PV Ball Grinding Mill - Gearless

Pueblo Viejo Dominicana Corporation
PUEBLO VIEJO PROJECT

Project No. A2UL
Ball Grinding Mill - Gearless
Specification No. SP-0000-16-0001B

Rev. 2
16 October 2009
Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0001B-2_BALLGRINDINGMILL-GEARLESS\SP-16-0001B-2_BALLGRINDINGMILLS-GEARLESS.DOC
Pueblo Viejo Dominicana Corporation Specification SP-0000-16-0001B
Pueblo Viejo Project Page 2 of 17
Project No. A2UL Rev. 2
FLUOR
Mining & Metals
BALL GRINDING MILL - GEARLESS
Table of Contents
1. GENERAL ........................................................................................................................................................ 3
1.1 Summary .......................................................................................................................................................3
1.2 References ....................................................................................................................................................7
1.3 System Description........................................................................................................................................8
1.4 Submittals ......................................................................................................................................................9
1.5 Quality Assurance .......................................................................................................................................10
1.6 Site Conditions ............................................................................................................................................11
2. PRODUCTS.................................................................................................................................................... 11
2.1 General ........................................................................................................................................................11
2.2 Equipment and Components .......................................................................................................................11
2.3 Inspection and Testing ................................................................................................................................16
2.4 Identification and Tagging ...........................................................................................................................17
2.5 Surface Preparation and Finish...................................................................................................................17
2.6 Preparation for Shipment.............................................................................................................................17
3. EXECUTION................................................................................................................................................... 17
4. ATTACHMENTS ............................................................................................................................................ 17
Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0001B-2_BALLGRINDINGMILL-GEARLESS\SP-16-0001B-2_BALLGRINDINGMILLS-GEARLESS.DOC MECHANICAL ENGINEERING

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1. GENERAL
1.1 Summary
A. Scope of Specification
This Specification prescribes the minimum requirements for the labor, material, equipment and
services for the design, manufacture, testing and supply of shell supported ball grinding mill and
associated equipment.
These facilities shall include, but not be limited to the following:

1. The mill shall be designed for a future plant capacity of 24,000 t/d. Sizing and power
requirements are specified in the Attachment 1. Supplier shall be solely and entirely
responsible for the satisfactory performance of the mill in accordance with Performance
Warranty included in the Purchase Order.
2. Rotating assemblies including shells, slide rings, end plates, feed inlet cylinders, discharge
outlet cylinders, including ball-returning spirals and grates (as applicable), ring motor rotor
mounting flanges, mill brake discs and slide shoe bearings, base plates and soleplates (as
applicable).
3. Feed chute and carriage assemblies.
4. Rubber backing for feed inlet and discharge outlet cylinders, mill shell, mill feed end plate
and mill discharge end plate.
5. Discharge outlet cylinder rubber lining with ball return spiral.
6. Discharge trommel screen assembly as indicated in the Attachment 1.
7. Lubrication systems for feed and discharge end bearing assemblies, including skid bases,
oil reservoirs, heaters, high and low pressure pumps, filters, coolers, electric motors,
including integral piping on the skids and between the bearing shoes, oil sampling parts,
brackets for fire protection, instrumentation, control devices, integral wiring inside lube skid
limit, motors and push button station.
8. One oil centrifuge for each mill.
9. Design, specifications and fabrication requirements drawings only for mill shell hydraulic
jacking systems, cradles and temporary supports for on site mill shell assembly and
welding.
10. Mill rotating assembly brake systems including disc brake caliper sets, brake caliper
support pedestals, hydraulic power unit cabinets housing oil reservoirs, pumps, filters,
electric motors, integral piping, instrumentation, control devices, integral wiring and local
push button station.
11. Special tools required for installation and maintenance including the following: mounting
device for the slide shoe bearing assembly, bearing jacking manual hydraulic pump, ring
motor carrier ring bolting hydraulic tensioner.
12. Safety guards for rotating drive components.
13. Fasteners and accessories required for field assembly and installation.
14. Permanent lifting lugs, hold-down lugs and ground lugs.

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15. Mill bearing assemblies including seals, base plates (as applicable) and H.D. (hold down)
bolts at the feed and discharge end.
16. Mill shell components shall be complete with all temporary bracing and lifting lugs required
for safe handling and transport from fabrication shops to the job site.
17. Surface preparation and painting, primer and finish coat applications and paint materials
for on site touch up painting.
18. A corrosion protective layer of Loctite 7228, thickness of 150 micron, shall be applied in the
areas of the mill shell as described in the Engineering Notes in Attachment 3.
19. Piping material between the lubrication systems and grinding mill using Vendor standard
(Ermeto fittings). Oil supply lines between lube systems and bearing shoes of carbon steel
(cut, chemical cleaned and sealed to be fitted on site and connected with Ermeto fittings).
Oil return lines of stainless steel piping with flanged connections. All the components shall
be supplied loose for field fabrication and assembly. Vendor shall provide 10 - 15%
additional quantity for bulk fittings.
B. Work Not Included

1. Foundations, foundation embedded items including miscellaneous anchor bolts and level
mark plates except as outlined in item 1.1 A.158 in this document, shims and grout.
2. Field erection labor and supervision for all items, including mill liner backing rubber, mill
liners and interconnecting lube oil and hydraulic fluid piping as described in item 1.1 A.7
and 1.1.A.19 in this document.
3. Piping between lube system unit and grinding mill, WPiping (e.g. cooling water), wiring and
controls external to the equipment.
4. Main mill drive motor, motor starters, except local push button stations as indicated in
Section 1.1.A.10.7
5. Lubricants and hydraulic fluids, except as required for shop assembly and testing.
6. Supply of services including compressed air, water and power.
7. Variable frequency drives.
8. Mill rotating assembly safety guards.
9. Medium voltage circuit breaker.
10. Discharge chutes and launders.
11. Grinding media.
12. Rails for retractable feed chute carriage.
13. Liner handling machines.
14. Ball charging equipment.
15. Bolts for attaching the ring motor to the mill.
16. Programmable logic controllers (PLCs).
17. Local control panels, except local push button stations as indicated in section 1.1.A.10.7

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18. Hard metal replaceable mill shell liners, feed and discharge end plate liners and cylinder
liners.
19. Supply of jacking systems, cradles and temporary supports for on site mill shell assembly
and welding (only the engineering design is required).
20. Supply of materials and accessories for onsite mill shell welding. It will be included in a
separate contract.
21. Field installation of mill liners including mill surface preparation and installation of liner
backing.
C. Related Specifications
The following specifications describe items of related work:
PVDC-DC-0000-06-0001 Geographic, Climatic and Seismic Design Criteria
ES-0000-15-0001 Structural Requirements Data for Mechanical Equipment
ES-0000-16-0001 Standard Requirements for Mechanical Equipment
ES-0000-16-0002 Instructions for use: "Supplier Drawing and Data Commitment
form”
ES-0000-16-0003 Paint Specification
ES-0000-16-0004 Water Quality
ES-0000-60-0001 Electrical Requirements for Mechanical Equipment Packages
ES-0000-60-0002 AC Induction Motors for Mechanical Equipment Packages
ES-0000-70-0001 Instrument and Control Requirements for Mechanical Equipment
SP-0000-60-0028 Gearless Mill Motors and Drives
Note: This Specification shall prevail over related specifications

D. Related Drawings
A1-A2UL-4119-16-2001 Grinding Facilities and Services – General Mechanical
Arrangement – Ground Floor Plant
Arrangement – Plan Operating & Elevated Floors
Arrangement – Section A & B.
Arrangement – Section C & D
A1-A2UL-4119-16- Grinding Facilities and Services – General Mechanical
20042005 Arrangement – Section E & F
A1-A2UL-4119-16-2006 Grinding Facilities and Services – Mechanical Arrangement –
Section G & H
E. Interfaces with Work by Others
The following interfaces will be subject to review by Buyer. The design at the interface will be the
responsibility of the Supplier nominated below and will require liaison with other parties.
1. Connection between the Mill and the Motor
a. The mill supplier shall communicate and coordinate directly with the motor supplier.

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b. Copies of all correspondence shall be provided to the Buyer and all directives and
agreements shall only be acted upon, once they are approved by the Buyer.
c. The motor attachment flange bolt pitch circle diameter shall be nominated by the Mill
Supplier. Detail design of the bolting arrangement and of the motor segments shall
be by the Motor Supplier. All bolts and fasteners at the interface shall be provided by
the Motor Supplier.
d. Supply of a template to verify the drilling of the motor attachment flange, if required,
will be by the Motor Supplier. Note that while the Mill and Motor Suppliers are
encouraged to communicate directly, copies of all correspondence shall be provided
to the Buyer and all directives and agreements shall only be acted upon, once they
are approved by the Buyer.
e. The Motor Supplier will provide the control system and local control panels to control
the motor.
f. The Motor Supplier will make sure the motors are properly interfaced and interlocked
with the bearing lubrication and braking systems.
g. The mill supplier shall provide all required documentation for identification of all
control interfaces to the Motor Supplier and the DCS system supplier.
h. The Mill Supplier shall provide to the Motor Supplier the control logic for operating the
bearing lubrication and brake systems and all mill accessories and shall support the
motor supplier in their effort to write the control logic properly into the motor control
configuration. Functional testing will be done at job site by the Motor Supplier and
supported by the Mill Supplier under a separate Purchase Order.
2. Connection between the Mill and the Concrete Foundation
a. The terminal points are to be nominated and designed by the Supplier. The concrete
foundations will be designed by the Buyer.
b. The Supplier shall provide an overall foundation load drawing that indicates the loads
for the motor in addition to the loads for the mill and auxiliary equipment, according to
the data requirements specified in A2UL-ES-0000-15-0001.
3. Connection between the Mill Lubrication Systems and the Cooling Water Supply.
Terminal points shall be nominated and designed by the Supplier using ANSI flanges, to
suit the Buyer plant layouts. Water supply piping will be designed by the Buyer.
4. Interface between the Mill Feed Inlet and the Liner Handler.
a. The Supplier shall nominate its preferred feed inlet diameter, taking into
consideration the maximum liner sizes and the best practice in liner handler design.
After review of the Supplier’s design by the liner and liner handler manufacturers
selected by Buyer, the Buyer may instruct the Supplier to increase the diameter of
the feed inlet if it is of insufficient size to facilitate efficient handling of the liner size
nominated.
b. The liner handler may also require allowances for loads to be supported at the mill.
The Mill Supplier, the Liner Supplier and the Liner Handler Supplier shall allow for all
loads as necessary.
5. Interface between the Mill Controls and the Gearless Mill Motor Controls

