Al Suwaiq Hospital

Method Statement
For
Installation of Chilled Water Pipes/Insulation and Pressure Testing
2. Content:

1. Approval Sheet 02
2. Contents 04
3. Purpose 05
4. Scope of Work 05
5. Reference Documents 05
6. Definitions &Abbreviations 05
7. Plant, Equipment & Tools and Tackles 06
8. Responsibilities and Supervision 06
8.1 Construction Manager 06
8.2 MEP Manager 06
8.3 Site Engineer 06
8.4 QA/QC Engineer 07
8.5 Quality Control Inspector 07
8.6 Piping Engineer 07
8.7 Charge hand Foreman 07
8.8 General Foreman 08
8.9 HSE Manager / HSE Advisor 09
9. Supervision 09
10. Work Force 09
11. Method Statement / Work Methodology 09
11.1 Pipe, Fittings, and Insulation Materials 09
11.2 Storage of Materials 10
11.3 Handling and Pipe fittings 10
11.4 Work Procedure 10
12. Procedure
12.1 Safety 11
12.2 Handling and storage 11
12.3 Work sequence and Methodologies 11
12.4 Installation of chilled water pipe- General 13
12.5 Installation of chilled water pipe- Horizontal 13
12.6 Installation of chilled water pipe- vertical & shaft 14
12.7 Threaded connection procedure 14
12.7.2 Welding connections procedure 15
12.7.2A Welding 15
12.7.2B. Equipment’s 16
12.7.2C Working requirements 17
12.7.2D Testing of Welding Pipe Work Installation 17
13.0. Testing of Chilled water Pipes & fittings 18
14.0 Insulation of Chilled Water Pipe 18
 15.0 Inspection and Checking 19
16.0 Safety Requirements to Be Followed 19
17.0 Environment Waste Management’s 20

18.0 ANNEXURE-I Inspection and Test Plan 21

19.0 ANNEXURE-II check list for chilled Water Installation 22
20.0 ANNEXURE-III Check list For Pressure Testing 23
21.0 ANNEXURE-III Risk Assessment 24
 3) PURPOSE:
The purpose of this document is to describe the detailed methodology to be adopted for installation of
chilled water piping and insulation so that all the related activities are executed safely, in accordance with
the contract requirements. This method statement details that all quality assurance/control activities are
conducted in a systematic manner, works are inspected and conformance is verified and documented for
Al Suwaiq hospital & Ancillary Facilities project.

4) SCOPE OF WORK:
This procedure is applicable for following activities “Chilled water piping and insulation” will be carried out in for
Al Suwaiq Hospital & Ancillary Facilities project.
 Handling and storage of pipe and fitting.
 Supporting of pipes
 Pipe cutting and installation.
 Pressure testing of pipes
 Identification and labelling

5) REFERENCE DOCUMENTS:
 Mechanical Specification: OR4100-2-ATNM-MM1-SPC-6540901
 Chilled water piping Drawing IFC ref:
 General Notes:
 Project Quality Plan Ref:
 Material Submittal and document number.:
 Manufacturer’s technical guide.

6) DEFINATIONS & ABBREVIATIONS:

 Engineer :
 Contractor : Al Tasnim Enterprises LLC (ATNM)
 Subcontractor :
 NCR : Non-Conformance Report
 PQP : Project Quality Plan
 QA/QC : Quality Assurance / Quality Control
 HSE : Health, Safety and Environment
 PPE : Personal Protective Equipment
7) PLANT, EQUIPMENT & TOOLS AND TACKLES:
Following tools shall be arranged before starting the job:
 Welding Machine
 Cutting Equipment’s (oxygen, acetylene cylinders and cutting torch etc.)
 Threading Cutting Machine
 Scaffolding
 Pipe Wrench
 Drilling Machine
 Welding machine
 Lifting arrangement
 Tool Box
 Measuring Tape
 Spirit level
 Manual pressure Pump.
 Calibrated pressure gauge.
 Steel Hammer
 Hole Saw Cutter
 Scissors
 Razor
 Marking Pen/Chalk Line
 Ladders / Scaffolding.
 Safety requirements tools such as safety shoes, safety helmet, safety glasses, fluorescent
vest, and safety gloves to ensure maximum ability of safe work and dust mask when re-
quired.

