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Cement and Concrete Research 143 (2021) 106397

Contents lists available at ScienceDirect

Cement and Concrete Research


journal homepage: www.elsevier.com/locate/cemconres

Corrosion integrity of oil cement modified by environment responsive


microspheres for CO2 geologic sequestration wells
Jian Zhang a, c, *, Changning Wang a, c, Zhigang Peng b
a
Drilling and Production Engineering Technology Research Institute of CNPC Chuanqing Drilling Engineering Co., Ltd, 710018, Shanxi, China
b
Southwest Petroleum University, 610500, Sichuan, China
c
National Engineering Laboratory for Exploration and Development of Low Permeability Oil and Gas Fields, 70018, Shanxi, China

A R T I C L E I N F O A B S T R A C T

Keywords: In order to ensure the safe and effectiveness of CO2 geological storage, an environmental responsive polymer
CO2 geological storage microspheres (ERPM) was prepared to improve the corrosion resistance of cement stone. The structure and
Polymer microspheres environmental response characteristics of ERPM were characterized, and then the anti-corrosion performance
Environmental response
and anti-corrosion mechanism for ERPM were discussed. The results shown that ERPM had good environmental
Corrosion integrity
response characteristics and temperature resistance. ERPM could effectively suppressed the corrosion rate and
the damage degree of mechanical properties of cement stone. The corrosion integrity of cement stone was
improved due to the acidic response characteristic and form polymer films of ERPM, which effectively shield the
direct contact between corrosion medium and hydration products.

1. Introduction fundamental reason of cement sheath corrosion [8]. Under geological


storage formation environment, which has the characteristics of high
Carbon dioxide capture and geological storage, as the only feasible temperature and high pressure, carbon dioxide usually exists in super­
technology to significantly reduce carbon dioxide emissions, is an critical state (critical temperature higher than 31.10 ◦ C, critical pressure
important way for countries around the world to cope with climate greater than 7.38 MPa) [9]. Due to the strong diffusion and dissolution
change, achieve emission reduction targets and fulfill international of supercritical carbon dioxide, cement sheath matrix suffers more se­
commitments [1,2]. The sealing integrity of cement sheath plays an vere corrosion damage.
important role in the effective and safe storage of carbon dioxide [3]. In
CO2 (gas) + H2 O→H2 CO3 →H+ + HCO3 − (aq)→2H+ + CO3 2− (aq) (1)
the environment of carbon dioxide geological storage, cement sheath is
inevitably corroded by carbon dioxide, resulting in structural damage, Scholars at home and abroad have conducted a lot of research on the
mechanical performance decline or even loss [4]. Once the sealing corrosion mechanism and preventive measures of cement stone. It is
integrity of cement sheath fails, the sealed CO2 will leak and migrate to generally believed that modified cement by adding active siliceous
the ground, which will seriously threaten the safety of surrounding materials is an effective technical way to improve the corrosion resis­
environment [5]. Therefore, maintaining the integrity of cement sheath tance of cement. Researches by Zhang and Santra have proved that by
in geological storage environment is the key factor to determine whether using fly ash and micro-silica as external admixture to replace part of the
carbon dioxide geological storage project can achieve safe storage. oil well cement clinkers, the corrosion resistance of the cement stone is
At present, the cementing materials used for geological storage are significantly improved originate from the initial content reduction of Ca
mainly G oil well cement, which is essentially a high alkaline (pH = (OH)2 in the hydration products [10,11]. Zhang and Yuan studied the
11–13) silicate material [6]. Carbon dioxide is a kind of corrosive acid effect of micro silicon and slag on the corrosion resistance of cement
gas, which dissolves in formation water or pore fluid to produce a weak rings. The research results implied that the alkali-aggregate reaction of
acid carbonic acid (pH = 4–5.6) [7], as shown in Eq. (1). The acid-base micro silicon or slag with cement clinkers resulted in a large number of
reaction of carbonic acid and alkaline hydration products is the micro cracks in the cement stone matrix, which will provide a potential

* Corresponding author at: Drilling and Production Engineering Technology Research Institute of CNPC Chuanqing Drilling Engineering Co., Ltd, 710018, Shanxi,
China.
E-mail address: 401817890@qq.com (J. Zhang).

