Engine Rebuild Report 3408 Nordic

CV.
QUICK SERVICE INDONESIA
General Service-Supplier-Marine Automation

Komplek Ruko Bengkong Nusantara Blok A No 42 Batam-Indonesia
ENGINE REBUILD REPORT

Vessel : NORDIC BAHARI
Engine Model : 3408
Engine SN : 67U09260
Arrangement : 1W1024
Service : 5151 Hours
Location : PT. Bumi Laut Perkasa - Batam
REPORT CONTENT :
1. Engine Visual Assemble Area

o NOTED ENGINE ACTUAL CONDITION
o ENGINE PICTURE
2. Parts and Component Replacement
3. Engine Rebuild Service

o ENGINE MECHANICAL SUB ASSEMBLY
o ENGINE ASSEMBLE
o
4. Preparation Start Up
5. Engine Completion
o ENGINE OIL LUBE & COOLANT RE- FILL CAPACITY
o ENGINE CHECK LEAKING OIL , COOLANT & AIR SYSTEM
6. Load Test
o LOAD TEST RESULT
o ENGINE WITHNESS AND ACCEPTANCE
CV.QUICK SERVICE INDONESIA


Engine Model : 3408
VISUAL INSPECTION ASSEMBLE AREA

ENGINE HARUS DALAM KEADAAN BERSIH SEBELUM DIBONGKAR
MAKE SURE THE ENGINE GROUP IS COMPLETELY CLEANED BEFORE DISASSEMBLED
FOTO HARUS LENGKAP MEWAKILI KEADAAN ENGINE / KOMPONEN
PHOTO MUST REPRESEN ENGINE/COMPONENT CONDITION COMPLETELY
Dilakukan/Done Tidak/No
1. Photo Engine : Sisi Depan, Sisi Belakang, Sisi Kanan, Sisi Kiri, Nama Plate, Damage/Missing
Y
(Photo Front Side, Rear Side, Right Side, Left Side, Engine Name Plate, Damage/Missing)
Contoh Oli SOS / SOS Oil Sample N
2. Photo kondosI Damage/Repair & Missing part (isi Form Damage, Missing, Repair Part List) Y
(photo for Damage/repaire & Missing part (Fill Damage, Missing, Repaire Part List)
Tambahan untuk Engine Problem ( Additional or Engine Problem) :
3. Berikan Catatan yang mewakili kondisi aktual engine saat DI ASSEMBLE (Note for actual conditon)
.............................................................................................................................................................................................
Condition the engine was damaged camshaft & the damage hole lifter.
.............................................................................................................................................................................................
Was repaired by other outsorching , at position 3 pieces lifter at Block cylinder No 1 and other n0 5 & N0 7 .......................................................
Do Inframe O/H With oil cooler & air starting system and rear cover Engine not removed ...........................................................................
.............................................................................................................................................................................................
.............................................................................................................................................................................................
.............................................................................................................................................................................................
SELURUH COMPONENT DIBERSIHKAN, DIKERINGKAN DAN DIBERI ANTI RUST

SERTA DILETAKKAN PADA KERAJANG/RAK/CABINET DAN DIBERIKAN Pelindung
Make Sure All Components Are Cleaned, Dried And Coated With Anti_Rust Proved Warned Correctly
And Place Into The Back Cabinets Correct Are is
DATA DIATAS MERUPAKAN HASIL INSPEKSI SELAMA PEMASANGAN

The above data is actual inspected during assemble
................................,...................... ..............................,...................
Inspected by, Supervised by,
(................................)
(...............................)


Engine Model : 3408
Repaired insert sleeve at Hole Block Lifter Cylinder No.1 No.5 & No 7
VISUAL INSPECTION ASSEMBLE


Engine Model : 3408
Daftar Part yang di Ganti pada proses assemble
REPLACEMENT MAIN PARTS LIST

REPLACE WITH
GROUP/LOCAT Inspected
No P/N Qty PARTS NEW
ION by
YES NO
1 8 PISTON
2 8 RING PISTON 1st
3 8 RING PISTON 2nd
4 8 RING PISTON OIL
5 1 CYLINDER HEAD AS
6 1 OIL PUMP REMAN
7 1 CAMSHAFT AS
8 3 LIFTER
9 1 NOZZLE
10 1 LINER
11 1 CARTRIDGE TURBO
12 2 PUSH ROD
13 7 CON ROD BEARING

STD
14 16 VALVE INTAKE
15 16 VALVE EXHAUST
16 8 GUIDE VALVE
17 32 SPRING VALVE
18 32 ROTOCOIL
19 8 INSERT IN
20 8 INSERT EXH


Engine Model : 3408
ENGINE REBUILD SERVICE

ENGINE MECHANICAL SUB-ASSEMBLY INSPECTION
Sub-Assembly Dis assembly Re assembled Install date Remarks
Cylinder Head
12 Dec 2016 New head
Left side
Cylinder Head
14 Dec 2016
Right side
Piston & Conrod 12 Dec 2016
FreshWater Pump 13 Dec 2016 Old used
Aux Water Pump 13 Dec 2016 Old used
Camshat & Timing
11 Dec 2016
gear mark
Oil Pump 12 Dec 2016 New Reman part
Turbocharger 14 Dec 2016 New cartridge
ENGINE ELECTRICAL SUB-ASSEMBLY INSPECTION
Sub-Assembly Dis assemble Re assembled Install Date Remarks