8) RESPONSIBILITIES & SUPERVISION:

8.1 CONSTRUCTION MANAGER:
 To ensure that HSE& QA/QC matters are given due consideration during the planning of this
activity, ensure the work activity is executed in line with procedure and specifications.
 Supervise, advice and guide the discipline personnel to ensure that their work is of the required
 Quality, highlight issues that may arise in priorities, workload, competency, etc.
 Shall report to Site Manager and shall be responsible for Work activities mentioned in this method
statement.
 Coordinate with site engineer, HSE manager, QA/QC manager for safe and proper execution of
work.
 To exercising control over manpower and material resources in order to execute the work activity.
  To ensure the communication with and involvement of, all relevant personnel for the activity.
 Anyone carrying out fabrication of bespoke temporary works is competent to do so for example
by a quality audit of the fabricator, checking welder certification. Procedures etc.

8.2 MEP MANAGER

 Liaise with Construction Manager & discipline supervisor for the construction activities at site.
 Responsible for overall supervision of construction & installation works of all the MEP works.
 Monitoring of performance of construction work at site.
 Monitoring & control of Subcontractor’s work
 Coordinate and assist in all the Pre-commissioning &commissioning activities as per the
procedures and contract instructions.

8.3 SITE ENGINEER

 He shall ensure that Approved Drawings (IFC) are available.
 He shall be responsible for organizing the construction crews related to all activities.
 He shall report to works coordinator for daily activities done at the end of each shift.
 Site Engineer shall be responsible for Supervision of the work execution and follow the sequence
of the work.
 To identify the risk incident and ensure that necessary control measures are implemented.
 Ensure JSA/SWMS is communicated to the workforce
 Provide adequate resources to foreman for performing the task safely
 Issue and necessary resources & STARRT card ensure for its close compliance through regular
monitoring also
 Verify the issued STARRT
 Site Engineer should give the proper Tool box talk to foreman and crew for smooth work process.

8.4 QA/QC ENGINEER/INSPECTOR:

 He shall be responsible to manage all quality activities at site, including supervision of QC
inspectors.
 Implementation and monitoring of all Contract Specific Procedures, Review and Monitoring Sub-
Contractor’s Quality Systems and quality performance, Implementation, and monitoring Project
Quality Plan (PQP/ITP).
 Overall control, supervision and implementation of Contract Quality and technical requirements,
resolution of Quality problems, preparation, and maintenance of contract quality records.
 Testing & Lab-coordination with third party laboratory at site.
8.5 QUALITY CONTROL INSPECTOR:
 Verify pipe and fittings the size, dimensions and alignments are as per approved drawings.
 He shall be responsible for the monitoring, reporting and controlling of all quality related activities
covered by this procedure.

8.6 SITE FORMEN:

 Responsible for site construction activities and implementation of Quality and HSE plans related
activities at IFC/site.
 The piping supervisor shall be aware of the possible risk/hazards involved with related activities
and comply with all safety requirements prior to start of the activity including traffic management
during execution of the activity.
 To provide all necessary information and distribute the responsibilities to his team.
 To monitor the work progress in relation with the required program and report to the site Engineer.
 To co-ordinate with HSE team for a safe and proper execution of the works.
 He will be coordinate with surveyor to mark grid line and according to grid line, location marking
of drainage line and all the cut outs to be done.
 He will be responsible for the marking of all the pipe line, drain stub up and cutouts to be Co-
ordinate as per IFC
 He will be responsible for checking of alignment of pipe line and level with the help of land surveyor

8.7 CHARGE HAND FOREMAN:

 Coordinate with Project Engineer closely and instruct each crew member in their responsibilities
for the day basics
 Ensure the organization and availability of all tools and materials needed for the current days’
work as well as planning for tomorrow.
 Site Foremen shall be responsible for execution of job as per SWMS.
 Site foremen shall conduct STARRT card and Maintain records for the same.
 Keep all the documents provided by Engineer at work place.
 Communicate to workforce regarding the hazards and control measures through a STARRT card.
 Must be well aware about the SWMS and ensure its compliance on site.
 Ensure permit requirements are fully complied at site.
 He will ensure that work is carried out properly and according to instruction received from the
Project Manager/Site Engineer.
 He will provide his workforce adequate information to carry out their duties.
 He will ensure that he has adequate tools, labor and materials to carry out all the activities
efficiently.
  He will be responsible for continuous monitoring of the execution of works and will carry out all
the inspection with Client representatives and ensure that no work will be carried out/covered up
without inspection

8.8 GENERAL FOREMAN:

 The Foreman will coordinate with the Project Engineer on a regular basis, and will ensure proper
distribution of the workforce and equipment at required locations.
 Provide with daily progress reports of the works achieved, and discuss with him the planned works
for the next day daily.
 To ensure that the daily progress achieved as per planned, and advice the Project Engineer of
any requirements for additional resources.
 The site Foreman will be aware of the possible risk hazards involved with during related activities
and comply with the all-safety requirements prior start of the activity.

