Document Submittal Form

CAPACITE
INFRAPROJECTS LIMITED

Contractor CAPACIT'E INFRAPROJECTS LIMITED

Con tract No. LOI No-SBUT/TEC/LOI/SC04/CIL-CSW/189-2022

Project ame: SAIFEE BURHANI UPLIFTMENT PROJECT Ref. No. CIL/SBUT/SECTOR 4/3 19

Location AN NASR, BHENDI BAZAAR, MUMBAI 03 Date 02-06-2023

Please check the appropriate box:

D BBS (Bar bending schedu le) D Shop Drawing CJ Design (please specify)
0 Bill D Test Reports
0 Methodo logy D Report (please spec ify) ~ Other (please spec ify)
D Material Sample F0RMW0RK
0 Schedule
Purpose:

D For Your Information ~ For Your Review & Approval D As Requested

Subject: Design & Scheme of Formwork for Column 4.lm ht up to 1.2mxl.2m size (MFE Aluminum Panel)

Document Description:
Hard
Sr. No. Document Number Document Name/Description Rev.
Copy
CIL/90361/PL/129 Design & Scheme of Formwork for Column 4.lm ht up to RD 8
1.2mxl.2m size (MFE Aluminum Panel)

SBUJ:.,Review & Approval Status

~ Approved as subm itted (work may proceed) :J For information & records
D Rej ected & Re-subm ittal required '
Comments:

1---- - - - - - - - - - - - - - - - -........................................................................ .

Submitted by CIL Representative

:,.
xi . . r-·
Sign: Sign:

Date: Date:
 SB ,

Tower lncharge A/B] ~

MEP lncharge
EHS '
I
- - - - -- -+
Billing [Civil/MEP]
QA/QC
· Design
 CAPACITE
INFRAPROJECTS LIMITED
PROJECT: SBUT - AN-NASR DOCUMENT NO DATE
90361-CIL-DOC-30 D 18-03-2023
DESIGN OF FORMWORK FOR COLUMN 4.1M HT. DESIGNED CHECKED SHEET
TITLE:
upto 1.2m x 1.2m Size (MFE ALUMINUM PANEL) PGD SA
1 o' 6
INDEX
SI. No. Content Page No.
Introduction 2
2 Scope 2
3 Standards and Codes of Practices 2
4 Standard Values 2
5 Load calculation 3
6 Design of secondary beam (2-ISMC 100 B/B With 50mm Clear Gap) 5
7 Design of Tie rod 6
8 Conclusion 6

..,
llEAM lltmC•,d ~1
ll.P! .A.WYlSU'M:
COWMN PANEL

~ \rsw:c 100
,,,,,n
\STARTER ~t I.SMC 100/ l_@
+ tnn - -
.'.I 1emm ia CHAIR e~
TYPICAL SECTIO~ FOR COLn.fN • ioo0mm c/ c
(4.50M FLOOR HEIGHT}
 CAPACITE
INFRAPROJECTS LIMITED
PROJECT: SBUT - AN-NASR DOCUMENT NO DATE
90361-CIL-DOC-30 D 18-03-2023
DESIGN OF FORMWORK FOR COLUMN 4.1 M HT. DESIGNED CHECKED SHEET
TITLE:
upto 1.2m x 1.2m Size (MFE ALUMINUM PANEL) PGD SA
1 Introduction 2 o' 6
The design note below describes in detail all the ca lculations involved in design of
column formwork with MFE aluminum panel

2 Scope
Wall shutter is designed for the calculated concrete pressure.

3 Standards and Codes of Practices

(i) IS 800 - 1984 - Code of Practice for General Construction in Steel
(ii) SP : 6(1) - 1964 - ISi Hand Book for Structural Engineers
(iii) IS 456:2000 - Indian Standard Plain and Reinforced Concrete - Code of Practice.

COLUMN FORMWORK DESIGNED FOR MAXIMUM HEIGHT OF 4.1m.

GENERAL CONSIDERATION:
1 Concrete Wet Density 2.6 T/m 3
2 Concrete Dry Density 2.5 T/m 3
3 Concrete placement temparature 20 degree celcius

References :-
1 General Arrangement drawing : 1. 90361-CIL-FW-30 (COLUMN FORMWORK DETAILS)

4 Standard Values
Yield Stress of mild steel ( fY ) = 250.00 N/mmL

Modulus of Elasticity of mild steel ( E ) = 2E+05 N/mm 2

Concrete Wet Density, Ywc 2.60 T/m 3
Concrete Dry Density, Ydc 2.50 T/m 3
 CAPACITE
INFRAPROJ ECTS LIMITED
PROJECT: SBUT - AN-NASR DOCUMENT NO DATE
90361-CIL-DOC-30 D 18-03-2023
DESIGN OF FORMWORK FOR COLUMN 4.1 M HT. DESIGNED CHECKED SHEET
TITLE:
upto 1.2m x 1.2m Size (MFE ALUMINUM PANEL) PGD SA
5 Load calculation 3 o·' 6
Depth of Wall (Single Pour) 4.00 m