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a. The Mill Supplier shall be responsible for the overall coordination of the interaction
between the Mill Supplier and Motor Supplier.
b. The Motor Supplier will provide the control system and local control panels to control
the motor.
c. The Motor Supplier will make sure the motors are properly interfaced and interlocked
with the bearing lubrication and braking systems.
d. The mill supplier shall provide all required documentation to identify all control
interfaces among the Motor Supplier, the buyer DCS system and the Mill Supplier.
e. The Mill Supplier shall provide to the Motor Supplier the control logic for operating the
bearing lubrication and brake systems and all mill accessories and shall ensure that
the control logic is written properly into the motor control configuration. Functional
testing will be done at job site.
1.2 References
Referenced publications within this specification shall be the latest revision, unless otherwise
specified; and applicable parts of the referenced publications shall become a part of this specification
as if fully included.
A. Applicable Codes and Standards

1. Design, manufacture and testing shall conform to requirements stated in this Specification
and under Item 1.1.C Related Specifications, as applicable.
2. The equipment will be designed and fabricated according to European codes and
standards, including but not limited to EN, DIN, VDE, ISO, supplemented by Supplier’s in-
house work standards and in accordance with the codes specified in the Technical Data
Sheets. Equipment sourced globally will comply with either North American or the above
mentioned European standards.
3. When Europeans Norms and Standards are not applicable design, manufacture and
testing of the equipment shall be in accordance with the latest editions of standards
published by the following, or equivalent in documented form, as applicable:
AGMA American Gear Manufacturers Association
ASNT American Society for Non-Destructive Testing
ASTM American Society for Testing and Materials
AWS American Welding Society
Specific applicable codes and standards are as follows:
ASTM A36 Standard Specification for Carbon Structural Steel
ASTM A388 Standard Practice for Ultrasonic Examination of Heavy Steel
Forgings
ASTM A516 Standard Specification for Pressure Vessel Plates, Carbon Steel, for
Moderate and Lower Temperature Service
ASTM A536 Standard Specification for Ductile Iron Castings
ASTM A577 Standard Specification for Ultrasonic Angle-Beam Examination for
Steel Plates
ASTM A578 Standard Specification for Straight – Beam Ultrasonic Examination of
Plain and Clad Steel Plates for Special Applications

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ASTM A609 Standard Practice for Castings, Carbon, Low-alloy and Martensite
Stainless Steel, Ultrasonic Examination thereof
ASTM A688 Standard Specifications for Steel Forgings, Carbon and Alloy, for
General Industrial Use
ASTM A770 Standard Specification for Through-Thickness Tension Testing for
Steel Plates for Special Applications
ASTM E709 Standard Guide for Magnetic Particle Examination
ASTM E94 Standard Guide for Radiographic Testing
BS EN 60751 Industrial Platinum Resistance Thermometer Sensors
BS 4235 Part 1 Metric Keys and Keyways – Parallel and Taper Keys
BS 6374 Lining Equipment with Polymeric Materials for the Process Industries
BS 7608 Code of Practice for Fatigue Design and Assessment of Steel
Structures
BS 7910 Guide on Methods for Assessing the Acceptability of Flaws in
Metallic Structures
BS 903 Pt A21 SEC21 Determination of Rubber to Metal Bond Strength
BS 903 Pt A37 Determination of Tendency to Adhere to and Corrode Metals
VDG Data Code for Identifying Graphite Formation Sheet P441
1.3 System Description
A. The mill and auxiliaries shall meet throughput and grind requirements within the operational
parameters outlined in the Attachment 1. The Pueblo Viejo Project is planned to be completed in
two phases. Phase 1 will be for 18,000 t/d with a future expansion to 24,000 t/d in Phase 2.
During Phase 1 the ore grinding circuit will operate with a SAG mill and a ball mill in series, with
oversized SAG and ball mills to meet the 24,000 t/d future capacity. In Phase 1, the ore SAG
and ball mills will be operated autogenously or with low ball load and/or low speed to draw just
enough power to process the required rate and the ball mill will operate at full power draw. In
Phase 2, the SAG and ball mills will be operated to draw the full power.
Limestone circuit is planned to follow a similar design to that of the ore circuit. In Phase 1, an
oversized SAG mill will operate in series with an oversized ball mill, with the SAG/ball mills
operating autogenously or with low ball load and/or at low speed. Limestone SAG and ball mills
will operate to draw the full power in Phase 2.
B. Mill diameter, effective grinding length (EGL) and installed mill motor power rating are nominated
by Buyer on Attachment 1 – Technical Data Sheets. Refer to the Purchase Order for Supplier’s
performance warranty terms and conditions.
C. The mill and auxiliaries shall be designed to suit the following:

1. Supplier’s standards with a proven track record in similar installations.
2. Factors used in calculations for design of equipment shall be selected on the basis that the
Client intends to operate, service, repair, replace damaged parts, replace wearing parts
and maintain the equipment in accordance with the Supplier’s recommendations for at
least 21 years.
3. Operation in a closed structure.
4. Seismic loads in accordance with the codes as specified in A2UL-ES-0000-15-0001,
Structural Requirements Data for Mechanical Equipment, under the design conditions.

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a. The grinding mills and their supports should be designed in accordance to Chapter
15 of ASCE 7 - 05 as a nonbuilding structure not similar to buildings.
b. With the selection of "horizontal saddle supported welded steel vessels" from Table
15.4-2, where R = 3 and Omega = 2, then Cs = Sds/(R/I) = 0.33 Sds per Equation
12.8-2. If the mill support system has a fundamental period less than 0.06 seconds,
the base shear coefficient could be reduced to 0.3 Sds per Section 15.4-2.
c. The anchorage for the grinding mills should be designed for omega load
combinations per Section15.4.1.1b. The anchorage embedment and edge distance
should be in accordance to ACI 318-05 Appendix D.
d. Grinding mills anchor bolts design forces need to be factored up.
5. The mill shall be designed for bi-directional rotation. The initial direction of rotation and
pulp discharge configuration shall be as stated in the attached Technical Data Sheets.
6. The mill will be controlled from both local push button stations (for service/maintenance
only) and a remote control room.
1.4 Submittals
A. All documentation submitted by the Supplier for approval or review shall conform to the Supplier
Document and Data Commitment form attached to this specification.
B. Supplier shall provide details of all sub-Supplier experience being used in the design and
manufacture of the mill, including the following (as applicable and practical):
1. Mill shell plate material supply, plate fabrication, welding and machining
2. Mill end plate inspection and machining
3. Miscellaneous items
4. Trial assembly, checking of machining (as applicable)
5. Lubrication systems including a centrifuge
6. Bearing systems, including lubrication equipment
7. Brake systems
8. Liner systems for the discharge cylinder discharge
9. Bolt/fastener manufacturer
10. Hydraulic equipment
C. Design Review
The Buyer may conduct a full review of Supplier’s engineering during the design stage, including
review of the following items. (Buyer may enlist the services of specialist consultants mutually
acceptable to Buyer/Supplier for these reviews). However, it does not relieve the Supplier of full
responsibility for the mill design.
1. Design criteria
2. Load cases used for design
3. Bolting design

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4. Trommel design
5. Sources of materials and of manufacturers for major components and sub-assemblies
6. Materials of construction
7. Finite element analysis of the mill rotating structure, motor and foundation under design
operating conditions, for stress criteria, determination of maximum and minimum principal
stresses and stress ranges in all critical areas and vibration. Motor and motor foundation
will be checked by motor supplier.
8. Mill shell weld locations procedures and geometry
9. Equipment assembly with foundation information drawings and outline dimensions,
including clearances for access and maintenance
10. Foundation outline and anchor bolt setting plans
11. Static, dynamic and seismic foundation loads, including loads during erection and
maintenance
12. Design details of mill shells, end plates, feed inlet and discharge cylinders and slide shoe
bearings, including handling and installation details
13. Feed inlet and discharge cylinder liner design drawings, including provisions for installation
and removal
14. Lubrication systems, piping and instrumentation diagrams and equipment selection
15. Mill power draw calculations, for various conditions of liners
16. Engineering, manufacturing and quality assurance milestone schedule
17. Manufacturing and quality control procedures for the following:
 Shell manufacture
 End plates manufacture
 Slide shoe bearings
 Lubrication equipment manufacture
 Packing for transport and handling
 Stress relieving
 Deficiency evaluation and correction
D. Provision of all necessary information and documentation including operating practices and
procedures to detect and prevent a locked charge in cooperation with the motor supplier.
1.5 Quality Assurance
A. General
1. Refer to Section 1.1.C Related Specifications and Section 2.3 Inspection and Testing.
2. Buyer reserves the right to witness any tests or inspections, if considered necessary to
ensure the components conform to Quality Assurance requirements. Supplier shall notify
Buyer in advance of all tests and grant free access to manufacturing facilities, including
those Supplier’s sub-suppliers, for such inspections. Buyer shall notify Supplier in writing in
advance about a planned visit at any of Supplier’s sub-suppliers