8.9 HSE MANAGER/HSE ADVISOR:

 Site HSE Manager/Advisor will conduct "Risk Assessment" on site in participation with
Construction Manager/Supervisor. He will also ensure implementation of all safety procedure,
safety measures related to the nature/time of works being carried out and in accordance to the
HSE Plan. Also report to Project manager on any deficiency of resources to overcome an
emergency situation.
 HSE Advisor will maintain continuous inspections of the site activities and train involved persons
on as needed basis to prevent accidents, personnel injury and property damage.
 The Site HSE Advisor in coordination with the Construction Manager will ensure that all the
implemented safe system of works is effective to maintain safe working at site.
 Ensure documented safety inspections at all stages of works.

9. SUPERVISION:
The number of personnel involved in activities within the scope of this procedure may vary. All the time
adequate site supervision is provided by the Site Engineer assisted by the Foremen / Charge hand. At
all the times the minimum supervisory ratio to workers on site will be 1 Charge hand for 20 workers.

10. WORK FORCE:

 Project Manager
 Project Engineer
 QA/QC Engineer& Inspectors
 Foreman
 Crane Operators
 HAS Advisor
  Plumber/Masons/Helpers
 Permit Holder (as and when required)
Above positions will be assigned as per construction work.

11.0 METHOD STATEMENT /WORK METHODOLOGY: -

11.1 PIPE, FITTINGS, AND INSULATION MATERIALS.

 All the pipe and fittings will be approved manufacturer and MAS/MIR shall be approved by Client before
Procurement.
11.2 STORAGE OF MATERIALS.
 Pipes, Valves, fittings and accessories shall be kept in suitably covered in the storage yard
with plastic tarpaulin.
 Store piping accessories on a reasonably flat surface, free from Sharp Projection.
 In store areas, maintain environmental conditions within range recommended by the
manufacturer.
 Flexible couplings should be protected from direct sunlight and heat, they should be
positioned so that they are not resting on their flange edges.
 Pipes, Valves, fittings, and accessories shall be inspected and MIR to be raised for consultant
approval prior to installation.

11.3 HANDLING OF PIPE AND FITTINGS

 Always be careful to avoid damage when handling pipe.
 When unloading block bundles mechanically, use either nylon belt slings or fork lift trucks with
smooth forks. Metal slings, hooks or chains must not come into direct contact with the pipe. Load
and unload loose pipes by hand and avoid using skids.
 When loose pipes have been transported one inside the other, always remove the inner pipes first.
 Do not drop or drag pipes.

11.4 WORK PROCEDURE

A. pipe coating with anti-oxidation and anti-corrosion

 Surface preparation: Pipes to be cleaned before application of red oxide.

 Red oxide application: Use anti oxidation spray paint for applying 2 coats of red oxide.

 One coat of anti- corrosion paint as per ROP recommendation colour.

 After application allow pipes to dry, then store pipes in clean rack and cover with
tarpaulin.

12.0 PROCEDURE
12.1 Safety

 Qualified person must be trained and authorized for use electrical machines.

 Ensure all concerned personnel shall use PPE (Personal Protective Equipment) and all other
items as required.

 Ensure adequate lighting is provided in the working area at night time.

 Ensure service area/work area openings are provided with barricade, tape, and safety nets.

12.2 Handling and Storage

 On receipt of the material at site, necessary precautions shall be taken for unloading, shifting,
and storage as follows.

 All material shall be inspected, handled and stored properly upon receipt at site.

 It shall be stored in a place free of water, dust and adequately covered to avoid any kind of
damages.

 All insulation materials shall be inspected for the thickness and densities.

 While unloading, shifting and storage, it should be ensured that there are no transit damages.

 Any discrepancies, damage, and etc. found to the materials will be notified and reported to
QA/QC Engineer and Project Engineer for further action.

