Oocument Number

INSPECTION AND TEST PLAN FOR FABRICATION OF REACTOR ATUL/ITP/005

Rev O0

InspectionBy Remarks
Sr No. Description Referance Document Aceptance Criteria
Contractor Atul OC/TPI
MOM Technical Specification H H
Pre-InspectionMeeting
Document Verification
Availibility of Approved Drawing Approved Drawing DR

H A
WPS&PQR ASME Sec IX ASME Sec IX_
H A
Welder Qualification Certificates ASME Sec IX ASME Sec IX

2.4 Availibility of For Fabrication Procedure, NDT Procedure, Pressute H

Testing Procedure, Pickling and Passivation Procedure For SS
IncomingMaterial

3.1 For Pressure Part Dimension, Visual Inspection, Heat Number

MTC/Approved Drawing ASME Sec II PART A H W
Corelation, MTC Review, PMI Inspection For SS/Low Alloy Steel.

ForNon-Pressure Part: Dimension Inspection, Visual Inspection, MTC

3.2 MTC/Approved Drawing ASME Sec II PART A H W
Review, PMI Inspection For SS/Low Alloy Steel.

3.3 Welding Consumables Batch Test Certificate ASME Sec II PART C H R

Fit-up Inspection
4.1 Marking, Cutting &Rolling of Plates Approved Drawing ASME Sec IlV H S
4.2 Verifying Dimension of Dome/Dish Approved Drawing ASMESec IIV H S

4.3 Fit-up Inspection of All Longitudinal Joints and Circumferential Joints. Approved Drawing ASME Sec lIIV H

4.4 Fit-upInspection of Nozzles Approved Drawing ASMESec IIV H RW

Fit-up Inspection of Lifting Lug, Internal, Stiffners and All Remaining
4.5 Approved Drawing ASME Sec IIV H S
Joints.
Fabrication and NDT
5.1 Selection of WPS and Welding Consumables WPS
ASME Sec IX
5.2
Deployment of Qualified Welders Welder List ASME Sec IX

5.3 Control of Process Parameter Like Preheat, Interpass and Weld Size
WPS WPS H
etc.
Approved
5.4
|Penetrant Test(PT) on All Back-gouged Welds. ASME Sec illV H
Drawing/Section V
5.5 Weld Visual Approved Approved Drawing/
Drawing/Section lllV ASME Sec llIV
 5.6 Pad Pneumatic Test Pressure Test Procedure ASME Sec IIV H RW
RF
N o n Destructive Examination
Approved ASME Sec IIV H R RT Film Review
5.7
Drawing/Section V
Final Weld visual Inspection From Inside As Well As From Outside, Approved Approved Drawin8/ W
H
5.8 Inspection, PMI For SS and Low Alloy Steel Drawing/Section IIV ASME Sec lIIV
Dimension
Pressure Testing &Painting
Approved
W
6. 1 Pressure Test of Equipment Drawing/Pressure Test ASME Sec IIV

Procedure

Test (RPM, Load, Voice, Vibration, Shaft Runout & Power H W

6.2
Running Approved Drawing/FAT FAT

Drawn)
Pickling and Passivation Pickling and Passivation W
Passivation for SS Material Procedure
6.3 Pickling and Procedure
RW DFTcheck on Final Painting
Approved Drawing Approved Drawin8
6.4 Surface Preparation and Painting Approved ITP
Approved ITP H

6.5 Dispatch Clearance A-Approval, R-Review, of Meeting,

MOM-Minute

H-Hold Point, W-Witness Point, DR-Drawing Review, S-Surveillance,

Legend: Positive Material Identification,
PQR-Procedure Qualification test, PMI:
WPS Welding Procedure Specification,
shall be transfer before cutting for traceability.
on Pressure part
material
Note 1: Marking to 20 mm
be carried out for plate having thickness Greater or Equal
2:UTtest shall certification & Check Test Required
if MTC Available Not
EN10204 Type 3.1
3: MTC Shall be water.
Chlorine content shall be
less than 25 m m hydrotest for
4: For SS Matrerial, Release note.
Equipment.
of Dossier file Shallbe Provide with
without Inspection
be dispatch the Equipment
Hard Copy Approved by
5: Vendor cannot
of Dossier File Before Equipment
Dispatch and 2 nos. Reviewed By
shall be Provide Soft Copy
6:Vendor
Prepareby
Sgnature
Name
n c i a n atiOn