https://doi.org/10.1016/j.cemconres.2021.106397
Received 5 July 2020; Received in revised form 5 January 2021; Accepted 8 February 2021
Available online 24 February 2021
0008-8846/© 2021 Elsevier Ltd. All rights reserved.
J. Zhang et al. Cement and Concrete Research 143 (2021) 106397

channel for the intrusion of corrosive media and was not conducive to taken as corrosion sample(As shown in Fig. 2(b)).
the long-term maintenance of anti-corrosion [12,13]. In order to avoid
the potential risk of micro cracks mentioned above, researchers have 2.3. Environmental response test for ERPM
proposed new ideas for polymer-modified cement stone and carried out
a lot of research work. Duguid and Kutchko studied the corrosion The aqueous solution of ERPM with mass fraction of 4% was pre­
resistance of oil well cement modified by latex, asphalt and water- pared and divided into group A, group B and group C respectively. In
soluble resin. It is found that this polymers not only improve the group A, 10% Ca(OH)2 solution was used to adjust pH value to 12
corrosion resistance of cement stone, but also strengthen the crack (simulating cement slurry environment). Group B was injected with
resistance and tensile performance through polymer membranes for­ 10Mpa CO2 to adjust the pH value to 5 (simulating corrosion curing
mation [14,15]. The studies by Syahrir and Lin also confirmed this environment). In group C, 10 MPa CO2 was injected into solution of
conclusion. It is believed that polymers such as SBR latex, epoxy resin group A (investigating the effect of Ca(OH)2 on the response of ERPM).
endow cement stone impermeability, but have a great negative effect on The above three groups of aqueous solution were cured at 80 ◦ C for 24 h,
the development of compressive strength, and this negative effect then taking appropriate amount of samples to observe their morpho­
gradually increases with the addition amount [16,17]. Wang, Eric and logical and molecular structure changes by atomic force microscopy
others studied the corrosion resistance of cement stone modified by (AFM) and infrared spectroscopy analyzer.
latex, micro silica and fly ash, it is conclusion that micro silica and fly
ash are potential risks for maintaining the corrosion integrity of cement 2.4. Experimental methods of cement stone
sheath due to the adverse effect of micro cracks. Although the polymer
latex has the characteristics of enhancing impermeability and tough­ The compressive strength of cement stone which has reached the
ness, it can inhibit the compressive strength development of cement, specified corrosion age was tested by the WHY-10/300 microcomputer
which seriously hinders the further improvement of cement stone controlled automatic pressure testing machine (Shanghai Hualong
corrosion resistance [18–20]. Testing Instrument Co., Ltd.).
In response to the potential risk of microcracks from siliceous ma­ The pore structure analysis and imaging system of mesomr nuclear
terials and the negative strength effect of polymer, in this paper, an magnetic resonance (Suzhou Newman Analytical Instrument Co., Ltd.)
environmental responsive polymer microspheres (ERPM) was developed was used to determine the pore size characteristics of cement stone
and used as a key material to improve the corrosion resistance of oil well which reached the specified corrosion age. The measurable pore size
cement. Taking ERPM modified cement stone as the research object, the range was (3–3.14) × 105 nm. Before the test, the sample needed to be
mechanism of ERPM to improve the corrosion resistance of cement stone vacuumized and saturated for 24 h.
was also further discussed under geological storage environment. The phase composition and micro morphology of hydration products
of cement stone were analyzed by X’PERT MPDPR type X-ray diffrac­
2. Experimental tometer and Quanta 450 type environmental scanning electron micro­
scope (FEI company of the United States) respectively. The
2.1. Materials measurement mode: continuous scanning, scanning rate: 8。/min。.

