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MSC300 Application DOC V10 en
MSC300 Application DOC V10 en
Wireless Communication of
S7-300 Stations with
TeleControl Server Basic V3
TCSB V3, MD720, CP 340/341/ V1.0
https://support.industry.siemens.com/cs/ww/de/view/109475770
Warranty and Liability
We do not accept any liability for the information contained in this document.
Any claims against us – based on whatever legal reason – resulting from the use of
the examples, information, programs, engineering and performance data etc.,
described in this Application Example shall be excluded. Such an exclusion shall
not apply in the case of mandatory liability, e.g. under the German Product Liability
Act (“Produkthaftungsgesetz”), in case of intent, gross negligence, or injury of life,
body or health, guarantee for the quality of a product, fraudulent concealment of a
deficiency or breach of fundamental contractual obligations (“wesentliche
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Table of Contents
Warranty and Liability ................................................................................................. 2
1 Task ..................................................................................................................... 5
2 Solution............................................................................................................... 6
2.1 Overview............................................................................................... 6
2.2 Description of the core functionality ..................................................... 7
2.2.1 Realized functions ................................................................................ 7
2.3 Overview and description of the user interface .................................... 8
2.4 Hardware and software components ................................................. 11
2.4.1 Validity ................................................................................................ 11
2.4.2 Components used .............................................................................. 11
3 Mode of Operation ........................................................................................... 13
3.1 General overview ............................................................................... 13
3.1.1 Program overview “Inspection Shaft”/ “Stormwater Overflow” ........... 15
3.1.2 “UDT_WDC_PARAM” (UDT91) ......................................................... 16
3.1.3 Global data blocks “Inspection Shaft” ................................................ 17
3.1.4 Global data blocks “Stormwater Overflow” ......................................... 20
3.1.5 Data traffic between the connection partners..................................... 22
3.2 Functionality “Inspection Shaft” .......................................................... 23
3.2.1 Program details for FB “WDC_Example” (FB94) ............................... 23
3.2.2 Call FB “WDC_Example” (FB94) in OB1 ........................................... 24
Functionality “Stormwater Overflow” .................................................. 25
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3.3
3.3.1 Program details for FB “WDC_Example” (FB94) ............................... 25
3.3.2 Call FB “WDC_Example” (FB94) in OB1 ........................................... 26
3.4 Error and status display...................................................................... 27
4 Configuration and Settings............................................................................. 28
4.1 Configuration of TeleControl Server Basic (TCSB) ............................ 28
4.2 Configuring OPC Scout V10............................................................... 31
5 Installation and Commissioning .................................................................... 33
5.1 Hardware installation .......................................................................... 33
5.2 Installing the software ......................................................................... 34
5.3 Installation of the application software ............................................... 35
5.4 Commissioning ................................................................................... 35
5.4.1 Setting the IP addresses .................................................................... 35
5.4.2 Changing the IP addresses of the PC/PG .......................................... 35
5.4.3 Change the IP address of the CPU .................................................... 36
5.4.4 Configuring the DSL router................................................................. 36
5.4.5 Setting the transmission speed of the MD720 ................................... 37
5.4.6 Configuring the serial CPs (CP 340 and CP 341) .............................. 38
5.4.7 Including the backup copy of database
"109475770_TCSB_V3.bak" into TCSBV3 ........................................ 39
5.4.8 Configuring IP address and ports of TeleControl Server Basic
V3 ....................................................................................................... 39
5.4.9 Opening the OPC Scout configuration file
“109475770_OPC_TCSB.opf” ........................................................... 41
5.4.10 Loading the STEP 7 V5.5 project
“109475770_MSC300_Application_PR_V10.zip” .............................. 42
6 Operating the Application ............................................................................... 43
6.1 Overview............................................................................................. 43
6.1.1 Menu navigation of the HMI ............................................................... 43
6.1.2 Watch table of the “Inspection Shaft” station ..................................... 44
1 Task
Introduction
The infrastructure of a discharge treatment plant comprises the two
S7-300 substations “Inspection Shaft” and “Stormwater Overflow”. Both stations
shall communicate with a central station cost-efficiently, as well as exchange data.
