Download as pdf or txt
Download as pdf or txt
You are on page 1of 72

OPERATOR’S MANUAL

with Illustrated Parts List

COCKTAIL AND
SLUSH FREEZERS
Models 876, 876B, 876C,
876RH, 876BRH, 876CRH
&
876B BATCH FREEZER

184633 — 5/16

H.C. Duke & Son, LLC. P/N 18633 May 2016 Printed In U.S.A.
Operator’s Manual
for
Electro Freeze
Counter and Floor Models
876, 876B, 876C,
876RH, 876BRH, 876CRH
Slush / Cocktail Freezers
&
876 Batch

Model Designations

B = Bar
C = Counter
RH = Refrigerated Hopper
BRH = Bar Refrigerated Hopper
CRH = Counter Refrigerated Hopper

All contents © Copyright 2016 H.C. Duke & Son, LLC., 2116 Eighth Avenue, East Moline, Illinois 61244
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

SAFETY FIRST!
Follow these four steps to safety ....

1. Recognize Safety Information ....Look for this


safety alert symbol throughout this manual.
When you see this symbol on your freezer or in this
manual, be alert to the potential for personal injury. Follow
recommended precautions and safe operating practices.

2. Understand Signal Words ....


The signal words — DANGER, WARNING and
CAUTION — are used with the safety alert symbol
DANGER (DANGER decals on the freezer may or may not have the
safety alert symbol, but the message is the same). Decals
with the words DANGER, WARNING or CAUTION appear
on the freezer. DANGER identifies the most serious
hazard. Decals with the words DANGER or WARNING
WARNING are typically near specific hazards on the freezer. General
precautions are listed on CAUTION safety decals. In this
manual, CAUTION messages with the safety alert symbol
call attention to safety messages.
CAUTION

3. Follow Safety Instructions ....


Read and understand all safety messages in this manual.
Read and understand the decal safety messages on your
freezer. Take notice of the location of all decals on the freezer
and keep the safety decals in good condition. Check them
periodically and replace missing, damaged or illegible safety
decals. The safety decals must remain in place and legible
for the life of the freezer. If you need new decals, use the
information and illustrations on pages v and vi of this manual to
identify the decal and call or write to H.C. Duke & Son, LLC. or
local Electro Freeze distributor.

DO NOT attempt to operate the soft serve freezer until you


read and understand all safety messages and the operating
instructions in this manual.

iv 184633
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

SAFETY FIRST!
4. Definitions ....
Trained person (or Operator): A person who has been trained in the basic operation of
the freezer. This person is knowledgeable in the operation of machine startup, stopping,
filling, and basic cleaning, disassembly, washing, and sanitation of the freezer.

Freezer Technician: A person who has been trained by a factory representative, or


an experienced and qualified service person, to perform more complicated operations
such as freezer installation, maintenance repairs, component replacement , is aware of
hazards associated with electricity, moving parts, and takes necessary steps to protect
against injury to themselves and other people.

5. Operate Safely ....


IMPORTANT: Store Managers,owners, and supervisors must be aware of staff
capabilities and that they do not perform freezer operations outside their level of
knowledge or responsibility.
DO NOT allow untrained personnel to maintain or
service this freezer. Failure to follow this instruction
may result in severe personal injury. DO NOT operate
the freezer until all service and access covers are
secured with screws. DO NOT attempt to repair
the freezer until the main power supply has been
disconnected. Some freezers have more than one
disconnect switch. Contact your IDQ authorized
service representative or H.C. Duke & Son, LLC
Service Department for original equipment parts.

6. Caution ....
• This Freezer is to be operated by trained persons. The Dispense
feature, if used by public in self-serve applications, shall be monitored
by trained persons able to assist people with physical, sensory or mental
impaired capabilities.
• Children should not be allowed to play around this equipment.
• Do not store explosive substances such as aerosol cans with a flammable
propellant in freezer.
• This appliance is not designed for outdoor weather conditions and shall not be
exposed to rain.
• Do not wash machine with power sprayer. Do not install machine next to a power
sprayer where splash of freezer can occur.
• Machine is designed for use in areas of normal atmosphere. It is not to be used in
areas subject to explosion-proof standards.

184633 v
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

Safety Decal Locations

Do not attempt to operate the freezer You may contact your local authorized
until all safety precautions and operating Electro Freeze Distributor, as follows:
instructions in this manual are read and
understood. Name:_________________________
Take notice of all warning, caution, Address:_______________________
instruction and information decals (or
labels) on the freezer as shown in the Phone:_________________________
figure to the right. The labels have been
put there to help maintain a safe working
environment. or — for factory service assistance —
The labels have been designed to contact H. C. Duke & Son, LLC. Electro
withstand washing and cleaning. All Freeze Service Department by phone or
labels must remain legible for the life of FAX:


the freezer. Check labels periodically Phone: (309) 755-4553
to be sure they can be recognized as
(800) 755-4545
warning labels.
FAX: (309) 755-9858
If it is necessary to replace any label,
please contact your local authorized E-mail: service@hcduke.com
Electro Freeze Distributor or H. C. Duke (The decals on the next page are
& Son, LLC. When ready to order, you will numbered 1, 2, and 3. Those numbers
need to determine the (1) part number, correspond to the numbers in the table
(2) type of label, (3) location of label, and below. The table provides the part
(4) quantity required, and include a return number, description, and quantity for
shipping address. each decal.)

No. Part No. Description (Qty)


1 HC165126 Decal — Panel Removal (3) H
2 C165025 Decal — Beater Warning (1)

vi 184633
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

Safety Decal Locations

2 HC165126
1 HC165025

2 HC165126
1 HC165025

184633 vii
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

Table of Contents
Safety Decal Locations.............................................................. vi
1 Introduction................................................................. 1
2 Note to Installer........................................................... 1
2.1 Uncrating and Inspection........................................2
2.2 Installation...............................................................3
2.3 Electrical Requirements .......................................4
2.4 Electrical Connections............................................4
3 Specifications.............................................................. 5
3.1 Particulars...............................................................5
3.2 Data Plate...............................................................6
3.3 Reference Information............................................6
3.4 Installation Date......................................................6
3.5 Dimensions.............................................................7
3.6 WEEE (Waste Electrical and Electronic Equip.).....7
4 Part Names and Functions......................................... 8
5 Operator Controls and Indicators.............................. 10
5.1 Selector Switch (1)..................................................10
5.2 Circuit Breaker– Reset (2)......................................10
5.3 Indicator Light ­– “ADD MIX” (3)..............................11
6 Disassembly and Cleaning......................................... 12
6.1 Cleaning Accessories..............................................12
6.2 Disassembly Instructions........................................13
6.3 Cleaning Instructions .............................................14
7 Assembly..................................................................... 16
8 Start-up Instructions................................................... 19
8.1 Sanitizing................................................................19
8.2 Product Preparation................................................20
8.3 Priming .............................................................20
9 Closing Procedures.................................................... 21
9.1 Draining Product.....................................................21
10 Slush Product Information......................................... 22
10.1 Determining Product Consistency.........................22
10.2 Adjusting Product Consistency............................22
10.1 Refractometer/Brix Reading..................................23
11 Routine Maintenance.................................................. 24
13 Troubleshooting Tables.............................................. 42

viii 184633
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

Part 2
Replacement Parts
Figure 1 Pull Valve Door Assembly............................... 1
Figure 2 Spigot Door Assembly (Optional)................... 2
Figure 3 Beater Shaft Assembly.................................... 3
Figure 4 Electrical Box ................................................... 4
Figure 6 Panels — Counter Models).............................. 8
Figure 7 Panels — Floor Models (sheet 1 of 2)............. 10
Figure 8 Water Cooled Assembly View........................ 12
Figure 9 Water Cooled Assembly View......................... 14
Figure 10 Air Cooled Assembly (Page 1 of 2)................. 16
Figure 11 Drive Shaft and Bearing Assembly................. 18
Figure 12 Consistency Control........................................ 19
Figure 13 Motor and Bearing Assembly.......................... 20
Figure 13 Motor and Bearing Assembly.......................... 21
Accessories...................................................... 22
Figure 14 Accessory - Merchandiser............................... 23

*Refer to Part II Table of Contents for help with locating part numbers and illustrations.

184633 ix
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

1 Introduction

Models 876, 876C, 876RH and 876CRH Be sure all personnel responsible for
are specifically designed to dispense equipment operation completely read and
a high quality, smooth-frozen, noncar- understand this manual before operating
bonated, water and sugar based drink the freezer. When properly operated and
that is served in a variety of flavors. The maintained, this freezer will produce a
product can be a neutral base or a pre- consistent quality product.
mixed flavor. Models 876B and 876BRH
are designed to dispense a variety of If you require technical assistance, please
smooth-frozen alcoholic drinks with less contact your local authorized Electro
than 8% alcohol. Freeze Distributor, as follows:
NOTE: Models 876RH, 876BRH, and Name ___________________________
876CRH, with refrigerated hopper, are Address:_________________________
required when drinks containing per-
ishable products are to be dispensed. __________________________
Phone: __________________________
This manual has been prepared to assist
you in the proper operation and general For factory service assistance — contact
maintenance of the Electro Freeze Model H. C. Duke & Son, LLC., Electro Freeze
876, 876B, 876C, 876RH, 876BRH and Service Department as follows:
876CRH freezers.

Phone: (309) 755-4553
The freezer will not compensate for, or (800) 755-4545
correct, any assembly or priming errors
FAX: (309) 755-9858
made during the initial start-up. Therefore,
it is important that you follow the assem- E-mail: service@hcduke.com
bly and priming procedures detailed in
this manual.

2 Note to Installer
This freezer must be installed and serviced by an Electro Freeze Distributor or
authorized service technician in accordance with the installation instructions.

After installation the warranty registration card must be completed and


returned to validate the warranty.

184633 1
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

2.1 Uncrating and Inspection

CAUTION note the damage on the carrier’s freight


Be sure to properly support bill and notify the carrier’s local agent
the machine when removing immediately.
bolts and installing legs or
casters.
1. Remove the carton from the
pallet, and move the machine as close as
possible to the permanent location.
When the unit is received and while
the carrier is still present, inspect the 2. Remove the shipping bolts on
shipping carton for any damage that the bottom of the freezer (figure 2-1) and
may have occurred in transit. If the install either the legs or casters (figure
SHOCKWATCH® label indicates red and/ 2-2).
or the carton is broken, torn, or punctured,

Figure 2-1 Machine Bolted to Shipping Base

FRONT BACK

NOTE: Screw casters


or legs all the way in
coupling, then adjust
out to level with 1/4
inch slope to front.