The main materials used in this research were as follows: Class G 3. Results
middle sulfate-resistant oil well cement(OWC), Fluid loss agent (SZ1-2),
Dispersant (SWJZ), Self-synthesized new materials environment 3.1. Environmental response characteristic
responsive microsphere(ERPM), Defoamer(D50) and Tap water. The
synthesis process of ERPM referred to the published literature of our Figs. 3 and 4 are the microscopic morphology and infrared changes
research groups [21]. The physical parameters and the microscopic of the ERPM aqueous solution in different environments.
about ERPM were summarized in Table 1 and shown in Fig. 1 It can be seen from the atomic force diagram of polymer solution
respectively. (Fig. 3) that the morphology of ERPM solution does not change signif­
icantly in alkaline environment after 24 h curing, and it is still present a
2.2. Cement sample preparation and exposure uniformly dispersed microsphere. On the contrary, in the acid envi­
ronment, the morphology changed significantly and shown a cross-
According to the preparation method of cement slurry in Appendix A linked network structure. When calcium hydroxide was added further,
[22] of API “Oil Well Cement”, the ERPM modified cement slurry was it still show a cross-linked network structure, but the degree of cross-
prepared with a water-cement ratio of 0.44. The specific proportion of linking was less than that in completely acidic environment.
cement slurry was shown in Table 2. The prepared cement slurry was According to the analysis of the infrared spectrum of ERPM (pH = 8
injected into a cylindrical (d × h = 25 × 50 mm) mold, and then cured in red mark in Fig. 4), the stretching vibration peaks of N–H and O–H
a water bath at 80 ◦ C for 3 days. After hardened, the cement stone was appeared at 3446 cm− 1 and 3639 cm− 1, which belonged to amide group
demolded and encapsulated with resin to form a unidirectional corro­ and hydroxymethyl group respectively. At same time, it is also found
sion samples(Fig. 2(a)), then transferred to high temperature and high that the characteristic peaks of carbonyl group (C=O) and C–N in amide
pressure rot kettle for continuous 60 days corrosion test. The corrosion group appeared at 1650 and 1249 cm− 1, while the peaks present at
environment was set to N210.0 MPa, CO210.0 MPa, temperature 80 ◦ C. 1112 cm− 1 and 1026 cm− 1 assigned to the stretching vibration the in-
When the specified corrosion age reached, the properties of cement plane bending vibration and the asymmetric stretching vibration of
stone are tested. Before been tested, all samples should be immersed in C–O in ether group. All of the above-mentioned infrared characteristic
acetone solution to prevent the influence of CO2 in the air on the test analysis implies that ERPM contains active groups such as hydrox­
results. In addition, the internal part of the cement stone were taken as ymethyl (-CH2-OH), amide, and ether bonds. Further analysis of the
no-corrosion samples, and the surface part within 5 mm thickness were infrared spectra under different pH conditions, it is found that the
infrared spectra of ERPM have no obvious change at pH = 12, but at pH
Table 1 = 5.0 the infrared spectra have appeared the same obvious changes as
The physical and chemical properties of ERPM. atomic force diagram. The stretching vibration peak(3639 cm− 1)
Viscosity (mPa⋅s) Solids content (%) pH Water solubility Appearance belonged to the N–H in primary amide and stretching vibration peak
(3446 cm− 1) of O–H in hydroxymethyl group all decreased and
18.10 70.38 8.0 Easy Milk white
widened, the in-plane bending vibration peak(1112 cm− 1) of C–O in

2
J. Zhang et al. Cement and Concrete Research 143 (2021) 106397

Fig. 1. The morphology and particle size distribution of the synthesized ERPM.

stimulus response. If the cement stone can utilize the acid response
Table 2
characteristic of ERPM in the CO2 acid environment, it can not only slow
The proportion of cement slurry in different experimental groups.
down the corrosion rate from CO2 corrosion, but also improve the
Samples Water/ OWC/ ERPM/ SZ1–2/ SWJZ/ Density/g/ microstructure of cement matrix by filling and shielding of membrane
g g g g g cm3
materials. Therefore, ERPM has great potential to improve the corrosion
A0 44.00 100.00 – 0.20 0.25 1.89 resistance of cement stone. In order to investigate whether ERPM can
A1 44.00 100.00 5.00 0.50 0.45 1.89
improve the corrosion resistance of cement stone, the influence of ERPM
A2 44.00 100.00 10.00 0.50 0.45 1.89
on corrosion depth, compressive strength, pore size distribution and
micro morphology of cement stone were further studied.
hydroxymethyl and the asymmetric stretching vibration peak(1026
cm− 1) of C–O in ether bond also decreased. It is indicated that the 3.2. Corrosion depth
functional groups of hydroxymethyl and amine groups in polymer
molecules decreased, and the imino and ether bonds increased. This It is obvious from Fig. 6 that the matrix of the non-corroded cement
phenomenon is attributed to the condensation reaction between stone is red, while the corrosion parts is cyan due to the consumption of
hydroxymethyl groups or between hydroxymethyl groups and amide alkaline products. It is also found that the growth rate of corrosion depth
groups in the ERPM molecules under acidic environment, where the of A0 is much faster than that of ERPM modified cement stone(A1 and
linear polycondensation is transformed into a three-dimensional A2). As shown in Fig. 7, when the corrosion curing time reached 30 days,
network polymer [23,24], which also is the fundamental reason why the corrosion depth of A0 had spread to 2.52 mm, while that of A1 and
ERPM present different morphological characteristics under different A2 were only 1.02 mm and 0.76 mm, which only is 40.48% and 30.16%
pH conditions, the reaction process as shown in Fig. 5. of A0 respectively. When the corrosion time reached 60 days, the
The above analysis signifies that the ERPM possess the characteris­ corrosion front of A0 had extended to 3.29 mm, while that of A1 and A2
tics of acid stimulus response, that is, a kind of acid environment cement stone were 1.49 mm and 1.01 mm, which is 45.29% and 30.70%
responsive material. When encountering acidic environment, ERPM of A0 respectively. In addition, the linear relationship between the
presents a continuous distribution of membrane shape due to the acid corrosion depth and the logarithm of corrosion time implied that the

