Presentazione OTP After Sales

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O P T I M I S AT I O N & T E C H N O L O G Y

OTP DIVISION
After Sales Service

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General information
CTP Team is an international engineering and manufacturing
Company with 50 years of experience in the sector of environmental
protection systems and Heat recovery. With innovative products in
the field of Filtration, Gas Cleaning, Heat Exchangers and Waste 63.500.000
Heat Recovery. Gas volume treated [Am3/h]

145
No. Customers

1.030
No. fabric Filters

925.000
Total surface area [m ] 2

Figure1 : The data consider the Fabric Filters installed and commissioned up to 2018

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OTP After Sales Service

OTP is the Business Unit in charge for the After Sales Service, that
assists all our customers providing a reliable and prompt actions
during all the life of our systems. We ensure technical support
upon the request in terms of engineering, quality and technical
specifications providing the maximum peace of mind to our
Customers.

The constant relationship with the OEM of equipment keep the full
system at the state-of-the-art of technology and ensure longest
operating lifetime of the system at the top performances.

CTP Team, through its OTP Division, is a reliable partner able to


identify the existing scenario and study for a comprehensive
solution in order to meet Customer targets and expectations.

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Product Matrix
Fabric Filters Upgrade OEM Other
Upgrade CTP SWAP technology (for traditional cleaning system) - X
CFD modelling for gas distribution optimization - X
Analysis of reduction of compressed air and energy consumptions - X
Complete equipment retrofit - X
Bag & Cage replacement kit OEM Other
Any brand and construction realization X X
Best media evaluation for application X X
Laboratory analysis X X
Supervision or CTP full installation service: turn-key service X X
Original spare parts OEM Other
Fabric filter original spare parts X X
WHR original spare parts X -
Ancillary equipment spare parts (fan, dust transport) X X
Fast delivery time – worldwide presence X X

Service and Maintenance OEM Other


Equipment remote monitoring X -
Laboratory analysis X X
Multi level service contracts X X
On-site measurements X X
Major and minor X X

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Upgrade & Retrofit

CTP Team, through its OTP Division, offers a range of cost-effective


solutions to modernize your emission control systems. Our
technologies can be implemented on all existing dust collection
systems. We keep studying the best technology solution to help our
customers comply with the most stringent emission regulations and
save on equipment investment costs.

In details
• Ensure the compliance with the local emission regulations
• Optimize the maintenance costs
• Reduce energy and compressed air consumptions
• Extend the system capabilities

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Bag & Cage Full Replacement Service

Filter bags are the core of the equipment filtration performances


and a full set replacement hides several aspects to be considered in
order to ensure material lasting for several years and keep granting
emissions compliance. Our extensive Original Equipment
Manufacturer (OEM) knowledge and experience enables us to
deliver the highest quality and innovative components and
guarantee to our Customers the best performances achievable.

In details
• Analyse existing equipment conditions,
• Correct filtration media&specifications,
• Knowledge of the several bags&cages design
• Best combination among new and existing equipment
• Instructions for proper installation and execution
• CFD modeling

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Bag & Cage Full Replacement Service
CONNECTION STYLE

Twist-lock Side-lock Fingerlock

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Bag & Cage Full Replacement Service
P R O P E R T I E S O F F I LT R AT I O N FA B R I C S

Max. Acid Alkali Abrasion Flex


Fiber Temperature Resistance Resistance Resistance Resistance
Cotton 180°F (82°C) Poor Excellent Average Very Good
Polypropylene 212°F (100°C) Excellent Excellent Excellent Très Bon
PAN (Acrylic) 260°F (°126C) Good Average Good Very Good
Polyester 275°F (135°C) Fair Fair Excellent Very Good
PPS 374°F (190°C) Very Good Very Good Very Good Very Good
Aramid 392°F (200°C) Fair/Poor Good Excellent Excellent
P-84 473°F (245°C) Good Sufficient Good Good
PTFE 500°F (260°C) Excellent Excellent Fair Good
Fiberglass 500°F (260°C) Good Fair Average Average

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Original Spare Parts

Thanks to our advanced supply chain and logistic department, CTP


Team, through its OTP Division, supplies genuine range of
replacement spare parts with fast delivery all over the world.
Original CTP spare part guarantee to our Customers minor costs
thanks to special maintenance contract. Furthermore, CTP original
spare parts can be installed to any third-party equipment.

Why choose CTP Original Spare Parts


• Ensure the correct operation of the equipment installed and
keep the performances at the level guaranteed during all the
life of the system.
• Restore the operating performances in case of malfunctions
occurred and outages.
• Upgrade the performances of the existing system: applying
new materials, state-of-the-art technology, overall upgrade of
the process.

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What we can do for you
1 Equipment Analysis
We can support our Customers with a complete technical audit and on-site measures of the existing dedusting equipment, in order to
identify the main challenges and provide our tailored solution to restore and improve the equipment performances.

2 CFD Modeling
We use latest engineering software to perform a Computational Fluid Dynamics (CFD) modeling on existing equipment to analyze the
current gas distribution and, combining the simulation results with our engineering department evaluations, we provide our Customers
with the engineered solutions for a homogeneous and optimized gas distribution, a key aspect to avoid premature filter bags failure,
stabilize differential pressure, save in compressed air consumption and fan absorbed power.

3 Preventive Maintenance
Scheduled Equipment Maintenance is recommended to avoid unpleasant and unforeseen outages, and extent the lifecycle of your air
pollution control system or WHR system. We offer to our Customers multi-level maintenance contracts and each agreement is tailored on
their specific needs, from planning to executing the maintenance activities, adding value to the investment for the years to come.

4 Supervision and Full Installation Service


Our skilled supervisors and erection team can support our Customer in all the upgrade or replacement activities, ensuring the shortest
outage, full support for leak-test and pre-coating activity, with a top-quality service. We organize technical training concerning
maintenance operations and equipment control.

5 Reliability and Experience


Our customers can rely on our team of engineers to help them keep the system running at the performances guaranteed, while
maximizing their return on investment.
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Remote Survey Technology

Our Remote Survey technology is an innovative project to monitor remotely


the operation of your emission control system, keep under control any
times the respect of CO2 emissions, optimize system performances, reduce
operating costs and avoid malfunctions.

This technology guarantees fast advice in the event of unusual or


malfunctioning of the filter or associated equipment. In addition, CTP
Remote Survey can also be applied to:

• conditioning tower

• heat exchanger

• WHR

• other equipment supplied with the bag filter.

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c/o Kilometro Rosso Innovation District
B E R G A M O - I TA LY
T. +39 035 6968501 | F. +39 035 6968546
sales@ctp.mi.it
w w w. c t p . m i . i t

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