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DeacidificationofcrudepalmoilusingPVA-crosslinkedPVDF Membrane
DeacidificationofcrudepalmoilusingPVA-crosslinkedPVDF Membrane
DeacidificationofcrudepalmoilusingPVA-crosslinkedPVDF Membrane
a r t i c l e i n f o a b s t r a c t
Article history: Over recent years, there has been an explosive growth of interest in the development of alternative
Received 5 November 2014 approaches for crude palm oil (CPO) refining. During a typical refinery process, free fatty acid (FFA) is
Received in revised form 8 April 2015 one of the key objectionable impurities that need to be reduced if not completely removed from CPO
Accepted 1 June 2015
in order to minimize their detrimental effects on the oil quality. Polyvinylidene fluoride (PVDF) mem-
Available online 3 June 2015
brane shows great potential in removing FFA from CPO owing to its hydrophobic properties, high
mechanical strength and good thermal stability. However, low concentration of FFA in CPO, which is nor-
Keywords:
mally ranging from 3% to 5%, has hindered the capability of the membranes to separate the trace amount
Crude palm oil
Free fatty acids
of FFA from the bulk. Thus, modification of PVDF membrane is essential to enhance the interaction
Polyvinyl alcohol between the membrane surface and FFA molecules, facilitating efficient FFA removal. In order to achieve
Membrane this purpose in the present study, the outer surface of PVDF hollow fiber membranes was crosslinked
Polyvinylidene fluoride with polyvinyl alcohol (PVA). Glutaraldehyde (GA) was used as a crosslinking agent to avoid the PVA dis-
solution. Despite the negligible morphological change observed in the resultant membranes upon PVA
crosslinking, the contact angle has been significantly reduced in proportional to the concentration of
PVA used for the crosslinking, suggesting the decrease in membrane hydrophobicity. Additionally, the
average roughness of the crosslinked PVDF membranes increased with the increasing PVA concentration.
The results obtained suggested that the PVDF hollow fiber crosslinked with 100 ppm PVA exhibited the
highest FFA rejection of 5.93% after 3 h of operation. In addition, the membrane also showed good result
in reducing the content of phosphorus in the permeate and partial reduction of its color intensity. This
study served as the first attempt of CPO deacidification through UF membrane system without the addi-
tion of any chemical during the filtration process.
Ó 2015 Elsevier Ltd. All rights reserved.
1. Introduction reactions involved. For instance, the CPO treatment with sodium
hydroxide during the chemical refining process is known to create
Oil palm industry is vital for the social and economic growth of emulsion and oil occlusion in the soap stock whereas the saponifi-
countries such as Malaysia and Indonesia which serve as the cation reaction is deemed to contribute to the oil loss and conse-
world’s two biggest producers. In industry, CPO has been conven- quently reduction in overall profit (Young, 1981).
tionally refined through physical and chemical means to partially One of the new approaches to overcome the major drawbacks of
or completely remove the impurities. The multiple stages involved conventional processes is membrane-based refining process. The
in the refining process have inevitably resulted in unfavorable oil feasibility of using membrane technology in oil industry has been
and nutrient loss, use of huge amounts of water and chemicals, widely reported in the literature (Alicieo et al., 2002; Arora et al.,
high energy consumption and generation of heavily polluted 2006; de Morais Coutinho et al., 2009; Hafidi et al., 2005;
wastewater (Arora et al., 2006; Cui and Muralidhara, 2010; Iyuke Manjula et al., 2011; Ochoa et al., 2001; Pagliero et al., 2007;
et al., 2004). Furthermore, conventional refining techniques nor- Pioch and Largue, 1998; Raman et al., 1996). Membrane-based
mally require the addition of chemicals which has also unavoid- technology can be favorably operated at ambient temperature
ably created several problems originated from the chemical without undergoing phase changes. This technology can also be
used to simultaneously concentrate, fractionate and purify prod-
⇑ Corresponding author. ucts (Hwang, 2010; Raman et al., 1996). Owing to its versatility,
E-mail address: peisean@petroleum.utm.my (P.S. Goh). membrane technology can be applied in almost all the stages of
http://dx.doi.org/10.1016/j.jfoodeng.2015.06.001
0260-8774/Ó 2015 Elsevier Ltd. All rights reserved.
166 R.A. Azmi et al. / Journal of Food Engineering 166 (2015) 165–173
oil processing (Kale et al., 1999). The main advantages of using toward the FFA based on the interaction established between the
membranes in edible oil industry are low energy consumption, hydroxyl and carboxyl groups. Polyvinyl alcohol (PVA) which pos-
preservation of desirable components in the oil and elimination sesses abundant amount of –OH groups is a suitable candidate to
of wastewater treatment. In the technological and nutritional point increase the affinity of FFA toward membrane. In this study,
of view, reduction of energy cost as well as the retention of nutri- PVDF membranes have been crosslinked with PVA of various con-
ents are highly desired in the oil processing industry (Cui and centrations. Modification of PVDF with PVA has been practiced by
Muralidhara, 2010). Most importantly, membrane technology several methods which include blending, surface coating by solid–
offers an attractive refining route where the usage of chemicals vapor interfacial crosslinking and PVA grafting by immersion.
such as sodium hydroxide can be avoided throughout the process. However, PVA crosslink accomplished through direct dipping of
During CPO refining, impurities such as phospholipids, FFA, the membranes into PVA solution is by far the most facile and con-
trace metals, oxidation products and sterols must be minimized, venient way to introduce –OH molecules onto the membrane sur-
if not completely removed, to ensure the quality of the CPO as an face. To avoid its dissolution during deacidification process,
acceptable edible commodity. Of all the impurities mentioned, glutaraldehyde (GA) has been used as the crosslinking agent
removal of FFA greatly affects the further steps in CPO processing. (Barbari and Li, 1995; Dai and Barbari, 2000; Djennad et al.,
Ineffectiveness in the deacidification stage will result in huge oil 2003; Du et al., 2009; Plieva et al., 2006; Wang et al., 2006;
loss in the subsequent processing steps (Cui and Muralidhara, Yeom and Lee, 1996). GA reacts with different PVA chains to yield
2010). On the other hand, the components with nutritional values, intermolecular crosslinking and intra-polymer network as shown
such as tocopherol, tocotrienol and carotene, should be retained as in Fig. 1. Since PVDF membrane has been extensively applied in
they act as natural antioxidants that protect the oil from oxidation many separation processes, and serves as a potential candidate in
while serving as the natural source of vitamin E. CPO refining, it is important to apply a mild modification on
Despite the considerable research efforts pursued in the last few PVDF membrane to retain the desired separation properties while
decades, only a few commercial applications of membrane tech- optimizing the crosslinking condition in removing FFA from CPO.
nology for edible oil processing have been reported. Various It is important to emphasize that, no chemical was added dur-
attempts made on the deacidification and degumming of edible ing the pressure-driven deacidification process conducted in this
oils using membrane technology are summarized in Table 1. study. Up to date, no similar effort has been reported for the
Undeniably, despite showing potential in removing the undesired deacidification of CPO. Low concentration of dilute PVA (100–
phosphatides content from the vegetable oil, membrane separation 5000 ppm) was used for the crosslinking to allow the formation
was insufficient to effectively remove FFA from the edible oil. In of thin coating layer that is sufficient to induce strong affinity
fact, it has been generally presumed that addition of alkali is essen- toward FFA in CPO. The separation performance of the resultant
tial to successfully deacidify the oil (Bhosle and Subramanian, hollow fiber membranes in terms of the oil flux and FFA rejection
2005). The limitation encountered in this aspect has stumbled was investigated through the membrane-based UF system.
the further development of membrane technology in edible refin-
ing process. 2. Material and methods
Although membranes have been commonly known for their
separation principle which based on size exclusion mechanism, 2.1. Materials
the understandably ineffectiveness of membrane separation for
deacidification of CPO is primarily ascribed to the small molecular Commercial PVDF pellets (Kynar 760) was used as main compo-
weight difference between the triglycerides (oil molecules) and nent in membrane formation. N-methyl-2-pyrrolidone (NMP) and
FFAs, which has in turn upset the capability of membrane separa- ethylene glycol (EG) were used as solvent and additive, respec-
tion. To further complicate the issue, the low concentration of FFA tively during dope solution preparation. Polyvinyl alcohol (PVA)
in CPO, which is normally in the range of 3–5%, is also found to with molecular weight of 31,000–50,000 g/mol and 98–99% hydro-
hamper the capability of membrane to separate the trace amount lyzed was used to crosslink with glutaraldehyde (GA) solution
of FFA from the bulk. In order to combat the identified shadow side, (Grade II, 25%). All chemicals used in this work were used as
membranes with precise selectivity toward FFA are highly desired received without further treatment.
to perform the deacidification process. In this context, it is impor-
tant to develop highly selective membranes to render strong inter- 2.2. Preparation of dope solution
actions between the membrane surface and FFA molecules.
Since FFA is a carboxyl derivative, material with hydroxyl (–OH) Membranes used in this study were spun with a dope formula-
containing groups is expected to show high affinity and selectivity tion of 18% PVDF/76% NMP/6% EG (wt.%). PVDF pellets were first
Table 1
Deacidification of edible oil using membrane technology.
a b
Membrane Vegetable oil Target(s) Results Drawback(s) Refs.
Polysulfone Soybean oil FFA, soap and phosphorus RFFA = 34.39% Incomplete removal of PLs and soap Alicieo et al.
removal RPHO = 73.37% (2002)
Rsoap = 85.81%
Cellulose Sunflower and FFA, soap and phosphorus Results varied depending on Chemicals are needed to produce good Pioch and Largue
rapeseed oil removal chemicals used oil permeate (1998)
Fouling is severe in dead-end filtration
Polyamide Model fatty acid FFA removal RFFA = 75–84% Methanol is required to extract FFA Raman et al.
solution Low solvent stability of membrane (1996)
against alcohol
Zirconia Crude palm oil FFA, phosphorus and iron RPHO = 78.1% Incomplete rejection of PLs Iyuke et al. (2004)
(ceramic) removal Riron = 59.7% No selectivity of FFA
a
R = rejection, FFA = free fatty acid and PHO: phosphorus.
b
PL = phospholipids.
R.A. Azmi et al. / Journal of Food Engineering 166 (2015) 165–173 167
Fig. 1. Structure of crosslinked PVA: (a) intermolecular crosslinking and (b) intramolecular crosslinking (Du et al., 2009).
dried in an oven at 100 °C for 5 h to remove the moisture contents. 2.5. Membrane characterization
The dried PVDF was then added slowly into NMP solution in flange
reaction flask and mixed using mechanical stirrer at 60 °C. EG solu- The membrane morphology was examined using tabletop scan-
tion which acted as an additive was added slowly when a homoge- ning electron microscope (SEM) (Model: TM 3000, Hitachi). Prior to
nous solution of PVDF and NMP was obtained. In the final step, the the analysis, a piece of hollow fiber was immersed in liquid nitro-
formulated dope solution was ultrasonicated for 24 h in order to gen and fractured carefully in order to create a perfect cross sec-
remove the microbubbles in the dope. tion. Contact angle of the hollow fiber membrane was studied
using contact angle goniometer (Model: OCA15plus,
Dataphysics). A total of 10 contact angles were gained from each
2.3. PVDF hollow fiber membrane preparation sample and the average contact angle was reported. Thermal prop-
erties of the membranes were examined using thermogravimetry
The hollow fiber membranes were prepared using dry–jet wet analyzer (TGA) (Model: TGA/SDTA851e, Mettler Toledo) in order
spinning method. Water was used as the internal (in lumen side to characterize the decomposition and thermal stability of materi-
of membrane) and external coagulation bath and the air gap were als under a variety of conditions and examine the kinetics of the
set at 10 cm. The as-spun membranes were then immersed in a physical–chemical processes occurring in the sample.
water bath at room temperature for 24 h before they were Temperature that was used in TGA was up to 800 °C with
post-treated with ethanol aqueous solution (50 wt.%). At last, the 10 °C/min as the increase rate of heating. Functional groups of
post-treated membranes were air-dried at room temperature the membranes were observed using Fourier transform infrared
before they were used for crosslinking process. (FTIR) spectroscope (Model: Nicolet5700, Thermo Electron
Corporation). The spectrum was analyzed to observe the difference
in the chemical structure of the membrane before and after
2.4. Membrane modification
crosslinking process. Surface roughness of the membrane was
examined using atomic force microscope (Model: SPA-300HV,
The PVDF hollow fiber membranes were crosslinked with PVA
Seiko). In order to examine the molecular weight cut-off (MWCO)
solution. The solution was prepared by dissolving PVA in pure
of the membrane, bovine serum albumin (BSA) (Mw: 60 kDa)
water, magnetic stirring at 80 °C for 24 h to obtain the desired
and polyvinylpyrrolidone (PVP) with different molecular weight
PVA concentration. Concentrations of PVA ranging between 100
were added into the aqueous feed solution and their concentra-
and 5000 ppm were investigated in this study. 30 mL of GA was
tions before and after membrane filtration were examined using
added to the PVA solution and magnetically stirred for a given per-
UV–Vis spectrophotometer (Model: DR5000, Hach) and total
iod of time until the solution became homogenous. The process
organic carbon analyzer (Model: TOC-LCPN, Shimadzu).
was continued by immersing the membranes in the PVA–GA solu-
tion for a period of 30 min in room temperature before they were
taken out and washing thoroughly. At last, the surface-modified 2.6. Lab-scale membrane filtration system
membrane was dried in an oven at 60 °C to complete the crosslink-
ing process. The PVDF/PVA membranes were then labeled as Deacidification of CPO was carried out using a lab-scale mem-
PVDF/100PVA, PVDF/500PVA, PVDF/1000PVA, PVDF/2000PVA and brane refining system as shown in Fig. 2. This system was designed
PVDF/5000PVA, respectively, depending on the concentration of in dead-end filtration mode and the operating pressure for mem-
PVA used during crosslinking process. brane refining process was maintained at 2 bar using pure nitrogen
168 R.A. Azmi et al. / Journal of Food Engineering 166 (2015) 165–173
Fig. 2. Pressure driven system of laboratory scale membrane crude palm oil refining system.
gas. In order to maintain temperature of the feed CPO at 65 °C, the was observed on the surface of the crosslinked membrane. The
membrane permeation cell was immersed into a water bath in outer surface of the membrane is observed to be very thin and
which the temperature was controlled using multi-purpose the shadow of the PVDF hollow fiber sponge-like structure can
immersion coiled heater (Model: 830-S1, Protech Electronic). The be clearly seen.
performance of the membranes was then evaluated in terms of
their flux and rejection.
To measure the oil flux, J achieved by each type of membranes, 3.2. Membrane hydrophilicity
the following equation was employed
The contact angles of the neat and crosslinked PVDF mem-
Q branes were determined and the results are presented in Fig. 4.
