Professional Documents
Culture Documents
Corrosion Integrity of Oil Cement
Corrosion Integrity of Oil Cement
A R T I C L E I N F O A B S T R A C T
Keywords: In order to ensure the safe and effectiveness of CO2 geological storage, an environmental responsive polymer
CO2 geological storage microspheres (ERPM) was prepared to improve the corrosion resistance of cement stone. The structure and
Polymer microspheres environmental response characteristics of ERPM were characterized, and then the anti-corrosion performance
Environmental response
and anti-corrosion mechanism for ERPM were discussed. The results shown that ERPM had good environmental
Corrosion integrity
response characteristics and temperature resistance. ERPM could effectively suppressed the corrosion rate and
the damage degree of mechanical properties of cement stone. The corrosion integrity of cement stone was
improved due to the acidic response characteristic and form polymer films of ERPM, which effectively shield the
direct contact between corrosion medium and hydration products.
* Corresponding author at: Drilling and Production Engineering Technology Research Institute of CNPC Chuanqing Drilling Engineering Co., Ltd, 710018, Shanxi,
China.
E-mail address: 401817890@qq.com (J. Zhang).
https://doi.org/10.1016/j.cemconres.2021.106397
Received 5 July 2020; Received in revised form 5 January 2021; Accepted 8 February 2021
Available online 24 February 2021
0008-8846/© 2021 Elsevier Ltd. All rights reserved.
J. Zhang et al. Cement and Concrete Research 143 (2021) 106397
channel for the intrusion of corrosive media and was not conducive to taken as corrosion sample(As shown in Fig. 2(b)).
the long-term maintenance of anti-corrosion [12,13]. In order to avoid
the potential risk of micro cracks mentioned above, researchers have 2.3. Environmental response test for ERPM
proposed new ideas for polymer-modified cement stone and carried out
a lot of research work. Duguid and Kutchko studied the corrosion The aqueous solution of ERPM with mass fraction of 4% was pre
resistance of oil well cement modified by latex, asphalt and water- pared and divided into group A, group B and group C respectively. In
soluble resin. It is found that this polymers not only improve the group A, 10% Ca(OH)2 solution was used to adjust pH value to 12
corrosion resistance of cement stone, but also strengthen the crack (simulating cement slurry environment). Group B was injected with
resistance and tensile performance through polymer membranes for 10Mpa CO2 to adjust the pH value to 5 (simulating corrosion curing
mation [14,15]. The studies by Syahrir and Lin also confirmed this environment). In group C, 10 MPa CO2 was injected into solution of
conclusion. It is believed that polymers such as SBR latex, epoxy resin group A (investigating the effect of Ca(OH)2 on the response of ERPM).
endow cement stone impermeability, but have a great negative effect on The above three groups of aqueous solution were cured at 80 ◦ C for 24 h,
the development of compressive strength, and this negative effect then taking appropriate amount of samples to observe their morpho
gradually increases with the addition amount [16,17]. Wang, Eric and logical and molecular structure changes by atomic force microscopy
others studied the corrosion resistance of cement stone modified by (AFM) and infrared spectroscopy analyzer.
latex, micro silica and fly ash, it is conclusion that micro silica and fly
ash are potential risks for maintaining the corrosion integrity of cement 2.4. Experimental methods of cement stone
sheath due to the adverse effect of micro cracks. Although the polymer
latex has the characteristics of enhancing impermeability and tough The compressive strength of cement stone which has reached the
ness, it can inhibit the compressive strength development of cement, specified corrosion age was tested by the WHY-10/300 microcomputer
which seriously hinders the further improvement of cement stone controlled automatic pressure testing machine (Shanghai Hualong
corrosion resistance [18–20]. Testing Instrument Co., Ltd.).