TeleControl Server Basic V3 is installed on the central station PC.
The internet based GPRS service should be used as a data transfer medium.
TeleControl
Server Basic
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INTERNET
GPRS
? ?
Problem description
This application example should meet the following requirements:
Remote station 1 (inspection shaft) requests data cyclically from radio station 2
(stormwater overflow).
Remote station 2 sends “event-triggered” data to remote station 1.
Remote station 1 and 2 send important process variables cyclically to the
central station.
The central station monitors the status of the connected remote stations.
2 Solution
2.1 Overview
Display
The figure below shows a schematic overview of the most important components of
the solution:
Figure 2-1
Central station
1
TCSB
DSL router
INTERNET
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MSC300_ MSC300_
Library Library
2 3
Setup
The core of this application example is the TeleControl Server Basic V3 (TCSB) in
the central station. The TCSB enables a direct connection as well as cross-
communication between the S7-300 controllers. The counterpart to the TCSB is the
MD720 modem which is contained in each remote station.
Table 2-1
No. Module Explanation
1. Central station The central station consists of a standard
Windows PC/PG with integrated Ethernet
interfaces. The PC is connected with a DSL
router via the Ethernet interface.
Installed on the PG/PC are STEP 7 V5.5,
TeleControl Server Basic V3, OPC Scout V10,
and WinCC flexible.
2. “Inspection Shaft” station Remote station “Inspection Shaft” consists of
an S7-300 station (CPU 315-2 PN/DP and CP
340) and an MD720 modem. CP 340 and
MD720 are interconnected via the serial
RS232C interfaces.
Advantages
The solution presented here, offers you the following advantages
TeleControl Server Basic V3 enables economic data communication between
all remote stations, or between remote and central station respectively.
S7-300 stations can be integrated into the TCSB environment.
The core application areas are industrial applications where data shall be sent
in a cost-efficient way, such as in waste water treatment plants, for water
purification, or in pump stations.
The OPC interfaces of TCSB provide the data of the connected stations to one
or several connected OPC clients.
GPRS and INTERNET secure short transmission times.
Optimized energy demand and minimized data volume.
Delimitation
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Note The “MSC300_Library” library can only be used for S7-300 controllers.
Cross-communication with stations that do not use a WDC protocol (for example,
S7-1200 stations) is not possible.
The following core functions have been realized in the application example:
MODEM MD720 is initialized and the GPRS connection between remote
station and central station is established.
Station “Inspection Shaft” requests data from the “Stormwater Overflow” station
in a fixed time interval (polling). The “Stormwater Overflow” station responds
with the requested data.
Station “Inspection Shaft” sends data to TeleControl Server Basic in the central
station in a fixed time interval.
Note For a more detailed description of these functions, please refer to Chapter 3 and
the following chapters.
1 4
2 5
3 6
Table 2-2
No. Element Note
1. “Inspection Shaft “Inspection Shaft” communication status
Communication Status” information.
The values are determined by TCSB itself.
2. “Inspection Shaft Buffer” Data received from “Inspection Shaft”.
Maximum filling level, current filling level and
1
6
2 7
3
8
9
5
Table 2-3
No. Element Note
1. “Initiated” This element shows whether the “Inspection
Shaft” station has been initialized:
green: initialized
white: not initialized
blinking green: initialization process active
2. “Filling Level” Filling level of the “inspection shaft”. The value
is transferred from the “Inspection Shaft” station
Accessorial equipment
Table 2-6
Component Qty Article number Note
Cable for point-to-point 2 6NH7701-5AN 1:1 cable (no null modem
connection or alternatively cable)
6ES7902-1AB00-0AA0
Software components
Table 2-7
Component Qty Article number Note
STEP 7 V5.5 SP3 1 6ES7810-4CC10-0YA5
Software TCSB 8 V3 1 6NH9910-0AA21-0AA0 Number of connectable
stations: 8.