Figure 2-2 Installing Mounting Legs or Casters

2 184633
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

2.2 Installation
CAUTION are found on the bottom under the
All materials and connections compressor mounting area and are
must conform to local clearly tagged - “Water Inlet” and
requirements and be in “Water Waste”. A manual shut-off
compliance with the National valve should be installed in the water
Electrical Code. inlet line at the time of installation.
The water pressure must be between
35-140 psig (241-965kPa) for proper
1. This freezer is designed for indoor use
operation.
and must be protected from outdoor
weather conditions. 5. Water cooled and air cooled remote
freezers require at least 12 inches
2. Where codes permit, Electro Freeze
(30 cm) above the top panel be free
recommends that the freezer be
of obstructions. Anything blocking
installed on casters and have flexible
ventilation of the freezer (including
water and electrical connections for
cone dispensers) will reduce the
easier service and cleaning.
efficiency of the freezer.
3. All models require a minimum 6 inch
6. Place the freezer in the final location
(15 cm) clearance on either the side
and level the machine by adjusting
panels or the rear panel for adequate
the legs or casters so that the unit
ventilation. Freezers designed with
is level side-to-side, and the front
top air discharge require at least 18
is approximately ¼” lower than the
inches (45 cm) above the top panel be
rear, to allow proper drainage of the
free of obstructions. Anything blocking
freezing cylinder.
ventilation of the freezer (including
cone dispensers) will reduce the 7. Water Cooled Do not allow freezer to
efficiency of the freezer. be in ambient where air temperature
goes below 0°C (32°F),the freezing
4. Water cooled double models will
temperature of water.
require a 1/2” MPT water inlet and
water waste connection. Both water 8. Water consumption increases if
condensers are tied together so that temperature of entering water is
one water inlet and one water waste above 20°C (65°F)
is all that is required. The connections

184633 3
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

2.3 Electrical Requirements

CAUTION 2. Refer to the data plate on the rear


To prevent accidental electrical panel for connection of proper fuse or
shock, a positive earth ground HACR circuit breaker.
is required.
3. Refer to the wiring diagram provided
Plug Rating: for proper power connections.
20A, 125VAC 4. All 115 volt 20 amp freezers are
(For use with a NEMA supplied with a factory power
“5-20R” Receptacle) cord (Figure 2-3) that requires a
NEMA “5-20 R” type receptacle to
accommodate the plug. All freezers
should be connected to a circuit
separate from any other electrical
equipment.

Figure 2-3 Plug 5. Supply voltage must be within ±


10% of the voltage indicated on the
nameplate. Request your local power
1. Always verify electrical specifications company to correct any voltage
on the data plate (see figure 3-1) of problem.
each individual freezer. Data plate
6. For 3 phase freezers, beater shaft
specifications will always supersede
rotation must be clockwise as viewed
the information in this manual.
from the front of the freezer.

2.4 Electrical Connections

CAUTION
To prevent accidental electrical WARNING
shock, a positive earth ground
is required. Warning: When installing the machine,
insert an all pole disconnect, adequately
sized according to freezer nameplate
1. Double freezers with two compressors marking with electrical contact spacing
require one power supply for each of 3mm minimum. This should be within
side of the freezer. Each side of the sight of the freezer.
freezer operates independently.

2. Check the data plate for fuse 5. Use a flexible connection when
size, wire ampacity and electrical permissible. All materials and
specifications. connections must conform to local
codes and the National Electrical
3. Refer to the wiring diagram provided Code.
for proper power connections.
6. For 3 phase freezers, beater shaft
4. Electrical connections are made in the rotation must be clockwise as viewed
junction box located mid-level behind from the front of the freezer.
the left side panel.

4 184633
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

3 Specifications
3.1 Particulars

Always check and verify voltage and amperage on the data


plate located on the back panel of each freezer.

Counter Models - 876B, 876C, 876BRH, 876CRH


Floor Models - 876, 876RH

COUNTER FLOOR
Width (in/cm) 17/43 14.5/37

Height (in/cm) ..................................36/92 59.5/151


Depth (in/cm)....................................25/64 25/64
Weight (lbs/kg)..................................255/116 280/127
Compressor Cylinder.......................75 HP / 5,500 BTUH
.56 kw (Motor) 1.6 kw (Cooling)
Beater Motor ...................................25 HP / .19 kw
Refrigerant (Cylinder/Cabinet).......404a
Charge..............................................2.25 lb / 1.02 kg
Cooling.............................................Air or Water
Cylinder............................................20 Qts / 18.9 Liters
Noise: The Steady acoustic pressure level, for both air cooled and water cooled freezers,
is less than 70dB(A).

Water Cooled units: Water consumption increases if


temperature of entering water is above 20°C (65°F)

*Contact factory for other voltages.


*** Do not add mix above line marked on side of mix
tank wall.

184633 5
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

3.2 Data Plate

The data plate provides important


information that the operator should
record and have available for parts
ordering, warranty and service requests.

Figure 3-1

Figure 3-1 Data Plate

3.3 Reference Information

Write in 1.) Model Number: _________________


Reference

2.) Serial Number: _________________
Information HERE! 3.) Electrical Spec: Voltage __________
Fill in this information as soon as you 4.) Phase __________ Hertz __________
receive the Electro Freeze GEN-80
Shake Freezer. The item numbers, 5.) Maximum Fuse Size: _____________
encircled, correspond with the call-out
numbers in figure 3-1. 6.) Minimum Circuit Ampacity: _________

3.4 Installation Date


Fill in the date of installation, and the name, address, and phone number of the
installer in the space provided below. This information will be needed when ordering
parts or service for the freezer.

Date of installation:______________________________________________

Installed by:____________________________________________________

Address:______________________________________________________

Phone:________________________________________________________

6 184633
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

3.5 Dimensions

876B, 876C,
876BRH &
876CRH
Counter Models

876 and 876RH


Floor Models

Figure 3-2 Dimensions

3.6 WEEE (Waste Electrical and Electronic Equipment)


In conformity with EU 2002/96/EC, designated for the recycling of electrical,
this freezer, at the end of life cycle, electronic components and separation
is not to be discarded with normal of reclaimable, recyclable materials.
urban waste. Instead, it is the user’s Contact your local distributor or authority
responsibility to dispose of this product for correct disposal.
by returning it to a collection point

184633 7
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

4 Part Names and Functions

1.) DOOR (HEAD): Encloses the 9.) SPRING - PISTON: Enables the
freezing cylinder and provides an piston to self close after dispensing.
opening for product to be dispensed.
10.) PISTON: Seals the product opening
2.) KNOB - HAND: Secures the door in the head when closed. Allows
(head) to the freezing cylinder. product to flow when open.

3.) O-RING - AIR BLEED: Seals the air 11.) O-RING - PISTON: Seals the piston
bleed plug in the dispense head. in the head. Must be lubricated to
seal and glide properly.
4.) PLUG - AIR BLEED: Seals the air
bleed opening in the head when 12.) O-RING - ROD: Holds the piston in
closed. Allows air to be removed place on the rod.
from the cylinder in the filling
process. 13.) ROD - ASSY. PISTON: Attaches
piston to the knob ball for
5.) NUT - PISTON ROD: Keeps piston dispensing.
assembly from going into the
cylinder if the ball knob is removed. 14.) QUAD-RING - HEAD: Seals the
head to the freezing cylinder. Must
6.) KNOB - BALL (DISPENSE): Used be lubricated.
to open and close the piston to start
and stop the flow of product from the 15.) BUSHING - HEAD: Supports and
freezer. aligns the beater shaft in the head.
Must be lubricated.
7.) OUTLET-VALVE: Shapes the frozen
product as it is dispensed.

8.) O-RING - OUTLET: Seals the valve


outlet in the head.
8 184633
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

4 Part Names and Functions


(876B BATCH ONLY)

1.) DOOR (HEAD): Encloses the 7.) SPRING - VALVE: Holds pivot valve
freezing cylinder and provides an against head.
opening for product to be dispensed.
8.) BODY - PIVOT VALVE: Used to
2.) BUSHING - HEAD: Supports and start and stop the flow of product
aligns the beater shaft in the head. from the freezer.
Must be lubricated.
9.) O-RING - PIVOT VALVE: Seals the
3.) O-RING - AIR BLEED: Seals the air pivot valve to the head. Must be
bleed plug in the dispense head. lubricated to seal and glide properly

4.) PLUG - AIR BLEED: Seals the air 10.) BAR - HANDLE: Used to open and
bleed opening in the head when close the pivot valve.
closed. Allows air to be removed
from the cylinder in the filling 11.) HANDLE - TAPERED BLACK:
process. Used to open and close the pivot
valve.
5.) KNOB - HAND: Secures the
pivot valve assembly to the door
assembly.

6.) BAR - PIVOT GUIDE: Used to open


and close the pivot valve to start
and stop the flow of product from the
freezer.

184633 9
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

4 Part Names and Functions (continued)

Figure 4-2 Beater Shaft Assembly

1.) BEATER - ASSY. SLUSH: Rotates


in the freezing cylinder to keep
product blended.

2.) BLADE - SCRAPER: Scrapes the


frozen product from the freezing
cylinder wall.

3.) SPRING - BLADE: Holds the blade


against the cylinder wall.

4.) QUAD-RING: Seals between the


beater and the shaft seal bushing.
Must be lubricated.

5.) BUSHING - SHAFT SEAL: Holds


the cup seal to the beater shaft.
Must be lubricated.

6.) SEAL (CUP) - BEATER SHAFT:


Seals the opening between the
freezing cylinder and the beater
shaft.

10 184633
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

5 Operator Controls and Indicators

The following paragraphs describe the


operator controls and indicators. Refer to
figure 5-1 for location of these controls
and indicators on the freezer.

Figure 5-1 Counter Models 876B, 876C,


876BRH, and 876CRH Floor Models 876 and 876RH

5.1 Selector Switch (1)


This three-position switch controls the Important:
functions of your freezer. Do not use the “FREEZE” position with
a. “CLEAN” — This position operates water or sanitizer in the cylinder or
the beater only (no refrigeration). hopper. Freezing water or sanitizer in
Always use this position in all cleaning the cylinder or hopper will damage the
and sanitizing operations. freezer.
c. “FREEZE” — This position
b. “OFF” (center) — In this position activates both the beater motor and
the beater motor and refrigeration refrigeration unit. This is the normal
system will not operate. operating position.

