Introduction Of PT.

Omega Sarana Global

January 2022
Key Figures

Gardenia Extention, Citra Raya, Panongan,

Head Office Kab. Tangerang – 15710, INDONESIA
Jl. Raya PUSPITEK – Parung KM. 7, Taman
Workshop Sari Bukit Damai, Pedurenan, Gn. Sindur –
Bogor, INDONESIA
Start Commercial Operation January 2022
Employee 121
Contact Person ▪ Norman Parid
Ph : +62 812 1029 3009
▪ Sihabudin
Ph : +62 813 8872 6644
Email : sales.omegasg@gmail.com,
sales@omegasaranaglobal.com
Website www.omegasaranaglobal.com
Core Organization Structure

Independent Commissaries
Commissaries

Vice President

Marketing Director Technical Director Finance Director

Marketing Engineering Production Field Service HRD & QHSE FINANCE &
Manager Manager Manager Manager PURCHASING

Sales & Marketing Engineer Operator Staff & Admin

Drafter Electrical & Electrical &

Mechanical Mechanical

QC Maintenance Tools Keeper

 Company Certification

PT Omega Sarana Global strive consistently to meet customer’s

satisfaction in terms of quality of products and services provided, in
accordance with mutually agreed customer expectations and in the
most economic way and using the fewest possible natural resources of
any kind. All in this manner, which is sustainable for the environment
and without causing any injuries to persons, neither trough accidents
nor as side-effect of any way we operate and always protect the
occupational health of our employees
Services

Pump services, compressors, monitoring, consulting, turbo services,

inspection, repair, spare parts, reliability increase, on-site services,
workshop services, operations, electromechanical services,
maintenance, economic optimization, technical improvement, full shut-
down services, long-term service agreements
Turbo Services

Steam turbines
Gas turbines
Pump Services

Axially split pumps Submersible pumps

Barrel casing pumps Two stage pumps
Multiphase pumps Vertical pumps
Ring section pumps Any other pump types
Single stage pumps
Submersible
Compressors Services

Centrifugal compressors
Axial compressors
Reciprocating compressors
Electro-Mechanical Services

Air-cooled generators Electro-magnetic brakes

Hydrogen-cooled generators Variable frequency drives
AC/DC motors Controls
Low Voltage/High Voltage motors Gearboxes
Alternators
Transformers
Manufacturing & Reverse Engineering

Upgrade the design of the original

parts when producing new ones

Upgrade materials

Improve mechanical and hydraulic

performance
Manufacturing & Reverse Engineering

Parts can be manufactured when no

longer available or difficult to source
Sometimes it is more economical to re-
engineer than to buy new
Component enhancement increases
equipment reliability and lifetime
Computer-aided Numerical Controlled
(CNC) machining
Computer-aided Design (CAD) tool
Finite Element Modeling (FEM)
Metallurgical laboratory
X-ray
Our Facilities

Overhead Cranes 50 / 5 ton

Cleaning Grit Blasting

Chemical Cleaning
High Pressure Water Cleaning

Inspection
Mechanical and Electrical Run-out
Laser alignment
Hardness Tester
Coating Thickness Tester
Surface Roughness Tester

Non Destructive Test Liquid Penetrant Inspection

Magnetic Particle Inspection
Ultrasonic Inspection
Eddy Current Inspection

Balancing Low Speed Balancing – Shop and Transportable up to 30 ton

Our Facilities

Machining Horizontal
Vertical
Horizontal Milling
Cylindrical Grinding
Drilling
Portable Lathe Machine
Vertical Milling CNC Machine – 4 Axes
Valve Line Boring

Sealing Strip J, L, U, I Labyrinth Seal Strip

Shot Peening Turbine and compressor blade

Welding, Brazing,
Heat Treatment Heat Treatment (PWHT) – Cooperheat & Gas Burner
Induction Heater for Tenon Hot Peening

Coating HVOF
Air Spray Coating
Our Facilities

Babbitt Bearing Centrifugal Casting Machine

Field Service
Laser Bore & Shaft Alignment
Field Repair Equipment: Machining, Coating, Transportable
Balancing Machine, In-situ Balancing