In response to the potential risk of microcracks from siliceous ma The pore structure analysis and imaging system of mesomr nuclear
terials and the negative strength effect of polymer, in this paper, an magnetic resonance (Suzhou Newman Analytical Instrument Co., Ltd.)
environmental responsive polymer microspheres (ERPM) was developed was used to determine the pore size characteristics of cement stone
and used as a key material to improve the corrosion resistance of oil well which reached the specified corrosion age. The measurable pore size
cement. Taking ERPM modified cement stone as the research object, the range was (3–3.14) × 105 nm. Before the test, the sample needed to be
mechanism of ERPM to improve the corrosion resistance of cement stone vacuumized and saturated for 24 h.
was also further discussed under geological storage environment. The phase composition and micro morphology of hydration products
of cement stone were analyzed by X’PERT MPDPR type X-ray diffrac
2. Experimental tometer and Quanta 450 type environmental scanning electron micro
scope (FEI company of the United States) respectively. The
2.1. Materials measurement mode: continuous scanning, scanning rate: 8。/min。.
The main materials used in this research were as follows: Class G 3. Results
middle sulfate-resistant oil well cement(OWC), Fluid loss agent (SZ1-2),
Dispersant (SWJZ), Self-synthesized new materials environment 3.1. Environmental response characteristic
responsive microsphere(ERPM), Defoamer(D50) and Tap water. The
synthesis process of ERPM referred to the published literature of our Figs. 3 and 4 are the microscopic morphology and infrared changes
research groups [21]. The physical parameters and the microscopic of the ERPM aqueous solution in different environments.
about ERPM were summarized in Table 1 and shown in Fig. 1 It can be seen from the atomic force diagram of polymer solution
respectively. (Fig. 3) that the morphology of ERPM solution does not change signif
icantly in alkaline environment after 24 h curing, and it is still present a
2.2. Cement sample preparation and exposure uniformly dispersed microsphere. On the contrary, in the acid envi
ronment, the morphology changed significantly and shown a cross-
According to the preparation method of cement slurry in Appendix A linked network structure. When calcium hydroxide was added further,
[22] of API “Oil Well Cement”, the ERPM modified cement slurry was it still show a cross-linked network structure, but the degree of cross-
prepared with a water-cement ratio of 0.44. The specific proportion of linking was less than that in completely acidic environment.
cement slurry was shown in Table 2. The prepared cement slurry was According to the analysis of the infrared spectrum of ERPM (pH = 8
injected into a cylindrical (d × h = 25 × 50 mm) mold, and then cured in red mark in Fig. 4), the stretching vibration peaks of N–H and O–H
a water bath at 80 ◦ C for 3 days. After hardened, the cement stone was appeared at 3446 cm− 1 and 3639 cm− 1, which belonged to amide group
demolded and encapsulated with resin to form a unidirectional corro and hydroxymethyl group respectively. At same time, it is also found
sion samples(Fig. 2(a)), then transferred to high temperature and high that the characteristic peaks of carbonyl group (C=O) and C–N in amide
pressure rot kettle for continuous 60 days corrosion test. The corrosion group appeared at 1650 and 1249 cm− 1, while the peaks present at
environment was set to N210.0 MPa, CO210.0 MPa, temperature 80 ◦ C. 1112 cm− 1 and 1026 cm− 1 assigned to the stretching vibration the in-
When the specified corrosion age reached, the properties of cement plane bending vibration and the asymmetric stretching vibration of
stone are tested. Before been tested, all samples should be immersed in C–O in ether group. All of the above-mentioned infrared characteristic
acetone solution to prevent the influence of CO2 in the air on the test analysis implies that ERPM contains active groups such as hydrox
results. In addition, the internal part of the cement stone were taken as ymethyl (-CH2-OH), amide, and ether bonds. Further analysis of the
no-corrosion samples, and the surface part within 5 mm thickness were infrared spectra under different pH conditions, it is found that the
infrared spectra of ERPM have no obvious change at pH = 12, but at pH
Table 1 = 5.0 the infrared spectra have appeared the same obvious changes as
The physical and chemical properties of ERPM. atomic force diagram. The stretching vibration peak(3639 cm− 1)
Viscosity (mPa⋅s) Solids content (%) pH Water solubility Appearance belonged to the N–H in primary amide and stretching vibration peak
(3446 cm− 1) of O–H in hydroxymethyl group all decreased and
18.10 70.38 8.0 Easy Milk white
widened, the in-plane bending vibration peak(1112 cm− 1) of C–O in
2
J. Zhang et al. Cement and Concrete Research 143 (2021) 106397
Fig. 1. The morphology and particle size distribution of the synthesized ERPM.
