MBE Coal & Minerals Technology GmbH

Formerly HUMBOLDT WEDAG Coal & Minerals Technology GmbH

Customer: Utkal Alumina International Ltd.

Engineer: UHDE India
Engineer Ref. No. UAN 66-6376-700
Equipment Item No.: MV335 101
Equipment: 1 Vibrating Mill PALLA 65UR

Vendor: MBE Coal & Mineral Technology GmbH

Vendor’s Reference: M.03.0128.2.005
Document Title:

Quality Assurance Plan QAP QAP-M030128-0

00 First Issue 18.01.11 Biolik 21.01.11

Rev Status Description Date Prepared Date

AP-M030128-0

Schnabel

Checked
 Dok.-Nr./ Doc. no.: Code word / Contract no.:
MBE Coal & Minerals QAP-M030128 UTKAL
Technology GmbH Rev. 00

QAP Purchase order no.: Contract item no.:

Quality Sheet no. : Baugruppe / Assembly / TPG:

Assurance Plan 6 AII
Description for primary inspection and teet Prüfart / Type of inspection PrtJfumfang / Scope
Sequence no.

Prüf-Vorschrift / of inspection
for major component / Equipment Test procedure

A GENERAL
Permanent process control
Admission as manufacturing company ace.: ISO 9001

ace.: DIN EN ISO 3834/ 1- 5;

Admission as manufacturer DIN 18800 - T7
ace.:
Check of the welder’s examinations / Welder list DIN EN 287-1 100%

ace.:
Check of the welding devises used DIN EN ISO 3834/ 1-5; 100%

B MILL BODY PARTS

BI INSPECTION BEFORE FABRICATION

Ve,
Check incoming material certificates and QA- documents 100%
ace. part list and drawings

Vc,
Check welding consumables 100%
DIN EN 10204 - 2.2
B2 INTERMEDIATE INSPECTION

Vc, dim,
Tack welded and bended plates for section
acc. drawings

Check of welding seam preparation Vc, dlm, 100%

Visual check of welds DIN EN 5817 - B

Check of deep scratches or other surface defects after bending VC 100%

Roundness after being processed

- circumference
Ve, dim
- total length 100%
- connecting dimensions/ -main dimensions radius in welding acc. Drawing, parts list
seam area
Vc, dim,
ace.: to drawing
Final check of finished mill body section 100%
 machined surfaces
-dimension
-bores VC, ace. drawing and parts list
-surface quality
-completeness of execution
B3 Workmanship

Checking of general finish and surface defects vc 100%

B4 Surface treatment

- preparation of the ground

Random check
- sandblasting ace.
contract requirements random check
Painting ace. to parts list

B6 Release for asaemblinq

Vc 100%
Damages during handling and transport

C DRIVE ELEMENTS
C1 Component check
Check of purchased and manufactured items like roller bearings, Visual check, incoming
casted parts, shaft, cardan shaft a.s.o. inspection
- Materials acc. to partG IiGt data and drwg.
- Dimensions 100%
-typ®

-paint, corrosion protection

Gheck material certificates and QA-documents Visual check

DIN EN 10204 - 2.2 100%

C2 Check of fittinq components

roller bearing , support, Visual/dimension check drawing
shaft, unbalanced mass parts, connecting parts and other perts list
components
-accuracy of fitting components 100 %
•dimension

D GRINDING MEDIA

Dimension check Visual check

Quantity drawings and parts list

Material Material certificates

DIN EN 10204 - 2.2
E ASSEMBLED VIBRATING MILL

E1 Surface treatment

Painting acc. to parts IiGt contract requirements random check

E2 Dimensions

Dimension check VC
acc. to assembly drawing
F PACKING
Check nameplates and labels Nameplate drawing 100%

Completeness of assembly, Loose parts Assembly drawing Parts list

100%
Spare parts (where applicable) Packing list

marking of cases and cradles acc. to contram instructions 100%

 from: HW 6873de/en Erstellt von Gepruft von Grund der Revision: Genehmigt
Rev
REV2 13.03.06 Prepared by Reviewed by: Nature of revision: Approved

Customer name
word / Contract no.: Lieferant / Supplier: Hersteller/ Manufacturer:
UTKAL MBE Coal & Minerals MBE Cologne Engineering
Technology GmbH GmbH

m no.: Benennung / Designation: Herstell-Nr.: / Manufacturer ser. no.: 65137

VIBRATING Mill PALLA 65UR
pe / Assembly / TPG: Zeichnungs- Nr./ Drawing no.: Country of origin / City
AII Germany I Cologne
Proto- Koll Prüfung durch: Inspection by: Remarks
Record
/ Week of lnepection
Report MBE/ sign MBE sign
(estimated)
CE CMT

