Professional Documents
Culture Documents
E Tools Dies Kits
E Tools Dies Kits
Blackburn®/Color-Keyed®/Homac® -
Tools, dies and kits
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E
Blackburn/Color-Keyed/Homac -
Tools, dies and kits
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Table of contents
Section E
Warranty and service providers E4
Manual compression tools E6
Metric compression tools E12
Power-assisted compression tools E13
anual and power-assisted
M E20
compression tools
Hydraulic pumps E24
Cable strippers, cutters E27
and other tools
Installing dies E31
anual compression tools
M E47
and cutters
Cutting dies and other tools E48
Replacement batteries E49
Hydraulic PowerTap™ system E50
Assorted die kits E51
Tool cross reference E53
E4 B L A C K B U R N/C O L O R - K E Y E D/ H O M A C TO O L S , D I E S A N D K I T S
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Warranty and service providers
INNOVA Quebec
1040 Boulevard Industriel
Granby, Quebec J2J 1A4
Tel.: 450-777-1240 ext.: 230
Fax: 450-372-9936
yfabre@xtirpa.com
PEFCO Ontario
1734 Finch Avenue
Pickering, Ontario L1V 1K4
Warranty and service providers
Tel.: 905-427-9294
ABB Tool Service has a staff of highly trained,
Fax: 904-427-0540
experienced and dedicated technicians and
jmasonpefco@sympatico.ca
application specialists to support our
customers in every aspect of their tooling needs.
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Warranty and service providers
5 years
• Hydraulic tools
(self-contained and remote heads)
• All LI-Ion battery-operated tools
(Huskie)
Direct all inquiries to the ABB regional sales office in your area.
E6 B L A C K B U R N/C O L O R - K E Y E D/ H O M A C TO O L S , D I E S A N D K I T S
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Manual compression tools
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02
Crimp-Assist™ foot provides stability
when work suface leverage is needed
to crimp larger connectors.
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01 02
Conductor size
#10 #8 #6 #4 #2 #1
Red Red Blue Grey Brown Green
Copper connectors
One hole, short – 54104 54134 54138 54107 –
– 54130 54105 54106 54142 –
– 54131 54135 54139 54143 –
– 54132 54136 54140 54145 –
– 54104 54205 54206 54207 –
Splice, short – 54504 54505 54506 54507 –
One hole, long – 54930BE 54905BE 54906BE 54942BE –
Two hole, long – 54850BE 54852BE 54854BE 54856BE –
Splice, long – 54804 54805 54806 54807 –
Cable joints – – 54610 54615 54620 –
Narrow tongue – – – 55112 55116 –
C-taps – 54705 54710 54715 54720 54725
Motor disconnects – MD8 series MD6 series MD4 series MD2 series –
Aluminum connectors
One hole 60096 60101 60106 – – –
60096 60102 60107
60099 60103 60108
60104 60109
Splices 60500 60501 60507 – – –
Bi-pins – 61905A 61910A – – –
Equipment lugs – 61102 61107 – – –
B L A C K B U R N M A N U A L C O M P R E S S I O N TO O L S E7
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Manual compression tools
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Manual compression tools
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Carrying cases for TBM6 and TBM6S
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Manual compression tools
Cat no. Colour code Al Cu Lower die cat. no. Pkg. qty.
TBM8 or TBM8S* Red 10 8 13461 1
Blue 8 6 13461 1
Grey 6 4 13461 1
Brown – 2 13461 1
Green 4 1 13462 1
Pink 2 1/0 13462 1
Black – 2/0 13462 1
Orange – 3/0 13462 1
Purple – 4/0 13463 1
Yellow – 250 13463 1
Gold 1 – 13464 1
Tan 1/0 – 13464 1
Olive 2/0 – 13464 1
Ruby 3/0 – 13464 1
White 4/0 300 13465 1
Red 250 350 13466 1
Blue 300 400 13467 1
Brown 350 500 13468 1
* TBM8S includes shure steak mechanism; TBM8 does not.
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Manual compression tools
For hand tool with insulated head, add suffix 5 to catalogue number; e.g. OD585. Refer to pp. 31–46 for dies.
B L A C K B U R N M A N U A L C O M P R E S S I O N TO O L S E11
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Manual compression tools
UT 3 M installation tool
Nothing to lose – a built-in 5⁄8 in. die is precision-
cast and installs compression connectors from
#8 to 4/0 AWG.
