BTS–VIII(SSW7–23–1906

Reg.No.

B.Tech.DegreeVIII SemesterSpecialSupplementaryExamination
July 2023
ME 19-205-0806
PRODUCTIONTEcmOLOGY
(2019 Scheme)
Time:3 Hours Maximum Marks: 60

CourseOutcome
On successful completion of the course, the studentswill be able to:
COI : Understandthe kinematics of machine tools.
C02: Studythe non-traditional machining processes.
C03: Learn the basic concepts of powder metallurgy process.
C04: Get knowledge on the hydraulic operation of machine tools.
Bloom’s TaxonomyLevels(BL): LI – Remember,L2 – Understand,L3 – Apply, U –Analyze,L5 – Evaluate,
L6 – Create
PO – Programme Outcome

PART A
(Answer all questions)
(8 x 3 = 24) Marks BL CO PO

1. (a) Explain stepped and stepless regulation of speed. 3 L4 1 1

(b) Sketch a speed structure diagram for a 3 x 2 gear box. 3 L6 I 1

(C) Explain the principle of AJM. 3 L2 2 I

(d) How are the non-traditional machining operations classi6ed? 3 Ll 2 1

(e) What are the specific features of a powder metallurgical product? 3 L,4 3 1

(f) What happens during a sintering operation in PM? 3 LI 3 1

(g) What are JIC symbols? Explain with examples. 3 LI 4 1

(h) What are the various components of cost associatedwith a product? 3 L2 4 1

PART B
(4 x 12= 48)
II. (a) What is meant by regulation of speed,why a G.P is preferred over A.P 6 L2 1
for speed regulation in machine tool drives? Explain with suitable
diagrams.
(b) Explain speedstructure diagram and ray diagram with their salient 6 L2 1
features.
OR
III. (a) Designa 1 x 4 gearbox for transmitting8 H.P with speedsranging 8 L5 1
from 100 rpm take common ratio as 1.25. Determinethe number of
teethof gears.Assumeall otherdata.
(b) Explain speed and feed mechanism in a lathe. 4 L5 1
IV. (a) Explain Plasmaare machining with its processcapability. 6 L2 2
(b) With neat sketches
explainthe principleof EDM and stateits 6 L3 2
advantages, disadvantages and applications.
OR
V. (a) Compare EBM with LBM and specify applications of both processes. 8 L4 2
(b) What all non-traditional machining operations make use of mechanical 4 Ll 2
erosion for metal removal? Briefly explain.
rf@1
(P.T.o.)
 2

BTS–vIII(ssN)7–23–1906

Marks BL CO P(
VI. (a) Explain the basic steps of a powder metallurgical operation with neat 8 L3 3
sketches.
(b) Enumerate characteristics of metal powders. 4 Ll 3
OR
VII. (a) Explain three powder manufacturing methods with neat sketches. 8 Ll
(b) List the stepsfor making a self-lubricating bearing using PM. 4 L3

VIII. (a) Explain the hydraulic circuit of a shaperwith a neat sketch. 6 LI 4

(b) With an example explain how estimation is done in a welding shop. 6 L4 4
OR
IX. (a) Comparepressurecontrol and direction control valves with neat 6 b4 4
sketches.
(b) Estimatethe machiningtime to turn a 5 cm dia mild steel bar 10 cm 6 L5 4
long down to 4.5 cm in a singlecut. Assumecutting speedof tool to be
30 m/min and the feed to be 0.25 mm per revolution.

Blooms’s TaxonomyLevels
Ll – 29.5%, L2 – 20.5%, L3 – 12.5%, U – 20.5%, L5 – 12.5%, L6 – 4.5%.
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