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FinalGT2024 125957 YU XIA
FinalGT2024 125957 YU XIA
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GT2024-125957
2.3 Definition and Optimization of FGM Model 3.1 Computational Domain and Boundary Conditions
The present FGM model is then defined using two streams Firstly, a 3-D cylindrical computational domain represent-
as inputs: one is a “fuel stream”, which contains a jet mixture ing the KAUST experimental rig has been created, as shown in
of NH3 , H2 , and N2 . The second stream is an “oxidizer stream”, Fig. 1. The blended fuel jet enters the domain through a long and
which refers to a co-flow of pure air. For each simulation case, narrow fuel pipe, before mixing with the surrounding air co-flow
i.e., FNH3 -0, FNH3 -25 and FNH3 -50, the species volume frac- at the pipe exit, and then being ignited and stabilized by the bluff
tions within the fuel stream (i.e., XNH3 , XH2 , and XN2 ) have been body. The fuel pipe’s exit plane coincides with the bluff body’s
listed in Table 2, which are used to define the FGM model for top surface. Two domain inlets have been defined, which are:
each case. Since the ideal gas assumption has been used for the (i) a “Fuel Inlet”, which injects a fresh mixture of NH3 , H2 , and
mixture in this study, the volume fraction of any species is equal N2 at very high velocities; (ii) a “Co-flow Inlet”, which injects
to its mole fraction. pure air at a low speed. Both inlets have an ambient temperature
For all the present simulations, the compressible version of of 300 K, and are defined as “Velocity Inlets” in the present CFD
the FGM model has been applied for better solution convergence, solver [24].
and the Finite-Rate Closure Model [30] has been used to com- The inflow axial velocity profiles at the fuel inlet are shown
pute the source term in progress variable equations. The alge- in Fig. 2 for all the three simulation cases: FNH3 -0, FNH3 -25
braic method [30] is used to solve the variable variances. The and FNH3 -50, which are obtained based on separate simulations
global solution controls of the CFD solver have also been opti- of fully-developed turbulent flows within the fuel pipe. The max-
mized for the FGM model, such as the computational time-step, imum velocity magnitudes can be found at the centerline (i.e., r
Dimension d1 d2 d3 d4 d5
Value [mm] 4.6 50.8 104 150 225
Dimension d6 l1 l2 l3
Value [mm] 450 36 90 380
kSGS (xx,t)
M (xx,t) = , (5)
kSGS (xx,t) + kRES (xx,t)
4.3 Temperature and Species Concentration Profiles burnt products (e.g., H2 O, NH3 fragments) from an ammonia-
The time-averaged flow temperatures shown in Fig. 5 have rich combustion would contribute to a higher thermal radiation
now been validated against the experimental data [16]. As shown and hence more heat losses, which can considerably bring down
in Fig. 9, the predicted ⟨T ⟩ axial profiles along the centerline gen- the measured flow temperature in the reaction zones.
erally match well the measurements for all the simulation cases, To better evaluate the flow temperature drop with an increase
including the magnitudes and the trends, despite small underpre- of ammonia (see Fig. 9), the adiabatic flame temperatures of the
dictions near the fuel pipe exit plane (i.e., x ≃ 0 – 80 mm). investigated NH3 /H2 /N2 mixtures have been computed using An-
It has also been observed in Fig. 9 that the axial location sys Chemkin-Pro® 2024R1 [48]. As the present flame is non-
of the highest temperature would monotonically shift upstream premixed, the fuel/air mixture would always burn at the stoichio-
as the volume fraction of NH3 increases, accompanied with a metric state, leading to adiabatic flame temperatures of {2257.23,
considerable drop in the temperature magnitude, especially for 2187.39, 2138.44} K for the three LES cases: {FNH3-0, FNH3-
the maximum temperature peaks and in the downstream regions. 25, FNH3-50}. The possible reason for the above-computed adi-
These ⟨T ⟩ trends are consistent with the flame variations shown abatic flame temperatures to be very similar between the different
in Fig. 5, where the flame is becoming shorter and the flow be- cases is that ammonia would crack into H2 and N2 in a 3:1 vol-
comes cooler in the central jet zone as ammonia increases. ume ratio, and an adiabatic flame temperature may be reached
The above temperature reduction may be due to the decrease when all the ammonia in the fuel has been fully cracked, which
of the fuel/air mixture’s reactivity and hence the heat release rate eventually gives identical volume fractions of 75% H2 and 25%
from the flame, when more NH3 but less H2 are being added to N2 for all the three simulation cases (see Table 2). The small re-
the fuel. This is because the ammonia itself has a much lower duction of the computed adiabatic flame temperature when am-
burning rate and a smaller energy density (∼18.8 MJ/kg) than monia increases may be attributed to an increased number of en-
those of hydrogen (which is highly reactive with an energy den- dothermic ammonia cracking reactions [49], which absorb more
sity of ∼120 MJ/kg), and the partial dissociation of NH3 into H2 energy from the surroundings.
cannot compensate the direct reduction of H2 within the fuel jet. Therefore, the main possible reason for the CFD-simulated
Another possible reason for the experimentally measured flow temperature drop in Fig. 9 is that the ammonia has a much
flow temperature drop in Fig. 9 is the increase of flame thermal lower reactivity and energy density than those of hydrogen.
radiation when ammonia increases in the fuel. As reported in Please note, no radiation model has been used in the present CFD
the KAUST experiments [16], the intermediate species and the simulations.
NO2 have been measured in the experiments for case FNH3 -50
(see Figs. 12(b, c)), mainly due to the doubling of NH3 volume
fraction in the fuel jet. On the other hand, the current simula-
tions fail to distinguish between the two LES cases on ⟨XNO ⟩ and
⟨XNO2 ⟩ calculations. Therefore, the prediction error on the NOx
emissions of the FNH3 -50 flame is greater than the error on the
FIGURE 11: Time-averaged volume fractions of (a) O2 , ⟨XO2 ⟩;
FNH3 -25 flame.