Design Lateral Pressure

I
P.,YI .- . == D [ C1 ·•,/ R
.. ..... + C..,- }{ "'\ H - C1 ~ . R
where ,
D = Wet density of concrete = 2.60 T/m3
C1 = Co-eff. Dependent on size and shape of formwork = 1.50
C 2 = Co-eff. Dependent on constituents = 0.60
H = Vertical form height = 4.00 m
T = Temperature of concrete while placing (Ambient temperatu re of the reg ion) = 38.0 UC
K = Temperature co-efficient = (36 / ( T +16 )"2 = 0.44
R = Rate of rise of concrete = 3.00 m/h
Maximum Concrete pressure pmax1 = = 7.58 tfmL
h = Vertical pour height = 4.00 m
Maximum Fluid pressure= (D x h) pmax2 = = 10.40 tfm L
Lateral pressure, Pmax=mi n(Pmax1, p max2) Pmax = = 7.58 tfm L
Varying pressure height = Pmax / Ywe = 2.92 m

2.92 m

1.08 m

2
7.58 t/m
 CAPACITE
INFRAPROJECTS LIMITED
PROJECT: SBUT - AN-NASR DOCUMENT NO DATE
90361-CIL-DOC-30 D 18-03-2023
DESIGN OF FORMWORK FOR COLUMN 4.1M HT. DESIGNED CHECKED SHEET
TITLE:
upto 1.2m x 1.2m Size (MFE ALUM INUM PANEL) PGD SA
4 o·= 6 .

( :::u•:) rt.CC.

!. U MINI W U,
PJ.NJ!L

'ri:l!'TlC'.M. TAI.Bfi
i:;:jm,s :, ~:CZ .9

'11'.lUDt
sa.q r.oxr.o:t2.S1

11in. Tll kOb

l6al.la ♦ □ WR }U R
1000mm c/-r!
TYPICAL S8CTIO~ FOR f OLUMN
H.50)1 FLOOR HECGIIT)
 CJ\PACITE
INFRAPROJECTS LIMITED
PROJECT: SBUT - AN-NASR DOCUMENT NO DATE
90361-CIL-DOC-30 D 18-03-2023
DESIGN OF FORMWORK FOR COLUMN 4.1M HT. DESIGNED CHECKED SHEET
TITLE:
upto 1.2m x 1.2m Size (MFE ALUMINUM PANEL) PGD . SA
5 o' 6 .
Mivan aluminum panel can is designed for 8.0 t/sqm pressure.

7.58 t/m2 < 9.0 t/m2 0.84

Safe

6 Design of secondary beam (2-ISMC 100 B/B With 50mm Clear Gap)
Spacing of the waler 0.50 m
UDL on Secondary beam = 4.3x0.6 (Distance for UDL = 0.6m) 3.79 T / m
Spacing of Support (prop/Tie rod) = 1.35 m

Provide 2-ISMC 100 B/8

Max bending moment =Wl"2/8 0.86 Tm

Max shear force ·= 0.6WI 3.07 T
Use Section 2-RHS 49.5x49.5x2.9
Section properties of single section
Area of the member A= 2340.00 mmL
Depth of the section D= 100.00 mm
Width of flange W= 50.00 mm
Thickness of web t= 4.70 mm
Thickness of flange T= 7.50 mm
Moment of inertia lxx = = 3.8E+06 mm'!
Moment of inertia lyy = 3.9E+06 mm'!
Elastic section modulus Zxx = 7.7E+04 mm~
Elastic section modulus Zyy = 7.9E+04 mm~

Radius of gyration rxx = 40.51 mm

Radius of gyration ryy = 41 .01 mm

Depth of web section d= 85.00 mm

Properties of section

Area of the web section Av= 2 x (d x t) 799.00 mmL

Section classification
Ratio Tit Tit 1.60
Ratio D/T 21.28
Ratio d/t 18.09

Refer IS 800-1984 Table 6.1B

fy = 250 Mpa & Tit< 2 & d1 /t < 85
Effective ;ength factor K 1.00
Slenderness Ratio KL/r 33.33

Check for Bending

(

Allowable stress in bending compression 6bc from table 6.1B 158.00 Ntmm L
Fbd max allowable (As per IS 806) 165.00 N/mm2
r bd reduced by 15% (Allowance for reuse) 134.30 N/mm 2
 C/\PACITE
INFRAPROJECTS LIMITED
PROJECT: SBUT - AN-NASR DOCUMENT NO DATE
90361 -CIL-DOC-30 D 18-03-2023
DESIGN OF FORMWORK FOR COLUMN 4.1M HT. DESIGNED CHECKED SHEET
TITLE:
upto 1.2m x 1.2m Size (MFE ALUMINUM PANEL) PGD SA
6 o' 6 .
Design Bending moment, Md2 =Zxx x 6bc 1.03 Tm
Actual bending moment 0.86 Tm
0.86 Tm < 1.031424 Tm 0.84
Safe