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3. Supplier shall provide Buyer with a list of documentation for major components within the
scope of supply for review. Such documents shall cover manufacturing, quality control,
inspection procedures, deficiency evaluation and correction.
4. Inspection reports shall be made available for inspection by the Buyer.
5. All defects in excess of agreed acceptance criteria shall be reported without delay to the
Buyer by Supplier and evaluated by Supplier’s engineering department for possible
corrective action. All corrections proposed shall be subject to Buyer’s approval.
6. Supplier shall not substitute or change components or component sub-suppliers after
award of a Purchase Order without Buyer’s approval.
B. Qualifications
1. Supplier shall provide an experienced project team of competent personnel who are
working under direct supervision of a full time project manager, supported by a full time
engineering manager, who carries total responsibility for all aspects of the work. All key
people shall be subject to approval of the Buyer.
2. Supplier shall supply, on request, the current qualifications and experience of the following
personnel on staff or with sub-suppliers: project manager, design engineers, stress
analysts, quality control engineers, NDE technologists, welders and field erection
representatives.
3. The performing and reporting of all non-destructive testing shall be carried out by
personnel holding current qualifications to ASNT-TC-1A level 2 minimum or an equivalent
ISO/DIN standard qualifications.
1.6 Site Conditions
Refer to Section 1.1.C Related Specifications.
2. PRODUCTS
2.1 General
A. Components and equipment shall be designed, manufactured and tested in accordance with this
Specification, Section 1.1.C Related Specifications and attachments.
B. The mill design calculations and allowable stress levels in plate, flanges, bolts, welds and
castings, shall take into account the maximum allowable defect levels specified by the Supplier
in his detailed manufacturing procedures and Inspection and Test Plans.
C. The Buyer reserves the right to review and audit all aspects of the mill design, including motor
and foundation. The Supplier shall provide sufficient detailed design data to allow the Buyer to
conduct a full engineering review and design audit in coordination with Supplier.
2.2 Equipment and Components
A. Shells, End Plates, Feed Inlet Cylinders and Discharge Cylinders

1. The mill shells shall be fabricated from low carbon steel plate and shell flanges from
lamellar tear resistant steel (Lukens Fineline or EN 10025-S235J2G3). Supplier shall
identify source of flange plate material.

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2. Mill shell welds shall be full penetration type. Weld geometry of critical welds shall be fully
described in the Supplier data submittals and all welding shall be in accordance with EN
and/or AWS D1.1 Section 9 standards.
3. Shell slide rings and motor rotor mounting flanges sections shall be thermally stress
relieved after welding and prior to machining as per attached “Technical Data Sheet -
Supplier’s Data”.
4. Shells shall be fabricated in sections with joints designed to ensure concentricity and
accurate alignment during field welding assemblies.
5. Mill shells and end plates shall be accurately drilled to receive and fit mill liner bolts. Liner
bolts shall have good accessibility in the vicinity of the main bearings and motor rotor
attachments.
6. Feed inlet cylinder design shall allow for adequate clearance for operation of the mill liner
handler. Discharge cylinder liners shall be light enough to permit manual replacement.
7. Components requiring regular inspection and maintenance shall be readily accessible.
8. The ring motor mounting flange on the mill shall be designed and machined to suit the
motor design requirements. This includes deflections and movement under load,
temperature changes, dimensions, tolerances, machining finish and surface protection.
B. Mill Main Bearings

1. Bearings shall be hydrodynamic hydrostatic multi-pad slide shoe type designed for all likely
static and operating bearing pressures, fitted with replaceable seals to prevent entry of dirt
and water and retain lubricating oil. Seals and slide shoe bearings shall be replaceable
without raising the mill over 2 mm.
2. Slide shoe bearings shall be designed to accommodate deflections of the mill cylinder due
to mechanical and thermal loads during erection and under design operating conditions.
Axial thrust bearings shall be designed for axial loads due to seismic forces in either
direction.
3. Slide shoe bearings/bearing housings shall be designed to provide lateral and radial
bearing adjustment during erection. Lateral adjustment during erection shall be
accomplished by locating the bearing pedestals with a surveyor’s instrument off permanent
bench marks in the foundation. Radial adjustment shall be accomplished by the use of
jacking bolts. A more accurate adjustment of the slide shoes relative to each other is
accomplished by the use of hydraulic cylinders integral to the slide shoe bearing system
and fixed by the use of lock nuts.
4. Temperature in each of the bearing shoes shall be monitored by one RTD and one on
each thrust face. These shall shut the mill down if the temperature rises above Supplier’s
recommended operating temperature. The sensor shall operate in either direction of mill
rotation. All RTD’s shall be wired to a junction box mounted on each bearing housing and
shall be readily accessible.
C. Main Bearing Lubrication Systems

1. Slide shoe bearings shall be hydrostatic type including a high pressure supply for start-up
and provision for fail-safe shutdown. Lubrication systems shall be designed to ensure
bearings are not damaged during power or lubrication system failure causing stoppage of
the mill.

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2. Lubrication units shall include duplex oil filters in the circulating pump system and standby
pumps (and heat exchangers) to permit continued operation in the event of a component
failure or during 'in service' testing.
3. Integral lube oil piping shall be sealed to prevent ingress of foreign material and moisture
during shipping and on-site storage and handling. Refer to A2UL-ES-0000-16-0001
Standard Requirements for Mechanical Equipment, for additional piping requirements.
Bearing lube oil supply lines between the bearing shoes shall be carbon steel tubing with
Ermeto fittings in accordance with Supplier standards. Bearing housing shall have be with
a flanged connections to the gravity return lines.
4. Lubrication reservoir/pump sets shall be skid mounted and complete with all
mechanical/electrical components and integral piping and wiring.
5. Pressure and flow switches transmitters shall be wired to terminals in common termination
cabinets on the lubrication system assemblies. In addition, there shall be one P/I with a
Foundation Fieldbus (FF) signal output to monitor the slide shoe bearing oil pressure and
wired to terminals in the common cabinet for each mill. When there is no FF available for
that type of analog instrument, then 4-20 mA + HART output will be the second choice.
6. Supplier shall provide control and operating logic narratives and diagrams for the mill and
auxiliaries.
7. Turning of the mill shell during field welding of the four shell can sections shall be by
operation of the main mill bearing lubrication systems. The main mill bearings shall be
hydrostatic type to operate at any creeping speed without damaging the bearings.
8. The lubrication systems shall include connections for an oil centrifuge cleaning system.
The oil lubrication piping shall have sampling points.
9. Each lubrication system shall be designed to allow changes between operating and stand
by systems while the grinding mill is in operation.
10. The design shall take into consideration a method of allowing viewing of the lubricant being
applied onto the tooth load faces.
11. The design shall incorporate drip trays/bunded areas beneath each component to contain
oil spills.
12. Supplier shall provide in Maintenance manuals copies of the MSDS sheets for the
lubricants selected.
D. Drive Assemblies
1. The mill will be driven by gearless drive systems (to be provided by others) with gearless
mill motor rotor assemblies attached to the mill shell and motor stators wrapped around the
mill.
2. Motor rotor mountings shall have maximum deflections under load within the required
rotor-stator air-gap tolerances.
E. Mill Brake
1. A brake system shall be provided to limit shell motions during shutdowns and to positively
hold the mill shell stationary for safe maintenance and liner changing.

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Brakes and bearing lubrication accumulation systems shall be designed, sized and
controlled to provide optimum operating conditions and to prevent unnecessary brake
wear. For example:
Emergency stop or Bearing lubrication systems provide sufficient lubrication until the
power failure mill swings to rest without braking. However, brakes may be
activated to limit rocking motion and bring the mill to a controlled
stop.
Normal stop Brake does not need to be applied until the mill stops or starts to
rock. Mill rocking should not normally occur as the gearless mill
motor will be controlled to drive the mill to a balanced stop
position.
Holding brake Brake activated to hold the mill at up to an angle specified in the
attached “Technical Data Sheet - Supplier’s Data” and prevent
motion during reline and maintenance operations.
2. Brakes shall be powered by a hydraulic power unit and include caliper brake assemblies
mounted on pedestal frames. Calipers shall be designed to clamp on a brake disc attached
to a shell extension at the mill drive end. The system shall be equipped with all controls
necessary for proper mill/gearless mill motor/brake and mill lubrication interlocking. The
hydraulic unit and each caliper assembly shall be provided with pre-wired junction boxes.
3. The brake and all components shall be suitable for operation in either direction of rotation.
Brake operation shall be spring set and hydraulic release. Brake systems shall be
complete operating units including hydraulic power unit(s), base plates, instruments
components, safety guards and any other auxiliary equipment required.
4. One main brake functional mode selector local control shall be provided in the gearless
mill motor control panel.
5. Brake controls shall be designed such that the mill brakes cannot be applied when the mill
is in normal operating mode.
F. Liners
1. Discharge cylinders shall have vulcanized rubber lining, a replaceable reverse spiral for
ball retention and discharge grates in the dam ring. Design of feed chutes and feed inlet
liners shall incorporate a water flush seal to prevent splash-back of the pulp around the
chute externally. Design of discharge cylinder liners shall allow for convenient removal for
inspection and maintenance.
2. Rubber liner backing material and bonding agent shall be included for mill shells, end
plates and feed inlet cylinder.
Thickness: 6 mm
Hardness: 40 Shore Durometer natural or approved equivalent
3. Liner bolts shall be located with adequate clearances and good access at mill exteriors,
particularly in the area of the gearless mill motor.
4. Supplier shall coordinate mill liner bolt hole drilling with detailed liner design furnished by
others. The mill will be lined with cast hard metal liners, including complete shell
assemblies and feed inlet cylinders. Liners will include bolted in shell liner corner pieces.

