Download as pdf or txt
Download as pdf or txt
You are on page 1of 12

MATERIAL APPROVAL REQUEST

Submittal Ref. Enclosures Technical Data

Project Name Baker Hughes OFS facility, Spark


Location Abqaiq
Consultant Care Water L.L.C
Contractor Mr/Mohd &Western Contractors Contracting I.L.L.C.
Mustaf

Material Description CHEMICAL TREATMENT


Location to be used CHILLED WATER SYSTEM
Proposed Manufacturer FEEDWATER LIMITED
Local Supplier I Agent BEC
Drawing Reference CHILLED WATER PIPING
SYSTEM
BOQ Reference Page:
Specification Reference
Supplementary Information Product data & Catalogue
Financial Implication, if any N. A
Delivery Period & Effect, if
any
Availability of Local Product N.A
Contractor's Signature & Seal Date:

Approved I Comments I Not


Approve&

The above approval is only in general. It the responsibilities


will not relieve the contractor mentioned in otherwise
the contract
COMPLIANCE STATEMENT

This controller operational chemical treatment shall be supplied in addition to the chiller
controller of chiller TYPE which is factory assembled and wired and as specified under
the chiller specifications.
- Operation-Sequence
All the chillers shall be electrically interlocked with the chilled water pumps such that no
chiller shall operate unless the duty primary and secondary chilled water pump(s) have
run for a pre-set time interval. Each shall also be interlocked with its water flow switch,
installed in the water outlet of the chiller in such a way that the chiller stops automatically
when its flow switch fails to sense water circulation through it.
The Contractor shall produce a schematic line diagram to show the manual and
automatic control system described hereinafter and shall submit this diagram to the
Engineer for approval.
The control and operating sequence for the cooling equipment shall be as described on
the control drawings.

Chilled Water Piping system water Treatment


Supply and install water treatment chemicals and chemical feeding equipment for the
control of scale and corrosion in the chilled water system. The pH must be maintained in
the range of 8.0 to 10.0:
Supply with each system an estimate of one year's supply of water treatment chemical
specified.
A complete water analysis shall be conducted at the job site by the water treatment
chemical equipment supplier and a written report shall be submitted.
Include the services of a water treatment company every thirty (30) days during the firs
&full_ year after system IS in operation shall make complete water analysis report of the
findings shall be left with the Employer's operating personnel. The Company shall also be
present for the initial charging of each system with chemical and shall fully instruct
Employer's operating person I to ensure continuation of proper water treatment.

Sealed Type Expansion tank


Supply and install wherever shown on the Drawings one expansion tank of the sealed
type of capacities as shown in the Capacity Schedule.
Each tank shall consist of the following items, all wired, piped and packaged into an
automatic unit.
Two pressurizing pumps (one standby), each of centrifugal ends suction type.
Expansion tank, constructed of welded black steel 3mm. thick, and complying • with
ASME recommendation.

Schedule of Supply

NO PRODUCT DOSAGE TOTAL QTY

Corrosion inhibitors
1 PPM ………………………..
40 & 84

2 Antiscalants PPM ………………………..

Biosides ITA
3 PPM …………………………..

CHILLED WATER CHEMICAL


4 …………………………..
DOSING
WATER TREATMENT FOR CHILLED WATER SYSTEM

BACKGROUND

THIS OUTLINE DESCRIBES PRODUCTS AND SERVICES


FOR THE CORRECT, ENVIRONMENTALLY FRIENDLY
METHOD OF PRE-TREATMENT AND TREATING INDIRECT
COOLING WATER SYSTEMS.

THE PRODUCTS DESCRIBED ARE TRIED AND PROVEN


GLOBALLY, AND ARE ALSO WIDELY USED IN KSA AND THE
MIDDLE EAST.

