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RESEARCH ARTICLE | JANUARY 12 2024

Study on the pump cavitation characteristic through novel


independent rotation of inducer and centrifugal impeller in
co-rotation and counter-rotation modes
Ehsan Dehnavi  ; Amelie Danlos ; Moises Solis ; Mohamed Kebdani ; Farid Bakir

Physics of Fluids 36, 015120 (2024)


https://doi.org/10.1063/5.0182731

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20 March 2024 15:27:13


Physics of Fluids ARTICLE pubs.aip.org/aip/pof

Study on the pump cavitation characteristic


through novel independent rotation of inducer
and centrifugal impeller in co-rotation
and counter-rotation modes
Cite as: Phys. Fluids 36, 015120 (2024); doi: 10.1063/5.0182731
Submitted: 20 October 2023 . Accepted: 21 December 2023 .
Published Online: 12 January 2024

Ehsan Dehnavi,a) Amelie Danlos, Moises Solis, Mohamed Kebdani, and Farid Bakir

AFFILIATIONS
 tiers Institute of Technology, LIFSE, Le Cnam, HESAM University, 75013 Paris, France
Arts et Me

a)
Author to whom correspondence should be addressed: ehsan.dehnavi@ensam.eu

ABSTRACT
The influence of counter-rotation between the inducer and impeller, along with a newly introduced system for their independent rotation on
the pump cavitation characteristics, has been studied experimentally. Remarkably, this pump allows users to select between co-rotation and

20 March 2024 15:27:13


counter-rotation modes, providing significant operational adaptability. The high-speed camera is used to analyze vaporization structures and
closely monitor the stability of the head pressure delivered by the pump during the cavitation testing phase. For both co-rotation and
counter-rotation modes, different types of cavitation within the inducer and between the inducer and the impeller at three varied flow rates
have been studied using image analysis. The results reveal improved cavitation performance and comparable efficiency at consistent pres-
sure–flowrate combinations, emphasizing the advantages of counter-rotation across the three tested flow rates. In counter-rotation mode, the
tangential velocity of the flow at the output of the inducer is opposite to that of the co-rotation mode. Consequently, the tangential velocity of
the flow entering the impeller is reduced, leading to enhanced flow stability and increased pump pressure. The findings from image analysis
demonstrate that the structure of cavitation varies between co-rotation and counter-rotation modes. Reversing the rotation direction of the
inducer not only improves the pump cavitation characteristics but also changes the vapor structure due to changes in the flow pattern.
Published under an exclusive license by AIP Publishing. https://doi.org/10.1063/5.0182731

INTRODUCTION Additionally, inducers can be subject to different types of cavitation


Centrifugal pumps play a crucial role in the oil and petroleum instabilities, which are determined by the specific values of the flow
industries because of their adaptable design and small size.1 At the inlet coefficient and the cavitation number.7 The investigation regarding the
region of the blades, there can be a situation where the combination of influence of the radial height of a helical static blade on the cavitation
low suction pressure head and high flow velocity leads to a notable performance of an inducer shows that, within certain ranges, the effi-
decrease in local pressure, possibly even falling below the vapor pres- ciency of the inducer decreases as the radial height of the helical static
sure of the liquid, causing the cavitation phenomenon.2 To improve blade increases.8 According to the findings of Xu et al.,9 when the
the required net positive suction head (NPSH r ) and avoid performance inducer operates under a low flow rate, a band-shaped vortex appears
degradation in centrifugal pumps, a type of axial impeller called an at the entrance of the inducer, rotating at approximately half the speed
inducer is placed in front of the main centrifugal impeller.3 This of the inducer itself. This vortex decreases in size as the flow rate
arrangement increases the inlet pressure of the impeller,4 ensuring sus- decreases and eventually completely dissipates when the flow rate
tained performance and optimizing it at the designated operating exceeds 30% of the intended design flow rate. Bakir et al.10 have suc-
point. Inducers are commonly used in different industries, including cessfully created a two-phase cavitation model specifically for inducers.
nuclear power,5 aircraft, marine, and cryogenic propellant pumping.6 They further validated their model by conducting laboratory tests. The
The performance of an inducer is affected by two key factors: the results obtained from their model demonstrated a strong level of agree-
flow coefficient and the cavitation number. These parameters play a ment and correlation with the laboratory findings in terms of pressure
significant role in determining the performance of the inducer. drop, as well as accurately identifying and sizing cavitation pockets.

Phys. Fluids 36, 015120 (2024); doi: 10.1063/5.0182731 36, 015120-1


Published under an exclusive license by AIP Publishing
Physics of Fluids ARTICLE pubs.aip.org/aip/pof

The cavitating flow through an axial two-bladed inducer was investi- reduces the components of the pressure pulsation, while significantly
gated by Campos-Amezcua et al.11 considering the tip clearance effect. amplifying them at a frequency that is twice that of the shaft frequency
The integration of the inducer with the centrifugal impeller improves and the pressure pulsation, influenced by the dominant blade passing
the hydraulic efficiency of the pump. However, at a flow rate of 60% of frequency, forms in the downstream area. The effect of cavitation on
the intended rate, the overall pressure produced by the pump dimin- vorticity and loss energy in a side channel pump shows that as the flow
ishes by 20% due to the pre-rotation.12 It was found that the static rate decreases, the number and energy of vorticities increases in the
head increases as the rotation speed increases based on the perfor- impeller and decreases in the side channel.26 The investigation of the
mance examination of a centrifugal pump running at various speeds effect of cavitation on the mechanism of unsteady flow in the tongue
and using variable pitch inducers.13 A bidirectional model for analyz- of a centrifugal pump using the proper orthogonal decomposition
ing the behavior of liquid–gas transfer mass for cavitation in a centrifu- (POD) method shows that unsteady flow occurs at high flow rates due
gal pump showed that with the increase in gas volume fraction, mass to flow separation in the vicinity of the tongue.27 Study of using super-
transfer becomes intense and instability increases.14 Li et al.15 pre- hydrophilic surface for rotating blades to reduce the amount of bubbles
sented a predictive model for the conversion energy of a mixed-flow in cavitation on centrifugal impeller and propeller shows that the use
pump during transient processing and also studied the trajectory of tip of superhydrophilic surfaces reduces the amount of bubbles on the
leakage vortex and energy characteristics of a mixed-flow pump and blade by an average of 17.5%. The amount of bubble reduction is also
showed that the turbulent kinetic energy is related to the degree of cav- dependent on the rotation speed, which reaches 38% for the rotation
itation. Also, the deterioration of cavitation leads to an increase in fric- speed of 4000 rpm.28 Huan et al.29 studied the development of cavita-
tion losses and turbulent dissipation, which ultimately leads to a tion in a centrifugal pump fitted with an inducer. The results indicate
decrease in pump power.16 Han and Tan17 investigated the evolution that cavitation initiates at the inducer leading edge tip and extends to
of tip leakage cavitation for a mixed-flow pump in different cavitation its hub as cavitation progresses. As the cavitation area expands, the
conditions and categorized the evolution in four main stage as incept- downstream region feels its effects, influencing pump pressure.
ing stage, growing stage, merging stage, and propagating stage. The Although the intensity of backflow cavitation increases with the pro-
study of the impact of cavitation on centrifugal pump vibrations illus- gression of cavitation, no direct link between tip leakage cavitation and
trates that as cavitation grows, the rapid collapse of cavitation bubbles backflow cavitation was observed. Investigation of the impact of the
induces vibrations within the pump with the highest intensity noted in screw inducer on the vortex pump, suitable for transporting two-phase
proximity to the rotor.18 The study of cavitation in variable speed fluids with long fibers, reveals that adopting the screw inducer

