LPU FM Operation and Maintenance Manual

Machine Translated by Google
LPU—FM version
Operation and Maintenance Manual
Document number / Revision: 0004434434 / -

Publishing Date: 2 March 2022
Public Contains no technical data subject to the EAR or the ITAR.

LPU — FM version Operation and Maintenance Manual
Published by Marioff
Corporation Oy PO Box 1002 /

Äyritie 24 FI-01511 Vantaa, Finland
+358 (0)10 6880 000
info.marioff@carrier.com
www.marioff.com
In case of discrepancy between the original English document and the translated document, the English text
prevails.
All rights reserved. Marioff Corporation Oy reserves the right to change or modify the information given in this
document, including technical details, without notice. Reproduction of any part of this document without the express
written permission of Marioff Corporation Oy is prohibited.
Marioff reserves the right to review and improve its products and recommended system configurations as it deems
necessary without notification. The information contained herein is intended to describe the state of HI-FOG®
products and system configurations at the time of its publication and may not reflect the product and or system
configurations at all times in the future.
HI-FOG® and Marioff® are registered trademarks of Marioff Corporation Oy.
Marioff is part of Carrier, a leading global provider of innovative heating, ventilating and air conditioning (HVAC),
refrigeration, fire, security and building automation technologies.
© 2022 Marioff. All rights reserved.
CAUTION
HI-FOG® systems comprise mechanical components that employ high pressure for water pressurization. HI-FOG®
system installation embraces high-pressure testing of discharge tubing. Care must be taken to ensure that all
relevant safety procedures are followed during installation to the satisfaction of the authority having jurisdiction and that
only competent personnel, appropriately trained and certified, are permitted to install, test, commission and service
the system. Marioff group companies and their respective affiliates, officers, employees and representatives shall have
no liability whatsoever for the compliance by third parties to the present manual or to any applicable safety procedures.

Table of Contents
1 How to use this manual.............................................. .................................................. .................... 5 1.1 Related

documents.......................... .................................................. .................................... 6
2 Warnings and cautions ................................................. .................................................. .................. 7 3 Pump
unit ............................ .................................................. .................................................. ......... 9 3.1

Functionality.............................................. .................................................. ................................... 10 3.2 Motor-pump
modules......... .................................................. .................................................. 11 3.3 LPU
modules ................................................ .................................................. ......................... 11 3.4 Control
cabinet.................... .................................................. ................................................ 12 3.4 .1 User
interface.............................................. .................................................. .......... 13 3.4.1.1 Graphical user interface
(GUI).................................. ................................... 14 3.5
Accessories ............ .................................................. .................................................. ........... 14 3.6 Operation
states ................................... .................................................. .................................. 15 3.6.1 Standby
state ............. .................................................. ............................................ 16 Active
3.6.2 state.... .................................................. .................................................. ......16 Stabilization
3.6.3 state............................................... .................................................. ......... 17 3.7 Automatic
processes ..................................... .................................................. ...................... 18 3.7.1 Standby
pumping ...................... .................................................. ........................... 18 3.7.2 Automatic
start ................ .................................................. .................................... 18 3.7.3 Automatic
stabilization ...... .................................................. .................................... 18 3.7.4 Automatic test
function...... .................................................. ................................... 18
4 Operation................................................ .................................................. ..................................... 19 4.1 Use the

GUI ........ .................................................. .................................................. ................. 19 4.1.1 Navigate to the MAIN
view........................ .................................................. .......... 20 4.1.2 Navigate to the TREND
view .............................. .................................................. 22 4.1.3 Navigate to the ALARMS
view.............................................. ........................................ 24 4.1.4 Navigate to the INFO
view . .................................................. ................................... 26 4.1.5 Navigate to the SERVICE
view...... .................................................. ....................... 28 4.2 Acknowledgment
alarms ....................... .................................................. .................................... 30 4.3 Start the high-pressure pumps with the start
button.. .................................................. ............ 32 4.4 Start the high-pressure pumps with the motor
switches ............................ ........................... 33 4.5 Start the high-pressure pumps with the emergency start
switches.......... ............................ 34 4.6 Stop the high-pressure pumps ............. .................................................. ..................................
36 4.7 Stabilize the pump unit ............. .................................................. ............................................ 37 4.8 Change the settings of the
automatic test ................................................ ............................ 38 4.9 Start the automatic test
manually .............. .................................................. ........................... 40
5 Maintenance ................................................. .................................................. ................................. 41 5.1 Operator maintenance

routines........... .................................................. ................................. 42 5.1.1 See and note the fault
alarms .......... .................................................. ..................... 43 5.1.2 Inspect the pump unit and the accessories for
leakages and damage .............. .... 44 5.1.3 Inspect the water supply ...................................... ..................................................
44 5.1.4 Inspect and refill the oil in the high-pressure pumps ........................................... ............ 45 5.1.5 Inspect the feed
water pump (if applicable)............................. ................................... 46 5.1.6 Test the automatic local
start ...... .................................................. ........................... 47 5.1.7 Test the start button and the stop
button ............ .................................................. .. 49 5.1.8 Test the motor
switches ........................................... .................................................. 50 5.1.9 Test the remote start signal (if
applicable).................................... ......................... 51

5.1.10 Test that the valve positions are monitored correctly ....................................... ...... 52 5.1.11 Inspect the
coupling ..................................... .................................................. ......... 53 5.1.12 Inspect the warning signs and
instruction signs .............................. ....................... 54 5.1.13 Inspect the control
cabinet ................... .................................................. ................. 55 5.1.14 Inspect the water
quality ......................... .................................................. .............. 55 5.2 Marioff-certified maintenance
routines ............................ .................................................. ...56
6 Troubleshooting................................................. .................................................. ......................... 57 6.1 Download the data

from the USB memory device ............... ................................................... 58

1 How to use this manual

0000064562 -.21
This document is a manual that describes the HI-FOG® Land Pump Unit (later referred to as LPU), and gives instructions how to
operate, maintain and troubleshoot the pump unit.
Before you start to operate, maintain or troubleshoot the pump unit, read this manual carefully and familiarize yourself with the
instructions.
Keep this manual always available in the door pocket of the control cabinet. In case the manual is lost or damaged, contact Marioff to
replace it.
For more information about the pump unit and your HI-FOG® system, see the list of related documents in this manual.
NOTICE!
See the system-specific documents for details of your particular HI-FOG® system, including the pump
unit. Your system and pump unit might differ from the system and the pump unit described in this
manual.
Obey the system-specific instructions and the third-party manufacturer's instructions you
have received with the system.
Public Contains no technical data subject to the EAR or the ITAR. 5

1.1 Related documents

0000064637 -.32
For more instructions and information on the pump unit and the HI-FOG® system, see the documents
listed below, and any other relevant system-specific documents and documents from a third-party
manufacturer. Some of the documents might have translations available in your preferred language. Ask
your local Marioff contact for any available translations.
Related documents
Document category Document name Document number
Specification Specification for water in HI-FOG® systems DOC0002101
Technical Data Sheet Land Pump Unit (LPU) FM version 0004433806

LPU Accessories 0000076299
Electric standby pumps 0000070787
filter unit 0000080784
HI-FOG® Storage and Handling Instructions K0009674
Marioff Chemicals 0000054926
Manual LPU Installation Manual 0000071758

Installation Manual for Land Projects P32010
Third-party document High-pressure pump manufacturer's instructions

Fire detection system operating instructions
Feed water pump manufacturer's instructions
System-specific document Dimensional drawings

Hydraulic diagrams and parts lists
Electrical diagrams and parts lists
Data Sheets created using the Selection Tool
NOTICE!
See the system-specific documents for details of your particular HI-FOG® system,
including the pump unit. Your system and pump unit might differ from the system
and the pump unit described in this manual.
Obey the system-specific instructions and the third-party manufacturer's
instructions you have received with the system.
6 Public Contains no technical data subject to the EAR or the ITAR.