stimulus response. If the cement stone can utilize the acid response
Table 2
characteristic of ERPM in the CO2 acid environment, it can not only slow
The proportion of cement slurry in different experimental groups.
down the corrosion rate from CO2 corrosion, but also improve the
Samples Water/ OWC/ ERPM/ SZ1–2/ SWJZ/ Density/g/ microstructure of cement matrix by filling and shielding of membrane
g g g g g cm3
materials. Therefore, ERPM has great potential to improve the corrosion
A0 44.00 100.00 – 0.20 0.25 1.89 resistance of cement stone. In order to investigate whether ERPM can
A1 44.00 100.00 5.00 0.50 0.45 1.89
improve the corrosion resistance of cement stone, the influence of ERPM
A2 44.00 100.00 10.00 0.50 0.45 1.89
on corrosion depth, compressive strength, pore size distribution and
micro morphology of cement stone were further studied.
hydroxymethyl and the asymmetric stretching vibration peak(1026
cm− 1) of C–O in ether bond also decreased. It is indicated that the 3.2. Corrosion depth
functional groups of hydroxymethyl and amine groups in polymer
molecules decreased, and the imino and ether bonds increased. This It is obvious from Fig. 6 that the matrix of the non-corroded cement
phenomenon is attributed to the condensation reaction between stone is red, while the corrosion parts is cyan due to the consumption of
hydroxymethyl groups or between hydroxymethyl groups and amide alkaline products. It is also found that the growth rate of corrosion depth
groups in the ERPM molecules under acidic environment, where the of A0 is much faster than that of ERPM modified cement stone(A1 and
linear polycondensation is transformed into a three-dimensional A2). As shown in Fig. 7, when the corrosion curing time reached 30 days,
network polymer [23,24], which also is the fundamental reason why the corrosion depth of A0 had spread to 2.52 mm, while that of A1 and
ERPM present different morphological characteristics under different A2 were only 1.02 mm and 0.76 mm, which only is 40.48% and 30.16%
pH conditions, the reaction process as shown in Fig. 5. of A0 respectively. When the corrosion time reached 60 days, the
The above analysis signifies that the ERPM possess the characteris corrosion front of A0 had extended to 3.29 mm, while that of A1 and A2
tics of acid stimulus response, that is, a kind of acid environment cement stone were 1.49 mm and 1.01 mm, which is 45.29% and 30.70%
responsive material. When encountering acidic environment, ERPM of A0 respectively. In addition, the linear relationship between the
presents a continuous distribution of membrane shape due to the acid corrosion depth and the logarithm of corrosion time implied that the
3
J. Zhang et al. Cement and Concrete Research 143 (2021) 106397
O O
O
NHR'
RHN N N N O C
H H n
OH H+
+
O O
O
NHR'
RHN N N N O C
H H n
OH
O O
O
NHR'
RHN N N N O C
H n
NHR'
O N
NHR O
NH N O NH
O N O N
H H
4
J. Zhang et al. Cement and Concrete Research 143 (2021) 106397
Fig. 6. Dye testing images of fracture surfaces after corrosion 60 days: (a), (b) and (c) are A0, A1 and A2 cement samples respectively.
3.4. Permeability
5
J. Zhang et al. Cement and Concrete Research 143 (2021) 106397
Table 3
Development trend of permeability of cement stone.
NO. Permeability/mD Growth rate/%
Fig. 11. The pore size distribution of cement stone expose to CO2 in
different time.
Fig. 10. The global porosity and pore size distribution of A0 and A2 after
corrosion 60 days.
with pore size >100 nm are defined as harmful pores, those with pore
size <50 nm are harmless pores, and those between them are less
harmful pores [28]. After CO2 corrosion, the proportion of harmful and
less harmful pores in blank cement stone increased, so the pore structure
appeared “coarsening” phenomenon, while the proportion of harmless
pores in ERPM modified cement stone increased obviously.
