Professional Documents
Culture Documents
Handbook Craftsman English
Handbook Craftsman English
Handbook Craftsman English
For masons
and craftsmen
May, 2016
1
TECHNICAL HANDBOOK FOR
RECONSTRUCTION OF EARTHQUAKE RESISTANT HOUSES
Supporting Compliance with the National Building Code, Nepal
For masons
and craftsmen
2
Table of contents
1. Introduction
2. Earthquake 2015
3. Typical damage of masonry structure
4. Advantage of cement mortar
5. National Building Code, Nepal(NBC)
6. The earthquake resistant house
6.1 Main components
6.2 Design of house
6.2.1 Site selection
6.2.2 Shape of house
6.2.3 Opening of wall
6.2.4 Wall specifications
3
Introduction
Nepal is located in a seismic area from time to time earthquake occur
which affect inadequately constructed houses, causing major damage
and in many case partial or total collapse.
Location of Nepal
4
Earthquake 2015
5
Typical damage of masonry structure
The following are the main ways in which such masonry structure are seen to
be damage.
Separation of walls
Separation of walls at corners and T-Junctions takes place due to poor
connection between the walls.
Delamination of wall
Delamination of wall is vertical separation of internal stone and external
stone through middle of wall thickness, this occurs due to mainly to the
absence of bonding elements and weak mortar filling in stone masonry
wall.
6
Typical damage of masonry structure
7
Advantage of cement mortar
8
Advantage of cement mortar
Mortar is a paste prepared by adding required quantity of water to a
mixture of binding material like cement and fine aggregate like sand.
Depending on the kinds of binding materials used, there are five
categories of mortars :Lime Mortar, surkhi Mortar, Gauged Mortar,
Gypsum mortar, Cement mortar.
Mortars can also be classified based on nature of application:
• Brick laying mortars-used for brickwork and walls.
• Finishing mortars-used for developing architectural or ornamental
features in a structure.
Among all mortars cement mortar has proved its capability to develop
good adhesions with the building units such as brick, stone etc. since
tensile and shear strength are important properties for seismic resistant,
use of mud or very lean mortars is unsuitable in compare to cement
mortar. Cement mortar helps to carry the weight placed on the wall and
seal the joints where it has a high degree of impermeability and is more
prone to shrinkage than others mortar.
Advantages of cement mortar over other mortars:
It gives strength to masonry.
It is an excellent binding material.
It is easily workable.
It offers good resistance to moisture
It possess good plasticity.
It hardens early and starts gaining strength in around 10 hours.
9
National Building Code, Nepal (NBC)
The Department of Urban Development and Building Construction (DUDBC)
of the Ministry of physical planning and works (MPPW) developed the
Nepal National Building Code (NBC) in 1993. Improvement
Committee(established by the Building Act 1998)authorized MPPW to
implement the code. The Ministry published a notice in the Gazette in 2006
and the implementation of NBC became mandatory in all Municipalities and
some Village Development Committees(VDCs) in Nepal.
Code Number Code Title
NBC 000:1994 Requirements for State-of-the –Art Design :An introduction
NBC 101: 1994 Materials Specifications
NBC 102: 1994 Unit Weight of Materials
NBC 103: 1994 Occupancy Load
NBC 104: 1994 Wind Load
NBC 105: 1994 Seismic Design of Building in Nepal
NBC 106: 1994 Snow Load
NBC 107: 1994 Provisional Recommendation on Fire Safety
NBC 108: 1994 Site Consideration for Seismic Hazards
NBC 109: 1994 Masonry : Unreinforced
NBC 110: 1994 Plain and Reinforced Concrete
NBC 111: 1994 Steel
NBC 112: 1994 Timber
NBC 113: 1994 Aluminum
NBC 114: 1994 Construction Safety
NBC 201: 1994 Mandatory Rules of Thumb: Reinforced Concrete Building with
Masonry Infill.