Starting Motor Not removing
Instrument Gauge 15 Dec 2016
Alternator N/A
Wiring & Sensor 15 Dec 2016 completed
Gauges, Electrical 15 Dec 2016 completed


Engine Model : 3408
ENGINE ASSEMBLY CHECKLIST

MECHANIC CHECKED
No. OPERATION DATE REMARKS
INCHARGE BY
1 Cylinder Liner Installation

12 Dec 16
2 Piston / Ring / Conrod Assemble 12 Dec 16
Piston / Ring / Conrod Installation 12 Dec 16 60 lb ft add 120
3
(Spec, torque :.... ) turn
4 Cooling Jet Clean & Torqued (Spec, torque :.... ) 12 Dec 16 22 Lb / ft
5 Camshaft Installation
6 Cylinder Head Installation 14 Dec 16
7 Cylinder Head Fastener Check (Spec:.........) 14 Dec 16 330 lb ft
8 Exhaust Manifold Installation 14 Dec 16
9 Aftercooler Installation 15 Dec 16
10 Fuel Nozzle Installation 15 Dec 16
11 Valve Mechanism Installation 12 Dec 16
In 0.15
12 Valve and Injector Timing Setting (Spec:......) 13 Dec 16
Exh 0.30
13 Oil Cooler Installation Not removed
14 Fresh Water Pump Installation 13 Dec 16
15 Auxiliary Water Pump Installation 13 Dec 16
16 Install Turbocharger (include fastener check) 15 Dec 16
17 Install Air Cleaner Housing 16 Dec 16
18 Engine Endplay Checking (Spect.......)
19 Alignment check Generator / Gearbox


Engine Model : 3408
PREPARATION ENGINE START UP

NO OPERATION DATE IN CHARGE CHECKED BY REMARKS
1 Check All Fluids, such as Engine Oil, 15 Dec 16
Coolant Level, and Fuel System
2 Turn the Crankshaft Twice to make sure
the engine free rotation.
3 Prelube the engine Oil (if equipped)
4 Cranking the engine for make sure the 16 Dec 16
engine oil pressure to build min 10 Psi
5 Verify and check for default setting Engine
Safety Device for engine Shutdown:
- Engine Over speed ( RPM )
6 After engine oil pressure build, start the

engine at low idle RPM (Max 900 RPM)
7 At low idle, make sure value of all
parameter; oil pressure, water temp
at specification.


Engine Model : 3408
COMPLETION
CHECKED
No OPERATION DATE IN CHARGE REMARKS BY
BY
1 Engine Test 16 Dec 16

2 Recheck Valve Lash (if required)
Download Product Status Report (ET
3
compatibility 2011)
NO OPERATION DATE IN CHARGE CHECKED BY REMARKS

1 Check All fuel and lines System leaking 15 Dec 16 Done
and repaired,
2 Check All Oil Lubrication Fluids system Done
leaking and repaired,
3 Check All Coolant and lines leaking and Done
repaired,
4 Cranking the engine for make sure the 16 Dec 16
engine oil pressure to build min 10 Psi
5 Make Sure temperature and pressure
Engine System
- Engine Fuel Pressure ( PSI ) 45 Psi
- Engine speed ( RPM ) 1800 RPM
- Engine Lube Oil Pressure ( PSI ) 74 Psi
- Engine Temperature 82 C
General Contractor - Supplier - Marine Automation
Komplek Ruko Puriloka Blok D No.7 Batam - Indonesia

Engine Model : 3408
GENERATOR SET TEST RECORD

JOB No. : Model : Cat 3408 Spect. No. : A 3910-M7
Customer :Nordic S/N : 67U09260 KW : 250
Cust Unit : Arr No : 1W1024 Date : 22-08-2020
Conduct by :
Test Step I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI

Time 13.54
Duration 30 Mnt
Total KW 80 Kw
Ampere R
S
T
Voltage R
S
T
Power Factor Lead/Lug
Percent of Load
HZ/RPM
Oil Pressure (Psi) 74
Fuel Pressure (psi 44
Boost Pressure (psi)
Water Temperature (0C) 75
Fuel Consumption (Ltr/Hrs)
Exhaust Temperature (0C) 1
2
Energi Used (KWH)
Bearing Temperature (Rear) (0C)
LH Stack Temperature (0C)
RH Stack Temperature (0C)
LOAD TEST CONDUCTED

BY WITNESSES Customer BY,
General Contractor – Supplier - Marine Automation
Komplek Ruko Puriloka Blo D No.7 Batam - Indonesia

Engine Model : 3408
Notes and Commments :
Engine Can’t Load Normally Because Something Problem Outside Engine

1. The Generator Megger Data Below 50 Mega Ohm
2. Engine Rpm Stabil But Frequency Meter On ECR Abnormal ( Hunt Up Down ) Caused Proble Maybe On
Frequency Meter Or Generator Need to Do Major Service

Engine Rebuild Report 3408 Nordic

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CV.

QUICK SERVICE INDONESIA

General Service-Supplier-Marine Automation