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DRIVING ,16758&7,21S
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Nordtrack J127
Equipment No: Item No:
Language: EN
Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Metso Document ID:
1 D100020717
Nordtrack J127 Driving instructions
Contents
NOTE: Do not use the machine for screening or crushing solely based on these instructions. The
actual instruction manual for the machine is delivered separately.
NOTE: In these driving instructions, it is assumed that the machine is in the transport position. If
needed, see the actual instruction manual of the machine for information on how to prepare the
machine for transportation.
1.1.1 Safety
Because of the size and weight of the machine, pay special attention when moving the machine. It is highly
recommended that a banksman is used when the machine is moved.
DANGER
GENERAL HAZARD
Will cause death or serious injury.
Read the safety section before working with the unit. Only competent and trained personnel are
allowed to work with the unit.
WARNING
WARNING
CRUSHING HAZARD
Can cause death or serious injury.
Do not drive the machine in locations where there is a risk of squeezing. Always drive the machine
from a safe distance. If possible, drive the machine from either end of the machine.
Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Metso Document ID:
1 D100020717
Nordtrack J127 Driving instructions
WARNING
WARNING
COLLISION HAZARD
Can cause death or serious injury.
Always drive the machine from a safe distance. Pay attention to the machine dimensions to avoid
power lines, bridges, branches and other obstacles.
4
2
1. Forward 3. Left
2. Backward 4. Right
DANGER
GENERAL HAZARD
Will cause death or serious injury.
In a dangerous situation, stop the machine with the emergency stop button, the key switch of the
machine, or with the remote stop button (located on either the drive control device or the radio
control device). Before starting the machine, make sure you know the location of the emergency
stop buttons.
1. On the left side of the machine 2. On the right side of the machine
DANGER
GENERAL HAZARD
Will cause death or serious injury.
In a dangerous situation, stop the machine with the emergency stop button, the key switch of the
machine, or with the remote stop button (located on either the drive control device or the radio
control device). Before starting the machine, make sure you know the location of the emergency
stop buttons.
Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Metso Document ID:
1 D100020717
Nordtrack J127 Driving instructions
The remote stop button on the remote control device, if fitted, is not an emergency stop but can be used to
stop the machine.
DANGER
GENERAL HAZARD
Will cause death or serious injury.
In a dangerous situation, stop the machine with the emergency stop button, the key switch of the
machine, or with the remote stop button (located on either the drive control device or the radio
control device). Before starting the machine, make sure you know the location of the emergency
stop buttons.
WARNING
3 2
8 5
7 6
1. Left track and right track together forward/ 5. Lock status LED
reverse
• Flashing green indicates that the radio control
device is locked
• Non flashing green indicates that the radio
control device is unlocked
• Flashing red indicates that the radio control
device is charging
2. Right hand track forward/reverse 6. Lock/Unlock button
3. Left hand track forward/reverse 7. Engine stop request button: pressing button will
send a signal to stop the engine (when paired and
in range)
4. Track speed setting (Slow/Intermediate/Fast) 8. RF status LED
• Green when paired with machine and in range
• Red when unpaired with machine or out of
range
Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Metso Document ID:
1 D100020717
Nordtrack J127 Driving instructions
1 2 3
1. Physical buttons: the functions of the buttons 5. Key switch: Crank position
depend on the menu options that are displayed
on the screen. See figure below for the physical
button names.
2. Key switch (Ignition switch) 6. Panel lock: when the machine is operating, the
panel must be locked (panel lock in horizontal
position).
3. Key switch: OFF position 7. LCD screen
4. Key switch: Power ON position (includes
engine pre-heat)
Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Metso Document ID:
1 D100020717
Nordtrack J127 Driving instructions
CAUTION
EXPLOSION HAZARD
Can cause moderate injury or property damage.
Never use startup spray or any other similar product to help the engine start. Startup sprays and
similar products can cause a destructive explosion in the intake manifold.
WARNING
WARNING
For control panel physical button locations, see "Preparing for driving".
1. Observe all safety warnings.
2. Check that all control levers are in neutral (OFF) position, and all emergency stops are released.
CAUTION
Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Metso Document ID:
1 D100020717
Nordtrack J127 Driving instructions
1. OFF
2. Power ON
3. Crank
5. Wait until the engine is pre-heated and the engine pre-heat indicator (see figure below) in the status/
warning bar at the top of the screen disappears before continuing.
Figure 11. Pre-crank countdown (left) and engine cranking indicator (right)
7. Release the key immediately after the engine starts.
8. Wait for the clutch to engage and the Clutch Engagement indicator to disappear from the status bar at
the top of the screen:
10. Check around the engine compartment area for engine oil, fuel, coolant, or hydraulic fluid leaks.
The machine may be fitted with a variable-speed or fixed-speed engine, where a fixed-speed engine has two
speed set-points: idle and 1800 rpm.
NOTE:
For a fixed-speed engine, access to the higher speed of 1800 rpm is restricted in that it can only be
reached once during every engine session. Therefore, if the engine is run at 1800 rpm and then its
speed is reduced, the speed cannot be increased again to 1800 rpm without first stopping and
restarting the engine.
1. From the main view, press the Engine button L2 to enter the Engine Control menu. In the menu, you can
see the buttons for controlling the engine speed (see figure below).
NOTE:
Buttons (2) and (3) only change the engine speed while they are pressed down. Hold down the
relevant button to continuously change the speed. The longer you hold down the button, the
higher the rate at which the speed changes. This allows the desired speed to be reached
quickly.
NOTE:
For a fixed-speed engine, buttons (2) and (3) will not allow continuous change but will change
the engine speed between the two set-points (idle and 1800rpm). Buttons (1) and (4) will also
change the engine speed between idle (minimum) and 1800rpm(maximum).
1. Press to ramp up the engine speed to its 3. Press to decrease the engine speed
maximum continuously
2. Press to increase the engine speed 4. Press to ramp down the engine speed to its
continuously minimum
Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Metso Document ID:
1 D100020717
Nordtrack J127 Driving instructions
The engine screen is shown on the display. The status and warning indicator bar (1) shows all engine
warnings.
In the Engine screen, you can view and monitor following information:
2 3 4 5 6 7 8
16 15
14 13 12 11 10 9
Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Metso Document ID:
1 D100020717
Nordtrack J127 Driving instructions
8 9 10
7 6 5 4
Figure 17. Fuel information, battery voltage and DEF (diesel exhaust fluid)
2 3 4 5 6 7 8 9 10 11 12
Figure 18. Aftertreatment status (Tier4 only) and DPF (Diesel Particulate Filter) information
1. Aftertreatment status (Tier4 only) 7. DEF Level Low: Lamp illuminates in yellow when
the DEF level is low and needs replenishing.
2. DPF Outlet Gas Over-temperature: Lamp 8. Emissions System Failure:
illuminates in yellow when the temperature of the
• Lamp illuminates in yellow when the DEF level
outlet gas from the DPF is too high.
is very low
• Lamp flashes in yellow when the DEF level is
extremely low or another emissions system fault
occurs.
3. DPF Regeneration Needed: Lamp illuminates in 9. DPF (Diesel Particulate Filter) information
yellow when a DPF regeneration is required.
4. DPF Regeneration Inhibited: Lamp illuminates in 10. DPF soot level: shown as a percentage.
yellow when automatic DPF regeneration is
Depending on engine type, can alternate with DPF
inhibited/disabled.
ash level (%).
5. Manual DPF Regeneration Active: Lamp 11. DPF temperature: shown in °C or °F.
illuminates in yellow when a manual DPF
regeneration has been initiated.
6. DPF Regeneration with High Exhaust 12. Time elapsed since the last DPF regeneration:
Temperature: Lamp illuminates in yellow when a shown in hours.
DPF regeneration is in progress and exhaust
temperature is elevated.
WARNING
FIRE HAZARD
Can cause death or serious injury.
Stay away from the exhaust pipe. Do not place any flammable objects in front of the exhaust pipe.
The exhaust gas is very hot. Note that the exhaust gas can be even hotter during regeneration of
the diesel particulate filter.
Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Metso Document ID:
1 D100020717
Nordtrack J127 Driving instructions
1. To prevent diesel particulate filter regeneration, press button R6 corresponding to the following icon in
the Engine Control menu:
NOTE:
The remote control device can be used as either a wired control device or a wireless control device.