R R

R R
R R
I

R R
provide correct welding consumables to welders
R R

I W

CR R R

I
CR R R

I W

I
CR R W

I W

Where applicable

R R

I W
R R

CR R W

Overall and battery limit dimensions

CR X WR

H H
H H
H H
H H
 1 = Hersteller/ manufacturer/ supplier
Type of control
2 =
cA Chemical Analysis PT liquid penetration test 3 = Client 4 = A.I.A.
ruT running test MT magnetic particle test H = Haltepunkt/ Hold point
meT mechanical test UT ultrasonic test W = Meldepunkt/ Witness point
Vc visual checking RT rediographic test
I = Inspection
Dim dimension checking WA workshop assembly
X executed by CR = Control Report
R = review of documents
 MBE Coal & Minerals Dok.-Nr./ Doc. no.: Code word / Contract no.:
Technology GmbH QAP-M030128 UTKAL
Rev. 00
Q A r• Purchase
order no.: Contract item no.:

Quality Sheet no.: Baugruppe / Assembly / TPG:

2 of 6 Ali
Assurance Plan
Description for primary inspection and test for PriJfan / PrlJfumfang /
Type of inspection Scope of inspection
major component / Equipment Prtlf-Vorschrift / Test procedure
Sequence

Check welding consumables Vc, 100%

DIN EN 10204 - 2.2

B2 INTERMEDIATE INSPECTION

Vc, dim,
Tack welded and bended plates for section acc. drawings

Vc, dlm,
Check of welding seam preparation 100%

Visual check of welds DIN EN 5817 - B

Check of deep scratches or other surface defects after bending VC

100%

Roundness after being processed

- circumference
- total length Ve, dim
- connecting dimensions/ -main dimensions radius in welding seam area acc. Drawing, parts list 100%

from: HW 6873de/en Erstellt von Gepruft von Grund der Revision: Genehmigt
Rev
REV2 13.03.06 Prepared by Reviewed by: Nature of revision: Approved

Customer name
word / Contract no.: Lieferant / Supplier: Hersteller/ Manufacturer:
UTKAL MBE Coal & Minerals Technology MBE Cologne Engineering
GmbH GmbH
m no.: Benennung / Designation: HerstelI-Nr.: / Manufacturer ser. no
VIBRATING Mill PALLA 65UR 65137
pe / Assembly / TPG: Zeichnungs- Nr./ Drawing no.: Country of origin / City
Ali Germany / Cologne
Proto- Prñfung durch: Inspection by: Remarks
Appd Week of Inspection
Record
/ (estimated)
MBE/ MBE 6
'9^
Report
CE CMT

provide corfect welding consumables to welders

CR
R

1 =
C

Hersteller/
Type of control manufacturer/
3 = Client
supplier
2H == 4 =
cA Chemical Analysis PT liquid penetration A.I.A.
Haltepunkt/
W =
ruT running test test magnetic particle
MT Hold point
Meldepunkt/
meT mechanical test test
UT ultrasonic test Witness point
Vc visual checking RT rediographic test I =
Dim dimension checking WA workshop Inspection
assembly
X executed by CR =
Control
R Report
= review
of documents
I
 MBE Coal & Minerais Dok.-Nr./ Doc. no.: Code word / Contract no.:
Technology GmbH OAP-M030128 UTKAL
Rev. 00

o A r• P
urchase order no.: Contract item no.:

Quality Sheet no.: Baugruppe / Assemblé / TPG:

Assurance Plan 3 of 6 AII
Description for primary inspection and test Prüfart / Type of inspection Prüfumfang / Scope pyg| yc4I
Prüf-Vorschrift / of inspection Record
% for major component / Equipment Test procedure /
Report

Vc, dim, 100°4

Final check of finished mill body section ace.: to drawing

machined surfaces
-dimension
-bores
-surface quality VC, ace. drawing and parts list
-completeness of execution

B3 Workmanship

vc
Checking of general finish and surface defects 100%

B4 Surface treatment

- preparation of the ground

- sandblasting ace. Random check

Painting ace. to parts list contract requirements random check CR

B6 Release for asaemblinq

Rev 2 II.03 N Gand der Revu*

 Lieferant / Supplier: Hersteller/ Manufacturer:
MBE Coal & Minerais Technology MBE Cologne Engineering
GmbH GmbH
Benennung / Designation: Herstell-Nr.: / Manufacturer ser. no.:
VIBRATING Mill PALLA 65UR 65137
Xeichnungs- Nr,/ Drawing no.: Country of origin / City
Germany ï Gologne
Prüfung durch: Inspection by: Remarks
Week of Inspection
MBE/ sign MBE 9ig n
(estimated)
CE CMT

CR

Halte@nkh hold po‹

Mde und Mlness IM
 MBE Coal & Minerals Dok.-Nr./ Doc. no.: QAP- Code word / Contract no.:
Technology GmbH M030128 UTKAL
Rev. 00

a A r• P
urchase order no.: Contract item
no.:

Quality Sheet no.: Baugruppe / Assembly / TPG:

Assurance Plan 4 of 6 AII
Description for primary inepection and Prüfart / Type of inspection Prüfumfang / Proto- gp||
test for major component / Equipment Prüf-Vorschrift / Test Scope of inspection Record
procedure /
Sequence

Regort

Damages during handling and transport Vc 100%

DRIVE ELEMENTS

C1 Component check

Check of purchased and manufactured items like roller Visual check, incoming 100%
bearings, casted parts, shaft, cardan shaft a.s.o. inspection
- Materials acc. to partG IiGt data and
- Dimensions drwg.
-typ
®

-paint, corrosion protection

Gheck material certificates and QA-documents Visual check 100%

DIN EN 10204 - 2.2

C2 Check of fittinq components

roller bearing , support, Visual/dimension check 100 %

shaft, unbalanced mass parts, connecting parts and other drawing perts list
components
-accuracy of fitting components
•dimension

ney.
Lieferant / Supplier:
MBE Coal & Minerals
Technology GmbH
Benennung / Designation:
VIBRATING MiII PALLA 65UR
Zeichnungs- Nr./ Drawing no.:
Prüfung durch: Inspection by:
MBE/ sig MBE
CE CMT
Hersteller/ Manufacturer:
MBE Cologne Engineering GmbH
Herstell-Nr.: / Manufacturer ser. no.:
65137
Country of origin / City
Germany / Cologne
Remarke
Week of Inspection
sign (estimated)
where applicable
 MBE Coal & Minerals Dok.-Nr./ Doc. no.: Code word / Contract no.:
Technology GmbH OAP-M030128 UTKAL
Rev. 00
P
urchase order no.: Contract item no.:
Q A P

Quality Sheet no.: Baugruppe / Assembly / TPG:

Assurance Plan O f6 All
Description for primary inspection and test for Prufart / Pr fumfang / Proto-
major component / Equipment Type of inspection Scope of inspection gg||
Priif-Vorschrift / Test procedure Record
/
Sequenœ

Report

D GRINDING MEDIA

Dimension check Visual check

Quantity drawings and parts list

Material certificates
Material DIN EN 10204 - 2.2

E ASSEMBLED VIBRATING MILL

E1 Surface treatment

Painting acc. to parts IiGt contract requirements random check CR

E2 Dimensions

VC
Dimension check acc. to assembly drawing
Lieferant / Supplier'
MBE Coal & Minerale
Technology GmbH
Benennung / Designation:
VIBRATING Mill PALLA 65UR
Zeichnungs- Nr./ Drawing no.:
Prufung durch: Inspection by:
MBE/ MBE
CE CMT
R W
Hersteller/ Manufacturer:
MBE Cologne Engineering GmbH
HersteIl-Nr.: / Manufacturer ger. no.:
65137
Country of origin / City
Germany / Cologne
Remarks
Week of Inepection
(estimated)
sign
Overall and battery limit dimensions
 MBE Coal & Minerals Dok.-Nr./ Doc. no.: Code word / Contract no.:
Technology GmbH QAP-M030128 UTKAL
Rev. 00
Purchase order no.: Contract
item no.:
Q A r•

Quality Sheet no.: Baugruppe / Assembly / TPG:

Assurance Plan 6 f6 All
Deacription for primary inspection and Prufart / Type of inspection Pr5fumfang / Scope Proto-
Pruf-VorschriR / Test of inspection Kali
test for major component / Equipment procedure Record
/
Report

F PACKING

Check nameplates and labels Nameplate drawing 100%

Completeness of assembly, Loose parts Assembly drawing Parts list

100%

Spare parts (where applicable) Packing list

marking of cases and cradles acc. to contram instructions 100%

ev forro. FiW os yae/en Rev 2 Ersieih ve«. Pmpared bY Gegrcn von. Ravi«woo Q Or«rxi aer RevMon. I'gatara of revision uenenmigi / Approved
t3 03 06

Name B•oI k Nano W rWr Name Cue our t•Teme

Dare: 2d 0d.2g to Dan: 2d.‹*g 2eIS Dan:

gg
 Lieferant / Supplier: Hersteller/ Manufacturer:
MBE Coal & Minerale MBE Cologne Engineering
Technology GmbH GmbH

Benennung / Designation: HersteII-Nr.: / Manufacturer ser. no.:

VIBRATING Mill PALLA 65UR 65137
Zeichnungs- Nr./ Drawing no.: Country of origin / City
Germany / Cologne
Pr0fung durch: Inspection by: Remarks
Week of Inspection
MBE/ ign MBE sign (estimated)
CE CMT