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Abhishek Ap Midterm
Abhishek Ap Midterm
Roll no BD/21/1543
APPAREL PRODUCTION
ASSIGNMENT 1[MID-TERM]
SUPPLY CHAIN OF
LEATHER GARMENT MANUFACTURER
Directly to the consumers
Arrange tailors Garments order
Buying House
Agent
Tailors
Chemical manufacturer
Shipped to buying
Garments order
Chemicals used for
house
leather productions
Hide/skin
Slaughter
Tannery
productions
leather productions Logistic agent
Garment manufacturer
Lining
Machine manufacturer
Weaving industry
Fabric
Retail stores
Trimes
Advantages: Disadvantages:
Ideal for producing a range of garments in very Skilled operators are essential, leading to high
small quantities labor costs.
Operator works independently with minimal need Not ideal for producing large order quantities.
for managerial oversight Operators are heavily relied upon.
Low work-in-progress inventory
Ability to manufacture complex garments with ease
VARIOUS MANUFACTURING SYSTEMS
02 Progressive Bundle system
In a progressive bundle system, cut parts are bundled and loaded onto a sewing line. Each operator executes a single
operation and then hands the bundle to the next operator for the following step. This system is a method of assembly
where the bundle size is determined by the number of plies and the fabric shade during cutting.
Advantages: Disadvantages:
Low skill requirement so the cost of production is Production management demands significant
low managerial oversight
Well-suited for mass manufacturing Achieving line balance poses challenges
Dependency on operators is less Ongoing training is essential to uphold skill levels.
Higher efficiency of production as operators The production line maintains a moderate Work-in-
perform repetitive work Progress (WIP)
Possibility of bundle mismatch causing color
variation in garments
Bundling tasks (tying and untying) require time and
attention
VARIOUS MANUFACTURING SYSTEMS
03 Unit Production System (UPS)
Unit Production system is a single piece flow system in which garment components are transported from one workstation
to other using automated systems in a pre-determined sequence. This system is also called overhead production system
because most automated systems are overhead systems.
Advantages: Disadvantages:
Advantages: Disadvantages: