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Ehsan Dehnavi,a) Amelie Danlos, Moises Solis, Mohamed Kebdani, and Farid Bakir
AFFILIATIONS
tiers Institute of Technology, LIFSE, Le Cnam, HESAM University, 75013 Paris, France
Arts et Me
a)
Author to whom correspondence should be addressed: ehsan.dehnavi@ensam.eu
ABSTRACT
The influence of counter-rotation between the inducer and impeller, along with a newly introduced system for their independent rotation on
the pump cavitation characteristics, has been studied experimentally. Remarkably, this pump allows users to select between co-rotation and
The cavitating flow through an axial two-bladed inducer was investi- reduces the components of the pressure pulsation, while significantly
gated by Campos-Amezcua et al.11 considering the tip clearance effect. amplifying them at a frequency that is twice that of the shaft frequency
The integration of the inducer with the centrifugal impeller improves and the pressure pulsation, influenced by the dominant blade passing
the hydraulic efficiency of the pump. However, at a flow rate of 60% of frequency, forms in the downstream area. The effect of cavitation on
the intended rate, the overall pressure produced by the pump dimin- vorticity and loss energy in a side channel pump shows that as the flow
ishes by 20% due to the pre-rotation.12 It was found that the static rate decreases, the number and energy of vorticities increases in the
head increases as the rotation speed increases based on the perfor- impeller and decreases in the side channel.26 The investigation of the
mance examination of a centrifugal pump running at various speeds effect of cavitation on the mechanism of unsteady flow in the tongue
and using variable pitch inducers.13 A bidirectional model for analyz- of a centrifugal pump using the proper orthogonal decomposition
ing the behavior of liquid–gas transfer mass for cavitation in a centrifu- (POD) method shows that unsteady flow occurs at high flow rates due
gal pump showed that with the increase in gas volume fraction, mass to flow separation in the vicinity of the tongue.27 Study of using super-
transfer becomes intense and instability increases.14 Li et al.15 pre- hydrophilic surface for rotating blades to reduce the amount of bubbles
sented a predictive model for the conversion energy of a mixed-flow in cavitation on centrifugal impeller and propeller shows that the use
pump during transient processing and also studied the trajectory of tip of superhydrophilic surfaces reduces the amount of bubbles on the
leakage vortex and energy characteristics of a mixed-flow pump and blade by an average of 17.5%. The amount of bubble reduction is also
showed that the turbulent kinetic energy is related to the degree of cav- dependent on the rotation speed, which reaches 38% for the rotation
itation. Also, the deterioration of cavitation leads to an increase in fric- speed of 4000 rpm.28 Huan et al.29 studied the development of cavita-
tion losses and turbulent dissipation, which ultimately leads to a tion in a centrifugal pump fitted with an inducer. The results indicate
decrease in pump power.16 Han and Tan17 investigated the evolution that cavitation initiates at the inducer leading edge tip and extends to
of tip leakage cavitation for a mixed-flow pump in different cavitation its hub as cavitation progresses. As the cavitation area expands, the
conditions and categorized the evolution in four main stage as incept- downstream region feels its effects, influencing pump pressure.
ing stage, growing stage, merging stage, and propagating stage. The Although the intensity of backflow cavitation increases with the pro-
study of the impact of cavitation on centrifugal pump vibrations illus- gression of cavitation, no direct link between tip leakage cavitation and
trates that as cavitation grows, the rapid collapse of cavitation bubbles backflow cavitation was observed. Investigation of the impact of the
induces vibrations within the pump with the highest intensity noted in screw inducer on the vortex pump, suitable for transporting two-phase
proximity to the rotor.18 The study of cavitation in variable speed fluids with long fibers, reveals that adopting the screw inducer
optimization method employed being the response surface method TABLE I. Geometrical parameters of the inducer.
