Professional Documents
Culture Documents
2 LaborProcess
2 LaborProcess
CONSTRUCTION
V18.2
45
UPPER PROCESSES
Upper Preparation (25) Upper Construction (29) Upper Embellishment (16)
1 3 1 6
1 4 Attaching Shaping Embroidery Upper Painting
Cutting Edge Treatment
Hot Melt Hammering
Auto Folding Embroidery - Tape Upper Spray Painting
Leather
Sticker Fold/Turn
Manual Folding Embroidery - Pins
Synthetic/Textile 1 Layer Manual Painting
Heat Press Punching
Synthetic/Textile 2 Heating
Layers Heat Gun
Painting 7 Upper Waterproofing
Synthetic/Textile 4 (DWRS)
Apparatus 2
Layers Screen Printing
Trimming Upper 4 Upper Waterproofing
No Sew
Synthetic/Textile 6 Lacing (DWRS)
Screen Print - Small
Layers
No Sew - Stacking
Upper Stacking
Synthetic/Textile 8 Screen Print - Medium
5 8
Layers Flyknit Preparation Press (Component) Vac Tech
Toggle Lace
Screen Print - Large
Part Aligned - Large Press (Full Vamp)
Knit Ironing BOA Vac Tech (Eco-Fill)
針車記號線-手工劃線
編織
47
UPPER CONSTRUCTION—ATTACHING: HOT MELT
Labor Process Description Standard Minutes Assumptions
Hot Melt The application of glue (hot melt) onto the .240 Increments per SURFACE
surface of components. Average Considerations:
• Covers hot melt with spray, ball, or roller
Three different methods of application applications.
are used: spray, ball, and roller. • Accounts for the placement of
additional components (ex: collar
Can also apply to upper cleaning attachment to upper).
(required for bonding) and upper
**PMTS BP PF-04- Reinforcement
cementing using a brush. Placement (hot melt)
Spray Ball Roller
48
中
鞋面製程-貼合處理:熱熔膠
人工動作 描述 標準秒值 前提說明
熱熔膠 將黏著劑(熱熔膠) 噴塗到部件表面的工序。 平 均 .240 以噴塗“部件面的數量”計算
49
UPPER CONSTRUCTION—ATTACHING: HOT MELT
PFC INFORMATION COUNT THE INDIVIDUAL SURFACES HOT MELT IS APPLIED TO
UPPER
1
Collar
1
1
COLLAR
COLLAR FOAM 2
50
中
鞋面製程-貼合處理:熱熔膠
PFC 範例 以噴塗“個別部件面的數量”計算上熱熔膠處理
UPPER
1
Collar
1
1
COLLAR
COLLAR FOAM 2
51
50
UPPER CONSTRUCTION—ATTACHING: HOT MELT
PFC INFORMATION COUNT THE INDIVIDUAL SURFACES HOT MELT IS APPLIED TO
1X UPPER CLEANING
52
50
中
鞋面製程-貼合處理:熱熔膠
PFC 範例 以噴塗“個別部件面的數量”計算上熱熔膠處理
1X 鞋面清潔
53
50
UPPER CONSTRUCTION—ATTACHING: STICKER
Labor Process Description Standard Minutes Assumptions
Sticker The use of a sticker (or double-sided .230 Increments per PLACEMENT
sticker) for fitting, placing, and Average Considerations:
attaching components on an upper • Accounts for extra pieces in additional to the main
prior to another process. component
• Accounts for removing the release paper
• Accounts for re-alignments
**IE PMTS BP PF04 - A Reinforcement Placement (double
sticker)
54
中
鞋面製程-貼合處理:自黏
人工動作 描述 標準秒值 前提說明
自黏 鞋面往下一道流程之前, 使用上自 平 均 .230 以“放置次數”計算
黏或雙面膠的方式貼物件於鞋面
條件說明:
上 • 將自黏貼合於主要部位上
• 撕離型紙
• 重新對位
55
UPPER CONSTRUCTION—ATTACHING: STICKER
PFC INFORMATION
COUNT AS 2 STICKERS
4 Sticker 3 Sticker
56
中
鞋面製程-貼合處理:自黏
PFC INFORMATION
COUNT AS 2 STICKERS
4 Sticker 3 Sticker
57
UPPER CONSTRUCTION—ATTACHING: HEAT PRESS
Labor Process Description Standard Minutes Assumptions
Heat Press Joining one or more materials/components together by .19 Increments per PRESS
pressing with heat. Average Considerations:
• Material movement in/out
• Press Button
This labor process is for CO Labels, toe box, and • Machine dwell time up to 10 sec.
reinforcement attaching ONLY.
**IE PMTS BP
• PF-07 (continue) Heat press
• SW-09 Stitching-Heat press CO label
Heat Gun Using a hot stick or gun to tack materials prior to .26 Increments per COMPONENT
Average Includes 2-6 heat gun.
another operations, outside the no sew process.
If a component, apply
(Such as some Prefit operations). # Heat gun ≤ 6/ Component Count as a 1
Heat gun
Use Heat gun for Pre attaching 3D no-sew. # Heat gun > 7/ Component can count 2
times of heat gun for that component.
58
Press
中
鞋面製程-貼合處理:熱壓
人工動作 描述 標準秒值 前提說明
熱壓 將一個或數個材料/部件透過熱處理加壓方式接合在一 平 均 .19 以“熱壓次數”計算
起 條件說明:
• 材料進行熱壓的移動有“進” 與 “出”
此熱壓程序僅適用於: C/O Lable、Toe Box (前襯)、 • 按下按鈕,啟動熱壓
• 設備停滯時間達10秒
Reinforcement attaching (貼補強)
**IE PMTS BP
• PF-07 (continue) Heat press
• SW-09 Stitching-Heat press CO label
熱熔膠槍預黏 在下一道工序前,使用熱熔膠槍將材料預先黏著在一起, 平 均 .26 以“部件數量”計算
如,NO-SEW 加工之外的其他“預黏”作業 預黏數量 2 ~ 6個,計算為 1 次
• 若單一部位中,使用熱熔膠槍預黏次
3D NO-SEW要使用熱熔膠槍預黏作業 數在2~6之間,計算為 1 次;
• 若單一部位的遇黏次數介於 7~12次之
間,則該部位可算為 2 次
*補充:熱熔膠預黏數量以6個為 1 單位,
每超過 6 個熱熔膠預黏數量增加 1 次
59
Press
UPPER CONSTRUCTION—ATTACHING: HEAT PRESS & HEAT
GUN
PFC INFORMATION
熱壓 Heat press
3x
60
中
鞋面製程-貼合處理:熱壓與熱熔膠槍
PFC 範例
計算製造流程的步驟
1. 辨識製造流程
2. 計算製造流程
• 每個部件的熱壓
• 熱熔膠槍預黏
3. 每個部件的熱熔膠槍預黏數
量都 ≤ 6,故熱熔膠槍預黏
Heat gun
計算總數的結果為 2 個 (後
套 FOXING 與 前 襯 TIP 2x
BOX)
Heat press
3x
61
UPPER CONSTRUCTION—ATTACHING
Labor Process Description Standard Minutes Assumptions
Apparatus Attaching metal eyelets or 0.21 + (# of placements on Count per # of PLACEMENTS on 1 SHOE
grommets to a component of 1 shoe -1) * 0.17
the upper. Both sides (top & bottom) of a grommet are
included this labor process.