NBC 202: 1994 Mandatory Rules of Thumb: Load Bearing Masonry
NBC 203: 1994 Guidelines for Earthquake Resistant Building Construction : Low
Strength Masonry
NBC 204: 1994 Guidelines for Earthquake Resistant Building Construction : Earthen
Building (EB)
NBC 205: 1994 Mandatory Rules of Thumb: Reinforced Concrete Buildings Without
Masonry Infill.
NBC 206: 2003 Architectural Design Requirements
NBC 207: 2003 Electrical Design Requirements for (Public Building)
NBC 208: 2003 Sanitary and Plumbing Design Requirements
10
No. Cit y Y ear
1 Lalitpur 2002
2 Kathmandu 2004
3 Dharan 2006
4 Ilam 2008
5 Hetauda 2010
6 Birgunj
2011
7 Byas
8 Butawal
9 Bharatpur
2013, Pokhara 10 Dhulikhel 2012
2014, Putalibazar 11 Banepa
12 Panauti
2011, Byas
13 Pokhara
2014, Kirtipur 14 Dhangadhi
2004, Kathmandu 15 Ghorahi 2013
2002, Lalitpur 16 Biratnagar
2014, Madoyapur 17 Damak
18 Kirtipur
2012, Banepa 19 Madyapur
2012, Dhulikhel 20 Bhimdatta
2012, Panauti 21 Tulasipur
22 Gulariaya 2014
23 Putali Bazar
2013, Dhangadhi 24 Siddharthanagar
25 Triyuga
2014, Bhimdatta 26 Bhadrapur
* Data:from DUDBC
2014, Gulariya
2013, Ghorahi
2014, Tulasipur
2012, Butawal 2008, Ilan
2014,
Siddharthanagar
2014,
2010, Hetaudra Bhadrapur
2011, Birgunj
【NBC implementaiton】2014 2013,
2012, Bharatpur
2014, Triyuga 2006, Damak
2013, Biratnagar
Dharan
11
12
Earthquake 2015
13
6. Earth resistant house
6.1 Main components
Earthquake resistance structures are Effectiveness Seismic
designed to withstand earthquakes, while no
Band with band
without band
structure an be entirely immune to damage
from earthquakes. To construct earthquake
resistant building number of factors such as
site selection, shape of house, foundation,
plinth, wall, opening, vertical reinforcement, Earthquake happen!!!
horizontal band, roof, construction materials
should be considered. The details of the
seismic elements at different level of the
buildings are clearly shown in the figure.
14
Main components
Seismic horizontal band:
A continuous band, also called ‘ring beam’ is a RC band at different
levels in all walls of the building for tying walls together to enhance
box action. It improves horizontal bending resistance thereby
preventing out-of-plane collapse of walls. It also helps to prevent
shrinkage, temperature and settlement cracks.
15
6. Earthquake resistant house
Seismic horizontal band:
Roof band
Lintel band
Stitch band
Sill band
Plinth band
16
17
6. Earthquake resistant house
6.2 Design of house
6.2.1 Site selection Related Minimum requirement No’1
Adequate locations: Safe place to build houses are those located far from
areas where natural Hazards may occur.
18
Site selection
19
6. Earthquake resistant house
6.2 Design of house
6.2.2 Shape of house Related Minimum requirement No’2
Regularity
Simple rectangular shapes behave better in an earthquake than shapes
with projections. Torsional effects of ground motion are pronounced in
long narrow rectangular blocks. The length of a block shall not be greater
than three times its width of the building.
If longer lengths are required two separate blocks with sufficient
separation between should be provided.
According to National Building Code, Nepal, the minimum requirement that
should be considered are as follows:
Number of storey:
It shouldn’t be more than 2 storey +
attic incase of the stone and brick
masonry with cement mortar
20
Shape of house
21
6. Earthquake resistant house
6.2 Design of house
6.2.3 Opening of wall Related Minimum requirement No’8
Openings are the voids in walls to make them weak. so, their sizes and
locations are to be carefully decided while Construction. Some of rules for
size and location of openings in masonry buildings are shown in next page.