 Materials found not suitable for site use should be removed from site immediately.

12.3 Work Sequence and Methodology

 All the materials delivered to site are inspected properly and stored as per the manufacturer
recommendation.

 MIR shall be issued, for the inspection of materials received to Consultant for their approval.

 Work shall be carried out by the site staff under the strict supervision and guidance of the
concerned Supervisors / Engineers.

 Site Engineer shall check the work as per the check list attached, further checked by the
Consultant.

 WIR shall be prepared by QA/QC Engineer and to be issued to Consultant for checking the
work.

 Sub-contractor site Engineer & QA/QC Engineer shall co-ordinate with Contractor and
Consultant and arrange for their inspection.

 QA/QC Engineer is responsible for getting the work inspected / approved by consultant.
 12.4 Installation of Chilled Water Piping-General:

 The proposed chilled water pipes above grade are Seamless black steel SHIELD in accordance
to ASTM A-53 Grade-B SCH-40 as per manufacturer recommendation and approval.

 Fix the sleeves as per approved shop drawings and specification, during the construction of
structural elements.

 Ensure All chilled water pipes shall be painted with two coats of red oxide primer prior to
application of insulation.

 Pipe sizes 65mm and larger shall have welding joint. Pipe sizes 50mm and smaller shall have
threaded ends as per manufacturer recommendation. Also refer to point #. 7.4.1 for threaded
connection procedure and 7.4.2 for welding connection procedure.

 Welding of the pipes must be as per specifications and approved procedure.

 Mark the location of piping as per specification and approved shop drawing.

 Install approved supports, brackets for piping as per specification, approved shop drawings and
site requirements for each individual case (ie. Slab, Wall etc.).

 Supports shall be installed as per pipe manufacturer’s recommendations.

 Readymade hardwood shall be used for supporting the vertical chilled water piping, which is
placed on galvanized L angle or U channels and fastened with GI threaded rods.

 Roller supports shall be installed for the pipes 200mm and above and in the expansion joints.

 Flexible Pipe connectors shall be installed at all air handling units, pumps, and chillers.

 All the open ends of the pipes shall be protected properly at the end of each day’s work.

 Drains shall be installed at low points in mains and branch lines (Vertical / Horizontal) consisting
of gate valve and short threaded nipple and cap so that the system shall be drained completely.

 Valves, Piping specialties and accessories shall be installed as per manufacturer

recommendation and approved shop drawings.

 Unions shall be provided adjacent to each screwed type valve and shall be on the outlet side of
the valve.

 All valves shall be installed suitably to permit easy access for future maintenance.

 Eccentric reducers shall be installed in Horizontal chilled water system & concentric reducers
shall be installed in vertical chilled water system.
 Automatic Air vents shall be installed at high points and where ever required in order to trap air
from the chilled water system.

 Air separator to be installed within the networks.

 Condensate drain piping shall be connected to the equipment drain pan connections as per
approved shop drawings.

 Condensate drain piping will be extended to the nearest floor drain and connected to the drain
system.

 Plug all open ends of pipes at the end of each day’s work using end caps.

 Raise Request for Inspection of Installation of Chilled Water Piping and fittings including
supports / brackets, valves, piping specialties and accessories as per the approved shop
drawing, by consultant.

 After approval of installation of pipes and fittings, flushing shall be done for chilled water Pipes
with clean water to remove dust and debris that might have been present during construction
work.

 Plug all connections / branches / drains and fill with clean water for hydro testing.

12.5 CHILLED WATER PIPES INSTALLATION -HORIZONTAL:

 Install the pipe sections at heights as per approved drawing in a neat and tidy manner.

 Prior to lifting any pipes in to place either manually or with mechanical lifting aids: the area is to
be secure to prevent unauthorized entry.

 For small diameter pipes; the pipes can be lifted manually. Install pipes loosely in to support
brackets and align properly before connection to an adjacent pipe or fitting. Supervisor to ensure
adequate number of personnel are assigned to manually lift pipe and that correct manual
handling techniques are used.

 Larger pipes are to be lifted into pipe supports using 2 genie lifts blocks. The 2 genie lifts or chain
blocks are to be used in tandem to ensure that the pipe is lifted as level as possible and load is
shared equally by both. The pipe shall be secured to the genie lifts using rope.

 Lift the pipe to the desired height and fit the support on the pipe then secure it. Pipes up to but
not including 65mm will be threaded, and above and including 65mm will be grooved for Victaulic
clamps.