62
中
鞋面製程-貼合處理
人工動作 描述 標準秒值 前提說明
金屬眼扣 將金屬眼扣放置到鞋面的部件 0.21 + (一只鞋放的眼扣數量 以一只鞋上放金屬眼扣的數量計算
上 -1) * 0.17
金屬眼扣的雙面 (上與下) 已列入計算
Upper Stacking Using pins to stack multiple .061 Increment per # of Pin
components onto pallet/jig for Use for HF, Upper Molding, Fixed Jig stitch,
second process. Upper Spray Painting and other process need
pins to stack.
Do not use for No Sew Stacking, Dynamic
Flywire, Computer stitching with pallet.
Inputs
- Count # of pins of EACH component for a ½ pair, or 1 shoe. If 2 components
stacking 1 time then be cut into each, still count as a ½ pair.
- Count Each jig placement as 1 pin.
- Count Each jig removal as 1 pin.
- Count Each Heat gun as 1 pin.
- Count as 1 pin for attaching only the component w/o pins.
Assumptions:
The minute includes:
- Open release paper and material separation
- Loading/Placing and Stacking component onto pallet before pin alignment.
64
62
中
鞋面製程-貼合處理
人工動作 描述 標準秒值 前提說明
鞋面堆疊 使用掛釘將數個部件堆疊在製 .061 以掛釘數量計算
(二次加工用) 具板上,便於進行第二次加工
HF、鞋面熱壓、固定式模板的電腦針車、鞋面噴漆
及其他需要使用到掛釘固定的加工作業。
以下項目不列入此計算規則:No-Sew 堆疊、
Dynamic Flywire, 交換式模板的電腦針車
Inputs
- 計算掛釘數量,以單只鞋的每 1 個部件做計算基礎。若有 2 個部件做 1 次性
堆疊,然後再裁斷成兩個部件,仍視為 1 只鞋
- 每 1 次放置製具視為 1 個掛釘
- 每 1 次移除製具視為 1 個掛釘
- 每 1 顆熱熔膠槍的預黏膠視為 1 個掛釘
- 貼合作業若部件沒有掛釘孔時,視為 1 個掛釘
計算方式:
秒值包含以下項目:
- 撕掉貼在部件上的離型紙
- 將部件放置並堆疊在模板上之後再對齊掛釘孔
65
62
UPPER CONSTRUCTION—ATTACHING: UPPER STACKING
PFC INFORMATION
66
62
中
鞋面製程-貼合處理:鞋面堆疊
PFC 範例
計算製造流程的步驟
1. 辨識製造流程
2. 計算製造流程
鞋面部件堆疊 x2
67
62
UPPER CONSTRUCTION—ATTACHING: WEBBING
Labor Process Description Standard Assumptions
Minutes
Webbing Attaching webbing into the hole/slit of upper. 0.047 The number of times a lace passes through a
loop, hole, or slit.
PFC INFORMATION
Webbing on the Stitching Case
Count how many times inserting webbing to the eyelet.
8 SLITS
12 SLITS
Cover Minutes to attach webbing into the upper on the stitching line.
68
中
鞋面製程-貼合處理:穿織帶
人工動作 描述 標準秒值 前提說明
穿織帶 將織帶穿過鞋面孔洞或切口的程序 0.047 以織帶穿過鞋面套環、孔洞或 穿繩孔的次數
計算
*補充:包含穿D型扣
PFC 範例
針車作業的穿織帶範例
計算織帶要穿過多少個眼孔?
8 穿繩孔
12 穿繩孔
包含了針車產線上將織帶插入鞋面的作業秒值
69
UPPER CONSTRUCTION—ATTACHING: LACING
Labor Process Description Standard Minutes Assumptions
Lacing Inserting shoe laces through the eyelets of the .120 The number of times a lace passes
shoes. Average through a loop, hole, or slit.
Also apply for inserting strap.