5.2 Circuit Breaker– Reset (2)


This control protects the beater motor Important:
against failure from an overload condition If the overload trips frequently,
by automatically shutting down the your freezer should be checked for
freezer. To restart the freezer properly, proper product consistency and
turn the selector switch to “OFF”, wait 2-3 voltage. Contact your Electro Freeze
minutes, then depress the reset button Distributor.
and turn the selector switch back to the
“FREEZE” or “CLEAN” position.

184633 11
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

5 Operator Controls and Indicators (cont.)


5.3 Indicator Light ­– “ADD MIX” (3) Optional
Important: When blinking, this light indicates the mix
If proper mix level is not maintained, a in the hopper is low and should be refilled
freeze-up may occur and damage the as soon as possible. Always maintain
freezer. at least 2 inches (5.1 cm) of mix in the
hopper. For best operating results, keep
hopper full.

Figure 5-1 Counter Models 876B, 876C,


876BRH, and 876CRH Floor Models 876 and 876RH

12 184633
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

6 Disassembly and Cleaning


It is important that the freezer be
CAUTION
disassembled, washed, lubricated and
To avoid electrical shock or
sanitized before operation. contact with moving parts,
The cleaning and sanitizing instructions make sure all switches are in
explained in this manual are required to the “OFF” position and that
the main power supply is
maintain a clean, sanitary freezer. The
disconnected.
freezer should be disassembled, cleaned,
reassembled, lubricated and sanitized
to ensure the best possible product and
freezer operation. Persons assembling,
cleaning or sanitizing the freezer must
first wash their hands with an approved
sanitizer.

6.1 Cleaning Accessories


The following accessories are shipped with your freezer and are used when
cleaning and sanitizing your freezer:

1.) HC158077 BRUSH: 9/16-inch


diameter with a 36-inch handle used
for cleaning the drain tubes and mix
inlet tube.

2.) HC158026 BRUSH: 1-inch diameter


with 12-inch handle.
General parts cleaning.

3.) HC158022 BRUSH: 1/4-inch


diameter with an overall length of
6-1/2 inches. General parts cleaning.

4.) HC158000A LUBRICANT:


Approved lubricant for moving parts
and O-rings. See Assembly, Section
8 for lubricating points.

Figure 7-1 Cleaning Accessories

184633 13
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

6.2 Disassembly Instructions


The following accessories shipped with the freezer are necessary for cleaning,
sanitizing, and disassembly/assembly:

Figure 7-2

1. If there is product in the freezer, refer


to Closing Procedures, Draining
Product, Section 9.1.

CAUTION CAUTION
To avoid electrical shock or To prevent bacteria growth,
contact with moving parts, remove all O-rings when
make sure all switches are in cleaning. Failure to do so could
the “OFF” position and that create a health hazard.
the main power supply is
disconnected.

2. Remove the four hand knobs (figure 5. Remove the O-rings (11) from the
6-2, item 2) and pull the dispensing piston and O-ring (12) from the piston
door (1) straight out. rod. Remove the O-ring (8) from the
valve outlet (7). Remove two O-rings
3. Remove the ball knob (6), nut (5), (3) from the air bleed plug (4).
air bleed plug (4) and valve outlet (7)
from the door (1). 6. Remove the door bushing (15) from
the door (1) or end of the beater.
4. Remove the piston assembly (10, 11,
12, 13) and spring (9) by pushing the 7. Remove the door quad ring (14) from
piston rod (13) through the back of the the face of the freezer.
door (1).

14 184633
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

6.2 Disassembly Instructions (cont.)

Figure 6-3

8. Remove the beater assembly (figure


6-3) from the cylinder.

9. Remove scraper blades (2), springs


(3), shaft seal (5 and 6) and quad ring
(4) from the beater (1).

10. Remove the seal from the bushing on


the shaft seal assembly as shown in
figure 6-4.

Figure 6-4 11. Remove hopper cover, drip tray and


insert.

6.3 Cleaning Instructions


NOTE: It is your responsibility to be CAUTION
aware of the requirements for meeting To prevent bacteria growth,
federal, state and local laws concerning remove ALL O-rings when
the frequency of cleaning and sanitizing cleaning. Failure to do so could
your freezer. create a health hazard.

CAUTION
Electric shock hazard. Do Important:
not splash water on switches Do not use unapproved sanitizers
or allow water to flow onto or laundry bleach. These materials
electrical components inside may contain high concentrations of
the machine.
chlorine and will chemically attack
1. Prepare a three compartment sink freezer components.
for cleaning parts removed from the
freezer, per applicable health codes.
Also prepare a clean surface to air-dry
all parts.

184633 15
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

6.3 Cleaning Instructions (cont.)


NOTE: The sanitizer should be mixed
according to the manufacturer’s
instructions to yield 100 PPM available
chlorine solution. (example: Stera-Sheen
Green Label.) Use warm water (100° to
110°F or 38° to 43°C) to wash, rinse, and
sanitize.
2. Wash all parts removed from the
Figure 6-5 Clean Head
freezer thoroughly with a mild dish
detergent solution. Clean the following
parts with the appropriate supplied
brush:

a. The head piston openings, bushing


cavities, air bleed hole, dispense
outlet, mounting holes and mix ports,
as shown in figure 6-5.

b. The shaft seal, bushing, valve


outlet, piston, rod and O-ring grooves
Figure 6-6 Clean piston rod, shaft seal, as shown in figure 6-6.
bushing and outlet
c. The beater shaft inside spring
mounting holes and the scraper blade
mounting indentations, as shown in
figure 6-7.

IMPORTANT:
Do not leave parts in sanitizer for more
than 15 minutes.

3. After ALL parts are washed, rinse


and place in the sanitizing solution.
Figure 6-7 Clean Beater For proper sanitizing, the parts must
remain fully immersed in the sanitizer
for 5 minutes. Allow parts to air-dry
after sanitizing.

4. Use a mild dish detergent solution to


clean the following, then rinse with
water:

a. Wipe down the freezer and


thoroughly brush out the inside of the
hopper, hopper cover, and mix feed
port to the cylinder.

b. Brush the inside of the cylinder


and make certain to clean the back
Figure 6-7 Clean Drain Tube wall.

c. Brush the inside of the drain tube,


as shown in figure 6-8.

16 184633
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

7 Assembly
Correct assembly of the freezer is
essential to prevent leakage of the
product and damage to the freezer. To
assemble the freezer you will need an
approved sanitary lubricant. Make sure
all parts of the assemblies have been
washed and sanitized before assembling.
Persons assembling the freezer must
first wash and sanitize their hands and
forearms with an approved sanitizer.
Figure 7-1 Shaft Seal Assembly

CAUTION

To avoid electrical shock or


contact with moving parts,
make sure all switches are in
the “OFF” position and that
the main power supply is
disconnected.

1. Assemble the seal on the bushing


to complete the beater shaft seal
assembly (see figure 7-1). Apply
a thin film of an approved sanitary
lubricant to the internal surface
and the face of the plastic bushing
opposite the bell-shaped portion of
Figure 7-2 Lubricate Quad Ring the seal assembly. Do not allow any
lubricant to come into contact with the
bell-shaped rubber cup portion of the
seal assembly.

2. Slide the quad ring (figure 7-2, item 1)


over the rear of the beater shaft and
apply a liberal amount of lubrication.

3. Install the shaft seal assembly (2)


over the rear of the beater shaft, with
the bell-shaped portion facing the rear
and the bushing portion against the
quad ring.

4. Attach the blade springs to the beater


plates, as shown in figure 7-3.

5. Insert scraper blades into the proper


beater plate slots so that the end of
the spring rests in the groove on the
Figure 7-3 Attach Springs to Beater bottom side of the blade.

– continued

184633 17
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

7 Assembly (continued)

Figure 7-4 Head Assembly

6. Insert the assembled beater into the (12) on the rod (13) in the groove
cylinder by placing the rear blade closest to the threads. Install and
on the bottom of the cylinder and lubricate the piston O-ring (11).
depressing the front blade and spring.
This will center the beater shaft and 9. Insert the spring (9) into the back side
allow alignment with the drive shaft. of the door piston body.
Rotate the beater assembly while
10. Insert the piston assembly, threaded
pushing, until the shank has fully
end first, through the center of the
engaged the drive shaft.
spring in the piston body until the
7. Slide the beater toward you about ½ piston is flush with the back of the
inch. (This is necessary to align and door.
install the door properly.)
11. Thread the nut (5) on the piston pull-
8. Assemble the piston assembly (figure rod until it is off the threaded portion,
7-4, items 10, 11, 12, 13) by installing then screw the ball knob down tight.
and lubricating the first rod
12. Install and then lubricate the valve
O-ring (12) in the groove farthest from
outlet O-ring (8), then insert the valve
the threads on the piston rod (13).
outlet (7) into the piston body.
Then slide the piston (10) over the
O-ring, large diameter end first. Now 13. Install and then lubricate the two air
install the second (holding) rod O-ring bleed plug O-rings (3), then insert the
plug (4) into the dispense door.
– continued

18 184633
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

7 Assembly (continued)
14. Insert the door bushing (15) into
the door, then lubricate inside the
bushing.

15. Lubricate the door quad ring (14).


Then apply lubricant in four dots,
equally distanced, in the face recess,
and place the quad ring against the
lubricant.

NOTE: If the door does not slide


easily into place, recheck engagement
of beater with the drive shaft and door
bushing.

16. Line the door up so that end of beater


is in line with the door bushing hole.
Slide the door over the studs and
press in place against the quad ring.

Important:
Do not overtighten the hand knobs.
Excessive force will damage the door.
Tighten the hand knobs finger-tight
only.

17. Install the four hand knobs (2) on


the studs until they contact the door.
Draw knobs up equally and tighten
lightly, with finger pressure only!

184633 19
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

8 Start-up Instructions
8.1 Sanitizing
Important:
Never let the sanitizer remain in the
freezer for more than 15 minutes.
Important:
Do not insert any tools or objects into
the mix feed port or head dispensing
hole while the freezer is running.