The product is available in
further stages of
development and licenses,
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3 Mode of Operation
3.1 General overview
The following scenarios are realized in this application example:
initialization of the “Inspection Shaft”/ “Stormwater Overflow” stations
“Inspection Shaft” requests data cyclically from “Stormwater Overflow”
“Stormwater Overflow” sends “event-triggered” data to “Inspection Shaft”
“Inspection Shaft” sends data cyclically to the central station
“Stormwater Overflow” sends data cyclically to the central station
Figure 3-1
“Inspection shaft” “Stormwater overflow”
1 Init 1 Init
WDC_S7_300_ 2 WDC_S7_300_
2
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CP340 CP341
4
Send cyclic filling Send data Send data 4
level request to (filling level, date) (filling level date) FillLevel > Max
stormwater overflow to TCSB to TCSB
6 6
WDC_S7_300_ WDC_S7_300_
CP340 CP341
TCSB V3
OPC Scout V10
Central station
Table 3-1
No. Inspection shaft Stormwater overflow tank
1. Modem initialization is started via the Modem initialization is started via the
“Initialization Inspection Shaft” button “Initialization Stormwater Overflow”
of the “TCSB Communication” of the button of the “TCSB Communication” of
SIMATIC panel (HMI). This function the SIMATIC panel (HMI). This function
can also be started via a watch table. can also be started via a watch table.
2. Library block “WDC_S7_300_CP340” Library block “WDC_S7_300_CP341”
starts the modem initialization. starts the modem initialization.
3. Modem initialization completed Modem initialization completed
successfully. successfully.
Connection with TCSB has been Connection with TCSB has been
established. established.
4. A new job is triggered: A new job is triggered:
send cyclic filling level request to sending the current filling level of
“Stormwater Overflow” the “stormwater overflow” and the
and / or date cyclically to the TCSB
sending the current filling level of and / or
the “inspection shaft” and the date comparing the current filling level
cyclically to the TCSB with the limit value.
5. Cyclic trigger by means of timer for Cyclic trigger by means of timer for
requesting the filling level of the transferring the current filling level
“stormwater overflow” to the central station
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The program structure for both stations “Inspection Shaft” and “Stormwater
Overflow” is identical. The figure below shows the most important elements.
Figure 3-2
WDC_ P_SEND/
DATA P_SND_RK
SFB
TON
User Standard
program Library block Data blocks library blocks
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Table 3-3
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“WDC_PARAM” (DB91)
DB91 “WDC_PARAM” contains all required parameters for connecting the modem
to the TCSB as well as for the control of function block FB94 “WDC_Example”.
Figure 3-4
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Table 3-4
Name Data type Description
Param “UDT_WDC_PARAM” Data structure with information for the
connection to TCSB or S7-300, as well as
for modem initialization. Explanations for the
parameters are available in Chapter
“UDT_WDC_PARAM” (UDT91)
Init BOOL Initialization triggered at positive edge.
Polling BOOL True: starts the polling process
False: terminates the polling process
TimerPolling TIME Time interval of polling timer “TON” in
minutes
SendData BOOL True: starts the send process
False: terminates the send process
TimerSend TIME Time interval of send timer “TON” in minutes
LAddr INT Address of the communication interface
(CP340/ 341) in the station, see HW Config.
“WDC_DATA” (DB2)
DB2 “WDC_DATA” contains the data received from the “stormwater overflow” as
well as the send data to the TCSB.
Figure 3-5
Table 3-5
Name Data type Description
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“WDC_PARAM” (DB91)
DB91 “WDC_PARAM” contains all required parameters for connecting the modem
to the TCSB as well as for the control of function block FB94 “WDC_Example”.
Figure 3-6
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Table 3-6
Name Data type Description
Param “UDT_WDC_PARAM” Data structure with information for the
connection to TCSB, as well as for modem
initialization.
Explanations for the parameters are
available in Chapter
“UDT_WDC_PARAM” (UDT91)
Init BOOL Initialization triggered at positive edge.
sndDataTCSB BOOL True: starts the send process
False: terminates the send process
TimerSend TIME Time interval of send timer “TON”
LAddr INT Address of the communication interface
(CP 340, CP 341) in the station, see HW
Config.
