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Customer:

Pueblo Viejo Dominicana

Corp.
Project:

Pueblo Viejo A2UL

Title:
Design Specification
Drive System - Ore SAG Mill

Client: Pueblo Viejo Dominicana Corporation (PVDC) Certified
Project: Pueblo Viejo Project
Project No: A2UL 08. May. 2009
Equip/Tag: 60-0002
Tag: 4111-XTR-110, 4111-MTR-110 A, 4111-MTR-110 B, Jiri Cahlik
Visum:
4111-SWD-110A, 4111-SWD-110B, 4111-VSD-110
Approval signatures
The project Rules & Guidelines have been examined and approved to follow in the design work
Approved by
Customer Project Manager Lead Engineer
Rev. Signature Date Signature Date Signature Date
- Mika Halonen 2008-12-08 Jiri Cahlik 2008-12-08

Based on Minerals Standard Pueblo Viejo A2UL

Project

Prep. Jiri Cahlik 2008-11-24 11053684

Appr. M. Rufli 2008-11-24
Doc. kind Design Specification Doc. Document Code Item

Title Drive System - Ore SAG Mill des. des.

Resp. dept. ATBDE

Doc. no.
Lang. Rev. ind. Page 1
3BHS260830 en -
ABB Switzerland Ltd No. of p. 8
 1. General ........................................................................................................................3
2. Definitions and Abbreviations ..................................................................................3
3. Technical Data ............................................................................................................3
3.1 General design data .......................................................................................3
3.2 Motor: 4111-MTR-110 A, 4111-MTR-110 B ...................................................4
3.3 Converter: 4111-VSD-110 ..............................................................................5
3.4 Motor Isolator Switch: 4111-SWD-110A, 4111-SWD-110B............................6
3.5 Transformer: 4111-XTR-110 ..........................................................................7
4. Revision ......................................................................................................................8

Doc. kind Design Specification Project Pueblo Viejo A2UL

Title Drive System - Ore SAG Mill 11053684

Doc. no.
Lang. Rev. ind. Pages 2
3BHS260830 en - 8
ABB Switzerland Ltd No. of p.
1. General
General design conditions and applicable voltage systems are described in document:

A2UL-DC-13-001 Rev.E General Site Conditions

ES-0000-60-0002 Rev. 1 AC Induction Motors for Mechanical Equipment Packages incl. Data
Sheets
SP-0000-60-0002 Mill Motors and Drives
SP-60-009 Rev. C Prefabricated Electrical Rooms

2. Definitions and Abbreviations

The following abbreviations are used in this document:

AC Alternating Current
DC Direct Current
LV Low Voltage
MV Medium Voltage
HV High Voltage
LCB Local Control Box
UPS Uninterruptible Power Supply
VSD Variable Speed Drive
CW Clockwise
CCW Counter-Clockwise
NDE Non-Drive End
SPM Shock-Pulse Measurement
RTD Resistance Temperature Detector
PT 100 Platinum resistance type temperature sensor (RTD)
PTC Positive Temperature Coefficient resistor type temperature sensor
(thermistor)

3. Technical Data
Design based on input document:

ES-0000-60-0002 Rev. 1 AC Induction Motors for Mechanical Equipment Packages incl. Data
Sheets

3.1 General design data

Load type Constant torque
Application type Ore Sag Mill
Overload requirements 150% Tn for 20 sec every 600 sec
Rated power 6000 HP
Supply frequency 60 Hz
Minimum continuous speed 790 rpm
Maximum continuous speed 1280 rpm

Doc. kind Design Specification Project Pueblo Viejo A2UL

Title Drive System - Ore SAG Mill 11053684

Doc. no.
Lang. Rev. ind. Pages 3
3BHS260830 en - 8
ABB Switzerland Ltd No. of p.
3.2 Motor: 4111-MTR-110 A, 4111-MTR-110 B
Type code AMI 630 L6A BAFTH
Machine type Squirrel cage induction motor
Operation Frequency converter
Mounting designation Horizontal
Protected by enclosure TEAAC
Standards NEMA, MG1
Maximum ambient temperature 40 °C
Altitude < 3280 fl.a.s.l.
Duty type SF 1
Method of cooling TEAAC
Insulation class Class F
Temperature rise Class B
Rated voltage 3050 V
Rated current 1011 A
Relative maximum torque 2.3
Rated torque - Lb ft
Efficiency 96,6 %
Power factor 0.86
Number of poles 6
Speed 1199,8 rpm
Direction of rotation facing the drive end Bi- directional
Terminal box position facing the drive end Right
Bearings Antifriction bearings
Sound pressure level at nominal speed 89 dB(A)
Color code Manufacturer’s standard