• One stroke of the tool develops full compression
• Ensures proper compression before jaws
will release
• Only 2.2 lb
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Metric compression tools
Tools with adaptors can be used with standard 12- and 15-ton half shelled dies.
Please contact your regional sales office for information concerning metric dies.
B L A C K B U R N M E T R I C A N D P O W E R - A S S I S T E D C O M P R E S S I O N TO O L S E13
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Power-assisted compression tools
Li inline 6-ton closed crimp tool Approx. 350 crimps per full battery charge
• Designed with a rotating 180° head and (based on 3/0 AWG cable)
integrated LED work lights, offering more
maneuverability in tight spaces, while still Specifications
providing 6 tons of parallel-action crimping force • Capacity: Cu #8–600 kcmil, Al #8–400 kcmil
• Designed for one-handed control ram • Output force: 6 tons
advancement and retraction with a rapid advance • Dimensions (L x W x H): 18 in. x 3.5 in. x 4.5 in.
feature that decreases crimp time • Battery: 14.4 V DC
• Accepts W-style dies • Weight with battery: 8.75 lb
• Works with MAKITA LXT 18 V
lithium-ion batteries‡
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Power-assisted compression tools
Specifications
• Capacity: Cu #8–600 kcmil, Al #8–400 kcmil
• Output force: 6 tons
• Dimensions (L x W x H): 13 in. x 2.5 in. x 12 in.
• Battery: 14.4 V DC
• Weight with battery: 8.75 lb
Specifications
• Capacity: Cu #8–600 kcmil, Al #10–400 kcmil
• Output force: 6 tons
• Dimensions (L x W x H): 13 in. x 2.5 in. x 12 in.
• Battery: 14.4 VDC
• Weight with battery: 8.5 lb
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Power-assisted compression tools
Specifications
• Installing range:
-- Up to 600 kcmil copper lugs and splices
-- Up to 400 kcmil aluminum lugs and splices
-- CHT814-10 to CHT214-9 copper H-taps
-- 63105 to 63148 aluminum H-taps
-- 54705 to 54750 C-taps
• Output force: 6 tons
Creates hex-style crimp
• Dimensions (L x W x H): 12 in. x 21/4 in. x 39/16 in.
• Weight: 6.5 lb
TBM6H 6-ton hydraulic crimping head
• Lightweight design – weighs less than 7 lb,
including dies
• Embosses die code on connection for easy
inspection
• Uses 6-ton series and Blackburn® “O” and “D”
series dies colour-coded for easy matching with
Color-Keyed connectors (refer to pp. 31–46)
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Power-assisted compression tools
Specifications
• Installing range:
-- Up to 900 kcmil copper lugs and splices
TBM14RH 14-ton remote hydraulic head
-- Up to 750 kcmil aluminum lugs and splices
• Crimps connectors up to 900 kcmil copper
-- 54755 to 54775 C-taps
and 750 kcmil aluminum
• Output force: 14 tons
• Wide, 1.65 in. jaw opening accommodates
• Dimensions (L x W x H): 91/8 in. x 33/4 in. x 47/8 in.
large connectors
• Weight: 8.5 lb
Specifications
• Installing range:
-- Up to 900 kcmil copper lugs and splices
-- Up to 750 kcmil aluminum lugs and splices
-- CHT814-10 to CHT2502-6 copper H-taps
-- 63105 to 63148 aluminum H-taps
-- 54755 to 54775 C-taps
• Output force: 14 tons
• Operating pressure: 10,000 psi nominal
• Dimensions (L x W x H): 111/2 in. x 21/2 in. x 41/4 in.
Creates hex-style crimp
• Weight: 10 lb
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Power-assisted compression tools
Specifications
• Installing range:
- Up to 900 kcmil copper lugs and splices
- Up to 750 kcmil aluminum lugs and splices
• Capacity: Cu #8–900 kcmil, Al #10–750 kcmil
Li 14-ton open crimp tool • Output force: 14 tons
• Rotating head allows maximum flexibility • Dimensions (L x W x H): 19 in. x 3.5 in. x 10.5 in.
for crimping • Battery: 14.4 V DC
• Protective rubber boot on “C” head • Weight with battery: 20 lb
• Rapid advance feature decreases crimp time
Specifications
• Installing range:
- Up to 1500 kcmil copper lugs and splices
- Up to 1250 kcmil aluminum lugs and splices
Battpac™ TBM15CR-LI hermetically sealed • Capacity: Cu #8–1,500 kcmil, Al #10–1,250 kcmil
15-ton battery-powered compression tool • Output force: 14 tons
• Rotating head allows maximum flexibility • Dimensions (L x W x H): 21.5 in. x 3.5 in. x 10.5 in.