2 Warnings and cautions

0000065141 -.14
You must know and obey:

• the instructions for proper use and care of the HI-FOG® system and its components •
the performance limitations of the HI-FOG® system •
the warnings and cautions regarding the use of the HI-FOG® system
CAUTION!
Obey the instructions. If you do not obey the instructions, it may cause unreliable
operation of the HI-FOG® system.
WARNING!
Any changes to the supplied and installed system or its equipment is allowed only
with the written consent from Marioff Corporation Oy.
WARNING!
Local regulations on installation or health and safety override any instructions in this document if
there is contradiction.
CAUTION!
Obey Marioff water requirements for the HI-FOG® system. Poor water quality can
cause the system not to be approved for use or that the system warranty can not be
granted. The quality of water used in HI-FOG® system installation, piping pressure
testing, piping flushing and system filling is crucial.
CAUTION!
Only appropriately trained personnel are allowed to use, test, maintain and repair
the HI-FOG® system, including the pump unit and its associated equipment.
Use only spare parts that are manufactured, supplied, or recommended by Marioff.
Do not run the system without water. Running the system without water may
damage the pumps.

DANGER!
Hazardous voltage will cause death or serious injury.

Isolate each power supply and voltage source in the control cabinet before starting
electrical work. Hazardous voltage causes death or serious injury.
Install the HI-FOG® system properly. The system uses high pressure water which
can be dangerous.
DANGER!
Obey the safety procedures described in this document and required by the authorities.
Make sure that only qualified personnel that know local safety regulations do
electrical work on the pump unit.
If the pump unit is switched off for any reason, take adequate fire precautions,
according to your safety procedures, to cover the period that the pump unit is out of
operation.
Do not run the system without water. In a fire situation, running the system without
water may enhance the fire.

3 Pump units
0000082145 -.31
1. LPU module (MELPU)

2. Control cabinet (CLPU)
The pump unit is the main part of a HI-FOG® high-pressure water mist fire protection system. It pumps water into the tubing of the
system.
The HI-FOG® Land Pump Unit (LPU) is a modular pump unit designed to be used in buildings on land and in underground tunnels. The
LPU consists of 1–3 LPU modules and a control cabinet. The LPU modules are towers of 1–3 motor-pump modules. Each motor-pump
module comprises an electric motor and a high-pressure pump.
The pump controller in the control cabinet collects and records measured pressure values, and automatically adjusts the
system pressure. The control cabinet provides all operation signals, fault signals and alarms concerning the pump unit by visual and
audible means, and the pump controller can activate the pump unit automatically as a reaction to the measured values it receives.
When the pump unit is in the standby state, the pump controller makes sure that the standby pumping automatically maintains the
pressure in the tubing of the fire protection system within a range specifically set to fit the system. Depending on your HI-FOG®
system based on the LPU, the standby pumping is carried out either by a separate electric standby pump or the high-pressure
pump 1 controlled by a frequency converter. When the pump unit activates in a fire situation, the pump controller commands a
necessary amount of the high-pressure pumps to pump, so that the system pressure is maintained in the range set for the active
state.
In general, the pump unit operates automatically. The user can, however, control the pump unit locally via the user interface on the
control cabinet, or remotely by sending remote command signals to the control cabinet.
The fire protection system consists of the feed water supply, the pump unit and its accessories, the tubing from the pump unit to the
protected areas, and sprinklers or spray heads. The required and optional accessories are defined in the separate Accessories
Technical Data Sheet.

3.1 Functionality
0000064623 -.40
The pump unit can enter the active state and start high-pressure pumps as a result of any of the following situations:
• the system pressure drops below a set pressure value for longer than the set allowed time (automatic
start because of low pressure)
• the standby pump is running longer than the set allowed time (automatic start because of assumed
flow)
• the START button on the control cabinet is pressed (manual local start with the start button) •
the control cabinet receives a remote start signal from an external source, that sends it automatically,
such as a fire detection system (automatic remote start).
This feature exists only, if such an external device is installed.
• the control cabinet receives a remote start signal from an external source, that sends it because of
manual user action, such as a remote operation panel (manual remote start).
The low system pressure is a result of a following situation:
• In a sprinkler system, when the heat of a fire breaks a heat-sensitive bulb on one or more sprinklers,
water starts to flow from the sprinklers. When the water flows out, the pressure decreases in the
system and pressure transmitters send a signal to the pump unit.
• In a spray head system, the section valves open and water starts to flow from the spray heads. When
the water flows out, the pressure decreases in the system and pressure transmitters send a signal to
the pump unit.
The pump unit is designed to start the motors of the high-pressure pumps sequentially, thus not creating
as high electric current peaks as if started at the same time.
In addition to the activation mechanisms, the high-pressure pumps can be turned on manually in the
following ways:
• the motor switches on the control cabinet are turned on (manual local start with the motor switches) •
the emergency start switches on the control cabinet are turned on (manual local start with the
emergency start switches)
Start high-pressure pumps with these switches only if the HI-FOG® system is not responding to a fire
situation automatically or after the manual start with the START button, or if so instructed for maintenance.
Be aware, that if you start high-pressure pumps with these switches, the pump unit does not perform
automatic operations as it would in the active state. See further instructions in this manual.
In the standby state, the pump controller in the control cabinet and a standby pump automatically maintain
the system pressure in the range specifically set for the standby state in your system.
In this manual, the standby pump means the pump that does the standby pumping.
Depending on your HI-FOG® system based on the LPU, the standby pumping is carried out either by a
separate electric standby pump or the high-pressure pump 1 controlled by a frequency converter.
The instructions in this manual apply in either case.