It is normally performed by hand with and
without tooling support. ** IE PMTS 07 - Lacing
14
** IE PMTS 07 - Lacing
僅計算有鞋帶經過的眼孔
14
若Flywire 的繞線有對齊鞋面
現有的眼孔時,這些繞線不
適用於此規則且不被視為單
一眼孔
71
UPPER CONSTRUCTION—ATTACHING: TOGGLE LACING
Labor Process Description Standard Assumptions
Minutes
Toggle lace Insert shoelaces through the eyelets of the Factory Includes processes (Observed
shoes and then insert into the Toggle. Observed Minutes)
Minutes - Insert lace into shoe
- Insert lace into Toggle
- Tighten lace
- Insert lace cover
72
中
鞋面製程-貼合處理:鞋帶束緊器
人工動作 描述 標準秒值 前提說明
73
UPPER CONSTRUCTION—ATTACHING: LACING
Labor Process Description Standard Assumptions
Minutes
BOA Inserting shoe laces through the eyelets of the Observed Observed Minutes includes:
shoes and lock with BOA Button Minutes
• Attaching wire to Holes
• Lock wire to BOA button
• Install BOA Button
PFC INFORMATION
74
中
鞋面製程-貼合處理:穿鞋帶
人工動作 描述 標準秒值 前提說明
BOA鞋帶系統 鞋帶 (BOA的繫繩) 穿過鞋面的眼孔後,在用BOA 工廠提供實際 工廠回饋測得秒值包含:
鞋帶系統鎖住 測得的時間
• 將繫繩穿入鞋面孔洞
• 將繫繩用BOA 旋鈕鎖住
• 安裝 BOA 旋鈕
PFC 範例
75
UPPER PROCESSES
Upper Preparation (25) Upper Construction (29) Upper Embellishment (16)
1
1
Attaching 3 1 6
4 Shaping Embroidery Upper Painting
Cutting Edge Treatment
Hot Melt
Auto Folding Hammering Embroidery - Tape Upper Spray Painting
Leather
Sticker
Fold/Turn Embroidery - Pins
Synthetic/Textile 1 Layer Manual Folding Manual Painting
Heat Press Punching
Synthetic/Textile 2 Heating
Layers Heat Gun
Painting 7 Upper Waterproofing
Synthetic/Textile 4 (DWRS)
Apparatus 2
Layers Screen Printing
Trimming Upper 4 Upper Waterproofing
Lacing No Sew
Synthetic/Textile 6 (DWRS)
Screen Print - Small
Layers
Upper Stacking No Sew - Stacking
Synthetic/Textile 8 Screen Print - Medium
5 8
Layers Flyknit Preparation Toggle Lace Press (Component) Vac Tech
Screen Print - Large
Part Aligned - Large BOA Press (Full Vamp)
Knit Ironing Vac Tech (Eco-Fill)
針車記號線-手工劃線
編織
77
UPPER CONSTRUCTION—STITCHING
Labor Process Description Standard Assumptions
Minutes
Short (<20cm) Manual Curve & Straight Stitching with < 20cm .266 Count per STITCH
Length. Average Any Stitching length out of the
Example: Lace Loop, Collar Lining Edge, range 80cm can apply Place
Mudguard to upper for PS, GS & TD, etc.
Holder
Medium (20-40cm) Manual Curve & Straight Stitching with 20- .488
40cm Length. Average
Considerations:
Example: Tongue to Tongue lining, Mudguard
• All Manual Machine types such as
to upper for men, women
Single, Double, Post , Flat, zig-zag,
Long Straight (40-80cm) Manual Straight Stitching with > 40cm Length. .564 Surge.
Example: Edge Upper Margin Average • Do not use for: Closed Seam,
Gathering, & Strobel stitch.
Long Curve (40-60cm) Curve Stitching with 40-60cm Length. .863
Example: Long Decoration stitching, collar Average **Refer to IE PMTS BP
lining full • SW-00 General Stitching
• SW-01 Manual Stitching
Extra Long Curve (60- Curve Stitching with > 60cm Length. 1.23 • SW-04 Binding
80cm) ** Very Rare, only happens for very long Average • SW-05 Zig-Zag
decoration manual stitching.
*** Length refer to thread calculation
with considering # of operations
78
中
鞋面製程- 針車
人工動作 描述 標準秒值 前提說明
長度-短,(小於 20cm) 曲線及直線長度小於 20cm 平 均 .266 以針車長度
如:舌穿孔帶(Lace Loop)、反口裡邊緣 當針車長度超過 80cm 的範圍時,便
(Collar Lining Edge)、PS, GS 與 TD 鞋面的覆 放入Place Holder 頁面另外討論
片...等等
長度-中, 曲線及直線長度介於 20 – 40cm 之間 平 均 .488 條件說明
介於 20 – 40cm 之間 • 適用所有非自動的縫紉機,如:單
如:鞋舌與舌內裡接合、後套、反口裡上緣、
針、雙針機台、高頭車、平車、合
男/女鞋鞋面的覆片...等等
萬能、四針六線..等
• 不可用於:車翻、車縮頭、車中底
長度-長, 直線長度介於 40 – 80cm之間 平 均 .564 布
介於 40 – 80cm 之間 如:鞋面壓邊線
• .
長曲線, 曲線長度介於 40 – 60cm 之間 平 均 .863
介於 40 – 60cm 之間 如:較長的裝飾線、反口裡總長 **Refer to IE PMTS BP
• SW-00 General Stitching
超長曲線, 曲線長度60 – 80cm 之間 平 均 1.23 • SW-01 Manual Stitching
介於 60 – 80cm 之間 ** 極少發生,儘可能發生在超長的鞋面裝飾線 • SW-04 Binding
• SW-05 Zig-Zag
79
UPPER CONSTRUCTION—STITCHING
PFC INFORMATION
S = Short
S-Short
M = Medium
LS = Long Straight
LC = Long Curve
ELC = Extra Long Curve
80
中
鞋面製程- 針車
PFC 範例
根據 PFC v17.8,每條針車線都有其對應的識別方式:
S = Short 短
M = Medium 中
S-Short
LS = Long Straight 長-直線
LC = Long Curve 長-曲線
ELC = Extra Long Curve 超長曲線
** 在其他文件中的針車操作手冊可做為針車長度/種類的參考
81
STITCHING GUIDELINES
THREAD CONSUMPTION PROJECT STITCHING LABOR PROCESS
車縫長度
性別差異
例:
• 實際尺寸:針車長度 0.266 min/stitch line
• 全亞洲的工廠調查,共 175個研究型 0.266 分鐘/每道車線
體
Average an actual stitching length based on the Long Curve (40- Long Curve
(40-60 cm) Medium
60 cm)
stitching process/ component from 88 Men 3 CollarLining Top Line + Side 51 44 33
•
5 Collar Ling Bottom line + Side 38 Medium 32 Medium 24 Medium
Grading percentage for the other gender. 6 Collar to Quarter 12 Short 10 Short 8 Short
Long Straight Long Straight
7 Medium
EdgeUpper 62 (40-80cm) 53 (40-80cm) 40
8 Eyestay I/O 30 Medium 25 Medium 19 Short
9 Eyestay Full 50 Long 43 Long 32 Medium
10 Foxing 30 Medium 26 Medium 19 Short
11 Gathering 21 Medium 18 Short 13 Short
12 Label 4 Short 4 Short 3 Short
13 Label Half 18 Short 15 Short 11 Short
14 LaceLoop 2 Short 1 Short 1 Short
15 Pulltab 9 Short 8 Short 6 Short
16 Swoosh Lateral 29 Medium 25 Medium 19 Short
17 Tongue to Tongue Top 14 Short 12 Short 9 Short
18 Tongue to Tongue Lining (Half) 20 Short 17 Short 13 Short
Tongue to Tongue Lining / Binding
19 (Full) 39 Medium 33 Medium 25 Medium
20 Tongue Bottom Edge 29 Medium 24 Medium 18 Short
21 Tongue To Upper 7 Short 6 Short 5 Short
22 U throat Component 17 Short 15 Short 11 Short
23 Vamp to Quarter 19 Short 16 Short 12 Short
24 Mudguard 21 Medium 18 Short 13 Short
25 Backtab 13 Short 11 Short 8 Short
26 Magwire Closed Loop 28 Medium 24 Medium 18 Short
27 Magwire Open loop 14 Short 12 Short 9 Short
28 Strobel 60 Long 51 Long 39 Medium
29 Cupsole- Full Cupsole Full
30 Cupsole- Half Cupsole Half
31 Counter 17 Short 15 Short 11 Short
32 Tip 28 Medium 24 Medium 18 Short
道針車工序) 的針車長度平均值.
