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Effects of Competitive Anion Adsorption BR or CL and Semiconducting Properties of The Passive Films On The Corrosion Behavior of The Additively Manufactured Ti 6al Full Chapter
Effects of Competitive Anion Adsorption BR or CL and Semiconducting Properties of The Passive Films On The Corrosion Behavior of The Additively Manufactured Ti 6al Full Chapter
Corrosion Science
journal homepage: www.elsevier.com/locate/corsci
A R T I C LE I N FO A B S T R A C T
Keywords: Herein, the corrosion behavior of the additively manufactured (AM) Ti–6Al–4V is investigated based on the
Pitting corrosion relation between the pitting potentials and equilibrium adsorption of the Br− and Cl− anions using potentio-
Additive manufacturing dynamic polarization curves, Mott–Schottky plots, and the Langmuir isotherm model. The Mott–Schottky plots
Ti–6Al–4V are measured using the microdroplet cell technique based on the capacitance of the passive films on each dark
Langmuir isotherm
and bright AM Ti–6Al–4V grain. The pitting potential can be attributed to the doping densities as well as α′ phase
Mott–Schottky plot
distribution and predicted using the equilibrium adsorption coefficient of Br− and Cl−.
⁎
Corresponding author.
E-mail address: leejb@kookmin.ac.kr (J.-B. Lee).
https://doi.org/10.1016/j.corsci.2020.108789
Received 9 March 2020; Received in revised form 2 June 2020; Accepted 2 June 2020
Available online 05 June 2020
0010-938X/ © 2020 Elsevier Ltd. All rights reserved.
D.-I. Seo and J.-B. Lee Corrosion Science 173 (2020) 108789
containing more Br− than Cl−, indicating that the equilibrium ad- working electrodes. In this study, micro-electrochemical experiments
sorption coefficient of the former was greater than that of the latter were performed using a microdroplet cell [17] because the AM
[14] by 2.5 times using the Langmuir isotherm model [15] based on the Ti–6Al–4V alloys exhibit different corrosion resistances depending on
monolayer adsorption of molecules. Further, the competitive adsorp- the distribution of the α′ phases. The microdroplet cell technique en-
tions between Br− and Cl− can be attributed to their pitting potentials. ables the microelectrode to be aligned to the desired spot of the
Therefore, in this study, the corrosion resistance of the AM Ti–6Al–4V working electrode and the direct measurement of local currents during
alloy is investigated with respect to the distribution of the α′ phases and electrochemical polarization. For performing the microdroplet cell
the adsorption of halide ions, including Br− and Cl−. The excellent tests, a capillary tip with a diameter of 330 μm was fabricated and si-
corrosion resistance of the Ti alloys can be attributed to the formation licon paste was used for sealing to prevent the leakage of the solution
of a concrete passive film, which exhibits n-type semiconducting from the capillary.
properties. Lee and Kim calculated the donor densities of the semi- Potentiodynamic polarization tests were performed at a potential of
conductive passive films of ferritic and austenitic stainless steels using 200 mV, which is lower than the open circuit potential (OCP), to 9.0 V
Mott–Schottky plots [16], which represented the relation between the or the pitting potential at a scan rate of 1 mV/s in aqueous 0.6 M NaCl
pitting potentials and the donor densities of the passive films. and 0.6 M NaBr solutions.
In this study, we investigate the effect of anions, such as Br− and To investigate the effect of the Br− and Cl− ions on the pitting
Cl−, and the semiconducting properties on the corrosion resistance of corrosion of the AM Ti–6Al–4V alloy, potentiodynamic polarization was
the AM Ti–6Al–4V alloy. To further elucidate their relation, the pitting performed using microdroplet cell techniques in 0.6 M NaBr at various
potentials, doping densities, and equilibrium adsorption coefficients are concentrations of NaCl aqueous solutions (0.05, 0.3, 0.4, 0.5, 0.6, 0.7,
investigated using potentiodynamic polarization curves, Mott–Schottky and 1 M). The equilibrium adsorption coefficients between Br− and Cl−
plots, and the Langmuir isotherm simulation model. at each pitting potential in the above aqueous solutions were calculated
using a nonlinear data curve fitting program (Origin 8.0, Origin lab
2. Experimental corporation, USA).
The EIS measurements at the OCP were potentiostatically conducted
2.1. Sample and test solution preparation at an alternating current (AC) voltage amplitude of 10 mV within the
frequency range of 10−2–105 Hz. The EIS results were analyzed using
The AM Ti–6Al–4V alloy was used in this study. The sample was cut the Gamry Echem Analyst software.