for crimping • Battery: 14.4 V DC
• Protective rubber boot on head • Weight with battery: 24 lb
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Power-assisted compression tools
Specifications
• Installing range:
-- Up to 1,500 kcmil copper lugs and splices
-- Up to 1,000 kcmil aluminum lugs and splices
-- CHT814-10 to CHT750-350-1F copper H-taps
Creates hex-style crimp -- 63105 to 63180 aluminum H-taps
-- 54755 to 54790 C-taps
• Output force: 15 tons
TBM15I 15-ton hydraulic crimping head
• Operating Pressure: 10,000 psi nominal
• Head made of forged steel and insulated with
• Dimensions (L x W x H): 153/4 in. x 25/8 in. x 43/8 in.
rubber boot
• Weight: 16.5 lb
• Longer, slimmer design enables easier access
into tight spaces, such as in cable tray and central
office applications
15600 series – Fits directly into tool for larger size connectors, 800 kcmil–1500 kcmil.
15500 series – Used in conjunction with 15500-TB adaptor, #8 AWG–750 kcmil.
Specifications
• Installing range:
-- Up to 2,000 kcmil copper lugs and splices
-- Up to 2,000 kcmil aluminum lugs and splices
• Output force: 40 tons
• Operating pressure: 10,000 psi nominal
• Dimensions (L x W x H): 12 in. x 43/4 in. x 73/8 in.
• Weight: 40 lb
Suggested replacement oil ABB cat. no. 21061 or any light weight hydraulic fluid or automatic transmission fluid is recommended.
Do not use silicon-based fluids.
B L A C K B U R N P O W E R - A S S I S T E D C O M P R E S S I O N TO O L S E19
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Power-assisted compression tools
Specifications
• Installing range:
-- Up to 900 kcmil copper lugs and splices
-- Up to 750 kcmil aluminum lugs and splices
-- 54755 to 54775 C-taps
• Output force: 12 tons
• Operating pressure: 10,000 psi nominal
• Dimensions (L x W x H): 141/4 in. x 21/2 in. x 37/8 in.
• Weight: 9 lb
Creates hex-style crimp
If using old style 11700 series die set, use adaptor, cat. no. TBM12D-AR (not included) for adaptation to the above tool. Order adaptor separately.
Specifications
• Installing range:
-- Up to 900 kcmil copper lugs and splices
-- Up to 750 kcmil aluminum lugs and splices
• 54755 to 54775 C-taps
• Output force: 12 tons
• Operating pressure: 10,000 psi nominal
• Dimensions (L x W x H): 141/2 in. x 21/2 in. x 315/16 in.
• Weight: 9 lb
Creates hex-style crimp
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Manual and power-assisted compression tools
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Manual and power-assisted compression tools
Specifications
• Installing range:
-- Up to 900 kcmil copper lugs and splices
-- Up to 750 kcmil aluminum lugs and splices
• Output force: 12 tons
• Dimensions (L x W): 211/2 in. x 47/32 in.
Creates indent-style crimp
Specifications
• Installing range:
-- Up to 900 kcmil copper lugs and splices
-- Up to 750 kcmil aluminum lugs and splices
-- Min. of 40 crimps (4/0 AWG per battery charge)
• Output force: 12 tons
• Dimensions (L x W x H): 191/2 in. x 37/8 in. x 81/2 in.
• Battery: Ni-MH 14.4 V 3.0 Ah
• Weight with battery: 9 lb
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Manual and power-assisted compression tools
Specifications
• Installing range:
-- Up to 900 kcmil copper lugs and splices
-- Up to 750 kcmil aluminum lugs and splices
• Output force: 12 tons
• Operating pressure: 10,000 psi nominal
• Dimensions (L x W x H): 141/2 in. x 47/32 in. x 29/16 in.
Creates indent-style crimp
• Weight: 9 lb
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Options
Specifications
Creates hex-style crimp • Installing range:
-- Up to 900 kcmil copper lugs and splices
-- Up to 750 kcmil aluminum lugs and splices
-- CHT814-10 to CHT2502-6 copper H-taps
-- 63105 to 63148 aluminum H-taps
-- 54755 to 54775 C-taps
• Output force: 14 tons
• Length: 24 in.
• Weight without dies: 15.4 lb
TBM15MG
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Manual and power-assisted compression tools
Specifications
• Capacity: Cu #8–750 kcmil, Al #8–750 kcmil
• Output force: 12-ton
• Dimensions (L x W x H): 16.5 in. x 3.3 in. x 12.6 in.