2 CollarLining Side 10 Short 9 Short 7 Short
將其他性別的鞋型依百分比做分級
Medium
• 3 CollarLining Top Line + Side 51 60 cm) 44
(40-60 cm)
33
**無論是手工車縫或電腦針車都列入作業秒值的計算
** IE PMTS BP
• SW-01 Manual Stitching
• SW-03A Folding (Machine)
8866
中
鞋面製程- 針車:接合(closed seam)
人工動作 描述 標準秒值 前提說明
接合 將二個部件車縫在一起,且其長度 < = 20cm (表面對表 平均 以針車長度計算
面),然後將車縫處反摺,再捶平或壓平。 0.378 當針車長度超過 20cm 的範圍時,可放入 Place Holder
*補充:接合捶平 由於熱熔膠的使用屬捶平機的一部份,因此已納入計算 頁面中,另行討論。
*補充:上述 條件說明:
秒值為 < 20cm • 秒值是針車與自動摺邊的總秒值
長度> 20cm 由 • 上膠、摺邊、捶平等步驟不可納入計算
IE 計算
*補充:上膠、摺邊、捶平已可納入計算,但須等更新
版公布,有明確文字記錄才可。
** IE PMTS BP
• SW-01 Manual Stitching
• SW-03A Folding (Machine)
8877
UPPER CONSTRUCTION—STITCHING: CLOSED SEAM
PFC INFORMATION
視為 2個接合作業
使用電腦針車做接合,視為 1 個接合作業
8899
UPPER CONSTRUCTION—STITCHING: COMPUTER
Labor Process Description Standard Assumptions
Minutes
Computer w/ Fixed Jig Stitching 1 or 2 layers of material using jigs 0.188 Increments per # STITCHING LINE
that stay in the computer stitching machine. Average Include folding and realignment when
applicable.
90
中
鞋面製程- 針車:電腦針車
人工動作 描述 標準秒值 前提說明
固定式模板的電腦針車 利用固定在電腦針車機台上的模板進行部件的 平 均 0.188 以 ”車縫線的數量” 計算
(模板固定在機台上) 車縫 包含 摺邊與對齊 作業
*補充:夾板有磁鐵吸附時,就列出磁鐵數量
91
UPPER CONSTRUCTION—STITCHING: COMPUTER EXAMPLE
92
中
鞋面製程- 針車:電腦針車範例
固定式模板 交換式夾板
93
UPPER CONSTRUCTION—STITCHING: COMPUTER
PFC INFORMATION
No Pin for
Fixed Jig
94
中
鞋面製程- 針車:電腦針車
PFC 範例
計算製造流程的步驟
1. 辨識製造流程
2. 計算製造流程:
• 固定式模板(依據針車線設定)
• 若需要使用到掛釘,
則增加鞋面堆疊
• 交換式模板
固定式模板 x2 交換式模板 x4
固定式模板
無需增加掛釘
95
UPPER CONSTRUCTION—STITCHING: COMPUTER
PFC INFORMATION
96
中
鞋面製程- 針車:電腦針車
PFC 範例
部件貼合無使用掛釘或熱熔膠槍
預黏,則視為 1 個掛釘 x12 交換式模板
97
UPPER PROCESSES
Upper Preparation (25) Upper Construction (29) Upper Embellishment (16)
1 3
1
Attaching Shaping 1 6
4 Embroidery Upper Painting
Cutting Edge Treatment
Hot Melt Hammering
Auto Folding Embroidery - Tape Upper Spray Painting
Leather
Sticker Fold/Turn
Manual Folding Embroidery - Pins
Synthetic/Textile 1 Layer Manual Painting
Heat Press Punching
Synthetic/Textile 2 Heating
Layers Heat Gun
Painting 7 Upper Waterproofing
Synthetic/Textile 4 Apparatus (DWRS)
2
Layers Screen Printing
Trimming Upper 4 Upper Waterproofing
Lacing No Sew
Synthetic/Textile 6 (DWRS)
Screen Print - Small
Layers
Upper Stacking No Sew - Stacking
Synthetic/Textile 8 Screen Print - Medium
5 8
Layers Flyknit Preparation Toggle Lace Press (Component) Vac Tech
Screen Print - Large
Part Aligned - Large BOA Press (Full Vamp)
Knit Ironing Vac Tech (Eco-Fill)
針車記號線-手工劃線
編織
99
UPPER CONSTRUCTION—SHAPING: HAMMERING
Labor Process Description Standard Minutes Assumptions
Hammering The use of a machine to flatten the .189 Increments per COMPONENT
surface of material. Average
Considerations:
DO NOT count as part of Fold/Turn or Closed
Seam Stitching.
110000
中
鞋面製程- 定型:捶平
人工動作 描述 標準秒值 前提說明
捶平 用機器將鞋面表面敲槌至平整 平 均 .189 以部件數量計算
條件說明:
不可將此動作視為車翻或接合針車的一部分
110
011
UPPER CONSTRUCTION—SHAPING: FOLD / TURN
PFC INFORMATION
Fold/Turn x1
Hammering x1
110
021
中
鞋面製程- 定型:折/翻
PFC 範例
折/翻 x1
捶平 x1
110
031
UPPER CONSTRUCTION—SHAPING: PUNCHING
Labor Description Standard Minutes Assumptions
Process
Punching The use of a punch or cutting bar (single or gang) to 0.07 + (0.04 * Increments per PUNCH
hammer holes, or slits into an upper. #Punches)
Calculation The formula is for 1 component, if
The number of holes is different based on shoe design. have >1 component duplicate the
labor process with #components,
and require the part name in the
BOL.