Remaddr INT Logic address of the communication
partner, to which the data shall be sent or
read from:
• “0” addresses the telecontrol server.
• “1..8000” addresses a SIMATIC station.
The logic address in TCSB is configured
as parameter "station number" and must
be unique.
DB_No_Snd INT DB number as source for the send data to
“Inspection Shaft”.
“WDC_DATA” (DB2)
DB2 “WDC_DATA” contains the send data to the TCSB and to the “inspection
shaft”.
Figure 3-7
Table 3-7
Name Data type Description
FillLevel REAL Filling level of the “stormwater overflow”
FillLevellimit REAL Filling level of the “stormwater overflow”
that exceeds the maximum filling level
value.
CurrentDateTime_SO DATE_AND_TIME Current time stamp of the filling level of the
“stormwater overflow” to be sent
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Sender Receiver
(active connection partner) (passive connection partner)
DB2 DB2
“WDC_PARAM” “WDC_DATA” “WDC_DATA” “WDC_PARAM”
DB_No: 2
Source Destination
DB_Start: 0 DB_No: 2
0.0 FillLevel 0.0 FillLevel
DB_LEN: 8
4.0 MaxFillLevel 4.0 MaxFillLevel
The following figure and table show the call interface of user block FB
“WDC_Example” (FB94).
Figure 3-9
Input Output
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Table 3-8
Name Data type Description
init BOOL Initialization triggered at positive edge.
polling BOOL True: starts the polling process
False: terminates the polling process
timerPolling TIME Time interval of polling timer “TON” in
minutes
sndDataTcsb BOOL True: starts the send process
False: terminates the send process
timerSend TIME Time interval of send timer “TON”
FB “WDC_Example” (FB94) is called cyclically in OB1. The figure below shows the
call. The input and output parameters are stored in global data block
“WDC_PARAM”.
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Figure 3-10
Figure 3-11
Input Output
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Table 3-9
Name Data type Description
init BOOL Initialization triggered at positive edge.
sndDataTcsb BOOL True: starts the send process
False: terminates the send process
timerSend TIME Time interval of send timer “TON”
initiated BOOL Modem initialized successfully.
busy BOOL Displayed job processing for the block
True: block active
False: block passive
done BOOL Indicates whether the job processing was
performed without any errors (for one cycle
only)
error BOOL An error has occurred while processing the
block (for one cycle only).
FB “WDC_Example” (FB94) is called cyclically in OB1. The figure below shows the
call. The input and output parameters are stored in global data block
“WDC_PARAM”.
Figure 3-12
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Note The configuration of the TeleControl Server Basic is fully implemented in the
project. This chapter is for information purposes only.
Table 4-1
No. Action
1. Start the configuration and monitoring user interface of TCSB (CMT).
“Windows Start menu > All Programs > Siemens Automation > SIMATIC > TCS
Basic > Config and Monitoring Tool”.
2. After program start, the login window of the CMT opens.
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No. Action
5. Fill in the parameters "Project name",
"Project number", “Server password”
of the project.
No. Action
10. In parameter group “General” you enter the following parameters:
Station name
Station number
Telecontrol password
Note:
The parameters assigned here must be identical with the parameters in the
STEP 7 project.
11. Configure the IP address and the ports of the telecontrol server:
“TCSB system > "TCM" tab > General > Address TCM 1”.
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Note When creating a new TCSB project for this application example, you need to
adjust the respective HMI variables in the visualization software.
Note The configuration of the OPC Scout is fully implemented in the project. This
chapter is for information purposes only.
Table 4-2
No. Action
13. Open the OPC Scout
“Windows Start menu > All Programs > Siemens Automation > SIMATIC >
SIMATIC NET > OPC Scout”.