Check for Shear force

Check for Resistance to Shear Buckling
Maximum shear force = wl/2 3.07 T

250.00 N/ mm'"

Allowable max. shear stress = 0.4xfy 100.00 N/mm2

Allowable max. shear stress reduced by 15 % (Allowance for reuse) 85.00 N/mm2
Design shear force , 0.4xfyx2xtwxd 6.79 T

0.45
Safe

Check for deflection

El 76.80 Tm£
Actual deflection '= (5/384)(wl"4/(E.I.) 2.13 mm
Allowable deflection , 1/360 or 3 mm whichever is less 3.00 mm
0.71
Safe

7 Design of Tie rod

Maximum Reaction from waler 2.56 T

Assume diameter of rod 16.00 mm

Area of the rod 201.06 mm£
Effective area, A 150.80 mm£
Grade of rod 4.60
Tension capacity of rod =0.87xFy 8.70 T

Tensile strength of the rod 8.70 T

Maximum factored tension in Tie rod 3.84 T
0.44 Safe

8 Conclusion
All elements of formwork are checked for applied pressure and found safe
,------ - -i--

0
0
~
1350 1050 N
s
,EC
,E
MFE AL
COLUM

WALER
WALER
MC 100 B/B
0
lf)
ISMC 100 B/B
0
Ln 0
M ~
M

300 W 2400
016 TIE ROD ¢16 TIE ROD
WITH WI G T WITH WI G T
'E . 00
'EC

0
COLUM 0
("t")
1200 X
COLUM
900 X

NOTES :
1. ALL DIMENSIONS ARE IN mm U.N.O.
2. GRADE OF ALL STRUCTURAL STEEL SHALL CONFIRM TO IS 2062-2011 (GRADE
E250 A or 8 ).
3. GRADE OF ALL HOLLOW SECTION SHALL CONFIRM TO IS 4923-1997 (Ysl 240)
AND/OR IS 1161-2014 (Ysl 240).
4. GRADE OF TIE ROD SHALL BE MINIMUM 8.8.
5. ALL FORMWORK MATERIAL SHALL BE IN GOOD CONDITION & AS PER STD .
SPECIFICATIONS .
6. SITE SHOULD ENSURE THAT ALIGNMENT PROPS & ALL CONNECTIONS ARE
PLACED PROPERLY .
7. SITE SHOULD ENSURE THAT ALL FASTENERS & TIE BOLTS ARE PROPERLY
FIXED.
8. RATE OF RISE SHALL BE LESS THAN 2.0 m /Hr. INITIAL SETTING TIME OF
CONCRETE SHALL BE 1 Hr AND FINAL SETTING TIME OF CONCRETE SHALL BE 10
Hrs. PROJECT SBUT-AN NASR
-
9. 40NB(M) PIPE GRID OR CUPLOCK GRID SHALL BE PLACED OVER CONCRETE
SURFACE/P.C .C. IT SHALL NOT BE PLACED DIRECTLY OVER LOOSE
SOIUGROUND .
10. NB40 (M) PIPE HORIZONTAL BRACING SHALL BE PROVIDED ON ALL INNER FACE
OF CUPLOCK GRID FOR HEIGHT EXCEEDING 6.0m . ...
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CONSULTANTS

ARCHITECTS
MQA
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11. NB40 (M) PIPE DIAGONAL BRACING SHALL BE PROVIDED ON OUTER FACE OF
CUPLOCK GRID FOR HEIGHT EXC EEDING 6.0m .. ,,, . .,,
V" •
"
":Y /
/ DRAWING
TITLE
FORMWORK SCHEME FOR COLUMN
UP TO COLUMN SIZE 1.2 Mir X 1.2 Mir
Drg u 9036 1-CIL-FW-30 - D

/
GROUND FLOOR

0
.,.,
0

BEAM BOTTOM

I
~
0 MFE ALUM] UM
0 1450
M COLUMN PANEL
MFE ALUMINUM
COLUMN PANEL

WALER
!SMC 100 B/ B

ROD
1450 •

WALER
!SMC 100 B/B

TIE ROD

I 6mm 0 CHAIR BAR

@ 1000mm c/c
TYPICAL SECTIO
(3.60M FLOOR HEIGHT)

STARTER
16mm 0 CHAJR BA
@ 1000mm c/c
TYPICAL SECTIO FOR COLUM
(4.5OM FLOOR HEIGHT)

_. .. PROJECT SBUT-AN NASR

\~-~~\~ MQA

DRAWi G FORMWORKSCHEMEFOR COLUMN

·, - T ITLE
UP TO COLUMN SIZE 1.2 Mtr X 1.2 Mtr

RO