** IE PMTS BP SW-06
110
041
中
鞋面製程- 定型:沖孔
人工動作 描述 標準秒值 前提說明
沖孔 使用單一沖仔或者是排沖在鞋面上做沖孔 0.07 + (0.04 * 沖孔 以沖孔數量計算
數量)
鞋面設計有不同種類/數量之沖孔
*補充:包含轉印紙沖孔 公式是根據一個分片計算;若為
一個分片以上,則需根據分片數
量,重複該項作業,並在人工金
額 (BOL) 上登錄部件名稱
** IE PMTS BP SW-06
110
051
UPPER CONSTRUCTION—SHAPING: PUNCHING
PFC INFORMATION
Punches x2
Punches x6
110
061
中
鞋面製程- 定型:沖孔
PFC 範例
沖孔 x2
沖孔 x6
排沖
110
071
UPPER CONSTRUCTION—SHAPING: PUNCHING
PFC INFORMATION
2
2
2
Punches x6
110
081
中
鞋面製程- 定型:沖孔
PFC 範例
2
2
2
沖孔 x6
110
091
UPPER CONSTRUCTION—SHAPING: PUNCHING
Labor Process Description Standard Minutes Assumptions
Punching, continued The use of a punch or cutting bar (single or gang) to 0.07 + (0.04 * Increments per PUNCH
hammer holes, or slits into an upper. #Punches)
Calculation
# of holes is different based on shoe’s design ** IE PMTS BP SW-06
Machine punching still counts per PUNCH The key is to remember to count
the punches per SHOE
1 PUNCH
C o n ve rt t o punches p e r
s hoe
4 PUNCHES
The Thompson
Die has 9 pins, but
count only 4: 4
pins for 1 label.
110
中
鞋面製程- 定型:沖孔
人工動作 描述 標準秒值 前提說明
沖孔 (續上頁) 使用單一沖仔或者是排沖在鞋面上做沖孔 0.07 + (0.04 * 沖孔數 以沖孔數量計算
量)
鞋面設計有不同種類之沖孔
** IE PMTS BP SW-06
1 沖孔
(轉印紙)
在轉印加工前的湯姆遜刀裁斷,將
轉印紙邊緣有打上個別沖孔
以此頁沖孔規則作業
4 沖孔
(轉印紙)
雖然湯姆遜刀上有
9 個沖孔釘,但仍
計算為 4 個,因為,
一個 LOGO 商標
上僅有 4 個沖孔釘
111
練習
範例 EXERCISE : STITCHING, ATTACHING,
SHAPING
Zoom Fly
Don’t count the box 11
112
練習
範例
113
練習 Nike, Inc. Ver 17.8
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
P120D/2PLY(1~5)
SURGE SM X 1014B #18 RG 6 10~12
& P200D/1PLY(6)
STITCHING GUIDELINE STITCHING GUIDELINE
OUT - NGOÀI IN - TRONG
M - Medium
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
1NEEDLE
DPX5 #16 R N210D/3PLY 2 11~12
FLAT
STITCHING GUIDELINE STITCHING GUIDELINE
S - Short
2 x 針車-長度(短)
2 x 熱熔膠
ATTACHING METHOD ATTACHING METHOD
HTM
1. Hot melt ( ROLLER TYPE)
STITCHING GUIDE STITCHING GUIDE
計算在Dynamic Flywire 的髮夾與穿繩孔數量
2. Attach
3. Stitch
F1-001
Stitching Instruction
練習 Nike, Inc. Ver 17.8
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
1NEEDLE
DPX5 #16 R N210D/3PLY 2 6~8
FLAT
STITCHING GUIDELINE STITCHING GUIDELINE
LS - Long Straight (>40cm)
BACKSIDE
Closed seam Vamp heel top area Hammering M/C to Closed seam area
5 6
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
1NEEDLE
DPX5 #16 R N210D/3PLY 5 11~12
POST
STITCHING GUIDELINE STITCHING GUIDELINE
S - Short
x 接合
1STITCHING GUIDE STITCHING GUIDE
**2~3 Return stitching at start & end point . P1-001
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
1NEEDLE
DPX5 #16 R N210D/3PLY 2 6~8
FLAT
STITCHING GUIDELINE STITCHING GUIDELINE
S - Short
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
1NEEDLE
DPX5 SAN10#12 R N210D/3PLY 3 11~12
POST
STITCHING GUIDELINE STITCHING GUIDELINE
*3~4times stitch *3~4times stitch M - Medium
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
1NEEDLE
DPX5 #16 R N210D/3PLY 1.5 11~12 ZIGZAG DPX5 #19 R SPUN 30S/3PLY 2/2 7~9
FLAT
STITCHING GUIDELINE STITCHING GUIDELINE
S - Short S - Short
3mm
3mm
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
1NEEDLE
DPX5 #16 R N210D/3PLY 3 11~12
POST
STITCHING GUIDELINE STITCHING GUIDELINE
S - Short
1 x 針車-長度(短)
ATTACHING METHOD ATTACHING METHOD
HTM
1 x 貼合-熱熔膠槍預黏 (ROLLER TYPE)
STITCHING GUIDE STITCHING GUIDE
P1-001
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
1 x 貼合-熱熔膠槍預黏
STITCHING GUIDE STITCHIN G GUIDE
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
Hammering M/C
1 x 定型-摺/翻Shaping- Fold/Turn
Stitch upper bottom Stitch eyestay area
25 26
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
1NEEDLE 1NEEDLE
DPX5 #16 R N210D/3PLY 2 6~8 DPX5 #16 R N210D/3PLY 11~12
POST POST
STITCHING GUIDELINE STITCHING GUIDELINE
S - Short S - Short
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
右 左
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
右 左
Start & End point
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
2mm
2mm
Shoe lacing
33
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
針車記號線-手工劃線
編織
123
UPPER CONSTRUCTION—NO SEW: STACKING
Labor Process Description Standard Assumptions
Minutes
No Sew - The process of stacking multiple 0.061 Increments per PIN
Stacking components to be pressed together Average Inputs:
later. - Count # of pins of EACH component for a ½ pair, or 1
shoe. If 2 components stacking 1 time then be cut into
The total number of pinholes in EACH each, consider #pins on each component.
layer of a component need to be tallied. - Count Each heat gun tack as 1 pin.