• Battery: 14.4 V DC
• Weight with battery: 16.8 lb
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Hydraulic pumps
Specifications
• Nominal pressure: 9,800 psi
• Pumping capacity: 2.6 cu. in./min. at 200 psi
0.16 cu. in./min. at 10,000 psi
• Reservoir volume: 125 cu. in. (0.54 gal.)
• Max. handle force: 130 lb
• Dimensions (L x W x H): 23 in. x 53/4 in. x 63/4 in.
• Weight: 29 lb
Cat no. Description Pkg. qty.
13606 Combination hand- or foot-operated hydraulic pump 1
13604 Hand-operated hydraulic pump 1
Suggested replacement oil ABB cat. no. 21061 or any light weight hydraulic fluid or automatic transmission fluid is recommended.
Do not use silicon-based fluids.
BL ACKBURN H Y DR AULIC PUMPS E25
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Hydraulic pumps
Suggested replacement oil ABB cat. no. 21061 or any light weight hydraulic fluid or automatic transmission fluid is recommended.
Do not use silicon-based fluids.
Suggested replacement oil ABB cat. no. 21061 or any light weight hydraulic fluid or automatic transmission fluid is recommended.
Do not use silicon-based fluids.
E26 B L A C K B U R N/C O L O R - K E Y E D/ H O M A C TO O L S , D I E S A N D K I T S
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Hydraulic pumps
Specifications
• Motor rating: 1 1⁄2 hp, 115 V, 60 Hz, 23 A
• Pumping capacity:
-- 235 cu. in./min. at 200 psi
-- 61 cu. in./min. at 8,000 psi
• Reservoir volume: 462 cu. in. (2 gal.)
• Dimensions (L x W x H): 103/4 in. x 15 in. x 203/4 in.
• Weight: 60 lb
• Nominal pressure: 10,000 psi
Cat no. Description Pkg. qty.
13810 Heavy-duty electric hydraulic pump with Shure Stake control — 1
hand or foot switch and nonmetallic hose (sold separately) required for operation
Accessories
13611 Hand switch – 10 ft. 1
13612 Foot switch – 10 ft. 1
13619 10 ft. nonmetallic hose 1
13618 20 ft. nonmetallic hose 1
21061 Hydraulic oil 1
13798 Male pioneer quick disconnect coupler 1
13799 Female pioneer quick disconnect coupler 1
13614 Metallic reinforced hose for OEM operations – 10 ft. 1
Suggested replacement oil ABB cat. no. 21061 or any light weight hydraulic fluid or automatic transmission fluid is recommended.
Do not use silicon-based fluids.
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Cable strippers, cutters and other tools
TBM5SV, TBM5V
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BCS8-40 battery cable stripper
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368-CK cable stripper
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364RF/366RF cable cutters with fiberglass handles
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Cable strippers, cutters and other tools
Specifications
• Max. cutting capacity: 3.35 in. O.D.
• Dimensions (L x W ): 25.69 in. x 6.89 in.
• Weight: 14.55 lb
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Cable strippers, cutters and other tools
Specifications
• Capacity: Cu 1,000 kcmil, Al 1,500 kcmil
(ACSR – do not cut)
• Dimensions (L x W x H): 16 in. x 4.5 in. x 5 in.
• Battery: 14.4 VDC
• Weight with battery: 5.8 lb
Specifications
• Capacity: Cu 750 kcmil, Al 1,500 kcmil,
ACSR 636 kcmil
• Dimensions (L x W x H): 16 in. x 4.5 in. x 5 in.
• Battery: 14.4 VDC
• Weight with battery: 5.8 lb
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Cable strippers, cutters and other tools
Specifications
• Capacity: Wire rope 3/4 in., rebar 5/8 in.,
Li cutter for steel, ACSR, Al, Cu
ground rod 5⁄8 in. ACSR 11/2 in., Cu/Al cable 11/2 in.
• Designed for one-handed control of blade
• Dimensions (L x W x H): 17.5 in. x 2.5 in. x 13 in.
advancement and retraction
• Battery: 14.4 V DC
• Rotating head to allow maximum flexibility
• Weight with battery: 14.6 lb
for cutting
Specifications
• Max. cutting capacity (aluminum and copper):
11/2 in. O.D.
• Dimensions (L x W x H): 141/2 in. x 21/2 in. x 4 in.