3. Pour sanitizing solution into the hopper


Figure 8-1 Attach Springs to Beater
pan. Using a clean brush, wash down
The washing and sanitizing instructions the hopper walls, hopper cover and
explained in this manual are procedures the mix feed port from the hopper to
to remove bacteria and maintain a clean, the cylinder, as shown in figure 8-1.
sanitary freezer. The slush/cocktail freezer 4. Remove air bleed plug and allow
must be disassembled and cleaned sanitizer to flow into cylinder. Replace
according to the instructions in this the plug when sanitizer reaches
manual before assembly and sanitizing bottom of air plug opening.
(start-up) to ensure the best possible
cleanliness. Important:
Do not use the “FREEZE” position with
CAUTION
sanitizer in the cylinder. The freezer
To prevent bacteria growth,
use only approved sanitizers to
will be damaged.
sanitize the machine. Sanitizing
must be done just prior to 5. When the cylinder has filled with
starting the machine. Failure sanitizing solution, reconnect the main
to do so could create a health power supply to the freezer. Turn
hazard. the selector switch to the “CLEAN”
position and allow the beater to run
Important: for 5 minutes.
Do not use unapproved sanitizers
or laundry bleach. These materials 6. At this time check for leaks around the
may contain high concentrations of head, piston and drain tube.
chlorine and will chemically attack
freezer components. Important:
DO NOT hang containers from the
NOTE: It is your responsibility to be dispensing spout — doing so will
aware of the requirements for meeting damage the head.
Federal, State and Local laws concerning
the frequency of cleaning and sanitizing 7. Place an empty container under
the freezer. the dispensing head, and drain the
solution by opening the piston to allow
1. Wash and sanitize your hands and the cylinder and hopper to empty.
forearms.
8. When the sanitizing solution has
2. Prepare 4 gallons (15.2 liters) of drained from the freezer, turn the
sanitizing solution (example: Stera- selector switch to the “OFF” position.
Sheen Green Label) in a container.
Sanitizing solution must be mixed
according to manufacturer’s
instructions to yield 100 PPM strength
chlorine solution. Use warm water
(100° to 110°F or 38° to 43°C) to
wash, rinse, and sanitize.
20 184633
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

8.2 Product Preparation


Important: and just enough cold water to equal
DO NOT use the freezer for purposes 5 gallons (18.9 L) of mix. Never add
other than freezing a “slush” product more water than instructions call for.
or cocktail mix. DO NOT attempt to
freeze plain water. This will result in NOTE: The product should
damage to the freezer. register between 11-13% Brix on a
refractometer or a hydrometer. Never
1. Use a container of sufficient capacity go below 11. (See Section 10.3)
and with gallon measurement 3. You may precool the slush mix
markings to accurately mix in and thereby gain added capacity in
quantities required by the product your freezer, if desired. Cool at 36°F
manufacturer’s instructions. (2°C) — DO NOT FREEZE.

2. Prepare at least 5 gallons (18.9L) of 4. Always thoroughly stir mix before


mix. Follow the directions exactly as filling machine. Ingredients can
shown on product label. separate over time and change Brix
reading.
EXAMPLE: If using a powdered
neutral base, add contents of
package, 5 lbs. (2.3 kg) of sugar,

8.3 Priming
Priming the freezer removes excess air from the freezing cylinder and sets the proper
consistency for the first cylinder of product.

1. While holding the piston open, pour NOTE: Do not allow the level of mix in
the mix directly into the hopper, the hopper to fall below 1/3 full.
allowing the mix to force out any 5. Turn the selector switch to the
remaining sanitizer (approximately 8 “FREEZE” position.
ounces or 250 ml).
6. Place the hopper cover over the
2. When pure mix appears (all sanitizer hopper.
has been expelled), close the piston.
7. When the mix has been frozen to the
Important: proper consistency, the compressor
Failure to completely remove sanitizer will automatically shut off. It will restart
or water from the freezing cylinder whenever the product consistency
before placing in “FREEZE” will changes. The beater will run
damage the freezer. continuously.
3. Remove the air bleed plug and allow 8. See Section 11, Slush Product
cylinder to fill with mix. Replace air Information, for determining
plug when mix reaches bottom of air consistency and making adjustments.
plug opening.
9. If your slush mix is above 70°F
4. Finish filling the hopper with mix. The (21°C), it will take approximately 30
freezer will hold 8.5 gallons—3.5 minutes to freeze down to the proper
gallons in the freezer cylinder consistency.
and 5 gallons in the hopper. (32.3
Liters—13.2 L in cylinder and 18.9 L
in reservoir.)

184633 21
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

9 Closing Procedures
NOTE: It is your responsibility to 3. If the mix is perishable (fruit base),
be aware of, and conform to, the leave the selector switch in the
requirements for meeting federal, state, “FREEZE” position or drain the
and local laws concerning the frequency product from the freezer into a
of cleaning and sanitizing the freezer. sanitized container. Cover and place
1. If the mix is nonperishable (sugar container in refrigerated storage.
base), place the selector switch in the
“OFF” position at the end of the day. NOTE: Follow state and local health
codes concerning reuse of product.
2. To restart the freezer on the following
day, place the selector switch in the
“FREEZE” position. The mix in the
cylinder will remain partially frozen
overnight and this will reduce the
freezing time to 5 – 10 minutes.

9.1 Draining Product

To remove semi-frozen product from the


cylinder, perform the following steps:
1. Place the selector switch in the
“CLEAN” position.

2. Place a clean, sanitized container


under the dispensing nozzle.

NOTE: Follow state and local health


codes concerning reuse of product.

3. Dispense the semi-frozen product


until it stops. Cover the product
container and place it in the cooler.
Place the selector switch in the “OFF”
position.

4. Remove the air bleed plug and pour


2 gallons (7.6 L) of cold water into the
hopper. Reinstall the air bleed plug.

5. Place the selector switch in the


“CLEAN” position. Clean the hopper
walls and very slowly dispense the
cold water. Follow with warm water
until the freezer is rinsed. Turn the
selector switch to the “OFF” position.

Important:
DO NOT use hot water. Damage to the
freezer could occur.

6. Refer to Section 6, Disassembly and


Cleaning.

22 184633
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

10 Slush Product Information


10.1 Determining Product Consistency
1. For slush mix, use a clear, straight- 3. Verify the product consistency by
sided glass of any size and draw off determining the amount of liquid at
a full glass of frozen product (slush the bottom of the glass.
flavor bottles work well).
Examples of settings :
2. Allow the glass to stand for 2 minutes 5% liquid
at room temperature away from any 1% liquid (Starts to stack)
heat source. 0% liquid (Stacks well)

10.2 Adjusting Product Consistency


Product consistency has been preset
at the factory. Further adjustment CAUTION
To prevent bacteria growth,
may be necessary to obtain your
use only approved sanitizers to
desired consistency. To adjust product
sanitize the machine. Sanitizing
consistency, proceed with the following must be done just prior to
steps: starting the machine. Failure
1. Allow the freezer to operate to do so could create a health
until the compressor shuts off. hazard.
Dispense sufficient product to check
consistency. (Refer to Section 10.1, side panel.
Determining Product Consistency.) 3. Remove the top screw holding the
2. Find the small adjustment cover cover and loosen the bottom, letting
toward the rear in the center of the left the cover swing away from the access
hole.

4. Look into the access hole and you will


see an arm extending from the drive
motor (see figure 10-1.) The arm is
held in place by springs on both the
top and bottom. At the end of this
arm is a nylon (product) adjusting
stud. This stud is the only operating
adjustment on the freezer.

5. If the product is too thin, turn the


adjusting screw counterclockwise
(up) ½ turn. If the product is too thick,
turn the adjusting screw clockwise
(down) ½ turn. Close cover and
reconnect power. Turn selector
switch to “FREEZE” and wait until the
compressor has cycled off.

6. Recheck the product consistency


in 30 minutes. Repeat steps and
recheck until proper consistency is
obtained. Close cover.

For further information contact your


local Electro Freeze Distributor or the
Service Department of H. C. Duke &
Son, Inc. (309) 755-4553 or (800) 755-
Figure 10-1 Attach Springs to Beater 4545.
184633 23
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

10.1 Refractometer/Brix Reading


A refractometer measures soluble sugar NOTE: Never go below 11 on the Brix
content of mix, expressed in percentage Reading.
weight. This is normally referred to as a Some experimentation may be necessary
“Brix Reading.” The typical refractometer before correct Brix and serving
uses a scale from 0% to 32%. temperature will be found. Generally,
Adjust the refractometer according to the higher the Brix reading the lower
the manufacturer’s instructions. the serving temperature. Conversely,
NOTE: A refractometer is a delicate the lower the Brix reading, the higher
instrument and must be handled the required serving temperature. If the
with care. Never immerse the entire complaint concerns product appearance,
refractometer in a cold drink. Cooling (ie. too runny or too stiff) always first
the refractometer will cause it to give take a Brix reading of the mix because
inaccurate readings. A refractometer variation in sugar content will have a
cannot be used to read dietetic syrups. direct bearing on actual freezing point.

1. Open the hinged side of the


refractometer and place a few drops of
mix on the slide.
Close the slide and look through the eye
piece, holding the refractometer toward
the light. A line will appear across a
graduated scale which indicates the Brix
level.
Acceptable Brix level is 11-13 on a
refractometer.

Figure 10-2 Refractometer

24 184633
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

11 Routine Maintenance
Electro Freeze recommends the following schedule to help maintain your equipment
in like-new operating condition, as well as to help protect your investment. Take the
time to learn and perform these routine procedures and receive in return many years of
valuable service from your freezer. Protect your investment!
This safety symbol identifies procedures that could cause personal injury. If you
are uncertain about a procedure and its safety, or have any questions on the safety
precautions, contact your local Electro Freeze Distributor or H. C. Duke & Son, Inc.,
Electro Freeze Service Department for factory service assistance at (309) 755-4553 or
(800) 755-4545.

DAILY WEEKLY
1. Wipe all exterior surfaces of the
freezer to remove any splattered mix. 1. Disassemble and thoroughly clean,
NOTE: It is your responsibility to be rinse, sanitize, air dry, reassemble
aware of and conform to the requirements and sanitize all parts from this freezer
for meeting Federal, State and Local that come into contact with mix.
Laws concerning the cleaning intervals CAUTION
and cleaning and sanitizing procedures of To prevent bacteria
the freezer. growth, remove all
O-rings when cleaning.
Failure to do so could
create a health hazard.

2. Clean the cylinder and drain tube with


the appropriate brushes.

3. Upon cleaning, inspect and lubricate


all seals and O-rings as described that
come into contact with mix. Replace
as needed.

4. Carefully inspect all parts for wear,


including seals, O-rings, and blades.
Replace as required.

Replace blades if worn 3/16” or more.

5. Check the beater shaft tang and drive


quill for wear.