3.2 Motor-pump modules

0000081858 -.19
The LPU is a pump unit that consists of motor-pump modules. Each motor-pump module comprises an electric motor and a
high-pressure pump.
1.Electric motor
2.Window cover
3. Breather cap
4. Pulsation damper
5.Sight glass
6. Pressure relief valve
7. Thermoplastic hose of the pressure relief valve
Figure 1. Motor-pump module
The motor-pump modules are installed on top of each other, on a base module that is attached to the floor. Each base
module is capable of holding up to three motor-pump modules. The pump unit can consist of up to three such towers,
called LPU modules, and the control cabinet.
3.3 LPU modules

0000086217 -.16
1. Drain line
2.Outlet high-pressure line
3. Pressure gauge
4. Stabilization valve
5. Water inlet
6. Pressure relief valve
7.Safety valve
Figure 2. Master LPU module
An LPU module consists of 1–3 motor-pump modules. In the pump unit, there is always one primary LPU module called
the Master LPU module, which is equipped with sensors and the stabilization valve. In some pump units, there are also additional
LPU modules without sensors and the stabilization valve.
Public Contains no technical data subject to the EAR or the ITAR. eleven
3.4 Control cabinet

0000065200 -.36
Figure 3. Example of a control cabinet with a frequency converter for Motor 1
The pump controller in the control cabinet collects and records measured pressure values, and automatically adjusts the
system pressure. The control cabinet provides all operation signals, fault signals and alarms concerning the pump unit by visual and
audible means, and the pump controller can activate the pump unit automatically as a reaction to the measured values it receives.
When the pump unit is in the standby state, the pump controller makes sure that the standby pumping automatically maintains the
pressure in the tubing of the fire protection system within a range specifically set to fit the system. Depending on your HI-FOG®
system based on the LPU, the standby pumping is carried out either by a separate electric standby pump or the high-pressure
pump 1 controlled by a frequency converter. When the pump unit activates in a fire situation, the pump controller commands a
necessary amount of the high-pressure pumps to pump, so that the system pressure is maintained in the range set for the active
state.
In general, the pump unit operates automatically. The user can, however, control the pump unit locally via the user interface on the
control cabinet, or remotely by sending remote command signals to the control cabinet.

3.4.1 User interface

0000069598 -.39
The pump unit is used via the user interface installed on the doors and the side of the control cabinet.
In some maintenance tasks you also turn the manual valve switches installed on the feed water pipes and the tubing of the system.
Figure 4. The doors and the side of the control cabinet
The user interface on the control cabinet consists of the following parts:
• Lamps
• Push buttons
• Switches
• Ammeters
• Voltmeters
• Emergency start switches on the side of the control cabinet

• Graphical user interface (GUI) that includes:
• Touch screen
• Physical buttons
The lamps indicate the pump unit status and alarms. The push buttons are for manually starting and stopping the pump unit, testing
the lamps and turning off the alarm sound. The switches are for starting individual motors and the standby pump.
Ammeters show the electric current for each motor and voltmeters show the voltage for each phase. The GUI shows the data that
the pump controller in the control cabinet collects and enables configuring parameters for the pump unit.
In addition to the user interface installed on the control cabinet of the pump unit, the HI-FOG® system can also be equipped with remote
devices for sending remote command signals to the control cabinet.

3.4.1.1 Graphical user interface (GUI)

0000069538 -.26
The graphical user interface (GUI) consists of a touch screen and physical buttons.
Figure 5. Graphical user interface (GUI)
1.Touch screen
2. Physical buttons with the icons , , and
NOTICE!
The example images in this manual are in English.

The actual graphical user interface is available in several languages, see the
Technical Data Sheet of the pump unit.
NOTICE!
The development of the graphical user interface (GUI) is ongoing.

The contents on the display of your GUI might differ from the illustrations or texts in
this document.
3.5 Accessories
0000081938 -.9
The required accessories are necessary for building a HI-FOG® system based on the pump unit, and
optional accessories might be a good addition to your system.
The required and optional accessories are defined in a separate Accessories Technical Data Sheet. See
the list of related documents in this manual.

3.6 Operation states

0000065214 -.38
The pump unit has four operating states. The GUI shows the operation state in the STATUS screen section in the MAIN view.
The pump unit is always in one of the operating states.
Figure 6. Operation states of the pump unit (simplified)
1. Standby state: The

pump unit is ready to activate. The standby pumping automatically maintains the system pressure in the range set for
the standby state.
2. Active state: The
pump unit pumps water to keep the system pressure above the minimum value set for the active state. The HI-FOG® system is
suppressing a fire by discharging water mist.
3. Stabilization state:
The pump unit is in the process of entering the standby state. This process is called stabilization.
4. Automatic test state:
The pump unit is in the process of testing the high-pressure pumps automatically.
Public Contains no technical data subject to the EAR or the ITAR. fifteen
3.6.1 Standby state

0000065216 -.18
The standby state is the normal operating state of the pump unit. Usually the pump unit is in the standby state.
In the standby state the control cabinet is operational and the system pressure is within the standby pressure range specifically
set for your system.
3.6.2 Active state

0000065218 -.31
In the active state the pump unit is actively pumping high-pressure water into the tubing of the HI-FOG® system.
The pump unit can enter the active state and start high-pressure pumps as a result of any of the following situations:
• the system pressure drops below a set pressure value for longer than the set allowed time (automatic start because of low pressure)
flow)
• the START button on the control cabinet is pressed (manual local start with the start button) • the control cabinet
receives a remote start signal from an external source, that sends it automatically,
• the control cabinet receives a remote start signal from an external source, that sends it because of
manual user action, such as a remote operation panel (manual remote start).
After starting, the pump unit continues to pump and maintains the system pressure and the system flow above the set values specific
to the system.
The pump unit remains in the active state and continues to pump until one of the following situations happen: • the pump unit
runs out
of water • the STOP button on the control
cabinet is pressed

3.6.3 Stabilization state

0000065241 -.20
In the stabilization state, the pump unit is in the process of entering the standby state. This process is called stabilization.
The stabilization is an automatic process that takes from less than half a minute up to a few minutes, depending on the system.
When the pump unit is in the stabilization state, it means that the pump unit has already started the stabilization process.
If you need to manually start the stabilization process of the pump unit, see the instructions in this manual.
WARNING!
The pump unit can not activate automatically during stabilization.
In case of a fire accident during stabilization, start the pump unit manually.

3.7 Automatic processes

0000085376 -.5
3.7.1 Standby pumping

0000065217 -.15
The standby pumping occurs when the pump controller in the control cabinet detects a drop in the system pressure. The pump
controller monitors the system pressure continuously and reacts to the too low system pressure. The pump controller starts
the standby pump automatically, if the pressure drops below the standby pressure range, that is specifically set for your system.
In this manual, the standby pump means the pump that does the standby pumping.
Depending on your HI-FOG® system based on the LPU, the standby pumping is carried out either by a separate electric
standby pump or the high-pressure pump 1 controlled by a frequency converter.
The instructions in this manual apply in either case.
3.7.2 Automatic start

0000065247 -.18
The pump unit enters the active state and starts high-pressure pumps automatically in any of the following situations:
• the system pressure drops below a set pressure value for longer than the set allowed time (automatic start because of low
pressure)
flow)
• the control cabinet receives a remote start signal from an external source, that sends it automatically,
3.7.3 Automatic stabilization

0000117447 -.4
The pump unit is equipped with the automatic stabilization valve. The pump unit stabilizes automatically.
The stabilization is an automatic process that takes from less than half a minute up to a few minutes, depending on the
system. When the pump unit is in the stabilization state, it means that the pump unit has already started the stabilization process.
If you need to manually start the stabilization process of the pump unit, see the instructions in this manual.
3.7.4 Automatic test function

0000107455 -.5
The pump unit is equipped with an automatic test function that is by default disabled.
Using the automatic test function is required by the local authorities in some locations.
If the authority having jurisdiction requires, set the pump unit to do the automatic test in set intervals and know how to react to the
test results. See the instructions in this manual and ask Marioff for more information to achieve a thorough understanding
of the function before using it.