(a) unidirectional corrosion samples (b) micro-analysis samples


Fig. 2. Schematic diagram of unidirectional corrosion samples(a) and take micro-analysis samples(b).

3
J. Zhang et al. Cement and Concrete Research 143 (2021) 106397

Fig. 3. The microscopic morphology of ERPM at different pH conditions.

invasion process of CO2 in cement matrix is controlled by diffusion rate


and follows Fick’s law, so the slope of the linear relationship between
corrosion depth and time represents the corrosion rate coefficient. The
order of corrosion rate coefficient of three kinds of cement stone is as
follows 0.744, 0.377 and 0.303, more severe corrosion is accompanied
by a higher corrosion rate coefficient, which indicate that the corrosion
rate of cement stone was slowed down due to the addition of ERPM.
Therefore, all the above analysis shown that ERPM could effectively
enhance the impermeability of cement matrix.

3.3. Compressive strength

The results of Fig. 8 shown that the initial compressive strength of


ERPM modified cement stone (A1, A2) were higher than that of blank
cement stone (A0), at the same time, the strength increase with the
addition of ERPM. Due to the influence of CO2 corrosion, the compres­
sive strength of this two cement stones all shown two-stage development
trend of “growth-decline” with corrosion time, but it is obviously found
Fig. 4. Infrared spectra of ERPM at different pH conditions. that the decline range of ERPM modified cement stone were smaller than
that of A0 cement stone, and the decline beginning time were also later
than A0. The strength reduction of A0 occurred on the 7th day of

O O
O
NHR'
RHN N N N O C
H H n

OH H+
+

O O
O
NHR'
RHN N N N O C
H H n

OH

O O
O
NHR'
RHN N N N O C
H n
NHR'
O N
NHR O

NH N O NH

O N O N
H H

Fig. 5. The condensation reaction process of ERPM at acid conditions.

4
J. Zhang et al. Cement and Concrete Research 143 (2021) 106397

Fig. 6. Dye testing images of fracture surfaces after corrosion 60 days: (a), (b) and (c) are A0, A1 and A2 cement samples respectively.

compressive strength decreased to 21.79 MPa and 23.46 MPa after 60


days of corrosion, where the final damage degree were only 11.72% and
10.12% respectively. The above results suggestion that the addition of
ERPM could effectively restrain the destruction of mechanical properties
for cement stone under corrosive environment.

3.4. Permeability

The development of permeability of blank cement stone(A0) and


ERPM cement stone (A1 and A2) after 60 days corrosion were shown in
Table 3. It can be seen from Table 3 that with the extension of corrosion
time, the permeability of A0 shows an obvious increasing trend, and the
growth rate of permeability is 36.43% after 60 days of corrosion. While
the permeability of A1 and A2 shows a gradually decreasing and stable
development trend, and the growth rates of permeability after 60 days of
corrosion are − 15.60% and − 15.01% respectively. The above results
show that the corrosion resistance of A1 and A2 is obviously better than
that of A0, and ERPM can effectively slow down the adverse phenom­
enon that the permeability of cement stone increases greatly in acidic
Fig. 7. The relationship of corrosion depth and corrosion time for ERPM
environment.
modified cement stone.
3.5. The pore size distribution

