Doc No.

: PTIN/CQP/589
Rev. No. : 0
Component Quality Plan- Development Part Rev.Date : 06.01.2024
Page No. : 1 of 2

Drg NO./Rev: AS.421.Q2-M2 / DLZ001 To 004 Rev. 0

Supply Condition : Finish as per Drawing Part Category -Critcal
PART NAME:- Discharge Bin Upper & Lower arrangement

Sr. No. Test/Inspection Parameter Specification/ Acceptance Norms Inspection Method Format of Record Sample Size Supplier PTIN Remark

A Material (Plate & Pipe of S235JR For Upper & Lower Bin as per Sheet No. 4)

1) Plate Heat No. / Sr. No. Need to Match with Material

Test Certficates.
2) China Make Material is Not acceptable.
Per Heat / Per
A-1 Plate / Shaft Material Stamping & Sample Identification As per Drawing / As per STD. Visual Material Identification Report P W 3) Sample Need to be Drawn from plate along with
Thickness
Tangentail Direction of Rolling of Plate.
4) Sample Need to be tested at NABL approved Lab. &
Testing will be witness by PTIN.
Acceptance norm - Level 'B'
A-2 Ultrasonic Testing 16 mm Thk. & above Procedure as per ASTM A578 UT machine UT Report 100% P W

A-3 Material Testing

Chemical Analysis
C - 0.17 Max.
Mn - 1.40 Max
Material TC/ Chemical test Per Heat / Per
i S & P - 0.035 Max. Spectrometer Spectrometer P R
report Thickness
N - 0.012 Max.
Cu - 0.55 Max. 1) Test piece should be 1/3 the thickness or 100 mm
C Equivalent :- 0.35 Max. Thick max- Labs to be NABL approved.
2) Material test certificates as per EN10024 3.1 for
Chemical & Mechanical (UTS, Yield Strength,
Mechanical Test(Yield Strength / UTS / Elongation) Elongation, Impact strength).
Tensile :- 360-510 N/mm²
Yield Strength :- 235 N/mm² Min. UTM / Bend Test Machine / Impact Per Heat / Per
ii UTM Mechanical test report P W
Elongation :- 26 % Min. Test Machine Thickness
Impact 27J at 20°C
Bend Test at R20-28 as per Thk. mentioned in Standard EN10025-2

B Welding Between Pipes & Plates (For Upper & Lower Bin as per Sheet No. 4)

Dimensional / Weld
B-1 Weld Fit Up for Pipes & Plates As Per Respective Drawing Inspection Report 100% P W Need to be offer for inspection on tack Weld Condition.
Edge preparation
Welder Qualification Record as per ASME Sec. IX need
B-2 Welding WPS/WPQ/PQR WPS PQR/WPQ N/A P R to be submitted to PTIN for Review prior to Start the
welding.

B-3 Cleaning of Scaling after Heat Treatment / Shot Blasting Ensure removal of scaling & rust Visual Insp - 100% P -

B-3 NDT of Weld Joint

Weld Joint as
i) DP Test on Weldment ASME Code Section V Article 6 & 24 --- DP Report mentioned in P W* Accpetable Norms as per VIII Div. 1 Appendix 8
Drg.
1) If Required Marking need to be done.
Dimensional & Weld
B-5 Inspection after Complete Fabrication. As per Drawing Inspection Report 100% P W* 2) Weld Size need to be maintained as per drawing
Size
Only.
C Dimensional Inspection after Machining Operation (For Upper & Lower Bin as per Sheet No. 4)

C-1 Dimensional Inspection after Machining

1) Ensure all Measuring instruments are calibrated.
i Dimensions (Major & Controlled) Various instruments Inspection Report 100% P W 2) GDNT Tolerances to be exhibited strictly and to be
witnessed by our QA.
As per Drawing / Significant Outside Micrometer / 3) Photos for Surface Finish value by Instrument need
All the Bore Centre, Drill Size, Drill Centre, Radius, Chamfers, Counter Hole, characteristics are given rest as per Vernier Caliper / to be stored along with inspection report and no
ii Drg and for General Tolerances Inspection Report 100% P W comparator plates to be used.
Length & Width Radius Gauge / Deep
Refer ISO 2768 Vernier / Deep 4) Critical dimensions need to be offer on machine to
PTIN.
iii All the Tapping Go / No-Go Gauge Inspection Report 100% P W 5) For Radius Verification necessary Template need to
be provided for Inspection.
C-2 Dimensional Inspection after Final Machining Operation

1) Ensure all Measuring instruments are calibrated.

2) GDNT Tolerances to be exhibited strictly and to be
i All Crtical Dimensions Like Finsh Bore Size / Bore Centre Inspection Report 100% P W witnessed by our QA.
As per Drawing / Significant 3) Photos for Surface Finish value by Instrument need
characteristics are given rest as per On Machine / CMM / to be stored along with inspection report and no
Drg and for General Tolerances Faro Reading comparator plates to be used.
Refer ISO 2768 4) Critical dimensions need to be offer on machine to
ii Bore Concentricity & Other Geaomterical Accuracies Inspection Report 100% P W PTIN.
5) For Radius Verification, necessary Template need to
be provided for Inspection.