4 Operation
0000083547 -.10
Read the instructions in this chapter, how to do the following:

• navigate the graphical user interface
• acknowledge fault alarms
• start and stop high-pressure pumps manually
• change settings of automatic processes
• start automatic processes manually
4.1 Use the GUI

0000081899 -.10
The graphical user interface (GUI) consists of a touch screen and physical buttons.
Figure 7. Graphical user interface (GUI)
1.Touch screen
2. Physical buttons with the icons , , and
Use the touch screen and the physical buttons with the icons to navigate to the different views and to
change settings of the pump unit.
NOTICE!
The example images in this manual are in English.

The actual graphical user interface is available in several languages, see the
Technical Data Sheet of the pump unit.

NOTICE!
The development of the graphical user interface (GUI) is ongoing.

The contents on the display of your GUI might differ from the illustrations or texts in
this document.
4.1.1 Navigate to the MAIN view

0000069547 -.15
Figure 8. MAIN view normally Figure 9. MAIN view during an alarm situation
The MAIN view shows the time and date, the system status and the system pressure at the moment.
During an alarm situation, the title banner blinks in color and shows the alarm icon .
twenty
Step 1. To navigate to the MAIN view from any other view, press the physical button under the touch
screen.
The MAIN view opens.
Public Contains no technical data subject to the EAR or the ITAR. twenty-one
4.1.2 Navigate to the TREND view

0000069550 -.16
Figure 10. TREND view
The TREND view shows pressure changes.

Step 1. To navigate to the TREND view, press the PRESSURE screen section in the MAIN view.
The TREND view opens.

4.1.3 Navigate to the ALARMS view

0000069555 -.18
Figure 11. ALARMS view normally Figure 12. ALARMS view during an alarm situation
The ALARMS view shows a list of fault alarms with the time and date. The chosen fault alarm is shown on
red background.
During an alarm situation, the title banner blinks in color and shows the alarm icon .

Step 1. To navigate to the ALARMS view from any other view, press the physical button under the
touch screen.
The ALARMS view opens and shows the list of fault alarms.

4.1.4 Navigate to the INFO view

0000069567 -.10
Figure 13. INFO view of a pump unit with gravity feed and Figure 14. INFO view of a pump unit with 2 feed water
an electric standby pump pumps and an electric standby pump
The INFO view shows the connected pumps and valves.
Figure 15. INFO view with high-pressure pump motors Figure 16. INFO view with valves in abnormal positions
running
The INFO view shows if the motors of the high-pressure pumps are running, or if any valve positions are abnormal.

Step 1. To navigate to the INFO view from any other view, press the physical button .
The INFO view opens.

4.1.5 Navigate to the SERVICE view

0000083292 -.8
Figure 17. SERVICE view
The SERVICE view leads to many possibilities, such as adjusting settings, configuring parameters, seeing
collected data and performing maintenance tasks. Depending on the pump unit, it might be protected by a
password.
If the SERVICE view is protected by a password, only the authorized personnel with the sufficient skills is
allowed to log in. If necessary, obtain the password from the personnel responsible for the access rights
in your organization.
To navigate to the SERVICE view:
Step 1. Press the physical button under the touch screen.

Step 2. Press OK on the touch screen.
Step 3. If the SERVICE view is protected by a password, a Password field appears. Press the Password
field on the touch screen.
A keyboard appears on the touch screen.

Type the correct password with the keyboard on the touch screen.


The SERVICE view opens.

4.2 Acknowledgment alarms

0000069562 -.12
Acknowledge alarms that are in the list of fault alarms in the ALARMS view.
Step 1. To navigate to the ALARMS view from any other view, press the physical button under the
touch screen.
The ALARMS view opens and shows the list of fault alarms.

Step 2. To acknowledge alarms, press the icon on the touch screen.
All fault alarms in the list are now acknowledged.

The fault alarms of the alarm situations that have ended are now moved to the ALARM log.
The fault alarms of the alarm situations that continue at the moment stay in the ALARMS view until the alarm situation
ends.

4.3 Start the high-pressure pumps with the start button

0000085008 -.7
Normally the pump unit enters the active state and starts the high-pressure pumps automatically, but you can also do it manually.
During stabilization, the pump unit cannot activate automatically. In case of a fire accident during stabilization, start the
pump unit manually.
To start the high-pressure pumps manually: Step 1.
Press the START button on the control cabinet.
The pump unit enters the active state.
The high-pressure pumps start and pump to keep the system pressure a little above the value set for the active state.
The pump unit automatically starts only as many high-pressure pumps as needed, and it may take a while until the
pump unit has found the optimal number of high-pressure pumps.

4.4 Start the high-pressure pumps with the motor switches

0000084999 -.11
Start high-pressure pumps with the motor switches only if the HI-FOG® system is not responding to a fire
situation automatically or after the manual start with the START button.
To start high-pressure pumps with the motor switches:

Step 1. Make sure the feed water pump is turned on (if applicable).
Step 2. Turn motor switch on.
The lamp in the motor switch turns on.
The engine starts.
The high-pressure pump starts pumping and the system pressure rises.
The feed water pump starts (if applicable).
The pump unit remains in the standby state.
Step 3. Wait two seconds.
The purpose of the waiting is to avoid high start current peaks.
Step 4. Turn the next motor switch on.
Another high-pressure pump starts pumping and the system pressure rises.
Step 5. Turn more motor switches in 2 second intervals until the system pressure is high enough or you
have started all motors allowed to start in your system.
See the GUI for the system pressure.
CAUTION!
Do not start a redundant motor.
Start only the maximum number of motors allowed to start in your system.
CAUTION!
If you start high-pressure pumps with the motor switches, the pump unit does not
enter the active state and the automatic operations do not function.
This means, for example, that the pump unit does not adjust the system pressure
by pumping only with the optimal amount of high-pressure pumps.
NOTICE!
If you started the high-pressure pumps with the motor switches, the pumps cannot
be stopped with the STOP button.
To stop the high-pressure pumps, turn the motor switches off.

4.5 Start the high-pressure pumps with the emergency

start switches
0000107370 -.8
Always try all other start methods first.

If the other start methods are not successful in a fire situation, start the high-pressure pumps one by one
with the emergency start switches.
If your system includes a feed water pump, use it.
The emergency start switches are on the side of the control cabinet.
1. FEED WATER PUMP 1

EMERGENCY START
2. ENGINE [n]
EMERGENCY START
Figure 18. Emergency start switches
CAUTION!
Do not start a redundant motor.
Start only the maximum number of motors allowed to start in your system.
CAUTION!
If you start high-pressure pumps with the emergency start switches, the pump unit
does not enter the active state and the automatic operations do not function.
This means, for example, that the pump unit does not adjust the system pressure
by pumping only with the optimal amount of high-pressure pumps.
3. 4 Public Contains no technical data subject to the EAR or the ITAR.