ALSO INCLUDED IN THE RECOMMENDATION, BEC


PROFESSIONAL ON SITE SERVICE, IF REQUIRED, DESIGNED
TO ENSURE THAT THE SYSTEMS ARE KEPT FREE FBOM
CORROSION, SCALING, FOULING (BIOFILM) AND
MICROBIOLOGICAL ACTIVITY.

CORROSION CONTROL
MANY FACTORS INFLUENCE CORROSION, INCLUDING

• pH

• DISSOLVED GASES PARTICULARLY OXYGEN


• TEMPERATURES
• NATURE OF DISSOLVED SOLIDS PARTICULARLY CHLORIDES
AND SULPHATES
• MATERIALS OF CONSTRUCTION
• FLOW RATE, STRESS
CHILLED WATER SYSTEMS WERE OFTEN TREATED WITH
CHROMATE BASED TREATMENTS WHICH GAVE GOOD
PROTECTION AGAINST CORROSION BUT WAS UNACCEPTABLE
FROM AN ENVIRONMENTAL POINT OF VIEW. TREATMENTS
THEN PROGRESSED THROUGH CHROMATE AND EVENTUALLY
HAVE ARRIVED AT HIGH LEVEL NITRITE TREATMENTS.
BECAUSE OF THEIR LOW DOSE RATE THESE ARE REGARDED
AS MORE ENVIRONMENTALLY ACCEPTABLE.

THE IMPORTANCE OF PRECLEANING

IN ORDER TO PROVIDE A STABLE SUBSTRATE TO


RECEIVE THE INHIBITOR FILM IT IS NECESSARY TO
ENSURE THAT EFFICIENT CLEANING IS CARRIED OUT.
WITHOUT DOUBT, THE BEST WAY TO CLEAN METAL
SURFACES IS TO USE AN ACID, SUCH AS INHIBITED
SULPHURIC ACID IN SOLUTION. THIS METHOD HAS MANY
DISADVANTAGES INCLUDING DANGER TO
PERSONNEL, THE INABILITY TO CONTROL THE REACTION
AND THE NEED FOR SPECIAL EQUIPMENT. OTHER
DISADVANTAGES ARE THEU NEED TO NEUTRALIZE AND
THE DISPOSAL OF THE SPENT ACID.TODAY, MUCH SAFER
BUT STILL EFFECTIVE PRODUCTS ARE AVAILABLE.
CORROSPERSE 84

CORROSPERSE 84 IS A CONCENTRATED BLEND OF


SEQUESTERING AND DISPERSING AGENTS FOR THE
REMOVAL OF IRON OXIDE, OT}ER METALLIC OXIDES
AND SCALE DEPOSITS IN AQUEOUS SYSTEMS.

CORROSPERSE 84 ANTIFOULANT IS EFFECTIVE IN CONTROLLING


DEPOSITION WHEN USED CONTINUOUSLY AT LOW LEVELS. IT MAY
ALSO BE USED AT HIGH LEVELS FOR BOTH ON AND OFF
STEAMF CLEANUPS AND THEREBY ELIMINATES THE
HAZARDS ASSOCIATED WITH ACID CLEANING.

CORROSPERSE 84 SHOULD BE DOSED AT KG. 1-3M. THE


PRODUCTS ARE EFFECTIVE, SAFE TO HANDLE, DO NOT
REQUIRE NEUTRALIZATION AND PRESENT NO DISPOSAL
PROBLEMS.
PROCEDURE FOR PIPE SYSTEM CLEANING