 Insert the rubber insert between the pipe and support.

 Sleeves of suitable sizes shall be provided at wall crossing / openings.

 Expansion couplers shall be installed at location where piping crosses building expansion joints.

 Once pipe system or section has been properly jointed the pipe supports can be tightened on to
the pipe.

 Install the valves in location as per approved drawings.

 Install the piping connections with valves and accessories wherever equipment’s are installed as
per approved drawings and technical specification.

 Fix the blind plugs / temporarily valves on all drain, air vent pressure gauge. Thermoneter and
test points trappings etc. as per approved drawings.

 check and ensure proper supporting I provided as per approved drawings.

 While installation is going on of the pipe work, the insulation will be fitted to the pipework. But all
fittings and joints will be left exposed until the pressure testing and inspection is completed and
approved.

 Raise the inspection for chilled water piping installation to consultant. Obtain sign off for hydraulic
pressure testing after the test is witnessed.

12.6 CHILLED WATER PIPE INSTALLTION- VERTICAL AND SHAFT:

 Riser shaft openings are to be secured to prevent unauthorized access and all persons working
within riser shall wear appropriate fall protection PPE.

 A contractor certified scaffold provider will erect a scaffold within the mechanical services riser.
This scaffold shall be subject to inspection and sign off by competent scaffolder and recorded in
scaffold register. The scaffold shall be designed in such a way to allow chilled water pipe (CHWP)
room to be fitted.

 Using a dead weight plumb line, determine the position of the pipe supports and mark the
concrete accordingly. Refer to the approved shop drawings or manufacturers recommendations
regarding vertical spacing.

 Drill the holes in the shaft for fixing supports.

 Provide pipe anchors and channel supports in position ensuring that all fixings are secure. Locate
anchors and guides on each side of expansion devices.

 Determine the position of the lifting points to be used and marked out the concrete accordingly
anchor bolts rated to exceed 100kg and fit temporary lifting supports capable of lifting the full
load of CHWP section within the riser. Ax load of Chwp section is 100 kg. Hang 1-ton chain to
reach pipe work below.

 Position the pipe directly below the lifting position. secure canvas strap around the pipe. Ensure
the canvas strap is double wrapped and choked; this will prevent the strap from slipping. Attach
to the chain block using shackles and ensure the pie is free from any obstruction.

 Position the pipe directly below the lifting position. secure canvas strap around the pipe. Ensure
the canvas strap is double wrapped and choked; this will prevent from slipping. Attach to the
chain block using shackles and ensure the pipe is free from obstruction.

 Persons above to start pulling on the chain block. when reaching the correct elevation/ position
provide U strap clamps or diamond riser clamps with rubber support insert at each floor level.

 Lift equipment’s to be removed when pipe work fully secured in riser.

 Pipes within the riser shall be connected using Victaulic fittings.

 Tighten all clamps to ensure that all fixings of support are secure.

 Install temporary end caps to any pipe work prior to leaving the workplace each day.

12.7 Threaded Connection procedure:

 Use the appropriate sealing material.

 The internal parallel threads of the fitting have to be joined to the taper external threads.

 The surfaces of the treads have to be cleaned before being threaded.

 The sealing material has to be applied homogenously and thoroughly on the external thread,
using only sealing material suitable for the application.

 A film of lubricant should be applied on the surface to be threaded in order to prevent the sealing
material from getting stuck and thus avoid irregularities in the sealing effect.

 Check if all axes of the different threaded joint components are aligned according to the
tolerance.

12.7.1 Welding connection procedure:

In order to ensure that all welding takes place in safe manner, construct welded joints
according to AWS D10.12/D10.12M, using qualified process and welding operators
according to part 1 quality assurance article. the following will be considered:
 Welders
 The welding Equipment
 Working location
 Working instructions

12.7.2.A Welder:

 The welders to be trained and certified

 The welder must be healthy
 The welder must be trained for safe work i.e toolbox talk etc.

12.7.2.B Equipment:

On site, arc welding is usually carried out with direct current (DC), supplied from diesel
driven generator or Power source. Welding leads and welding return cables are frequently
dragged over rough surface, their insulation should therefore be suitable for resisting fear
and wear.
 The cables and couplings should be examined frequently for defects.
 The part of the cable which connected to the electrode holder should be as flexible as
possible.
 The welding return should be firmly connected to the metal by constructed clamp.
 Electrode holder should be fully insulated.
 Electrode holder is essentially a pair of spring-loaded jaws.
 The electrode holder must be made from good quality material.

