidery Upper Painting
Cutting Edge Treatment
Hot Melt Hammering
Auto Folding Embroidery - Tape Upper Spray Painting
Leather
Sticker Fold/Turn
Manual Folding Embroidery - Pins
Synthetic/Textile 1 Layer Manual Painting
Heat Press Punching
Synthetic/Textile 2 Heating
Layers Heat Gun
Painting 7 Upper Waterproofing
Synthetic/Textile 4 (DWRS)
Apparatus 2
Layers Trimming Upper Screen Printing
4 Upper Waterproofing
No Sew
Synthetic/Textile 6 Lacing (DWRS)
Screen Print - Small
Layers
No Sew - Stacking
Upper Stacking
Synthetic/Textile 8 Screen Print - Medium
5 8
Layers Flyknit Preparation Press (Component) Vac Tech
Toggle Lace
Screen Print - Large
Part Aligned - Large Knit Ironing Press (Full Vamp)
BOA Vac Tech (Eco-Fill)

Part Aligned - Medium Knit Cuff Vac Tech (Attaching)

Part Aligned - Large 2 3

Stitching HF Welding
5 9
Pair Matching 6 Dynamic Flywire
Foamposite
Counter Shaping Short (<20cm) HF Welding
Laser Final Trim Dynamic Flywire -
Medium (20-40cm) Foamposite
Counter Shaping Manual Winding

2 Long Straight (>40 cm) Dynamic Flywire -

Skiving Machine Winding
4 Upper Compression 10
7 Long Curve (40-60 cm) Sublimation
Sock-Gauge Checking Molding
Manual Skiving
Xtra Long Curve(>60cm) Upper Compression Sublimation
Sock-Gauge Checking Molding
Matrix Skiving
Closed Seam 6
Sockliner Making
Pre-Buffing Computer w/ Pallet
Molded Sockliner Factory Observed Minutes
Computer w/ Fixed Jig 5
Die Cut Sockliner Laser Etching
3 Standard Minutes
Stitch Marking
Laser Etching With Pins
Stitch Marking - Screen Upper Stamping 7
Weaving
Laser Etching Without Pins
Stitch Marking - Pen
26 W eaving
 UPPER PROCESSES—OVERVIEW 中
鞋面部件準備／處理 (25) 鞋面製程 (29) 面部二次加工 (16)
毛邊處理 貼合處理
1 4 1 3 1
裁斷 定型 電繡 6
面部噴漆
皮革 自動摺邊 熱熔膠 捶平 電繡－貼紙固定
部件噴漆
人造皮／紡織品 1 層 手工摺邊 自黏 折／翻 電繡－掛釘固定
人工噴漆
人造皮／紡織品 2 層 烘邊 熱壓 沖孔

塗邊 熱熔膠槍 7
人造皮／紡織品 4 層
2 面部防水處理
修邊 金屬眼扣
4 網版印刷 (DWRS)
人造皮／紡織品 6 層 穿鞋帶
No Sew 網印面積－小 鞋面防水膜噴漆(DWRS)
No Sew – 堆疊
鞋面堆疊 (二加用) 網印面積－中
人造皮／紡織品 8 層 5
Flyknit 準備
熱壓 (部件)
網印面積－大
對位斬－大部件 穿織帶
Knit 燙平處理
熱壓 (一片式鞋頭)
8 Vac Tech
鞋帶束緊器
對位斬－中部件 Knit Cuff 熱壓填補
對位斬－小部件
BOA ®鞋帶系統 PU 料填補
3
配雙 5
高週波 補強料填補
後襯定型
6
Dynamic Flywire
Laser Final Trim (LFT) 2 高週波
EXERCISE
後襯定型 針車 Dynamic Flywire
9
Foamposite
－手工繞線
車縫長度：短 (< 20cm) Foamposite
Dynamic Flywire
削皮
2
7 車縫長度：中 (20-40cm) －機械輔助繞線
確認襪套位置 4 面部模壓
車縫長度：長－直線 (>40 cm)
昇華轉印
削皮 10
確認襪套位置 面部模壓
片薄 車縫長度：長－弧線 (40-60 cm)
6 昇華轉印
車縫長度：超長－弧線 (>60cm)
鞋墊製作
預磨打粗
接合 模壓鞋墊
工廠提供實際測得的時間
5
3
電腦針車 (交換式模板) 刀斬鞋墊 傳統雷射
劃針車記號線(網印／手工) 標準秒值
電腦針車 (固定式模板) 加掛釘
針車記號線－網印 鞋面－蓋日期章 7
編織 不加掛釘
MM Option

針車記號線－手工劃線
編織
27
UPPER PREPARATION—SKIVING
Labor Process Description Standard Assumptions
Minutes
Skiving: The reduction of material along a defined edge. Skiving is done to remove bulkiness, aid construction, and avoid wear
discomfort.
Manual Skiving Removal of material typically using a flat (disc) .130 Increments per COMPONENT, NOT
knife or a bell (drum) knife. Average per edge skived.
- PF-01 Prefit-Skiving & Pre buffing (Manual)
Pre-Buffing Removal of leather material typically using a .120 Increments per COMPONENT, NOT
flat (disc) knife or a bell (drum) knife. Average per edge skived.
PF-01 Prefit-Skiving & Pre buffing (Manual)

Matrix Skiving Allows all edges of the component to be .17 Increment per LOADING, Not per
skived at the same time using a matrix or Average edge Skived
template. - PF-02 Prefit-Skiving & Pre buffing (Matrix)

Manual Skiving Matrix Skiving Tuck Board Beveling = Matrix Skiving Pre-Buffing

28
 中
鞋面部件準備／處理－ 削皮
人工動作 描述 標準秒值 前提說明
削皮類：將材料指定的邊緣進行削薄處理，其目的在於去除太厚的區域、有利於鞋型結構與避免穿著不舒適

削皮(Manual Skiving) 使用刀帶式或圓盤式削皮機對材料進行削薄處 平 均 .130 依部件數量計算，而非以削掉幾個邊緣

理 去計算

PF-01 Prefit-Skiving & Pre buffing (Manual)

預磨打粗(Pre-Buffing) 使用刀帶式或圓盤式打粗機對牛皮進行預磨打 平 均 .120 依部件數量計算，而非以削掉幾個邊緣
粗處理 去計算

PF-01 Prefit-Skiving & Pre buffing (Manual)

片皮(Matrix Skiving) 使用模型／模板同時處理單一部件多邊緣的削 平 均 .17 依放入製具次數計算，而非以削掉幾個
皮作業 邊緣去計算

PF-01 Prefit-Skiving & Pre buffing (Manual)

削皮 片皮 Tuck Board Beveling = 片皮 預磨打粗

29
UPPER PREPARATION—SKIVING
PFC INFORMATION

Labor Process Count Step

1. Identified a Labor Process

2x 1x
2. Count the Labor Process/ component
Manual Skiving 3x

1x 1x
1x 1x 1x

1x 1x 1x 1x 1x

Pre Buffing 4x Matrix Skiving 6x

30
 中
鞋面部件準備／處理－ 削皮
PFC 範例

計算製造流程的步驟

1. 辨識製造流程
2. 計算製造流程／部件數量
2x 1x

削皮 3x

1x 1x
1x 1x 1x

1x 1x 1x 1x 1x

預磨打粗 4x 片皮 6x
31
 UPPER PROCESSES
Upper Preparation (25) Upper Construction (29) Upper Embellishment (16)
1 3 1 6
1 4 Attaching Shaping Embroidery Upper Painting
Cutting Edge Treatment
Hot Melt Hammering
Auto Folding Embroidery - Tape Upper Spray Painting
Leather
Sticker Fold/Turn
Manual Folding Embroidery - Pins
Synthetic/Textile 1 Layer Manual Painting
Heat Press Punching
Synthetic/Textile 2 Heating
Layers Heat Gun
Painting 7 Upper Waterproofing
Synthetic/Textile 4 (DWRS)
Apparatus 2
Layers Trimming Upper Screen Printing
4 Upper Waterproofing
No Sew
Synthetic/Textile 6 Lacing (DWRS)
Screen Print - Small
Layers
No Sew - Stacking
Upper Stacking
Synthetic/Textile 8 Screen Print - Medium
5 8
Layers Flyknit Preparation Press (Component) Vac Tech
Toggle Lace
Screen Print - Large
Part Aligned - Large Knit Ironing Press (Full Vamp)
BOA Vac Tech (Eco-Fill)

Part Aligned - Medium Knit Cuff Vac Tech (Attaching)