(RSM). Their research introduced an auto-adaptive approach, allowing
independent speed variation for each rotor to achieve optimal perfor- Parameters Number of blades R1 R2 h Sh St
mance. The front rotor operated within a speed range of 1200–
Value 3 12 mm 39 mm 62 3:8 2:15
1450 rpm, while the rear rotor engaged in counter-rotation mode with
a speed range of 0–1048 rpm. By utilizing RSM, the study resulted in
an optimum design by combining the design speeds and pressure ratio
for both rotors. Another significant parameter that characterizes the case, the printing process employed Formlabs’ “Black” standard resin,
pump cavitation performance is suction specific speed (Nss Þ. Using dif- known for its favorable mechanical properties and high-quality surface
ferent equipment to enhance the suction properties of centrifugal finish. These characteristics are crucial for ensuring the resistance and
pumps is crucial in multiple applications. Achieving this enhancement, performance of the impeller. In this research, a diffuser replaces the
while adding minimal weight, ensuring a negligible drop in overall effi- traditional volute for the output from the impeller. As shown in
ciency, and without introducing more complexity, holds specific signif- Fig. 2(c), the diffuser is manufactured with fused deposition modeling
icance for rocket engine designers. Specifically, in rocket engine (FDM) printing methods. Using this printing approach offers a cost-
contexts, the Nss has been highlighted as an important factor influenc- effective and quick way to produce diverse geometries like diffusers
ing the entire power plant dry weight. Improvement in the suction and impellers. To produce a three-dimensional product using the
characteristic enables an initial design to operate at a higher rotational FDM printing method, a thermoplastic filament is melted and
speed or at a reduced value of NPSH compared to a pump with con- extruded layer by layer, fusing to the one below it.
ventional suction characteristics.35 Table II presents the blade specifications for the centrifugal
Numerous studies have been conducted on the cavitation of cen- impeller. The parameters D1 , b1 , and b1 correspond to the blade inlet
trifugal pumps, as well as those incorporating an inducer. However, diameter, blade inlet width, and blade angle at the inlet, respectively.
there has been no study exploring the cavitation in a centrifugal pump Similarly, D2 , b2 , and b2 represent the blade outlet diameter, blade out-
with an inducer that rotates independently. The authors previous let width, and blade angle at the outlet, respectively.
research on the impact of the independent rotation of the inducer and
impeller in both co-rotation and counter-rotation modes on pump Experimental test bench
characteristics using both experimental and numerical methods reveal A novel experimental test bench including independent rotation
Once the system has been verified to be free of trapped air and for the subsequent measurement point is recorded. Throughout the
the majority of dissolved gases are removed, the cavitation test can cavitation process, the system pressure is consistently reduced and
begin. Initially, in co-rotation mode, both the inducer and impeller stabilized for collecting each data point. It is important to note that
are set to rotate at 2000 rpm. This test is performed at three selected when cavitation starts and the pump experiences a pressure drop,
flow rates that are under study in this research, each flow rate corre- changes in the flow rate can occur due to cavitation effects. Any irreg-
sponding to a specific working pressure. For the counter-rotation ularities in the flow rate are controlled by adjusting the outlet valve.
mode, the speed of inducer is fixed at 2000 rpm, while the impeller To capture images with a high-speed camera, two LED screens are
speed and flow rate are modified to match the pressure of the co- positioned on either side of the camera to prevent reflections from
rotation mode for comparing the NPSH with the same flow rate and the rounded plexiglass tube. Additionally, a white digital screen is set
pressure. Upon the impeller reaching the desired speed, several mea- up behind the Plexiglas tube and inducer. By reflecting light and gen-
surement points are taken using LabView software. The system pres- erating a white background, this arrangement enhances the visibility
sure is then reduced with the vacuum pump. After a specific time, of various cavitation forms. The following equation defines the net
allowing the system pressure and NPSH to decline, the vacuum positive suction head (NPSH), where Pv is the vapor pressure of water
pump is deactivated. Once the system achieves stability, the pressure and P1 is the system pressure, which is measured by the absolute
that as the flow rate increases and the pump output pressure decreases,
cavitation occurs more rapidly.
Cavitation performance of co-rotation pump FIG. 6. Cavitation performance of pump for Q=Qn ¼ 0:87 in co-rotation (N1 ¼ N2
¼ þ2000 rpmÞ and counter-rotation (N1 ¼ 2000 and N2 ¼ þ1830 rpmÞ modes
Figure 5 presents the cavitation performance of the pump in (points a–f representing the spots of the cavitation curve that captured using high-speed
terms of NPSH at three specified operating points. It can be observed camera).