20 March 2024 15:27:13


pump turbine shows that cavitation usually occurs when the pump increases the pump head and enhances the internal flow of the impel-
operates at a point far from the design point.19 ler. However, there is a slight decline in pump efficiency.30
The NPSH r likewise rises with increasing rotational speeds, indi- Traditionally, pumps have been designed with the inducer and
cating a greater risk of cavitation in the pump. Hong et al.20 experi- impeller integrated on a single shaft, limiting them to the same rota-
mentally study the effect of using an inducer on the characteristic and tional direction and speed. There has been a growing demand for tur-
cavitation performance of the centrifugal pumps. The results of the bomachines that exhibit high efficiency and reliability. This demand
visualization experiment of Zhang et al.21 indicate that the inducer is has motivated scientists and industries to explore alternative designs
effective in preventing cavitation under normal operating conditions. that go beyond traditional single-blade turbomachines. Counter-
Moreover, the three-blade inducer demonstrates superior anti- rotating configurations have become more popular as a result of the
cavitation performance compared to its two-blade counterpart. realization that they outperform single-blade turbomachines in terms
Aboelnil et al.22 studied the influence of the helical inducer on a cen- of performance and operational characteristics. Chen et al.31 examined
trifugal pump performance and NPSH. Their findings indicate that the influence of geometrical parameters, specifically the blade angle, on
while there is not a noticeable improvement in performance at higher the characteristics of a counter-rotating axial pump. The rotational
speeds, at lower rotational speeds like 2000 rpm, efficiency increases by speed for both rotors was set at 1480 rpm. The findings revealed that
up to 20 and the NPSH sees an improvement of up to 3%. The experi- reducing the outlet angle while maintaining the inlet angle resulted in
mental study of Magne et al.23 on two different three-bladed inducer a decrease in the flow rate. This decrease in flow rate had an impact on
with a specific focus on examining the influence of dissolved CO2 and the pump efficiency. Pavlenko et al.32 conducted a numerical study to
jet fuel on its performance showed that the concentration of CO2 had investigate the impact of the trim impeller on a counter-rotating cen-
negligible effects on the efficiency of the inducer when cavitation was trifugal pump. They examined different counter-rotating impellers and
not present. However, when cavitation occurred, the concentration of found that the pump pressure is influenced by the trim impeller and
CO2 had a substantial impact on the performance of the inducer. Jia the size of its working part. They observed that even though the energy
et al.24 examined the internal flow within the centrifugal pump across efficiency decreases, relatively small amounts of trim impeller lead to
different cavitation degrees. The results demonstrated that as cavita- an increase in pressure.
tion increased, bubbles progressively dominated the channel, causing a Tosin et al.33 studied experimentally on a counter-rotating mix
reduction in pressure and a decrease in pump power. Moreover, as flow pump. The aim was to enhance the pump cavitation behavior,
cavitation grew, the vortex and flow velocity gradually increased, achieved by redesigning the front rotor while keeping the rest of the
accompanied by the compression–expansion term due to volume system unchanged. They developed two prototypes of the counter-
changes. rotating pump. In another study by Tosin et al.,34 a novel approach to
The research by Lu et al.25 regarding pressure pulsation, resulting counter-rotating pumps was examined, involving mixed-flow and
from quasi-static cavitation in centrifugal pumps, indicates that cavita- radial flow pumps for the first and second rotors, respectively. The
tion priming at a frequency equivalent to the blade passing frequency design of both rotors utilized streamline curvature analysis, with the

Phys. Fluids 36, 015120 (2024); doi: 10.1063/5.0182731 36, 015120-2


Published under an exclusive license by AIP Publishing
Physics of Fluids ARTICLE pubs.aip.org/aip/pof

optimization method employed being the response surface method TABLE I. Geometrical parameters of the inducer.
(RSM). Their research introduced an auto-adaptive approach, allowing
independent speed variation for each rotor to achieve optimal perfor- Parameters Number of blades R1 R2 h Sh St
mance. The front rotor operated within a speed range of 1200–
Value 3 12 mm 39 mm 62 3:8 2:15
1450 rpm, while the rear rotor engaged in counter-rotation mode with
a speed range of 0–1048 rpm. By utilizing RSM, the study resulted in
an optimum design by combining the design speeds and pressure ratio
for both rotors. Another significant parameter that characterizes the case, the printing process employed Formlabs’ “Black” standard resin,
pump cavitation performance is suction specific speed (Nss Þ. Using dif- known for its favorable mechanical properties and high-quality surface
ferent equipment to enhance the suction properties of centrifugal finish. These characteristics are crucial for ensuring the resistance and
pumps is crucial in multiple applications. Achieving this enhancement, performance of the impeller. In this research, a diffuser replaces the
while adding minimal weight, ensuring a negligible drop in overall effi- traditional volute for the output from the impeller. As shown in
ciency, and without introducing more complexity, holds specific signif- Fig. 2(c), the diffuser is manufactured with fused deposition modeling
icance for rocket engine designers. Specifically, in rocket engine (FDM) printing methods. Using this printing approach offers a cost-
contexts, the Nss has been highlighted as an important factor influenc- effective and quick way to produce diverse geometries like diffusers
ing the entire power plant dry weight. Improvement in the suction and impellers. To produce a three-dimensional product using the
characteristic enables an initial design to operate at a higher rotational FDM printing method, a thermoplastic filament is melted and
speed or at a reduced value of NPSH compared to a pump with con- extruded layer by layer, fusing to the one below it.
ventional suction characteristics.35 Table II presents the blade specifications for the centrifugal
Numerous studies have been conducted on the cavitation of cen- impeller. The parameters D1 , b1 , and b1 correspond to the blade inlet
trifugal pumps, as well as those incorporating an inducer. However, diameter, blade inlet width, and blade angle at the inlet, respectively.
there has been no study exploring the cavitation in a centrifugal pump Similarly, D2 , b2 , and b2 represent the blade outlet diameter, blade out-
with an inducer that rotates independently. The authors previous let width, and blade angle at the outlet, respectively.
research on the impact of the independent rotation of the inducer and
impeller in both co-rotation and counter-rotation modes on pump Experimental test bench
characteristics using both experimental and numerical methods reveal A novel experimental test bench including independent rotation