- Count Each jig placement as 1 pin.
- Count Each jig removal as 1 pin.
- Count as 1 pin for attaching component w/o heat
gun/pin
Assumptions:
The minute includes:
- Open release paper and material separation
-Loading/Placing and Stacking component onto pallet DO
NOT COUNT: Insert insulating paper and silicon pad. It
belongs to no sew pressing.
124
中
鞋面製程-No-Sew:堆疊
人工動作 描述 標準秒值 前提說明
No-Sew:堆疊 將數個部件堆疊之後再一起做熱壓 平 均 0.061 以掛釘數量計算
Inputs:
部件的每一層的掛釘都要列入計算 - 計算每 1 個部件的掛釘數量,以單只鞋做計算基礎。
若有 2 個部件做 1 次性堆疊,然後再裁斷成兩個部
件,則計算每 1 個部件的掛釘數量
- 每 1 顆點熱熔膠槍的預黏膠視為 1 個掛釘
- 每 1 次放置製具視為 1 個掛釘
- 每 1 次移除製具視為 1 個掛釘
- 貼合作業若部件沒有掛釘孔、沒有熱熔膠槍預黏時,
視為 1 個掛釘
計算方式:
秒值包含以下項目:
- 撕掉貼在部件上的離型紙
- 將部件放置並堆疊在模板上之後再對齊掛釘孔
以下不列入計算:
使用絕緣紙與矽膠墊,這兩個屬於No-sew 熱壓製程
125
UPPER CONSTRUCTION—NO SEW: STACKING
PFC INFORMATION
放製具視為 1 個掛釘,
無論製具上有多少掛釘
移除製具視為1個掛釘
掛釘+熱熔膠槍預 50 掛釘
黏總數 6 熱熔膠槍預黏 56 x No-sew堆疊
112277
UPPER CONSTRUCTION—NO SEW: PRESS
Labor Process Description Standard Assumptions
Minutes
Press (Component) No sew components go through heating and cooling 0.16 Increments per Press/Component
press operations to activate then set hot melt in Average
order to fuse materials in upper component
packages. Component that can load into the Considerations:
machine is > 2 Shoes per Press. • Count preheat, heat, and cold
Press (Full Vamp) No sew components go through heating and cooling 0.35 press Separately.
press operations to activate then set hot melt in order Average • Material moves both IN and OUT
to fuse materials in upper component packages. • Includes placing the silicon cover
Component that can load into the machine is 1-2 and insulating paper.
Shoes per Press.
** if the 4 Full vamp can be press together count ** IE PMTS NS-02 Pressing
as Component.
128
中
鞋面製程-No-Sew:熱壓
人工動作 描述 標準秒值 前提說明
熱壓 (部件) 透過熱壓與冷壓處理方式將鞋面堆疊的材料背面的熱 平 均 0.16 以部位數/熱壓次數計算
熔膠活化並熔融在一起。 Increments per Press/Component
每 1 次的熱壓,機台可放置多於 2 只腳的部件數量
條件說明:
熱壓 (一片式鞋頭/ 透過熱壓與冷壓處理方式將鞋面堆疊的材料背面的熱熔 平 均 0.35 • 預壓、熱壓、冷壓 分開計算
全鞋面) 膠活化並熔融在一起。 • 材料 ―放入‖、―移出‖的動作
每 1 次的熱壓,機台可放置 1 ~ 2 只腳的部件數量 • 包含放置矽膠墊與絕緣紙
部件 一片式鞋頭/全鞋面
129
鞋面製程-No-Sew:熱壓
PFC INFORMATION
130
中
鞋面製程-No-Sew:熱壓
PFC 範例
熱壓 (一片式鞋頭) x2
131
UPPER PROCESSES
Upper Preparation (25) Upper Construction (29) Upper Embellishment (16)
1
1
Attaching 3 1 6
4 Shaping Embroidery Upper Painting
Cutting Edge Treatment
Hot Melt
Auto Folding Hammering Embroidery - Tape Upper Spray Painting
Leather
Sticker
Fold/Turn Embroidery - Pins
Synthetic/Textile 1 Layer Manual Folding Manual Painting
Heat Press Punching
Synthetic/Textile 2 Heating
Layers Heat Gun
Painting 7 Upper Waterproofing
Synthetic/Textile 4 (DWRS)
Apparatus 2
Layers Screen Printing
Trimming Upper 4 Upper Waterproofing
Lacing No Sew
Synthetic/Textile 6 (DWRS)
Screen Print - Small
Layers
Upper Stacking No Sew - Stacking
Synthetic/Textile 8 Screen Print - Medium
5 8
Layers Flyknit Preparation Toggle Lace Press (Component) Vac Tech
Screen Print - Large
Part Aligned - Large BOA Press (Full Vamp)
Knit Ironing Vac Tech (Eco-Fill)
針車記號線-手工劃線
編織
133
UPPER CONSTRUCTION—DYNAMIC FLYWIRE: WINDING
Labor Process Description Standard Assumptions
Minutes
Dynamic Flywire – Creation of dynamic flywire components Input:
Machine Winding (typically quarter panels, or one piece # Pins, # Slits, # Clips, # Trim, # Shoe (per Pallet).
uppers) using an embroidery machine Include:
process. Stacking, Load & Unload to embroidery machine,
Insert Clips and EVA, Trimming, Attaching to Shoes
Flywire can either be enclosed or and Slits.
exposed.
