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Chapter 8 Field Operations and Inlet Rec
Chapter 8 Field Operations and Inlet Rec
Purpose:
The study on 'Chapter 8 - Field Operations and Inlet Receiving' provides the
interconnected stages in gas processing which leads to the where and why pumps
and compressors are applied. Let's say Chapter 8 is like a bridging chapter.
Intended For:
Electrical & Mechanical engineering students, cross over from other
engineering disciplin engineers, and related students/ professionals.
So, they can apply pumps and compressors in gas plant operations
and other related process plants.
Examples:
2 examples in chapter 8 worked here. End of chapter problems are process/mechanical
engineering type - suitable for classroom or group. A fluid-thermodynamic textbook will
be helpful. Not a must for working cross-over electrical or mechanical engineer to
attempt, but if a similar class room group can be made then it maybe worth the time.
Figures:
Figures provided here are re-drawn from the textbook. Provided after examples.
These serve to provide a general understanding concerning chapter 8.
Comments:
This textbook has 2 parts.
Part 1 is suggested for electrical and mechanical students and engineers.
Part 2 maybe selected chapters, foccused more at specific stages or
operations, and have substantial mechanical-process engineering content.
Part 1 consists of 5 chapters which are not difficult to complete having read
and worked the examples in chapter 1.
Part 1:
Chapter 1 - Processing Principles
Chapter 2 - Pumps
Chapter 3 - Heat Transfer
Chapter 4 - Separation Processes
Chapter 5 - Phase Separation Equipment
Note: Chapters 2, 3, 4, and 5 are not difficult to comprehend compared to chapter 1.
Example 8.1
Estimate hydrate formation temperature at 325 psia (22.4 bar) for the gas
with the composition in Table 8.1.
Compare the results from Figure 8.13 or Equation 8.1 with the
experimentally reported value for the gas at 50 degs F (10.0 degs C).
Page 174 - Gas hydrates can form anywhere in a pipeline or process stream, but they
are particularly likely to form downstream of orifices or valves because of cooling from
Joule-Thompson expansion effects. See page 28 for Joule-Thompson effect.
Fundamentals of Natural Gas Processing (2nd Edition) - Kidnay, Parrish, and McCartney.
Chapter 8 - Field Operations and Inlet Receiving Arthur J. Kidnay - Professor.
My Homework - Karl Bogha. April 2024.
For ideal gases: Specific gravity or Relative density = Molar mass of gas
Molar mass of air
20.08
Specific gravity of gas composition = ƀƀƀ= 0.693
28.9625
Calculate the hydrate formation temperature using equation 8.1a USES:
і 6.83 љ
= ˕16.5 ˕ їƀƀƀњ + 13.81 l n ( P ( psi a)) )
o
Equation 8.1a t ( F))
ј ( SpGr ) ћ
2
ј ( 0.693) ћ
2
SI Units method:
For ideal gases: Specific gravity or Relative density = Molar mass of gas
Molar mass of air
20.08
Specific gravity of gas composition = ƀƀƀ= 0.693
28.9625
Calculate the hydrate formation temperature using equation 8.1b SI
і 3.79 љ
= ˕6.44 ˕ їƀƀƀњ + 7.68 Έ ln ( P ( bar ) )
o
Equation 8.1b t ( C))
ј ( SpGr ) ћ
2
Example 8.2
Calculate how much methanol must be added per MMscf (10^ 3 Nm^ 3)
to prevent hydrate formation between the separator and the booster station.
Solution:
і 6.83 љ
= ˕16.5 ˕ їƀƀƀ + 13.81 Έ ln ( 600)) = 59 F
o
2 њ
t ( F))
ј ( 0.73) ћ
24 degs F drop subcooling into the hydrate region, and hydrate formation is
probable without inhibition. Inhibitors expalined on page 174-178.
Page 176 - Thermodynamic inhibitors, mainly methanlol and ethylene glycol, are
widely used. They are essentially antifreeze.
A number of empirical correlations based upon thermodynamic properties of
solutions, predict the amount of any hydrate inhibitor required to depress hydrate
formation temperatures.
Using equation 8.4a, where x_w is the mole fraction of water in the aqueous phase.
ęU ( F))
ln іјx W љћ = ƀƀƀ ęU ( F)) = 59 ˕ 35 = 24 F
˕129.6
x
Refresher: If y = e then x = ln ( y))
˕0.185
xW = e = 0.831 This is the mol fraction of water.
( 0.169 Έ 32))
wt f r act i on _M eOH = ƀƀƀƀƀƀƀƀ = 0.266
( 0.169 Έ 32) + ( 0.831 Έ 18)
Note: 'Weight fraction' term is not the best expression. Textbook bottom page 18 -
The weight fraction should properly be called the mass fraction but this is uncommon.
Fundamentals of Natural Gas Processing (2nd Edition) - Kidnay, Parrish, and McCartney.
Chapter 8 - Field Operations and Inlet Receiving Arthur J. Kidnay - Professor.
My Homework - Karl Bogha. April 2024.
Now by using the weight of the methanol to the weight of the water
based on mol fraction values will provide the fraction needed to continue
on to calculate the weight of the methanol required to be added based
on the same weight ratio of water.
That was why the weight fraction was calculated in the previous part.
But it need to be multiplied by 100 so it is in weight percent form.
і ( 0.169 Έ 32)) љ
wt % _M eOH = 100 Έ їƀƀƀƀƀƀƀƀ
ј ( 0.169 Έ 32) + ( 0.831 Έ 18) њћ
= 26.6 %
This time use the engineering values at the other end of the pipeline.
