XHQ Operation Intelligence

Unrestricted © Siemens AG 2017 siemens.com/xhq

The Industrial Revolution – Which is level of your maturity is your
organization?

Digitalization

Siemens has been at the forefront of every phase

Automation

Electrification

Mechanical
Production

Unrestricted © Siemens AG 2017

Page 2 XHQ Operations Intelligence Software Nataphol Naewthai
It is all about Data!

Operational Business
Data Data

Data is everywhere but do you

already make best use of that
data? XHQ
1 1 1 0
0 0 0 1
External 1 External
Data 1 Data 0
0 1 1 1 0
Unrestricted © Siemens AG 2017
Page 3 XHQ Operations Intelligence Software Nataphol Naewthai
Data Integration is fundamental for your Digital Journey

XHQ as Digital Enablement Platform

Technical Disruption

Market Competition
Scheduling & Sales & Process/ Technical
Maintenance Logistic
Planning Marketing Operation Service

SAP SAP SAP

SAP SAP Historian SAP

Batch MES CRM Batch SQL/Oracle SQL/Oracle

SQL/Oracle

Unrestricted © Siemens AG 2017

Page 4 XHQ Operations Intelligence Software Nataphol Naewthai
Introduction of XHQ enable your Digital Journey

Aggregate and Integrate Realtime Historian

Historian
Batch
Structured /
Structured / Spreadsheets
Contextualize Spreadsheets

XHQ
Realtime
Batch

Visualize
MS-SQL Server Historian
Oracle
Structured /
Spreadsheets

Real-time and comprehensive data SAP

presentation to improve your operational Realtime
performance Structured /
Spreadsheets Batch

Unrestricted © Siemens AG 2017

Page 5 XHQ Operations Intelligence Software Nataphol Naewthai
 How data will be presented to you?

 Data can be viewed through multiple

platforms:
• Command and Control Center (CCC)
• Traditional Desktop/ Laptop (Web based)
• Mobile (Phone and Tablets)
• Helmets and Glasses

Unrestricted © Siemens AG 2017

Page 6 XHQ Operations Intelligence Software Nataphol Naewthai
XHQ Operations Intelligence Software

Key Benefits

Improve your business performance with fact-

based decision making platform

Increase your productivity by high data

transparency to all users / stakeholders

Maximize your operational efficiency through real

time data access

Drive your Operational Excellence

Unrestricted © Siemens AG 2017

Page 7 XHQ Operations Intelligence Software Nataphol Naewthai
Full Capabilities for horizontal and vertical Data Integration
across organization

Corporate Functions

Business Functions Corporate Strategy

PATS EBIT OPS Rev
Human
Commercial Marketing Finance Compliance
Resource Corporate Functions

Maintenance Supply Chain Fin HR Proc Sales

EHS Power
Operation Division
Operation Warehouse
Refinery Retail
Gas Ops SCM
Ops
Laboratory EPS & IST
Production Inventory Operation Process

PRO MA Planning Logistic

Operational Functions
Corporate Layer

Unrestricted © Siemens AG 2017

Page 8 XHQ Operations Intelligence Software Nataphol Naewthai
 XHQ addressing Industry pain points

Industry Pain Points Key XHQ Module Core Functionalities

How to ensure smooth Operation without
How to leverage on Technology to drive

performance better productivity?

competitive industry landscape?

How to improve your operation

Aging Equipment/ Asset 360 view of Critical Asset Asset Performance Monitoring

Digital Dashboard, KPIs &

any disruption?

Performance Benchmarking and

High Energy Consumption Production/ Operation
Utilization Monitoring

Drill down
Maintenance Status, Cost and
High Maintenance Cost Maintenance
Plan monitoring