To start high-pressure pumps with the emergency start switches: Step 1. If your
system includes a feed water pump, turn the FEED WATER

PUMP 1 EMERGENCY START switch on.
Step 2. Turn the MOTOR 1 EMERGENCY START switch on.

The Engine 1 starts.
The high-pressure pump starts pumping and the system pressure rises.
Step 3. Wait 2 seconds.
The purpose of the waiting is to avoid high start current peaks.
Step 4. Turn the MOTOR 2 EMERGENCY START switch on.
Another high-pressure pump starts pumping and the system pressure rises.
Step 5. Turn more MOTOR [n] EMERGENCY START switches in 2 second intervals until the system pressure is high enough or
you have started all motors allowed to start in your system.
See the GUI for the system pressure.
NOTICE!
If you started the high-pressure pumps with the emergency start switches, the pumps cannot be
stopped with the STOP button.
To stop the high-pressure pumps, turn the emergency start switches off.

4.6 Stop the high-pressure pumps

0000083401 -.17
CAUTION!
In case of a fire accident, only fire officers or the personnel responsible for fire
protection are allowed to stop the high-pressure pumps.
Step 1. If the system has discharged, close the valve section of every discharged area.
The flow stops. The system pressure is above the set value that allows stopping the high-
pressure pumps. See the system pressure in the pressure gauge or the GUI.
Step 2. Press the STOP button on the control cabinet.
All motors turn off and the high-pressure pumps stop.
The pump unit enters the stabilization state. The stabilization process starts and continues automatically
and the pump unit enters the standby state. You have now stabilized the pump unit.
NOTICE!
If the control cabinet is receiving a remote start signal at the moment, the pumps
can not be stopped with the STOP button.
To stop the high-pressure pumps, first make sure that the control cabinet is not
receiving the remote start signal, and then press the STOP button.
NOTICE!
If you started the high-pressure pumps with the motor switches, the pumps cannot
be stopped with the STOP button.
To stop the high-pressure pumps, turn the motor switches off.
NOTICE!
If you started the high-pressure pumps with the emergency start switches, the
pumps cannot be stopped with the STOP button.
To stop the high-pressure pumps, turn the emergency start switches off.

4.7 Stabilize the pump unit

0000082020 -.24
Stabilizing the pump unit means that you make the pump unit enter the standby state.
It is an automatic process that you can start manually.
The stabilization process takes from less than half a minute up to a few minutes, depending on the
system.
To start the automatic stabilization process, press the STOP button on the control cabinet.
The stabilization process continues automatically in the following way:
1. The pump unit enters the stabilization state.
2. The stabilization valve opens.
3. The system pressure drops below the standby pressure range set for your system.
4. The stabilization valve closes.
5. The standby pump raises the system pressure into the standby pressure range set for your system.
6. The pump unit enters the standby state. You have now stabilized the pump unit.
After you have stabilized the pump unit, acknowledge all fault alarms.
WARNING!
The pump unit can not activate automatically during stabilization.

In case of a fire accident during stabilization, start the pump unit manually.

4.8 Change the settings of the automatic test

0000120949 -.4
The automatic test is a process that tests whether the high-pressure pumps of the pump unit perform correctly.
It is an automatic process that you can program to start periodically at a chosen time, day and interval.
You can also start the automatic process manually at the control cabinet, if you first enable this feature.
Use the GUI to set the times and other parameters of the automatic test.
Navigate in the GUI.

Step 3. Press PARAMETERS on the touch screen.
If the PARAMETERS view is protected by a password, a Password field appears.
Step 4. Press the Password field on the touch screen.
A keyboard appears on the touch screen.
Step 5. Type the correct password with the keyboard on the touch screen. Press OK.
The PARAMETERS view opens.
Step 6. Press AUTOMATIC TEST on the touch screen.
The view for setting the automatic test parameters opens.
Enable the manual starting of the automatic test.

Step 7. To make the AUTOMATIC TEST command menu available, check the box Enabled.
The AUTOMATIC TEST command menu is now added into the SERVICE view.
From now on, you can navigate to the AUTOMATIC TEST command menu, and access the
commands START AUTOMATIC TEST and DISABLE AUTOMATIC TEST without a password.
To start the automatic test procedure immediately, press START AUTOMATIC TEST.
To disable any automatic tests that have been programmed to start periodically, press DISABLE AUTOMATIC TEST.

Program the automatic test to start periodically.
Step 8. Check the boxes on the touch screen to make the automatic test run on any day of the week.
Multiple days of the week can be chosen.
Step 9. Choose between the following choices:
• To set the automatic test to run every time on the chosen day of the week, check the RunEveryWeek box. This
way you can set a weekly interval.
• To set the automatic test to run when the chosen day of the week occurs for the first time in
every month, check the box First. This way you can set a monthly interval.
Alternatively, you can choose the second, third or fourth time that the chosen day of the week occurs in the month
and check the box for that occurrence.
• To set an interval between weekly and monthly, choose more than one occurrence. For
example, check the boxes Monday, First and Third to set the automatic test to run on the first and third Mondays of
every month.
Step 10. To set the time of day for the automatic test, press TimeOfDay.
If necessary, set the current time in the clock. The clock is shown in the upper right corner of the touch screen. To set
the time, press the clock.
Step 11. To set for how long every high-pressure pump is tested, press HPP_RunningTime.
Each individual high-pressure pump will pump for this amount of time in the automatic test.
Step 12. To set how long the automatic test is allowed to last, press MaximumTime.
After the maximum time, the automatic test ends, regardless of test results or if the test is still incomplete. The pump
unit stabilizes and enters the standby state.
Step 13. To set the pressure after a high-pressure pump has run in the automatic test, press StabilizationEndPressure.
The pressure lowers to this value before the next high-pressure pump starts.
Save the chosen parameters.
Step 14. Press SAVE on the touch screen.
Step 15. To confirm, press SAVE again.
NOTE: The pump unit can be started manually during the automatic test. If necessary, press the START button at the control
cabinet to start the pump unit and activate the HI-FOG® system.
NOTE: The automatic test can be stopped and canceled during the test. If necessary, press the STOP button at the control
cabinet to stop the automatic test and make the pump unit enter the standby state.

4.9 Start the automatic test manually

0000120999 -.2
The automatic test is a process that tests whether the high-pressure pumps of the pump unit perform correctly.
It is an automatic process that you can program to start periodically at a chosen time, day and interval.
You can also start the automatic process manually at the control cabinet, if you first enable this feature.
First set the test parameters and enable the manual start of the automatic test, as instructed elsewhere in this
manual. Then you can continue as instructed below.

Step 2. Press AUTOMATIC TEST on the touch screen.
The AUTOMATIC TEST command menu opens.
Step 3. To start the automatic test procedure immediately, press START AUTOMATIC TEST.
The pump unit enters the automatic test state.
The first high-pressure pump starts.
The process continues automatically.
When the automatic test is complete, the pump unit automatically stabilizes and enters the
standby state.
NOTE: The pump unit can be started manually during the automatic test. If necessary, press the START button
at the control cabinet to start the pump unit and activate the HI-FOG® system.
NOTE: The automatic test can be stopped and canceled during the test. If necessary, press the STOP button
at the control cabinet to stop the automatic test and make the pump unit enter the standby state.