Using the wireless connection is recommended. When the remote control device is connected with
the wired connection, it will charge the remote control device. When not connected with the wired
connection, the remote control device can be used once it is paired to the wireless signal of the
machine. The remote control device can also be charged by using the portable charger.
NOTE:
Before the remote control device can be used in wireless (radio) mode, it must be charged
• through either a wired connection with the machine,
• or through a separate remote control device charger provided with the machine.
If the wireless connection does not work, see "Pairing the remote control device to the machine".
WARNING
To establish a wired connection between the remote control device and machine, or to charge the remote
control device for wireless use:
1. Connect the cable (1) to the socket on the base of the remote control device (2) and the other end of the
cable to the socket on the machine (3).
Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Metso Document ID:
1 D100020717
Nordtrack J127 Driving instructions
For control panel physical button locations, see "Preparing for driving".
To unlock the remote control device for track driving:
1. Start the engine of the machine (if it is not already running).
2. On the display, press the Track button (L3) corresponding to the following icon:
The Tracking Overlay Screen appears on the display. There is a red, closed padlock symbol (1) on the
screen to indicate that the handset is locked. The overlay will guide you through the unlocking sequence
that is also described below.
5. Start the unlocking sequence on the handset by pressing the green Lock button (arrow (1) in figure
below). You must now complete the rest of the unlocking sequence within 40 seconds, otherwise the
handset will automatically switch off.
2 4
3 5
1.1.7 Driving
For control panel physical button locations, see "Preparing for driving".
1. Check the directions of remote control device levers compared to the directions of the machine from
Driving directions.
2. On the display, press the Track button (L3) corresponding to the following icon:
Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Metso Document ID:
1 D100020717
Nordtrack J127 Driving instructions
1 2 3
1. Slow speed
2. Intermediate speed
3. Fast speed
b) The Tracking Control menu (the button icon for the selected speed is highlighted in orange):
1 2 3
NOTE: If the engine is cold, the tracking will be speed-limited to slow until the engine warms up.
6. Use the 3 track driving levers on the remote control device to operate the left and right track. A lever
must be held in position to maintain track driving – when it is released, track driving stops.
5
1 5
2
NOTE: Only use the emergency stop in emergency situations - do not use it for routine stopping of
the engine.
Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Metso Document ID:
1 D100020717
Nordtrack J127 Driving instructions
1. OFF
2. Power ON
3. Crank
NOTE: If the machine is to be shipped or stored, make sure that the main switch is left in OFF
position. This is for preventing decrease in battery charge level.
1.1.9 Troubleshooting
If there is a problem which prevents the track driving and it cannot be solved by using this driving instruction,
contact Metso.
For control panel physical button locations, see "Preparing for driving".
The remote control device is paired with the machine at the factory, but if the connection between the remote
control device and the machine does not work for some reason, do the pairing according to the following
steps.
1. Make sure that the remote control device is not connected to the machine with the cable.
2. Make sure that the handset is switched on. If the Lock LED is not illuminated, press the green Lock
button (key symbol) until the LED turns steady green.
3. Display the secondary menu on the left of the screen. If necessary, press L7 button corresponding to the
following icon to display the secondary menu:
The Radio overlay now appears on the screen (as well as the Radio Pairing button icon on the right):
Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Metso Document ID:
1 D100020717
Nordtrack J127 Driving instructions
6. Initiate radio pairing by pressing the Radio Pairing button (R3) on the right, corresponding to the following
icon:
A 60-second countdown starts, within which you must complete the rest of the pairing procedure. The
countdown is displayed on the screen.
7. Before the countdown reaches zero, pull down both the left and right track control buttons (1) (reverse
direction) and hold them down, and at the same time hold down the red button (2) for at least 5 seconds.
The RF LED the red button (3) will now flash orange.
3
2
NOTE: Once pairing has successfully completed, a 4-digit radio code (Tx) is shown for the remote
control device on the screen overlay.
Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Metso Document ID:
1 D100020717
Metso
PO Box 1220, FI-00101, Helsinki, Finland
Tel +358 20 484 100
www.metso.com
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