INDUSTRY 4.

0
Revolutionizing
Smart Automation
About
Myself
Centre for Research Engineering
and Advance Technologies
Discussions
Few Questions pondering in my
mind?

1. Is this relevant subject / course ?

2. Why this is relevant at this time?

3. What is future in smart automation – I thought

Industries are already automated?

4. What are the base foundations to learn the smart

automation?

5. Is this course relevant to CSE ? What is my scope.

6. Which companies are more relevant to follow?

What is happening?
 Key Learnings from the Video
Rapid Increase in Global Competition in Smart Automation

■ Minimize Change Overtime ■ Connecting from Idea to Product

■ Reduce Downtime ■ Order to Build

■ Driving Productivity ■ Real time factory management

■ Real time data monitoring ■ Optimize resource management

■ Usage of Digital transformation & Robotics
technology to do jobs efficiently

Outcome / Expectation Means to Achieve

Exploded View of typical Automotive Vehicle
Parts Involved

■ Increase in number of components to make a final product

■ Different size and shapes
■ Different materials involved
■ Parallel sub-assemblies
■ Multiple variants

Increase in Complexities and Many Variables

Exploded View of typical product (Camera)
PCB SMT Assembly + Rear Cover Assembly
PCB SMT Assembly

Automated
Base PCB In PCB Load in Solder Paste Solder Paste Cooling
PCB Cleaning SMD Mounting Reflow Oven Optical Un Loader
Coming QC SMT Loader Printer Inspection Conveyer
Inspection

PCB X-Ray Laser PCB Temp

Inspection
Edge Filling UV Curing
Repanelling Packaging To Main Assembly
Line

Rear Cover Assembly

Camera Rear LVDS Bullet Rear Cover Sub Rear Cover Sub Rear Cover Sub
Cover Connector Asy Asy Potting Asy UV Curing

Class 8 Clean Room

Camera Lens Assembly

Place Front Place Rear Front Housing Rear Housing,

Functional Front Housing Front Housing + PCB Sensor Peel Place PCBA in Functional
EMI/EMC EMI/EMC Asy with PCB & Front Housing
Check Plasma Cleaning Protection Cap Removal Front Housing Check
Shield Shield Shilelds Placement

Adhesive Calin Lens Pre

Laser Welding Temp Fakra
Protection Cap Dispensing for Assembly for Active UV Curing of
Laser Welding Inspection with Connection for Thermal Curing Leak Test
removal Active Active Alignment Adhesive
IR Camera Check
Alignment Alignment

QR Code Laser Camera Module

EOL Test
Etching Packaging

Class 6 Clean Room

 Fundamentals involved in developing
these…
Product Design Stages

Early Business Concept Prototype Validated Production

Involvement Designs Designs Designs Designs

Production Process Stages

Sub Assembly Process Sub Assembly Process Sub Assembly Process Sub Assembly Process

End item Assembly Process

 Business Process

Enterprise Management How do we make all

these process
MES Systems real-time ?
Why Real Time ?
Data Pipeline What are the objectives?

Smart Machines
Solutions to these problems -

Master Systems

Sub System - 1 Sub System - m

Machine 1 Machine 2 Machine n

Solutions to these problems -
How I utilize the entire system to drive
Quality, Cost, Productivity, Timely delivery,
Capacity management
Is the below systems dependable?
Is it easy to understand and manage?

How to get real time monitoring of entire system from Machines to SubSystems to Systems
Master Systems

Any System Solutions?

Sub System - 1 Sub System - m

Any ways to get the real time data? How to contextualize these data?

Machine 1 Machine 2 Machine n

Making these machines smarter?

Evolution of Industrial Revolution
Course Name: Industry 4.0 in Smart
Automation
Course Name: Industry 4.0 in Smart
Automation
Course Name: Industry 4.0 in Smart
Automation
Course Name: Industry 4.0 in Smart
Automation
Course Name: Industry 4.0 in Smart
Automation
Example: Integrated Digital Transformation

Different Stage Gates

Early Business Concept Prototype Validated Production

Involvement Designs Designs Designs Designs

Project Management 360 Degree PLM Metaverse

Collaborative Tools

Product Development DevOps

Digital Blockchain
Transformation
Techniques Engineering & Development AI
Mapped to the 3D
MLAugmented Reality
Development Cycle
Some Fundamentals

1. Cyber-physical systems that connect the world: Connecting man, machine, information and organization for integrated operation
2. New technology-driven approach: Adopting disruptive technologies to help adapt products to changing requirements
3. Digital twins: Simulation and testing before actual implementation to ensure product precision and faster execution without bottlenecks
4. Asset performance management: Used for real-time plant and equipment diagnosis to predict and plan convenient maintenance schedules and eliminate
unplanned shutdowns
5. Product life cycle management: Used to integrate and simulate the compatibility of all components of a new product in real-time, and to plan for a successful
launch
6. IIoT-driven total automation: Integrates plant, logistics, and supply chain management
7. Man/machine collaboration: Collaborative robots enable better precision, faster execution, personification of products, and minimization of wastes
8. Digital transformation: Enables a connected process between plant, supply chain, OEMs, customers, and all other stakeholders to ensure quality, availability of
products, a proper feedback system, and customization of products, ensuring continuity and a sustainable process
9. Cybersecurity: Ensures a risk-free cyber-physical platform with continuously upgraded, strong security standards
Discussions
Few Questions pondering in my
mind?

1. Is this relevant subject / course ?

2. Why this is relevant at this time?

3. What is future in smart automation – I thought

Industries are already automated?

4. What are the base foundations to learn the smart

automation?

5. Is this course relevant to CSE ? What is my scope.

6. Which companies are more relevant to follow?

THANK YOU
ssrikanth@unominda.com
+91 9500057970