14. Open the "OPC.SimaticNET.TCSB" server.
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15. Open the directory DB1 of your TeleControl project “OPC.SimaticNET.TCSB >
Telecontrol project > Process stations > Station x > Objects > DB > DB1”
16. Move any OPC items into the view area via drag & drop.
No. Action
17. Define the addresses of the variables.
e. g.:
Address in the PLC Address for the OPC item
Note When creating a new OPC Scout project for this application example, you need
to adjust the respective HMI variables in the visualization software.
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NOTICE Before you switch on the power supply, complete and check the
installation!
Figure 5-1
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24 V
PROFINET IE
Table 5-1
No. Action
1. Connect the individual modules to a suitable module rack.
2. Use a backplane bus connector to connect CPU and CP.
3. Connect the serial cable to the CP.
4. Connect the serial cable to the interface at the MD720.
5. Connect the engineering PG to the PROFINET interface of the S7-CPU.
6. Connect all respective components to a Take note of correct polarity.
24 V direct current source (PS307).
7. Connect the PS307 to the power grid (220 / 230 V AC).
PG / PC DSL Router
TCSB
TeleControl
Server Basic
V3 Internet
(DSL line)
Industrial Ethernet
Table 5-2
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No. Action
1. Connect your PC on which TeleControl Server Basic runs to the router via
Ethernet.
2. If the DSL (broadband) modem has not been integrated in the router, connect the
router at the DSL modem.
5.4 Commissioning
5.4.1 Setting the IP addresses
NOTICE When assigning the IP addresses of your devices please ensure that they
are all located in the same subnet and each IP is only assigned once
across the subnets.
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The table below shows the network setting to which you have to change the
PC/PG:
Table 5-6
No. Action
1. Open the Internet Protocol (TCP/IP) Properties by selecting
“Start > Settings > Network Connections > Local Connections”
“Start > Settings > Network Connection >Local Connections”.
2. In the open window, select Internet Protocol (TCP/IP) and open Properties.
No. Action
3. Select the option box “Use following IP
address” and fill in the box as shown in
the picture. Close the dialog boxes
with “OK”.
Before you can load the STEP 7 projects, the IP addresses of the S7-300 CPUs
used for loading the projects into the CPUs must be changed.
Note The IP addresses configured for the S7-300 CPUs in STEP 7 V5.5 must be
located in the same subnet as the IP address set in Windows.
Apart from the known address assignment via the "General" and "Parameter" tabs
of the PN-IO interface, there are three further options for assigning IP addresses
Assignment via the user program.
Assignment via the menu command: PLC > Ethernet > Edit Ethernet Node.
Assignment when downloading the configuration into the destination PLC via
the "Select Node Address" dialog.
For the configuration, no specific router is discussed as the screen forms differ
from router to router. Most routers have a Web page for the configuration. For the
configuration of the router you must assign an IP address to your PG/PC which is
located in the same network as your router.
Table 5-7
No. Action Remarks / Notes
1. Open the configuration user interface of the This can be additional software, “Telnet” or a
router. Web page.
2. Enter the connection data for your Internet Login, password, etc. you received from your
connection. provider.
3. Switch off the DynDNS server. Your internet access has a fixed IP address.
4. Enter your DNS server. You will receive the address together with your
access data.
In this project, the transmission speed on the CPs is always set to 9600 bits/s. CP
and MD720 must support the same transmission speed.
The speed at the MD720 is modified using a terminal program.
Table 5-8
No. Action
1. Connect a PC to the serial interface of the MD720.
2. Start a terminal program, for example HyperTerminal.
3. Select the appropriate COM interface.
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In this example, the serial CP uses the ASCII driver for the interface. This allows
sending or receiving AT commands and mere text code to or from a
communications partner via the interface.
The properties of the ASCII driver are to be as follows:
Transmission speed 9600 bits/s
Data bits: 8
Stop bits: 1
No parity check (none)
Table 5-9
No. Action
1. In the hardware configuration, double-
click on the CP. The Properties dialog
box of the module opens.
Table 5-10
No. Action
1. Save and activate all projects in the CMT and close the CMT.
2. Start “SQL Server Management Studio” as administrator:
"Start > All Programs > Microsoft SQL Server 2008 R2 > SQL Server
Management Studio".