to the dimensions of 26 mm × 25 mm × 2 mm (thickness) and manu- During the formation of passive films for performing the
factured via the directed energy deposition (DED) process (InssTek, MX- Mott–Schottky measurements, the samples were statically polarized for
4, Korea) using a laser power of 460 W at a laser scan speed of 0.85 m/ 2 h and the film formation potential was selected to be 1.0 or 1.5 V. The
min in an Argon (Ar) gas atmosphere. The alloys were stacked via si- capacitance was measured at 1000 Hz using a potentiostat (Gamry
multaneous injection using a laser with the following powder compo- PCIB-4750). The polarization was applied at successive steps of 50 mV,
sition: C: 0.011, Fe: 0.18, Al: 6.1, V: 3.7, Sn: 0.01, and Ti: Bal, wt% starting at the film formation potentials in the cathodic direction up to
(produced by AP&C, Canada). All the fabricated samples were wet- −2.0 V. To measure the metastable pitting susceptibility, potentiostatic
ground using 2000-grit SiC paper, polished with a suspension of 1-μm polarization experiments were conducted at a film formation potential
alumina powder, washed using double-distilled water, and dried in air. of 1.0 V for 2 h. The transient currents were collected at a sampling rate
Before the electrochemical tests, 0.6 M NaCl and 0.6 M NaBr aqueous of 1 point/s. The electrochemical measurements were performed in
solutions were prepared. triplicate for ensuring data reproducibility at 25 °C.
For conducting the Mott–Schottky measurements, a pH 8.5 buffer
solution (0.2 M boric acid, 0.05 M citric acid, and 0.1 M tertiary sodium 3. Results
phosphate solution) was prepared in addition to 0.6 M NaCl and 0.6 M
NaBr aqueous solutions. 3.1. Microstructure studies
2.2. Microstructural characterization The microstructures of the AM Ti–6Al–4V alloys were observed
through OM. Fig. 1 presents the micrographs of the AM Ti–6Al–4V alloy
The sample surfaces were etched using a solution containing 10 mL denoting grains with acicular phases i.e., martensite α′.
of HNO3, 5 mL of HF, and 85 mL of H2O for 10 s. An optical microscope Fig. 2 displays the XRD results of the AM Ti–6Al–4V sample, in-
(OM, Nikon Eclipse LV100) was used to characterize all the etched dicating that its phases comprised only α and α′ phases without any β
samples. phase.
Phase identification was performed using a Rigaku D/MAX 2500/PC To investigate the distribution of the α′ phase in the AM Ti–6Al–4V
X-ray diffraction (XRD) fitted with a Cu∙Kα radiation source. The alloy, the micro-Vickers hardness test was performed with respect to the
samples were scanned at room temperature when 2θ = 30°–90° with a individual dark and bright grains observed via OM. The results showed
step size of 1° and a dwell time of 1 min per step. The JADE9 (KSA) that dark grains (335 HV) exhibited greater hardness than the bright
software was used to analyze the XRD results. grains (287 HV), indicating that the dark grains contained considerably
The micro-Vickers hardness (Mitutoyo HM-211) was measured to more acicular martensite α′ phase than the bright grains.
determine the difference between the α- and α′-phase grains on the AM
Ti–6Al–4V alloy surface. 3.2. Potentiodynamic polarization studies
2.3. Electrochemical measurements Fig. 3(a) and (b) show the potentiodynamic polarization curves
(micro-polarization) of dark and bright grains on the surface of the AM
The Gamry PCIB-4750 potentiostat was used for achieving po- Ti–6Al–4V alloy, as recorded using a microdroplet cell in aqueous 0.6 M
tentiodynamic polarization. Meanwhile, a three-electrode system was NaCl and 0.6 M NaBr solutions. As shown in Fig. 3(b), in case of 0.6 M
used for performing the electrochemical tests, and the employed NaBr, the pitting potentials on the dark and bright grain areas were 4.4
counter electrodes included Pt and Au wires (in case of a microdroplet ( ± 0.04) V and 6.1 ( ± 0.10) V, respectively. The pitting potentials of
cell). A saturated calomel electrode (SCE; 0.242 V vs. standard hy- the AM Ti–6Al–4V on the dark grain area in 0.6 M NaCl aqueous so-
drogen electrode) was used to facilitate all the potential measurements. lution was 8.4 ( ± 0.17) V, and the bright grain area did not exhibit a
In addition, a Luggin probe was employed to connect the reference and pitting corrosion behavior up to the maximum applied potential of
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D.-I. Seo and J.-B. Lee Corrosion Science 173 (2020) 108789
Fig. 1. Optical micrographs of the AM Ti–6Al–4V alloy. The inset is a magnified micrograph of the corresponding sample.