20 March 2024 15:27:13


that an increase in the speed ratio of the inducer enhances the pump of the inducer and impeller was developed at the Laboratory of Fluid
pressure in both modes, but this effect is more prominent in the Engineering and Energy Systems (LIFSE) in Arts et Metiers Paris.
counter-rotation mode..36 This article investigates the impact of Figure 3 provides a schematic representation of the newly designed
counter-rotation of the centrifugal impeller and the inducer on the test bench, which consists of two main sections: the inducer section
cavitation performance of pumps utilizing a newly designed test bench. and the impeller section. Unlike conventional pumps where the
To investigate the effect of the counter-rotation inducer on the cavita- inducer and impeller are positioned on a single shaft, rotating at the
tion performance of the pump, two inducers with identical geometric same speed and direction, the configuration on this test bench is differ-
properties and opposing angles of attack have been designed. ent. In this configuration, the inducer and impeller are placed on sepa-
Additionally, a high-speed camera is used to study the dynamic struc- rate shafts, positioned in front of each other, and they have entirely
ture of cavitation in the inducer and between the inducer and impeller independent rotation speeds and directions. The inducer and impeller
in both co-rotation and counter-rotation modes. The results of the sections are assembled separately, facilitating easier replacement of
visualization studies demonstrate variations in cavitation type and both components. In order to achieve independent rotation condi-
intensity in the both counter-rotation and co-rotation modes. tions, as shown in Fig. 3, the inducer is positioned on a separate shaft
that extends from the opposite side to the front of the impeller. This
MATERIAL AND METHODS
arrangement prevents the direct inflow of fluid into the system, neces-
Inducer and impeller geometries sitating the use of an elbow in the inlet. To provide the power require-
This research involved two inducers and one centrifugal impeller. ments of the impeller, a 30 kW Dietz motor is installed to drive it. The
Both inducers have the same geometry with an opposite angle of speed and direction of rotation for the impeller motor are controlled
attack. One of the inducers rotates in the same direction as the centrif- by a Danfoss frequency drive with a power range of 35 kW. The
ugal impeller (co-rotation mode), while the other inducer rotates in inducer is driven by a 4 kW ABB motor, capable of reaching a maxi-
the opposite direction of the centrifugal impeller (counter-rotation mum speed of 3490 rpm. An ABB frequency drive with a power range
mode). Table I provides specific characteristics of the inducer, includ- of 5 kW is used to control the rotation speed and direction of the
ing the internal radius (R1 ), external radius (R2 ), sweep angle (h), hub inducer.
solidity (Sh ), and tip solidity (St ). Figure 1 illustrates the co-rotative The test bench is designed to operate within a closed circulation
and counter-rotative inducer. To ensure a lighter weight and prevent system, as shown in Fig. 3. This system includes a water tank with a
bending and vibration of the long shaft used in the inducer section at volume of 1000 liters, a vacuum pump, and a flow meter. An Edward
high speeds, the inducer is constructed using aluminum 6062. nXDS15i vacuum pump, with an ultimate pressure of 0:7 Pa, is con-
Figure 2 shows the 6-blade closed centrifugal impeller, which was nected to the tank to decrease the pressure at the inlet of the inducer
created using a stereolithography method (SLA printer). A SLA printer for the purpose of cavitation tests. The temperature of the water is
is a specific type of 3D printer that uses the stereolithography tech- measured using a PT3750 resistance temperature detector (RTD) ther-
nique to produce three-dimensional objects using liquid resin. In this mometer. The pressure generated by the inducer and impeller is

Phys. Fluids 36, 015120 (2024); doi: 10.1063/5.0182731 36, 015120-3


Published under an exclusive license by AIP Publishing
Physics of Fluids ARTICLE pubs.aip.org/aip/pof

FIG. 1. Front views of (a) co-rotative and


(b) counter-rotative inducer and 3D sche-
matic views of (c) co-rotative and (d)
counter-rotative inducer.

20 March 2024 15:27:13


measured by a differential pressure transducer, which has a measure- After every cycle of filling and draining the tank, it is important to
ment range from 0 to 3 bar and an accuracy of 0.1%. To measure the remember that water typically contains dissolved gases. When the
absolute pressure, a JUMO absolute pressure transducer is positioned pressure in the water drops, these gases can be released. If these gases
upstream at a distance equal to the diameter of the inducer. The flow are not removed before the cavitation test, the results might not be
rate is measured by an EndressþHauser flow meter, which has a mea- accurate. While heating and cooling the tank is a method to eliminate
surement accuracy of 0:6 m3 =h and a measuring capacity of 282 m3 =h. these gases, it is primarily effective for smaller tanks and not for larger
This flow meter is located at the pump outlet. Considering the uncer- ones. In this specific system, a vacuum pump is utilized to reduce the
tainties associated with each sensor, the uncertainty for efficiency is system pressure for degassing. Before initiating the cavitation test after
determined to be 0.5%, which is considered an acceptable value. filling the system, several steps are essential: To remove trapped air
The inducer is placed inside a transparent plexiglass tube for visu- and dissolved gases, a vacuum pump decreases the system pressure,
alization purposes. The length of the gap separating the inducer and the targeting a level close to absolute zero. The system should then remain
impeller is indicated as L and is equivalent to the outer diameter of the at this low-pressure state for a specific duration (about 30 minutes).
inducer (78 mm). Images are captured with an IDT motion studio Y4 Monitoring the system pressure and ensuring it remains steady with-
camera with a maximum resolution of 5100 Frames Per Second (fps). out rising confirms that the system is effectively sealed. After sealing
verification, the process of degassing the water begins, especially
important after each filling or draining of the tank. The impeller and
Cavitation test procedure inducer should rotate at the predetermined speeds. The system pres-
During the cavitation test, two more aspects of the system need sure reduction should continue until gases become visible emerging
evaluation due to the near-absolute zero pressure drop. First, ensuring from the water. This reduced pressure should be maintained for a
that the system remains completely sealed is crucial. This prevents any while (about 20 min). Subsequently, the atmospheric valve on the
potential entry of air during the test, especially at such low pressures. water tank should be opened, allowing the system to balance with the
Second, the water within the system must be free from dissolved gases. external environment, facilitating the release of trapped air.