Part Aligned - Large 2 3

Stitching HF Welding
5 9
Pair Matching 6 Dynamic Flywire
Foamposite
Counter Shaping Short (<20cm) HF Welding
Laser Final Trim Dynamic Flywire -
Medium (20-40cm) Foamposite
Counter Shaping Manual Winding

Long Straight (>40 cm) Dynamic Flywire -

2 Machine Winding
Skiving 4 Upper Compression 10
7 Long Curve (40-60 cm) Sublimation
Sock-Gauge Checking Molding
Manual Skiving Xtra Long Curve(>60cm) Upper Compression Sublimation
Sock-Gauge Checking Molding
Matrix Skiving Closed Seam 6
Sockliner Making

Pre-Buffing Computer w/ Pallet

Molded Sockliner Factory Observed Minutes
Computer w/ Fixed Jig 5
Die Cut Sockliner Laser Etching
3 Standard Minutes
Stitch Marking
Laser Etching With Pins
Stitch Marking - Screen Upper Stamping 7
Weaving
Laser Etching Without Pins
Stitch Marking - Pen
32 W eaving
 UPPER PROCESSES—OVERVIEW 中
鞋面部件準備／處理 (25) 鞋面製程 (29) 面部二次加工 (16)
毛邊處理 貼合處理
1 4 1 3 1
裁斷 定型 電繡 6
面部噴漆
皮革 自動摺邊 熱熔膠 捶平 電繡－貼紙固定
部件噴漆
人造皮／紡織品 1 層 手工摺邊 自黏 折／翻 電繡－掛釘固定
人工噴漆
人造皮／紡織品 2 層 烘邊 熱壓 沖孔

塗邊 熱熔膠槍 7
人造皮／紡織品 4 層
2 面部防水處理
修邊 金屬眼扣
4 網版印刷 (DWRS)
人造皮／紡織品 6 層 穿鞋帶
No Sew 網印面積－小 鞋面防水膜噴漆(DWRS)
No Sew – 堆疊
鞋面堆疊 (二加用) 網印面積－中
人造皮／紡織品 8 層 5
Flyknit 準備
熱壓 (部件)
網印面積－大
對位斬－大部件 穿織帶
Knit 燙平處理
熱壓 (一片式鞋頭)
8 Vac Tech
鞋帶束緊器
對位斬－中部件 Knit Cuff 熱壓填補
對位斬－小部件
BOA ®鞋帶系統 PU 料填補
3
配雙 5
高週波 補強料填補
後襯定型
6
Dynamic Flywire
Laser Final Trim (LFT) 2 高週波
EXERCISE
後襯定型 針車 Dynamic Flywire
9
Foamposite
－手工繞線
車縫長度：短 (< 20cm) Foamposite
Dynamic Flywire
削皮
2
7 車縫長度：中 (20-40cm) －機械輔助繞線
確認襪套位置 4 面部模壓
車縫長度：長－直線 (>40 cm)
昇華轉印
削皮 10
確認襪套位置 面部模壓
片薄 車縫長度：長－弧線 (40-60 cm)
6 昇華轉印
車縫長度：超長－弧線 (>60cm)
鞋墊製作
預磨打粗
接合 模壓鞋墊
工廠提供實際測得的時間
5
3
電腦針車 (交換式模板) 刀斬鞋墊 傳統雷射
劃針車記號線(網印／手工) 標準秒值
電腦針車 (固定式模板) 加掛釘
針車記號線－網印 鞋面－蓋日期章 7
編織 不加掛釘
MM Option

針車記號線－手工劃線
編織
33
UPPER PREPARATION—STITCH MARKING
Labor Process Description Standard Assumptions
Minutes
Stitch Marking: The identification of stitch lines or construction instructions used in the manufacturing process.
Stitch Marking - Screen The use of a silk-screen template to indicate .225 Increments per SURFACE
construction instructions or guidelines. Average Considerations:
Material is grasped in single pieces
**Labor Process is used for each component that Material movement both IN and OUT
needs to be marked regardless of the number of Operator wipes material twice
components which can be marked simultaneously. No rotation of material occurs
Multiple components can be placed into 1
screen
**IE PMTS BP Refer to PF-06 Pre fit Stitch
Marking (Screen)

Stitch Marking - Pen
The use of a PVC gauge or template to indicate .235 Increments per Jig Placement
construction instructions or guidelines. Average Considerations:
Material is grasped in single pieces
**Labor Process is used for each component that Material movement both IN and OUT
needs to be marked regardless of the number of Place pen in slots according to PFC
components which can be marked simultaneously. No rotation of material
One component per jig/gauge
**IE PMTS BP Refer to PF-05 Pre fit Stitch
Marking (Manual)

Upper Stamping Stamping information onto a part to ensure further .130 Increments per STAMP.
processing is completed correctly. Average
34
 中
鞋面部件準備／處理－ 針車記號線
人工動作 描述 標準秒值 前提說明
針車記號線：將鞋面部件標示針車記號線或結構的記號點，便於量產作業
針車記號線－網印 使用網印方式將針車記號線標示在部件上 平 均 .225 以印刷平面的數量計算

**人工工序用於每個需劃線的部件， 條件說明：
不管多部件是否可同時作業 • 材料大小可單片被拿取
• 材料進行 “網印” 的移動有 “進” 與 “出”
• 作業員進行 2 次刮刀動作
• 材料不可轉動
• 一個網版下可放多個部件

**IE PMTS BP Refer to PF-06 Pre fit Stitch Marking (Screen)

針車記號線－手工畫線 使用 PVC 樣板或模板 (製具) 輔助劃針車記號線 平 均 .235 以劃線板的放置 ―次數‖ 做計算

**人工工序用於每個需劃線的部件， 條件說明：
不管多部件是否可同時作業 • 材料大小可單片被拿取
• 材料進行 “網印” 的移動有 “進” 與 “出”
• 根據 PFC 設定，將畫線筆依照線溝劃線
• 材料不可轉動
• 每一個製具／樣板只用於一個部件

**IE PMTS BP Refer to PF-05 Pre fit Stitch Marking (Manual)

鞋面蓋章 在部件上蓋章，進一步確保製程的正確性 平 均 .130 以蓋章數量計算

35
UPPER PREPARATION—STITCH MARKING
PFC INFORMATION

Labor Process Count Step

1. Identified a Labor Process SCREEN : 4X

PEN : 1X
STAMPING : 1X
2. Count the Labor Process

SCREEN 1X SCREEN 1X SCREEN 1X SCREEN 1X

PEN 1X STAMPING 1X

36
 中
鞋面部件準備／處理－ 針車記號線
PFC 範例

計算製造流程的步驟

1. 辨識製造流程 網印：4X
2. 計算製造流程 手工畫線：1X
鞋面蓋章：1X

網印 1X 網印 1X 網印 1X 網印 1X

手工畫線 1X 鞋面蓋章 1X

37
 UPPER PROCESSES
Upper Preparation (25) Upper Construction (29) Upper Embellishment (16)
1 3 1 6
1 4 Attaching Shaping Embroidery Upper Painting
Cutting Edge Treatment
Hot Melt Hammering
Auto Folding Embroidery - Tape Upper Spray Painting
Leather
Sticker Fold/Turn
Manual Folding Embroidery - Pins
Synthetic/Textile 1 Layer Manual Painting
Heat Press Punching
Synthetic/Textile 2 Heating
Layers Heat Gun
Painting 7 Upper Waterproofing
Synthetic/Textile 4 (DWRS)
Apparatus 2
Layers Trimming Upper Screen Printing
4 Upper Waterproofing
No Sew
Synthetic/Textile 6 Lacing (DWRS)
Screen Print - Small
Layers
No Sew - Stacking
Upper Stacking
Synthetic/Textile 8 5 Screen Print - Medium
Flyknit Preparation 8
Layers Press (Component) Vac Tech
Toggle Lace
Screen Print - Large
Part Aligned - Large Knit Ironing
BOA Press (Full Vamp) Vac Tech (Eco-Fill)

Part Aligned - Medium Knit Cuff Vac Tech (Attaching)