A worn drive quill will have a nonparallel


shape on the drive opening.
184633 25
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

12 Routine Maintenance (continued)

MONTHLY WEEKLY
To protect the unit during seasonal
CAUTION shutdown, it is important to store the
To avoid electrical shock or freezer properly. Use the following
contact with moving parts, procedures:
make sure all switches are in
the “OFF” position and that 1. Disconnect all power to the freezer.
the main power supply is
disconnected. 2. Disassemble and wash all parts that
come into contact with the mix using
1. Have air-cooled condenser fins a warm, mild detergent solution.
cleaned by qualified service Rinse in clear water and dry all parts
technician to remove all forms of dirt, thoroughly.
lint, and dust.
3. Store the loose parts (i.e., the parts
WARNING! in the head assembly and beater
Failure to properly maintain/clean assembly) in a safe, dry place.
your air condenser can cause
premature compressor failure. 4. Do not lay heavy objects on the
Compressor failure due to improper plastic or rubber parts.
condenser care will void the
compressor warranty. 5. Cover the freezer and all loose parts
to protect them from dust or other
elements that could contaminate
ANNUALLY them while in storage. Place the
freezer in a dry location.
Contact your Electro Freeze Distributor to
perform the following services: 6. Have condenser fins on air-cooled
freezers cleaned.
1. Inspect and clean the beater drive
motor. Important:
Failure to purge the freezer of water
2. Replace drive belt.
may result in severe damage to
3. Clean the inside of the freezer the refrigeration system. Call your
including base, side panels, Electro Freeze Distributor for more
condenser, etc. information.

4. Check water-cooled condenser and 7. If your freezer is water-cooled,


flush clean if necessary (water cooled disconnect the water supply. Use
only). compressed air to blow out all
remaining water in the condenser.
5. Check fan condenser motors to see
if they have lubrication ports, if so 8. When freezer is restarted after
lubricate. (air cooled only) seasonal shutdown, remember to
replace all o-rings and seal with new
6. Check the refrigeration system and parts. Rubber parts can lose their
make any necessary adjustments. elasticity and ability to seal when
they are stored.
USE ONLY ORIGINAL OR AUTHORIZED REPLACEMENT
PARTS WITH THIS FREEZER
(See Illustrated Replacement Parts Manual)
If you have any questions on items that are not included in this schedule or problems
where service assistance is needed, please call your local Electro Freeze Distributor
or H. C. Duke & Son, Inc. Electro Freeze Service Department for factory service
assistance at (309) 755-4553 or (800) 755-4545.
26 184633
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

13 Troubleshooting Tables

SAFETY

THIS SAFETY ALERT SYMBOL IDENTIFIES


IMPORTANT PERSONAL SAFETY MESSAGES IN
THIS MANUAL. WHEN YOU SEE THIS SYMBOL,
BE ALERT TO THE POSSIBILITY OF PERSONAL
INJURY. DO NOT ATTEMPT TO CONTINUE UNTIL
THE SAFETY PRECAUTIONS ARE THOROUGHLY
UNDERSTOOD.

CAUTION
All maintenance adjustments must be done by an
Electro Freeze Distributor or authorized service
technician.

CAUTION
To avoid electrical shock or contact with moving parts,
make sure all switches are in the “OFF” position and
that the main power supply is disconnected. Some
freezers have more than one disconnect switch.

Important:
Some refrigerants are hazardous to the earth’s atmosphere.
To protect our environment, use a refrigerant recovery/
recycling unit when removing refrigerant from the system.

42 184633
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

13 Troubleshooting Tables (continued)

PROBLEM PROBABLE CAUSE REMEDY

1. Freezer unplugged. 1. Plug in freezer.


Have service technician make
sure your freezer is connected to a
separate circuit independent from
any other electrical equipment.
Fuse or breaker blown at main
2. 2. Have service technician check
disconnect.
fuse or breaker size and check for
low voltage; if not within 10% of
nameplate rating call the power
Freezer does company.
not operate.
Allow motor to cool off, reset
circuit breaker, and check product
3. Beater motor out on overload. 3.
consistency. See section 10.2,
Adjusting Product Consistency.
Contact your Electro Freeze
4. Out on high pressure. 4.
Distributor for service.
Contact your Electro Freeze
5. Component failure. 5.
Distributor for service.

Follow mixing instructions on product


Improper mixing of product. Brix too
1. 1. label. See Section 10.1, Determining
high.
Product Consistency.
Product will not
Contact your Electro Freeze Distribu-
freeze. 2. Component failure. 2.
tor for service.
Install torque spring. See Section
3. Upper torque spring not connected. 3.
10.2, Adjusting Product Consistency.

184633 43
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

13 Troubleshooting Tables (continued)

PROBLEM PROBABLE CAUSE REMEDY

Follow mixing instructions on


Improper mixing of product. Brix too
1. 1. product label. See section 10.2,
high.
Adjusting Product Consistency.

Install torque spring. See


2. Upper torque spring not connected. 2. Section 10.2, Adjusting Product
Product too Consistency.
thin.
Adjust screw to proper consistency
3. Adjustment screw not properly set. 3. of product. See section 10.2,
Adjusting Product Consistency.

Contact your Electro Freeze


4. Component failure. 4.
Distributor for service.

Follow mixing instructions on


Improper mixing of product. Brix too
1. 1. product label. See Section 10.1,
low.
Determining Product Consistency.
Adjust screw for proper consistency.
2. Adjustment screw not properly set. 2. See Section 10.2, Adjusting Product
Product too Consistency.
thick.
Install torque spring. See Section
3. Lower torque spring not connected. 3.
10.2, Adjusting Product Consistency.

Contact your Electro Freeze


4. Component failure. 4.
Distributor for service.

Leakage of Cup seal leaking or improperly Replace cup seal or install


1. installed. 1. properly.
product from
drain tube.
Contact your Electro Freeze
2. Beater shaft assembly damaged. 2.
Distributor for service

1. Head quad ring defective. 1. Replace quad ring.

Tighten hand knobs (hand tighten


2. Hand knobs not drawn up properly. 2.
only).
Product
leaking around
head. Damaged or worn o-ring on the Replace and lubricate o-rings on
3. 3.
plunger assembly. plunger assembly.

Contact your Electro Freeze


4. Damaged head assembly. 4.
Distributor for service

44 184633
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

13 Troubleshooting Tables (continued)

PROBLEM PROBABLE CAUSE REMEDY

Fill hopper at least 1/3 full – keep


1. Insufficient supply of mix. 1.
hopper this full at all times.

Follow mixing instructions on product


Improper mixing of product. Brix too
2. 2. label. See Section 10.2, Adjusting
low.
Freezer Product Consistency.
vibrates
3. Worn blades. 3. Replace blades.

4. Freezer not level. 4. Level freezer.


Contact your Electro Freeze
5. Low on refrigerant. 5.
Distributor for service

Remove obstruction and/or lower


Dirty or blocked condenser, restricted room temperature. Have condenser
1. 1.
air flow and/or high room temperature. cleaned by your Electro Freeze
Distributor.
Poor or slow
product 2. Dispensing too much product too fast. 2. Check freezer capacity rating.
recovery.
3. Product too warm going into freezer. 3. Precool – DO NOT FREEZE.

Contact your Electro Freeze


4. Component failure. 4.
Distributor for service

Models 876RH and 876BRH Only


(Refrigerated Hopper-RH)
Product in Component out of adjustment or Contact your Electro Freeze
1. 1.
hopper freezes component failure. Distributor for service

Product put in hopper was not


Product 1. 1. Precool product – DO NOT FREEZE.
precooled.
temperature in
hopper rises
Component out of adjustment or Contact your Electro Freeze
above 45°F. 2. 2.
component failure Distributor for service.

184633 45
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

13 Troubleshooting Tables (continued)

PROBLEM PROBABLE CAUSE REMEDY

Check for other equipment on the


1. Low line voltage. 1. same circuit. Call power company
or your Electro Freeze Distributor.
Compressor
starts, but Contact your Electro Freeze
2. Improperly wired. 2.
remains in Distributor for service
start windings. Contact your Electro Freeze
3. Current relay defective. 3.
Distributor for service
(single phase
only) Contact your Electro Freeze
4. Start capacitor weak. 4.
Distributor for service

Check air condenser. If it needs to


5. High discharge pressure. 5. be cleaned contact your Electro
Freeze Distributor.

Contactor Contact your Electro Freeze


chatters or Distributor to check voltage. Check
1. Low line voltage 1.
coil burned for other equipment on the same
out. circuit.

Head pressure Contact your Electro Freeze


1. Shortage of refrigerant 1.
too low. Distributor for service

Contact your Electro Freeze


1. Refrigerant overcharge. 1.
Distributor for service
Contact your Electro Freeze
2. Air in system. 2.
Distributor for service
Have condenser cleaned by your
3. Dirty condenser (air cooled). 3.
Electro Freeze Distributor.
Head pressure
too high. Relocate freezer away from
4. Freezer location too warm. 4. restriction. Be sure nothing is placed
against the back of the freezer.

Contact your Electro Freeze


5. Restricted condenser (water cooled) 5.
Distributor for service

Contact your Electro Freeze


6. Defective water valve. (water cooled) 6.
Distributor for service

46 184633
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

13.1 MTS Troubleshooting Tables

PROBLEM PROBABLE CAUSE REMEDY

Contact your Electro Freeze


1. Shortage of refrigerant. 1.
Distributor for service.
Have condenser cleaned by your
2. Dirty condenser. 2.
Electro Freeze distributor.
Contact your Electro Freeze
Unit operates 3. Moisture in system. 3.
Distributor for service.
long or
continuously. Contact your Electro Freeze
4. Compressor failing. 4.
Distributor for service.

Check formula and adjust. (No more


5. Using too much alcohol. 5.
than 8% alcohol.)

6. Setting too cold. 6. Adjust warmer

Contact your Electro Freeze


1. Tubing rattling. 1.
Noisy Distributor for service.
Compressor. Motor off of internal springs. Springs Contact your Electro Freeze
2. 2.
broken or bent. Distributor for service.

Contact your Electro Freeze


1. Improperly wired. 1.
Distributor for service.

Compressor Contact your Electro Freeze


will not Distributor to check voltage. Check
2. Low line voltage. 2.
start – hums for other equipment on the same
intermittently circuit.
(cycling on Open starting capacitor or current Contact your Electro Freeze
overload). 3. 3.
relay. Distributor for service.
Contact your Electro Freeze
4. High discharge pressure. 4.
Distributor for service.

Contact your Electro Freeze


Distributor to check voltage. Check
1. Voltage too low. 1.
for other equipment on the same
Start circuit.
capacitors
burned out.
Contact your Electro Freeze
2. Improper capacitor. 2.
Distributor for service.