D AXLE Material (45C8 as per Sheet 2)

D-1 Heat Treatment for 45C8 at Hardening + Tempering Condition

1)Hardening + Tempering Chart Need to be submitted

Quenching + Tempering for review.
i Hardening + Tempering (Meadium Must be Oil Or Polymer) As per Standard Visual Insp 100% P R
Chart 2) Volume Hardening / Quenching & tempering to be
carried out as per 45C8 +QT Grade.

D-2 Material Testing after heat treatment for(45C8 For Axle)

Chemical Analysis
C - 0.40 To 0.50
Material TC/ Chemical test
i Mn - 0.60 To 0.90 Spectrometer P R
report
Si - 0.10 To 0.35
S & P - 0.035 Max. 1) Test piece should be 1/3 the thickness or 100 mm
Thick max- Labs to be NABL approved.
Mechanical Test(Yield Strength / UTS / Elongation / Reduction % area /
As per Drawing/ If required test 2) Material test certificates as per EN10024 3.1 for
Inclusion Rating / Grain Size / Microstructure)
pieces to be maintained by vendor for Chemical & Mechanical (UTS, Yield Strength,
ii Tensile :- 600-750 N/mm² UTM Mechanical test report Per Heat P W
traceability- test standar EN10204- Elongation, Impact strength).
Yield Strength :- 380 N/mm² Min.
3.1B
Elongation :- 17 % Min.

Impact testing
iii Impact Testing at 20°C (Required 41 J Min.) Impact testing report P W
machine

Hardness Tester Hardness Up to 200-238 BHN Suitable for mechanical

iv Hardness Up To 200-238 BHN Hardness testing report P W
Machine properties mentioned in drawing.

Acceptance to ASME Code Sec. V SA 388 & Acceptable

v Ultrasonic Testing at Proof Machine Condition after heat treatment Procedure as per ASTM A388 UT machine UT Report 100% P W condition of indication below or equal to 3 mm FBH /
DIN EN 10228-3 Type 4 and Quality Class is 3

Acceptance Std. ASME Sec VIII, Div1, App.6 /

vi MPI at Finish Machine Condition Procedure as per ASTM A709 MPI Machine MPI Report 100% P W
EN10228-1 Quality Class 3 or 4

Legends : P- Perform,R-Review, W - Witness,MPI - Magnetic Particle Inspection, PTIN- Primetals Technologies

Remarks:- 1) Submission of all test certificate & Inspection Report in the name of Primetals Technologies is mandatory.

Prepared By : Mangesh Ghag Approved By : Sainath Dhampalwar /Jayant Gujar

(PTIN QA) (PTIN QA)
 Doc No. : PTIN/CQP/589
Rev. No. : 0
Component Quality Plan- Development Part Rev.Date : 06.01.2024
Page No. : 2 of 2

Drg NO./Rev: AS.421.Q2-M2 / DLZ001 To 004 Rev. 0

Supply Condition : Finish as per Drawing Part Category -Critcal
PART NAME:- Discharge Bin Upper & Lower arrangement

Sr. No. Test/Inspection Parameter Specification/ Acceptance Norms Inspection Method Format of Record Sample Size Supplier PTIN Remark

E Wheel Material (42CrMo4 at Q+T Condition)

E-1 Heat Treatment for Forging of 42CrMo4 at Q+T Condition

1) Quenching + Tempering Chart Need to be submitted

Quenching + Tempering for review.
ii Quenching + Tempering (Meadium Must be Oil Or Polymer) As per Standard Visual Insp 100% P R
Chart 2) Volume Hardening / Quenching & tempering to be
carried out as per 42CrMo4 +QT Grade.
E-2 Material Testing for 42CrMo4 at Q+T Condition
Chemical Analysis
C - 0.38 To 0.45
Mn - 0.60 To 0.90
Si - 0.40 Max Material TC/ Chemical test
i Spectrometer P R
Cr - 0.90 To 1.20 report
P - 0.025 Max. 1) Test piece should be 1/3 the thickness or 100 mm
S - 0.035 Max. Thick max- Labs to be NABL approved.
Mo - 0.15 To 0.30 2) Material test certificates as per EN10024 3.1 for
As per Drawing/ If required test Chemical & Mechanical (UTS, Yield Strength,
Mechanical Test(Yield Strength / UTS / Elongation / Reduction % area / pieces to be maintained by vendor for
Per Heat Elongation, Impact strength).
Inclusion Rating / Grain Size / Microstructure) traceability- test standar EN10204- 6) Submission of all test certificate in the name of
Tensile :- 750 - 900 N/mm² 3.1B
ii UTM Mechanical test report P W Primetals Technologies is mandatory.
Yield Strength :- 500 N/mm² Min.
Elongation :- 14 % Min.
Reduction % area :- 55 % Min.
Impact testing
iii Impact Testing at 20°C (Required 35 J Min.) Impact testing report P W
machine
Hardness Tester Hardness Up to 223-266 BHN Suitable for mechanical
iv Hardness Up To 223-266 BHN Hardness testing report P W
Machine properties mentioned in drawing.