Part Aligned - Large 2 3

Stitching HF Welding
5 9
Pair Matching Dynamic Flywire
Foamposite
Short (<20cm) HF Welding
6
Counter Shaping Dynamic Flywire -
Medium (20-40cm) Foamposite
Manual Winding
Counter Shaping
2 Long Straight (>40 cm) Dynamic Flywire -
Skiving Machine Winding
4 Upper Compression 10
Long Curve (40-60 cm) Sublimation
Molding
Manual Skiving 7
Sock-Gauge Checking Xtra Long Curve(>60cm) Upper Compression Sublimation
Matrix Skiving Molding
Sock-Gauge Checking Closed Seam 6
Sockliner Making
Pre-Buffing Computer w/ Pallet
Molded Sockliner Factory Observed Minutes
Computer w/ Fixed Jig 5
Die Cut Sockliner Laser Etching
3
Standard Minutes
Stitch Marking
Laser Etching With Pins
Stitch Marking - Screen Upper Stamping 7
Weaving
Laser Etching Without Pins
Stitch Marking - Pen
38 W eaving
 UPPER PROCESSES—OVERVIEW 中
鞋面部件準備／處理 (25) 鞋面製程 (29) 面部二次加工 (16)
4
貼合處理
1 1 3 1
裁斷 毛邊處理 定型 電繡 6
面部噴漆
皮革 自動摺邊 熱熔膠 捶平 電繡－貼紙固定
部件噴漆
人造皮／紡織品 1 層 手工摺邊 自黏 折／翻 電繡－掛釘固定
人工噴漆
人造皮／紡織品 2 層 烘邊 熱壓 沖孔

塗邊 熱熔膠槍 7
人造皮／紡織品 4 層
2 面部防水處理
修邊 金屬眼扣
4 網版印刷 (DWRS)
人造皮／紡織品 6 層 穿鞋帶
No Sew 網印面積－小 鞋面防水膜噴漆(DWRS)
No Sew – 堆疊
鞋面堆疊 (二加用) 網印面積－中
人造皮／紡織品 8 層 5
Flyknit 準備
熱壓 (部件)
網印面積－大
對位斬－大部件 穿織帶
Knit 燙平處理
熱壓 (一片式鞋頭)
8 Vac Tech
鞋帶束緊器
對位斬－中部件 Knit Cuff 熱壓填補
對位斬－小部件
BOA ®鞋帶系統 PU 料填補
3
配雙 5
高週波 補強料填補
後襯定型
6
Dynamic Flywire
Laser Final Trim (LFT) 2 高週波
EXERCISE
後襯定型 針車 Dynamic Flywire
9
Foamposite
－手工繞線
車縫長度：短 (< 20cm) Foamposite
Dynamic Flywire
削皮
2
7 車縫長度：中 (20-40cm) －機械輔助繞線
確認襪套位置 4 面部模壓
車縫長度：長－直線 (>40 cm)
昇華轉印
削皮 10
確認襪套位置 面部模壓
片薄 車縫長度：長－弧線 (40-60 cm)
6 昇華轉印
車縫長度：超長－弧線 (>60cm)
鞋墊製作
預磨打粗
接合 模壓鞋墊
工廠提供實際測得的時間
5
3
電腦針車 (交換式模板) 刀斬鞋墊 傳統雷射
劃針車記號線(網印／手工) 標準秒值
電腦針車 (固定式模板) 加掛釘
針車記號線－網印 鞋面－蓋日期章 7
編織 不加掛釘
MM Option

針車記號線－手工劃線
編織
39
UPPER PREPARATION—EDGE TREATMENT
Labor Process Description Standard Assumptions
Minutes
Edge Treatment: A treatment applied to any visible edge of a component in order to improve its appearance.
Auto Folding Folding an edge of upper component by machine, including .150 Increments per FOLDING
application of cement, folding, and hammering operations at Average Includes hammering and cementing
the same time.
Considerations:
Turning over a component to perform a second stitch does Accounts for folding by Machine
NOT get counted as folding. Tool is fetched once per shoe (Hand)
Scissors fetched as needed (Machine)
Additional re grasps and rotations may apply
The range folding is in <20cm. With length
>20cm can apply Place Holder.

** IE PMTS BP PF 03A&B Folding Machine

Manual Folding Folding an edge of upper component by hand. Factory Include Processes (Observed Minutes)
Observed 1. Cementing
Minutes 2. Folding
3. Hammering

40
 中
鞋面部件準備／處理－ 毛邊處理
人工動作 描述 標準秒值 前提說明
毛邊處理：處理部件外露邊緣以改善其外觀的作業方式
自動摺邊 以機器輔助翻摺鞋面部件的邊緣，含上膠、 平 均 .150 以摺邊段數計算，含 捶 平 及 上
摺邊、捶平同時完成 膠 條件說明：
部件以機器輔助摺邊
車翻前作業前的摺邊不列入此摺邊作業的計 (手工) 每只鞋可用工具一次
算 (機器) 視情況需求使用剪刀
可能需要額外將部件抓握或旋轉輔助
摺邊範圍< 20cm；若長度> 20cm，
則放入“Place Holder” 頁面另行討
論*
*IE 須提供秒數

** IE PMTS BP PF 03A&B Folding

Machine (摺邊機)

手工摺邊 鞋面部件手工摺邊 工廠提供實 涵蓋以下作業： (工廠回饋測得秒值)

(含半自動摺邊) 際測得的時 1. 上膠
間 2. 摺邊
3. 捶平

41
UPPER PREPARATION—EDGE TREATMENT-FOLDING

Labor Process Count Step

1. Identified a Labor Process

2. Count the Labor Process

AUTO FOLDING 2X

42
 中
鞋面部件準備／處理－ 毛邊處理－摺邊

計算製造流程的步驟

1. 辨識製造流程
2. 計算製造流程

自動摺邊 2X

43
UPPER PREPARATION—EDGE TREATMENT
Labor Process Description Standard Assumptions
Minutes
Heating The edge of the upper leather component is skived and .013 Increments per COMPONENT
then heat-treated, so that the edge contracts and curls over Average
forming a smooth, rounded edge. For Leather ONLY. Considerations:
• Length of heat treatment = perimeter of
Also known as Edging, Burnishing, Ironing, Setting, or component.
Searing. • Rotations/regrasps depend on component.

** IE PMTS BP PF09 Edge Treatment- Hot Blow

Painting The application of ink (brushed, sponged, or sprayed) along .150 Increments per COMPONENT
raw edges of a component. Typically a batch of Average
components is held together to process. Considerations:
• Grasp material and stack (assumes 12
pieces/task)
• Get brush once per task.
• Rotations require a regrasp.

** IE PMTS BP PF08 Edge Treatment –

Painting

44
 中
鞋面部件準備／處理－ 毛邊處理
人工動作 描述 標準秒值 前提說明
烘邊 鞋面的真皮部件於削皮後，以熱處理方式將皮邊的 平 均 .013 以部件數量計算
組織纖維、細毛烘掉，使邊緣平順。
僅適用於真皮材料。 條件說明：
• 熱處理(烘邊) 的長度= 部件的周長
又稱Edging, Burnishing, Ironing, Setting, or • 部件旋轉或重新抓取定位
Searing.
** IE PMTS BP PF09 Edge Treatment-
Hot Blow (熱風處理)
塗邊 使用油墨(刷筆、海綿或噴塗) 處理部件邊緣。通常 平 均 .150 以部件數量計算
作業方式是一次性手握一把(捆) 部件，一起處理。
條件說明：
• 手握一把材料(假設一把數量為 12 片／次)
• 每把 (次) 刷一次
• 部件旋轉需要重新抓取

** IE PMTS BP PF08 Edge Treatment –

Painting (塗邊)

45
 Labor Process Count Step
UPPER PREPARATION—EDGE TREATMENT
1. Identified a Labor Process

2. Count the Labor Process

46 PAINTING 5X HEATING 6X
 計算製造流程的步驟 中
鞋面部件準備／處理－ 毛邊處理
1. 辨識製造流程
2. 計算製造流程

47 塗邊 5X 烘邊 6X
UPPER PREPARATION—EDGE TREATMENT: TRIMMING
Labor Process Description Standard Assumptions
Minutes
Trimming Upper The use of scissors or a trimming device to snip .159 Increments per COMPONENT.
thread, or cut material apart during the upper making Average
process. **IE PMTS SW-11 Trimming by Hand

PFC INFORMATION

1 Trimming Upper 1 Trimming Upper 1 Trimming Upper

48
 中
鞋面部件準備／處理－ 毛邊處理：修 (剪) 邊
人工動作 描述 標準秒值 前提說明
修剪鞋面 鞋面製作過程中，以剪刀或修剪器具去修剪線頭或裁 平 均 .159 以部件數量計算
包含：留餘線 (四針六線、滾邊... 切材料的作業方式 ＊Dynamic Flywire 的修剪不列入計算
等)
**IE PMTS SW-11 Trimming by Hand