184633 47
Keep your freezer in excellent QUALITY PARTS
condition — always contact PROTECT
your Electro Freeze Distributor
YOUR
for replacement parts and
maintenance scheduling. INVESTMENT

NOTE: Contact your authorized Electro Freeze Distributor for instructions prior to warranty
compressor replacement.
REPLACEMENT PARTS MANUAL
with Illustrations

COCKTAIL AND
SLUSH FREEZERS
Models 876, 876B, 876C,
876RH, 876BRH, 876CRH
&
876B BATCH FREEZER

184633 — 5/16

H.C. Duke & Son, LLC. P/N 185235-01 May 2016 Printed In U.S.A.
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH & 875 Batch

Replacement Parts Orders

You must have the serial number of your Name ___________________________


freezer when ordering parts — parts may
Address:_________________________
differ with a particular serial number of the
same model. __________________________
Parts are listed using terminology that Phone: __________________________
best fits the function of the part. The For factory service assistance — contact
illustrations in this section will help you H. C. Duke & Son, LLC., Electro Freeze
to find the correct part number and Service Department as follows:
description. The alphabetized parts


Phone: (309) 755-4553
list can be used to verify part numbers
pertaining to the serial number of your (800) 755-4545
unit. FAX: (309) 755-9858
Place your parts order through your local E-mail: service@hcduke.com
authorized Electro Freeze Distributor.

Table of Contents
Figure 1 Pull Valve Door Assembly............................... 1
Figure 2 Spigot Door Assembly (Optional)................... 2
Figure 3 Beater Shaft Assembly.................................... 3
Figure 4 Electrical Box ................................................... 4
Figure 6 Panels — Counter Models).............................. 8
Figure 7 Panels — Floor Models (sheet 1 of 2)............. 10
Figure 8 Water Cooled Assembly View........................ 12
Figure 9 Water Cooled Assembly View......................... 14
Figure 10 Air Cooled Assembly (Page 1 of 2)................. 16
Figure 11 Drive Shaft and Bearing Assembly................. 18
Figure 12 Consistency Control........................................ 19
Figure 13 Motor and Bearing Assembly.......................... 20
Figure 13 Motor and Bearing Assembly.......................... 21
Accessories...................................................... 22
Figure 14 Accessory - Merchandiser............................... 23

184633 iii
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 1 Pull Valve Door Assembly

Item Part No. Description


* HC114700..............Door (Head) - Assy. Complete
1................HC114989..............Door (Head) - Assy. Pull Valve (Door Only)
2................HC162633.............Knob - Fluted Torque Blk 5/16-18 (Hand)
2A.............HC130194.............Stud - Freezer Door
3................HC160561.............O-Ring (Plug)
4................HC115416..............Plug - Assy. Air Bleed
5................HC139274.............Nut - Piston Rod
6................HC162629.............Knob - Ball 3/8-16 Thd Black
7................HC136249-01........Outlet - Valve
8................HC160582.............O-Ring (Outlet - Valve)
9................HC162319.............Spring - Pull Valve
10..............HC136253.............Piston - Valve
11..............HC160582.............O-Ring (Piston)
12..............HC160610.............O-Ring (Rod)
13..............HC113999..............Rod - Assy. Piston
14..............HC160606.............Quad Ring
15.............HC138336.............Bushing - Plastic Door

* Includes parts listed above except items 2, 2A and 14.

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
Parts1 184297
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 2 Spigot Door Assembly (Optional)

Item Part No. Description


*................HC114729..............Door - Assy. Complete (Head)
1................HC114990..............Door(Only) - Assy. Spigot
2**.............HC162714.............Body - Spigot
3**.............HC160647.............O-Ring (Spigot)
4**.............HC162715.............Plug - Spigot
5**.............HC162713.............Spring - Spigot
6**.............HC162712.............Cap - Plastic Spring
7**.............HC162711..............Handle - Spigot
8**.............HC162710.............Nut - Plastic
9................HC162633.............Knob - Fluted Torque Blk 5/16-18 (Hand)
9A.............HC130194.............Stud - Freezer Door
10..............HC115416..............Plug - Assy. Air Bleed
11..............HC160561.............O-Ring (Plug)
12..............HC138336.............Bushing - Plastic Door
13..............HC160606.............Quad Ring

* Includes items 1, 10, 11, and 12


**Can be ordered together as:
HC162709.............Spigot - Slush (Includes Items 2-8)

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
184297 Parts2
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 2 Batch Door Assembly (Optional)

Item Part No. Description


*................HC119044..............Door - Assy. Batch Complete (Head)
1................HC119043..............Door(Only) - Assy. Batch
2................HC138336.............Bushing - Plastic Door
3................HC160561.............O-Ring (Plug)
4................HC115416..............Plug - Assy. Air Bleed
5................HC162622.............Knob - Hand
6................HC139933.............Bar - Pivot Valve
7................HC162345.............Spring - Valve
8................HC139932.............Body - Pivot Valve
9................HC160627.............O-ring - Pivot Valve
10..............HC139931.............Rod - Handle
11..............HC162626.............Handle - Black Tapered

* Includes items 1-11

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
Parts3 184297
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 3 Beater Shaft Assembly

Item Part No. Description


1................HC113072..............Beater - Assy. Slush
or...............HC119042..............Beater - Assy. Batch
2................HC138256.............Blade - Scraper
3................HC134649.............Spring - Blade
4................HC160605.............Quad Ring
5*..............HC138215.............Bushing (Washer) - Shaft Seal
6*..............HC160557.............Seal - Beater Shaft

*Can be ordered together as:


HC116143..............Seal - Assy. Shaft (Includes Items 5 & 6)

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
184297 Parts4
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 4 Electrical Box — Counter Model


(Page 1 of 2)

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
Parts5 184297
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 4 Electrical Box — Counter Model


(Page 2 of 2)
Item Part No. Description
1.............HC155425.......... Cut - Out-High Pressure
2.............HC161202.......... Thermostat - 5° Fixed Diff. (876BRH, 876CRH)(Hopper)
3.............HC161202.......... Thermostat - 5° Fixed Diff. (876BRH, 876CRH)
(Units with Night Switch)
4.............HC150795.......... Strip - Terminal
5.............HC150376.......... Relay - Flange Base w/Cover (876BRH, 876CRH)
6.............HC151427-01..... Relay - Start/Run (Compressor)
7.............HC150463.......... Switch - Toggle (Units with Night Switch) (876BRH, 876CRH)
8.............HC150465.......... Switch - Toggle 3PDT CTR OFF (Selector) (876B, 876C)
or............HC150463.......... Switch - Toggle DPDT CTR OFF (Selector) (876BRH, 876CRH)
8A...........HC165023.......... Nameplate - CLEAN/OFF/FREEZE
9.............HC150339.......... Contactor - 2 Pole 110v
or............HC150073.......... Contactor - 2P 120V C25 (876B Batch Only)
10...........HC150263.......... Timer - DOM/DOB Adj 120VAC
10...........HC150119.......... Socket - Octal Terminal
10A.........HC150120.......... Clip - Retainer (Set of 2)
11............HC150124.......... Control - Liquid Level (Units w/Mix Indicator Light)
11............HC150119.......... Socket - Octal Terminal
11A..........HC150120.......... Clip - Retainer (Set of 2)
12...........HC151421.......... Capacitor - Run (Compressor)
13...........HC160743.......... Clamp - Hose 3-1/16 to 4
14...........HC151426-01..... Capacitor - Start (Compressor)
15...........HC150452.......... Breaker - Circuit 4.5 Amp
15A.........HC160160.......... Washer - .385 x .750 x .031 Nylon
15B.........HC150440.......... Seal - Reset Button

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
184297 Parts6
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 5 Electrical Box — Floor Models


(Page 1 of 2)

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
Parts7 184297
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 5 Electrical Box — Floor Models


(Page 2 of 2)

Item Part No. Description


1.............HC155425.......... Cut Out - High Pressure
2.............HC161202.......... Thermostat - 5° Fixed Diff. Cylinder (876RH)
.......................................... (Units w/Night Switch)
3.............HC161202.......... Thermostat - 5° Fixed Diff. Hopper (876RH)
4.............HC150124.......... Control - Liquid Level (Units w/Mix Indicator Light)
4A...........HC150119.......... Socket - Octal Terminal
4B...........HC150120.......... Clip - Retainer (Set of 2)
5.............HC115816.......... Kit - Rotary Switch Replacement (w/o Night Switch)
5A...........HC150462.......... Knob - Rotary Switch
5B...........HC165022.......... Nameplate - CLEAN/OFF/FREEZE
5C...........HC150786.......... Bushing - Snap
5D...........HC134653.......... Extension - Switch (Shaft)
5E...........HC150460.......... Coupler - Switch to Shaft Extension
or............HC150465.......... Switch - Toggle (Clean/Off/Freeze) (876RH Units w/Night Switch)
HC165023.......... Nameplate - CLEAN/OFF/FREEZE (Units w/Night Switch)
6.............HC150339.......... Contactor - 2 Pole 110V
7.............HC150263.......... Timer - DOB/DOM Adj 120VAC
8.............HC150795.......... Strip - Terminal
9.............HC151427-01..... Relay - Start/Run (Compressor)
10...........HC150384.......... Relay - DPDT 120v (876RH)
10A.........HC150119.......... Socket - Octal Terminal
10B.........HC150120.......... Clip - Retainer (Set of 2)
11............HC151426-01..... Capacitor - Start (Compressor)
12...........HC160743.......... Clamp - Hose 3-1/6 to 4
13...........HC151421.......... Capacitor - Run (Compressor)
14...........HC150452.......... Breaker - Circuit - 4.5 Amp.
14A.........HC160160.......... Washer - .385 x .750 x .031 Nylon
14B.........HC150440.......... Seal - Reset Button

Not Shown:
HC150466.......... Switch - Toggle SPDT (Day/Night)
(876RH w/Night Switch & Mix Indicator)

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
184297 Parts8
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 6 Panels — Counter Models


(Page 1 of 2)

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
Parts9 184297
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 6 Panels — Counter Models


(Page 2 of 2)