5 Maintenance
0000065497 -.11
There are two kinds of maintenance routines:

• maintenance done by the operator •
maintenance done by personnel approved by Marioff
NOTICE!
See the system-specific documents for details of your particular HI-FOG® system,
including the pump unit. Your system and pump unit might differ from the system
and the pump unit described in this manual.
Obey the system-specific instructions and the third-party manufacturer's
instructions you have received with the system.
CAUTION!
Obey the instructions. If you do not obey the instructions, it may cause unreliable
operation of the HI-FOG® system.

5.1 Operator maintenance routines

0000065938 -.25
Do the maintenance according to the instructions in this manual, and always obey the local legislation and legislation
regulations and instructions given by the authorities.
Do the maintenance in the given intervals listed in the following table.
action Weekly Monthly Annually

See and note the fault alarms x x x
Inspect the pump unit and the accessories for leakages and damage x x x
Use the automatic test function (if required by the authorities) x x x
Update the service records x x x
Perform all weekly tasks x x
Inspect the water supply x x
Inspect and refill the oil in all high-pressure pumps x x
Inspect the feed water pump (if applicable) x x
Test the automatic local start x x
Test the start button and the stop button x x
Test the motor switches x x
Test the remote start signal (if applicable) x x
Test that the valve positions are monitored correctly x x
Inspect the coupling x x
Update the service records x x
Perform all weekly and monthly tasks x
Inspect the warning signs and instruction signs x
Inspect the control cabinet x
Inspect the water quality x
Update the service records x

5.1.1 See and note the fault alarms

0000066078 -.14
Step 1. Go to the control cabinet.

Step 2. See and note if the pump unit fault lamp is on.
Use the GUI in the following way:

Step 3. Navigate to the ALARMS view.
Step 4. See and note the fault alarms in the list.
Make sure that the pump unit is fully functional.

Step 5. Acknowledge the fault alarms.
The fault alarms disappear from the ALARMS view.
If a fault alarm remains in the ALARMS view, write a note of it.
This means that the alarm situation is ongoing.
Step 6. Resolve all ongoing alarm situations.
If necessary, contact Marioff for troubleshooting.
Step 7. Acknowledge the fault alarms.
The fault alarms disappear from the ALARMS view.

5.1.2 Inspect the pump unit and the accessories for

leakages and damage
0000066082 -.13
Write notes of this inspection and keep them safe and available.
Step 1. See if there is water anywhere in the pump room.
Water on the floor indicates a possible leakage.
List all possible leakages in your inspection notes.
Step 2. Visually inspect all pump unit components and fittings, and all accessories for the pump unit, for
leakage and damage.
In case you find leaking or damaged components or fittings:
1. List all leaking or damaged components and fittings in your inspection notes.
2. List all the spare parts that you believe need to be used in your inspection notes.
3. Contact Marioff.
DANGER!
Only qualified personnel is allowed to do maintenance and service of the

high-pressure components.
Local safety regulations, and the safety procedures described in this
document and required by the authorities must be obeyed.
Keep your inspection notes safe and available for future use.
5.1.3 Inspect the water supply

0000069222 -.7
Make sure that the water supply functions properly. The method and dimensioning of the water supply are
specific to your system.
For instructions how to inspect the water supply capacity, see the system-specific documentation.

5.1.4 Inspect and refill the oil in the high-pressure pumps

0000066999 -.15
Maintain the oil level to prolong the lifespan of the high-pressure pumps. Wrong oil level may cause
severe damage to the high-pressure pumps.
The best time for the inspection is when the high-pressure pumps have not been pumped recently.
There is a sight glass for the oil inspection on the side of the pump. There might also be more than one sight
glass and they may vary in looks and size.
Figure 19. Example of a sight glass in the high-

pressure pump, oil level too low.
Do the following inspection and adjustment of the oil level to every pump:
Step 1. Visually inspect the condition of the sight glass.
If the sight glass is leaking, retighten it or change the seal of the sight glass.
(Retightening might not be possible with every type of sight glass.)
Step 2. See the oil quality in the sight glass.
The optimal oil color is golden brown when the pump is in the standby state and has not been pumped recently. During
pumping, the oil color turns cloudy and it stays cloudy for some time. That's normal.
Step 3. If you see metal flakes in the oil, or the oil appears dirty, gray or cloudy, and the pump is in the
standby state and has not been pumped recently, contact Marioff.
Step 4. See the oil level in the sight glass.
The optimal oil level is the mid-level of the dot marked on the sight glass.
Step 5. Add or remove oil if needed.
To add oil:
1. Remove the breather cap.
2. Add oil until the oil level is at the mid-level of the sight glass.
3. Reinstall the breather cap.
To remove oil:
1. Remove the breather cap.
2. Suck the excess oil out with a suction tool.
3. Reinstall the breather cap.
Step 6. Make sure that all the breather caps are in place.
Step 7. Clean all surfaces from any spilled oil.
Step 8. Recycle the oil that you removed from the high-pressure pumps.
Public Contains no technical data subject to the EAR or the ITAR. Four. Five
5.1.5 Inspect the feed water pump (if applicable)

0000069446 -.11
Some systems include a feed water pump. The purpose of this procedure is to test if the feed water pump
starts properly and to detect any possible leakages.
If the system includes a feed water pump, inspect its condition.

Step 1. Visually inspect the inlet and outlet connections and the piping of the feed water pump for any
leakage.
If you see any leakage, replace the leaking components.
Step 2. Close the outlet valve. If the pump unit includes more than one outlet valve, close all of them.
Now the pump unit is isolated from the tubing of the system.
Closing the outlet valve generates a fault alarm.
Test the manual operation of a feed water pump in a system with pressurized water feed.
Step 3. Start the feed water pump by turning the manual switch.
Step 4. See the inlet pressure in the INFO view in the GUI.
To navigate to the INFO view, press the physical button.

Step 5. Stop the feed water pump by turning the manual switch.
leakage.
If you see any leakage, replace the leaking components. Test again until there is no leakage.
Test the automatic operation of a feed water pump.

Step 7. Start one high-pressure pump by turning the motor switch.
Let the motor run and water flow through the high-pressure pump for 10 seconds.
The feed water pump starts and operates automatically.
If the feed water pump does not start, troubleshoot the issue.
Step 8. Stop the high-pressure pump by turning the motor switch.
leakage.
If you see any leakage, replace the leaking components. Test again until there is no leakage.
In a system with multiple feed water pumps, inspect all of them.

Step 10. Do all steps of the inspection to all feed water pumps.
Make the pump unit fully functional again.

Step 11. Open the outlet valve.
Step 12. Make sure that the pump unit is in the standby state without alarms.