PFC 範例

1X 修剪鞋面 1X 修剪鞋面 1X 修剪鞋面

49
48
 UPPER PROCESSES
Upper Preparation (25) Upper Construction (29) Upper Embellishment (16)
1 3 1 6
1 4 Attaching Shaping Embroidery Upper Painting
Cutting Edge Treatment
Hot Melt Hammering
Auto Folding Embroidery - Tape Upper Spray Painting
Leather
Sticker Fold/Turn
Manual Folding Embroidery - Pins
Synthetic/Textile 1 Layer Manual Painting
Heat Press Punching
Synthetic/Textile 2 Heating
Layers Heat Gun
Painting 7 Upper Waterproofing
Synthetic/Textile 4 (DWRS)
Apparatus 2
Layers Trimming Upper Screen Printing
4 Upper Waterproofing
No Sew
Synthetic/Textile 6 Lacing (DWRS)
Screen Print - Small
Layers
No Sew - Stacking
Upper Stacking
Synthetic/Textile 8 Screen Print - Medium
8
Layers 5 Press (Component) Vac Tech
Flyknit Preparation Toggle Lace
Screen Print - Large
Part Aligned - Large Press (Full Vamp) Vac Tech (Eco-Fill)
Knit Ironing BOA
Part Aligned - Medium Vac Tech (Attaching)
Knit Cuff
Part Aligned - Large 2 3
Stitching HF Welding
5 9
Pair Matching Dynamic Flywire
Foamposite
Short (<20cm) HF Welding
6
Counter Shaping Dynamic Flywire -
Medium (20-40cm) Foamposite
Manual Winding
Counter Shaping
2 Long Straight (>40 cm) Dynamic Flywire -
Skiving Machine Winding
4 Upper Compression 10
Long Curve (40-60 cm) Sublimation
Molding
Manual Skiving 7
Sock-Gauge Checking Xtra Long Curve(>60cm) Upper Compression Sublimation
Matrix Skiving Molding
Sock-Gauge Checking Closed Seam 6
Sockliner Making
Pre-Buffing Computer w/ Pallet
Molded Sockliner Factory Observed Minutes
Computer w/ Fixed Jig 5
Die Cut Sockliner Laser Etching
3
Standard Minutes
Stitch Marking
Laser Etching With Pins
Stitch Marking - Screen Upper Stamping 7
Weaving
Laser Etching Without Pins
Stitch Marking - Pen
50 W eaving
 UPPER PROCESSES—OVERVIEW 中
鞋面部件準備／處理 (25) 鞋面製程 (29) 面部二次加工 (16)
4
貼合處理
1 1 3 1
裁斷 毛邊處理 定型 電繡 6
面部噴漆
皮革 自動摺邊 熱熔膠 捶平 電繡－貼紙固定
部件噴漆
人造皮／紡織品 1 層 手工摺邊 自黏 折／翻 電繡－掛釘固定
人工噴漆
人造皮／紡織品 2 層 烘邊 熱壓 沖孔

塗邊 熱熔膠槍 7
人造皮／紡織品 4 層
2 面部防水處理
修邊 金屬眼扣
4 網版印刷 (DWRS)
人造皮／紡織品 6 層 穿鞋帶
No Sew 網印面積－小 鞋面防水膜噴漆(DWRS)
No Sew – 堆疊
5
鞋面堆疊 (二加用) 網印面積－中
人造皮／紡織品 8 層 Flyknit 準備
熱壓 (部件)
網印面積－大
對位斬－大部件 Knit 燙平處理 穿織帶
熱壓 (一片式鞋頭)
8 Vac Tech
鞋帶束緊器
對位斬－中部件 Knit Cuff 熱壓填補
對位斬－小部件
BOA ®鞋帶系統 PU 料填補
3
配雙 5
高週波 補強料填補
後襯定型
6
Dynamic Flywire
Laser Final Trim (LFT) 2 高週波
EXERCISE
後襯定型 針車 Dynamic Flywire
9
Foamposite
－手工繞線
車縫長度：短 (< 20cm) Foamposite
Dynamic Flywire
削皮
2
7 車縫長度：中 (20-40cm) －機械輔助繞線
確認襪套位置 4 面部模壓
車縫長度：長－直線 (>40 cm)
昇華轉印
削皮 10
確認襪套位置 面部模壓
片薄 車縫長度：長－弧線 (40-60 cm)
6 昇華轉印
車縫長度：超長－弧線 (>60cm)
鞋墊製作
預磨打粗
接合 模壓鞋墊
工廠提供實際測得的時間
5
3
電腦針車 (交換式模板) 刀斬鞋墊 傳統雷射
劃針車記號線(網印／手工) 標準秒值
電腦針車 (固定式模板) 加掛釘
針車記號線－網印 鞋面－蓋日期章 7
編織 不加掛釘
MM Option

針車記號線－手工劃線
編織
51
UPPER PREPARATION—FLYKNIT
Labor Process Description Standard Minutes Assumptions
Knit Ironing Upper Knit Ironing process for the purpose of 0.200 Does not increment
flattening. Fixed
**IE PMTS BP FT-07 Knit Ironing

Knit Cuff Cuff Shape making for the Knit Upper. Factory Observed Minutes Includes processes (Observed Minutes)
1. Weave Knit Cut
2. Arrange Knit Cuff
3. Knot Cuff Lock Stitching
4. Knot Cuff Strobel Stitching
5. Insert Board
6. Hang Board
7. Molding
8. Remove Board
9. Packing

KNIT IRONING KNIT CUFF

52
 中
鞋面部件準備／處理－FLYKNIT
人工動作 描述 標準秒值 前提說明
整燙 KNIT 鞋面整燙流程在於將鞋面燙平 固定值 0.200 不計算任何數量

**IE PMTS BP FT-07 Knit Ironing

定型 KNIT 鞋面襪套定型 工廠提供實際測得的時間 涵蓋以下作業：(工廠回饋測得秒值)

1. 裁切
2. 整理襪套
3. 襪套平車
4. 襪套車中底布
5. 放入定型板
6. 吊掛定型板
7. 定型
8. 移除定型板
9. 包裝

KNIT整燙 KNIT定型

53
 UPPER PROCESSES
Upper Preparation (25) Upper Construction (29) Upper Embellishment (16)
1 3 1 6
1 4 Attaching Shaping Embroidery Upper Painting
Cutting Edge Treatment
Hot Melt Hammering
Leather Auto Folding Embroidery - Tape Upper Spray Painting
Sticker Fold/Turn
Manual Folding Embroidery - Pins
Synthetic/Textile 1 Layer Manual Painting
Heat Press Punching
Synthetic/Textile 2 Heating
Layers Heat Gun
Painting 7 Upper Waterproofing
Synthetic/Textile 4 (DWRS)
Apparatus 2
Layers Screen Printing
Trimming Upper 4 Upper Waterproofing
No Sew
Synthetic/Textile 6 Lacing (DWRS)
Screen Print - Small
Layers
No Sew - Stacking
Upper Stacking
Synthetic/Textile 8 Screen Print - Medium
8
Layers 5 Press (Component) Vac Tech
Flyknit Preparation Toggle Lace
Screen Print - Large
Part Aligned - Large Press (Full Vamp)
Knit Ironing BOA Vac Tech (Eco-Fill)

Part Aligned - Medium Vac Tech (Attaching)

Knit Cuff
Part Aligned - Large 2 3
Stitching HF Welding
5 9
Pair Matching Dynamic Flywire
Foamposite
Short (<20cm) HF Welding
6
Counter Shaping Dynamic Flywire -
Medium (20-40cm) Foamposite
Manual Winding
Counter Shaping Long Straight (>40 cm)
2 Dynamic Flywire -
Skiving Machine Winding
4 Upper Compression 10
Long Curve (40-60 cm) Sublimation
Molding
Manual Skiving 7
Sock-Gauge Checking Xtra Long Curve(>60cm) Upper Compression Sublimation
Matrix Skiving Molding
Sock-Gauge Checking Closed Seam 6
Sockliner Making
Pre-Buffing Computer w/ Pallet
Molded Sockliner Factory Observed Minutes
Computer w/ Fixed Jig 5
Die Cut Sockliner Laser Etching
3 Standard Minutes
Stitch Marking
Laser Etching With Pins
Stitch Marking - Screen Upper Stamping 7
Weaving
Laser Etching Without Pins
Stitch Marking - Pen
54 Weaving
 UPPER PROCESSES—OVERVIEW 中
鞋面部件準備／處理 (25) 鞋面製程 (29) 面部二次加工 (16)
4
貼合處理
1 1 3 1
裁斷 毛邊處理 定型 電繡 6
面部噴漆
皮革 自動摺邊 熱熔膠 捶平 電繡－貼紙固定
部件噴漆
人造皮／紡織品 1 層 手工摺邊 自黏 折／翻 電繡－掛釘固定
人工噴漆
人造皮／紡織品 2 層 烘邊 熱壓 沖孔