12.7.2.C Working requirements:

 Arrange good ventilation in case of welding enclosed resets.

  Insulated materials will be used in case of wet floor.
 Working instructions.
 Fire extinguisher required with welding all the time.
 Screens to be used, when necessary, available all the time.
 Avoid welding near flammable materials.
 Checking area before leaving is strongly required.
 Monitoring of the area for gasses will be done.

12.7.2.D TESTING OF WELDED PIPEWORK INSTALLATION:

Testing of welded pipework installation shall be by either destructive of nondestructive

test methods accordance with welding code ASME boiler and pressure vessel code
section ix and ASME B31.9.

 Destructive Testing & examination shall be exactly as detailed under Test for Welder
Qualification.
 Non-Destructive Testing shall consist of radiographic inspection. This test shall be
carried out by a specialist consultant approved by the Consultant accordance to the
project specification and requirements. The specialist consultant shall provide a re-
port on the Radiographic Test on completion of select 10% of welds from each
welder for examination. which has been made which includes interpretative results.
 The radiographs which do not comply with the requirement, shall be unacceptable
& the weld in question shall be re-examined.

If a weld fails the testing requirements, then two additional welds made by the same
operative shall be tested, at no cost to the contract. If both additional welds are
successful then, in the case of destructive testing, the cost of making good shall be at
no cost to the contract.

If either of the two additional welds fails the test requirements, then further tests on other
or all of the welds made by that operative shall be carried out, at the Consultant
discretion.

13.0 TESTING OF CHILLED WATER PIPES & FITTINGS

 Care shall be taken to all the equipment’s, apparatus, devices to a pressure exceeding
its prescribed test pressure as obtained from its name plate data or product catalogues.

 Care shall be taken to Equipment’s, apparatus and devices that might be damaged by
the test pressure shall be removed or blanked off.

 Ensure All Valves are in open condition before starting pressure test, NO pressure shall
be applied against closed valves.

 Ensure Temporary blank flanges are anchored firmly in a way to accommodate all
developed end trust.

 The Piping system shall be tested closed by plugging all openings in the system in a
proper way and filled slowly with water.

 Ensure all system is free from air lock, if so all the vent all entrapped air from the system.
  Ensure water is reached to the entire system by releasing plugs temporarily.

 Pressure shall be applied to the system by means of hand pump drawing from a water
container. The pump discharge shall be connected to the system through a globe valve,
check valve and calibrated pressure gauge of suitable range to have the test pressure
range in the middle of the range.

 Subject the Cold-Water piping to hydro test, Test pressure shall be at least 1.5 times the
working pressure. for 24 hours.

 Ensure Test pressure is same at highest point of the system.

 Repair the leaks and defects if any until satisfactory results are obtained.

 Raise Request for Inspection of hydro testing to witness the same, by consultant.

 After approval of inspection of hydro testing, release the water gradually and protect the
piping installation, and end cap the pipe.