5.1.6 Test the automatic local start

0000085007 -.23
During the test you might generate alarms, for example because of a high system pressure in the standby state.
If the system includes a feed water pump, use it to ensure that the pump unit gets a sufficient amount of water in the procedure.
First render the pump unit safe and ready for the procedure.
Step 1. Make sure that the pump unit is in the standby state.
Step 2. See the piping and instrumentation diagram of the system.
Do the test.
Step 4. Open the test valve.
Opening the test valve generates a fault alarm.
The feed water pump starts (if the system includes a feed water pump).
The high-pressure pumps start to pump.
The pump unit automatically starts only as many high-pressure pumps as needed to keep the system pressure a little
above the value set for the active state.
It may take a while until the pump unit has found the optimal number of high-pressure pumps.
Step 5. Close the test valve.
The pump unit enters the stabilization state. The stabilization process starts and continues automatically and the
pump unit enters the standby state. You have now stabilized the pump unit.
The system pressure drops.
Step 8. Acknowledge all fault alarms.
If the test fails, see the Troubleshooting chapter in this manual.

NOTICE!
If the control cabinet is receiving a remote start signal at the moment, the pumps
can not be stopped with the STOP button.
To stop the high-pressure pumps, first make sure that the control cabinet is not
receiving the remote start signal, and then press the STOP button.

5.1.7 Test the start button and the stop button

0000085004 -.17
Do the test.
Step 4. Press the START button on the control cabinet.
The pump unit automatically starts only as many high-pressure pumps as needed, and it may take a while until the
pump unit has found the optimal number of high-pressure pumps.
NOTICE!
If the control cabinet is receiving a remote start signal at the moment, the pumps can not be stopped
with the STOP button.
To stop the high-pressure pumps, first make sure that the control cabinet is not receiving the remote
start signal, and then press the STOP button.

5.1.8 Test the motor switches

0000085003 -.18
The purpose of this test procedure is to see that every motor switch turns on the connected motor and high-pressure pump.
During the test you might generate alarms, for example because of a high system pressure in the standby state.
If the system includes a feed water pump, use it to ensure that the pump unit gets a sufficient amount of water in the procedure.
Step 3. Make sure that the feed water pump is turned on (if applicable).
Do the test.
To test the motor switches one by one: Step 4.
Turn a motor switch to ON.
The lamp in the motor switch turns on.
The engine starts.
The high-pressure pump starts pumping and the system pressure rises high.
Step 5. Turn the motor switch to OFF.
Step 6. To lower the system pressure:
Press the STOP button.

The pump unit stabilizes automatically.
Step 7. Do the test with every motor switch.
fifty Public Contains no technical data subject to the EAR or the ITAR.
5.1.9 Test the remote start signal (if applicable)

0000085006 -.21
If you have equipped your system with a fire detection system or a remote operating panel made by a third-party manufacturer,
test that the remote start signal functions properly. For instructions how to send the remote start signal from that device, see the
manufacturer's instructions.
Step 2. Close the outlet valve.
Step 3. Start sending the remote start signal to the control cabinet.
The pump unit receives the remote start signal and enters the active state.
The pump unit starts only as many high-pressure pumps as needed, and it may take a while until the pump unit has
automatically found the optimal number of high-pressure pumps.
Step 4. Stop sending the remote start signal to the control cabinet.
NOTICE!
If the control cabinet is receiving a remote start signal at the moment, the pumps can not be
stopped with the STOP button.
To stop the high-pressure pumps, first make sure that the control cabinet is not receiving the
remote start signal, and then press the STOP button.
If the test fails, first troubleshoot the third-party manufacturer's device that should send the remote start signal.
If the third-party manufacturer's device does not send and stop sending the remote start signal properly, see the Troubleshooting
chapter in this manual.

5.1.10 Test that the valve positions are monitored correctly

0000084998 -.14
In the standby state the valves must be in the following positions:

• outlet valve (GS1): open
• inlet valve (GS2): open
• test valve (GS3): closed
To test that the position of every valve is monitored correctly:

Step 2. Make sure that the valve positions are correct, as listed above.
Step 3. Go to the GUI.
Step 4. Navigate to the ALARMS view.
Step 5. To acknowledge all alarms, press .

All possible alarms about valves should disappear from the ALARMS view.
Step 6. Turn a valve and turn it back to the correct position immediately.
Turning the valve generates an alarm.
Step 7. Go to the GUI and see if the alarm appears in the ALARMS view.
If the alarm does not appear in the ALARMS view, write a note of the issue.
Step 8. Repeat all steps with every valve.

If the test fails to generate one or more alarms, contact Marioff.

5.1.11 Inspect the coupling

0000085058 -.15
The coupling between the motor and the high-pressure pump contains one part that needs to be
inspected for damage. It is the flexible coupling element between the coupling halves.
1.Flexible coupling element
2. Engine
3.Window cover
4.High-pressure pump
To visually inspect the coupling:

Step 1. See the flexible coupling element through the holes in the window covers on the sides of the
motor-pump module.
If necessary, use a flashlight to illuminate the coupling.
Step 2. If the flexible coupling element is melted or otherwise damaged, replace it with a new spare part.
If the flexible coupling element is melted or otherwise damaged, contact Marioff.
WARNING!
Do not remove the window cover.
Risk of injury.

5.1.12 Inspect the warning signs and instruction signs

0000069465 -.10
Step 1. Make sure that all required warning signs and instruction signs are in place and in proper
condition.
Common signs that warn and instruct include but are not limited to:
• High voltage
• High noise
• High pressure
• User limitations
DANGER!
The warning signs and instruction signs delivered with the pump unit must be used
in the pump room.
In some locations, additional warning signs and instruction signs are required by
laws and regulations.
Obey the site-specific and the country-specific laws and regulations about the
necessary warning signs.
Step 2. Replace all damaged signs. Contact Marioff for replacements.

5.1.13 Inspect the control cabinet

0000069467 -.11
Step 1. Visually inspect the control cabinet on the outside and the inside.
If you find any damage, contact Marioff.
Step 2. Make sure that the following documents are in good condition and available in the door pocket of
the control cabinet:
• the Data Sheet that is specific to the control cabinet •
the Circuit Diagram that is specific to the control cabinet •
the Operation and Maintenance Manual of the pump unit •
any other documents that Marioff instructs to keep in the door pocket
If a document is in poor condition or lost, contact Marioff for a replacement.
CAUTION!
No storage items are allowed inside the control cabinet, except those documents that Marioff instructs
to always keep available in the door pocket of the control cabinet.
No items are allowed on top of the control cabinet.
Step 3. Remove any excess storage items that may be inside and on top of the control cabinet.
Store the items elsewhere.
5.1.14 Inspect the water quality

0000069466 -.9
Step 1. Collect and inspect water samples.

Step 2. Make sure that the water quality is as according to the Specification for water in HI-FOG®
systems. See the list of related documents in this manual.
CAUTION!
Obey Marioff water requirements for the HI-FOG® system. Poor water quality can
cause the system not to be approved for use or that the system warranty can not be
granted. The quality of water used in HI-FOG® system installation, piping pressure
testing, piping flushing and system filling is crucial.

