2017-18 Kia Cerato - Engine Mechanical System - PDF Download

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Kia Global Information System (KGIS) Lf 180 hitpsi//www kiatechinfo,com/viewer/print_pop.aspx?printtype=toc_p. ovat creme a = = = wana = 5 woe = == “eaane Closes ATDC S*/ATDC 43° — ES = vane nah Exhaust '92.60mm (9.6457in) an Exhaust 40 8 - 40 Timm (1.5656 - 1.6024in) — aes == aoe = = TEE =a 2016-12-17, 4:52 PM Kia Global Information System (KGIS) 208 180 hitpsi//www kiatechinfo,com/viewer/print_pop.aspx?printtype=toc_p. veo 04 asa 016-03) orm goat cha 208-3 9028-024 oi 0785) rr Onto OOS OCH) str orm Eniom were 320-0 (08-0077 Oxon 06157) org oxo o4ovm 9co7) oc%57m exten 29318r) stain op aaa em Bes nTe OTT Pain re Son 25004 arom 07576-0787) Felon eae D400 001-00) Catering stn ST aaa ets- worn ETE -a7280) omecig ee Conan i om a {69 iene TT TE) Crm fbr of Ceres 018-06 0G07-0Oc) eon ane See cewmee 010-025 00099-0058 Tn 0) tan rom ence weaaaes eine RE) eam oR: Fein 208 32znm @c020 088m) ann 60am sngnest al nog. 1200S, 478.450 eat eno Ottquantty ‘open AL (11OUS gal 445USqt. 4301p q) Sian Sitsusoa asus sesing) rag Ferree FEA 08/5130 TAC O24 FL Hato ongrace avones ARE Ne sale tine recommended engine ois Feroatin on SAE css aes se soln ‘aoentergeaee woroite “lawcaen re apse 1209 veo tnertepsyerate | OMOTBTAWE hg TAPE aa cea st coon nee Feed en wh ea on TAF depen 51181 Vga 8e4U Sh conga Siem arsopoe sri essuega couse coinpa ae ese a pg erpetae weiss (7862277 Fat prea enone woah B 6-122 ips a ane ceor esse (easton ast Ts) aca oe orn DERE N66 OE 1008 ii mperiesor oe Parnas oe Dee 20 Besstance 80°C (176°F) 0.3222 xO. Tightening Torques ven sy a rtm br Shane nang wa ta 9 5 eo soos samo Ehgheeig spot Dat ere none : ns cos wens exons? cae sy pa Naa ae aT | sens — suas Sonos Sere ey taoainemaTT! | 5 sens — suas 2016-12-17, 4:52 PM Kia Global Information System (KGIS) 3of 180 hitpsi//www kiatechinfo,com/viewer/print_pop.aspx?printtype=toc_p. ‘ansane meutng racket 9 ay ang bat 3 390-537 50-65 252-470 Tanning mudi areacenwin poT > cossiurs cone come alo raat tosh ame arg bat 2 60-87 50-65 32 a7 ates reas o6¢ navigate 1 sores soa qee-810 “ring system Trae chai nd ol pip SSE cover BoE (6x20) 0 eons 10-12 7287 Trio cai ad ol pup a5sembly cove ok (6238) 2 oo-n8 40-12 72-87 Ting cain ane of pup ASSEN eovE BOE (6570) 1 36-18 10-12 72-87 Tig chain are ol pip asserbi cove bok (8222) 3 88-295 19-24 iz eer pute asseriby bot 1 a2ss9 5-08 p11-398 Trang chai tenstner a at 1 oo-ns 40-12 72-87 Tripg chan gue bat 2 oo-n8 10-12 72-87 ‘Cranes pte to 1 Ber sere] | wT -SarReN a] | Gao wae HE Engine suppor bracket bat « wa-att 30-42 216-009 Trg chan teste ot 2 oss 19-12 72-87 ‘oytnaer nese Ignton ct tot « sone to-12 72-87 ion resure el ppe nit 2 254-223 27-38 185-208 igh esr fl pomp bt 2 27-147 19-18 4-108 ‘yancernesa cover bot 1 Beogemesa eagyspe19) meas - era Ccamsnan peamg cap bot 6) 6 159} [18457] ee [12-14) 5+ 67201 ‘Camsnan bearing cap bot 8) « [ea] (86-226) pasts P21+1157- 166) (ance esa ot 0 (298)+ POT +O) [B0}= 07 (7) Buns 6071+ (OWT assenby mouning bat 2 7-755 65-75 70-842 (OC¥ (ieonot vate bot 2 sone 10-12 72-87 Exhaust OOY (OH ont vane) aoapte bok 2 35-18 10-12 72-87 Cylinder sock Engine suppor brat bat « maa ao. Bir 304 Conectng a ap ot 2 [rrate= 8aey Ta221+ 8977 [rS045 5+ 8977 ‘Cranes ai ean ap bot 0 rr 2161+ Bese (9221+ 890) [re 0b 1+ wee yet ots (aT) 5 718-785 78-77 6-857 upreation system (ipa bat w 36-18 40-12 72-87 ‘pan a pn 1 aa an Baws Ol sereennit 2 mea 25-92 180-754 ‘Ot ressur sch 1 rene 8-12 28-87 (eve gauge assenby mown ba 1 oo-ns 10-12 72-87 eoting system Water pump ply bot 4 eo-n8 10-12 