Phys. Fluids 36, 015120 (2024); doi: 10.1063/5.0182731 36, 015120-4


Published under an exclusive license by AIP Publishing
Physics of Fluids ARTICLE pubs.aip.org/aip/pof

FIG. 2. (a) Front and (b) 3D schematic


views of impeller and (c) side and (d) 3D
schematic views of diffuser.

20 March 2024 15:27:13


TABLE II. Geometrical parameters of the impeller.

Parameters Number of blades D1 b1 b1 D2 b2 b2

Value 6 67:6 mm 23:3 mm 68:9 134:2 mm 17:6 mm 70

Once the system has been verified to be free of trapped air and for the subsequent measurement point is recorded. Throughout the
the majority of dissolved gases are removed, the cavitation test can cavitation process, the system pressure is consistently reduced and
begin. Initially, in co-rotation mode, both the inducer and impeller stabilized for collecting each data point. It is important to note that
are set to rotate at 2000 rpm. This test is performed at three selected when cavitation starts and the pump experiences a pressure drop,
flow rates that are under study in this research, each flow rate corre- changes in the flow rate can occur due to cavitation effects. Any irreg-
sponding to a specific working pressure. For the counter-rotation ularities in the flow rate are controlled by adjusting the outlet valve.
mode, the speed of inducer is fixed at 2000 rpm, while the impeller To capture images with a high-speed camera, two LED screens are
speed and flow rate are modified to match the pressure of the co- positioned on either side of the camera to prevent reflections from
rotation mode for comparing the NPSH with the same flow rate and the rounded plexiglass tube. Additionally, a white digital screen is set
pressure. Upon the impeller reaching the desired speed, several mea- up behind the Plexiglas tube and inducer. By reflecting light and gen-
surement points are taken using LabView software. The system pres- erating a white background, this arrangement enhances the visibility
sure is then reduced with the vacuum pump. After a specific time, of various cavitation forms. The following equation defines the net
allowing the system pressure and NPSH to decline, the vacuum positive suction head (NPSH), where Pv is the vapor pressure of water
pump is deactivated. Once the system achieves stability, the pressure and P1 is the system pressure, which is measured by the absolute

Phys. Fluids 36, 015120 (2024); doi: 10.1063/5.0182731 36, 015120-5


Published under an exclusive license by AIP Publishing
Physics of Fluids ARTICLE pubs.aip.org/aip/pof

FIG. 3. Schematic of the test circulation


system and constructed test bench.

20 March 2024 15:27:13


pressure placed in front of inducer. The symbol q represents the den- RESULTS AND DISCUSSION
sity of water, while g denotes the gravity number. Characteristics of co-rotation and counter-rotation
P1  Pv pump
NPSH ¼ : (1)
qg This research focuses on studying the cavitation performance of
The suction specific speed (Nss Þ is a valuable parameter for describing the pump in both co-rotative and counter-rotative modes, considering
the suction conditions of a pump. three specific points within the pump operating range. Figure 4 illus-
1
trates the characteristic diagram of the pump operating in co-rotation
x ð QÞ 2 and counter-mode. In this study, the flow rate at which the co-rotative
Nss ¼ 3 ; (2) pump provides the highest efficiency is referred to as the nominal flow
NPSH 4
rate (Qn ). To normalize the results, the pressure corresponds to the Qn
where n represents the rotational speed of the impeller in rpm, while Q is also known as the nominal pressure (Pn ), and all flow rates are nor-
indicates the flow rate in m3 =s. malized by dividing them by the nominal flow rate, while all pressures

Phys. Fluids 36, 015120 (2024); doi: 10.1063/5.0182731 36, 015120-6


Published under an exclusive license by AIP Publishing
Physics of Fluids ARTICLE pubs.aip.org/aip/pof

FIG. 5. Cavitation performance of pump for different flow rates in co-rotation


(N1 ¼ N2 ¼ þ2000 rpmÞ mode.

that as the flow rate increases and the pump output pressure decreases,
cavitation occurs more rapidly.

Cavitation performance of counter-rotation pump


Cavitation performance at Q=Qn 50:87
Figure 6 shows the cavitation performance of the pump in relation

20 March 2024 15:27:13


NPSH at Q=Qn ¼ 0:87. The red data points represent the pump cavita-
FIG. 4. Characteristics of pump in co-rotation (N1 ¼ N2 ¼ þ2000 rpmÞ and tion performance in co-rotation mode, with inducer rotation speed
counter-rotation (N1 ¼ 2000 and N2 ¼ þ2000 rpmÞ modes. N1 ¼ þ2000 rpm and impeller rotation speed N2 ¼ þ2000 rpm. On
the other hand, the blue data points illustrate the cavitation perfor-
mance of the pump in counter-rotation mode, with inducer rotation
are divided by the nominal pressure. The Qn ¼ 40 m3 =h and the speed N1 ¼ 2000 rpm and impeller rotation speed N2 ¼ þ1830 rpm.
Pn ¼ 560 mbar. Additionally, the highest achievable pump efficiency The NPSH5% corresponds to the NPSH number with a 5% pressure
is 74%. To understand the impact of the counter-rotation pump on drop in the pump.
pump cavitation over a broad range of flows, Fig. 4 presents three
selected flow rates: one below the nominal flow rate (Q=Qn ¼ 0:87Þ,
the nominal flow rate (Q=Qn ¼ 1Þ, and one above the nominal flow
rate (Q=Qn ¼ 1:2Þ. The rotation speed of the inducer is represented as
N1 ðrpmÞ, and the rotation speed of the impeller is represented as
N2 ðrpmÞ. In the co-rotation mode, N1 is positive, indicating both the
inducer and impeller rotate in the same direction. Conversely, in the
counter-rotation mode, N1 is negative, signifying that the inducer and
impeller rotate in opposite directions. In Fig. 4, both the inducer and
impeller rotate at a speed of 2000 rpm (N1 ¼ 62000 rpm; N2
¼ þ2000 rpmÞ in the co-rotation and counter-rotation modes. The
observation indicates that the counter-rotating pump generates higher
pressure at an identical flow rate compared to the co-rotating pump.
Consequently, in order to achieve the desired pressure using the
counter-rotating pump, it is possible to decrease the rotation speed of
the centrifugal impeller. By reducing the impeller speed, the possibility
of cavitation occurring in the pump is decreased. This aspect will be
further explored and discussed in the upcoming section.

Cavitation performance of co-rotation pump FIG. 6. Cavitation performance of pump for Q=Qn ¼ 0:87 in co-rotation (N1 ¼ N2
¼ þ2000 rpmÞ and counter-rotation (N1 ¼ 2000 and N2 ¼ þ1830 rpmÞ modes
Figure 5 presents the cavitation performance of the pump in (points a–f representing the spots of the cavitation curve that captured using high-speed
terms of NPSH at three specified operating points. It can be observed camera).