Fig. 6 and Table 1 show the EIS test results of the AM Ti–6Al–4V
alloys in 0.6 M NaCl and 0.6 M NaBr aqueous solutions. A Randles
circuit model was used to represent an equivalent circuit comprising a
solution resistance (Rs), a charge transfer resistance (Rct), and constant
phase elements (CPEdl). CPE describes the deviation of an electro-
chemical reaction from the ideal capacitor behavior owing to the effects
of surface inhomogeneity and roughness. Brug et al. [18] developed a
Fig. 2. XRD patterns of the AM Ti–6Al–4V alloy.
relationship between the interfacial capacitance and the CPE. The es-
timated interfacial of capacitance for a Faradaic system is defined as Ceff
= [Q{(Rs+Rct)/(RsRct)}(α−1)]1/α, where Q is the CPE coefficient value,
9.0 V (Fig. 3(a)). This indicates that the Br− ions cause a lower pitting α is the exponent of CPE ranging from -1 to 1, which is related to non-
resistance with respect to the AM Ti–6Al–4V alloy when compared with uniform current distribution. Accordingly, α in Table 1 represents the
Cl−. deviation from ideal capacitor, where ideal capacitor response in the
Fig. 4 represents the potentiodynamic polarization (micro-polar- system corresponds to a fitted α value of 1. The capacitance should be
ization) behavior of the AM Ti–6Al–4V alloy in mixed aqueous solutions related to film thickness deff according to Eq. (1).
containing various NaBr and NaCl concentrations. The addition of NaCl
(0.05–1 M) results in a positive shift with respect to the pitting poten- εε0
Ceff =
tial. The dependence of the pitting potential on the relative con- d eff (1)
centrations of Br− and Cl− suggests that they compete for surface ad-
where ε is the dielectric constant of a passive film (considered to be 85)
sorption sites, which is in agreement with the observations of Basame
[19], εo is the vacuum permittivity of free space (8.854 × 10−14 F
[14].
cm−1). The values of Ceff and deff are presented in Table 1 for different
Fig. 5 shows the dependence of pitting potential on the concentra-
AM dark or bright grains in 0.6 M NaBr or 0.6 M NaCl solution. The
tion of Cl− (in 0.6 M NaBr aqueous solutions) using the Langmuir iso-
calculated values of deff can be compared to those given in Ohtsuka
therm model [15]. The pitting potential increases continuously from
et al. of Ti oxides [20]. It should be noticed that deff of AM bright grains
the lowest Cl− concentration (0.05 M) to the highest Cl− concentration
is higher than that of AM dark grains in both 0.6 M NaBr and 0.6 M
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D.-I. Seo and J.-B. Lee Corrosion Science 173 (2020) 108789
Fig. 3. Potentiodynamic polarization curves of the dark and bright grains of the AM Ti–6Al–4V alloy and optical micrographs of the samples collected after the test
using a microdroplet cell in (a) 0.6 M NaCl and (b) 0.6 M NaBr aqueous solutions.
NaCl solutions while deff in 0.6 M NaCl is higher than that in 0.6 M NaBr Fig. 7(b)) aqueous solutions to determine the film formation potentials
for both AM dark and bright grains. Based on Rct, the dark (Fig. 6(a)) with respect to Mott–Schottky analysis. 1.0 and 1.5 V were considered
and bright (Fig. 6(b)) grains represent the inferior corrosion resistance to be the film formation potentials in these aqueous solutions.
in the 0.6 M NaBr solution compared with that in the 0.6 M NaCl so- Fig. 8(a) and (b) show the Mott–Schottky plots (1/C2 versus E) of
lution. the passive films formed on the AM Ti–6Al–4V alloy in aqueous 0.6 M
NaCl and 0.6 M NaBr solutions respectively. The capacitance mea-
3.4. Mott–Schottky analysis surement results with respect to the passive films formed at film for-
mation potentials of 1.0 and 1.5 V show the existence of three potential
The potentiodynamic polarization tests of the AM Ti–6Al–4V alloy ranges (R1–R3) because of different capacitance behaviors with applied
were performed in a pH 8.5 buffer solution (macro-polarization, potentials. The AM Ti–6Al–4V exhibits an n-type semiconductor of Ti
Fig. 7(a)) as well as 0.6 M NaCl and 0.6 M NaBr (micro-polarization, oxide layer, as shown by the positive slopes (R2), and is similar to that
4
D.-I. Seo and J.-B. Lee Corrosion Science 173 (2020) 108789
Fig. 6. The EIS results represented by the Bode plots of (a) dark grains and (b)
bright grains in the AM Ti–6Al–4V alloy in 0.6 M NaCl and 0.6 M NaBr aqueous
solutions. The inset equivalent circuit is used to fit the impedance spectra.