• Weight: 8.5 lb
Specifications
• Max. cutting capacity (copper, aluminum and
telecommunications cable): Up to 3.35 in. O.D.*
• Hydraulic Operating Pressure: 10,000 psi
(maximum)
• Dimensions (L x W): 15.94 in. x 5.63 in.
TBM40HCRH hydraulic cutting head
• Weight: 10.8 lb
• Heat-treated, high-strength steel blades
for clean cuts and long service life * Not designed for cutting steel-reinforced conductors
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Installing dies
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Insert dies for TBM6H hydraulic head and type OD tools Insert dies for hydraulic heads* – JB12B, 13100A, TBM14M,
TBM14CR-LI, TBM14RH, TBM15I, TBM15CR-LI
Description or Description or
Cat no. colour codes Cat no. colour codes Description or Description or
OJB BY37 840 (EEI 11A) Cat no. colour codes Cat no. colour codes
0
DBL D BY55 Wire cutter (2/0 max.) B58CS 5/8 Die set B75AH –
BY39 510 Hex (non-bow) BY63 Orange (Nicopress) HO “O” Die set B76AH –
BY31 5/8–1 (index 165) ODH1 Insulating head cover *Adaptor 15500-TB required with ABB 15-ton tools.
BY33 737 – –
BY35 781 – –
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Cross-reference for 21940 (40-ton) tool dies
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Installing dies
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Dies for lugs and splices
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Dies for standard lugs and splices (OD58)
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Installing dies
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Dies for lugs and splices
TBM14M, TB14MC,
13100A, JB12A,
TBM12PCR-LI TBM14CR-LI TBM15I***, TBM15CR-LI 21940
Die Die Die Die Die Die Hex-Flex Hex-Flex Hex-Flex Hex-Flex Die Die
cat. code cat. code cat. code Full die Full die die cat. die code full die full die cat. code
no. no. no. no. no. no. cat. no. code no. no. no. cat. no. code no. no. no.
15520SS 21 15520XSS 21X 15520SS 21 15520F 21 15520XSS 21X – – – 21
15522SS 24 15522XSS 24X 15522SS 24 15522F 24 15522XSS 24X – – – 24
15527SS 29 15527XSS 29X 15527SS 29 15527F 29 15527XSS 29X – – 11401 29
15528SS 33 15528XSS 33X 15528SS 33 15528F 33 15528XSS 33X – – 11402 33
15513SS 37 15513XSS 37X 15513SS 37 15513F 37 15513XSS 37X – – 11333 37
15508SS 42 15508XSS 42X 15508SS 42 15508F 42 15508XSS 42X – – 11334 42
15526SS 45 15526XSS 45X 15526SS 45 15526F 45 15526XSS 45X – – 11405 45
15530SS 50 15530XSS 50X 15530SS 50H 15530F 50H 15530XSS 50X – – 11406 50
15511SS 54 15511XSS 54X 15511SS 54H 15511F 54H 15511XSS 54X – – 11407 54
15510SS 62 15110XSS 62X 15510SS 62H 15110F 62H 15510XSS 62X 15662X 62X 11340 62
15526SS 45 – – 15526SS 45 – 45 – – – – 11405 45
15530SS 50 – – 15530SS 50H – 50H – – – – 11406 50
15511SS 54 – – 15511SS 54H – 54H – – – – 11407 54
15532SS 60 – – 15532SS 60H 15532F 60H – – – – 11408 60
15534SS 66 15534XSS 66X 15534SS 66H 15534XSS 66H 15534XSS 66X 15666X 66X 11409 66
15514SS 71 15514XSS 71X 15514SS 71H 15514XSS 71H 15514XSS 71X 15671X 71X 11363 71
15512SS 76 15512XSS 76X 15512SS 76H 15512XSS 76H 15512XSS 76X 15676X 76X 11410 76
15517SS 80H 15517XSS 80X 15517SS 80H 15517XSS 80H 15517XSS 80X 15606 80X 11423 –
– – – – – – – – – – – – – –
15506SS 87H 15506XSS 87X 15506SS 87H 15506XSS 87H 15506XSS 87X 15687X 87X 11364 87
15536SS 94H 15536XSS 84X 15536SS 94H 15536XSS 94H 15536XSS 94X 15611X 94X – 94
– – – – – – – – – – – – – –
15505SS 99H – – 15505SS 99H 15505F – – – 15605X 99X 11424 99
15515SS 106H – – 15515SS 106H 15515F – – – 15615X 106X 7450 106
15540SS 107H – – – – 15609 – – – 15608X 107X 11425 107
– – – – – – 15504F – – – – – 11426 112
15504SS 115H – – 15504SS 115H – – – – 15604X 115X 11308 115
– – – – – – 15603 – – – – – 11416 125
– – – – – – 15602 – – – – – 11418 140
– – – – – – 15601 – – – – – 11419 150
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Dies for C-taps
—
Installing dies
—
Dies for large C-taps
13100A/JB12B/TBM14M/
Colour 13642M/13400 TBM12 TBM14RH/TBM14CR-LI/TBM12CR-LI TBM15I/TBM15CR-LI
Connector code Die cat. no. Die cat. no. Die cat. no. Die cat. no.