Figure 6 demonstrates that as the system pressure decreases and modes. When the system pressure is decreased to an NPSH ¼ 1 m, the
the NPSH value reaches 3 m, the pump maintains a constant pressure. pump operating in co-rotation mode experiences a significant drop in
However, if the pressure continues to decrease, there is a small decline pressure, with a 5% pressure drop observed at NPSH ¼ 0:7 m. In con-
in pump pressure observed for both co-rotation and counter-rotation trast, in counter-rotation mode, this pressure drop occurs at an
FIG. 7. Development of cavitation with decrease in NPSH number for Q=Qn ¼ 0:87 in co-rotation (N1 ¼ N2 ¼ þ2000 rpmÞ and counter-rotation
(N1 ¼ 2000 and N2 ¼ þ1830 rpmÞ modes (a–f corresponding to operating points chosen in Fig. 6) Multimedia available online.
FIG. 8. Cavitation for (a) co-rotation (N1 ¼ N2 ¼ þ2000 rpmÞ and (b) counter-rotation (N1 ¼ 2000 and N2 ¼ þ1830 rpmÞ mode at NPSH ¼ 0:7 m.
NPSH ¼ 0:4 m, and a 5% pressure drop is observed at spread of cavitation on the blade surface to the inducer hub, is also
NPSH ¼ 0:3 m. In order to visual analyze of the different types of cavi- observed in addition to the tip vortex cavitation. The pressure differ-
tation in the inducer by using a high-speed camera (Fig. 7), three ence between the two sides of the inducer blades also causes the tip
points are highlighted for both co-rotation and counter-rotation leakage cavitation as shown in Fig. 7(d). At the breakdown point for
curves, indicating the instability of the pump pressure (points a and b counter-rotation mode [Fig. 7(f) (Multimedia view)], there is a notice-
in Fig. 6), 5% of the pressure drop (points c and d in Fig. 6), and break- able increase in cavitation within the inducer. This cavitation is
FIG. 10. Development of cavitation with decrease in NPSH number for Q=Qn ¼ 1 in co-rotation (N1 ¼ N2 ¼ þ2000 rpmÞ and counter-rotation (N1 ¼ 2000 and
N2 ¼ þ1860 rpmÞ modes [(a)–(f) corresponding to operating points chosen in Fig. 9].
FIG. 13. Velocity triangle for (a) co-rotation and (b) counter-rotation modes.
minimal. However, at the nominal flow rate with the counter-rotation the reverse rotation of the inducer causes U3 and Vt2 to be in opposite
system, Nss jumps from 178 to 280. At 0:87, the Nss enhancement directions. Consequently, the value of the parameter U3 Vt2 turns nega-
asymmetrical pattern. This particular vortex is quite unstable, display- t ¼ 23 T , cavitation on the blade expands once more, and it becomes
ing three unique movements. Initially, the twin vortices that form evident on the third blade as well. The hub vortex continues its oscilla-
revolve around their origin axes. In the second movement, the hub tion and rotation. Upon full rotation of the inducer ðt ¼ TÞ in
vortex follows the rotational direction of the inducer, encircling the Fig. 15(d), cavitation within the inducer appears asymmetrical. The
axes of both the impeller and the inducer. Notably, this rotation is hub vortex exhibits all three rotational movements observed earlier. It
slower and does not complete a full rotation with the rotation of the rotates around its own axis and also around the axes of the inducer
inducer. The third movement of the hub vortex is its oscillation around and impeller (in the same rotational direction of the inducer and oppo-
its formation axis, meaning the location and angle at which the two site to the rotation of the impeller). The shape of the vortex changes
vortices converge change continuously. due to its oscillation. Unlike before, no sign of the two intertwined vor-
Figure 15 shows the full rotation of an inducer in counter- tices exists; both vortices mixed together and make one big hub vortex.
rotation mode with Q=Qn ¼ 0:87 and NPSH ¼ 0:3 m. In Fig. 15(a),
cavitation appears on both the first and second inducer blades.
Contrary to what is seen in co-rotation, two vortices merge to form a Hub vortex evolution
stronger hub vortex. Additionally, cavitation bubbles, resulting from The spread of the hub vortex between the inducer and the impel-
flow instability, are visible at the inlet of inducer. As the inducer com- ler was examined using a high-speed camera, as shown in Fig. 16 in
pletes one-third of its rotation t ¼ 13 T in Fig. 15(b), the cavitation the counter-rotation mode with Q=Qn ¼ 0:87 and NPSH ¼ 6 m. The
on the blade changes and covers a reduced area. The hub vortex vortex begins at the impeller, appearing as a thin formation that
undergoes oscillation and takes on a conical shape. By Fig. 15(c), with expands toward the inducer hub. When t ¼ 3:9 s, the vortex is closer
the inducer having rotated two-thirds of the complete rotation to the inducer, and by t ¼ 7 s, it has contact with the inducer hub.
The vortex rotates in alignment with the inducer and simultaneously In order to complete the analysis of the hub vortex evolution,
rotates around its own axis. This combined movement brings about images acquired with high-speed cameras have been post processed.
some instability, leading it to fluctuate. at t ¼ 10:8 s, the instability The first step of this processing consists in cropping images to focus
makes the vortex pull away from the inducer hub. However, the vortex on the flow area between the inlet of the impeller and the outlet of the
reconnects by t ¼ 15:3 s, and when t ¼ 18:5 s, the oscillating behavior inducer. Then, an average image intensity projection is calculated by
of the vortex near the inducer becomes more visible. The formation of selecting pixels with the average intensity of every slice from the 200
this hub vortex is due to the low-pressure areas between the inducer images acquired to construct a background image, which is subtracted
and the impeller. The hub vortex initiates at the leading edge of the to each image. Results are converted in 32-bit images. Finally, a vari-
impeller blade where fluid velocity is high and pressure is low. Near ance filter is applied to replace each pixel with the neighborhood vari-
the inducer hub, the fluid rotates with a high tangential speed due to ance in order to highlight edges in the images, corresponding to the
the rotation of the inducer. This area, being less influenced by the cavitation bubbles edges [Fig. 17(b)]. In this way, black zones represent
inducer blades, does not see a significant increase in pressure. As a liquid water and white zones the vapor bubbles of cavitation. Vertical
result, a localized pressure drop occurs, facilitating the development of profiles ðy ¼ 2Ry 2 ) of variance intensity are drawn in two different dis-
hub vortex cavitation. Experimental findings indicate that the creation tances from the outlet of the inducer ðx1 ¼ xL1 ; x2 ¼ xL2 ) to better see
of the hub vortex by itself does not significantly impact the pump’s the evolution of cavitation bubbles position [Fig. 17(a)] in time.
pressure. Data collected at NPSH ¼ 6 m show that the maximum In Fig. 17, it is observed that the intensity of the hub vortex varies
pressure fluctuations at this NPSH are less than 0.2%. Additionally, between the inducer and the impeller. Over time, disconnection and
examining pump pressure variations from NPSH ¼ 8 m, where the reconnection of the hub vortex are caused by these fluctuations, lead-
hub vortex is not present, to NPSH ¼ 5 m, where it is fully formed, ing to changes in the intensity of cavitation. Between the inducer and
reveals that presence or absence the hub vortex does not significantly the impeller, the hub vortex cavitation is influenced by the flow pattern
impact the overall pressure, with changes less than 0.17%. at the outlet of the inducer, so it has in the same rotational direction of
the inducer. The formation of this hub vortex impacts the flow pattern shifted upward as it revolves around the axis of the inducer. At t ¼
and local pressure, causing the hub vortex to disconnect and reconnect 10:8 s, the hub vortex is absent at x ¼ 0:125, and the red graph
periodically. At t ¼ 0 s, the graph shows no change at x ¼ 0:125, sig- remains consistent with no jump. However, at x ¼ 0:875, a change in
nifying the absence of cavitation along the red line. However, close to the graph and signs of cavitation are present in the image.
the impeller at x ¼ 0:875, a noticeable shift is detected at y ¼ 0:1, In observing the dynamics of the hub vortex between the inducer
indicating the presence of cavitation intensity in that region. At time and the impeller, a few patterns emerge. Primarily, its presence near
t ¼ 3:9 s, the difference in the hub vortex intensity between the the impeller seems to be a constant but fluctuating vortex. This con-
inducer (x ¼ 0:125) and the impeller (x ¼ 0:875) is less pro- trasts with its behavior near the inducer. In this region, the vortex does
nounced. Additionally, the positions of the hub vortex in both areas not demonstrate only the fluctuating behavior but also there are
are closer to each other and more centralized around the rotation axis moments when it entirely disappears, detaching itself from the inducer,
of the inducer and impeller. After 7 s, there is a noticeable decrease in suggesting a higher degree of instability or unpredictability in that
the hub vortex intensity at x ¼ 0:875. Additionally, it appears to have area.