Following are the guidelines on the size and position of opening:
22
Opening of wall
Any opening in the wall reduce load bearing capacity against the
earthquake. The size of opening and location should be well considered
and comply with the followings.
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23
6. Earthquake resistant house
6.2 Design of house
6.2.4 Wall specification Related Minimum requirement No’5
Laying masonry
Masonry should not be laid staggered or straggled in order to avoid
continuous vertical joints. At corners or wall junctions, through vertical
joints should be avoided by properly laying the masonry. It should be
interlocked.
Mortar Mixture
Mortar joints should not be more than 20mm and less than 10mm in
thickness. The ratio recommend 1:6(Cement: Sand).
Through-stone
Through-stone of a length equal to the full wall thickness should be used in
every 600 mm lift at not more than 1.2 m apart horizontally.
24
6. Earthquake resistant house
6.3 Construction of house
Related Minimum requirement No’10 6.3.1 Preparation of construction
a) Materials
Materials used in building construction is also one of the factor affecting the
quality of building . So quality of construction materials used in construction
has to be ensured for assuring the final quality of construction. The required
quality of materials should be decided beforehand the construction is
started; generally it is decided during planning and designing phase.
Depending upon the construction type, structural element and location of
site the quality of materials required should be differs.
The very commonly used construction materials are shown below in pictures.
25
Materials
Quality Check!
BAD! GOOD!
Stone Brick
26
6. Earthquake resistant house
6.3 Construction of house
Related Minimum requirement No’10 6.3.1 Preparation of construction
Equipment
a
a. Measurement meter
b. Bar cutter
c. Bar Bender
d. Forceps b
e. Saw
f. Wire mesh cutter
g. Drilling machine
h. Concrete drill c
i. Wood drill
j. Shovel
k. Hammer
d
l. Bucket
m. Measurement thread
n. Nail
o. Pencil e
p. Imperator
q. Pick axe
f
r. Crow bar
s. Mortar pan
t. Plumb bob
u. Try square g
v. Spirit level
w. Chisel
x. Mason’s trowel
y. Steel float h
z. Vibrator
i
27
Equipment
j
y
p
k q x
l
r
z
n t
v w
28
6. Earthquake resistant house
6.3 Construction of house
Related Minimum requirement No’10 6.3.2 Mixture of concrete
Cement concrete is a mixture of cement ,sand and stone aggregates in a
specified proportions. Mixing may be done by mixer machine or by hand ,
Preferable is mixing by machine as it gives uniform quality and
homogeneous concrete mix. Procedure for mixing concrete manually has
been explained in the following diagrams.
29
Mixture of concrete
30
Mixture of concrete
31
6. Earthquake resistant house
6.3 Construction of house
6.3.2 Mixture of mortar Related Minimum requirement No’10
Cement Mortar is a paste prepared by adding required quantity of water to a
mixture of binding material like cement and fine aggregate like sand. For the
preparation of good mortar there should be quality cement, sand and water
with appropriate proportions. Procedure to mix the mortar has been
explained in the following diagrams.
32
Mixture of mortar
Mud mortar
The soil for preparation of mud mortar should be free from organic
materials. It shall also be free from pebbles and other hard materials
which could upset the mortar thickness. The sand content in the mud
shall not be more than 30 % in order to achieve a proper cohesiveness.
Dry mud shall be thoroughly kneaded with water in order to prepare the
dense paste.
Field Test
a. Dry strength test
Five or Six small balls of soil of approximately 2 cm in diameter are made.
Once they are dry (after 48 hours), each ball is crushed between the
forefinger and the thumb. If they are strong enough that none of them
breaks, the soil has enough clay to be used in the adobe construction,
provided that some control over the mortar micro-fissures caused by the
drying process is exercised, as shown in figure below. If some of the balls
break, the soil is not considered to be adequate, because it does not have
enough clay and should be discarded.