(b) NO, ⟨XNO ⟩; (c) NO2 , ⟨XNO2 ⟩; (d) NH3 , ⟨XNH3 ⟩, along the It has also been confirmed that a large amount of unburnt
centerline for LES case FNH3 -25 (symbol ◦ + dash-dotted line), NH3 would exist in the domain and be transported downstream
compared with experiments [16] (symbol • + solid line). by the flow for case FNH3 -50 (see Fig. 12(d)), while in the lower
NH3 case FNH3 -25, all the ammonia has been consumed before
reaching the domain outlet (see Fig. 11(d)). Such difference on
the measured ⟨XNH3 ⟩ has been successfully predicted by the sim-
ulations, as shown in Figs. 11(d) and 12(d).
Finally, the sum of ⟨XNO ⟩ and ⟨XNO2 ⟩, which may be con-
sidered as the time-averaged NOx volume fraction (i.e., ⟨XNOx ⟩),
has been computed and compared between simulations and ex-
periments, as shown in Fig. 13 for both FNH3 -25 and FNH3 -50.
As the measured and the simulated ⟨XNO ⟩ values are both orders
of magnitude higher than those of NO2 for the two cases, their
comparisons on ⟨XNOx ⟩ (see Fig. 13) are very similar to their
comparisons on ⟨XNO ⟩ (see Figs 11(b) and 12(b)).
Tables 7 and 8 have listed the measured and the simulated
values (and their differences in %) of ⟨XO2 ⟩, ⟨XNO ⟩, ⟨XNO2 ⟩,
⟨XNOx ⟩ and ⟨XNH3 ⟩ at all the measurement locations for cases
FNH3 -25 and FNH3 -50, respectively. It is confirmed that the
prediction errors of both LES cases are relatively small on ⟨XO2 ⟩,
but are significantly larger for ⟨XNOx ⟩ and ⟨XNH3 ⟩.
Please note, the Ansys MFL® mechanism [41] used in this
work includes oxidation reactions from NO to NO2 , such as:
FIGURE 12: Time-averaged volume fractions of (a) O2 , ⟨XO2 ⟩; (i) NO + O ⇒ NO2 , and (ii) NO + HO2 ⇒ NO2 + OH. Therefore,
(b) NO, ⟨XNO ⟩; (c) NO2 , ⟨XNO2 ⟩; (d) NH3 , ⟨XNH3 ⟩, along the the present LES/FGM simulations are able to predict individual
centerline for LES case FNH3 -50 (symbol □ + dash-dotted line), species volume fractions including both XNO and XNO2 .
compared with experiments [16] (symbol ■ + solid line). In the experiments [16], the measurements of the above
species fractions (e.g., NO, NO2 , NH3 and O2 ) were taken at sev-
By comparing cases FNH3 -25 and FNH3 -50 in Figs. 11 eral locations on the centerline where the O2 volume fraction was
and 12, it has been found that higher concentrations of NO and measured to be 14%, 16%, 18%, 19%, and ∼21%, respectively,
using a series of 0.5 mm diameter probes. This measurement TABLE 9: Cell sizes in different zones for the three meshes.
approach provides a consistent basis for comparing species such
Mesh Coarse Medium Fine
as NOx and unburnt NH3 from all the investigated cases. More
details on the measurement techniques can be found in Ref. [16]. Zone 1 [mm] 0.64 0.32 0.16
For the above observed discrepancies between the numerical Zone 2 [mm] 2.56 1.28 0.64
solutions and the experiments, one possible reason may be due
to the thermal boundary conditions used for the bluff body walls. Zone 3 [mm] 2.56 2.56 2.56
Despite being consistent with a previous numerical study [16], Zone 4 [mm] ∼10 ∼10 ∼10
the current utilization of adiabatic walls and neglecting the radi- Cell count [million] 0.89 2.76 15.86
ation from the domain may need to be re-evaluated. Given the
fact that the bluff body temperature was not measured in the ex-
periments [16], a reasonable estimation of the wall temperature cells respectively) have therefore been created. As listed in Ta-
and a sensitivity analysis of its impact on the solutions with and ble 9, the “Coarse” and “Medium” meshes both have larger cell
without the radiative heat flux may be required for future sim- sizes in “Zone 1” and “Zone 2” of the domain, compared with
ulations. Nevertheless, the present LES/FGM work successfully the currently used “Fine” mesh (with 15.86 million cells). Please
captures the global flame features and the axial variations of mul- note, the topologies of the three meshes are the same. Since the
tiple major and minor species, for flames with different ammo- flame and the main reaction activities only occur within “Zone
nia/hydrogen blending ratios which represent different ammonia 1” and “Zone 2”, the mesh cell sizes in the outer zones “3” and
cracking levels. “4” are the same between the three meshes.
For the LES case FNH3 -25, the axial profiles of the time-
4.4 Mesh Sensitivity Analyses averaged flow temperature, ⟨T ⟩, along the centerline have been
Finally, the present mesh (see Fig. 3) has been further ana- compared in Fig. 14 across the three meshes. It has been ob-
lyzed to evaluate the impact of mesh density on the solution ac- served that, the “Coarse” mesh slightly overpredicts the tempera-
curacy. Two coarser meshes (with 0.89 million and 2.76 million ture magnitude downstream of x ≃ 130 mm, while the “Medium”
ACKNOWLEDGMENT
The authors thank Abhijit Patil, Karthik Puduppakkam, Rakesh
Yadav and Reza Farokhi from Ansys, and Jiajun Li from
KAUST, for all of their kind help and discussion.
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