Where the pressure is 500 psia at booster station, and the temperature is 35
degs F just before entering the booster station. Which is the temperature in the
field before entering an enclosed structure like the booster station.
For the worst case temperature.
MeOH in vapour phase lb_M Mmscf = 1.22 x MeOH in water phase, wt%.
ęU ( F)) Έ M W
Xi = ƀƀƀƀƀƀƀ
ęU ( F ) Έ M W i + 2335
ęU ( F)) = 24
M Wi = 62 molar mass for glycol.
24 Έ 62
Xi = ƀƀƀƀƀ = 0.39 mass fraction (i.e. weight fraction).
24 Έ 62 + 2335
Now how do we come up with the updated ethylene glycol mass fraction for the
80% diluted solution? Simply multiply by 0.8 for 80%?
No.
Aim is 'To obtain the mass of inhibitor solution (ethylene glycol) added
per unit mass of free water present to obtain the desired concentration'
So, its just not pouring in simply into a tank rather proportion of inhibitor to a unit mass
of free water.
Fundamentals of Natural Gas Processing (2nd Edition) - Kidnay, Parrish, and McCartney.
Chapter 8 - Field Operations and Inlet Receiving Arthur J. Kidnay - Professor.
My Homework - Karl Bogha. April 2024.
X0 X0
Use this expression: ƀƀƀ OR ƀƀƀ
Xi ˕X0 X0˕Xi
where Xo is the mass fraction of inhibitor in the solution
to be added.
Denominator Xi-Xo OR Xo-Xi just so we get a positive value
since Xi can be less than or greater than Xo.
X0 0.8
ƀƀƀ = ƀƀƀƀ = 1.95 < --- This is the adjusted mass fraction or
X0˕Xi 0.8 ˕ 0.39 weight fraction for dilution to 80%.
Like before based on the mass of water 82 lbs,
the amount of ethylene glycol to be added is
Page 179 at end of example problem: At these conditions, glycol loss into vapour
phase is negligible so the total amount of solution required is 160 lb_m_MMscf.
і 0.8 љ
їјƀƀƀ Έ 82 = 164
0.8 ˕ 0.4 њћ lb_m/ MMscf.
Comments: This was a bridging chapter. It's intended purpose to remove obstacles
against applying pumps and compressors for the electrical and mechanical engineer
and student (reader). Chapters on Pumps and Compressors are interesing and do
provide applicable skills. Interested? Consider purchasing the 2nd edition textbook.
Fundamentals of Natural Gas Processing (2nd Edition) - Kidnay, Parrish, and McCartney.
Chapter 8 - Field Operations and Inlet Receiving Arthur J. Kidnay - Professor.
My Homework - Karl Bogha. April 2024.
Earlier in USES calculation the chart-graph on page 246 was used to determine the
mass of the methanol based on pressure and temperature. This was using a USES
system chart-graph. See chart-graphs on USES method.
To convert to SI multiply by 16.9 as indicated at bottom of chart-graph.
At 600 psia at 100 deg F - 95 lb_m / MMscf Mass cannot be directly converted to
At 600 psia at 35 deg F - 13 lb_m / MMscf kg for continuing use in calculations.
SI would need its own chart-graph.
( 95 Έ 16.9)) ˕ ( 13 Έ 16.9)) = 1385.8 mg /Nm^ 3 Unit on chart-graph is mg water/ Nm^ 3.
ęU ( C))
ln іјx W љћ = ƀƀƀ ęU ( F)) = 37.8 ˕ 1.7 = 36.1 C
˕72.0
ln іјx W љћ = ƀƀ = ˕0.501
36.1
< --- This is larger than the USES value.
˕72.0
Fundamentals of Natural Gas Processing (2nd Edition) - Kidnay, Parrish, and McCartney.
Chapter 8 - Field Operations and Inlet Receiving Arthur J. Kidnay - Professor.
My Homework - Karl Bogha. April 2024.
˕0.501
xW = e = 0.606 This is the mol fraction of water.
That fraction 0.362 applies to both metric and English USES units.
Figure 8.14b page 177 for SI units does not go far enough for 1.7 degs C for 500
psia. This chart-graph cannot be used in this situation. Like figure 8.14a was used.
USES: At 500 psia and 35 degs F, the result is approximately is 1.22 MeOH
in vapour phase lb_M Mmscf / MeOH in water phase, wt%.
MeOH in vapour phase lb_M Mmscf = 1.22 x MeOH in water phase, wt%.
Applying multiplier factor 16.9 on that: 62.9 Έ 16.9 = 1063 g/ 10^ 3 Nm^ 3
Go back to the USES solution it concluded with 1.95 below for continuing to
the answer.
X0 0.8
ƀƀƀ = ƀƀƀƀ = 1.95 < --- Same requirement but we are only
X0˕Xi 0.8 ˕ 0.39 going to apply the 16.9 multiplier again.
Comments:
Not exactly the way it was expected to work out.
Obviously, there is an advantage in just getting used to USES units.
Engineers and scientist work with various units for various disciplins.
Maybe consider to get adapted to work in both SI and USES in this industry.
Expecially when the oil gas industry is so much driven by American technology.
There maybe other textbooks on the same topic by other engineer-authors aimed at
SI units. Both units are used in this textbook just that the majority examples are
solved in USES units. As in chapter 1 worked examples both units can be used.
Multiplying factor like the one used here 16.9 was helpful to amke things eaiser.
Note: Textbook tries to cover text material on each rectangular box process.
Apologies for any and all errors and omissions.