1. THE SYSTEM SHOULD BE DRAINED AND FLUSHED WITH


CLEAN WATER TO REMOVE DEBRIS. STR±JBERS
SHOULD BE REMOVED AND CLEANED FREQUENTLY.
2. ON REFILLING THE SYSTEM, CORROSPERSE 84 SHOULD
BE ADDED AS PER RECOMMENDED DOSAGE.
3. RECIRCULATE THE SYSTEM WATER FOR A MINIMUM OF
24 TO 48 HOURS WITH WATER SAMPLES TESTED FOR
IRON & TDS.
4. ON CONFIRMATION OF SYSTEM CLEANING THROUGH
WATER ANALYSIS, THE SYSTEM SHOULD BE DRAINED
COMPLETELY FROM THE LOWEST POINT—
5. PROCEED WITH DYNAMIC FLUSHING TILL COMPLETE
TRACES OF CORROSPERSE 84 ARE REMOVED FROM
THESYSTEM AND THE WATER IN & OUT HAS THE SAME
COLOUR VISUALLY.
6. DURING THE FLUSHING, TEMPERORY MAKE UP WATER
LINE SHOULD BE PROVIDED TO COMPENSATE THE
DRAIN, FROM ALL THE LOWEST POINTS
PARTICULARLY IN LOW FLOW & LOW-LYING AREAS.
THIS WILL HELP TO REDUCE THE PERIOD OF FLUSHING
& REMOVE THE ACCUMULATEÜ DEBRIS.
7. THE INLET MAKE-UP WATER AND OUTLET WATER FROM
THE SYSTEM SHALL BE ANALYSED FOR CONDUCTIVITY,
TDS, PH, ALKALINITY, CHLORIDES & DISSOLVED IRON.
THE DIFFERENCE IN THE PARAMETERS OF INLET &
OUTLET SHOULD BE LESS THAN 0/0. THIS WILL INDICATE
THAT THE FLUSHING IS PROPER AND CO TE AND THERE
ARE NO MORE CONTAMINANTS IN THE SYSTEM.
8. THE FLUSHING SHOULD BE STOPPED AT THIS STAGE.

9. ADD THE SYSTEM WITH RECOMMENDED QUANTITY OF


CORROBAN 40 AS 12 LTS / M3 & BIOCIDE ITA &
CIRCULATED. THE SYSTEM SHOULD THEN BE
TESTED FOR CONFORMANCE WITH THE TREATMENT
LEVELS AND ANY ADJUSTMENTS MADE PRIOR TO
HANDING THE SYSTEM OVER
DESPITE THEIR GENERALLY LOW TEMPERATURES CHILLED
WATER SYSTEM CAN BECOME INFECTED WITH BACTERIA.
THESE BACTERIA COME IN A VARIETY OF FORMS PERHAPS
THE BEST KNOWN OF THESE DENITRIFYING BACTERIA,
WHICH THRIVE ON SYSTEM
CHEMICALS. THERE ARE OTHER BACTERIA, WHICH CAN
FLOURISH— UNDER DEPOSITS THEIR NATURAL
PRODUCTS CAUSING RAPID METAL ATTACK.
IN ORDER TO AVOID THIS PROBLEM A WIDE RANGE NON-
OXIDISING BIOCIDE SUCH AS ISOTHIAZALONE SHOULD
BE USED AT THE OUTSET AND ALSO PERIODICALLY
DURING SYSTEM OPERATION.

OUTLINE TREATMENT
IN ORDER TO PROTECT THE SYSTEM AGAINST
CORROSION, SCALING AND MICROBIOLOGICAL
ACTIVITY, THE FOLLOWING PRODUCTS SHOULD BE
USED. ( ‫حسب المتاح فى الشركة عندنا من كيماويات معالجة او ممكن نحصل عليها‬
)‫من السوق المحلى وبأعلى جودة وأقل تكلفة‬

‫ده حضرتك نوع من أنواع البيوأسيد لمعالجة التلوث الميكربيولوجى ومتوفر‬


BIOCIDE ITA
BIOCIDE ITA MICROBIOCIDE IS A BROAD-SPECTRUM
ANTIMICROBIAL PRODUCT DESIGNED SPECIFICALLY
FOR CONTROL OF *TERIA, FUNGI AND ALGAE IN
INDUSTRIAL COOLING WATER SYSTEMS.
BIOCIDE ITA IS BASED ON ISOTHIAZOLIN COMPOUNDS.
THE ACTIVE ISOTHIAZOLIN MOLECULE OF BIOCIDE ITA
CLEAVES THE DISULFIDE BONDS AND DENTURES THE
PROTEIN. DENATURATION INACTIVATES
CAUSING THE ENZYMES DEATH AND TO CELLULAR THE
ORGANISM.PROTEIN ESSENTIAL FOR METABOLISM

BIOCIDE ITA IS EQUALLY EFFECTIVE AGAINST BACTERIA


INCLUDING SULPHATE REDUCERS, FUNGI AND ALGAE AT
LOW DOSAGE LEVELS.
STUDIES HAVE DEMONSTRATED THAT BIOCIDE ITA IS
DEGRADED BIOCHEMICALLY BY NATURALLY
OCCURRING ORGANISMS IN RIVER WATER. BIOCIDE ITA
WILL BE COMPLETELY BIODEGRADED TO NONTOXIC BY
PRODUCTS.

CORROBAN 40 - CORROSION INHIBITOR


CORROBAN 40 CORROSION INHIBITOR IS A
CONCENTRATED LIQUID BLEND OF NITRITE - BORATE,
SPECIFICALLY FORMULATED TO PROVIDE CORROSION
CONTROL IN CLOSED COOLING AND HEATING SYSTEMS.
CORROBAN 40 IS A NITRITE BASED INHIBITOR THAT
PROVIDES MULTIMETAL CORROSION CONTROL OVER A
WIDE RANGE OF MAKE-UP WATER CONDITIONS. THE
PRODUCT PROVIDES CORROSION PROTECTION OF MILD
STEEL, COPPER AND COPPER-BEARING ALLOYS.

METHOD OF CORROSION CONTROL


CORROBAN 40 RELIES ON NITRITE TO FORM INHIBITORY
FILMS ON STEEL SURFACES. NITRITE IS WELL KNOWN IN
ITS ABILITY TO FOR A STRONG, TOUGH FILM SIMILAR IN
ITS MECHANISM TO CHROMATE.
MECHANISM FOR DEPOSIT CONTROL
CORROBAN 40 CONTAINS A POLYMER TO HELP PREVENT
PRECIPITATION OF HARDNESS SALTS. THE ACTION OF
THE POLYMER INVOLVES DISTORTION OF THE
CRYSTALLINE LATTICE AND DISPERSION OF THE
RESULTING AMORPHOUS*RTICLES BY ANIONIC SITES
ALONG THE POLYMER BACKBONE.
IN SUMMARY, CORROBAN 40 OFFERS THE FOLLOWING
BENEFITS
SUPERIOR MILD STEEL CORROSION PROTECTION BY THE
COMBINATION OF NITRITE - BORATE.
SUPERIOR MILD STEEL PRROSION PROTECTION BY
NITRITE SAFE FOR SYSTEMS.

INCORPORATES A POLYMER FOR CONTROL OF HARDNESS-


BASED DEPOSITS.

CHEMICAL TREATMENT FOR CHILLED WATER


SYSTEM

CHILLER WATER SYSTEM DETAIL

SYSTEM VOLUME 16.3 M3 /day


SYSTEM METALLURGY M.s, S.S.
RECOMMENDED SYSTEM PARAMETERS

Chilled Water
Parameters Controlled By
Min - Max
1 pH 9 Corrosion Inhibitor
2 Conductivity(µs/cm) 4500 Adjustment of Blowdown
Total Dissolves
3 3000 Adjustment of Blowdown
Solids, ppm
4 Chloride, ppm 500 Filtration , softener or any
5 Nitrite level, 1200 Corrosion Inhibitor
Total Iron (mg/L) as
6 Max 5.0 low down and Inhibitor
Fe
Total plate count
7 Max 1000 Biocides
(counts/mL)

You might also like