塗邊 熱熔膠槍 7
人造皮／紡織品 4 層
2 面部防水處理
修邊 金屬眼扣
4 網版印刷 (DWRS)
人造皮／紡織品 6 層 穿鞋帶
No Sew 網印面積－小 鞋面防水膜噴漆(DWRS)
No Sew – 堆疊
5
鞋面堆疊 (二加用) 網印面積－中
人造皮／紡織品 8 層 Flyknit 準備
熱壓 (部件)
網印面積－大
對位斬－大部件 Knit 燙平處理 穿織帶
熱壓 (一片式鞋頭)
8 Vac Tech
鞋帶束緊器
對位斬－中部件 Knit Cuff 熱壓填補
對位斬－小部件
BOA ®鞋帶系統 PU 料填補
3
配雙 6 5
高週波 補強料填補
後襯定型 Dynamic Flywire
Laser Final Trim (LFT) 2 高週波
EXERCISE 後襯定型 針車 Dynamic Flywire
9
Foamposite
－手工繞線
車縫長度：短 (< 20cm) Foamposite
Dynamic Flywire
削皮
2
7 車縫長度：中 (20-40cm) －機械輔助繞線
確認襪套位置 4 面部模壓
車縫長度：長－直線 (>40 cm)
昇華轉印
削皮 10
確認襪套位置 面部模壓
片薄 車縫長度：長－弧線 (40-60 cm)
6 昇華轉印
車縫長度：超長－弧線 (>60cm)
鞋墊製作
預磨打粗
接合 模壓鞋墊
工廠提供實際測得的時間
5
3
電腦針車 (交換式模板) 刀斬鞋墊 傳統雷射
劃針車記號線(網印／手工) 標準秒值
電腦針車 (固定式模板) 加掛釘
針車記號線－網印 鞋面－蓋日期章 7
編織 不加掛釘
MM Option

針車記號線－手工劃線
編織
55
UPPER PREPARATION—COUNTER SHAPING
Labor Process Description Standard Minutes Assumptions
Counter Shaping Thermo-formed counter material must be heated to .070 Does not increment
allow it to take on the shape of the back part of the Average Includes:
last. The two main systems are hot-air blowers and hot • Load pallet to workstation
molds. • Load counter to jig
• Load pallet to oven and remove
• Send pallet back to workstation
• 1 pallet = 12 counters (12 shoes/6 pairs)

** PMTS BP SW-10 Stitching-Counter Shaping

COUNTER SHAPING
56
 中
鞋面部件準備／處理－後襯定型
人工動作 描述 標準秒值 前提說明
後襯定型 熱成型的後襯材料必須以熱處理的方式將其軟化、定型 平 均 .070 不計算任何數量
以符合楦頭後跟形狀。主要二個加工的設備為“熱風機
與 “熱模” 涵蓋以下作業：
將拖板放到工作台
將後襯放到製具上
將拖板放入加熱器後移除
將拖板放回工作台
1拖板 = 12 個後襯 (12只／6雙)

** PMTS BP SW-10 Stitching-Counter Shaping

後襯定型
57
 UPPER PROCESSES
Upper Preparation (25) Upper Construction (29) Upper Embellishment (16)
1 3 1 6
1 4 Attaching Shaping Embroidery Upper Painting
Cutting Edge Treatment
Hot Melt Hammering
Auto Folding Embroidery - Tape Upper Spray Painting
Leather
Sticker Fold/Turn
Manual Folding Embroidery - Pins
Synthetic/Textile 1 Layer Manual Painting
Heat Press Punching
Synthetic/Textile 2 Heating
Layers Heat Gun
Painting 7 Upper Waterproofing
Synthetic/Textile 4 (DWRS)
Apparatus 2
Layers Screen Printing
Trimming Upper 4 Upper Waterproofing
No Sew
Synthetic/Textile 6 Lacing (DWRS)
Screen Print - Small
Layers
No Sew - Stacking
Upper Stacking
Synthetic/Textile 8 Screen Print - Medium
5 8
Layers Flyknit Preparation Press (Component) Vac Tech
Toggle Lace
Screen Print - Large
Part Aligned – Large Press (Full Vamp)
Knit Ironing BOA Vac Tech (Eco-Fill)

Part Aligned – Medium Vac Tech (Attaching)

Knit Cuff
Part Aligned – Large 2 3
Stitching HF Welding
5 9
Pair Matching Dynamic Flywire
6 Foamposite
Counter Shaping Short (<20cm) HF Welding
Dynamic Flywire -
Medium (20-40cm) Foamposite
Counter Shaping Manual Winding

2 Long Straight (>40 cm) Dynamic Flywire -

Skiving Machine Winding
4 Upper Compression 10
Long Curve (40-60 cm) Sublimation
7 Molding
Manual Skiving Sock-Gauge Checking
Xtra Long Curve(>60cm) Upper Compression Sublimation
Matrix Skiving Sock-Gauge Checking Molding
Closed Seam 6
Sockliner Making
Pre-Buffing Computer w/ Pallet
Molded Sockliner Factory Observed Minutes
Computer w/ Fixed Jig 5
Die Cut Sockliner Laser Etching
3 Standard Minutes
Stitch Marking
Laser Etching With Pins
Stitch Marking - Screen Upper Stamping 7
Weaving
Laser Etching Without Pins
Stitch Marking - Pen
Weaving
58
 UPPER PROCESSES—OVERVIEW 中
鞋面部件準備／處理 (25) 鞋面製程 (29) 面部二次加工 (16)
4
貼合處理
1 1 3 1
裁斷 毛邊處理 定型 電繡 6
面部噴漆
皮革 自動摺邊 熱熔膠 捶平 電繡－貼紙固定
部件噴漆
人造皮／紡織品 1 層 手工摺邊 自黏 折／翻 電繡－掛釘固定
人工噴漆
人造皮／紡織品 2 層 烘邊 熱壓 沖孔

塗邊 熱熔膠槍 7
人造皮／紡織品 4 層
2 面部防水處理
修邊 金屬眼扣
4 網版印刷 (DWRS)
人造皮／紡織品 6 層 穿鞋帶
No Sew 網印面積－小 鞋面防水膜噴漆(DWRS)
No Sew – 堆疊
5
鞋面堆疊 (二加用) 網印面積－中
人造皮／紡織品 8 層 Flyknit 準備
熱壓 (部件)
網印面積－大
對位斬－大部件 Knit 燙平處理 穿織帶
熱壓 (一片式鞋頭)
8 Vac Tech
鞋帶束緊器
對位斬－中部件 Knit Cuff 熱壓填補
對位斬－小部件
BOA ®鞋帶系統 PU 料填補
3
配雙 6 5
高週波 補強料填補
後襯定型 Dynamic Flywire
Laser Final Trim (LFT) 2 高週波
EXERCISE 後襯定型 針車 Dynamic Flywire
9
Foamposite
－手工繞線
車縫長度：短 (< 20cm) Foamposite
Dynamic Flywire
削皮
2
7 －機械輔助繞線
車縫長度：中 (20-40cm)
確認襪套位置 4 面部模壓
車縫長度：長－直線 (>40 cm)
昇華轉印
削皮 10
確認襪套位置
面部模壓
片薄 車縫長度：長－弧線 (40-60 cm)
6 昇華轉印
車縫長度：超長－弧線 (>60cm)
鞋墊製作
預磨打粗
接合 模壓鞋墊
工廠提供實際測得的時間
5
3
電腦針車 (交換式模板) 刀斬鞋墊 傳統雷射
劃針車記號線(網印／手工) 標準秒值
電腦針車 (固定式模板) 加掛釘
針車記號線－網印 鞋面－蓋日期章 7
編織 不加掛釘
MM Option

針車記號線－手工劃線
編織
59
UPPER PREPARATION—SOCK-GAUGE CHECKING
Labor Process Description Standard Minutes Assumptions
Sock-Gauge Checking Checking the sock dimension with a mark at the top Factory Observed Minutes Includes processes (Observed Minutes):
edge of sock and center of Knit Upper 1. Fix the sock to Real jig
2. Match nick on the Real jig
3. Mark the edge and center of Upper
4. Take out sock from Real jig
5. Check with QC Jig

SOCK-GAUGE CHECKING

60
 中
鞋面部件準備／處理－確認襪套位置
人工動作 描述 標準秒值 前提說明
確認襪套位置 檢查襪套尺寸，從套筒上緣到Knit 鞋面 工廠提供實際測得的 涵蓋以下作業：(工廠回饋測得秒值)
的中心(見圖示) 時間 1. 將襪套固定到製具上
2. 將凸齒記號點與製具對齊
3. 將邊緣與鞋面中心做記號
4. 將襪套從製具上移除
5. 以品檢用的製具檢查

確認襪套位置

61
 QUESTIONS

62
62 | INTERNAL USE ONLY. KEEP IT TIGHT.
練習 UPPER PREPARATION EXERCISE
範例
(Cutting, Skiving, Stitch Marking,
Edge Treatment)
• Zoom Fly
Upper :
Engineering Mesh
Counter Reinforcement need to have 2
component / shoe.