Phys. Fluids 36, 015120 (2024); doi: 10.1063/5.0182731 36, 015120-7


Published under an exclusive license by AIP Publishing
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Figure 6 demonstrates that as the system pressure decreases and modes. When the system pressure is decreased to an NPSH ¼ 1 m, the
the NPSH value reaches 3 m, the pump maintains a constant pressure. pump operating in co-rotation mode experiences a significant drop in
However, if the pressure continues to decrease, there is a small decline pressure, with a 5% pressure drop observed at NPSH ¼ 0:7 m. In con-
in pump pressure observed for both co-rotation and counter-rotation trast, in counter-rotation mode, this pressure drop occurs at an

20 March 2024 15:27:13

FIG. 7. Development of cavitation with decrease in NPSH number for Q=Qn ¼ 0:87 in co-rotation (N1 ¼ N2 ¼ þ2000 rpmÞ and counter-rotation
(N1 ¼ 2000 and N2 ¼ þ1830 rpmÞ modes (a–f corresponding to operating points chosen in Fig. 6) Multimedia available online.

Phys. Fluids 36, 015120 (2024); doi: 10.1063/5.0182731 36, 015120-8


Published under an exclusive license by AIP Publishing
Physics of Fluids ARTICLE pubs.aip.org/aip/pof

FIG. 8. Cavitation for (a) co-rotation (N1 ¼ N2 ¼ þ2000 rpmÞ and (b) counter-rotation (N1 ¼ 2000 and N2 ¼ þ1830 rpmÞ mode at NPSH ¼ 0:7 m.

NPSH ¼ 0:4 m, and a 5% pressure drop is observed at spread of cavitation on the blade surface to the inducer hub, is also
NPSH ¼ 0:3 m. In order to visual analyze of the different types of cavi- observed in addition to the tip vortex cavitation. The pressure differ-
tation in the inducer by using a high-speed camera (Fig. 7), three ence between the two sides of the inducer blades also causes the tip
points are highlighted for both co-rotation and counter-rotation leakage cavitation as shown in Fig. 7(d). At the breakdown point for
curves, indicating the instability of the pump pressure (points a and b counter-rotation mode [Fig. 7(f) (Multimedia view)], there is a notice-
in Fig. 6), 5% of the pressure drop (points c and d in Fig. 6), and break- able increase in cavitation within the inducer. This cavitation is

20 March 2024 15:27:13


down point (points e and f in Fig. 6). The presence of tip vortex cavita- observed as backflow at the inlet of the inducer, which is typically
tion at NPSH ¼ 2 m is shown in Fig. 7(a). This kind of cavitation caused by a low flow rate and blockage of flow at the inducer inlet.
occurs at the tip of the inducer and can be observed in both co- Also, the extent of cavitation on the inducer blades and their progress
rotation and counter-rotation modes. The slight pressure reduction for toward the inducer hub can also be observed. On the other hand, there
co-rotation mode at NPSH ¼ 2 m can be attributed to the formation are changes in the hub vortex cavitation at the hub between the
of a hub vortex cavitation between the impeller and the inducer as inducer and the impeller. The hub vortex expands outward and covers
shown in Fig. 7(a). As shown in Fig. 7(c), for the co-rotation mode and nearly the entire space between the inducer and the impeller.
at 5% pressure drop, the strength of the hub vortex cavitation between However, this expansion leads to a decrease in its intensity and
the impeller and the inducer intensifies, resulting in an enlargement of concentration.
its diameter. This hub vortex has two types of rotation: rotational
motion around the rotation axis of the impeller and the inducer, and
rotation around its own formed axis. One of the reasons behind this
type of cavitation is the pre-swirl of the fluid caused by the rotation of
the inducer. Figure 7(c) is also illustrates the growth of a tip vortex cav-
itation in the co-rotation mode. Figure 7(e) illustrates an increase in
the size of the cavitation vortex tip and the occurrence of blade cavita-
tion, as a result of reduced NPSH and approaching the breakdown
point for co-rotation mode. The significant hub vortex cavitation is still
observed at this point.
According to Fig. 7(b), in the counter-rotation mode, when the
NPSH is close to 1 m, tip vortex cavitation becomes apparent at the tip
of the inducer. Additionally, the presence of the hub vortex cavitation
located between the inducer and the impeller is also noticeable. Similar
to the co-rotation mode, this hub vortex cavitation rotates both around
its own axis and around the rotational axis of the inducer and impeller.
However, its rotational direction is as same with the inducer rotation
and is not as same as the co-rotation mode. The hub vortex cavitation
between the impeller and the inducer has grown stronger and its width
FIG. 9. Cavitation performance of pump for Q=Qn ¼ 1 in co-rotation (N1 ¼ N2
has expanded when the head drop point is 5% in counter-rotation ¼ þ2000 rpmÞ and counter-rotation (N1 ¼ 2000 and N2 ¼ þ1860 rpmÞ modes,
mode at NPSH ¼ 0:3 m [Fig. 7(d) (Multimedia view)]. Additionally, (points a–f representing the spots of the cavitation curve that captured using high-speed
the blade cavitation between the two inducer blades, which shows the camera).

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FIG. 10. Development of cavitation with decrease in NPSH number for Q=Qn ¼ 1 in co-rotation (N1 ¼ N2 ¼ þ2000 rpmÞ and counter-rotation (N1 ¼ 2000 and
N2 ¼ þ1860 rpmÞ modes [(a)–(f) corresponding to operating points chosen in Fig. 9].

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Figure 8 illustrates cavitation in both co-rotation and counter-


rotation modes at NPSH ¼ 0.7 m. In co-rotation mode, cavitation is
slightly more pronounced in the inducer compared to the counter-
rotation mode, though the difference is not notable. Additionally, the
hub vortex found between the inducer and impeller in co-rotation
mode is more intense than in counter-rotation mode. This suggests
that at the same NPSH level, cavitation within the impeller is more sig-
nificant in co-rotation mode, likely due to the higher rotational speed
of the impeller in this mode.