As can be seen in Fig. 10, the initial global porosity of A2 cement


stone was slightly higher than that of A0, the global porosity value were
35.48% and 33.79% respectively. After 60 days corrosion, the charac­
teristic peak of pore size distribution for A0 obviously shifts to the right,
while A2 cement stone moves to the left, which corresponds to the in­
crease of A0 global porosity and the decrease of A2 global porosity, then
the globe porosity growth rate of A0 and A2 were 21.35% and −
15.27%. According to the research results from Dullard, Dai and Hosh­
ino [25–27], it is normal that the global porosity of cement stone in­
creases after corrosion, while that of A2 cement stone decreases.
Therefore, the pore size distribution of cement stone with different sizes
was further studied, as shown in Fig. 11. The volume of micropores
(>50 nm) in A0 increased by 0.98 times, while the volume of micropores
(>50 nm) in A1 and A2 were reduced by 0.12 and 0.24 times, and the
Fig. 8. Compressive strength of cement stone exposure to CO2.
volume of micropores (<50 nm) were increased by 0.54 and 0.68 times
respectively. So, the global porosity decrease of A2 cement stone was
corrosion, when the corrosion time reached 60 days, the compressive attribute to the increase of micropores volume (<50 nm). In addition,
strength has declined to 12.76 MPa, where the damage degree equal to the above phenomenon implied that the pore size of A0 was coarsened
46.88%, as shown in Fig. 9. It indicated that the mechanical properties due to the CO2 corrosion, but the pore size of the ERPM modified cement
of A0 was seriously subjected to damage from CO2 corrosion. While for stone(A1 and A2) were not coarsened but more refined.
A1 and A2, the earliest decline time of strength were 15 days, the According to Wu Zhongwei’s criteria for micropore division, those

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J. Zhang et al. Cement and Concrete Research 143 (2021) 106397

Fig. 9. Damage degree of compressive strength of cement stone exposure to CO2.

Table 3
Development trend of permeability of cement stone.
NO. Permeability/mD Growth rate/%

0d 7d 15d 30d 60d

A0 0.0280 0.03270 0.0335 0.0379 0.0382 36.43


A1 0.0250 0.0250 0.0235 0.0218 0.0211 − 15.60
A2 0.0247 0.0248 0.0232 0.0213 0.0210 − 15.01

Note: 0 d measured value is 72 h permeability.

Fig. 11. The pore size distribution of cement stone expose to CO2 in
different time.

Fig. 10. The global porosity and pore size distribution of A0 and A2 after
corrosion 60 days.

with pore size >100 nm are defined as harmful pores, those with pore
size <50 nm are harmless pores, and those between them are less
harmful pores [28]. After CO2 corrosion, the proportion of harmful and
less harmful pores in blank cement stone increased, so the pore structure
appeared “coarsening” phenomenon, while the proportion of harmless
pores in ERPM modified cement stone increased obviously.

3.6. XRD analysis

As shown in Fig. 12, it can see the obvious diffraction peaks of cal­ Fig. 12. The XRD spectrum of A0 and A2 after corrosion 60 days.
cium hydroxide, ettringite and calcium sulphoaluminate from the XRD
spectrum of Uncorrosive blank cement stone A00, which indicated that
the main crystal hydration products of oil well cement are calcium hy­
droxide(4.92, 2.628, 1.927 nm), ettringite(2.773, 2.616 nm) and

6
J. Zhang et al. Cement and Concrete Research 143 (2021) 106397

calcium sulphoaluminate(2.74 nm). After 60 days of corrosion, the in­ 4. Discussion