113344
中
鞋面製程-DYNAMIC FLYWIRE: 繞線
人工動作 描述 標準秒值 前提說明
Dynamic Flywire – 使用電繡機台輔助製作Dynamic Flywire 活 Input:
機器輔助繞線 動繩 (常用於腰身或一片式鞋面) 可列入計算:掛釘數量、穿繩孔數量、髮夾數量、修
剪次數及一個製具板可以放幾只鞋面
Flywire 可以是隱藏或有外露 包含:
堆疊、製具板放入及移出電繡機台、髮夾與EVA、修
剪、貼在鞋面上與穿出繩孔
113355
UPPER CONSTRUCTION—DYNAMIC FLYWIRE WINDING
PFC INFORMATION
1. How to Count PINS: Count the pins (for one shoe) that are used to secure the material (reinforcement 3. # of Shoes: How many shoe(s) cover in Jig.
or upper) for the Dynamic Flywire process only (i.e. don’t count No Sew pin holes if not used for Dynamic
Flywire). Impacted to the Loading &
Unloading Pallet
1 shoe/ pallet
2 PINS
28 PINS
2. How to Count Cable / Shoes: Count the number of the loop during the manual winding process
Loop
Loop
4 Cable
Cover minutes for manual winding.
136
中
鞋面製程-DYNAMIC FLYWIRE: 繞線
PFC 範例
1 只鞋/ 製具板
2 掛釘
28 掛釘
2. 如何計算鞋面上的繩圈:計算手工繞線時產生的繩圈數量
4 繩圈
已包含手工繞線所需的秒值
137
UPPER CONSTRUCTION—DYNAMIC FLYWIRE WINDING
PFC INFORMATION
4. How to count CUTS Cover minutes for cut the
Count the number of cuts per component. reinforcement / cable
Do not count the cuts that happen in stitching.
3 CUTS
8 CLIPS
138
中
鞋面製程-DYNAMIC FLYWIRE: 繞線
PFC 範例
4. 如何計算切口 (CUTS)
計算每個部件的切口 (cut); 包含裁剪補強/拉繩的作業秒值
發生在針車線上才製作的切口不列入計算
包含安裝髮夾到拉繩上的作業秒值
5. 如何計算髮夾數量 (CLIPS)
計算固定拉繩的髮夾數量
3 切口 (CUTS)
8髮夾(CLIPS)
包含針車線上將拉繩安裝到鞋面上的作業秒值
139
UPPER CONSTRUCTION—DYNAMIC FLYWIRE WINDING
PFC INFORMATION
ONLY count the eyelets as a slit when the brio cables are inserted through the eyelet.
1 9
7 18
3 5
15 17
11 13
10 2 12 4 14 6 16 8
140
中
鞋面製程-DYNAMIC FLYWIRE: 繞線
PFC 範例
6. 如何計算穿繩孔 (SLIT) 數量
以 1 只鞋面上穿繩孔有拉繩穿過且靠近鞋眼孔做計算。二個穿繩孔之間的距離< 2 cm
視為 1 個穿繩孔。
1 9
7 18
3 5
15 17
11 13
10 2 12 4 14 6 16 8
141
UPPER CONSTRUCTION—DYNAMIC FLYWIRE
REINFORCEMENT STITCHING
Don’t count the computer
stitching/ manual
stitching to stitch the
wire to the backing or
upper if the stacking
process is done under
the Dynamic Flywire
Labor Process.
142
中
鞋面製程-DYNAMIC FLYWIRE: 車縫補強帶
若”堆疊”是計算在
Dynamic Flywire 的人工
動作規則下,那麼以電腦
針車將活動繩車縫在補強
帶上的作業不列入計算。
143
練習
範例 NO SEW & DYNAMIC FLYWIRE
EXERCISE
Zoom Fly
144
練習 Nike, Inc. Ver 17.8
TOTAL CYCLE CYCLE TIME (sec) 3 # OF PINS HALF PR. 37 CYCLE TIME (sec) 6.6 # OF PINS HALF PR. 18 CYCLE TIME (sec) 14.4 # OF PINS HALF PR. 6
TIME (sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL
24 Prepare pallet
Cover insulating paper
0 **Keep paper
Film side up 18 **Keep paper
Film side up 6
OPERATOR COMPONENT:SWOOSH IN/OUT COMPONENT:QTR BOTTOM REINF IN COMPONENT:QTR BOTTOM REINF OUT
TOTAL CYCLE CYCLE TIME (sec) 9 # OF PINS HALF PR. 0 CYCLE TIME (sec) 8.6 # OF PINS HALF PR. 3 CYCLE TIME (sec) 8.6 # OF PINS HALF PR. 4
TIME (sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL
60 鞋面製程
Upper Component Stacking Proces
No Sew 堆疊: 18+6+2+3+4= 33
練習 Nike, Inc. Ver 17.8
TOTAL CYCLE CYCLE TIME (sec) 11.6 # OF PINS HALF PR. 37 CYCLE TIME (sec) 14.4 # OF PINS HALF PR. 6 CYCLE TIME (sec) 7.2 # OF PINS HALF PR. 2
TIME (sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL
33.2
Surface down 37 **Keep paper
Film side down 6
Remove paper
Film side down
2
TOTAL CYCLE CYCLE TIME (sec) 12.4 # OF PINS HALF PR. 8 CYCLE TIME (sec) 13.6 # OF PINS HALF PR. 10
TIME (sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL
鞋面製程
No Sew堆疊: 37+6+2+8+10 = 63 Upper Component Stacking Pr (2
練習 Nike, Inc. Ver 17.8
TOTAL CYCLE CYCLE TIME (sec) 35 # OF PINS HALF PR. CYCLE TIME (sec) 7.8 # OF PINS HALF PR. CYCLE TIME (sec) 44 # OF PINS HALF PR.