FLUOR
Mining & Metals
G. Feed Chutes
1. Mill feed chute and carriage assemblies shall be retractable. Support shall be provided for
the assembly on track mounted wheels having anti-friction bearings and have position
locking devices.
2. Mill feed chutes shall be lined with bolted and readily replaceable abrasion resistant metal
liners.
3. Feed chute spouts shall be designed to prevent leakage from mill grinding chambers.
H. Controls and Instrumentation

1. The mills shall be controlled by plant wide distributed control system in remote control
room. Supplier shall provide all necessary drawings and documentation to site and
programming installation by others.
2. Supplier shall provide control philosophy of mill operation, including all auxiliary systems
and detailed logic diagrams.
3. Wiring of all on-board electrical and instrument control devices shall be to separate
junction boxes supplied with the equipment. Mill supplier shall provide corresponding
wiring drawings for all instruments supplied. Mill supplier shall provide the wiring drawings
between local control panel and the terminal box.
4. Supplier shall provide all necessary instrumentation for control, monitoring and protection
(for alarm and shutdown) to ensure the safe operation of the mill under starting, operating
and shutdown conditions. These include monitoring for, vibration and temperature.
Temperature monitoring shall be potential indicating for low oil thickness and potential pad
wear.
5. Supplier shall provide all control and trip logic start-up, steady-state, shutdown and
emergency operation of the equipment and accessories as process function diagrams.
6. For general requirements refer to Section 1.1.C Related Specifications, specifically A2UL-
ES-0000-70-0001.
I. Auxiliaries
Bearing load monitoring will be through main bearing lube oil pressure transmitters.
J. Jacking Systems
1. Jacking systems for mill shell on-site welding
Design, specifications and fabrication requirements drawings only for mill shell hydraulic
jacking systems, cradles and temporary supports for on site mill shell assembly and
welding.
2. Jacking systems for mill maintenance
a. Hydraulic jacking system consisting of a manual hydraulic pump connecting to
hydraulic cylinders built into the mill slide shoe bearings on each end.
b. Manual hydraulic pump shall be equipped with 10 m long hydraulic hose with quick
disconnect couplings.

FLUOR
Mining & Metals
c. Hydraulic jacking system shall be capable of lifting a fully loaded mill with the
maximum operating mill charge.
2.3 Inspection and Testing
A. General
1. For general requirements refer to Section 1.1.C Related Specifications. Inspection and
testing shall be according to the Inspection and Test Plan prepared by the Supplier and
agreed with the Buyer. Supplier’s ITP shall be based on Supplier’s manufacturing,
inspection and testing standards.
2. Buyers witnessing of tests and inspections at Supplier’s sub-suppliers are defined and
agreed in the Inspection and Test Plan (ITP), which is part of this contract.
3. Buyer reserves the right to witness any further tests or inspections, if considered
necessary, to ensure that components conform to Quality Assurance requirements.
Supplier shall notify Buyer in advance of all tests and grant free access to manufacturing
facilities, including those of Supplier’s sub-suppliers, for such inspections. Buyer shall
notify Supplier in writing in advance about a planned visit at any of Supplier’s sub-
suppliers.
B. Shells
1. Mill test certificates shall be provided for mill shell plate showing chemical/mechanical
properties.
2. All welds shall be tested in accordance with the latest issue of AWS D1.1 Code section 6
or equivalent DIN/ISO standard. Acceptance criteria will be governed by section 9 of the
Code. Ultrasonic testing shall be performed on 100 percent of all welds prior to and 10
percent after, thermal stress relief. Magnetic particle examination shall be performed on
100 percent of all welds after thermal stress relief. Welds shall meet visual standards per
sections 3 and 9 of AWS D1.1 or equivalent DIN/ISO standard Polysius inspection and
manufacturing instructions 450-62241, procedures and relevant standards are described
and called out in detail in this document. The UT shall be validated through random
checks using UT devices calibrated in compliance with EN 583-2:2001 "Distance Gain
Size (DGS) technique" as outlined in inspection procedures.
3. Areas which have been subjected to removal of temporary welds or arc strikes shall
undergo ultrasonic and magnetic particle examination in accordance with paragraph
2.3.B.3 paragraph 7 of the Polysius inspection and manufacturing instructions 450-62241.
4. Weld repairs, including affected base metal areas, shall be fully stress relieved and tested
in accordance with paragraph 2.3.B.3 the Polysius inspection and manufacturing
instructions 450-62241.
C. Functional Testing
1. Mill lubrication system components containing fluids under pressures above 100 kPag
shall be pressure tested at a minimum of 1.2 times maximum working pressure.
2. Lubrication reservoir/pump sets shall be functionally tested and test run at design
operating pressure. Testing on Site will be performed by others.

FLUOR
Mining & Metals
2.4 Identification and Tagging
For general requirements refer to Section 1.1.C Related Specifications.
2.5 Surface Preparation and Finish
A. For general requirements refer to Section 1.1.C Related Specifications.
B. Interior mill shell, end plate surfaces, feed and discharge cylinders surfaces requiring field
installed rubber lining backing shall be free of deleterious materials including mill scale and weld
splatter.
2.6 Preparation for Shipment
A. For general requirements refer to Section 1.1.C Related Specifications.
B. Mill shells shall be braced, blocked and protected to prevent distortion or damage during
transportation. All temporary attachments to mill shell weldments shall be bolted; welded
attachments are prohibited.
3. EXECUTION
Not applicable.
4. ATTACHMENTS
Attachment 1 Technical Data Sheets
Attachment 2 Supplier Drawing and Data Commitment Form - Ore Ball Mill
Attachment 3 Engineering Notes and Vendor Response
End of Specification

Project No. A2UL Attachment 3 Rev. 2
FLUOR
Mining & Metals
ENGINEERING NOTES AND VENDOR RESPONSE

Pueblo Viejo Project 16 October 2009
Page 1 of 10
FLUOR
Mining & Metals
BALL GRINDING MILL (GEARLESS) - SHELL SUPPORTED
TECHNICAL DATA SHEET - INDEX
Item Number Equipment Number Equipment Name
1 PV-1-4113-MIL-160 ORE BALL MILL
P:\103_Proj_Admin\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\Mech\SP-16-0001B-2_BallGrindingMill-Gearless\SP-16-0001B-2_Att1.xls MECHANICAL ENGINEERING

FLUOR Page 2 of 10
Mining & Metals
TECHNICAL DATA SHEET

EQUIPMENT NUMBER PV-1-4113-MIL-160
EQUIPMENT NAME ORE BALL MILL
ITEM NUMBER 1
QUANTITY REQUIRED 1
MANUFACTURER POLYSIUS
SPECIFIED DATA
Equipment Size (Fluor estimate) 7.9 m dia x 12.40 m EGL
Material to be milled Gold ore
Grinding Configuration Ball mill will be overflow type complete with discharge
trommel and will be fed from the screen under size of
the SAG mill. It is in close circuit with hydrocylones.
Circulating load (Estimated) 300%

Nominal throughput 18,000 tonnes/day
Average Throughput -
Design Throughput 24,000 tonnes/day 24,000 t/d
Design Mechanical Availability 98%
Design Feed Tonnage -
Design Slurry Density 75% by weight
Slurry Specific Gravity 1.94
Ore Specific Gravity 2.87
Feed size, F80 1,800 µm
Product size P80 80 µm
Cyclone overflow P80 ~100 µm
Bond Ball Mill Work Index (Average) 18.1 kWh/t
Power draw at the mill shell, kW 15,400 kW
Mill Motor Size 16,400 kW @ 1.0 SF gearless mill motor, variable
speed drive. Note that the mill sizing shall be based
on drawing a power of at least 15,400 kW measured
at the mill shell, at 36% ball charge, with new liners
and the mill speed shall be at least 80% of its critical
speed.
Motor type Refer to A2UL-SP-60-028 GMD

Grinding media (by others) 50 to 60 mm diameter steel balls
Normal Operating rpm 76% of critical speed. The motor will run at 50%-81%
of critical speed.
Maximun operating ball charge 35% ball charge
Fluid temperature 10-27 °C
Operating time 93%
SUPPLIER'S DATA
Type (overflow or grate discharge) Overflow
Average milling rate (dry t/h) 24,000 t/d
Mill diameter (inside shell) (m) 7.90
Effective grinding length (m) 12.40
Flange to flange length (m) 12.40
Head angle (degrees) None - 90 degrees to mill centerline
Type of mill shell supported
Wet or dry grinding wet
Duty wet
Feed t.b.a.
Mill speed:
Percent critical (norm/max/min) 76 % new liners / 82 % / 50 %
RPM (norm/max/min) 11.66 / 12.58 / 7.67
Recommended volumetric loading, percent of effective volume 30.00
inside liners
Installed power (kW) 16.4 MW
Typical operating power range (kW) t.b.a.
Product size (P80) (microns) 80 µm
Normal ball charge by volume 15 %
Maximum ball charge by volume 15 %
Ball charge for structural design (by volume) 35 %
Mill total fill for structural design (by volume) 45 %
Mill pulp density:
Average 70%
For power 75%
For flow 60%
Ball top size (mm) 125
Ball size range (mm) 100 - 125

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Mining & Metals

ITEM NUMBER 1
QUANTITY REQUIRED 1
Mill rotation The mill is designed for bi-directional rotation
excluding main drive motor, discharge spiral and
trommel screen
Discharge type (initial installation) discharge diaphragm
Discharge grate aperture (as applicable) yes
Discharge grate open area (as applicable) aprox. 7%
Design life endurance life time
Max. volumetric loading achievable (%) 40
Max. ball charge and volumetric loading (%) t.b.a
Power (MW) draw at max. % critical speed: t.b.a.
____ percent ball charge by volume (new liners) t.b.a.
____ percent ball charge by volume (new liners) t.b.a.
____ percent ball charge by volume (half-worn liners) t.b.a.
____ percent ball charge by volume (half-worn liners) t.b.a.
____ percent ball charge by volume (worn liners) t.b.a.
____ percent ball charge by volume (worn liners) t.b.a.
Power (kW) draw to meet throughput requirements at max.
% critical speed:
With new liners t.b.a.
With half worn liners t.b.a.
With worn liners t.b.a.
MILL MECHANICAL DESIGN DATA