72-87 Wate pump bot 5 30-18 10-12 72-87 ‘Water empersue contol areerby mouning bat 5 ons 19-12 72-87 Wistert ng nat 2 705-755 1928 were Heater pe mounting bat (5) 1 sone 10-12 72-87 Heater ee mung nt 2 sens 10-12 72-87 Heater pe mounng bt (5) 1 706-755 19-24 were Engin coon epee ersor(ECTS) 7 794-307 30-40 217-288 Intake ane exhaust system ‘akc hose clamp bk 2 23-48 08-08 22.38 [Ar cleaer seem Dot 2 tes 5-10 bea leone ote conv (ETC) moa at - oo-ns 10-12 72-87 2016-12-17, 4:52 PM Kia Global Information System (KGIS) 4.08 180 hitpsil/www kiatechinfo.com/viewer/print_pop.aspx%printtype=toc_p, ‘vacuum ppe mouning bot 2 oo-ns 10-12 72-87 Turbo manta rece het potter raurng Bo 3 sone 10-12 72-87 ‘yanoe ead over nea oteor mounig oh 2 36-18 10-12 72-87 Tuto chager ot ram ppe bot 2 30-18 10-12 72-87 Tube charger of ran pe rut 2 oss 0-12 72-87 Tuto changer o ea pe Eat 2 oo-ns 40-12 “Tur hair fed pe eyebok 7 rate 4218 “Tuo enagerpbe & nose bot 1 35-18 10-12 Tuto charger wale poe hose e507 2 758-225 27-38 185-208 “ure mang mec raureng ma ° ssa 36-42 250-908 Tuo charger coupler mounting nut 3 sso-att 35-42 250-908 Teak pip lay outing Bot (M6) @ 06-755 19.24 wars nak ie tay routing Bom0) 1 waa 30-38 216-253 nak pipe meurting bot 1 EYEE] 30-35 216-259 make pps rewrng mt 2 ssa 36-42 250-908 Intron net pipe mounting bat 2 96-764 20-27 tates: Cateye convertor neutng rut 2 90-559 50-55 [ 31-387 Mur mortng nut « so2-c88 0-60 29-484 ‘Teruel cinder bead, comecing ro cap and crankshaft main bearag ap bots must be ela once removes because he bs are designed tobe amaneny engued beyond he se elas When Eued tne ots ae removed ana reuse ray cave te oto beak ora o mann taming tc Engine Mechanica! System Special Service Tools Description ease-21200 Ve sem ol einer Ve sping compressor 2 ba22-sen00 (Compress) 5 ca222-aK100 tee Used for emoving/nstaling make or exhaust va ance 00 se epg gga Ton ay wen enon sag 6 ona aoun ‘hear ‘ange sper ae ‘ems sen Us epg gga fom ag wen eng tag 8 onattan cron ot 2016-12-17, 4:52 PM Kia Global Information System (KGIS) hitpsi//www kiatechinfo,com/viewer/print_pop.aspx?printtype=toc_p. raue ange acaper mee sea or snining torqveoyie siesta speed angle Oi pan remover On iter wrench Oates orem se or eroung isang ter Engine Mechania! System ‘Compession Pressure inspection Ite mere lack of power, excessive a consumption or poo fel economy, meas ine comoresin pressure 1. Make ue me tm ne cranecase sone conec scosty and lth cone vel and tat he bay covey charged, Operate venice ule engne bat rer eperatg terpeatre Tum the gon such othe OFF poste, 2. Remove ne engine covet 5. Dsconeetthe neta extension nner (ane palon ot connects (2) 4 Remove gntin cals). Sof 180 2016-12-17, 4:52 PM Kia Global Information System (KGIS) ¢ 7 ? 9 ©, Remove nessa pas. sng ran pug ween, emove te ¢ park uns 6. Chacktne cinder compression presse (hiner a compression gauge ino espa plug noe. (@)setmetote pein ne wie open poston 9) vt cranny the engine, measure te compression pressure ‘Always use au charged bate) cian erin speed of 25pm (4) Repeat stop +) rug 3) rear cnc. hitpsi//www kiatechinfo,com/viewer/print_pop.aspx?printtype=toc_p. "Thi measurement muetbe cone nas aa re as posse Hea warpage or rang cou est Tom femavig bts an neoet eae (2)umeeynaer nena tom me cyncer cee an put tne yng Read on wecden leks cae not damage te contac suraces fe yang ead ane bck Disassembly oer MLA/Mectancl as cise) valves, vate spangs as they are removed otha ache can be rasta ints gna postion + Remove ne MLAS A) han ering MLAS, atk al fe MLAS fr tha erangeren 2016-12-17, 4:52 PM 83 of 180

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