CONCLUSION to reach the same operating point as the co-rotation mode, which
The efficiency and cavitation performance of a pump with provides better cavitation performance for the counter-rotation
inducer and centrifugal impeller have been studied in co-rotation and mode compared to the co-rotation mode.
counter-rotation modes thanks to the innovative designed test bench 2. Experimental results demonstrate the noticeable effect of the
with the ability of independent rotation of inducer and impeller. counter-rotation inducer on the cavitation performance of the
pump across various flow rates. Studies for three different flow rates,
1. The investigation of the characteristics of the pump in both including nominal flow rate, less than nominal flow rate, and more
counter-rotation and co-rotation modes, operating at the same than nominal flow rate, demonstrate that the counter-rotation
rotational speed, demonstrated a significant pressure rise in the mode has better cavitation performance in all three flow rates.
counter-rotation mode. The main reason of this pressure rise in 3. For Q=Qn ¼ 0:87, with the inducer and impeller rotating
counter-rotation mode is the decrease in tangential velocity of together in co-rotation, the NPSH5% is 0.7 m. However, when
flow at the inlet of the impeller according to the Euler equation. they rotate oppositely in counter-rotation, the NPSH5%
This pressure rise allows the impeller to rotate at a lower speed improves to 0.3 m. At Q=Qn ¼ 1, the co-rotation gives an
NPSH5% of 1.25 m, whereas counter-rotation reduces it to 0.62 (equal). Farid Bakir: Project administration (equal); Supervision
m, demonstrating a significant enhancement in cavitation perfor- (equal); Validation (equal); Writing – review & editing (equal).
mance. At Q=Qn ¼ 1:2, the cavitation performance is still
improved in the counter-rotation mode, reducing the NPSH5%
DATA AVAILABILITY
from 2.96 m in co-rotation to 2.65 m in counter-rotation mode.
4. The visual analysis of cavitation demonstrates the presence of The data that support the findings of this study are available from
several types of cavitation like tip vortex cavitation and backflow the corresponding author upon reasonable request.
cavitation in inducer and hub vortex cavitation between inducer
and impeller, particularly at a flow rate lower than the nominal
flow rate for both co-rotation and counter-rotation modes. In the NOMENCLATURE
space between the inducer and the impeller, the rotation of the b1 Inlet blade width of impeller (mm)
inducer caused the pre-swirl in the flow contribute to the forma- b2 Outlet blade width of impeller (mm)
tion of a cavitation hub vortex. D1 Inlet diameter of impeller (mm)
5. For low flow rate, as the NPSH number decreases, this hub vor- D2 Outlet diameter of impeller (mm)
tex becomes more prominent so when the pump experiences the H Static head of pump (m)
5% of pressure drops, the hub vortex becomes stronger and its Hth Theoretical head of pump (m)
diameter increases. Employing the counter-rotation inducer not HthCR Theoretical head of counter-rotation pump (m)
only decreases the NPSH5% of the pump but also boosts the Nss NPSH Net positive suction head (m)
of the pump. In general, it results in the enhanced cavitation per- N1 Rotational speed of inducer (rpm)
formance of the pump. As the flow rate increases, the intensity of N2 Rotational speed of impeller (rpm)
cavitation in the inducer reduces. At the maximum flow rate, no Pn Nominal pressure (mbar)
visible effect of cavitation can be observed in the inducer, sugges- Qn Nominal flow rate (m3 =h)
ting that the impeller experiences cavitation in this region. r Radius of rotor (m)
6. Image analysis of the variations and strength of the hub vortex R1 Internal radius of inducer (mm)
between the inducer and impeller reveals that the vortex typically R2 External radius of inducer (mm)
originates from the impeller and moves toward the inducer hub. Sh Hub solidity of inducer
When analyzing the hub vortex at NPSH ¼ 6 m during the
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