63
練習 Nike, Inc. Ver 17.8

範例
Production Confirmation (March, 29, 2017) Non Order
MODEL NAME: ZOOMFLY Upper Cutting Schedules Arrow indicates the direction of the
Tightness Page: 4-1
PRODUCTION CODE: 880848-001
COMPONENT NAME 1 UPPER COMPONENT NAME 2 STROBEL SOCK
9
3
4
4
5
5
6
6
7
7
8
8 9 10 10 11 11 12 12 13 13 14 14 15 M'S
3 4 5 6 7 8 9
4 5 6 7 8 9 10 10 11 11 12 12 13 13 14 14 15 M'S
T T T T T T T T T T T T T T T T T T T T T T T T
5
5
6
6
7
7
8
8 9 9 10 10 11 11 12 W'S 5566 7 7 8 8 9 9 10 10 11 11 12 W'S
T T T T T T T T T T T T T T
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
☆
PAIR MATCH PAIR MATCH
Hybrid
PART LOCATION PART LOCATION

Serrated edge DIE TYPE DIE TYPE

SINGLE DIE SINGLE DIE
Triming with scissors DIE CONSTRUCTION DIE CONSTRUCTION
CNC DIE 32mm COLD BEND
if not cut # OF PARTS 1 # OF PARTS 4
PATTERN EFFICIENCY % PATTERN EFFICIENCY %

1 x 裁斷－對位斬－大部件 Φ 2mm
NUMBER OF LAYERS

1
1 x 裁斷－人造皮斬 4 層 Φ 3.5mm
NUMBER OF LAYERS

COMPONENT NAME 3 TIP REINF COMPONENT NAME 4 EYESTAY

3
4
4
5
5
6
6
7
7
8
8 9 9 10 10 11 11 12 12 13 13 14 14 15 M'S 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 M'S
T T T T T T T T T T T T T T T T T T T T T T T T
5 6 7 8 9
9 10 10 11 11 12 7 7 8 8 9 9 10 10 11 11 12
5 6 7 8 W'S 5566 W'S
T T T T T T T T T T T T T T
☆ ☆ ☆ ☆☆ ☆☆ ☆☆ ☆ ☆☆ ☆ ☆ ☆ ☆ ☆☆ ☆☆ ☆ ☆ ☆
☆
PAIR MATCH PAIR MATCH

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

SINGLE DIE SINGLE DIE
DIE CONSTRUCTION DIE CONSTRUCTION
32mm COLD BEND 32mm COLD BEND
# OF PARTS 4 # OF PARTS 4
PATTERN EFFICIENCY % PATTERN EFFICIENCY %

NUMBER OF LAYERS NUMBER OF LAYERS

1 x 裁斷－人造皮斬 4 層 Φ 2mm 4 1 x 裁斷－人造皮斬 4 層 Φ 2mm 4

Upper Silk Screen Process (64

練習 Nike, Inc. Ver 17.8

範例
Production Confirmation (March, 29, 2017) Non Order
MODEL NAME: ZOOMFLY Upper Cutting Schedules (2) Arrow indicates the direction of the
Tightness Page: 4-2
PRODUCTION CODE: 880848-001
COMPONENT NAME 5 EYESTAY REINF COMPONENT NAME 6 MAGWIRE REINF IN/OUT
3 4 5 6 7 8 9 3 4 5 6 7 8 9
4 5 6 7 8 9 10 10 11 11 12 12 13 13 14 14 15 M'S 4 5 6 7 8 9 10 10 11 11 12 12 13 13 14 14 15 M'S
T T T T T T T T T T T T T T T T T T T T T T T T
5
5
6
6
7
7
8
8
9 9 10 10 11 11 12 W'S 5566 7 7 8 8 9 9 10 10 11 11 12 W'S
T T T T T T T T T T T T T T
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
PAIR MATCH PAIR MATCH

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

SINGLE DIE COMBINED DIE
DIE CONSTRUCTION DIE CONSTRUCTION
32mm COLD BEND 32mm COLD BEND
# OF PARTS 4 # OF PARTS 8
PATTERN EFFICIENCY % PATTERN EFFICIENCY %

1 x Cutting – Synthetic 4 Layer Φ 2mm

NUMBER OF LAYERS

4
2 x Cutting – Synthetic 4 Layer Φ 2mm
NUMBER OF LAYERS

COMPONENT NAME 7 MAGWIRE SLIT FILM TOP & BOTTOM IN COMPONENT NAME 8 MAGWIRE SLIT FILM TOP & BOTTOM OUT
9
3
4
4
5
5
6
6
7
7
8
8 9 10 10 11 11 12 12 13 13 14 14 15 M'S 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 M'S
T T T T T T T T T T T T T T T T T T T T T T T T
5
5
6
6
7
7
8
8 9 9 10 10 11 11 12 W'S 5566 7 7 8 8 9 9 10 10 11 11 12 W'S
T T T T T T T T T T T T T T
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
PAIR MATCH PAIR MATCH
Serrated edge Serrated edge
PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

COMBINED DIE COMBINED DIE
DIE CONSTRUCTION DIE CONSTRUCTION

# OF PARTS 2 # OF PARTS 2
PATTERN EFFICIENCY % PATTERN EFFICIENCY %

Φ 1mm Φ 1mm
NUMBER OF LAYERS NUMBER OF LAYERS
2 x Cutting – Synthetic 2 Layer
**MAGWIRE SLIT FILM TOP & BOTTOM USE SAME CUTTING D IE 2
2**MAGWIRE
x Cutting – Synthetic 2 Layer
SLIT FILM TOP & BOTTOM USE SAME CUTTING DIE 2

Upper Silk Screen Process (65

Upper Cutting Schedules (2
練習 Nike, Inc. Ver 17.8

範例
Production Confirmation (March, 29, 2017) Non Order
MODEL NAME: ZOOMFLY Upper Cutting Schedules (3) Arrow indicates the direction of the
Tightness Page: 4-3
PRODUCTION CODE: 880848-001
COMPONENT NAME 9 QTR LINING COMPONENT NAME 10 QTR LINING FILM
3 4 5 6 7 8 9 3 4 5 6 7 8
4 5 6 7 8 9 10 10 11 11 12 12 13 13 14 14 15 M'S 4 5 6 7 8 9 910 10 11 11 12 12 13 13 14 14 15 M'S
T T T T T T T T T T T T T T T T T T T T T T T T
5 6 7 8 9 10 11 5 6 7 8 9 10 11
5 6 7 8 9 10 11 12 W'S 5 6 7 8 9 10 11 12 W'S
T T T T T T T T T T T T T T
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
PAIR MATCH PAIR MATCH
Serrated edge
PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

SINGLE DIE SINGLE DIE
DIE CONSTRUCTION DIE CONSTRUCTION
32mm COLD BEND 32mm COLD BEND
# OF PARTS 4 # OF PARTS 4
PATTERN EFFICIENCY % PATTERN EFFICIENCY %

1 x 裁斷－人造皮斬 4 層 Φ 2mm
NUMBER OF LAYERS
4
1 x 裁斷－人造皮斬 4 層Φ 2mm NUMBER OF LAYERS
4

COMPONENT NAME 11 COLLAR LINING COMPONENT NAME 12 TONGUE

3 4 5 6 7 8 9 3 4 5 6 7 8
4 5 6 7 8 9 10 10 11 11 12 12 13 13 14 14 15 M'S 4 5 6 7 8 9 9 10 10 11 11 12 12 13 13 14 14 15 M'S
T T T T T T T T T T T T T T T T T T T T T T T T
5 6 7 8 9 10 11 11 12 5 6 7 8 9
5 6 7 8 9 10 W'S 5 6 7 8 9 10 10 11 11 12 W'S
T T T T T T T T T T T T T T
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
PAIR MATCH PAIR MATCH