Item Part No. Description


1.............HC116928-C...... Panel - Assy. Front
HC116929-C...... Panel - Assy. Front (with Optional Mix Light)
HC119090.......... Panel - Assy. Front (876B-Batch)
2.............HC118616.......... Kit - 4-inch Adjustable Leg w/Antislip Pad (Set of 4) includes
HC162114.....Leg - Four Inch Adjustable
HC162130....Pad - Foot Anti Slip
3.............HC135802.......... Pan - Drip
HC116088.......... Tray - Assy. Drip & Flavor (4 Bottle, w/Self Serve Decal
and w/o Bottles & Insert)
HC117529.......... Tray - Assy. Drip & Flavor (4 Bottle, w/Tray and
w/o Decal, Bottles & Insert)
HC139950.......... Panel - Shelf (876B-Batch)
4.............HC135803.......... Insert - Drip Pan
5.............HC196121.......... Cover - Hopper
...............HC118691.......... Cover - Assy. Hopper Insulate (Optional RH Models)
6.............HC116067-C...... Panel - Assy. Hopper & Top (876B, 876B-Batch, 876C)
HC115913-C...... Panel - Assy. Hopper & Top (876BRH, 876CRH)
7.............HC138664-C...... Panel - Side RH*
8.............HC136966-C...... Panel - Side LH*
9.............HC159064.......... Grommet - 7/8 OD x 5/8 ID (Drain Tube)
10...........HC136959.......... Cover - Adjustment Hole
10A.........HC160076.......... Screw - TRPM #10-24 x 1/2 SST
11............HC138736.......... Panel - Rear (Water Cooled)
HC138749.......... Panel - Rear (Air Cooled)
12...........HC165414.......... Nameplate - Electro Freeze
13...........HC150546.......... Light - Indicator 125V (Optional)
14...........HC165023.......... Nameplate - CL/OFF/FR Toggle Switch

* Left or right hand is determined as you face the front of the freezer.

Hardware for 876 Series Panel Decals & Labels


Counter Model Panels
Part No. Description
Panel Screw Nut-Speed Space
HC165025 Beater Warning
Front HC160048 HC160117 HC163103
HC165065 Cleaning Instructions (RH Models)
Rear/Corners HC160048 HC160117 n/a
HC165091 Clear Overlay
Side HC160028 HC160387 HC138455
HC165126 Panel Removal
Drip Tray HC160049 n/a HC163103
Hc165151 Trimstrip (RH Models)
*N/A - Not Applicable
HC169052 Ventilation 3 in.

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
184297 Parts10
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 7 Panels — Floor Models (sheet 1 of 2)

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
Parts11 184297
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 7 Panels — Floor Models (sheet 2 of 2)


Item Part No. Description
1.............HC113836-C...... Panel - Assy. Upper Front
HC116925.......... Panel - Assy. Upper Front (876RH w/Night Switch & Mix Indicator)
HC116926.......... Panel - Assy. Upper Front (876RH w/Night Switch)
2.............HC113835-C...... Panel - Assy. Lower Front
3.............HC159064.......... Grommet - 7/8 OD x 5/8 ID (Drain Tube)
4.............HC196121.......... Cover - Hopper
HC118691.......... Cover - Assy. Hopper Insulate (Optional 876RH)
5.............HC116066-C...... Panel - Assy. Hopper & Top (876)
HC116075-C...... Panel - Assy. Hopper & Top (876RH)
6.............HC136064.......... Insert - Drip Pan
HC138174.......... Insert - Drip Pan (876RH w/Ill. Sign & Bottle Rack)
7.............HC136065.......... Pan -Drip
HC117529.......... Tray - Assy. Drip & Flavor (876RH w/Ill. Sign & Bottle Rack)
8.............HC162133.......... Caster - Low Profile with Brake
8A...........HC150736.......... Nut - Lock Conduit 1-1/4
9.............HC162134.......... Caster - Low Profile w/o Brake
9A...........HC150736.......... Nut - Lock Conduit 1-1/4
10...........HC163959.......... Cover - Adjustment Hole
10A.........HC160076.......... Screw - TRPM #10-24 x 1/2 SST
11............HC136964-C...... Panel - Side RH*
12...........HC136963-C...... Panel - Side LH*
13...........HC136960-C...... Post - Rear Corner LH*
14...........HC136961-C...... Post - Rear Corner RH*
15...........HC136962-C...... Panel - Rear
16...........HC139398.......... Panel - Lower Rear (Water Cooled)
17...........HC150546.......... Light - Indicator 125V Vertical(Units with mix indicator light)
18...........HC165414.......... Nameplate - Electro Freeze Large

Not Shown:
HC112978.......... Leg - Assy. 6-inch (Optional)

* Left or right hand is determined as you face the front of the freezer.

Hardware for 876 Series Panel Decals & Labels


Floor Model Panels
Part No. Description
Panel Screw Nut-Speed Space
HC165025 Beater Warning
Front HC160048 HC160117 HC163103
HC165065 Cleaning Instructions (876RH)
Rear/Corners HC160048 HC160117 n/a
HC165091 Clear Overlay
Side HC160028 HC160387 HC138455
HC165126 Panel Removal
Drip Tray HC160049 n/a HC163103
HC165151 Trimstrip (876RH)
*N/A - Not Applicable
HC169052 Ventilation 3 in.

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
184297 Parts12
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 8 Water Cooled Assembly View


— Counter Model (Page 1 of 2)

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
Parts13 184297
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 8 Water Cooled Assembly View


— Counter Model (Page 2 of 2)
Item Part No. Description
1.............HC115916.......... Cylinder - Assy. Evaporator (876, 876B, 876C)
HC116332.......... Cylinder - Assy. Evaporator (RH Models)
2.............HC155453.......... Valve - Auto Expansion Sweat (Cylinder)
3.............HC113087.......... Exchanger - Assy. Heat
4.............HC155459.......... Glass - Sight
5.............HC155060.......... Receiver - 2 1lb. 1/4 Sweat
6.............HC155063.......... Drier - Filter 3 cu in Sweat
7.............HC116824.......... Compressor - Assy. 115-1-60 includes
HC151421..........Capacitor - Run
HC151426-01..... Capacitor - Start
HC155063..........Drier - Filter 3 cu in Sweat
HC151427-01..... Relay - Start
8.............HC151431.......... Grommet - Compressor Mounting
8A...........HC151432.......... Sleeve - Compressor Mounting
9.............HC155029.......... Condenser - Water
10...........HC119021.......... Bracket - Assy. Condenser Mtg.
11............HC112080.......... Valve - Assy. Water includes
HC155410..........Valve - Water
11A..........HC155444.......... Kit - Water Valve

Not Shown:
HC115923.......... Tube - Assy. Drain
HC155419.......... Valve - Access
HC155435.......... Valve - Solenoid (RH Models)
HC155452.......... Valve - Automatic Expansion Sweat (RH Models)

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
184297 Parts14
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 9 Water Cooled Assembly View


— Floor Models (Page 1 of 2)

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
Parts15 184297
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 9 Water Cooled Assembly View


— Floor Models (Page 2 of 2)

Item Part No. Description


1.............HC115916.......... Cylinder - Assy. Evaporator (876, 876B, 876C))
HC116332.......... Cylinder - Assy. Evaporator (RH Models)
2.............HC155453.......... Valve - Auto Expansion Sweat (Cylinder)
3.............HC112870.......... Exchanger - Assy. Heat
4.............HC155459.......... Glass - Sight
5.............HC155060.......... Receiver - 2 1lb. 1/4 Sweat
6.............HC155063.......... Drier - Filter 3 cu in Sweat
7.............HC116824.......... Compressor - Assy. 115-1-60 includes
HC151421..........Capacitor - Run
HC151426-01..... Capacitor - Start
HC155063..........Drier - Filter 3 cu in Sweat
HC151427-01..... Relay - Start
8.............HC151431.......... Grommet - Compressor Mounting
8A...........HC151432.......... Sleeve - Compressor Mounting
9.............HC155029.......... Condenser - Water
10...........HC139813.......... Bracket - Water Condenser
11............HC112080.......... Valve - Assy. Water includes
HC155410....Valve - Water
11A..........HC155444.......... Kit - Water Valve

Not Shown:
HC115923.......... Tube - Assy. Drain
HC155452.......... Valve - Auto Expansion (Hopper) (RH Models)
HC155435.......... Valve - Solenoid (RH Models)

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
184297 Parts16
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 10 Air Cooled Assembly (Page 1 of 2)

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
Parts17 184297
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 10 Air Cooled Assembly (Page 2 of 2)


Item Part No. Description
*..............HC116869.......... Condensing Unit - Assy 3/4 HP 115/1/60
1.............HC116870.......... Plate - Assy. Condensing Base
2.............HC116824.......... Compressor - Assy. 115-1-60 includes
HC151421..........Capacitor - Run
HC151426-01..... Capacitor - Start
HC155063..........Drier - Filter 3 cu in Sweat
HC151427-01..... Relay - Start
3.............HC116871.......... Condenser - Assy. Air includes
HC138668..........Shroud - Condenser
HC155126-01-C.Condenser - Air Rifled
4.............HC116868.......... Fan - Assy. Condenser includes
HC151074-01..... Motor - Fan 35w 115V 60 Hz
HC159020..........Blade - Fan 11 in 26°
HC137632..........Bracket - Fan Condenser
5.............HC155060.......... Receiver - 2 1lb. 1/4 Sweat
6.............HC137809.......... Support - Connector Compressor
7.............HC150705.......... Connector - 3/8x 90°
8.............HC160740.......... Clamp - Tube 1/4
9.............HC155063.......... Drier - Filter 3 cu in Sweat
10...........HC155459.......... Glass - Sight
11............HC155419.......... Valve - Access
12...........HC155536.......... Tee - 1/2 x 1/2 x 1/2 SWT WROT
13...........HC151431.......... Grommet - Compressor Mounting
14...........HC151432.......... Sleeve - Compressor Mounting
15...........HC160347.......... Screw - HXHC 5/16-18 x 1-3/8 ZN
16...........HC160130.......... Washer - Flat 1/4 ZN
17...........HC159950.......... Screw - HXSF 1/4-20 x 1/2 ZN
18...........HC160151.......... Washer - Ext Tooth 1/4 ZN
19...........HC155529.......... Tee - 1/4 x 1/4 x 1/4 SOL CU
20...........HC160453.......... Nut - Hex 3/8-16 ZN
21...........HC160154.......... Washer - Ext Tooth 3/8 ZN

* Includes all of items above.

