| \ Load Moment Indicator (5.6 inch LCD display) (rite Rammer Angle sensor rs IL-3000 GRAPHIC FOR CRAWLER CRANE ‘Operator's Manual instructionim th ors Can ps Production features + High preci jon and accurate date display. Using advanced ‘anti-interference technology, it overcomes the influence of ‘environmental humidity, electromagnetic field interference, ete and is safe and stable, + Configure multi-channel snsor signal input interface + The product uses English interface, operation prompt tall andl calibration function, easy to learn and easy to + Power-off storage function, the da cean be stored fora long time. + Password function to prevent misop jon by non-instrument ‘operators + High-strength cast aluminum shell, good integrity, good sealing, dustproof, waterproof, moistureproof, protection level reaches IPS6 System deseription © English character LCD dot mi ix display The device adopts full LCD color English display, which c display the data that the user cares about at one time, Such as; actual load, rated load, actual angle, actual amplitude, load rat, overload record and other information, © Analog Signal Amplification Ivis specially designed, and can provide up to 4 channels of analog amplification processing as required. ecru Using a new generation of industral-grade enbanced snicro-processing chips the computing speed is faster than chips ‘ith the same processor core, strong ant-interferece ability, and high efficiency + Power Wide voltage switching power supply is adopted, with good output waveform, strong load capacity, overload and overcurrent protection, and self-recovery insurance. Working principle “The working principle of SLI: ist, input the load chart of the erane int the memory through the programe, and then set various working condition parameters through the function ofthe sman-machine dialogue interface onthe panel, and the indicator can work “The indicator collects the date frm the load sensor, afer amplifing, itis converted into a digital signal by the A/D converter, and sent to the microprocessor CPU for calculation:Afier comparison, on the one hand, relevant data are displayed on. the display, on the other hand, Compared w preset limit values of load, amplitude, angle, ete, inside the instrument, when it exceeds 90% of the rated load, an audible and visual warning will be issued: when it exceeds 100% it will output a control signal and automatically disconnect the crane,The control loop runs in a dangerous direction,but allows it to run in direction, so as to achieve the purpose of safety protection. sos Conk Coe Ort Naa Main interface description — se Bi s6 PR Hee ——_, Crane torque limiterInterface description 1, Working status prompt area When the ratio of “actual weight’to “rated weight” is greater than 90% , the status prompt area will automatically prompt “Warning!"s when it is greater than 100% the prompt arca will automatically prompt “overlond” 2. Model display area Display the erane model: 3. Boom length The length of the boom: 4. Angle Display the angle under the boom length §. Working range (radius) display area Display the horizontal distance from the swivel center to the hhook head under the current boom lengths 6. Sensor sigual Indicates the date ofthe angle and lod sensors 7. Condition Display the current boom load ehart(main and auxiliary boom load chart switching): 8. Moment lond rate display area Automatically calculate the load rate between “actual load”and gears cont Cm Ope Nt “rated loadin real time.and display tin real ime with numbers and bar graphs; 9. Magnification Indicates the curent magnification: 10, Actual load display area Display the actual load ofthe curently suspended object. When the load rate is greater than 90% ,the“actualload"display area will flash stowly, and when the loa rate is greater than 100% , the"actual load"display area wll flash rapidly 11, Rated load display area Display the rated load corresponding to the current boom length and current working radius: 12, Height Display the vertical eight fiom the current boom head tothe rounds 13. Control output Display the status ofthe current control outputs 14, Hook limit When the hook head is limited, a prompt will flash:ere nr Cr Cos pi Naa Interface button description ‘Warnings description “Interface Funetional description 1. The actual load reaches 90% of the rated Toa the buzzer button ‘emits a long beep (di-di-) and the warning light flashes. (Fa) | esto oe ook 2. When the actual load reaches 100% of the rated weight; the buzzer emits a short sound (di-di-), the control light flashes, the £2 | | switch between big and small hook load — ‘warning light is always on, and the load control output after a when waming delay. ter the password Date settings and instructions interface, and short press on other interfaces to move 7 Password interface 1. Long press the [Funct ion} button on the cursor and select the corresponding option > | ——___— ~ the main interface to enter the A Up key, used to resize the number size EEO re —___] password interface W | Down key, used to resize the number size a | 2. In the password interface, press the. [HEB conn goco 7 (CFunetion ] key to move cursor, press AJor£ WI, ad just the nunber input password. 