Acceptance to ASME Code Sec. V SA 388 & Acceptable

v Ultrasonic Testing at Proof Machine Condition after heat treatment Procedure as per ASTM A388 UT machine UT Report 100% P W condition of indication below or equal to 3 mm FBH /
DIN EN 10228-3 Type 4 and Quality Class is 3

Acceptance Std. ASME Sec VIII, Div1, App.6 /

vi MPI at Proof Machine Condition Procedure as per ASTM A709 MPI Machine MPI Report 100% P W
EN10228-1 Quality Class 3 or 4
E-3 Induction / Surface Hardening
As per Drawing / required test pieces Vickers Vickers Microhardness
Case Depth Report for Induction Hardening need to be
i Case Depth Up to 2-4 mm to be maintained by vendor for Microhardness Testing Machine Report for 100% P W*
submitted along with Drop Hardness Graph.
traceability. Testing Machine Sample
ii Hardness after Induction Hardening As per Drawing. / 240-300 BHN Hardness Tester Hardness Report 100% P R Hardness Requirment is 240-300 BHN

F Dimensional Inspection after Machining Operation (Part No. 1 To 15 mentioned in Sheet No. 2)

F-1 Dimensional Inspection after Machining

1) Ensure all Measuring instruments are calibrated.

i Dimensions (Major & Controlled) Various instruments Inspection Report 100% P W 2) GDNT Tolerances to be exhibited strictly and to be
witnessed by our QA.
As per Drawing / Significant Outside Micrometer / 3) Photos for Surface Finish value by Instrument need
characteristics are given rest as per Vernier Caliper / to be stored along with inspection report and no
All the Diameter, Bore Centre, Key-Way, Drill Size, Drill Centre, Radius, Radius Gauge / Deep
ii Drg and for General Tolerances Inspection Report 100% P W comparator plates to be used.
Chamfers, Counter Hole, Length & Width Vernier / Deep
Refer ISO 2768 4) Critical dimensions need to be offer on machine to
Micrometer / Bore PTIN.
Gauge / Slip Gauge 5) For Radius Verification necessary Template need to
iii All the Tapping Go / No-Go Gauge Inspection Report 100% P W be provided for Inspection.

G Assembly of Discharge Bin Upper & Lower arrangement Assly.

Various Measuring
G-1 Dimensional As per Drawing Inspection Report 100% P W
instruments

Free from rust, dust, dent, Damages, 1) Greasing / Lubrication need to be done in Assembly
G-2 Visual Inspection Visual Insp ---- 100% P W
Tool Marks, burr etc wherver necessary requirment shown in drawing.
1) All Hardware need to be used as per DIN 933
By using Torque (Galvanized) mentioned in BOM.
G-3 Tigtnening Of Bolts As per Drawing ---- 100% P W
Wrench 2) Hardware need to be used UNBRAKO, TVS
make only.
1) Brought Parts need to be used as per Make
mentioned in BOM.
G-4 Sub-Part Fitment Verification BOM of Final Assly. Visual Insp Inspection Report 100% P W
2) Btach certificates for Bearing & Hardware need to be
submitted.
By Manual or By 1) Free Movement of Wheel need to be checked during
G-5 Operational / Functional Check As per Drawing Inspection Report 100% P W
Using Crane Final Assembly inspection.
Part number to be Laser
Marked , along with other
information specified.
Drawing No./ Vendor Code/ Sr.No.-
G-6 Identification As per identification procedure on each Sub-Part Visual Insp Even Bar code stickers 100% P W*
Heat No.
can be used for
identification and
traceability

G-7 Cleaning As per Drawing Comressed Air Inspection Report 100% P R

1) 2 Coat of Zink Phosphate Grey Primer Coating Need
G-8 Primer Painting As per PTIN Specification Coating Thickness Inspection Report 100% P W to be done.
2) Each Coat of 30-50 Micron Thickness.
G-9 Final Painting As per PTIN Specification Coating Thickness Inspection Report 100% P W 1) Each Coat of 30-50 Micron Thickness.
G-10 Rust Prevention of Machined Surface Make: - Asia Tectyl 506EH Visual Insp 100% P - Ensure No Dust/ rust prior to rust prevention on parts

Legends : P- Perform,R-Review, W - Witness,MPI - Magnetic Particle Inspection, PTIN- Primetals Technologies

Remarks:- 1) Submission of all test certificate & Inspection Report in the name of Primetals Technologies is mandatory.

Prepared By : Mangesh Ghag Approved By : Sainath Dhampalwar /Jayant Gujar

(PTIN QA) (PTIN QA)