Standard for rotating elements Polysius Inspection and
Manufacturing Standard 450 - 62241
Standard for forged flanges N.A.
Refined steels carbon content - max Polysius Inspection and Manufacturing Standard 450 -
62241; carbon equivalent < 0.38%, sulphur < 0.01%
Principal stress range values - max: ( for thickness below 60 mm to follow)

Base metal (rough) (MPa) 178 - 185 MPa for 60 to 130 mm
Contoured flanges (machined) (MPa) 86 MPa, welded stress relieved, stress ratio: -0.54 for
100 mm
Butt welds toe ground (MPa) 54 - 46 MPa for 60 - 130 mm
Butt welds flush ground (MPa) 73 - 68 MPa for 60 - 130 mm
Butt welds with reinforcing fillets toe ground (MPa) 43 - 37 MPa for 60 - 130 mm
Butt welds with reinforcing fillets profile ground (MPa) 81 - 69 MPa, stress relieved, stress ratio = 0
67 - 58, not stress relieved for 60 - 130 mm
SG iron castings - nominal (Mpa) n.a.
Mill loading for above stress values 40 % ball charge, 45 % mill charge
Calculation method for evaluation of weld with fillet FEA, acc. to IIW (international institute of welding)
reinforcement
Rotating element weld finishing (describe) grinding of slide ring weld
Which welds will be ground? slide ring weld (T-section)
Grinding prior to stress relief? afterwards
Allowable stress increase due to weld enhancement 1.0 - 1.6 depending on stress ratio for butt welds, fillets
profile ground and stress relieved
Rotating element welding methods SAW
Liner thickness assumed in design 100 mm
ANALYSES
FEA of shell, end plates, cylinders ? (Yes/No) Yes
FEA of trommels? (Yes/No) no (t.b.d.)
Bolting analysis for rotating assembly? (Yes/No) n.a.
FEA of bearing pedestals? (Yes/No) no (proven Polysius standard design)
Trommel sizing calculation? (Yes/No) t.b.d.
Oil film analysis? (Yes/No) Yes
Seismic and dynamic loading? (Yes/No) Yes, included in FEA report (endurance strength)
Trajectory analysis for liner design? (Yes/No) no (t.b.d.)
Grates & pulp discharge capacity? (Yes/No) n.a. (overflow type)
Stiffness? (Yes/No) Yes, included in FEA report (deformation)
Full compliance with design auditing requirements? (Yes/No) compliance in general
Deficiency evaluation procedure? (Yes/No) Yes
SHELL
Fabricator Gandara Censa

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Mining & Metals

ITEM NUMBER 1
QUANTITY REQUIRED 1
Location of Fabricator Spain
Diameter inside shell (mm) 7900
Length between CL bearings (mm) 12740
Plate testing details to ASTM A770 Polysius Inspection and Manufacturing Standard 450 -
62241, mechanical properties, chemical composition,
UT examination according to EN standard
Welding processes used (describe) SAW. Polysius Inspection and Manufacturing

Standard 450 - 62241
Welding in accordance to which code? EN & AWS. Polysius Inspection and Manufacturing
Welders qualified to which code? EN & AWS. Polysius Inspection and Manufacturing
Deficiencies repaired prior to stress relief? Yes. Polysius Inspection and Manufacturing Standard
450 - 62241
All welds full penetration? Yes
Tack welds/temporary weld strikes/arc strikes removed and Yes. Polysius Inspection and Manufacturing Standard
450 - 62241
subject to MT?
Stress relief prior to machining? Yes. Polysius Inspection and Manufacturing Standard
450 - 62241
Weld sample plates provided? Polysius Inspection and Manufacturing Standard 450 -
62241, procedure qualification record (PQR) usually
available for a variety of plate thicknesses and
materials. Will otherwise be provided
Describe stress relieving procedure Polysius Inspection and Manufacturing Standard 450 -
62241 for shell sections with slide rings and motor
mounting flanges only: Heating rate<50kW/h, holding
time 1h / 30mm p.t. at 580°C.Cooling to 300°C at <50
kW/h
Shell plate material:

Specification (e.g., ASTM No.) EN 10025-S235J2G3, S max 0,02 %
Thickness (mm) 80 / 100
Supplier Dillinger Hütte
Max. carbon content Carbon equivalent < 0.38%
Heat treatment of material no
Max. permissible sulfur content 0,02 %
Slide Rings n.a.
Material specification (e.g., ASTM No.) EN 10025-S235J2G3, S max 0,02 %
Thickness (mm) 150
Supplier Dillinger Hütte
Max. carbon content Carbon equivalent < 0.38%
Heat treatment of material stress relieving
Max. permissible sulfur content 0,01 %
Flange type (circumferential)
Flange type (longitudinal)
Flange welding details (circumferential)
shell sections welded on site
Flange welding details (longitudinal)
Flange welding details (circumferential)
Flange welding details (longitudinal)
Number of shell sections 4
Method of joining sections site welding
Bolt tensioning method torque wrench for motor flange
Shell alignment method Polysius standard method
Thickness allowance for pulp racing (mm) t.b.c.
Liner bolts drilled before or after rolling? before
Effective volume inside liners (m3) with 100 mm mean thickness of liners approx. 568 m3
volume
MILL FEED INLET CYLINDER

Fabricator see under shell
Location of fabricator see under shell
Material: see under shell
Specification (e.g., ASTM no.) Mild steel - EN 10025 - S235J2G3, S Max. 0.02%
Plate Thickness (mm) approx. 30
Outside diameter (mm) approx. 2440
Inside diameter (mm) approx. 2380
Length (mm) approx. 850
Seal - describe double rubber lip seal

FLUOR Page 5 of 10
Mining & Metals

ITEM NUMBER 1
QUANTITY REQUIRED 1
DISCHARGE CYLINDER
Fabricator see under shell
Location of fabricator see under shell
Material: see under shell
Specification (e.g., ASTM no.) Mild steel - EN 10025 - S235J2G3, S Max. 0.02%
Plate Thickness (mm) 50
Outside diameter (mm) approx. 3150
Inside diameter (mm) approx. 3050
Length (mm) approx. 1100
Seal - describe n.a
LINERS
Foundry/fabricator NORCAST
Location of foundry/fabricator NORCAST
Experience list of foundry NORCAST
Shell Liners
Shell Liner Backing Rubber: see below
Type rubber
Material rubber NR/SBR
Thickness (mm) 6
Durometer 65 - 70 Shore
Bonding agent Later
Rubber "Wedgits" supplied? Later
Any treatment prior to shipment (e.g., UV) Later
Feed Cylinder Liner:
Feed Cylinder Liner Backing Rubber:
Material specification rubber NR/SBR
Thickness (mm) 6
Bonding agent Later
Any treatment prior to shipment (e.g., UV) Later
Discharge Cylinder Liner:
Feed end - describe Later
Material specification (mm) rubber NR/SBR
Thickness (mm) 30
Panel Size (mm) Later
Number of bolts per panel 8 bolts
Bolt size M 24
Bolt return spiral flight
Type Later
Spiral flight material rubber
Spiral flight height (mm) aprox. 120
Ball retention grate
Description Later
Material steel
Thickness (mm) approx. 30 / 20
FEED CHUTE
Description Rock box type - fabricated mild steel with
hard metal plate liners and cast liners
Rock box inside dimensions (mm) 1600 / 1400

Plate thickness (mm) 20 / 60
Chute inside dimensions (mm) 1660 / 1440
Liners:
Material XAR 450
Thickness (mm) aprox. 20 to 60
Dimensions (mm) Later
Method of feed chute transport Winch or forklift truck - transfer carriage
track mounted, concrete floor supported
Method of locking feed chute in place transfer carriage locking pins
MAIN BEARINGS

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Mining & Metals

ITEM NUMBER 1
QUANTITY REQUIRED 1
Manufacturer Polysius
Location of manufacturer Beckum
Type (e.g., hydrostatic or hydrodynamic/pad or sleeve) hydrostatic multi pad - 4 per bearing
assembly
Thermal movement allowances tilting bearing pads
Load sharing features middle pads adjustable by integral hydraulic
jacks
Thrust load bearing location and design bearing housing / hydrodynamic / pad
Component stress relief procedures bearing shoes only, not housing
Fastening system for sole plate to foundation no sole plates - bearing houings lower
sections grouted and anchored
Ability to hydraulically raise pads? yes - integral hydraulic jacks
Is pad bearing socket force lubricated? no - special material
Describe grease purging systems for bearing seals n.a.
Special hydraulic equipment Later

Describe grease purging systems for bearing seals n.a.
Mill feed end bearing:

Type multi - pad
Diameter of slide ring bearing surface (mm) 8200
Fixed or floating floating - located at mill discharge end
Pad bearing locations - degrees from vertical 45° / 15 ° / 15 ° / 45 °
Dimensions of pad bearing surface (mm) 700mm x 1100mm per bearing shoe
Pad bearing surface area (cm2) - each 770,000 mm2 for each of the 4 bearing
shoes
Maximum load (t) - each pad approx 90 % of the max load rating (based
on steel lining)
Maximum load rating (t) - each pad 390 t each bearing shoe (pad)
Oil film operating thickness (mm) ≥ 0.15
Bearing surface material Babbitted - white metal
How is bearing replaced? Integral bearing jacking to raise mill up to
approx. 2 mm, then remove bearing
Oil seals (describe) double seal Y-Profil and V-Profil
Oil seal lubrication/purging no
Bearing housing fabrication Welded carbon steel construction
Number of RTD's 4 - 1 per pad bearing
Number of pressure transmitters 4 - 1 per pad bearing
Mill discharge end bearing:

Type multi - pad
Diameter of slide ring bearing surface (mm) 8200
Fixed or floating Fixed - located at mill feed end near drive
motor
Pad bearing locations - degrees from vertical 45° / 15 ° / 15 ° / 45 °
Dimensions of pad bearing surface (mm) 700 x 1100 mm per bearing shoe
Pad bearing surface area (cm2) - each 770,000 mm2 for each of the 4 bearing
shoes
Maximum load (t) approx 90 % of the max load rating (based
on steel lining)
Maximum load rating (t) 390 t each bearing shoe (pad)
Oil film operating thickness (mm) ≥ 0.15
Bearing surface material Babbitted - white metal
How is bearing replaced? Integral bearing jacking to raise mill up to
approx. 2 mm, then remove bearing
Oil seals (describe) double seal Y-Profil and V-Profil
Oil seal lubrication/purging no
Bearing housing fabrication Welded carbon steel construction
Load cell installation n.a.
Load cell location n.a.
Number of RTD's 4 - 1 per pad bearing
Number of pressure transmitters 4 - 1 per pad bearing
Main bearing lube units:

Manufacturer Polysius / Rickmeier
Type hydrostatic / forced lubrication

FLUOR Page 7 of 10
Mining & Metals

ITEM NUMBER 1
QUANTITY REQUIRED 1
Lube system - starting hot (describe) HD and ND pumps switched on at the same
time, release by electrical monitoring /
interlocking of all functions, start of mill
Lube system - starting cold (describe) Heating of oil tank also in operation during
stand still, therfore always hot starting
Lube system - running (describe) Monitoring / interlocking of all essential

functions
Flow divider type Flow Divider (Gear Type)
Instruments Standard Polysius
Standard for lube oil pipe, fittings and valves DIN
Standard for lube oil hoses/connection type DIN - Carbon steel tubing - Ermeto tube
fittings
Interconnecting lube oil supply piping supplied by Polysius? Yes
Interconnecting lube oil return gravity flow piping supplied by Yes
Polysius?
Filter feed pumps:
Pumps:
Manufacturer Rickmeier
Type gear pump
Capacity (L/min) 346
Pressure (kPag) 10 bar
Speed (rpm) 1740
Number operating/stand-by 1/1
Pump motors:
Manufacturer WEG
Type/Enclosure NEMA
kW/RPM Rating 15/1740
Volts/Phase/Hertz 480/3/60
Service Factor Later
Oil Coolers:
Type shell and tube
Materials carbon steel
Water required (m3/h) Later
Water pressure (kPag) - max./min. 2-6 Bar
Water quality fresh water, clean, neutral (assumed)
Water temperature - max. (degree C) max. 30 oC
Cooling water piping connections 1 1/2" ANSI 150 lbs
Lube oil:
Grade ISO VG320
Viscosity 320 cSt 40 oC
Lube oil filters:
Manufacturer Internorm
Type t.b.a.
Opening size (microns) 45
Location Later
Method of contaminant removal manual
Number operating/Stand-by 1/1
Clean filter pressure differential at full flow (kPa) 1.2 Bar
High pressure circuit:
Pumps:
Type gear pump 48
Capacity (L/min) 120
Speed (RPM) 1200
Pump motors:
Manufacturer WEG
Type/Enclosure NEMA
kW/RPM Rating 37/1200
Low pressure circuit (axial guide):

FLUOR Page 8 of 10
Mining & Metals

ITEM NUMBER 1
QUANTITY REQUIRED 1
Pumps:
Type gear pump
Capacity (L/min) 33
Speed (rpm) 1740
Pump motors:
Manufacturer WEG
Type/Enclosure NEMA
kW/RPM Rating 2.2/1800
Accumulator circuit:
Type accumulator
Quantity n.a
Size (L) approx. 1600 mm
Power failure run-down time (min) 2
Pumps: n.a
Type gear pump
Capacity (L/min) 25
Speed (RPM) 1200
Number operating/Stand-by 1/1
Pump motors: n.a
Manufacturer WEG
Type/Enclosure NEMA
kW/RPM Rating 2.2/1200
Service factor Later
Reservoir: n.a
Main tank capacity (L) 3350
Subsidiary tank capacity (L) n.a
Protective devices n.a
Oil heater: n.a
Type / Number - each reservoir 052 / 8
Description n.a
Materials n.a
Rating (kW) each / total 1.46
Lube Oil Cleaning System

Manufacturer Later
Type Later
Description Later
Max centrifugal force 8,000g
Capacity (L/min) 25
Capacity tank for solids (L) Later
MILL DRIVE MOTOR

Brake system:
Manufacturer Svendborg
Type BSFA 1000
Description -
Number of calipers - each brake 2x2
Brake pad material specification BE 3521
Mill stopping time under normal full load 8 sec.
Mill brake flange outside diameter (mm) 9180
Foundation bolts included (Yes/No) yes
Design: -
Rated brake torque (kN.m) 6,776
Service factor 1.28
Mill full charge angle held? 25°
Time to stop unloaded mill from full speed (s) 8 sec.
Locally activated (Yes/No) yes

FLUOR Page 9 of 10
Mining & Metals

ITEM NUMBER 1
QUANTITY REQUIRED 1
Brake control system:
Describe proposed control system and which functions t.b.a.
are to be controlled from each control location and under
what situation.
Load cells NOT REQUIRED
Protective coatings:
Describe surface protection systems in detail for all internal t.b.a
and external surfaces including surface preparation, painting
systems, and protection of rubber surfaces.
Miscellaneous protection:
Describe in detail sun shield if required. t.b.a
Describe in detail rain shield if required. t.b.a
Shop assembly and testing: see Polysius ITP

Lube system fully assembled & full functional testing? Yes
Brake system fully assembled & functional testing? t.b.a.
Trommel fully assembled and liners trial fitted and shipped t.b.a.
separately? (as applicable)
Feed chute fully assembled and liners trial fitted and shipped assembly for inspection w/o liners as far as
separately? (as applicable) practical
Bearings fully assembled and pads trial fitted and shipped assembly of bearing housing for inspection
separately? (as applicable)
Template checks -head to shell? n.a.
Template checks -head to motor? n.a.
All items matched marked prior to shipment? n.a.
Removable lifting lugs fitted? yes
Fit up procedures yes
Noise levels:
Mill Later
Lubrication systems Later
Inspection and testing and acceptance criteria:

Shell Polysius ITP - Inspection and Manufacturing
Shell plate edge inspection Polysius ITP - Inspection and Manufacturing
Shell plate inspection standard used Polysius ITP - Inspection and Manufacturing
Plate subject to through thickness stress - critical items none
Weld visual inspection standards Polysius ITP - Inspection and Manufacturing
Standard 450-62241
Plate and weld UT/MT examinations t.b.a.
Backgouging of full penetration welds t.b.a.
Weld finish grinding t.b.a.
Weld repairs UT/MT tests before and after repairs
Grinding and blending repairs Up to 5% of plate thickness, max. 4mm,
otherwise welded. See Polysius Inspection
and Manufacturing Standard 450 - 62241,
item 7.1
Weights - per mill (t):

Shell - total 414
Shell - each section x quantity t.b.a.
Feed cylinder w/o lining by others t.b.a.
Discharge cylinder incl. rubber lining t.b.a.
Main bearing housings - each t.b.a.
Main bearing pads - each t.b.a.
Bearing lubeset skid - each t.b.a.
Holding brake pedestal assembly incl. calipers t.b.a.
Brake hydraulic power unit - each t.b.a.
Feed chute and carriage including liners t.b.a.
Mill liner rubber backing - total t.b.a.

FLUOR Page 10 of 10
Mining & Metals

ITEM NUMBER 1
QUANTITY REQUIRED 1
t.b.a.
Total weight of complete mill (excludes main drive motor, t.b.a.
shell liners, feed cylinder liners, ancillary items), (t)
Erection and maintenance weights/dimensions:

Erection:
Weight and identification of heaviest piece (t) < 120
Dimensions and identification of largest piece (mm) t.b.a.
-
Maintenance: -
Weight and identification of heaviest piece (t) 1.2
Dimensions and identification of largest piece (mm) 700 x 1100 (bearing pad)
Shipping:
Weight and identification of heaviest piece (t) shell section, < 120 tonnes
Dimensions and identification of largest piece (mm) see above
Describe shell bracing provided for shipment and erection to spider type bracing
ensure shape is maintained
Note: 1 t = 1 tonne = 1 metric ton = 1000 kg

FLUOR
Mining & Metals

SUPPLIER DRAWING AND DATA COMMITMENT FORM – ORE BALL MILL
Drawing #’s and Committed Dates Due For

Review/Approval/Info Issue Final Certified Issue
1 Week After Order Quot’n
Engineering Document Requirement Vendor to fill in their drawing numbers
Type Engineering
P = Print Copy Document
All docs sent to Fluor must have vendor #
*Due *Due Date **Due **Due
Indicate N/A if document will not be provided QTY (by QTY Date (by
R = Reproducible Copy Requirement Date Date
E = Electronic Format (Code) ** insert additional rows into spreadsheet if Vendor) Vendor)
AA = As Applicable necessary **
1. SUPPLIER DOCUMENT LIST SLST 2 1E 6 To come
2. GENERAL ARRANGEMENT
GA 6 1E 10FEB08 2 1E To come
DRAWINGS
3. CROSS SECTIONAL DRAWINGS XS 6 1E 21FEB08 2 1E To come
4 wks. after
4. PARTS LISTS PL 4 1E 2 1E To come
delivery
5. FOUNDATION REQUIREMENTS
DRAWINGS INCLUDING FDR 6 1E 10FEB08 2 1E To come
FOUNDATION LOADS
6. COMPLETED SUPPLIER DATA
DS-S P 10 1E 23MAY08 2 1E To come
SHEETS
7. PERFORMANCE CURVES & DATA PC P 4 1E 2 2 1E To come
4 wks. after
8. CATALOG INFORMATION CAT P 1E To come
delivery
9. PIPING & INSTRUMENT DIAGRAMS PID 10 1E 21FEB08 2 1E To come
10. ELECTRIC SCHEMATIC & WIRING
WD 12 1E 4 2 1E To come
DIAGRAMS
11. MOTOR DATA SHEETS DS-M NA 1E NA 2 1E NA
12. COMPONENT &/OR SHOP DETAIL
SHOP 10 1E 4 2 1E To come
DRAWINGS (See Note 2)
13. ASSEMBLY &/OR ERECTION
ASER 1E 4 2 1E To come
DRAWINGS
14. WELDING PROCEDURES WP 6 1E 6 2 1E To come
15. SURFACE PREPARATION &
PNT 8 1E 8 2 1E To come
PAINTING PROCEDURES
16. PRODUCTION & SHIPPING
SCHD 1P 8 1E 8 2 1E To come
SCHEDULE (See Note 3 & 7)
17. SHOP INSPECTION & TEST PLAN TSTP 8 1E 2 1E To come
18. SHOP INSPECTION REPORTS
TSTR AA 1E 1E To come
(See Note 4)
19. MILL TEST CERTIFICATES
MTST 1E To come
(See Note 4)
Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0001B-2_BALLGRINDINGMILL-GEARLESS\SP-16-0001B-2_ATT2-SDDC.DOC MECHANICAL ENGINEERING