3.Press [Enter] key to enter the Wh; 349032910 077038958 9911176 | coc ting adjustment menu. Cif you enter ‘a wrong passvord, you will return directly to the main interface. )3-3 th Cron Cat peta’ am Settings and Calibration ‘After the produetis installed finally,next step is equipment debugging Operators need to understand the product manual and perform parameter calibration in strict accordance with the steps inthe manual. The calibration ofthe parameters mainly depends onthe sensor signal, so itis necessary to ensure that the sensor is work before calibration For details, please refer t'Signal Check’in the following article After confirming that the sensor is work, you can start the ‘next step.On the main interface, press the [Fut sion) key to enter the password interface.and enter different passwords as required to enter different interfaces After entering the calibration menu interface, perform parameter calibration one by one according tothe follow-up instructions (detailed step can be found later), and you can use after the calibration is completed and confirmed to be correct. wns Cre rae Opt Signal check (the signal is correct to calibrate) 1, Angle sensor signal check: Check the RAD date in the main interface, it will be proportional to the change in the elevation angle of the boom; 2, Load sensor signal check: Check the WAD date in the main interface, it will be proportional to the load change of the suspended objects Calibration steps 1. User Menu (Password: 1000) Note: 3 User wen He uty MT] Multiplier: Lifting toad/Tension force of Boom Lenath: 97.00" | single-strand steel wire rope = Multiplier Jib length: 0.00 | Hook load; the load of the hook Jib angle: 0.00" | Maximum angle:The angle between the crane Part of Lines: 6 boom and the horizontal plane when itis at its Haok weight: 0.10 t | highest ‘Max angle: 78,00 * Min angle: 30.00 * 3 Saal Hook Max 5, 00 1 r 6.00 t Minimum angle:The angle between the erane the horizontal plane when itis at its Towest position Rated load of the small hook: The rated load ‘when the crane switches the small hook boom ‘Single rope tension: The maximum tension that a single steel rope on the erane ean bear1s a te Crs Ort Mana 2. System Date (password: 0001 ) atew data 48M T sis] 2 SYS V 3 slew offset: 4 Rope weight: 5. Wan ridding: 6 Ground offset: 8 Warping: 9 Alarm 10 Control: Calibration Mea ie Angle calibration Boom Weight Load cal ibration WotLon cut relays ey Return Note: Nertical SYS_H + The vertical distance between the hinge point at the upper end of the gable frame and the lower hinge point of the boom 2.Horizontal SYS_V: The horizontal distance between the upper hinge point of the gable frame and the lower hinge point of the boom, 3.Center distance: the horizontal distance between the pivot point of the boom and the center of rotation, 4.Wite rope load: the load of the wire rope 5.Load reduetion: Modify the value to reduee the load ofthe crane. GMeight parameter: the vertical distance from the main boom lower point to the ground. 7.Hook head limit: the state of the hook head limit switeh, there are two kinds of normally ‘open and normally close. 8Farly warning point: When this value is reached, the warning will start 9.Alarm point: when this value is reached, the controller will start to warn 10.Controlpoint:When this value is reached,the controller will forcefully control the hook 11.Control delay: the time interval. from reaching the warning point t0 the execution ‘of mandatory control. ne 3. ast Cone Crm rir Mana 1. Angle calibration 3 Migle calibration We 1 Low Angle 30°00 * 2 High Angle 70:00 * 3 Save ‘a RSLS % Angle calibration ‘alewjngie’ 30:00 * 4 %& Angle calibration wivow ates 30100 t.. Note: RAD in the lower left comer isthe digital signal value ‘of the angle sensor 1. Select "Angle Calibration” on the Calibration menu interface to enter this interface J 2, Move the cursor to the "T small angle” position, and bend the boom to about 30 degrees, and input the current angle value 4 3. Press the [Enter] button until the XRAD data tums red on a blue background to Jock the current dataeh rt Cos Opt 7% Angle caliuration Be = “4.Move the cursor to the "2 % Boom weight large angles" position, and 1 Low Angle 30.00 * raise the boom raise fo about A eat 9 vali 70 degrees, and. input the oe wtatanate 70.60 * carent angle value ad WAD: digital signal value of load sensor RAD: Angle sensor digital signal value 2 Save 3D: Current angle value, —— BC: Current boom length % Aigle calibration S.Press the [Enter] button until the DRAD data changes ties Acai a to red on a blue background | Select"Boom weight"in the calibration ae tolock the current data ‘| sae, ies ‘menu interface o enter this interface % hale calibration J K Boom wish ® 1 Low Angle 30.00 * 5 Move the cursor to "3 save 2.Move the cursor tothe" Boom weight and return’, press and hold the Boom: Rost) ligh Angte 70.00 * eee ete [Enter] key until the sound of position, and down the boom to the "DieDi—Di" is heard and exit, 2 Save this interface, the angle ‘minimum angle (generally about 30 calibration is compl’ 8 keturn aes weed degrees)" soar Cyndy Cras Opts Mae 3. Load calibration(about 60 degrees) % lead Calibration © ne H Boon weit HK || 3, Pres the [Enter] button until the words ino ‘WA: digital signal value of load sensor aa "Data collection’ appeats, and then idle Ree eae RAD: Angle sensor digital signal value PsN 2 sare 1: Cument angle value 2 Save, Le