5.2 Marioff-certified maintenance routines

0000065941 -.12
The maintenance routines listed in the following table are done by personnel certified by Marioff.
Make sure that the certified personnel does the maintenance, and if necessary contact Marioff.
action Annually Every 2 Every 5 Every 10
years years years
Perform all weekly, monthly and annual operator maintenance routines x x x x
Test the pump unit for proper pressure and flow x x x x
Test the pressure relief valves x x x x
Inspect and clean the water filter x x x x
Inspect the flexible connections (if applicable) x x x x
Do the out-of-water test x x x x
Inspect and refill the pulsation dampers x x x x
Test the pressure sensors x x x x
Update the service records x x x x
Perform all weekly, monthly and annual operator maintenance routines x x x
Perform all Marioff-certified maintenance routines that are to be done x x x
annually
Change the oil in all high-pressure pumps x x
Update the service records x x x
Perform all weekly, monthly and annual operator maintenance routines x x
Perform all Marioff-certified maintenance routines that are to be done x x
annually
Change the pressure relief valves x x
Change the flexible connections (if applicable) x x
Update the service records x x
Perform all weekly, monthly and annual operator maintenance routines x
Perform all Marioff-certified maintenance routines that are to be done x
annually, every 2 years and every 5 years
Change the thermoplastic hoses of the pump unit x
Update the service records x

6 Troubleshooting
0000065498 -.17
In case of a problem or a fault situation, read this chapter first.

To start troubleshooting:
1. See and note the indications that the control cabinet gives.
2. See and note the fault alarms in the GUI.
3. Try to solve the trouble with the help of this manual and other instructions you have received for your
pump unit and the HI-FOG® system, including the instructions from the third-party manufacturers.
4. If you can not solve the trouble, gather the following information: •
the project number, that can be found:
– on the sticker on the control cabinet
– in the commissioning documents
• the product code of the control cabinet, that can be found:
– on the sticker on the control cabinet
– on the nameplate inside the control cabinet
• the data downloaded from the USB memory device in the control cabinet
For downloading the data, see the instructions in this manual.
• the list of fault alarms in the ALARMS view in the GUI
• a detailed description of the fault situation:
– what was done before the fault situation
– what happened during the fault situation
5. Contact Marioff.
24h Emergency Support
+358 40 706 0684
emergency.marioff@carrier.com
See the HELP view in the GUI for the updated contact info.

6.1 Download the data from the USB memory device

0000086981 -.7
There is a memory device connected to the USB port in the control cabinet.
The pump controller records data to it, such as measured values and operation states.
To download the data from the USB memory device:

Step 1. Open the control cabinet.
Step 2. Remove the memory device from the USB port located inside the control cabinet on the door.
Step 3. Insert the memory device to the USB port of your computer.
Step 4. Copy the data on the memory device to your computer.
It is not necessary to delete any data on the memory device.
Step 5. Remove the memory device from your computer, and insert it back into the USB port in the control cabinet.
Keep the USB memory device connected to the USB port in the control cabinet at all times except when
downloading the data from it.
The pump controller does not record data when the memory device is not connected to the USB port.
The recording of the data enables Marioff to provide remote service support. Any gaps in the recorded
data reduce the possibilities of successful troubleshooting and other remote service support.

INTENTIONALLY LEFT BLANK

Protecting life and business continuity.
Marioff Corporation Oy PO Box Marioff reserves the right to review and improve its products and recommended system configurations as it deems necessary without
1002 / Äyritie 24 FI-01511 Vantaa, notification. The information contained herein is intended to describe the state of HI-FOG® products and system configurations at
Finland +358 (0)10 6880 000 the time of its publication and may not reflect the product and or system configurations at all times in the future.
info.marioff@carrier.com HI-FOG® and Marioff® are registered trademarks of Marioff Corporation Oy. Marioff is part of Carrier, a leading global provider of
www.marioff.com innovative heating, ventilating and air conditioning (HVAC), refrigeration, fire, security and building automation technologies. © 2022
Marioff. All rights reserved.

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Document number / Revision: 0004434434 / -

Public Contains no technical data subject to the EAR or the ITAR.

LPU — FM version Operation and Maintenance Manual

Corporation Oy PO Box 1002 /

HI-FOG® and Marioff® are registered trademarks of Marioff Corporation Oy.

© 2022 Marioff. All rights reserved.

Public Contains no technical data subject to the EAR or the ITAR.

LPU — FM version Operation and Maintenance Manual

1 How to use this manual.............................................. .................................................. .................... 5 1.1 Related

2 Warnings and cautions ................................................. .................................................. .................. 7 3 Pump

unit ............................ .................................................. .................................................. ......... 9 3.1

4 Operation................................................ .................................................. ..................................... 19 4.1 Use the

5 Maintenance ................................................. .................................................. ................................. 41 5.1 Operator maintenance

Public Contains no technical data subject to the EAR or the ITAR.

LPU — FM version Operation and Maintenance Manual

6 Troubleshooting................................................. .................................................. ......................... 57 6.1 Download the data

Public Contains no technical data subject to the EAR or the ITAR.

LPU — FM version Operation and Maintenance Manual

1 How to use this manual

Public Contains no technical data subject to the EAR or the ITAR. 5

LPU — FM version Operation and Maintenance Manual

1.1 Related documents

Technical Data Sheet Land Pump Unit (LPU) FM version 0004433806

Manual LPU Installation Manual 0000071758

Third-party document High-pressure pump manufacturer's instructions

System-specific document Dimensional drawings

6 Public Contains no technical data subject to the EAR or the ITAR.

LPU — FM version Operation and Maintenance Manual

2 Warnings and cautions

You must know and obey:

Public Contains no technical data subject to the EAR or the ITAR. 7

LPU — FM version Operation and Maintenance Manual

Hazardous voltage will cause death or serious injury.

8 Public Contains no technical data subject to the EAR or the ITAR.

LPU — FM version Operation and Maintenance Manual

1. LPU module (MELPU)

Public Contains no technical data subject to the EAR or the ITAR. 9

LPU — FM version Operation and Maintenance Manual

10 Public Contains no technical data subject to the EAR or the ITAR.

LPU — FM version Operation and Maintenance Manual

3.2 Motor-pump modules

Figure 1. Motor-pump module

3.3 LPU modules

Figure 2. Master LPU module

LPU — FM version Operation and Maintenance Manual

3.4 Control cabinet

Figure 3. Example of a control cabinet with a frequency converter for Motor 1

12 Public Contains no technical data subject to the EAR or the ITAR.

LPU — FM version Operation and Maintenance Manual

3.4.1 User interface

Figure 4. The doors and the side of the control cabinet

• Emergency start switches on the side of the control cabinet

Public Contains no technical data subject to the EAR or the ITAR. 13

LPU — FM version Operation and Maintenance Manual

3.4.1.1 Graphical user interface (GUI)

Figure 5. Graphical user interface (GUI)

2. Physical buttons with the icons , , and

The example images in this manual are in English.

The development of the graphical user interface (GUI) is ongoing.

14 Public Contains no technical data subject to the EAR or the ITAR.

LPU — FM version Operation and Maintenance Manual

3.6 Operation states