FLUOR
Mining & Metals

Drawing #’s and Committed Dates Due For

Review/Approval/Info Issue Final Certified Issue
1 Week After Order Quot’n
Engineering Document Requirement Vendor to fill in their drawing numbers
Type Engineering
P = Print Copy Document
All docs sent to Fluor must have vendor #
*Due *Due Date **Due **Due
Indicate N/A if document will not be provided QTY (by QTY Date (by
R = Reproducible Copy Requirement Date Date
E = Electronic Format (Code) ** insert additional rows into spreadsheet if Vendor) Vendor)
AA = As Applicable necessary **
20. PRICED RECOMMENDED SPARE
RSPL 1P 10 1E 26 2 1E To come
PARTS LISTS
21. LIST OF SHIPPING WEIGHTS
SHW 1P 10 1E At delivery 2 1E To come
(See Note 8)
22. PROGRESS REPORTS PROG 1E AA To come
23. PACKING LISTS (See Note 6) LIST 1E 1E To come
24. INSTALLATION OPERATIONS Manuals due 6 weeks prior to first shipment of equipment.
IOM
MANUAL (See Note 5) 4 English – 5 Spanish (please see Note # 5 below)
25. INSTRUMENT INDEX/DATA
INST 4 1E 18 2 1E To come
SHEETS/DRAWINGS
26. CONTROL & PROTECTIVE
CNAR 4 1E 24 2 1E To come
NARRATIVES
27. CONTROL & PROTECTIVE LOGIC
CLOG 4 1E 4 2 1E To come
DIAGRAMS
NOTES:
1. For instructions on using this form see specification No. ES-0000-16-0002 “Instructions for Use: Supplier Drawing and Data Commitment Form”.
2. Applicable only to specific replacement components such as mill liners.
3. Schedule to include engineering, procurement, manufacture, inspection and testing, painting, preparation for shipment and transportation.
4. Certificates and inspection reports to be issued five days from completion of testing.
5. Manuals shall include complete parts lists, lubrication schedules and special tool requirements. See “Instructions for Use: Supplier Drawing and Data Commitment Form” for manual approval
process. Manuals must also be sent electronically to Fluor PDDM as one pdf file, for review and approval. Once approved, supplier will send one final English paper copy manual to Fluor
Vancouver and ship 3 English and 5 Spanish paper copies directly to site. Electronic PDF copies of final English and Spanish manuals shall also be submitted to Fluor PDDM. No Spanish paper
copies are required at Fluor Vancouver.
6. To be issued at time of shipment. Hazardous materials which may be included as part of the shipment are to be identified and details such as UN (United Nations) Numbers and MSDS (Material
Safety Data Sheets) must be made available.
7. Supplier shall indicate whether shipment components are supplied by a sub-supplier of seller and shall name any potential sub-supplier and indicate shop location.
8. Estimated shipping weights and dimensions are to be provided for each package. Specify any special handling requirements and provide shipping drawings on any out of gauge or heavy
pieces.
* WEEKS AFTER RECEIPT OF ORDER
** WEEKS AFTER RETURN OF REVIEWED DRAWINGS

FLUOR
Mining & Metals

VENDOR TO COMPLETE
Name (please print): Company:
Signature: Position:
NOTE: Detailed DDSL provided by Vendor is part of this Attachment 2

Loctite® Nordbak®
Wearing Compounds
Loctite® Nordbak®
Wearing Compounds
Extend the service life of industrial plant and equipment
To tackle the toughest industrial repair jobs, Henkel offers a complete range of Loctite® Nordbak®
Wearing Compounds. These polymer composite products utilize the superior wear properties of ceramic
and the convenience of two-part epoxies to rebuild and protect machinery and equipment in harsh
industrial environments.
The products are ideal for all those large-scale repairs that have to last. They are available in trowelable
and brushable formulations with special fillers for tough conditions.
Loctite® Nordbak® products can bring solutions in every major industrial plant. Applications include
equipment, pipes and ducting, pump housings, hoppers and chutes, condensers and heat exchangers,
and many other components in power plants, chemical plants, refineries, pulp and paper mills, in the
petrochemical, steel, marine, mining and other industries.
Henkel – Your Professional Partner for Industry Maintenance Solutions

Henkel is recognized as one of the world's leading suppliers of proven industrial maintenance
technologies. Our success is based on the diversity of our portfolio and a history of providing
effective solutions to specific problems in a wide range of industrial maintenance environments.
Henkel has a worldwide network of subsidiary companies, agents and partners who are ready to
service you with a highly competent staff who understand and solve your needs.
With Henkel, you benefit from a partner who is committed to bringing you a package of solutions
that enhance reliability and improve the performance and cost effectiveness of industrial
maintenance.
Wearing Compounds
■ Restore worn surfaces
■ Wear resistant coating
■ Use on new parts to extend life
■ Available in both trowelable and brushable forms
Repair or rebuild worn surfaces
Coarse
Rebuild badly Large particle wear High temperature

High impact
worn surfaces up to 120 °C up to 230 °C
Solution 7222 7218 7230 7219
Colour Grey Grey Grey Grey

Maximum Temperature 107 °C 120 °C 230 °C 120 °C
Mix Ratio by Volume 2 to 1 2 to 1 4 to 1 2 to 1
Working Time 30 min. 30 min. 30 min. 30 min.
Cure Time 6 hrs 7 hrs 7 + 2 hrs* Post Cure 6 hrs
Recommended Layer Thickness min. 6 mm min. 6 mm min. 6 mm min. 6 mm
Pack Sizes 1.4 kg 1 kg, 10 kg 10 kg 1 kg, 10 kg
* Require post heat cure at 150 °C for maximum temperature resistance
Application
Examples
Loctite® Nordbak® 7222 Loctite® Nordbak® 7218 Loctite® Nordbak® 7230 Loctite® Nordbak® 7219
Wear Resistant Putty Wearing Compound High Temperature High Impact
Protects against: corrosion, Ceramic filled two part Wearing Compound Wearing Compound
cavitation & abrasion. epoxy to protect, rebuild and Ceramic filled two part Rubber modified epoxy that
Can also be used as a first repair high wear areas. epoxy to protect, rebuild provides a combination of
re-profile before applying Outstanding resistance to and repair high wear areas. wear resistance and impact
a top coat wearing abrasion and corrosion. Use to rebulid and protect resistance not usually found
compound. Use to rebuild and protect chutes, pump housings, in epoxies. Use for lining and
chutes, pump housings, elbows, cyclones and protecting flumes, troughs,
elbows, cyclones and material handling elbows, hoppers, chutes, and
material handling equipment in hot other surfaces exposed to
equipment. environments. both wear and impact.
■ Protects equipment from corrosion, abrasion, chemical attack,
and other wear encountered in hard industrial environments
■ Loctite® Nordbak® products are effective under a variety of conditions
Fine, coarse or badly worn surface abrasion?
Fine
Chemical
resistant
Pneumatic abrasion
Thick layer Thin film Ultra smooth Low friction
High temperature Fine particle wear Temperature Temperature Chemical resistant

up to 230 °C up to 120 °C resistance 205 °C resistance 90 °C Use up to 65 °C
7229 7226 7234 7227/7228 7221
Grey Grey Grey Grey/White Grey