Not Shown:
HC115916.......... Cylinder - Assy. Evaporator (876, 876B, 87C))
HC116332.......... Cylinder - Assy. Evaporator (876RH, 876BRH, 876CRH)
HC155453.......... Valve - Auto Expansion Sweat (Cylinder)
HC113087.......... Exchanger - Assy. Heat (Counter Models)
HC112870.......... Exchanger - Assy. Heat (Floor Models)
HC115923.......... Tube - Assy. Drain
HC155452.......... Valve - Auto Expansion Sweat (Hopper) (876RH)
HC155435.......... Valve - Solenoid (876RH)

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
184297 Parts18
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 11 Drive Shaft and Bearing Assembly

Item Part No. Description


HC112843.......... Bearing - Assy. Complete Rear (includes HC112844 & HC112862)
HC112844.......... Sheave - Assy. Driven & Quill (includes 1, 1A, 2)
1.............HC153615.......... Sheave - Driven
1A...........HC160033.......... Screw - SK Set 5/16-18 x 3/8 BKOX
2.............HC112842.......... Quill - Assy. Drive w/ Key
3.............HC112862.......... Bearing - Assy. Rear includes
3A...........HC130189.......... Spacer - Rear Bearing
3B...........HC153013.......... Bearing - Drive Quill (w/Lock ring)
3C...........HC153127.......... Plate - Retainer, Bearing
3D...........HC153128.......... Stamping - Bearing Base
3E...........HC160143.......... Washer - Lock 3/8 ZN
3F...........HC160407.......... Bolt - Carriage 3/8-16 x 3-1/4 ZN
3G...........HC160453.......... Nut - Hex 3/8-16 ZN

Not Shown:
HC115681.......... Bar - Alignment (Loaner) (used to align bearings to cylinder)
HC115681-01..... Bar - Alignment (Purchase)

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
Parts19 184297
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 12 Consistency Control

Item Part No. Description


1.............HC117492.......... Switch - Assy. Torque includes
HC150457....Switch - Torque Control
HC135003....Cover - Switch Top
HC135004....Cover - Switch Bottom
2.............HC159999.......... Screw - RDHM #8-32 (Stop)
3.............HC162118.......... Bumper - Button (Rubber)
4.............HC116414.......... Arm - Assy.Torque
5.............HC160102.......... Nut - HEX #8-32 (Stop)
6.............HC139544.......... Stud - Adjusting
6A...........HC160138.......... Washer - Flat #10 (Adjusting Stud)
7.............HC160092.......... Nut - Cap #10-32 Nylon
8.............HC160344.......... Nut - Hex #10-32 ZN
9.............HC162346.......... Spring - Adjusting Screw
10...........HC134632.......... Bracket - Switch Mtg.
11............HC136959.......... Cover - Adjustment Hole
12...........HC162338.......... Spring - Extension Torque-Slush (Silver)
13...........HC160076.......... Screw - TRPM #10-24 x 1/2 SST (Cover-Adjustment Hole)
14...........HC162338.......... Spring - Extension Torque-Slush (Silver)
15...........HC134661.......... Bracket - Spring Torque Control

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
184297 Parts20
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 13 Motor and Bearing Assembly


(Page 1 of 2)

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
21 184297
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 13 Motor and Bearing Assembly


(Page 2 of 2)
Item Part No. Description
1.............HC153139.......... Belt - Poly V (Counter)
HC153125.......... Belt - Poly V (Floor)
2.............HC116585*......... Kit - FE Slush Motor Replacement (Counter)
or............HC116584*......... Kit - FE Slush Motor Replacement (Floor)
3.............HC153610.......... Flywheel - Driver Sheave
4.............HC160495.......... Screw - SK Set
5.............HC115790.......... Bearing - Assy. Retainer (Front) includes
HC153027..........Bearing - Motor Mount
HC134659..........Bracket - Motor Mount
5A...........HC115791.......... Bearing - Assy. Retainer (Rear) includes
HC153027....Bearing - Motor Mount
HC134904....Bracket - Motor Mount
6.............HC150705.......... Connector - 3/8 x 90°
6A...........HC150665.......... Conduit - 1/2 Thinwall Extraflex
7.............HC160130.......... Washer - Flat 1/4 ZN
8.............HC138717.......... Plate - Motor
9.............HC159220.......... Nut - Lock 5/16-18 ZN
10...........HC199012.......... Washer - Rubber
11............HC162562.......... Spacer - Rubber
12...........HC160131.......... Washer - Flat 5/16 ZN
13...........HC160009.......... Screw - HXHC 5/16-18 x 1 ZN
14...........HC160021.......... Screw - HXHC 1/4–20 x 3/4 ZN
15...........HC160104.......... Nut - Hex 1/4–20 ZN
16...........HC160141.......... Washer - Lock 1/4 ZN
17...........HC160049.......... Screw - TRPM #8-32 x 1/ SST
18...........HC160102.......... Nut - HEX #8-32 ZN
19...........HC134661.......... Bracket - Spring Torque
20...........HC162338.......... Spring - Extension Torque
21...........HC162341.......... Spring - Extension Hi Torque
22...........HC160156.......... Screw - TRHM #6-32 x 1-1/4 SST
23...........HC160138.......... Washer - Flat #10 ZN
24...........HC160309.......... Nut - Hex #6-32 ZN
25...........HC160092.......... Nut - Cap #10-32 Nylon
26...........HC139544.......... Stud - Adjusting
27...........HC160344.......... Nut - Hex #10-32 ZN
28...........HC162346.......... Spring - Adjusting Screw
29...........HC159999.......... Screw - RDHM #8-32 x 3/4 ZN
30...........HC116414.......... Arm - Assy. Torque
31...........HC134632.......... Bracket - Switch Mounting
32...........HC117492.......... Switch - Assy Torque includes
HC135004..........Cover - Switch Bottom
HC135003..........Cover - Switch Top
HC150457..........Switch - Torque Control
33...........HC160105.......... Nut - Motor Assembly 5/16-18 ZN
34...........HC160036.......... Screw - HXHC 5/16-18 x 3-1/2

* Includes Motor & Bearing Assembly, Circuit Breaker, and Reset Button Seal.

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
184297 22
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Accessories

Part No. Description


HC199504.......... Bottles - Flavor Plastic
HC169122.......... Cap - Slush Bottle
HC162134.......... Caster - Low Profile w/o Brake (Floor Models)
HC162133.......... Caster - Low Profile w/Brake (Floor Models
HC113073........... Container - Assy. Mix 15 Gallon (w/lid and spigot)
HC163300.......... Container - Assy. Mix.15 Gallon PVC w/Lid
HC150604.......... Cord - Molded Plug (Power)
HC196121.......... Cover - Hopper
HC118691........... Cover - Assy. Hopper Insulate
HC165241.......... Decal - Six Flavor Slush
HC169212.......... Dispenser - Cup (EL20 6-12 oz.)
HC169213.......... Dispenser - Cup (EL30 16-24 oz.)
HC155634.......... Fitting - Tank 3/4 (Fitting & Gaskets-3/4” 15 Gallon Container)
HC138174.......... Insert - Drip Pan (876C - 4 Jars)
HC136064.......... Insert - Drip Pan (876, 876RH - 5 Jars)
HC135803.......... Insert - Drip Pan (876B, 876C, 876BRH, 876CRH - 6 Jars)
HC116110........... Kit - Slush Poster
HC162114........... Leg - Four Inch Adjustable (Counter Models)
HC112978........... Leg - Assy. Six Inch (Floor Models)
HC158054A........ Lubricant - Lubri Film 4 oz. Tube
HC158000A........ Lubricant - Petrol Gel 4 oz. Tube
HC162130.......... Pad - Foot Anti Slip (Counter model legs)
HC136065.......... Pan - Drip (876, 876RH)
HC169124.......... Pump - Slush Flavor Plastic
HC169302.......... Pump (only) - Submersible
HC115006........... Rack - Assy. Five Jars Complete (Floor Models)
HC115007........... Rack - Assy. Six Jars Complete (Counter Models)
HC115008........... Rack (only) - Assy. Five Jars (Floor Models)
HC115009........... Rack (only) - Assy. Six Jars (Counter Models)
HC113851........... Rack (only) - Five Flavor Jars (Wire)
HC158043.......... Rod - Stir (Stainless)
HC158013.......... Sanitizer - Stera Sheen Sample
HC158014.......... Sanitizer - Stera Sheen Case/4
HC150014A........ Sanitizer - Stera Sheen 4 lb. Jar
HC184858.......... Sheet - Clean & Sanitize 876 (English)
HC184858-15..... Sheet - Clean & Sanitize 876 (Spanish)
HC113324........... Spigot - Assy. w/Fitting & Gasket (15 Gallon Container)
HC162703.......... Spigot (only) - 3/4 Plastic Drum (15 Gallon Container)
HC116088........... Tray - Assy. Drip & Flavor (for 4 Bottle style of Models 876RH w/night switch
and 876C, w/Tray & Self Serve Decals, and w/o Bottles & Insert)
HC117529........... Tray(only) - Assy. Drip & Flavor (for 4 Bottle style of Models 876RH w/night
switch and 876C, includesTray w/o Decals, Bottles and Inserts)
HC118128........... Tray - Assy Drip & Bottles Complete (for 4 Bottle Style for Models 876RH
w/night switch and 876C includes Tray, Bottles, Pumps and Drip Pan Insert,
w/o decals)
HC196058.......... Tubing 1/2” I.D. x 5/8 O.D. pvc

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
23 184297
ELECTRO FREEZE Models 876, 876B, 876C, 876RH, 876BRH, 876CRH

Figure 14 Accessory - Merchandiser


(Optional - Floor Models Only)

Item Part No. Description


1.............HC117677.......... Sign - Assy. Illuminated 876 (Complete w/o insert)
2.............HC150574.......... Socket - Bulb
3.............HC150578.......... Bulb - Fluorescent
4.............HC150577.......... Ballast - Fluorescent
5.............HC150576.......... Starter - Fluorescent
6.............HC150485.......... Switch - Rocker SPST

Not Shown:
HC165053.......... Sign - Illuminated Cocktail 876 (Insert)
HC165054.......... Sign - Illuminated Smoothie 876 (Insert)
HC165055.......... Sign - Illuminated Lemonade 876 (Insert)
HC165056.......... Sign - Illuminated Slush 876 (Insert)
HC165025.......... Decal - Beater Warning

Use only original or authorized replacement parts with this freezer.


Use of unapproved parts will void warranty.
184297 24
Keep your freezer in excellent QUALITY PARTS
condition — always contact PROTECT
your Electro Freeze Distributor
YOUR
for replacement parts and
maintenance scheduling. INVESTMENT

NOTE: Contact your authorized Electro Freeze Distributor for instructions prior to warranty
compressor replacement.

You might also like