27.02.2024, 15:11 Merging technologies with color ta avoid design failures | ScienceDally
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Merging technologies with color to avoid design failures
Date: January 21, 2021
Source: Penn State
Summary: Various software packages can be used to evaluate products and predict failure;
however, these packages are extremely computationally intensive and take a
significant amount of time to produce a solution. Quicker solutions mean less
accurate results.
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Various software packages can be used to evaluate products and predict
failure; however, these packages are extremely computationally intensive and
take a significant amount of time to produce a solution. Quicker solutions
mean less accurate results.
To combat this issue, a team of Penn State researchers studied the use of machine leaming and
image colorization algorithms to ease computational load, maintain accuracy, reduce time and
predict strain fields for porous materials.
They published their work in the Journal of Computational Materials Science with accompanying
presentations and proceedings in Procedia Engineering
“There is always a human side to design," said Chris McComb, assistant professor of
engineering design in the School of Engineering Design, Technology, and Professional Programs.
"There are potentially life-saving products that require additive manufacturing and can be
frustrating to design. These simulations and evaluations take a long time, so it's important for us
to help make it faster and easier to deliver safe products.”
nitps:lwwsciencedatly.comieleases/2021/01/210121191929.ntm 1627.02.2028, 1814 Merging tectnologies wih color to avd desig falures | ScienceDally
The authors include Pranav Milind Khanolkar, a spring 2020 industrial engineering master’s
alumnus; Aaron Abraham, industrial engineering undergraduate student; Saurabh Basu, assistant
professor of industrial engineering; and MeComb.
As part of his master's degree, Khanolkar investigated the use of ABAQUS, a widely used
software for performing detailed simulations in additive manufacturing.
According to the researchers, the software can be problematic because its speed and
performance level rely on a computer's hardware processing power.
To speed up the simulations, the team implemented machine leaming algorithms to reduce the
exclusive use of computationally demanding finite element analysis (FEA). Explained by
ABAQUS, FEA can predict crack, impact and crash events with material failure, as well as the
dynamics, controls and joint behavior of a product.
Machine learning algorithms can be used to predict mechanical properties and material
parameters, which is swift and uses less computational power than traditional FEA.
Khanolkar and Abraham used ABAQUS to perform high-quality FEA over hundreds of hours of
work and thousands of data samples on simulated, structurally flawed mechanical parts.
They then used these data samples to train machine learning algorithms to estimate the FEA
results and maintain high accuracy in only a fraction of the time,
The team applied image colorization algorithms to material microstructure data, and repurposed
algorithms that are typically used to add color to black-and-white photos.
In the original case, the algorithms take a black-and-white photo and return the red, green and
blue channels for a new, colored version.
In the team's work, the algorithm takes a simple image of the material microstructure and returns
channels representing different types of potential failures in the product.
"Volumetric defects can affect the performance of a component in several ways, so it's key to
understand this effect during the design process of a component," Basu said,
"When defects may be unavoidable, like in additively manufactured components, this
understanding can help decide how a design may be altered to make the presence of defects
tolerable. This can be done by running different design scenarios and ultimately altering the
design to achieve a more structurally responsible part. The insights resulting from our study are a
first step toward such a framework,
For Khanolkar, the work helped him deeply understand machine learning techniques, providing
direction for his current doctoral studies in mechanical and industrial engineering at the University
of Toronto.
“Using intelligent technology to help people and empower their creativity and empathy during the
design process is important,” Khanolkar said. "These algorithms need lots of computational
power and using artificial intelligence in this paper allows designers to be more creative without
impacting production cost."
RELATED TOPICS RELATED TERMS,
nitps:lwwsciencedatly.comieleases/2021/01/210121191929.ntm 21627.02.2024, 15:11 Merging technologies with color ta avoid design failures | ScienceDally
Matter & Energy > Microeconomics
>
> Engineering and Construction PH
> Civil Engineering > Tensile strength
> Carbon monoxi
> Materials Science Carbon monoxide
> Periodic table
> Engineering
> Construction > Engineering
>
> Energy Technology Oilrefinery
> Wind Energy > Solubility
> Nanotechnology
Story Source:
Materials provided by Penn State. Original written by Miranda Buckheit. Note: Content may be
edited for style and length.
Journal Reference:
1. Pranav Milind Khanolkar, Christopher Carson McComb, Saurabh Basu. Predicting elastic
strain fields in defective microstructures using image colorization algorithms.
Computational Materials Science, 2021; 186: 110068 DOI: 10.1016/j.commatsci.2020.110068
Cite This Page: MLA APA Chicago
Penn State. "Merging technologies with color to avoid design failures.” ScienceDaily.
ScienceDaily, 21 January 2021. .
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