14.0 INSULATION OF CHILLED WATER PIPING

 Check all required approved chilled water pipe insulations materials are readily available
on site.
 Pipes shall be generally insulated with rigid sections of aluminum foil faced glass fiber
insulation with density of 64 Kg/m3 having a thermal conductivity factor of 0.029 w/m. K
at 10 deg. C.
 Internal chilled water pipes (inside buildings) shall be insulated by 40mm thick rigid insu-
lation for pipes up to 40mm Dia and 50mm for pipe sizes 50mm Dia and above.
 External chilled water pipes (on roofs and in chiller yard) shall be insulated by 50mm thick
rigid insulation for pipe sizes up to 40 mm Dia and 75 mm for for 50mm Dia and above.
 For both internal and external pipes the insulation shall be finished with a water proof Alu
glass Cloth backing (18u / FR Glue / 8x8 Mesh Alu glass Cloth), combined with a high-
performance flame-retardant solvent acrylic adhesive, protected by an easy-release sili-
cone release paper.
 Where insulated pipework is run on roof, in plant room, chillers yard and tunnels it shall
be clad using an outer covering of plain aluminum sheet of 0.7mm or thicker.
 Where exposed, insulated pipework runs through occupied or public areas it shall be clad
using an outer covering of plain aluminum sheet of 0.7 mm or thicker as per manufacturer
recommendation in the material submittal.
 Moke-up for pipe insulation shall be provided for consultant review and approval.
 Apply the approved insulation materials and accessories according to specification and
manufacturer instructions.
 Ensure all insulation materials are in dry condition during the application.
 Pipe surface shall be cleaned properly and painted as per specification.
 Apply insulation with longitudinal seams at top and horizontal pipe runs.
 Pipe insulation shall be applied with least number of joints.
 Approved adhesive shall be applied in longitudinal seam and end faces of the insulation
and entire pipe surfaces as per Approved material.
  For flanges, elbows, fittings and valves mitered section of pipe insulation of same material
shall be used.
 Permissible access shall be maintained to the valves to operate without disturbing the
insulation.
 Removable type insulation sections shall be prepared and provided to valves including
check valves and strainer basket and other valves.
 In case of rising steam valves used in chilled water system, insulation shall be extended
and insulation joints and valve specialties seams shall be sealed properly in order to
prevent passage of air to pipe surface.
 Aluminum tape shall be applied on the joints of insulation segments properly as per
manufacturer recommendation.
 Cover the approved THERMOFOIL sheet properly on the entire circumference of the
Insulated duct and pull sheet tight and smooth.
 Use Thermos foil recommended Tape to seal the joints in a way no air can penetrate
through the joints.
 Raise request for inspection of Insulation of Chilled Water Piping, by consultant.
 Identification for Chilled Water Supply and return line and valves and specialties shall be
done as per specification with approved identification materials.
 Raise request for inspection of Identification of Chilled Water Piping and Accessories, by
consultant.

15.0 INSPECTION AND CHECKING

 Ensure availability of latest “Coordinated IFC” drawings

 Ensure materials used are as per approved MAS.
 Ensure toolbox talks are conducted before the commencement of the work.
 Works Execution Inspection and Tests shall be monitored, witnessed and recorded
according to project specifications.
 Ensure the works are planned and carried in the line of the project construction program.
 Visual inspection shall be performed during construction.
 Inspection notification will be submitted to the Engineer 24 hours in advance.

16.0 SAFETY REQUIREMENTS TO BE FOLLOWED

 To ensure the safety; must use of appropriate personal protective equipment (PPE). This should
include the use of goggles or similar eye protection, ear protection, dust mask to FFP2 standard,
gloves and safety footwear when using pipe cutters or powered masonry saws. Further Health
and Safety data is available in the form of a Material Safety Data sheet for Fired Clay Products.
 Appropriate personnel protective equipment’s like hand gloves, dust mask, ear plugs, goggles
should be worn apart from safety shoes and helmets which are mandatory.
 All height works shall be carried out with proper precaution and PPEs.
 All work at height is properly planned, organized and supervised by a competent person.
 Trained and competent workers shall be allowed to work at height.
 Work carries out in clear weather conditions.
 The place where work at height is carried out is safe, Edge protection with guard rails and toe
boards will be done. Fixed barriers will be provided to prevent fall where required. Edge protection
 will be used to prevent persons, objects or material for falling. Areas where the like hood of a fall
exists and edge protection should be used include:
-Perimeters of working place.
-Openings
-Where there is brittle material that cannot safely support the weight of a person.
 Equipment will be appropriately inspected.
 Have procedures for collection of correct equipment and ensure that the selected equipment is
used.
 The risks from falling objects are adequately controlled.
 Night working only with proper lighting. Generally, a minimum lighting arrangement will be
provided.
 All trucks, heavy equipment’s shall be fitted with reversed alarm.
 During pouring of suspended slabs, all work below slabs shoring/false work to be limited.
 Scaffolding should be inspected by a competent scaffolding inspector before use.
 All chemicals should have the MSDS and the same shall be explained to the workforce.
 Water points shall be placed near to the work area

17.0 ENVIROMENT WASTE MANAGEMENT

 Segregate collect and store solid or hazardous waste (Clay pipe materials) to designated areas.
 Deliver waste to a specially approved subcontractor. Keep the relevant transportation documents
for CEMP reasons.
 18)ANNEXURE – I

Inspection & Test Plan

 19)ANNEXURE – II

Check list for Installation

 20)ANNEXURE – III

Check list for Pressure Testing

21)ANNEXURE – III

Risk Assessment