Engineering & CAD 3D CAD

Finite Element Analysis
Vibration Analyzer

Electromechanical Insulation Resistance & Polarization Index Test

DC Ramp Test
DC Resistance Test
Tan Delta (Tip Up) Test
Partial Discharge Online & Offline
ELCID Test
Stator Wedges Test
RSO Test
Equipment We Served
Mechanical
Turbines and compressors
❖ Advanced gas turbines
❖ Utility steam turbines
❖ Industrial steam turbines
❖ Aeroderivative turbines
❖ Compressors
All services provided through one access point
Electromechanical Auxiliaries & Stationary
Generators and Motors Piping, Tubing, etc
❖ Air-cooled generators ❖ Heat Exchanger
❖ Hydrogen-cooled generators ❖ Tube Fin Fan Cooler
❖ AC/DC motors ❖ Turbine Rotor Blades
❖ LV/MV/HV motors ❖ Glen Seal
❖ Permanent magnet motors
❖ Alternators
❖ Transformers
❖ Commutators and Slip Rings
❖ Accessories (Cables, Glands, etc.)
Our Electromechanical Capabilities

Electrical Condition Mechanical Condition

Major & Minor Overhaul
Monitoring Monitoring

❖ Perform Major Overhaul ❖ Insulation Resistance & Polarization ❖ Vibration check & analysis
AC/DC Motor & Generator Index Test Analysis ❖ Alignment with Laser & Dial
Onsite ❖ DC Ramp Test & Analysis ❖ In-Situ Balancing (Trim)
❖ Perform Minor Overhaul ❖ Surge Test & Analysis ❖ Mechanical Repair
AC/DC Motor & Generator ❖ DC Resistance Test & Analysis
Onsite ❖ Recurrent Surge Oscilloscope
❖ Perform Rewinding Main (RSO) Test & Analysis
Stator/Rotor AC/DC Motor & ❖ AC Impedance Test (Volt Drop)
Generator ❖ Tan Delta Test & Analysis
❖ Wedges Test & Analysis (SWA)
❖ Electromagnetic Core Imperfection
Detection (ELCID) Test & Analysis
❖ Online & Offline Partial Discharge
❖ Transformer Oil Filtration & Analysis
❖ Protection Relay Testing Primary &
Secondary Injection
❖ Thermography Surveys
Our Electromechanical Capabilities

1 – 2 day Assessment
Unit condition – Generator assembled but
inspection access covers removed

Inspection/test performed:
• Borescope inspection of armature winding,
rotor winding and blocking (as accessible),
stator core step laminations and fingerplates.
• Perform tests on rtd’s, armature winding, and
rotor winding.
• Armature winding Test – IR, PI and Resistance
Test.
• Turbine Generator Rotor Test – IR, PI,
Resistance Test and RSO/Impedance Test.
• Stator winding Test – IR, PI, DC Ramp Test
and Resistance
• Exciter Inspection – Visual Inspection,
Insulation Resistance Test.
Our Electromechanical Capabilities

3 – 5 Day Assessment
Unit condition – Rotor installed but top half of end brackets
removed

Inspection/test performed:
• Visual and Borescope inspection of rotor winding and
blocking, stator core laminations and fingerplates (as
accessible).
• Stator Winding Test – IR, PI, DC Ramp and Resistance Test.
• Advance Stator winding Test –Tip-up, IR, PI, Tan Delta (Tip-up
Power Factor), Partial Discharge (PD Test)
• Corona Visual Check, as assessable to determine areas and
severity of any corona activity.
• Rotor IR, PI, Resistance Test and RSO/Impedance Test.
• Exciter Inspection – Visual Inspection, Insulation Resistance
Test and resistance test.
• RTD’s & diode check.
• Bearing Inspection.
• End-Winding, exciter armature & field Cleaning.
Our Electromechanical Capabilities

14 – 25 Day (Depend of Generator Type GT/STG)

Unit condition – with Extracting Rotor

Inspection/test performed :
• Visual inspection of stator and rotor.
• Borescope inspection of rotor winding and blocking (as accessible).
• Stator Winding Test – IR, PI, DC Ramp and Resistance Test.
• Advance Stator winding Test –Tip-up, IR, PI, Tan Delta (Tip-up Power Factor),
Partial Discharge (PD Test)
• Core Test (El-Cid test) and visual indications of looseness.
• Corona Visual Check, as assessable to determine areas and severity of any
corona activity.
• Rotor IR, PI, Resistance Test and RSO/Impedance Test.
• Exciter Inspection – Visual Inspection, Insulation Resistance Test and
resistance test.
• Core Test (El-Cid test).
• Wedges Tightness Detection (WTD).
• Generator rotor retaining ring inspection (base on OEM requirements).
• Complete Mechanical Inspection as per OEM standards (TIR, dimensional,
alignment, clearance check and adjustment, air gap inspection).
• NDT mechanical parts such as Bearing, Fan Blades, Journal Bearing,
Coupling Holes & Coupling Bolts.
• Cleaning, dry varnish, and heating Stator, Rotor, and exciter Winding
• Do Life Prediction Assessment Stator Winding.
Our Electromechanical Capabilities