33
6. Earthquake resistant house
6.3 Construction of house
6.3.4 Construction sequence
1. Layout plan
2. Excavation
34
Construction sequence
35
Construction Sequence
6. Construction of plinth band
Masonry wall is constructed above plinth band and openings are made and RC
bands are placed over , middle and under masonry wall.
8. Construction of Corner and transverse bands
After the completion of the opening, the construction of the masonry wall is
stopped to construct the corner and transverse band.
36
Construction Sequence
9. Construction of lintel band:
37
6. Earthquake resistant house
6.3 Construction of house
6.3.5 Foundation
Foundation is a bottom-most part of the building which transfer
the weight of the building to the ground. It plays vital role in
overall stability of the structure. Foundation for a particular
structure depends on type of structure and foundation sub soil.
The foundation trench should be of uniform width and its bed
should be on same level throughout the flat area.
38
Foundation
The depth of footing in the soil should go below the zone of deep
freezing in cold regions and below the level of shrinkage crack in clay
soil. It is the most common strip foundation, which can be constructed
in cement or mud mortar. This type of footing is generally made of steps,
the width at the bottom being more and the width at the top of the
footing is equal to the width of the wall above. The footing wall may be
of brick or stone depending upon the availability of it and the mortar
also mud or the cement.
The minimum size of foundation for masonry footing in different types
of foundation sub soil and different no. of stories should be as shown
below in first table. The following picture explains the procedure of wall
making with stone or brick.
39
Foundation
Foundation details for mud mortar 4m
Superstructure level
+300(min) Floor finish level
finished ground level +0.00
1.2m (min)
H
Original ground level
20o
750mm (min)
H H
Minimum 1.2m
W A A A
A= 2m or 1m whichever is greater Foundation technique in slope ground
H= Not greater than 300mm
O= 20o (Maximum)
230
350 350
150
150
150
300-1200
300-1200
300-1200
450 350
350 115 115
800-900 (min)
115
900mm (min)
115
800mm (min)
580
60 100 240 240
700
60 100 250
35 35
50 50 45 45
40
Foundation
Foundation details for mud mortar
width
A = Base width – wall thickness/6
A= ½ masonry wall Minimum base width(mm) of wall footing for soil type:
b= 1/4 masonry wall
Masonry Type No. of storey Soft Medium Hard
Base width
Brick masonry with mud mortar
Thickness Thickness
300
300
150
150
H/6
A
Key Technical Points
Buttress
• The pressure acting on stones should be
wall
vertical.
• Dressed stones are preferable than
natural round shaped stones.
• Broken or small stones should not be
used.
A
43
6. Earthquake resistant house
6.3 Construction of house
6.3.7 Wall of Brick masonry Related Minimum requirement No’7
Brick masonry is made of brick units that are bonded together with a
binder like mortar. The strength of brick masonry depends on the quality
of bricks, mortar and method of bonding used. Brick masonry is used in
construction of foundations, walls and columns. The principle for getting
a good bond in brickwork is shown below in figure.
*Brick Masonry in Cement Mortar:
1 !
Vertical reinforcement
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Concrete
!/@ !/@
!
!
!/@
!/@ !/@ !/$ !/@ !/@ !/@ !/@ !/@ !/@ !/@
44
Wall of Brick masonry
In load bearing walls brick masonry performs a variety of functions such as:
i. Supporting loads
ii. Sub-dividing space
iii. Providing thermal and acoustic insulation
iv. Affording fire and weather protection etc.
Brick Masonry Wall Making Process:
Good brick masonry should utilize bricks which are sound, hard, well
burnt and tough with uniform colour shape and size.
The bricks should be compact, homogeneous, free from holes, cracks,
flaws, air-bubbles and stone lumps. These bricks should be properly
soaked in water for at least two hours before use.
In the brick work, the bricks should be laid on their beds with the frogs
pointing upwards.
The brick courses should be laid truly horizontal and should have truly
vertical joints.