Cavitation performance at Q=Qn 51


Figure 9 illustrates the comparison between the co-rotation and
counter-rotation modes at Q=Qn ¼ 1. In the co-rotation mode, when
NPSH ¼ 3:5 m, there is a slight decrease in pressure followed by a sub-
sequent increase at NPSH ¼ 2:5 m, resulting in pressure fluctuations.
However, due to the high flow rate, there is no observable hub vortex
cavitation between inducer and impeller [Fig. 10(a)]. As the NPSH FIG. 11. Cavitation performance of pump for Q=Qn ¼ 1:2 in co-rotation (N1 ¼ N2
¼ þ2000 rpmÞ and counter-rotation (N1 ¼ 2000 and N2 ¼ þ1932 rpmÞ modes.
decreases and reaches the value of 1.6 m, the pressure experiences a
rapid decline, and at NPSH ¼ 1:25 m, a 5% of pressure drop is
observed. In the counter-rotation mode, there are no noticeable pres-
sure fluctuations until the NPSH reaches 1.2 m. However, beyond this
point, a pressure drop start to happen, and at NPSH ¼ 0:8 m, there is
a sudden decrease in pump pressure, resulting in a 5% pressure drop
at NPSH ¼ 0:62 m. The counter-rotation inducer continues to have a
beneficial impact on the cavitation performance of the pump as the
flow rate increases, resulting in an improvement in the cavitation per-

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formance for 5% of pressure drop (NPSH 5%) pump from NPSH ¼
1:25 to NPSH ¼ 0:62 m.
Figure 10(a) illustrates that when the NPSH ¼ 2:5 m, the pres-
ence of pressure fluctuations in the pump does not result in any cavita-
tion in the inducer. Furthermore, there is no observation of hub vortex
cavitation occurring between the inducer and impeller. As the NPSH
decreases and a 5% pressure drop is observed, a little tip vortex cavita-
tion is observed in the inducer [Fig. 10(c)]. As the NPSH decreases,
reaching the breakdown point, there is no change in cavitation obser-
vation in the inducer, and hub vortex cavitation is still not observed. FIG. 12. NPSH5% and Nss for different flow rates in co-rotation and counter-
This indicates that cavitation takes place in the impeller at this flow rotation modes.
rate, leading to a decrease in pump pressure. In the counter-rotation
mode, by initiating the fluctuation in pressure, there is no visible whereas in the counter-rotation mode, this pressure drop occurs at
occurrence of cavitation in the inducer; however, cavitation in the NPSH ¼ 2:65 m. No significant impact of cavitation was observed in
form of a hub vortex is observed between the inducer and the impeller the inducer at high flow rates.
[Fig. 10(b)]. Figure 10(d) illustrates that when the NPSH decreases and
there is a 5% pressure drop in the pump, the cavitation vortex hub
NPSH5% and Nss of counter2rotation pump
remains visible. Additionally, the inducer also exhibits the presence of
tip vortex cavitation. With a decrease in the pressure drop in the pump Figure 12 illustrates the variations in NPSH5% and Nss across
in the counter-rotation mode, the presence of hub vortex cavitation three different flow rates and their respective changes. The figure indi-
and tip vortex cavitation can still be observed when reaching the break- cates that the counter-rotation mode consistently provides better cavi-
down point [Fig. 10(f)]. tation performance compared to the co-rotation mode. At the highest
flow rate (Q=Qn ¼ 1:2), the counter-rotation mode successfully
Cavitation performance at Q=Qn 51:2 reduces the NPSH5% from 2.96 to 2.65 m. Furthermore, as the flow
rate decreases, this effect becomes more pronounced. For the nominal
Figure 11 illustrates a comparison of pump cavitation perfor- flow rate ðQ=Qn ¼ 1), the NPSH5% decreases from 1.25 to 0.62 m. In
mance between co-rotation and counter-rotation modes at a high flow the case of the lowest flow rate tested in this research (0:87), the
rate (Q=Qn ¼ 1:2). More pressure fluctuation is seen at high flow NPSH5% decreases by more than half, dropping from 0.7 to 0.3 m.
rates; however, the beneficial impact of the counter-rotation inducer in Figure 12 illustrates the impact of the counter-rotation system on the
comparison with co-rotation inducer is still observed. In the co- Nss of the pump. As the flow rate decreases, the influence becomes
rotation mode, the 5% pressure drop is observed at NPSH ¼ 2:96 m, even more pronounced. At Q=Qn ¼ 1:2, the improvement in Nss is

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FIG. 13. Velocity triangle for (a) co-rotation and (b) counter-rotation modes.

minimal. However, at the nominal flow rate with the counter-rotation the reverse rotation of the inducer causes U3 and Vt2 to be in opposite
system, Nss jumps from 178 to 280. At 0:87, the Nss enhancement directions. Consequently, the value of the parameter U3 Vt2 turns nega-

20 March 2024 15:27:13


remains considerable, rising from 257 to 445. It can be concluded that tive, which confirms the following equation is applicable for the
integrating the counter-rotation system into a centrifugal pump with counter-rotation mode:
an inducer significantly boosts the cavitation performance of the
ðU4 Vt4 þ U3 Vt3 Þ
pump. This integration profoundly impacts both the NPSH5% and the HthCR ¼ : (4)
Nss value. g
The improved cavitation performance in the counter-rotation As a result, the pump total pressure in the counter-rotation mode is
pump can be attributed to its ability to achieve the same pressure as greater than co-rotation mode.
the co-rotation mode while operating at a lower impeller rotational
speed. This is primarily due to two factors: reduced pre-swirl of the
Cavitation instability analysis
fluid in the counter-rotation mode and a decrease in the tangential
velocity of the flow at the inlet of the impeller. These factors result in Figure 14 illustrates the evolution of cavitation instabilities within
higher-pressure generation in the counter-rotation mode. Figure 13 the inducer and the area between the inducer and the impeller, cap-
shows the velocity triangle at the inlet and outlet of both the inducer tured using a high-speed camera. Figure 14 displays the evolution of
and impeller in both counter-rotation and co-rotation modes. cavitation in the pump in co-rotation mode, with Q=Qn ¼ 0:87 and
The parameter U represents the speed of the rotor (either the NPSH ¼ 0:7 m, throughout a full rotation of the inducer. The blades
impeller or the inducer) and is defined as U ¼ rx, where r represents of the inducer are labeled as 1, 2, and 3 from left to right and shift posi-
the distance to the center of rotation and x represents the rotational tions as the inducer rotates. The symbol t and T denotes time and a
speed of the rotor. V represents the absolute velocity of the flow, while full rotation of the inducer, respectively. In Fig. 14(a), a tip vortex is
W represents the relative velocity of the flow. Based on the Euler equa- observed at the tip of the first blade. Additionally, between the inducer
tion for turbomachines,37 the head produced by the impeller can be and the impeller, there is a hub vortex, which consists of two inter-
calculated using the following equation: twined vortices. In Fig. 14(b), as the inducer completes one-third of its
rotation t ¼ 13 T , the tip vortex remains at the tip of the first blade.
ðU4 Vt4  U3 Vt3 Þ Meanwhile, the hub vortex shows variability. Close to the inducer, two
Hth ¼ ; (3) intertwined vortices appear and then link to the inducer hub. In
g
Fig. 14(c), with
 the inducer having rotated two-thirds of the full rota-
where Vt represents the tangential velocity of the flow, and it is impor- tion t ¼ 23 T , a clear gap is visible between the two coiled vortices.
tant to note that the flow leaving the inducer is equal to the flow enter- When the inducer completes its full rotation ðt ¼ TÞ in Fig. 14(d), the
ing the impeller; thus, Vt2 ¼ Vt3 . hub vortex continues to oscillate.
Referring to the velocity triangle in Fig. 13, U3 and Vt2 align in The inducer vortex tip seems to have a symmetrical formation,
the same direction when the pump rotates in co-rotation mode, mak- uniformly covering the surfaces of the inducer blades. In contrast, the
ing the value of U3 Vt2 positive. However, in counter-rotation mode, hub vortex, located between the inducer and the impeller, exhibits an