As shown in Fig. 12, it can see the obvious diffraction peaks of cal Fig. 12. The XRD spectrum of A0 and A2 after corrosion 60 days.
cium hydroxide, ettringite and calcium sulphoaluminate from the XRD
spectrum of Uncorrosive blank cement stone A00, which indicated that
the main crystal hydration products of oil well cement are calcium hy
droxide(4.92, 2.628, 1.927 nm), ettringite(2.773, 2.616 nm) and
6
J. Zhang et al. Cement and Concrete Research 143 (2021) 106397
Fig. 13. The Optical and SEM photograph of A0 cement stone after 60 days corrosion.
7
J. Zhang et al. Cement and Concrete Research 143 (2021) 106397
Fig. 14. The optical and SEM photograph of A2 cement stone after 60 days corrosion.
enhance the compactness of cement matrix. At the same time, due to the particle filling and film-forming shielding effect of ERPM, the
acidic response characteristic, ERPM filled in the pores or adsorbed on compactness of the cement stone matrix is improved, so the pore size
the particle surface gradually gather to form a membrane like substance distribution is refined and mechanical strength is enhanced, which ex
(as shown in Fig. 14). The “filling and shielding” function of polymer plains why the initial compressive strength of ERPM modified cement
film can effectively block the migration channel of corrosive medium, so stone is higher than blank cement stone.
as to slow down the diffusion rate of corrosive medium and improve the
corrosion resistance of cement stone, the schematic diagram of the ac
tion process of ERPM as shown in Fig. 15. In addition, thanks to the
Fig. 15. Schematic diagram of ERPM improving the corrosion resistance of cement stone.
8
J. Zhang et al. Cement and Concrete Research 143 (2021) 106397
5. Conclusion [13] B. Yuan, Y. Wang, Y. Yang, Y. Xie, Y. Li, Wellbore sealing integrity of nanosilica-
latex modifified cement in natural gas reservoirs with high H2S contents, Constr.
Build. Mater. 192 (2018) 621–632.
(1) The ERPM had good environmental response characteristics and [14] A. Duguid, M. Radonjic, G.W. Scherer, Degradation of cement at the reservoir/
temperature resistance, which could transform into membranous cement interface from exposure to carbonated brine, Int. J. Greenhouse Gas
morphology encountering acidic environment. Control 5 (6) (2011) 1413–1428.
[15] B. Kutchko, B. Strazisar, S. Hawthom, C. Lopano, H2S-CO2 reaction with hydrated
(2) The corrosion rate and the damage degree of mechanical prop class h well cement:acid-gas injection and CO2 sequestration, Int. J. Greenhouse
erties of cement stone were effectively suppressed through adding of Gas Control. 5 (4) (2011) 880–888.
ERPM. At the same time, the pore structure cement stone was refined by [16] R. Syahrir, Y. Utami, New Nano-Geopolymer Cement System Improves Wellbore
Integrity upon Acidizing Job: Experimental Findings, SPE/IATMI Asia Pacific
ERPM. oil&gas Conference and Exhibition, Society of Petroleum Engineers, Nusa Dua,Bali,
(3) Based on acidic response characteristic, the corrosion resistance Indonesia, 2015.
of cement stone was improved due to the polymer film formed by ERPM, [17] Y. Lin, D. Zhang, Z. Da, Y. Yang, S. Taihe, D. Kuanhai, R. Chengqiang, Z. Deping,
W. Feng, Experimental studies on corrosion of cement in CO2 injection wells under
which effectively shield the direct contact between corrosion medium supercritical conditions, Corros. Sci. 74 (2013) 13–21.
and hydration products, and maintain the structural integrity of hy [18] J. Wang, S. Zhang, H. Yu, Study of cement mortars modified by emulsifier-free
dration products. latexes, Cement .Concrete.Com. 27 (2005) 920–925.
[19] L. Eric, R. Alain, F. Nathalie, A. Annie, L. Xavier, Durability of oilwell cement
formulations aged in H2S-containing fluids, SPE Drill. Complet 25 (1) (2010)
Declaration of competing interest 90–95.