TIME (sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
86.8 PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL
Pre-Heat press Remove paper Upper- Surface
down Top: Silicon
0.3MM Bottom:
insulating paper
12 沖孔
熱壓屬於熱壓規則,本頁做為每一次熱壓片數的參考
12 x 沖孔
湯姆遜斬刀已計算在裁斷頁的規則
Upper Component Stacking Pr (3
練習 Nike, Inc. Ver 17.8
熱壓屬於熱壓規則,本頁做為每一次熱壓片數的參考
8 x沖孔
湯姆遜斬刀已計算在裁斷頁的規則
Upper Component Stacking Pr (4
練習 Nike, Inc. Ver 17.8
PRESS TYPE PAD SPECIFICATION TEMP SPECIFICATION PRESSURE SPECIFICATION (kg/cm2) / 6KG AIR
M/C or ACTUAL TEMP. TIME
1. PRE- TOP THICKNESS 12-13MM M/C SET TEMP. 200 25-30'' SIZE M/C SETTING LOAD CELL
HEAT PLAT
HARDNESS 27-33A ALL 100KG 5100
PRESS E
CHANGI 6000
NG
FREQUEN
CY
BOTTOM THICKNESS N/A M/C SET TEMP. 120 THERMOCOUPLE
PLATE PROBE
HARDNESS N/A LOCATION
CHANGI N/A
NG
FREQUEN
CY
PRESS TYPE PAD SPECIFICATION TEMP SPECIFICATION PRESSURE SPECIFICATION (kg/cm2) / 6KG AIR
M/C or ACTUAL TEMP. TIME
2. TOP THICKNESS 5MM M/C SET TEMP. 145 30'' SIZE M/C SETTING LOAD CELL
HEA PLAT
T E HARDNESS 50-60A ALL 70KG 4600
PRE
COLOR WHITE ACTUAL TEMP. 125-130 USING KD10TON
SS
CHANGI 8000
NG
FREQUEN
CY
BOTTOM THICKNESS 5MM M/C SET TEMP. 145 THERMOCOUPLE PROBE LOCATION
PLATE
HARDNESS 50-60A
2 x No Sew – 熱壓(
COLOR 一片式鞋頭)
WHITE ACTU AL TEMP. 125-130
CHANGI 8000
NG
FREQUEN
CY Upper Heat-Cold Press Spec.
練習 Nike, Inc. Ver 17.8
1 2~4 5~6
Microsoft Excel
Worksheet
7 8
13
Machine 36 10 10 15 1 12 14
15
針車記號線-手工劃線
編織
152
UPPER CONSTRUCTION—SOCKLINER
Labor Process Description Standard Assumptions
Minutes
Molded Sockliner The making of a molded sockliner from start .880 Increments per SOCKLINER
to finish. Does not include screen printing. Fixed Some models, 1 shoe requires 2
sockliners, count the sockliner making 2 x
and additional Insert under Assembly.
Includes:
• EVA prep/making
• Preform cutting
• EVA press/split/cut
• Lamination of top cloth
• Heating/molding
• Die-cutting sockliner
• Trimming
153
中
鞋面製程-鞋墊
人工動作 描述 標準秒值 前提說明
模壓鞋墊 模壓鞋墊的製作是由開始-結束為一個作業時 固定值 .880 以鞋墊數量計算
間。不包含網版印刷 部分鞋型有 1 只鞋需求 2 個鞋墊,其計算
方式為:2 個鞋墊製作,並在成型作業中
增加附鞋墊的流程
包含:
• EVA 準備與生產
• 粗胚裁斷
• EVA 壓製/切片/裁斷
• 熱壓鞋墊襯墊
• 熱處理/模壓
• 鞋墊半成品以斬刀裁斷
• 修剪
**IE PMTS BP SL-01 Molded Sockliner
154
UPPER CONSTRUCTION—SOCKLINER
Labor Process Description Standard Assumptions
Minutes
Die Cut Sockliner The making of a die-cut sock liner from start to .380 Increments per SOCKLINER
finish. Does not include screen printing. Fixed Some models, 1 shoe require 2
Sockliners, count the sockliner making
Also use for cutting Strobel with different 2 x and additional Insert under
material such as EVA. Assembly
Do not use for sockliner bought from vendor Count Skiving for multi skiving wing
and cut inhouse. Use Cutting synthetic to arch.
count. Includes:
EVA prep/making
Preform cutting
EVA press/split/cut
Die-cutting sock liner
1 x Skiving wing arch
**IE PMTS BP SL-02 Die Cut
Sockliner
155
中
鞋面製程-鞋墊
人工動作 描述 標準秒值 前提說明
刀斬鞋墊 刀斬鞋墊的製作是由開始-結束為一個作業時 固定值 .380 以鞋墊數量計算
間。不包含網版印刷 部分鞋型有 1 只鞋需求 2 個鞋墊,其計
算方式為:2 個鞋墊製作,並在成型作
可適用於不同材質的中底布裁切,例如 EVA材 業中增加附鞋墊的流程
質中底布
將削邊 (Skiving) 視為 Multi-skiving
不適用於外購鞋墊,並於廠內裁切的狀況。 Wing Arch (磨邊)
若為外購鞋墊、廠內裁切,則以 “人造皮裁斷”
規則計算 包含:
• EVA 準備與生產
• 粗胚裁斷
• EVA 壓製/切片/裁斷 *含削邊
• (刀斬) 鞋墊裁斷
• 1X 磨邊
**IE PMTS BP SL-02 Die Cut
Sockliner
156
UPPER PROCESSES
Upper Preparation (25) Upper Construction (29) Upper Embellishment (16)
1
1
Attaching 3 1 6
4 Shaping Embroidery Upper Painting
Cutting Edge Treatment
Hot Melt
Auto Folding Hammering Embroidery - Tape Upper Spray Painting
Leather
Sticker
Fold/Turn Embroidery - Pins
Synthetic/Textile 1 Layer Manual Folding Manual Painting
Heat Press Punching
Synthetic/Textile 2 Heating
Layers Heat Gun
Painting 7 Upper Waterproofing
Synthetic/Textile 4 (DWRS)
Apparatus 2
Layers Screen Printing
Trimming Upper 4 Upper Waterproofing
Lacing No Sew
Synthetic/Textile 6 (DWRS)
Screen Print - Small
Layers
Upper Stacking No Sew - Stacking
Synthetic/Textile 8 Screen Print - Medium
5 8
Layers Flyknit Preparation Toggle Lace Press (Component) Vac Tech
Screen Print - Large
Part Aligned - Large BOA Press (Full Vamp)
Knit Ironing Vac Tech (Eco-Fill)
針車記號線-手工劃線
158 編織
UPPER CONSTRUCTION—WEAVING
Labor Process Description Standard Assumptions
Minutes
Weaving Manual Webbing weaving process direct on Factory Include (Observed Minutes)
the last, or used a pallet. Observed Preparation Step: Drill holes, fixing
Minutes sock and heel, hammering nail, insert
tongue, etc.
115599
中
鞋面製程-編織
人工動作 描述 標準秒值 前提說明
編織 將織帶以手工方式直接編織在楦頭上,或用在 工廠提供實際 包含 (工廠回饋測得時間)
製具板上進行手工編織 測得的時間 準備步驟:鑽孔、固定中底與後跟、捶
皮釘子、放鞋舌, 等
**已包含製程,且可依據鞋型複雜度做
調整
116600