See BC: Current boom length accelerator) to the maximum limit angle SP Returm 3 Return 1. Select “ Load calibration ” in. the calibration menu interface to enter this interface, and adjust the boom angle to 4Move the cursor to"2Save and about 60 degrees atthe same time Return, press(Enter} key until the sound of "Di--Di—-Di is heard and exit this imertice, the angle calibration is iti a ae 2 Move the cursor to the *Loweight" i pleted ve = + Boom Weigh position, lit an object of known weight (he ponte jote: Before boom weight, modify the 2 Save Note: Bel _ . weight should be more than about 2/3 of the pisavelee working date, such as boom length, et. ge Sensi naae rated weight, and change the value on after changing toa new boom length (alr op the instrument is installed, there is no used right side of "1 weight” to the value of the boom length), it is necessary to re-collect « heavy object after it is still and stable. actual set of boom weight data, iF it has boon mn 7 collected before, there is no need to repeat be ase fe) the collection19h oles Cre % Lead calibration 4 Return lock the current data 5. Press the [Enter] button until the WAD data turns red on a blue background to ¥ Load calibration 3 oc L¥eisht 10.0 € 4, Move the cursor to "2Save and Return’, press the [Enter] key until the aysavel 2 ‘sound of "Di---Di—Di" is heard and exit 3 Return this interface, and the weight calibration is completed 300 Fh Cron Can Opts Mana System maintenance Do not pull the cable at will to prevent damage and disconnection. When the whole machi needs to be dismantled, pay attention to protect the connecting plugs to avoid contamination and affect the ‘Non-maintenance personnel are not allowed (o adjust the internal parameters of the instrument at will. If there is any abnormality, first deal with it according to the method provided in the manual, If the fault still eannot be eliminated, please report to the relevant personnel, ‘After changing the working condition of the crane, please change the parameters of the working condition of the crane in time to make the erane work normally. ‘This device cannot absolutely prevent accidents caused by dangerous factors (operation not in accordance with safety regulations). Therefore, the safety operation regulations cannot be ignored because of the installation of this device. Regularly check the systen accuracy (period is 4-6 months) to censure the safe use of the erane.3s ast Cane Come Oper Mama FAQ and rror Code “Cause: The powerlines broken oF there ino voltage input, the regulated power supply is out of ode, es neh Crt Cras Oper Maa Cause-The volige of the weight measurement channels oa higher than th upper tint Solution: Check the weight sensor and rela cables Solution: Check the powerline Lod shows Zer0 Load display date Mctotes greatly “Cause: The cable of the load sensor is broken or the load according to the colo and do waterproof treatment or repce the sensor “Cane: The sensors damp othe cable siding layers broken, and the connector is wet SolutionDry the sensor of connector and do waterproof Control not woek ‘Cause: The contol wire is broken o the relay is damaged replace the elay anton: Check whether the contol wire is normal or ‘Cause: Angle length measirement channel voltage is lower than he fower Hit IVES _ Solution: Check the ang length sensor and related cables ‘Cause: Angle length measurement channel voltage is higher than dhe per it BRED eat Solution; Chesk the angle length sensor and related cables ‘CausecThe voltage of the weight measurement channel is Fa lower than the lower iit Solution: Choo th load sensor and reated cables es eee After-sales service Dear clients, thank you for using our company's products. In order to make the product serve you better, please read this ‘manual before use. Sorry if there are any mistakes. ‘The warranty period of the product is one year from the date of acceptance and delivery, and free replacement of components during the warranty period: Free training for technical maintenance personnel for elients: In any of the following situations, itis not covered by the warranty: ‘eFaults caused by washing with water ‘Damage caused by bump and squecze ‘Damage caused by wron wiring ‘Damage caused by brutal disassembly ‘Damage caused by other abnormal use- lll sent a sowotpay auesy sapamay MH brow Back view 2? biel Silk pia hs ii e20e 5.5. Wi-7 nodify sof'trare ATB switch porer (DC24V) (tuo-core plus/Tro-care wire) brown (power+) (DC*24¥) 2: blue (pover-) (GND) 1 avy Ast (our-eore plve/ red Coverload) 2s black Coverload) 3: green (Large Angle) 4: yellow (Large Angle) weight shield (90 wie) Tred (DC5¥) hield Angle sensor wer + L:red (D050) 2:yel low(signal) ——+2:yellow (signal) 3eblack GND) =~ \e fFive-vore plug/Four-core wire red (porer+) sreen(signal+) Waite (signal-) black (power~) (blank) (blank) —-S:black (GND) (Pour-core plug/Four-core mire Warning lamp sreen (Normal) yellow (Early warning) red (Alarm) black (Com) Side-pressure sensor Angle sensor Te oe Cravler Crane Indteator MIE nwa ad 4 aL ata 9 : auxiliary eres ae ] hook ee i OE = pe iepieed am| Z =Yichang Jing Lian Electronic Technology Co., Ltd. Add: 8, Zhuhai Rd, Yichang, Hubei, China ‘Tels +86.717 6262466 ‘wow inglianeranes.com | Safe Load Indicator Instruction Manual ‘Yichang Jing Lian Electronic Technology Co., Lad. i 7 &W