54755 Blue 11744 TBM12D-4 15512SS 15512SS
54760 Brown 11746 TBM12D-3 15506SS 15506SS
54765 Pink 11748 TBM12D-2 15505SS 15505SS
54770 Black 11749 TBM12D-2 15515SS 15515SS
54775 Yellow 11753 TBM12D-1 15504SS 15504SS
54780 White – – – 15603
54785 – – – – 15603
54790 – – – – 15603
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Dies for aluminum H-taps
— —
Dies for copper H-taps Dies for medium-voltage connectors (15 kV applications)
—
Installing dies
—
Dies for figure 6 to 6 ground connectors
T-T
21/2 in.
Element B
21/2 in.
—
Dies for figure 6 to 6 ground connectors and cross reference
Diagram Element A
T-T
21/2 in.
Element B
21/2 in.
* = Number of crimps
Use 15500-TB adaptor for ABB 15-ton tool.
E36 B L A C K B U R N/C O L O R - K E Y E D/ H O M A C TO O L S , D I E S A N D K I T S
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Installing dies
—
Dies for figure 6 ground connectors and cross references
* = Number of crimps
Use 15500-TB adaptor for ABB 15-ton tool.
Diagrams
* See Figure 1
All parts ending by the letter N are IEEE837-2014 compliant.
Use hydraulic tool 13100A, TBM14M TBM14CR-LI, TBM15CR-LI, TBM15, or TBM15I with die indicated in chart.
—
Dies for figure 8 ground connectors and cross references
* = Number of crimps
Optional ground rod knurling die for TBM 14- and 15-ton tools: 15508
Use 15500-TB adaptor for ABB 15-Ton tool.
Optional ground rod knurling tool: 240-31565-94
*Use 15-ton tool only.
B L A C K B U R N I N S TA L L I N G D I E S E37
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Installing dies
—
Dies for figure 6 to 8 ground connectors and cross reference
Diagram
Element A
7/8 in.
L D
Element B
3/4 in.
L
* = Number of crimps
Optional ground rod knurling die for TBM 14- and 15-ton tools: 15508. Use 15500-TB adaptor for ABB 15-ton tool. Optional ground rod knurling tool: 240-31565-94
*Use 15-ton tool only.
Ø A Cable Ø B Cable
Cat. no. (AWG or kcmil) (AWG or kcmil) H (in.) L (in.) Crimps Dies for tools
CTP250250N 3/0 str. – 250 3/0 str. – 250 21/16 11/2 3 15506SS
CTP25020N 3/0 str. – 250 #1 str. – 2/0 str. 131/32 11/2 3 15506SS
CTP2020N #1 str. – 2/0 str. #1 str. – 2/0 str. 19/16 11/2 3 15517SS
CTP202N #1 str. – 2/0 str. #6 sol. – #2 str. 113/32 11/2 3 15517SS
CTP22N #6 sol. – #2 str. #6 sol. – #2 str. 15/32 11/2 3 15514SS
Diagrams
—
Installing dies
— —
HEX-FLEX ™ dies Standard dies
* HEX-FLEX™ dies are sold individually, not in sets. 15517SS 80H 925/24 – – –
Each die must be used in conjunction with indentor 15500XSS. 15506SS 87H – 500 350 Brown
15536SS 94H – – – Green
—
Aluminum H-tap dies 15505SS 99H 1,325/24 700 500 Pink
15515SS 106H – 750 650 Black
Cat no. Connector Colour code
15504SS 115H 1,925/24 900 750 Yellow
15530SS 63105 Orange
15501A 63110 Green
—
15501A 63118 Large C-tap dies
15501A 63125
Cat no. Connector Colour code
15502 63140 Blue
15512SS 54755 Blue
15502 63148
15506SS 54760 Brown
15505SS 54765 Pink
—
Copper H-tap dies 15515SS 54770 Black
15504SS 54775 Yellow
Cat no. Connector Colour code
15CA37RCH CHT814-10 Green
15CA71RCH CHT214-9 Brown
15CA80RCH CHT250214-8 Purple
15CA80RCH CHT25014-7
15CA80RCH CHT2502-6
B L A C K B U R N I N S TA L L I N G D I E S E39
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Installing dies
Tool die selection chart On some sizes, for special flexible strandings,
This chart does not apply to catalogue series consult your regional sales office.