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FIG. 14. Evolution of cavitation instability for the co-rotation mode (N1 ¼ N2 ¼ þ2000 rpmÞ at Q=Qn ¼ 0:87 and NPSH ¼ 0:7 m in a complete rotation of the inducer,
(aÞ t ¼ 0; ðbÞ t ¼ 13 T; ðcÞ t ¼ 23 T; and ðdÞ t ¼ T.


asymmetrical pattern. This particular vortex is quite unstable, display- t ¼ 23 T , cavitation on the blade expands once more, and it becomes
ing three unique movements. Initially, the twin vortices that form evident on the third blade as well. The hub vortex continues its oscilla-
revolve around their origin axes. In the second movement, the hub tion and rotation. Upon full rotation of the inducer ðt ¼ TÞ in
vortex follows the rotational direction of the inducer, encircling the Fig. 15(d), cavitation within the inducer appears asymmetrical. The
axes of both the impeller and the inducer. Notably, this rotation is hub vortex exhibits all three rotational movements observed earlier. It
slower and does not complete a full rotation with the rotation of the rotates around its own axis and also around the axes of the inducer
inducer. The third movement of the hub vortex is its oscillation around and impeller (in the same rotational direction of the inducer and oppo-
its formation axis, meaning the location and angle at which the two site to the rotation of the impeller). The shape of the vortex changes
vortices converge change continuously. due to its oscillation. Unlike before, no sign of the two intertwined vor-
Figure 15 shows the full rotation of an inducer in counter- tices exists; both vortices mixed together and make one big hub vortex.
rotation mode with Q=Qn ¼ 0:87 and NPSH ¼ 0:3 m. In Fig. 15(a),
cavitation appears on both the first and second inducer blades.
Contrary to what is seen in co-rotation, two vortices merge to form a Hub vortex evolution
stronger hub vortex. Additionally, cavitation bubbles, resulting from The spread of the hub vortex between the inducer and the impel-
flow instability, are visible at the inlet of inducer. As the inducer com- ler was examined using a high-speed camera, as shown in Fig. 16 in
pletes one-third of its rotation t ¼ 13 T in Fig. 15(b), the cavitation the counter-rotation mode with Q=Qn ¼ 0:87 and NPSH ¼ 6 m. The
on the blade changes and covers a reduced area. The hub vortex vortex begins at the impeller, appearing as a thin formation that
undergoes oscillation and takes on a conical shape. By Fig. 15(c), with expands toward the inducer hub. When t ¼ 3:9 s, the vortex is closer
the inducer having rotated two-thirds of the complete rotation to the inducer, and by t ¼ 7 s, it has contact with the inducer hub.

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FIG. 15. Evolution of cavitation instability for the counter-rotation mode (N1 ¼ 2000 and N2 ¼ þ1830 rpmÞ at Q=Qn ¼ 0:87 and NPSH ¼ 0:3 m in a complete rotation of
the inducer, ðaÞ t ¼ 0; ðbÞ t ¼ 13 T; ðcÞ t ¼ 23 T; and ðdÞ t ¼ T.

The vortex rotates in alignment with the inducer and simultaneously In order to complete the analysis of the hub vortex evolution,
rotates around its own axis. This combined movement brings about images acquired with high-speed cameras have been post processed.
some instability, leading it to fluctuate. at t ¼ 10:8 s, the instability The first step of this processing consists in cropping images to focus
makes the vortex pull away from the inducer hub. However, the vortex on the flow area between the inlet of the impeller and the outlet of the
reconnects by t ¼ 15:3 s, and when t ¼ 18:5 s, the oscillating behavior inducer. Then, an average image intensity projection is calculated by
of the vortex near the inducer becomes more visible. The formation of selecting pixels with the average intensity of every slice from the 200
this hub vortex is due to the low-pressure areas between the inducer images acquired to construct a background image, which is subtracted
and the impeller. The hub vortex initiates at the leading edge of the to each image. Results are converted in 32-bit images. Finally, a vari-
impeller blade where fluid velocity is high and pressure is low. Near ance filter is applied to replace each pixel with the neighborhood vari-
the inducer hub, the fluid rotates with a high tangential speed due to ance in order to highlight edges in the images, corresponding to the
the rotation of the inducer. This area, being less influenced by the cavitation bubbles edges [Fig. 17(b)]. In this way, black zones represent
inducer blades, does not see a significant increase in pressure. As a liquid water and white zones the vapor bubbles of cavitation. Vertical
result, a localized pressure drop occurs, facilitating the development of profiles ðy ¼ 2Ry 2 ) of variance intensity are drawn in two different dis-
hub vortex cavitation. Experimental findings indicate that the creation tances from the outlet of the inducer ðx1 ¼ xL1 ; x2 ¼ xL2 ) to better see
of the hub vortex by itself does not significantly impact the pump’s the evolution of cavitation bubbles position [Fig. 17(a)] in time.
pressure. Data collected at NPSH ¼ 6 m show that the maximum In Fig. 17, it is observed that the intensity of the hub vortex varies
pressure fluctuations at this NPSH are less than 0.2%. Additionally, between the inducer and the impeller. Over time, disconnection and
examining pump pressure variations from NPSH ¼ 8 m, where the reconnection of the hub vortex are caused by these fluctuations, lead-
hub vortex is not present, to NPSH ¼ 5 m, where it is fully formed, ing to changes in the intensity of cavitation. Between the inducer and
reveals that presence or absence the hub vortex does not significantly the impeller, the hub vortex cavitation is influenced by the flow pattern
impact the overall pressure, with changes less than 0.17%. at the outlet of the inducer, so it has in the same rotational direction of

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FIG. 16. Hub vortex evolution at Q=Qn ¼ 0:87 and NPSH ¼ 6 m for counter-rotation mode (N1 ¼ 2000 and N2 ¼ þ1830 rpmÞ during 18:5 s of rotation:
ð1Þ t ¼ 0 ; ð2Þ t ¼ 3:9; ð3Þ t ¼ 7; ð4Þ t ¼ 10:8; ð5Þ t ¼ 15:3; and ð6Þ t ¼ 18:5 s.