4. Discussion
Fig. 5. Epit as a function of NaCl concentration in solutions containing a fixed 4.1. Effect of competitive anions (Br− or Cl−) on the corrosion resistance of
concentration of NaBr (0.6 M). The dashed lines correspond to Epit measured in the AM Ti–6Al–4V
solutions containing either 0.6 M NaCl (Epit=8.4VSCE) or 0.6 M NaBr
(Epit = 4.4 VSCE) at 25 °C. The solid red line through the data corresponds to the
To understand the effect of the types of halide ions (Cl− and Br−) on
theoretical fit (Eq. 1) obtained by assuming a Langmuir isotherm for the
competitive adsorption of Br− and Cl−. (For interpretation of the references to
the corrosion resistance of the AM Ti–6Al–4V alloy, the pitting poten-
colour in this figure legend, the reader is referred to the web version of this tials in case of bright or dark grains were measured using potentiody-
article). namic polarization curves, as shown in Fig. 3(a) and (b). The results
show that the pitting potentials in case of a 0.6 M NaBr solution is lower
than those of a 0.6 M NaCl solution in bright (low α′ phase) and dark
of the SM Ti–6Al–4V alloys, as examined by Ibriş et al. [21]. Based on
(high α′ phase) grains. Fig. 4 shows the dependence of the pitting po-
the slopes (R2) in Fig. 8, the calculated donor densities (Table 2) are
tential of the AM Ti–6Al–4V alloy in 0.6 M NaBr solution and x M NaCl
1018–1019, which are comparable to those calculated by Krawiec et al.
( x = 0.05–1 M). The pitting potentials increased with increasing Cl−
[22]. Fig. 9 shows the plot of current density versus time using po-
concentrations from 4.4 ( ± 0.09) V to 7.2 ( ± 0.20) V in the solution.
tentiostatic polarization at 1.0 V in an aqueous pH 8.5 buffer solution as
The dependence of the pitting potential on the concentration of Cl−
well as 0.6 M NaCl and 0.6 M NaBr solutions. These results denote the
can be modeled by assuming a Langmuir isotherm [15] for the ad-
variations in transient current density. The incidence of current den-
sorption of anions on the oxide film surface and the linear relation
sities and the height of the individual current density transients sig-
between pitting potential and the coverage of Cl−. According to this
nificantly decreased in the following order: 0.6 M NaBr, 0.6 M NaCl,
model, the equilibrium adsorption coefficients between Br− and Cl−
and buffer (pH 8.5) solutions, indicating that the presence of Br− ions
can be derived using Eq. (2) [14].
leads to more metastable pits and eventually to a higher metastable
pitting susceptibility when compared with those observed in case of Cl− sat−
Epit (ΓBr −, ΓCl−) = Epit (ΓBr )
ions. This can be attributed to the higher adsorption coefficient of Br−.
Fig. 10 shows the effect of Br− or Cl− having bright or dark grains, sat− ⎛ β Br − [Br −] ⎞⎟
+ Ω Br − ΓBr ⎜1 −
respectively, on the donor densities at film formation potentials of 1.0 V ⎝ 1 + β Br − [Br −] + β − [Cl−]
Cl ⎠
(Fig. 9(a)) and 1.5 V (Fig. 9(b)). Br− has more influence on the donor β − [Cl−]
densities at film formation potentials of 1.0 and 1.5 V than Cl−, in- − ΩCl− ΓClsat− ⎛⎜ Cl
− −
⎞⎟
dicating a facilitated deterioration of the oxide film. ⎝ 1 + β Br − [Br ] + βCl− [Cl ] ⎠ (2)
sat−
where Epit (ΓBr ) represents the pitting potential when the surface is
completely covered by Br−, Ω Br − is a proportionality constant that
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D.-I. Seo and J.-B. Lee Corrosion Science 173 (2020) 108789
Table 1
Fitting parameters of the EIS measured in 0.6 M NaBr and 0.6 M NaCl aqueous solutions for the Ti–6Al–4V samples produced by the AM processes.
RS (Ωcm2) Rct (kΩcm2) α CPEdl, Q (Ω−1∙cm-2∙Secα) Ceff (μFcm−2) deff (nm)
−6
AM dark grains (0.6 M NaBr) 4.30 (± 0.38) 12.5 (± 0.12) 0.8714 44.25 (± 0.34) × 10 12.9 (±0.05) 5.84 (±0.02)
AM dark grains (0.6 M NaCl) 4.23 (± 0.41) 44.2 (± 0.39) 0.8792 25.42 (± 0.15) × 10−6 7.24 (±0.04) 10.4 (±0.06)
AM bright grains (0.6 M NaBr) 4.18 (± 0.37) 21.5 (± 0.21) 0.8748 40.56 (± 0.29) × 10−6 11.7 (±0.05) 6.44 (±0.03)
AM bright grains (0.6 M NaCl) 4.26 (± 0.42) 90.6 (± 0.22) 0.8707 23.15 (± 0.12) × 10−6 5.88 (±0.05) 12.8 (±0.10)
※ AM (additive manufacturing).
Fig. 8. Mott–Schottky plots for the passive films formed on the AM Ti–6Al–4V
with film formation potentials of 1.0 VSCE or 1.5 VSCE in (a) 0.6 M NaCl and (b)
Fig. 7. Potentiodynamic polarization curves of the AM Ti–6Al–4V alloys for 0.6 M NaBr aqueous solutions.
determining the appropriate film formation potentials in a buffer (pH 8.5) as
well as 0.6 M NaCl and 0.6 M NaBr aqueous solutions.
higher equilibrium adsorption coefficient of Br−, which is 3.6 times
greater than that of Cl−. This higher equilibrium adsorption coefficient
describes the sensitivity of the pitting potential to the surface con-
of Br− can be attributed to the more aggressive attack on the passive
centration of Br−, ΓBr sat−
is the surface concentration of Br−, β Br − is the
film of the AM Ti–6Al–4V alloy.
equilibrium adsorption coefficient of Br−, [Br −] is the molar con-
centration of Br−, ΩCl− is a proportionality constant that describes the
sensitivity of the pitting potential to the surface concentration of Cl−, 4.2. Effect of microstructures (α′ phases) on the corrosion resistance of the
ΓClsat− is the surface concentration of Cl−, βCl− is the equilibrium ad- AM Ti–6Al–4V alloy in halide ion solutions using Mott–Schottky plots
sorption coefficient of Cl−, and [Cl−] is the molar concentration of Cl−.
sat−
In Eq. (1), the pitting potential (Epit (ΓBr ) ) estimated in saturated
The α′ phase formed in the AM Ti–6Al–4V alloy during the AM
NaBr is 4.4 V and the values of Ω Br − ΓBr sat−
and ΩCl− ΓClsat− in mixed Br− and
process [16,22] is known as an acicular martensitic structure; this
Cl− solutions are 20.7 and 11.8 V, respectively, as obtained by Basame
structure is associated with the rapid cooling of spots that occurred
[14]. Using the nonlinear curve fitting technique (Fig. 5), the equili-
after being exposed to an energy source such as a laser [23,24]. The
brium adsorption coefficient of Br− and Cl−, i.e., β Br − and βCl−, are
XRD results of the AM Ti–6Al–4V alloy identify only α or α′ phases
calculated as 29.6 mM−1 for Br− and 8.3 mM−1 for Cl−, respectively,
without any β phase. The α and α′ phases in the AM Ti–6Al–4V are not
which are similar to the values obtained by Basame [7]. This indicates
easily distinguished based on XRD peaks because both the phases have
that more Br− can be adsorbed on the oxide surface than Cl− due to the
the same HCP structure [25]. To identify the α and α′ phases, micro-
6
D.-I. Seo and J.-B. Lee Corrosion Science 173 (2020) 108789
Table 2
The Mott–Schottky data at the film formation potentials (1.0 VSCE and 1.5 VSCE)
for bright and dark grains of the AM Ti–6Al–4V in 0.6 M NaCl and 0.6 M NaBr
aqueous solutions.
Donor density (× 1018 cm−3)
7
D.-I. Seo and J.-B. Lee Corrosion Science 173 (2020) 108789
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CHAPTER XXVIII.
DEATH OF OMAR.