As far as possible the use of brick-bats should be discouraged.
As far a possible the brick walls should be raised uniformly with proper
bond. Generally the height of brick masonry construction in a day should
be less than 1.5m. The maximum difference in rise of the wall between
the different portions should not be more than one meter.
When the mortar is green, the face joints should be raked to a depth of 12
to 19 mm in order to have a proper key for plastering or pointing. The
mortar joints should be stuck flush and finished if no plastering or
pointing is to be done.
Finished brickwork in cement mortar should be cured for a period of 1 to
2 weeks.
In order to carry out the brickwork at higher level, a single scaffolding is
used. 2T
T
3m 3m
H/6
Buttress wall
H
A
Plan T=H/6
Section at A-A
45
6. Earthquake resistant house
6.3 Construction of house
6.3.8 Seismic band Related Minimum requirement No’9
Roof band
Lintel band
Stitch band
Sill band
Plinth band
Roof band
Lintel band
Stitch band
Sill band
Plinth band
46
Seismic Band
Plinth band
This band is provided where soil is soft or uneven in their properties.
It may also serve as a damp-proof course.
Sill band
This band is provided just below the window openings through all
walls at the bottom .it becomes critical if the floor height is high.
Lintel band
A lintel band shall be provided through all walls at the top level of
opening. thus the top-level of all the openings shall be made equal
as far as practicable. it must be provided in all stories of the building
as per table.
Roof band
This band shall be provided at the eave-level of trussed roofs and
also just below the joists on all such floors which consist of joists and
covering elements (flexible floors), so as to integrate them properly
at their ends and fix them into the walls
Gable band
Masonry gable ends must have the triangular portion of masonry
enclosed in a band, the horizontal part of which will be continuous
with the eave-level band on the adjacent longitudinal
47
Seismic Band
380-450 mm 300-350 mm
Cross section of stone wall
48
Seismic band
Lintel Band
Lintel Band
Sill band
Sill band
Plinth band
Plinth band
49
Seismic band
Foundation Foundation
Stone masonry Brick masonry
in mud mortar in mud mortar
50
6. Earthquake resistant house
6.3 Construction of house
Related Minimum requirement No’5 6.3.9 Vertical elements
Vertical reinforcement is used in
masonry walls to resist tensile
stresses that may arise from flexural
and shear loads. Vertical bars should
be provided at every L, T joints and
sides of openings. These bars should
start from the foundation and must
be anchored in roof slab or roof band.
Diameter of vertical reinforcement
bars depends on the no. of stories
and the span of the walls between
two supports or joints are given in the
table below.
Vertical
reinforcement
51
Vertical elements
In brick masonry
The arrangement for providing vertical
reinforcing steel in brick wall is shown in
fig below for one brick, one and half
brick walls. It is not unusual to provide
thicker walls in lower storey and thinner
walls in upper storey. It is important to
arrange the bars in various storeys in the
same vertical line. These bars should
start from the foundation and must be
anchored in roof slab or roof band .
The appropriate location of splicing is just above the lintel band and below
the sill band of subsequent upper storey. An overlap length equivalent to 60
times diameter of the bar is recommended, bound well by binding wire.
These bars should be covered with cement concrete or cement grout in
cavities made around them during masonry construction. The concrete mix
should be kept 1:2:4 by volume or richer.
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52
6. Earthquake resistant house
6.3 Construction of house
Related Minimum requirement No’9 6.3.9 Bar details
The detail measurement of splice , hook and embedment are
discussed below.
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53
6. Earthquake resistant house
6.3 Construction of house
6.3.10 Bar details
54
Bar details
Splicing length
All longitudinal bars should be anchored or spliced for full strength
development. All splices should be contained within at least two stirrups
at each end of the splice so as to avoid spalling of cover concrete.
overlapping of bars should be done with hook at plinth,sill,lintel and
roof band with anchoring distance 40D .
overlapping of bars should be done without hook at plinth ,sill,lintel
and roof band with 50 D.