tensity of the Ca(OH)2 diffraction peak in A060 was significantly
reduced, at the same time, a large number diffraction peaks of carbon­ After cement clinkers reaction with water, it is mainly form 15–20 wt
ized products CaCO3(29.554, 39.507, 43.308) appeared. For A260, it is % calcium hydroxide (CH), 68–70 wt% hydrated calcium silicate gel (C-
also found that diffraction peak intensity decrease of Ca(OH)2 and S-H), a small amount of calcium aluminate hydrate (C3AH6) and hy­
diffraction peak of CaCO3 were appeared, but the degree of decline and drated calcium sulphoaluminate (AFt) [29–32]. The cement matrix
the newly added content of CaCO3 were significantly lower than A00. possess the high alkali characteristic(pH = 11–13). While, CO2 is a kind
The above phenomenon indicated that both cement stones inevitably of acid gas and easily soluble in water. Under geological storage for­
react with CO2 to produce corrosion products CaCO3, but the corrosion mation environment, the dissolved CO2 gradually consumes the alkaline
degree of ERPM modified cement stone was significantly lower than that hydration products (Ca(OH)2 and C-S-H gel) [33], and produces the
of blank cement stone. corrosion products amorphous calcium silicate gel(SiOxOHx) and CaCO3
[34,35], which is filled and deposited in the pores of the cement stone,
3.7. Micro analysis resulting in the increase of the compactness and the compressive
strength and the decrease of the porosity [36,37]. With the continuous
A0 and A2 cement stones form different layering characteristics, as dissolution of CO2, CaCO3 gradually changes into the water-soluble Ca
shown in Figs. 13 and 14, A0 cement stone present corrosion zone and (HCO3)2, which causes leaching damage to the cement stone, resulting
no corrosion zone in turn from outside to inside. Through further in decrease of compressive strength and increase of permeability
enlargement of the corrosion area, it can be seen that the A0 cement [38–40], the specific reaction process as shown in Eqs. (2)–(5):
matrix was porous loose and exist in obvious corrosion traces, at the
Ca2+ (aq) + HCO3 − (aq) + OH− (aq)→CaCO3 (s) + H2 O (2)
same time a large number of corrosion pores are produced. These indi­
cated that the A0 cement matrix has been seriously corroded. While A2
C − S − H + H+ + HCO3 − (aq)→CaCO3 (s) + SiOx OHx (amorphous gel) + H2 O
not only forms the above two zones, but also forms a transitional zone. it
is further found from the enlargement of transitional zone that the (3)
surface of A2 cement stone was smooth, and no obvious corrosion pore,
CO2 + H2 O + CaCO3 (s)→Ca(HCO3 )2 (aq) (4)
at the same time, a clear film-like substance was covered on the cement
stone cross section or filled between the pores. By comparing the SEM
Ca(OH)2 (s) + Ca(HCO3 )2 (aq)→CaCO3 (s) + H2 O (5)
images of two kinds of cement after corrosion, it can be thought that the
formation of polymer films due to the response characteristic of ERPM The above-mentioned reaction process explained the reasons why
under acid condition is the fundamental reason for the increase of mi­ the compressive strength of cement stone showed “growth-decline” after
cropores volume (<50 nm). in A2 cement stone. The above phenomenon 60 days of corrosion. So it is considered reasonable that avoiding the
also indicated that the ERPM maintained the corrosion integrity of the contact between the hydration products and the corrosive medium are
cement stone. effective methods to improve the corrosion resistance of cement stone.
According to Table 2 and the micro above analysis, the particle size
of ERPM is nano level(211.6 nm). Through particle gradation effect,
ERPM can effectively fill the pores between cement clinkers and then

Fig. 13. The Optical and SEM photograph of A0 cement stone after 60 days corrosion.

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J. Zhang et al. Cement and Concrete Research 143 (2021) 106397

Fig. 14. The optical and SEM photograph of A2 cement stone after 60 days corrosion.

enhance the compactness of cement matrix. At the same time, due to the particle filling and film-forming shielding effect of ERPM, the
acidic response characteristic, ERPM filled in the pores or adsorbed on compactness of the cement stone matrix is improved, so the pore size
the particle surface gradually gather to form a membrane like substance distribution is refined and mechanical strength is enhanced, which ex­
(as shown in Fig. 14). The “filling and shielding” function of polymer plains why the initial compressive strength of ERPM modified cement
film can effectively block the migration channel of corrosive medium, so stone is higher than blank cement stone.
as to slow down the diffusion rate of corrosive medium and improve the
corrosion resistance of cement stone, the schematic diagram of the ac­
tion process of ERPM as shown in Fig. 15. In addition, thanks to the

Fig. 15. Schematic diagram of ERPM improving the corrosion resistance of cement stone.

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J. Zhang et al. Cement and Concrete Research 143 (2021) 106397

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