Process monitoring and

Complex Operations Production/ Operation
Production Analysis

Hazard Operations Safety HSE Monitoring

Data Integration and Aggregation

Unrestricted © Siemens AG 2017

Page 9 XHQ Operations Intelligence Software Nataphol Naewthai
 How to build XHQ Use Case?
Module Key data
Production Performance • Production Data
Identify Business and Operation Module • Batch Data
• Safety Data
• Utility Data
• Maintenance Data
• Planning & Scheduling
• Quality Data
Identify Key Data • Financial Data etc.
360 view of Critical Asset • Production Data
• Maintenance Data
• Inventory Data etc.
Identify KPI
Quality • Production Data
• Quality Data
Identify Data Sources
Maintenance • Maintenance Data
• Production Data
• Inventory Data etc.
Safety • Safety Data
Answering key Business and Operation • Production Data
strategy to mitigate industry pain points • Energy & Utility Data etc.
Unrestricted © Siemens AG 2017
Page 10 XHQ Operations Intelligence Software
Key KPIs
• Plant Production Plan vs Actual
• History Plan vs Actual Trending
• Utilization
• Production Cost
• Maintenance Cost
• Unplanned Outage
• HSE Metric
• Rejects and waste etc.
• OEE (Overall Equipment Efficiency)
• Critical Process Parameters
monitoring
• Equipment Availability
• Inspection Schedule
• Maintenance Work Order tracking
• Maintenance cost etc.
• Product Quality
• Process Quality
• Product Off-Specs COQ
• Dispatches
• Lab Sample Results- Rejects
• Trending of Specifications etc.
• Maintenance Cost Plan vs Actual
• Work Order Tracking
• Critical Parts Monitoring
• Spare alerts by equipment etc.
• Lost Time Incidents
• Near Misses
• Safety Equipment WO Tracking
• CO2 Emission
• Energy Cost etc.
Key Data Sources
• PLC/DCS/SCADA/ Batch
• Process Historian
• SAP PM/ Maximo
• Prod Planning- SAP PP
• MES / LIMS
• ERP system/SAP SD
• Excel Spread Sheets
• Manual log data etc.
• PLC/DCS/SCADA
• Process Historian
• ERP system/SAP PM/ MM/ WM
• SAP PM/ Maximo / CMMS
• Excel Spread Sheets
• Manual log data etc.
• Process Historian
• SAP QM
• LIMS-Sample Manager
• MES
• Excel Spread Sheets
• Manual log data etc.
• PLC/DCS/SCADA
• Process Historian
• ERP system/SAP PM
• Maximo / CMMS
• Excel Spread Sheets
• Manual log data etc.
• PLC/DCS/SCADA
• Process Historian
• HSE / Utility data source
• Maximo
• SAP HSE
Nataphol Naewthai
Digital Operation (Sample Use Case)

CEO Cockpit

Site 1
Site
2, 3, 4
Market Intelligence Safety Performance

Operation Module 1 Operation Module 2

Energy Performance Energy Performance

Maintenance Management Process Analysis Critical Assets 360° Maintenance Management Process Analysis Critical Assets 360°

Unrestricted © Siemens AG 2017

Page 11 XHQ Operations Intelligence Software Nataphol Naewthai
CEO Cockpit (Sample Use Case) Overview

 All KPIs at one glance

 Drill into details
 Customizable
 Visual templates
 Real-time
 Internal & external

Unrestricted © Siemens AG 2017

Page 12 XHQ Operations Intelligence Software Nataphol Naewthai
Market Intelligence (Sample Use Case) Overview

 KPIs
 Real-time
 Benchmark

Unrestricted © Siemens AG 2017

Page 13 XHQ Operations Intelligence Software Nataphol Naewthai
Safety Performance (Sample Use Case) Overview

 HSE at one glance

 Drill into incidents
 Real-time

Unrestricted © Siemens AG 2017

Page 14 XHQ Operations Intelligence Software Nataphol Naewthai
Site Consolidated Performance View (Sample Use Case) Overview

 Site KPIs
 Real-time
 Benchmark against
other Sites

Unrestricted © Siemens AG 2017

Page 15 XHQ Operations Intelligence Software Nataphol Naewthai
Plant Energy Performance (Sample Use Case) Overview

 Production KPIs
 Real-time
 Benchmark against
other Production Areas

Unrestricted © Siemens AG 2017

Page 16 XHQ Operations Intelligence Software Nataphol Naewthai
Plant Operations: Maintenance Management (Sample Use Case) Overview

 Maintenance KPIs
 Real-time

Unrestricted © Siemens AG 2017

Page 17 XHQ Operations Intelligence Software Nataphol Naewthai
 Plant Operations: Process Analysis (Sample Use Case) Overview

 Analysis with Benchmarking

 Maintenance & Reliability
Analytics
 Early warning Predictive
Analytics
 Root cause Analytics

Unrestricted © Siemens AG 2017

Page 18 XHQ Operations Intelligence Software Nataphol Naewthai
Plant Operations: Critical Assets Conditioning Monitoring (Sample Use Case) Overview

 360° view on key assets

 Performance /
Maintenance / Costs
 WO Tracking
 Inspection Scheduling

Unrestricted © Siemens AG 2017

Page 19 XHQ Operations Intelligence Software Nataphol Naewthai
Customer References

Unrestricted © Siemens AG 2017

Page 20 XHQ Operations Intelligence Software Nataphol Naewthai
Thank you

Nataphol Naewthai
Enterprise Data Intelligence and Analytics

60 MacPherson Road
348615 Singapore

Phone: +65 6843 1156

Mobile: +65 9771 0152

E-mail: Nataphol.naewthai@siemens.com

siemens.com

Unrestricted © Siemens AG 2017

Page 21 XHQ Operations Intelligence Software Nataphol Naewthai