Motor Accessories

The motor is equipped with the following accessories:

ƒ 6 PT 100 for stator windings (2 per winding)

ƒ 2 PT 100 for bearings (1 per bearing)
ƒ 2 SPM nipples for bearings (1 per bearing)
ƒ 2 Regreasing nipples (1 per bearing)
ƒ Bearing insulation NDE
ƒ Space heater
ƒ Bently Nevada series 3500 vibration monitoring system
ƒ Incremental pulse encoder

Doc. kind Design Specification Project Pueblo Viejo A2UL

Title Drive System - Ore SAG Mill 11053684

Doc. no.
Lang. Rev. ind. Pages 4
3BHS260830 en - 8
ABB Switzerland Ltd No. of p.
3.3 Converter: 4111-VSD-110
Type code ACS6000
Converter type AC voltage source converter
Operation 2 quadrant
Number of pulses 12
Protection class IP 32
Standards IEC 60146
Maximum ambient temperature 40 °C
Altitude < 1000 m
Cooling Water, max. temp 35°C
Drive power 5387 kVA
Nominal voltage 3100 V
Nominal current (continuous) 1020 A
Cable entry Bottom
Color code Manufacturer’s standard, RAL 7035

Converter Accessories

The converter is equipped with the following accessories:

ƒ Operator panel
ƒ Fundamental interlock
ƒ Provision for external UPS supply
ƒ Cabinet Heater
ƒ Redundant Cooling Pump
ƒ Flanged raw water connection ANSI 2”

Doc. kind Design Specification Project Pueblo Viejo A2UL

Title Drive System - Ore SAG Mill 11053684

Doc. no.
Lang. Rev. ind. Pages 5
3BHS260830 en - 8
ABB Switzerland Ltd No. of p.
3.4 Motor Isolator Switch: 4111-SWD-110A, 4111-SWD-110B

Type code Filnor

Altitude < 3280 fl.a.s.l.

Operating voltage 10 000 V
Duty 1020 A continuous
Standards NEMA
Protection class IP-65
Installation Outside
Color code Signal Orange, RAL 2010

Accessories

ƒ Heater with thermostat

ƒ Solenoid latch

Doc. kind Design Specification Project Pueblo Viejo A2UL

Title Drive System - Ore SAG Mill 11053684

Doc. no.
Lang. Rev. ind. Pages 6
3BHS260830 en - 8
ABB Switzerland Ltd No. of p.
3.5 Transformer: 4111-XTR-110
Type code
Transformer type Oil immersed conservator type
Number of windings 3
Installation Outdoor
Protection class IP 54
Standards IEC 60076 / 61378
Maximum ambient temperature 40 °C
Altitude < 1000 m
Cooling method ONAN
Temperature rise Class A
Temperature oil rise Class A
Rated power, VSD operation 10 958 kVA
Rated primary voltage 34 500 V
Rated secondary voltage (no-load) 2 x 1725 V
Vector group Dd0y1
Color code Manufacturer’s standard

Transformer Accessories

The transformer is equipped with the following accessories:

ƒ LV and HV porcelain bushings

ƒ LV and HV terminal boxes
ƒ Earthed screen between primary and secondary windings
ƒ 2 earthing terminals
ƒ 5 position off-circuit tap changer on HV winding
ƒ Terminal box for auxiliary wiring
ƒ Lifting lugs
ƒ Pulling eyes
ƒ Rating plate
ƒ Diagram plate
ƒ Drain device with sampling facility
ƒ Protection device Buchholz relay
ƒ Top oil thermometer
ƒ Oil level indicator
ƒ Pressure relief device
ƒ Primary surge arresters

Doc. kind Design Specification Project Pueblo Viejo A2UL

Title Drive System - Ore SAG Mill 11053684

Doc. no.
Lang. Rev. ind. Pages 7
3BHS260830 en - 8
ABB Switzerland Ltd No. of p.
4. Revision

Rev. Page (P) Description Date

ind. Chapt.(C) Dept./Init.
- First issue 2008-12-08,
ATBDE / JiCa

Doc. kind Design Specification Project Pueblo Viejo A2UL

Title Drive System - Ore SAG Mill 11053684

Doc. no.
Lang. Rev. ind. Pages 8
3BHS260830 en - 8
ABB Switzerland Ltd No. of p.