Various Day (Depend of Generator Type GT/STG)

Unit condition – with/out Extracting Rotor

Inspection/test performed :
• Insulation Resistance & Polarization Index.
• DC Resistance
• DC Ramp Test
• Surge Test
• Recurrent Surge Oscilloscope (RSO)
• AC Impedance/Volt Drop
• AC/DC High Potential Test (HiPot)
• Wedges Tightness Detection (WTD/SWA)
• ELCID
• Tan Delta
• Partial Discharge Offline/Online
• Natural Frequency Test (NFT) / Bump Test
• Diode Inspection
• RTD’s Inspection
• Borescope Inspection
• Protection Relay Test.
• Transformer Inspection
Our Electromechanical Capabilities

Various Day (Depend of Generator Type GT/STG)

Inspection/test performed :
• Online Partial Discharge.
• Vibration check and analysis.
• Protection Relay Test.
• Thermographic Survey.
• Alignment with Laser/Dial.
• In-Situ Balancing (Trim)
• Mechanical Repair.
Our Electromechanical Capabilities
 Our Electromechanical Capabilities

Stator Winding Insulation

Deterioration of Insulation
Diagnostic test
Flow Chart of Generator Life Estimation Life
Estimation & Maintenance
of Generator Stator Coil Insulation
Evaluation of Epoxy-Resin Coil Deterioration
with Operational History & Diagnostic Test

Establishment of Calculation Method For Residual Break-Down Voltage & Operation Pattern In The Future Life Estimation & Maintenance
of Generator Stator Coil Insulation
Evaluation of Epoxy-Resin Coil Deterioration with Operational History & Diagnostic Test
Our Electromechanical Capabilities

Life Estimation & Maintenance

of Generator Stator Coil Insulation

Evaluation of Epoxy-Resin Coil

Deterioration with Operational History
& Diagnostic Test
Our Electromechanical Capabilities

100

90

80

70
Estimated Breakdown

60
Voltage (%)

50
. . . . .

40
PI 1 x 4.1 = 37.18 KV
Safety Operation Level
Y-Axis

30 (2E + 1 KV = 31.0 KV)

20

Residual Life (10 Years)

10

0
0 5 10 15 20 25 30 35 40 45 50
.
Operational Years
Our Electromechanical Capabilities

◼ Rewinding High voltage and low voltage AC and

DC motors
◼ Overhaul and Repair AC/DC motors in house or
on-site
◼ Sag mill and ball mill motors
◼ Underground mining motors
◼ Traction motors, alternator and auxiliary motors
◼ Prep plants, crushing, conveying
Our Electromechanical Capabilities

❑ PT. Omega Sarana Global will perform complete overhauls inclusive of :