J¼ ð1Þ
At As can be seen, the contact angle, which is the indication of the
where Q is quantity of permeate (kg), A is effective membrane area hydrophobicity of hollow fiber membrane, decreased with the
(m2) and t is time to obtain the quantity of Q (h). The rejection of increasing PVA concentration. Crosslinking of PVDF with the low-
FFA was calculated based on the following equation est concentration of PVA resulted in only a small reduction in con-
tact angle while significant reduction could be seen when
Cp 5000 ppm of PVA was crosslinked onto the PVDF surface. The
Rð%Þ ¼ 1 100 ð2Þ
Cf hydroxyl and ester groups are hydrophilic in nature and their
abundance increases with higher PVA concentration. As such, the
where Cp and Cf are the content (%) of FFA in permeate and feed,
hydrophilicity of crosslinked PVDF surface increases as higher
respectively.
PVA concentration is used. This result indicates that the hydrophi-
lic surface modification has been achieved and provided a clear
2.7. Analytical methods
evidence for the successful crosslinking of PVA onto the PVDF
membrane surface.
FFA, phosphorus and color content in the oil samples were
determined using American Oil Chemists’ Society (AOCS) method
– Cd 3d-63, Ca 12-55 and Cc 13e-92, respectively. 3.3. Membrane thermal stability
3. Results and discussion Fig. 5 shows the TGA thermogram of the neat and crosslinked
membranes. As can be seen, the weight loss of membrane against
3.1. Membrane morphology temperature remained almost constant for all of the membranes,
indicating excellent thermal stability of the crosslinked PVDF
The SEM cross-sectional and surface images of neat PVDF, membranes where they can be suitably applied for industrial
PVDF/100PVA and PVDF/5000PVA are shown in Fig. 3. The mem- CPO refining which normally operates at temperature above
branes were collected from the same batch of spinning and there- 50 °C. Significant weight loss was recorded at approximately
fore they were different only by the amount of PVA that 420 °C and the polymer matrix continued to degrade which even-
crosslinked on the membrane surfaces. As depicted in the SEM tually turned the membrane into char yield at 900 °C. However, at
images, all crosslinked membranes possessed very porous struc- 500 °C, it can be seen that neat PVDF (65% loss) exhibited a slight
ture. This is expected to favourably improve the flux of sticky higher weight loss if compared to the crosslinked PVDF (60% loss).
and viscous CPO. In this study, since only low PVA concentration This slight improvement in thermal stability can be attributed to
was used for the membrane modification, no visible layer of PVA the PVA crosslinking which has altered the structure of the outer
R.A. Azmi et al. / Journal of Food Engineering 166 (2015) 165–173 169
Fig. 3. SEM images (150, 400, and 5000 magnifications) of hollow fibers membrane (a) PVDF, (b) PVDF/100PVA and (c) PVDF/5000PVA.
Fig. 4. Comparison of contact angle of neat and PVDF membranes crosslinked with
different concentration of PVA.
Table 2
Mean roughness of the PVDF membranes.
Fig. 7. Three-dimensional AFM images of the PVDF hollow fiber membranes: (a) PVDF; (b) PVDF/100PVA; (c) PVDF/500PVA; (d)PVDF/1000PVA; (e) PVDF/2000PVA; and (f)
PVDF/5000PVA.
to attract the FFA molecules toward the membrane selective layer case 100 ppm, the FFA can be promisingly removed through the
prior to the subsequent filtration process. When the surface of membrane filtration process in which rejection of 5.93% has been
PVDF was crosslinked with an appropriate amount of PVA, in our achieved. This phenomenon can be reasonably explained by the
172 R.A. Azmi et al. / Journal of Food Engineering 166 (2015) 165–173
Table 3
MWCO and pure water flux of the PVDF membranes.
a
Membrane Solute rejection (%) Pure water flux (L m2 h1)
60 kDa 360 kDa
PVDF 2.33 96.14 2.63
PVDF/100PVA 0.94 94.91 2.65
PVDF/5000PVA 1.41 98.55 2.74
a
Pure waterflux was determined at operating pressure of 2 bar.
Table 4
Color reduction of CPO by using neat and crosslinked membrane.
applied in the physical refinery of CPO. Due to the hydrophilic nat- Awanis Hashim, N., Liu, Y., Li, K., 2011. Stability of PVDF hollow fibre membranes in
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4. Conclusions Iyuke, S.E., Ahmadun, F.-R., Majid, R.A., 2004. Process intensification of membrane
system for crude palm oil pretreatment. J. Food Process Eng. 27 (6), 476–496.
Kale, V., Katikaneni, S.P.R., Cheryan, M., 1999. Deacidifying rice bran oil by solvent
In this study, the feasibility of PVA crosslinked PVDF membrane extraction and membrane technology. J. Am. Oil Chem. Soc. 76 (6), 723–727.
for FFA removal from CPO has been investigated. Contact angle Kuhn, K.J., Hahn, B., Percec, V., Urban, M.W., 1987. Structural and quantitative
results showed that the hydrophobicity of PVDF decreased upon analysis of surface modified poly(vinylidene fluoride) films using ATR FT-IR
spectroscopy. Appl. Spectrosc. 41 (5), 843–847.
PVA crosslinking. Average roughness of the membrane was Manjula, S., Kobayashi, I., Subramanian, R., 2011. Characterization of phospholipid
increased with increasing PVA concentration, indicating the pres- reverse micelles in nonaqueous systems in relation to their rejection during
ence of PVA layer on the membrane surface. Experimental results membrane processing. Food Res. Int. 44 (4), 925–930.
Ochoa, N., Pagliero, C., Marchese, J., Mattea, M., 2001. Ultrafiltration of vegetable oils
showed that the PVDF membrane coated with 100 ppm PVA exhib-
Degumming by polymeric membranes. Sep. Purif. Technol. 23, 417–422.
ited the highest FFA rejection, which suggested that low concentra- Pagliero, C., Mattea, M., Ochoa, N., Marchese, J., 2007. Fouling of polymeric
tion of PVA was sufficient enough to improve surface affinity membranes during degumming of crude sunflower and soybean oil. J. Food
Eng. 78 (1), 194–197.
toward the FFA in CPO. The findings of this work conclude that
Pioch, D., Largue, C., 1998. Towards an efficient membrane based vegetable oils
the membrane-based CPO refining has a potential to eliminate refining. Ind. Crops Prod. 7, 83–89.
not only FFA but also phospholipids without addition of any chem- Plieva, F.M., Karlsson, M., Aguilar, M.-R., Gomez, D., Mikhalovsky, S., Galaev, I.Y.,
ical throughout the process. However, more efforts are needed to Mattiasson, B., 2006. Pore structure of macroporous monolithic cryogels
prepared from poly(vinyl alcohol). J. Appl. Polym. Sci. 100 (2), 1057–1066.
put into further improve the efficiency of FFA removal using Raman, L.P., Cheryan, M., Rajagopalan, N., 1996. Deacidification of soybean oil by
membrane-based technology. membrane technology test cill stirrer bar membrane permeate. J. Am. Oil Chem.
Soc. 73 (2), 1–6.
Roenig, L., 1971. Vibrational analysis of poly (vinylidene fluoride). J. Polym. Sci. 9,
Acknowledgement 1517–1523.
Wang, X., Fang, D., Yoon, K., Hsiao, B.S., Chu, B., 2006. High performance
The authors are thankful to Sime Darby Research Sdn Bhd for ultrafiltration composite membranes based on poly(vinyl alcohol) hydrogel
coating on crosslinked nanofibrous poly(vinyl alcohol) scaffold. J. Membr. Sci.
the research Grant (Vote number: A.J140000.6167.08601) 278 (1–2), 261–268.
provided. Xi, Z.-Y., Xu, Y.-Y., Zhu, L.-P., Wang, Y., Zhu, B.-K., 2009. A facile method of surface
modification for hydrophobic polymer membranes based on the adhesive
behavior of poly(DOPA) and poly(dopamine). J. Membr. Sci. 327 (1–2), 244–253.
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