[20] T. Liu, Y. He, S. Jin, P. Zhao, L. Wang, Study and application of a cement slurry for
use in H2S and CO2 environment, Drilling Fluid Completion Fluid 31 (4) (2014)
No conflict of interest exits in the submission of this manuscript
68–70.
“Corrosion integrity of oil cement modified by environment responsive [21] Z. Peng, J. Zhang, Q. Feng, Y. Zheng, H. Liu, L. Jiao, Effects of environmental
microspheres for CO2 geologic sequestration wells”, and manuscript is responsive polymer on the anti-CO2 corrosion performance of set cement, Acta.
approved by all authors for publication. I would like to declare on behalf Petro. Sin. 39 (6) (2018) 703–711.
[22] American Petroleum Institute, 2nd ed. (Eds.), API Recommended Practice,
of my co-authors that the work described was original research that has American Petroleum Institute, Washington,DC, 2013.
not been published previously, and not under consideration for publi [23] S.Y. Mou, Y. Lu, Y. Jiang, A facile and cheap coating method to prepare SiO2/
cation elsewhere, in whole or in part. All the authors listed have melamine-formaldehyde and SiO2/urea-formaldehyde composition micro spheres,
Appl. Surf. Sci. 384 (2016) 258–262.
approved the manuscript that is enclosed. [24] H.P. Xiao, D.W. Cao, Study on the curing reaction mechanism of ureaformaldehyde
resin, China Plast. Ind. 44 (1) (2016) 25–28.
Acknowledgements [25] J. Bullard, H. Jennings, R. Livingston, A. Nonat, G. Scherer, J. Schweitzer,
K. Scrivener, J. Thomas, Mechanisms of cement hydration, Cem.Concr.Res. 41 (12)
(2011) 1208–1223.
The financial support of National State Science and Technology [26] D. Dai, L. Yue, Y. Luo, Effect of polymer on microstructure and corrosion resistance
Support Plan (2012AA091501-003) is greatly acknowledged. Without of oil well cement, J.Elect. Micro. 35 (3) (2016) 235–238.
[27] S. Hoshino, K. Yamada, H. Hirao, XRD-rietveld analysis of the hydration and
their support, this work would not have been possible. strength development of slag and limestone blended cement, J. Adv. Concr.
Technol. 4 (3) (2006) 357–367.
References [28] Z. Wu, H. Zhang, Expansive concrete[M], BEIJING:China Railway Publishing
House (1990) 287–289.
[29] C. Zhang, Y. Cai, X. Kong, T. Hao, The effect of nano C-S-H on the pore structure
[1] Y. Ou, H. Zhai, E.S. Rubin, Life cycle water use of coal-and natural-gas-fired power
and concrete strength of cement hydration and hardening paste, J.Chem.Ceram.
plants with and without carbon capture and storage, Int. J. Greenhouse Gas Control
Soc. 47 (5) (2019) 585–593.
44 (2016) 249–261.
[30] G. Rimmelé, O. Porcherie, V. Barle, B. Goffé, Quantifying CO2 related alteration of
[2] S. Bachu, CO2 storage in geological media: role, means, status and barriers to
Portland cement: experimental approach and microscopic methodology, in:
deployment, Prog. Energy Combust. Sci. 34 (2) (2008) 254–273.
Wellbore Integrity network Meeting, Princeton, N.J, USA, March 29, 2006.
[3] G.D. Barlet Rimmele, B. Goffe, Well technologies for CO2 geological storage: CO2
[31] L. Luquot, H. Abdoulghafour, P. Gouze, Hydro-dynamically controlled alteration of
resistant cement, Oil.Gas.Sci. 62 (2007) 325–334.
fractured Portland cements flowed by CO2-rich brine, Int.J.Greenh.Gas.Control. 16
[4] K. Abid, R. Gholami, P. Choate, B.H. Nagaratnam, A review on cement degradation
(2016) 167–179.
under CO2-rich environment of sequestration projects, J. Nat. Gas Sci. Eng. 27
[32] E. Ghafari, M. Arezoumandi, H. Costa, E. Júlio, Inflfluence of nano-silica addition
(2015) 1149–1157.
on durability of UHPC, Constr. Build. Mater. 94 (2015) 181–188.