o Incoming inspections, electrical insulation testing, photographs, mechanical measuring of all fits
and surfaces.
o Pressure wash cleaning and temperature controlled baking ovens ensure that all AC/DC
motor parts are handled with extreme care and professionalism.
o All mechanical components are either pressure washed or set in our aqueous parts washing
machine.
o Upon completion of cleaning and baking all AC/DC motor and generator windings are
thoroughly inspected for deterioration, damage and wear.
o Complete full insulation testing such as Baker surge testing, hi pot testing, core loss and rotor
bar inspection and testing.
o DC motors and generator inspection and testing.
Our Equipment
Insulation Resistance Test
Megger MIT 525-EN
- Safety rated CATIV 1000 V to
3000m (5 kV)
- Rapid charge Li-ion battery
- PI, DAR, DD, SV and ramp test
DC Resistance Test RSOTest
Sumatron Inc :
Megger DLRO 10 HD .
• High or low output power selection for
• Designed for two & four pole
condition diagnosis
• Rechargeable battery or line power supply, cylindrical rotor generators 10 –
1200 MVA
continuous operation
• 10 A for 60 seconds, less time waiting to • Input voltage: 90 – 120% of 110 or
cool, great for charging inductance 220 VAC depending on model
• High input protection to 600 V, inadvertent
(RSO-1=110 VAC & RSO-2=220
connection to line or UPS voltage will not
blow a fuse VAC)
• Surge protected
• Heavy duty case: IP 65 lid closed, IP54
operational (battery operation only) • 50 or 60 Hz
• Rotary switch selects one of five test • Output unloaded peak voltage: 8-
modes, including auto start on connection,
12 volts
giving ease of use
Our Equipment
Offline Partial Discharge
Ultra TEV2 Plus
Sensor Capacitive Measurement Range 0
– 60 dBmV
Measurement Bandwidth 3 – 80 MHz
Resolution / Accuracy 1dB / ± 1dB
Min Pulse Rate 10Hz (rolling displays only)
Locator probe precedence 0.3ns equivalent
to 10cm
Discharge Pattern Phase Reference
Optical, E-Field and Manual
Max Number of Pulses/Cycle 1953 at 50Hz
or 1627 at 60Hz
Min Level for Pulses Count 10 dBmV
ELCIDTest Stator Wedges Test
(SWA)
Iris Power WTD-501
Iris Power :
Power Supply 90-132/180-264V, 50/60Hz
Faster test scanning (up to 120 mm/sec at 60
Hand-held Probe Width - 25mm (1”)
Hz)
Dimensions Height - 160mm (61/4”)
Easier excitation calculations
Simpler testing with dual Chattocks (detection Length - 145mm (53/4”)
coils) Minimum Wedge Width 10mm (0.4”)
User-friendly LCD display to guide user Minimum Wedge Length 50mm (2.0”)
operation Slot Depth Adjustment 0mm - 20mm
Combines step-iron data with main core (10mm - 25mm wide)
traces 0mm - 60mm (>25mm wide)
Easily identifies “hot spots” via color map Connection Cable Length 15m (50’)
display Analyzer Dimensions 33 x 16 x 37cm
Fully compatible with data from earlier
(13” x 6” x 141/2”)
versions
Our Equipment
Tan DeltaTest
(Power Factor)
Megger DELTA 4000
DELTA4000 series is a fully automatic
12 kV insulation power factor /
dissipation factor (tan delta) test set
designed for condition assessment of
electrical insulation in high voltage
apparatus such as transformers,
bushings, circuit breakers, cables,
lightning arresters, and rotating
machinery.
Resonating Inductor
Megger Resonating Inductor :
Expands the range of Capacitance
and Dissipation Factor (Power Factor)
Test Sets
n Capable of tuning capacitances up
to 1μF at 10 kV
n Hand-crank tuning wheel
n Core gap gauge that displays
position of inductor core
Online Partial Discharge
TOSHIBA Online PD :
Size： W220*D160*H60mm， 2.2kg
Power supply voltage: AC100V-240V,
50/60Hz
(Power consumption： 2W)
1) PD sensor (Simplified version)： 1ch
(Stator RTD or RFCT attached to
earth cable)
2) Vibration sensor: 4ch (0~400Hz)
3) Temperature sensor: 4ch (RTD: Pt
100Ω at 0 degC)
Our Equipment

Digital Multimeter AC/DC Clamp Meter Slide Regulator

FLUKE 87V HIOKI CM4734 : SLIDE REGULATOR (VARIAC) :

Voltage DC : 1000V Max. Current AC : 2000A with
Voltage AC : 1000V Voltage Input: 220V, 50/60Hz
bluetooth
Current DC : 10A Voltage Output: 0 ~ 250V, 50/60Hz
AC Voltage Range : 6.000 V to 1000
Current AC : 10A V, 4 ranges (15 Hz to 1 kHz, True
Tenperature Measurement : -200.0⁰C RMS)
- 1090⁰C DC Voltage Range : 600.0 mV to
Operating Measurement : -20⁰C to 1500 V, 5 ranges
+55⁰C Resistance : 600.0 Ohm to 600.0
Analog : 32 segments, update 40/sec. kOhm, 4 ranges
Frequency : 19,999 counts, update Voltage Detection : Hi: 40 V to 600 V
3/sec at >10 Hz AC, Lo: 80 V to 600 V AC, 50/60 Hz
Site Project Gallery

PLTG SENIPAH, KUTAI KERTANEGARA

Site Project Gallery

PT. DSS PINDODELI 2, KARAWANG JAWA BARAT

Site Project Gallery

PLTU SIBOLGA, SIBOLGA SUMATRA UTARA

Site Project Gallery

PT. INDOCEMENT TUNGAL PRAKARSA, TARJUN