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

SINGLE DIE SINGLE DIE
DIE CONSTRUCTION DIE CONSTRUCTION
32mm COLD BEND 32mm COLD BEND
# OF PARTS 4 # OF PARTS 4
PATTERN EFFICIENCY % PATTERN EFFICIENCY %

NUMBER OF LAYERS NUMBER OF LAYERS

1 x 裁斷－人造皮斬 4 層 4 1 x 裁斷－人造皮斬 4 層 Φ 1mm 4

Upper Silk Screen Process (66

Upper Cutting Schedules (3
練習 Nike, Inc. Ver 17.8

範例
Production Confirmation (March, 29, 2017) Non Order
MODEL NAME: ZOOMFLY Upper Cutting Schedules (4) Arrow indicates the direction of the
Tightness Page: 4-4
PRODUCTION CODE: 880848-001
COMPONENT NAME 13 TONGUE O'LAY - 1st CUT COMPONENT NAME 14 TONGUE O'LAY-THOMSONSON CUTTING
3 4 5 6 7 8 9 10 11 11 12 13 13 14 14 3 4 5 6 7 8 9
4 5 6 7 8 9 10 12 15 M'S 4 5 6 7 8 9 10 10 11 11 12 12 13 13 14 14 15 M'S
T T T T T T T T T T T T T T T T T T T T T T T T

1 x 裁斷－人造皮斬 4 層
7 8
5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 W'S 5566 7 8 9 9 10 10 11 11 12 W'S
T T T T T T T T T T T T T T
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
沖孔、網版印刷、湯姆遜刀裁斷在另外頁面計算
PAIR MATCH PAIR MATCH
PROCESS: PROCESS:
PART LOCATION PART LOCATION
1. 1st CUT 1. 1st CUT
2. SCREEN PRINT DIE TYPE 2. SCREEN PRINT DIE TYPE
3. PUNCHING HOLE COMBINED DIE 3. PUNCHING HOLE COMBINED DIE
4. THOMSON CUTTING DIE CONSTRUCTION
32mm COLD BEND
4. THOMSON CUTTING DIE CONSTRUCTION
THOMPSON DIE
# OF PARTS 4 # OF PARTS 2
PATTERN EFFICIENCY % PATTERN EFFICIENCY %

NUMBER OF LAYERS

4
1 x 裁斷－對位斬－小部件
Φ 1mm
NUMBER OF LAYERS

COMPONENT NAME 15 TONGUE U'LAY COMPONENT NAME 16 TONGUE FILM

3
4
4
5
5
6
6
7
7
8
8 9 9 10 10 11 11 12 12 13 13 14 14 15 M'S 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 M'S
T T T T T T T T T T T T T T T T T T T T T T T T
9 7 8
5
5
6
6
7
7
8
8 9 10 10 11 11 12 W'S 5566 7 8 9 9 10 10 11 11 12 W'S
T T T T T T T T T T T T T T
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
PAIR MATCH PAIR MATCH
Serrated edge
PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

SINGLE DIE SINGLE DIE
DIE CONSTRUCTION DIE CONSTRUCTION
32mm COLD BEND
# OF PARTS 4 # OF PARTS 4
PATTERN EFFICIENCY % PATTERN EFFICIENCY %

NUMBER OF LAYERS NUMBER OF LAYERS

1 x 裁斷－人造皮斬 4 層 Φ 1 mm
4
1 x 裁斷－人造皮斬 4 層
Φ 1mm
4

Upper Silk Screen Process (67

Upper Cutting Schedules (4
練習 Nike, Inc. Ver 17.8

範例
Production Confirmation (March, 29, 2017) Non Order
MODEL NAME: ZOOMFLY Upper Cutting Schedules (5) Arrow indicates the direction of the
Tightness Page: 4-5
PRODUCTION CODE: 880848-001
COMPONENT NAME 17 COLLAR FOAM COMPONENT NAME 18 QTR BOTTOM REINF IN
3 4 5 6 7 8 9 10 11 11 12 12 13 13 14 14 15 3 4 5 6 7 8 9
4 5 6 7 8 9 10 M'S 4 5 6 7 8 9 10 10 11 11 12 12 13 13 14 14 15 M'S
T T T T T T T T T T T T T T T T T T T T T T T T
5 6 7 8 9 10 11 5 6 7 8 9 10 11
5 6 7 8 9 10 11 12 W'S 5 6 7 8 9 10 11 12 W'S
T T T T T T T T T T T T T T
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
PAIR MATCH PAIR MATCH

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

SINGLE DIE SINGLE DIE
DIE CONSTRUCTION DIE CONSTRUCTION
32mm COLD BEND 32mm COLD BEND
# OF PARTS 2 # OF PARTS 4
PATTERN EFFICIENCY % PATTERN EFFICIENCY %

1 x 裁斷－人造皮斬 2 層
NUMBER OF LAYERS NUMBER OF LAYERS
Φ 1. 5mm
2 1 x 裁斷－人造皮斬 4 層
Φ 2mm
4

COMPONENT NAME 19 QTR BOTTOM REINF OUT COMPONENT NAME 20 COUNTER

3 4 5 6 7 8 9 10 11 11 12 12 13 13 14 14 15 3 4 5 6 7 8 9
4 5 6 7 8 9 10 M'S 4 5 6 7 8 9 10 10 11 11 12 12 13 13 14 14 15 M'S
T T T T T T T T T T T T T T T T T T T T T T T T
5 6 7 8 9 10 11 12 5 6 7 8 9
5 6 7 8 9 10 11 W'S 5 6 7 8 9 10 10 11 11 12 W'S
T T T T T T T T T T T T T T
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
PAIR MATCH PAIR MATCH

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

SINGLE DIE SINGLE DIE
DIE CONSTRUCTION DIE CONSTRUCTION
32mm COLD BEND 32mm COLD BEND
# OF PARTS 4 # OF PARTS 2
PATTERN EFFICIENCY % PATTERN EFFICIENCY %

NUMBER OF LAYERS NUMBER OF LAYERS

1 x 裁斷－人造皮斬 4 層 Φ 2 mm 4 1 x 裁斷－人造皮斬 2 層 2

Upper Silk Screen Process (68

Upper Cutting Schedules (5
練習 Nike, Inc. Ver 17.8

範例
Production Confirmation (March, 29, 2017) Non Order
MODEL NAME: ZOOMFLY Upper Cutting Schedules (6) Arrow indicates the direction of the
Tightness Page: 4-6
PRODUCTION CODE: 880848-001
COMPONENT NAME 21 COUNTER REINF COMPONENT NAME 22 COLLAR REINF 1 IN
3 4 5 6 7 8 9 10 11 12 12 13 13 14 14 3 4 5 6 7 8 9
4 5 6 7 8 9 10 11 15 M'S 4 5 6 7 8 9 10 10 11 11 12 12 13 13 14 14 15 M'S
T T T T T T T T T T T T T T T T T T T T T T T T
5 6 7 8 9 10 11 5 6 7 8 9 10 11
5 6 7 8 9 10 11 12 W'S 5 6 7 8 9 10 11 12 W'S
T T T T T T T T T T T T T T

☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
PAIR MATCH PAIR MATCH
*Gang die / Group die
PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

COMBINED DIE SINGLE DIE
DIE CONSTRUCTION DIE CONSTRUCTION
32mm COLD BEND 32mm COLD BEND
# OF PARTS 24 # OF PARTS 6
PATTERN EFFICIENCY % PATTERN EFFICIENCY %

2 x 裁斷－人造皮斬 6 層 Φ 2 mm
NUMBER OF LAYERS

6
1 x 裁斷－人造皮斬 6 層
Φ 2mm
NUMBER OF LAYERS

COMPONENT NAME 23 COLLAR REINF 1 OUT COMPONENT NAME 24 COLLAR REINF 2 IN

3 4 5 6 7 8 9 10 11 12 12 13 13 14 14 3 4 5 6 7 8 9
4 5 6 7 8 9 10 11 15 M'S 4 5 6 7 8 9 10 10 11 11 12 12 13 13 14 14 15 M'S
T T T T T T T T T T T T T T T T T T T T T T T T
5 6 7 8 9 10 11 11 12 5 6 7 8 9
5 6 7 8 9 10 W'S 5
T
6 7 8 T 9 10 10 11 11 12 W'S
T T T T T T T T T T T T
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
PAIR MATCH PAIR MATCH