61905-61975, 61102-61178, IBG2-10, IBG20-40,
63105-63180, 53000, 52000 and 15 kV copper All colour-coded die series require die adapter
and aluminum connectors. 15500TB for TBM15 tools only.
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Installing dies
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Tool die selection chart
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Installing dies
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Tool and die index for copper compression connectors, short barrel — Types CTL, CTL-2 and CSP
Mech. MY29-3
Cu wire range
Mech. TBM8S
Mech. TBM5S
Mech. OD58
Hyd. TBM15
VC6†, VC6F†
VC7†, VC7F†
Hyd. JB12B
Die colour
wire size
VC8C††
code
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Installing dies
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Tool and die index for copper compression connectors, long barrel — Types CTL-L, LCN and CU
Mech. MY29-3
Cu wire range
Mech. TBM8S
Mech. TBM5S
Mech. OD58
Hyd. TBM15
VC6†, VC6F†
VC7†, VC7F†
Hyd. JB12B
Die colour
wire size
VC8C††
code
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Installing dies
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Tool and die index for copper compression connectors for flexible rope stranded or flexible stranded tinned copper
locomotive conductor welding cable and portable cord, short barrel — Types CTL, CTL-2 and CSP
Conductor type Blackburn tools Burndy tools ABB tools Anderson tools
Portable cord
Locomotive
Hyd. TBM15
VC6†, VC6F†
VC7†, VC7F†
Hyd. JB12B
Die colour
stranding
VC8C††
code
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Installing dies
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Tool and die index for copper compression connectors, long barrel — Types CTL-L, LCN and CU
Conductor type Blackburn tools Burndy tools ABB tools Anderson tools
Portable cord
Locomotive
Hyd. TBM15
VC6†, VC6F†
VC7†, VC7F†
Hyd. JB12B
Die colour
stranding
VC8C††
code
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Installing dies
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Tool and die index for copper compression connectors, one and two hole lugs, splices — Types ATL and ASP
Mech. HM-250 Tool Blackburn tools Burndy tools ABB tools Anderson tools
size (AWG or kcmil)
Al or Cu wire range
Stranded Cu wire
Stranded Al wire
Mech. TBM8S
Mech. TBM5S
Mech. OD58
Hyd. TBM15
VC6†, VC6F†
Hyd. JB12B
Die colour
Stranded
VC8C
code
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Installing dies
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Gauging information for standard hex dies
Diagrams
Hex
Gauging Hex
Gauging
Fig. 2 Fig. 1
B L A C K B U R N I N S TA L L I N G D I E S A N D M A N U A L C O M P R E S S I O N TO O L S A N D C U T T E R S E47
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Manual compression tools and cutters
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Cutting dies and other tools
Cat no. Maximum cable size (AWG or kcmil) Tools Pkg. qty.
BY55 2/0 TBM6H, TBM6PCR-LI 1
40CS 4/0 TBM14M, 13100A and TBM14CR-LI 1
156CS 500 TBM15I and TBM15CR-LI 1
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21649 cable bender
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CTR-1 C-tap removal tool
Allen wrench
The compact, dependable tool for turning a screw.
• Enables you to keep a steady grip while turning
• Matches the most popular screw sizes
• Available for 5/16 in. and 3/8 in. hex screws
• PVC-dipped handle
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Replacement batteries
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Hydraulic PowerTap™ system
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01 02 03
— — —
04 05 06
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Assorted die kits
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02
Copper Aluminum
Cat no. Die cat. no. Qty. Die colour (AWG or kcmil) (AWG or kcmil)
Die sets kit
EZ-CK SS DIEKIT 15528SS – Brown 2 –
15513SS – Green 1 4 AWG
15508SS – Pink 1/0 2 AWG
15526SS – Black 2/0 1 (Gold)
15530SS – Orange 3/0 1/0 (Tan)
15511SS – Purple 4/0 2/0 (Olive)
15510SS – Yellow 250 –
15534SS – White 300 4/0
15514SS – Red 350 250
15506SS – Brown 500 350
15515SS – Black 750 650
15G121R – – – –
15G86R – – – –
15501A – – – –
15G126R – – – –
CTB8 – – – –
COLCHA2-E – – – –
GRNDIESEL-E – – – –
E52 B L A C K B U R N/C O L O R - K E Y E D/ H O M A C TO O L S , D I E S A N D K I T S
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Assorted die kits
OD-TOOL-KIT
This kit is offered in a metal carrying case with
heavy-duty handle and sturdy closures. The best
way to carry the connectors and tools you need
for commercial and residential hook-ups.