the inducer. The formation of this hub vortex impacts the flow pattern shifted upward as it revolves around the axis of the inducer. At t ¼
and local pressure, causing the hub vortex to disconnect and reconnect 10:8 s, the hub vortex is absent at x ¼ 0:125, and the red graph
periodically. At t ¼ 0 s, the graph shows no change at x ¼ 0:125, sig- remains consistent with no jump. However, at x ¼ 0:875, a change in
nifying the absence of cavitation along the red line. However, close to the graph and signs of cavitation are present in the image.
the impeller at x ¼ 0:875, a noticeable shift is detected at y ¼ 0:1, In observing the dynamics of the hub vortex between the inducer
indicating the presence of cavitation intensity in that region. At time and the impeller, a few patterns emerge. Primarily, its presence near
t ¼ 3:9 s, the difference in the hub vortex intensity between the the impeller seems to be a constant but fluctuating vortex. This con-
inducer (x ¼ 0:125) and the impeller (x ¼ 0:875) is less pro- trasts with its behavior near the inducer. In this region, the vortex does
nounced. Additionally, the positions of the hub vortex in both areas not demonstrate only the fluctuating behavior but also there are
are closer to each other and more centralized around the rotation axis moments when it entirely disappears, detaching itself from the inducer,
of the inducer and impeller. After 7 s, there is a noticeable decrease in suggesting a higher degree of instability or unpredictability in that
the hub vortex intensity at x ¼ 0:875. Additionally, it appears to have area.

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FIG. 17. Image processing of cavitation intensity of hub vortex between inducer and impeller using high-speed camera at Q=Qn ¼ 0:87 and NPSH ¼ 6 m for counter-rotation
mode (N1 ¼ 2000 and N2 ¼ þ1830 rpmÞ during 18:5 s of rotation: ð1Þ t ¼ 0; ð2Þ t ¼ 3:9; ð3Þ t ¼ 7; ð4Þ t ¼ 10:8; ð5Þ t ¼ 15:3; and ð6Þ t ¼ 18:5 s.

CONCLUSION to reach the same operating point as the co-rotation mode, which
The efficiency and cavitation performance of a pump with provides better cavitation performance for the counter-rotation
inducer and centrifugal impeller have been studied in co-rotation and mode compared to the co-rotation mode.
counter-rotation modes thanks to the innovative designed test bench 2. Experimental results demonstrate the noticeable effect of the
with the ability of independent rotation of inducer and impeller. counter-rotation inducer on the cavitation performance of the
pump across various flow rates. Studies for three different flow rates,
1. The investigation of the characteristics of the pump in both including nominal flow rate, less than nominal flow rate, and more
counter-rotation and co-rotation modes, operating at the same than nominal flow rate, demonstrate that the counter-rotation
rotational speed, demonstrated a significant pressure rise in the mode has better cavitation performance in all three flow rates.
counter-rotation mode. The main reason of this pressure rise in 3. For Q=Qn ¼ 0:87, with the inducer and impeller rotating
counter-rotation mode is the decrease in tangential velocity of together in co-rotation, the NPSH5% is 0.7 m. However, when
flow at the inlet of the impeller according to the Euler equation. they rotate oppositely in counter-rotation, the NPSH5%
This pressure rise allows the impeller to rotate at a lower speed improves to 0.3 m. At Q=Qn ¼ 1, the co-rotation gives an

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NPSH5% of 1.25 m, whereas counter-rotation reduces it to 0.62 (equal). Farid Bakir: Project administration (equal); Supervision
m, demonstrating a significant enhancement in cavitation perfor- (equal); Validation (equal); Writing – review & editing (equal).
mance. At Q=Qn ¼ 1:2, the cavitation performance is still
improved in the counter-rotation mode, reducing the NPSH5%
DATA AVAILABILITY
from 2.96 m in co-rotation to 2.65 m in counter-rotation mode.
4. The visual analysis of cavitation demonstrates the presence of The data that support the findings of this study are available from
several types of cavitation like tip vortex cavitation and backflow the corresponding author upon reasonable request.
cavitation in inducer and hub vortex cavitation between inducer
and impeller, particularly at a flow rate lower than the nominal
flow rate for both co-rotation and counter-rotation modes. In the NOMENCLATURE
space between the inducer and the impeller, the rotation of the b1 Inlet blade width of impeller (mm)
inducer caused the pre-swirl in the flow contribute to the forma- b2 Outlet blade width of impeller (mm)
tion of a cavitation hub vortex. D1 Inlet diameter of impeller (mm)
5. For low flow rate, as the NPSH number decreases, this hub vor- D2 Outlet diameter of impeller (mm)
tex becomes more prominent so when the pump experiences the H Static head of pump (m)
5% of pressure drops, the hub vortex becomes stronger and its Hth Theoretical head of pump (m)
diameter increases. Employing the counter-rotation inducer not HthCR Theoretical head of counter-rotation pump (m)
only decreases the NPSH5% of the pump but also boosts the Nss NPSH Net positive suction head (m)
of the pump. In general, it results in the enhanced cavitation per- N1 Rotational speed of inducer (rpm)
formance of the pump. As the flow rate increases, the intensity of N2 Rotational speed of impeller (rpm)
cavitation in the inducer reduces. At the maximum flow rate, no Pn Nominal pressure (mbar)
visible effect of cavitation can be observed in the inducer, sugges- Qn Nominal flow rate (m3 =h)
ting that the impeller experiences cavitation in this region. r Radius of rotor (m)
6. Image analysis of the variations and strength of the hub vortex R1 Internal radius of inducer (mm)
between the inducer and impeller reveals that the vortex typically R2 External radius of inducer (mm)
originates from the impeller and moves toward the inducer hub. Sh Hub solidity of inducer
When analyzing the hub vortex at NPSH ¼ 6 m during the

20 March 2024 15:27:13


St Tip solidity of inducer
counter-rotation mode, it has been observed that the vortex fre- t Time (s)
quently disconnects and reconnects to the inducer due to pres- U Speed of rotor (m=s)
sure variations. As the NPSH value decreases and cavitation in V Absolute velocity of flow (m=s)
this region intensifies, the size of this hub vortex increases and it h Sweep angle of inducer ( )
successfully establishes a connection to the inducer. b1 Inlet blade angle of impeller ( )
The independent rotation of the inducer and impeller allows for b2 Outlet blade angle of impeller ( )
x Angular speed of rotor (1=s)
the possibility of rotating the inducer at a much higher speed than the
impeller, in both co-rotation and counter-rotation modes, particularly
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Phys. Fluids 36, 015120 (2024); doi: 10.1063/5.0182731 36, 015120-18


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