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

SINGLE DIE SINGLE DIE
DIE CONSTRUCTION DIE CONSTRUCTION
32mm COLD BEND 32mm COLD BEND
# OF PARTS 6 # OF PARTS 4
PATTERN EFFICIENCY % PATTERN EFFICIENCY %

NUMBER OF LAYERS NUMBER OF LAYERS

Φ2
1 x 裁斷－人造皮斬 6 層 mm 6 1 x 裁斷－人造皮斬 4 層 Φ 2mm 4

Upper Silk Screen Process (69

Upper Cutting Schedules (6
練習 Nike, Inc. Ver 17.8

範例
Production Confirmation (March, 29, 2017) Non Order
MODEL NAME: ZOOMFLY Upper Cutting Schedules (7) Arrow indicates the direction of the
Tightness Page: 4-7
PRODUCTION CODE: 880848-001
COMPONENT NAME 25 COLLAR REINF 2 OUT COMPONENT NAME 26 UPPER THOMSON CUTTING-LEFT
3 4 5 6 7 8 9 10 11 11 12 13 14 14 15 3 4 5 6 7 8 9
4 5 6 7 8 9 10 12 13 M'S 4 5 6 7 8 9 10 10 11 11 12 12 13 13 14 14 15 M'S
T T T T T T T T T T T T T T T T T T T T T T T T
5 6 7 8 9 10 11 5 6 7 8 9 10 11
5 T 6 T 7 T 8 9 T 10 11 12 W'S 5 T 6 T 7 T 8 T 9 10 11 12 W'S
T T T T T T

☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
PAIR MATCH PAIR MATCH

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

SINGLE DIE SINGLE DIE
DIE CONSTRUCTION DIE CONSTRUCTION
32mm COLD BEND THOMPSON DIE
# OF PARTS 4 # OF PARTS 1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %

1 x 裁斷－人造皮斬 4 層 Φ2 mm NUMBER OF LAYERS

4
1 x 裁斷－對位斬－大部件 NUMBER OF LAYERS
1

COMPONENT NAME 27 UPPER THOMSON CUTTING-RIGHT COMPONENT NAME 28 EYESTAY HOLES THOMSON CUTTING-LEFT
3 4 5 6 7 8 9 3 4 5 6 7 8
4 5 6 7 8 9 10 10 11 11 12 12 13 13 14 14 15 M'S 4 5 6 7 8 9 9 10 10 11 11 12 12 13 13 14 14 15 M'S
T T T T T T T T T T T T T T T T T T T T T T T T
5 6 7 8 9 10 11 11 12 5 6 7 8 9 10 11 11 12
5 6 7 8 9 10 W'S 5 6 7 8 9 10 W'S
T T T T T T T T T T T T T T
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
PAIR MATCH PAIR MATCH

PART LOCATION PART LOCATION

DIE TYPE 6
DIE TYPE
1 3 4 5
SINGLE DIE SINGLE DIE
DIE CONSTRUCTION CNC DIE CONSTRUCTION
THOMPSON DIE THOMPSON DIE
# OF PARTS 1 # OF PARTS 1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %
1 2 2 2

NUMBER OF LAYERS NUMBER OF LAYERS

此為右腳，已經算在左腳裡 1 1 x 裁斷－對位斬－大部件 1

Upper Silk Screen Process (70

Upper Cutting Schedules (7
練習 Nike, Inc. Ver 17.8

範例
Production Confirmation (March, 29, 2017) Non Order
MODEL NAME: ZOOMFLY Upper Cutting Schedules (8) Arrow indicates the direction of the
Tightness Page: 4-8
PRODUCTION CODE: 880848-001
COMPONENT NAME 29 EYESTAY HOLES THOMSON CUTTING-RIGHT COMPONENT NAME 30 QTR SWOOSH OUT
3 4 5 6 7 8 9 3 4 5 6 7 8 9
4 5 6 7 8 9 10 10 11 11 12 12 13 13 14 14 15 M'S 4 5 6 7 8 9 10 10 11 11 12 12 13 13 14 14 15 M'S
T T T T T T T T T T T T T T T T T T T T T T T T
5 6 7 8 9 10 11 11 12 7 7 8 8 9 9 10 10 11 11 12
5 6 7 8 9 10 W'S 5566 W'S
T T T T T T T T T T T T T T
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
PAIR MATCH PAIR MATCH
1: ROLL CUTTING
PART LOCATION 2. SCREEN PRINT PART LOCATION

DIE TYPE 3.PUNCHING HOLES DIE TYPE

13 45 6 SINGLE DIE 4. THOMSHON CUTTING COMBINED DIE
CNC DIE CONSTRUCTION DIE CONSTRUCTION
THOMPSON DIE THOMPSON DIE
# OF PARTS 1 # OF PARTS 1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %
1222 3 1 x 裁斷－對位斬－小部件
此為右腳，已經算在左腳裡
NUMBER OF LAYERS

1
**沖孔與網版印刷計算在網印頁面 NUMBER OF LAYERS

COMPONENT NAME 31 QTR SWOOSH IN COMPONENT NAME 32 FOXING

3
4
4
5
5
6
6
7
7
8
8 9 9 10 10 11 11 12 12 13 13 14 14 15 M'S
3 4 5 6 7 8 9
4 5 6 7 8 9 10 10 11 11 12 12 13 13 14 14 15 M'S
T T T T T T T T T T T T T T T T T T T T T T T T
5
5
6
6
7
7
8
8 9 9 10 10 11 11 12 W'S 5566 7 7 8 8 9 9 10 10 11 11 12 W'S
T T T T T T T T T T T T T T
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
PAIR MATCH PAIR MATCH
1: ROLL CUTTING
2. SCREEN PRINT PART LOCATION PART LOCATION

3.PUNCHING HOLES DIE TYPE DIE TYPE

4. THOMSHON CUTTING COMBINED DIE
DIE CONSTRUCTION DIE CONSTRUCTION
32mm COLD BEND
# OF PARTS # OF PARTS 4
PATTERN EFFICIENCY % PATTERN EFFICIENCY %

1 x 裁斷－對位斬－小部件
**沖孔與網版印刷計算在網印頁面 NUMBER OF LAYERS NUMBER OF LAYERS

1 1 x 裁斷－人造皮－小部件 2

Upper Silk Screen Process (71

Upper Cutting Schedules (8
練習 Nike, Inc. Ver 17.8

範例 Production Confirmation (March, 29, 2017)

MODEL NAME: ZOOMFLY Upper Skiving Instructions (Manual) Page: 10
PRODUCTION CODE: 880848-001

: Skiving inside (thin)

KEY
: Skiving inside (medium)

COMPONENT : COLLAR FOAM COMPONENT : COUNTER COMPONENT : COUNTER

Surface Backside

2 x 削皮
削皮計算以部件數量為基準；
SKIVED EDG E THICKNESS
SKIVING WIDTH
SKIVED EDGE THIC KNESS
5MM
10MMSKIVING WID TH
0.5MM
6MM
SKIVED EDGE THICKNESS
SKIVING WIDTH
0.5MM
6MM
COMPONE NT :
片皮計算以片表面數量為基準COMPONENT : COMPONENT :

SKIVED EDGE THICKNESS SKIVED EDGE THICKNESS SKIVED EDGE THICKNESS

SKIVING WIDTH SKIVING WIDTH SKIVING WIDTH

Upper SUilkpSpcereSeknivPinrogcIensstr(u7c2tions
練習 Nike, Inc. Ver 17.8

範例 Production Confirmation (March, 29, 2017)

MODEL NAME: ZOOMFLY Page: 11
PRODUCTION CODE: 880848-001
Upper Marking Locations
COMPONENT: STROBEL SOCK COMPONENT: VAMP-BACKSIDE COMPONENT: TONGUE LEFT-BACKSIDE COMPONENT: TONGUE RIGHT-BACKSIDE
Right Left

1 x 網印 1 x 手工畫線 1 x 手工畫線 已經計算在左圖了

PROCESS SCREEN PROCESS MANUAL PROCESS MANUAL PROCESS MANUAL
COMPONENT: VAMP-SURFACE COMPONENT: TONGUE - SURFACE COMPONENT COMPONENT
*Special gauge marking pen-when
1 x 手工畫線
heat provides gauge marking, gauge
marking would be removed.
** 沒有製具照片時則視為
有放 1 個製具
No Jig picture assumed
as 1 jig placement

1 x 手工畫線
PROCESS MANUAL PROCESS MANUAL PROCESS PROCESS

Upper SiUlkpSpcerereMnaPrrkoincgesLso(c7a3tions