Hook
Has a larger concrete strength area,to counter the steel bar breaking
free
Stronger
४९
6. Earthquake resistant house
6.3 Construction of house
6.3.11 Strengthen of Junction
It is common practice to provide vertical toothed joint at wall
junctions, which is generally left hollow and weak.
To strengthen the connection between perpendicular walls, it is
necessary to make uniform.
Hence, horizontal band were provide to different levels of in walls.
४६
Strengthen of Junctions
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Strengthen of Junctions
59
6. Earthquake resistant house
6.3 Construction of house
6.3.12 Casting concrete
Concrete is a substance used for building which is made by mixing
together cement, sand, small stones, and water.
Rebar Arrangement
Rebar should be arranged properly, Minimum clear cover to the
reinforcement: 15 mm to the bars in slabs, 25 mm in beams in general .Lap
length should not be less than 60 times the diameter of the bar. stirrups
should not be more than 100 mm apart over the reinforcement lapping
region. The ends of bars should be hooked by bending through 180۫۫۫ in
mild steel bars and 135 I deformed bars.
Installation of Formwork
Create a formwork using board
timber at a width of 15 cm and a
height of 20 cm. The formwork must
be strong and thick. Then cover the
formwork cavity with wet paper
cement. To maintain a thick 2 cm
concrete cover, make the concrete 2
cm thick or alternatively over with 2
cm of gravel.
Placing Concrete
Do casting with already prepared concrete mixture. The concrete must be
compacted by using vibrator or Rebar.
Curing
Leave formwork at least 3 days and keep all exposed concrete surface wet.
60
Casting concrete
61
6. Earthquake resistant house
6.3 Construction of house
6.3.13 Roof
Pitched Roofs:
Pitched roofs may be trussed, with the top of the walls generally at one
level except for the masonry gables at the ends of the building.
Alternatively, the longitudinal and cross-walls may be raised to varying
heights up to the roof slope and the rooms spanned by rafters and purlins.
From a seismic design point of view, the trussed arrangement is preferable,
particularly for school buildings.
Trussed Roofs:
In trussed roofs, all trusses shall be supported on the eave or roof-band.
Where a trussed roof adjoins a masonry gable, the ends of the purlins shall
be carried on and secured to a plate securely bolted to the band at the top
of gable-end masonry.
Lean-to Roofs
All masonry walls shall be topped by a reinforced concrete roof-band
securely held by means of bolts. Alternatively, wall plates may be used
which are bolted to the band and to which the rafters and purlins are fixed.
62
Roof
63
6. Earthquake resistant house
6.3 Construction of house
6.3.13 Roof
Here, bottom chord which is also known as the joist or tensile member is
laid over the roof beam, Similarly, depending upon the span of the building
other two number of bottom chord is also joined in the transverse
direction as shown in figure and after that the king post is tied at the
middle of the bottom chord using bolts and steel clams. After securing the
king post ridge beam is placed above it with the use of tongue and groove
joint as shown in figure. The two piece of the top chord typically known as
rafter is joined by the use of bolts and steel clams and fixed along with the
rafter which acts as the compression member. Depending upon the size of
the roof, these rafter must be placed at the equal interval which helps to
bear the compressive load.
64
Roof
Above the rafter, purlin is placed at the equal interval depending upon the
length of the rafter. After securing purlin above the rafter roof covering i.e.
CGI sheet is nailed to the purlin. Since, the size of the CGI sheet is limited,
and number of piece of C.G.I. sheet should be used to cover the roof,
hence the overlapping of these sheet should be kept into mind. The
overlapping of the C.G.I sheet should be made as shown in the figure
below. In order to avoid the leakage of rain water from the roof plain
sheet should be used as the ridge cover. Similarly, at the eaves level eaves
board should be used.
65
66
Photographs
67
68
Photographs
69
Photographs
70
71
Standard Design
72
74
Earthquake 2015
75
76
77
78
79