The SQL Server Management Studio opens with the object navigation
of the database.
4. Select the "Databases" entry.
5. Select the context menu (right mouse button) "Restore Databases...".
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Table 5-11
No. Action
1. Start the configuration and monitoring user interface of TCSB (CMT)
“Windows Start menu > All Programs > Siemens Automation > SIMATIC > TCS
Basic > Config and Monitoring Tool”.
2. After program start, the login window of the CMT opens.
No. Action
To monitor the process data at the central station you need to open the OPC Scout
configuration file “109475770_OPC_TCSB.opf” included in the project.
Table 5-12
No. Action
1. Open the OPC Scout
“Windows Start menu > All Programs > Siemens Automation > SIMATIC >
SIMATIC NET > OPC Scout”.
2. Open the “109475770_OPC_TCSB.opf” file
“File > Open …”
3. Open the "OPC.SimaticNET.TCSB" server.
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Requirements
An existing connection between your PG and the CPU of the destination PLC
(for example, via the PROFINET interface).
Access to the destination PLC is possible.
The CPU must be in an operating state that allows loading (STOP or RUNP).
Prior to loading the user program, a general reset of the CPU should be
performed to ensure that none of the "old" blocks still exist on the CPU.
Table 5-13
No. Action
1. Open the SIMATIC MANAGER and retrieve the STEP 7 project
“109475770_MSC300_Application_PR_V10.zip”
“File > Retrieve...”
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The visualization of the application is realized with WinCC flexible via two
configured HMI screens “TCSB Communication” and “Waste Water Application”.
Figure 6-1
Main menu
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Main menu
The application example can be opened via the main menu and toggled between
“TCSB Communication” and “Waste Water Application”.
As an alternative to the HMI, the "VAT_WDC" table can be used for monitoring or
controlling the variables of DB “WDC_DATA” (DB2) and DB “WDC_PARAM”
(DB91).
Figure 6-2
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As an alternative to the HMI, the "VAT_WDC" table can be used for monitoring or
controlling the variables of DB “WDC_DATA” (DB2) and DB “WDC_PARAM”
(DB91).
Figure 6-3
No. Action
4. Start the WinCC flexible simulation.
Note The MODEM must be initialized and a GPRS connection be established between
remote station and central station (see Chapter 6.2). Only then can you start with
this scenario.
Table 6-2
No. Action
1. Open the “Waste Water Application” screen.
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No. Action
3. Enter the time interval for polling
into the “Timer” input fields.
5. After a minute, the data (filling level and current date) is saved in the “Inspection
Shaft” buffer.
No. Action
Note:
In this application the maximal
value is 25% (see HMI screen
“TCSB Communication”). These
values can be changed as
desired.
3. Filling level and current date are sent to “Inspection Shaft” and saved in the
“Warning” buffer.
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No. Action
3. In the “Timer” input fields you enter the
time interval for sending to the TCSB.
The data can also be monitored with OPC Scout V10 via “Monitoring ON”.
No. Action
3. In the “Timer” input fields you enter
the time interval for sending to the
TCSB.
The data can also be monitored with OPC Scout V10 via “Monitoring ON”.
7 References
Table 7-1
Topic Title
\1\ Siemens Industry http://support.industry.siemens.com
Online Support
\2\ Download page of the https://support.industry.siemens.com/cs/ww/de/view/109475770
entry
\3\ SIMATIC NET https://support.industry.siemens.com/cs/ww/en/view/108388882
Industrial Remote
Communication -
TeleControl
TeleControl Server
Basic
\4\ SIMATIC NET https://support.industry.siemens.com/cs/ww/en/view/102401328
Industrial Remote
Communication -
TeleControl
MODEM MD720
\5\ SIMATIC NET https://support.industry.siemens.com/cs/ww/en/view/109476468
S7-300 - TeleControl
Program blocks
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library
MSC300_Library
8 History
Table 8-1
Version Date Modifications
V1.0 05/2015 First edition