ASSEMBLY FOR PREMIUM 09

Assembly for ZIP, ZIP SP, QUARTZ, TYPHOON, MC2, NTT, NRG, RUNNER 50
made before 2003

The speed of the mopeds of 50 C.C is limited 45 km/h in the European road
network. In order to respect this legislation, connect the Blue cable to the earth
and your vehicle will be controlled to 45km/h.

Remove the inferior

Open the Take out the right and left screw from the back
saddle with the superior screws, located under with a cross-shaped
ignition key. the saddle, with a screwdriver. screwdriver.

Take off the For the air cooling Take off the For the liquid cool
plastic cover. models, take off the ventilator of the models, remove the
screws of the ignition original rotor. ignition cover
cover with a screwdriver screws, with a
and remove it. screwdriver.

If you don’t have Turn the rotor (in the Place the Piaggio Remove the 2
compressed air opposite way of extractor and screws from the
remove the spark rotation) to put the remove the rotor sensor with a
plug, place the block piston in touch with the from the screwdriver.
piston stick in its block piston stick. crankshaft with the
place. Loosen the rotor nut corresponding
with a key of 15. keys.

1
 Remove the Disconnect all the Remove the Remove the 2
fixation screws terminals of the high stator: removing fixation screws of
of the stator tension coil and its supply tube the high voltage
with a remove the white and its wire pass. coil, with a key of
screwdriver. connector (see 8 and remove it.
photo above).

Assembly of the Recover the wire pass Place a stick in the spark Tighten the rotor with
plate, with the 2 on the stator of origin plug hole and turn the the provided nut and
cone head and place it on the crankshaft to place the control the two marks
provided screws ignition premium motor at the BTDC and meet.
of 5x16. tube. Then, put the place the rotor on the
tube over the carter crankshaft to make the 2
hole and screw the red marks of stator and
stator with 2 provided rotor meet. The good mark
screws of 5x30 and is the one which the arrow
provided discs. corresponds to the motor
rotation way.

Recover the original Screw the cable Connect the

Place the coil in its original
cable of high voltage on the high orange cable of
place and tighten it with the
and place on the voltage coil and discs and the original nuts the diagram on
connector cap with shut protection on without forgetting to put the the coil.
the MVT coil. the coil. black cable of the diagram
and the green/yellow of the
stator to the earth coil.

2
Connect the red /black Connect the old or the
cable of stator with the new connector model
red/black cable of of stator, with the
diagram. On these connector of the
models the white/black cables and replace the
cable is not used. Set connector cap.
the diagram on the Disconnect the blue
frame next to the coil cable on the B+ of
with a plastic collar. the original regulator
and insulate it.
Replace it, by the blue
cable of the PREMIUM
stator.
Remove the block For the air models, place
piston stick and the original ventilator
screw the spark plug with the 3 screws of
with the connector 5x12. Machine the
cap. central part of the
ventilator in order to let
the tightening nut of the
rotor go through.

Reassemble the cover For the liquid models, Replace all the plastics
of the ventilator with reassemble the ignition cover lie at the
longer screws and 3 cover, with longer screws disassembly.
struts of 7mm. and the 3 struts of 7mm.

Before assemble the ignition, disassemble the spark plug if it is of black

colour it is necessary lower of 5 points of carburetion, if it is of colour
chocolate or grey it is necessary to raise of 10 15 points of carburetion.

MVT THE ENERGY OF THE EXPLOIT

Warranty Department
CAPOFASTO S. L
Calle Mas Mueca s/n
Nave Industrial de la rotonda
17469 RIUMORS
GIRONA SPAIN
TEL.: (0034)972 53 42 12
Fax: (0034) 972 53 40 68

http://www.mvt-news.com