TBM45SKIT-N
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TBM45SKIT-N includes the following:
Cat no. Qty. Cat. no. Cable size (AWG) Items Weight/lb each
TBM45SKIT-N 25 54130 #8 One-hole lugs 20
25 54105 #6 One-hole lugs 20
25 54106 #4 One-hole lugs 20
25 54107 #2-#3 One-hole lugs 20
25 54108 #1 One-hole lugs 20
25 54143-TB #2 One-hole lugs 20
25 54136 #6 One-hole lugs 20
25 54804 #8 2-way connectors 20
25 54805 #6 2-way connectors 20
25 54806 #4 2-way connectors 20
25 54807 #2-#3 2-way connectors 20
25 54808 #1 2-way connectors 20
1 TBM45S Tool – – 20
A S S O R T E D D I E K I T S A N D TO O L C R O S S R E F E R E N C E E53
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Tool cross reference
Blackburn®/ABB Burndy
Mechanical
OD58 series
and TBM6H Hydraulic
hydraulic head JB12B, TBM14M,
Die designation (except as noted) 13100A, TBM15I Mechanical Hydraulic Alcoa/other EEI
5/8 BY31 B58CS W-BG U-BG G –
13474/13477* TU
(Orange/Tan nest) Peach
840 BY37 B49EA W-K840 U-K840 TX –
13474/13477* 15512 U-249
(Red/Blue nest)
O OJB HO W-O U-O B11AH –
13470* 15501-A
D DBL HD – U-D BD –
13471* 15502
N – HN – U-N BN –
15612**
R – 15620** U-R – –
B BY45 HBKT W-KB – – –
T BY49 W-BG
BKT
K BY47 HBKT W-KK – – –
C BY33 HBKC W-C U-C – –
KC – B39EA W-247 U-247 – –
U-167
J BY19 B73AH W161 U-161 TP –
5/16 BY51 W-242 U-242
P, 3/8 BY21 B71AH W-162 U-162 TK –
BY53 15513SS TL
TN
TB
1/2 – B17EA W-163 U-163 B06AH 6A
510 15526SS TQ
500 B72AH TS
5/8-1 BY3 B24EA W-BG U-BG B08AH 8A
620 W-165 U-165 TU
W-243 U-243
635 BY41 B30EA W-245 U-245 TWTY 9A
W-687 B09AH
737, 747 BY33 B39EA W-C U-247 B10AH 10A
15534SS W-247 U-167 TV
W-167 U-694
W-694
W-702
781 BY35 B74AH W-247 U-247 – –
U-659
840 BY37 B49EA W-249 U-249 TX 11A
845 15514SS U-658 B11AH
15512SS U-168
1 – B75AH W-249 U-251 TH 12A
15506SS U654 B12AH
B61EA
1 1-1/8-1 – B80EA W-249 U-321 B13AH 13A
B20AH U-490 14A
15536SS U-317
15505SS U468
U426
U547
U-655
1-5/16 – B76AH W-249 U-318 B14AH 14A
B78AH U-327
B20AH U-261
15515SS U-788
All Blackburn® and Alcoa “B” series dies and Burndy “U” dies fit the ABB/Blackburn® hydraulic tools listed.
Adapter 15500TB required with TBM15.
* Fit TBM6, 6S, and TBM60RS (same as Homac UT5 and “H” dies series).
** Fit TBM15 only.
For reference only. Connectors may require a specific die for proper application.
E54 B L A C K B U R N/C O L O R - K E Y E D/ H O M A C TO O L S , D I E S A N D K I T S
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Tool cross reference (continued)
Tools may have limits on connector range capabilities. Consult your ABB regional sales office if necessary.
All hydraulic heads listed are for 10,000 psi systems only.
TBM8-750 and TBM8-750M-1 are dieless, indent-type crimp hydraulic tools equivalent to the Anderson Versa-Crimp tools and the Burndy Y644.
Consult your ABB regional sales office for application if necessary.