230 °C 120 °C 205 °C 95 °C 65 °C
4 to 1 4 to 1 2.6 to 1 2.75 : 1/2.8 : 1 2.3 to 1
30 min. 30 min. 30 min. 30 min./15 min. 20 min.
6 + 2 hrs* Post Cure 6 hrs 8 + 3 hrs* Post Cure 6 hrs/5 hrs 16 hrs
min. 6 mm min. 6 mm min. 0.5 mm min. 0.5 mm min. 0.5 mm
10 kg 1 kg, 10 kg 1 kg 1 kg 5 kg
Loctite® Nordbak® 7229 Loctite® Nordbak® 7226 Loctite® Nordbak® 7234 Loctite® Nordbak® 7227 Loctite® Nordbak® 7221
High Temperature Pneu-Wear High Temperature Brushable Ceramic Grey Chemical Resistant
Pneu-Wear A two component epoxy, Brushable Ceramic Loctite® Nordbak® 7228 Coating
A two component epoxy, filled with small ceramic Ultra-smooth, ceramic Brushable Ceramic White Protects equipment against
filled with small ceramic beads for protecting reinforced epoxy that Ultra-smooth, ceramic extreme corrosion caused by
beads for protecting processing equipment provides a high gloss, low reinforced epoxy that chemical exposure.
processing equipment from from fine particle abrasion. friction coating to protect provides a high gloss, low
fine particle abrasion in hot Trowelable epoxy is against turbulence, abrasion friction coating to protect
environments. Trowelable recommended for rebuilding, and cavitation in hot against turbulence, abrasion
epoxy is recommended for repairing and protecting environments. Also works and cavitation. Also works
rebuilding, repairing and pump housings, chutes, as top-coat over Nordbak® as top-coat over Nordbak®
protecting pump housings, elbows, cyclones and other Wearing Compounds for Wearing Compounds for
chutes, elbows, cyclones equipment against applications requiring applications requiring
and other equipment against pneumatic abrasion. surface rebuilding and surface rebuilding and
pneumatic abrasion. lasting protection. lasting protection.
Hints & Tips
■ The following tips facilitate the process of working
with Loctite® compounds
■ Proper surface preparation is critical to the long-term
performance of these products
Surface preparation steps are as follows: To speed the cure of epoxies at low temperatures:
• Degrease, steam clean, remove visible and non-visible • Store epoxy at room temperature
contaminants and heavy flakey rust • Pre-heat repair surface until warm to the touch
• Abrasive blast with specified grit to obtain specified profile.
Loctite® specifies a surface cleanliness SA 2.5 to SA 3 and To slow the cure of epoxies at high temperatures:
a minimum 75 microns surface profile • Mix epoxy in small masses to prevent rapid curing
• Cool resin/hardener component(s)
Working time and cure time depend on
temperature and mass:
• The higher the temperature, the faster the cure
• The larger the mass of material mixed, the faster the cure
How to apply
Loctite® 7218, 7219, Loctite® 7221, Brushable Ceramic
7222, 7226, 7229, 7230 Loctite® 7227, 7228, 7234
1. Pre-treatment 1. Pre-treatment
A Cleaning: A Cleaning:
• Thoroughly clean and abrade surfaces, • Thoroughly clean and abrade surfaces,
grit blast grit blast
• Finally clean with Loctite® 7063 • Finally clean with Loctite® 7063
B Mixing: B Mixing:
• Measure out the necessary amount of • Mix the entire contents of resin and
resin and hardener or transfer the hardener
entire kit onto a clean and dry mixing • If smaller amounts are required, mix
surface resin and hardener by volume or by
• Mix together until uniform in colour weight
2. Application 2. Application
• Apply fully mixed product to prepared • Apply fully mixed product to prepared
surface surface
• Initially apply as thin film to wet the • It should be brushed on 0.5 mm thick
surface, then build up the desired using two coats
thickness (min. 6 mm). Avoid air • For working time and cure time see
entrapment selection table on previous pages
• For working time and cure time see selection table on
previous pages
For detailed information, please see Technical Datasheet or contact your local
Note: Mix in small masses to prevent rapid curing. Henkel Technical Department.
Loctite® Maintenance Workshops
help to drive down costs
Loctite® Maintenance Workshop Training from Henkel provides maintenance personnel
with the necessary skills, knowledge and tools to reduce plant down time and drive
down maintenance costs.
The workshops are suitable for all levels of personnel and include training materials. Conducted
at the customer’s premises, training can be tailored to meet individual needs through a plant tour
and pre-survey. The Training lasts for two hours and includes a review of the common causes of
plant and equipment failure and their prevention.
The hands on training covers threadlocking, gasketing, pipe and thread sealing, retaining, metal
rebuilding, lubrication, surface treatment and rust prevention, flexible sealing and bonding.
Additional training is available covering the cleaning and degreasing of components if required.
On completion of the Loctite® Maintenance Workshop training, delegates will be able to apply their
knowledge to save costs by completing repairs more quickly and effectively. Scheduled and
unscheduled stoppages will be reduced resulting in enhanced production quality and increased
output costs. Energy costs will be reduced and plant safety improved by eliminating personal
safety hazards.
The Loctite® range of speciality, high-technology products is used throughout the training. These
advanced adhesives, sealants, lubricants and cleaners will provide the spares required to make
immediate repairs. Loctite® products help maintain, repair, rebuild and restore damaged parts and
get equipment back into service quickly.
Contact Henkel now for more details or to arrange training for your maintenance team.
Henkel Loctite Adhesives Ltd

Technologies House
Wood Lane End
Hemel Hempstead
Hertfordshire HP2 4RQ
Tel. 01442 278000
Fax 01442 278071 The data contained herein are intended as reference only. Please contact your local Henkel Technical Support Group for assistance and recommendation on specifications
for these products.
www.loctite.co.uk ® designates a trademark of Henkel KGaA or its affiliates, registered in Germany and elsewhere © Henkel KGaA, 2005

PV Ball Grinding Mill - Gearless

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PV Ball Grinding Mill - Gearless

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Pueblo Viejo Dominicana Corporation

PUEBLO VIEJO PROJECT

Ball Grinding Mill - Gearless

Specification No. SP-0000-16-0001B

BALL GRINDING MILL - GEARLESS

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0001B-2_BALLGRINDINGMILL-GEARLESS\SP-16-0001B-2_BALLGRINDINGMILLS-GEARLESS.DOC MECHANICAL ENGINEERING

BALL GRINDING MILL - GEARLESS

These facilities shall include, but not be limited to the following:

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0001B-2_BALLGRINDINGMILL-GEARLESS\SP-16-0001B-2_BALLGRINDINGMILLS-GEARLESS.DOC MECHANICAL ENGINEERING

BALL GRINDING MILL - GEARLESS

B. Work Not Included

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0001B-2_BALLGRINDINGMILL-GEARLESS\SP-16-0001B-2_BALLGRINDINGMILLS-GEARLESS.DOC MECHANICAL ENGINEERING

BALL GRINDING MILL - GEARLESS

Note: This Specification shall prevail over related specifications

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0001B-2_BALLGRINDINGMILL-GEARLESS\SP-16-0001B-2_BALLGRINDINGMILLS-GEARLESS.DOC MECHANICAL ENGINEERING

BALL GRINDING MILL - GEARLESS

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0001B-2_BALLGRINDINGMILL-GEARLESS\SP-16-0001B-2_BALLGRINDINGMILLS-GEARLESS.DOC MECHANICAL ENGINEERING

BALL GRINDING MILL - GEARLESS

A. Applicable Codes and Standards

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0001B-2_BALLGRINDINGMILL-GEARLESS\SP-16-0001B-2_BALLGRINDINGMILLS-GEARLESS.DOC MECHANICAL ENGINEERING

BALL GRINDING MILL - GEARLESS

C. The mill and auxiliaries shall be designed to suit the following:

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0001B-2_BALLGRINDINGMILL-GEARLESS\SP-16-0001B-2_BALLGRINDINGMILLS-GEARLESS.DOC MECHANICAL ENGINEERING

BALL GRINDING MILL - GEARLESS

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0001B-2_BALLGRINDINGMILL-GEARLESS\SP-16-0001B-2_BALLGRINDINGMILLS-GEARLESS.DOC MECHANICAL ENGINEERING

BALL GRINDING MILL - GEARLESS

1.5 Quality Assurance

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0001B-2_BALLGRINDINGMILL-GEARLESS\SP-16-0001B-2_BALLGRINDINGMILLS-GEARLESS.DOC MECHANICAL ENGINEERING

BALL GRINDING MILL - GEARLESS

1.6 Site Conditions

Refer to Section 1.1.C Related Specifications.

2.2 Equipment and Components

A. Shells, End Plates, Feed Inlet Cylinders and Discharge Cylinders

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0001B-2_BALLGRINDINGMILL-GEARLESS\SP-16-0001B-2_BALLGRINDINGMILLS-GEARLESS.DOC MECHANICAL ENGINEERING

BALL GRINDING MILL - GEARLESS

B. Mill Main Bearings

C. Main Bearing Lubrication Systems

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0001B-2_BALLGRINDINGMILL-GEARLESS\SP-16-0001B-2_BALLGRINDINGMILLS-GEARLESS.DOC MECHANICAL ENGINEERING

BALL GRINDING MILL - GEARLESS

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0001B-2_BALLGRINDINGMILL-GEARLESS\SP-16-0001B-2_BALLGRINDINGMILLS-GEARLESS.DOC MECHANICAL ENGINEERING

BALL GRINDING MILL - GEARLESS

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0001B-2_BALLGRINDINGMILL-GEARLESS\SP-16-0001B-2_BALLGRINDINGMILLS-GEARLESS.DOC MECHANICAL ENGINEERING

BALL GRINDING MILL - GEARLESS

H. Controls and Instrumentation

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0001B-2_BALLGRINDINGMILL-GEARLESS\SP-16-0001B-2_BALLGRINDINGMILLS-GEARLESS.DOC MECHANICAL ENGINEERING

BALL GRINDING MILL - GEARLESS

2.3 Inspection and Testing

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0001B-2_BALLGRINDINGMILL-GEARLESS\SP-16-0001B-2_BALLGRINDINGMILLS-GEARLESS.DOC MECHANICAL ENGINEERING

BALL GRINDING MILL - GEARLESS

2.4 Identification and Tagging

For general requirements refer to Section 1.1.C Related Specifications.

2.5 Surface Preparation and Finish

A. For general requirements refer to Section 1.1.C Related Specifications.

2.6 Preparation for Shipment

A. For general requirements refer to Section 1.1.C Related Specifications.

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0001B-2_BALLGRINDINGMILL-GEARLESS\SP-16-0001B-2_BALLGRINDINGMILLS-GEARLESS.DOC MECHANICAL ENGINEERING

BALL GRINDING MILL - GEARLESS

ENGINEERING NOTES AND VENDOR RESPONSE

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0001B-2_BALLGRINDINGMILL-GEARLESS\SP-16-0001B-2_BALLGRINDINGMILLS-GEARLESS.DOC MECHANICAL ENGINEERING

BALL GRINDING MILL (GEARLESS) - SHELL SUPPORTED

TECHNICAL DATA SHEET - INDEX

Item Number Equipment Number Equipment Name

1 PV-1-4113-MIL-160 ORE BALL MILL

P:\103_Proj_Admin\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\Mech\SP-16-0001B-2_BallGrindingMill-Gearless\SP-16-0001B-2_Att1.xls MECHANICAL ENGINEERING