[5] M. Bai, S. Jun, K. Song, L. Li, Z. Qiao, Well completion and integrity evaluation for
[33] L. Jiao, D. Chen, D. Feng, X. Wang, J. Zhang, Potential for significantly improving
CO2 injection wells, Renew.Sustain.Energy Rev. 45 (2015) 556–564.
performancesof oil-well cement by soap-free emulsions, Mater. Struct. 49 (2016)
[6] C. Shi, F. He, Y. Wu, Effect of pre-conditioning on CO2 curing of lightweight
279–288.
concrete blocks mixtures, Constr. Build. Mater. 26 (2012) 257–267.
[34] I. Odler, M. Robler, Investigations on the relationship between porosity structure
[7] B. Yuan, Y. Wang, Y. Yang, Y. Xie, Y. Li, H2S-CO2 mixture corrosion-resistant
and strength of hardened Portland cement, Cem.Concr.Res. 15 (3) (1987) 401–410.
Fe2O3-amended wellbore cement for sour gas storage and production wells, Constr.
[35] R. Ollitrault, C. Gauthier, G. Clamen, Micro structural aspects in a polymer-
Build. Mater. 188 (2018) 161–169.
modified cement, Cem.Concr.Res. 28 (12) (1998) 1687–1693.
[8] B. Xu, B. Yuan, Y. Wang, L. Zhu, H2S-CO2 mixture corrosion-resistant Fe2O3-
[36] C. Wang, X. Chen, X. Wei, R. Wang, Can nanosilica sol prevent oil well cement from
amended wellbore cement for sour gas storage and production wells, Constr. Build.
strength retrogression under high temperature? Constr. Build. Mater. 144 (2017)
Mater. 188 (2018) 161–169.
574–585.
[9] Y. Yang, B. Yuan, Y. Wang, S. Zhang, L. Zhu, Carbonation resistance cement for
[37] J. Zhang, Z. Peng, L. Jiao, Synthesis and characterization of polymer based nano-
CO2 storage and injection wells, J. Pet. Sci. Eng. 146 (2016) 883–889.
SiO2 composite microspheres as cementing fluid loss additive, J.Chem.Ceram.Soc.
[10] L. Zhang, D.A. Dzombak, D.V. Nakles, S.B. Hawthorne, D.J. Miller, B.G. Kutchko, C.
45 (11) (2017) 1649–1657.
L. Lopano, B.R. Strazisarc, Characterization of pozzolan-amended wellbore cement
[38] J. Zhang, M. Xu, J. Zhu, Corrosion of oil well cement by carbon dioxide, J.Chin.
exposed to CO2 and H2S gas mixtures under geologic carbon storage conditions,
Cera. Soc. 35 (12) (2007) 1651–1656.
Int. J. Greenhouse Gas Control. 19 (11) (2013) 358–368.
[39] J. Xia, C. Yang, X. Wang, Key technologies for well drilling and completion in ultra-
[11] A. Santra, B.R. Reddy, F. Liang, R. Fitzgerald, Reaction of CO2 with Portland
deep sour gas reservoirs Yuanba Gasf ield Sichuan Basin, Nat. Gas. Ind. 36 (9)
Cement at Downhole Conditions and the Role of Pozzolanic Supplements, SPE
(2016) 90–95.
International Symposium on Oilfield Chemistry.Soc.Petro. Eng, Woodlands, 2009.
[40] E. Gruyaert, P. Van den Heede, N. De Belie, Carbonation of slag concrete: effect of
[12] L. Zhang, D.A. Dzombak, D.V. Nakles, S.B. Hawthorne, D.J. Miller, B. Kutchko,
the cement replacement level and curing on the carbonation coefficient-effect of
C. Lopano, B. Strazisar, Effect of exposure environment on the interactions between
carbonation on the pore structure, Cement.Concrete. Com. 35 (1) (2013) 39–48.
acid gas (H2S and CO2) and pozzolan-amended wellbore cement under acid gas co-
sequestration conditions, Int. J. Greenhouse Gas Control 27 (2014) 309–318.