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Lycoming Aircraft Engines
Parts Catalog
IO-540-A, B, C, D, E and G Series

Standard Cylinder Flange Crankcase Model Engines
652 Oliver Street

Part No. PC-215-1 Williamsport, PA 17701
TECHNICAL PUBLICATION
REVISION
REVISION NO. PUBLICATION PUBLICATION NO. PUBLICATION DATE
IO-540-A, -B, -C, -D, -E, -G
Series Standard Cylinder
PC-215-1A PC-215-1 JUNE 1993
Flange Crankcase Model
Engines Parts Catalog
This page(s) furnished herewith are intended to replace the corresponding pages(s) of the publication
indicated above.
PREVIOUS REVISIONS CURRENT REVISION
None August 2010
Pages 5-5 and 5-6 in PC-215-1 do not apply to the engine

models listed in this Parts Catalog and therefore must not be
used.
©2010 by Avco Corporation All Rights Reserved

Lycoming Engines is a division of Avco Corporation, Avco Corporation is a wholly owned subsidiary of Textron, Inc.
Lycoming Aircraft Engines
Parts Catalog
IO-540-A, B, C, D, E and G Series

Standard Cylinder Flange Crankcase Model Engines
652 Oliver Street

Part No. PC-215-1 Williamsport, PA 17701
Lycoming CATALOG
PARTS
B,C,D,EandGSERIES
10-540-A,
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
INTRODUCTION
This illustrated parts catalog contains a complete parts listing for the Textron Lycoming IO-540-A, B, C, D, E and
G Series standard cylinder flange crankcase model aircraft engines.
Major assembly and sub-assembly parts of the engines are listed in the Group Assembly sections in the general
sequence of engine build up.
A Service Kits section and Oversize and Undersize Parts List are included to aid in ordering parts as necessary
during overhaul.
The Numerical Index is provided for convenience in finding parts when only the part number is known.
Parts coverage of Vendor Accessories used on Textron Lycoming engines may be found in the appropriate Vendor's
Parts Catalog. A list of addresses of where to obtain these publications appears in the latest edition of Service Letter
No. L114.
NOTE
The illustrations, pictures and drawings shown in this publication are typical of the subject matter they portray.
This catalog, when used in conjunction with the appropriate overhaul manual, shall be used for parts identification
only. Under no circumstances shall this catalog be used as an assembly or installation document.
Any reference in this document to a suppliers/parts manufacturers' product, by name, trademark, part number or
other description is solely for the purposes of identification and does not indicate or infer that Textron Lycoming ac-
cepts responsibility for quality control and/or airworthiness of parts which do not pass through the Textron Lycoming
quality control system.
All Textron Lycoming Reciprocating Engine Division publications will bear

the copyright notice © Textron Lycoming 1986, "All Rights Reserved",
and all Textron Lycoming publications are to be considered copyrighted and
may not be reproduced without permission of the company.
SERVICE BULLETINS, INSTRUCTIONS AND LETTERS

Although the information contained in this parts catalog is up-to-date at time of publication, users are advised to
procure current information through all Textron Lycoming distributors or from the factory by subscription. Consult
the latest edition of Service Letter No. L114 for subscription information.
HOW TO ORDER PARTS

In ordering parts for your engine, observe the following instructions which will expedite shipment of correct parts
required without delay.
a. Always specify the model and serial number of your engine.
b. Always specify Part Number, Nomenclature and quantity required.

Lycoming PARTS
B,C,D, EandGSERIES
10-540-A, CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
TABLE OF CONTENTS
SECTION PAGE
Introduction ...... ......................................................... ................................. ii
Table of Contents. ..................................................................... ....................
Oversize and Unde
1. CRANKCASE, (CRANKSHAFT AND CAMSHAFT GROUP

Crankcase Ass embly .................................................................... ........... 1-1
Oil Level Gage and Engine Mounting Brackets . ................................................. 1-3
Crankcase Related Parts .................................................. 1-5
Crankshaft and Related Parts ........................................................................... 1-7
Camshaft and Related Parts ............................................................................ 1-9
Propeller Gove rnor Drive Assembly .................................................................. 1-10
Crankshaft and Fuel Pump Idler Gears ................................................................. 1-11
Crankcase Attaching Parts ............................................................................ 1-13
2. ACCESSORY HOUSING AND RELATED PARTS

Accessory Hou Assem bly ........................................................................... 2-1
Oil Pump Asse mbly and Accessory Housing Attaching Parts ................................................. 2-3
Fuel Pump Ass ................... ............................................ 2-5
Oil Pressure Screen Oil Filter and Oil Cooler Bypass Valve ................................................. 2-7
Vacuum Pump Drive, Oil Cooler and Breather Fittings .................................................... 2-9
Hydraulic Pump Drive, Adapter and Covers ............................................................. 2-11
3. CYLINDER, PISTONPISTONAND VALVE TRAIN

Connecting Rods Rods,
Pistons and Ring Assemblies .............................. ........................... 3-1
Cylinder Assembly
bly ................................................................ . ............ 3-3
Valve Assembly ..................................................................................... 3-5
Cylinder Relate P arts ................................................................................. 3-7
Cylinder Head Drain Tubes, Intercylinder Cooling Baffles and Related Parts ................................... 3-9
4. IGNITION SYSTEM
Bendix Magnet and Magneto Drives .................................................................. 4-1
Slick Magnetos and Magneto Drives ..................................................................... 4-3
Ignition Harnesses Spark Plugs and Attaching Hardware .................................................. 4-5
5. ELECTRICAL COMPONENTS
COMPONENTS
Prestolite Start Starters
and Attaching Parts...................................................................5-1
Textron LycomingLycoming
Lightweight Starters and Attaching Parts ................................................. 5-2
Alternator Ass emblies and Belts ................................................................ 5-3
Alternator Mounting
Mounting and Attaching Parts ................................................................. 5-5
Alternator Mounting
Mounting and Attaching Parts.................................................................5-7
Alternator Mounting
Mounting and Attaching Parts ................................................................. 5-9
Alternator Mounting
Mounting and Attaching Parts................................................................5-11
Generator Mounting
Mounting and Attaching .............................................................. 5-13
6. OIL SUMP ANI INDUCTION SYSTEM

Oil Sump Asse mbly and Oil Suction Screen .............................................................. 6-1
Oil Sump and Induction Housing Assembly and Oil Suction Screen ........................................... 6-3
Intake Pipes and
nd Air Inlet Housing......................................................................6-5
Fuel Injectors and Fuel Hoses ......................................................................... 6-7
Fuel Manifolds , Brackets and Injection Nozzles...........................................................6-9
Fuel Lines and Attaching Parts (IO-540-A, C, D, G)......................................................6-11
Fuel Lines and Attaching Parts (IO-540-B & E)..........................................................6-13
7. SERVICE KIT SECTION ................................................................... 7-1
8. NUMERICAL IN D E X .................................................................................. 8-1

I0-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
Oversize and UndersizeParts Listing

PART NO. DESCRIPTION
61681 GUIDE
66610 BUSHING
66670 BUSHING
66713 GUIDE
66796 INSERT
69796 DOWEL
71903-A,-B BUSHING
72057 SEAT
72058 SEAT
72060 BUSHING
72061 BUSHING
72062 BUSHING
72074 BUSHING
73810 BUSHING
74230 GUIDE
75302 DOWEL
75838 GUIDE
LW-10647 DOWEL
LW-11021 BEARING
LW-11997 SEAL
LW-12688 SEAT
LW-13792 SEAL
LW-13884 BEARING
LW-16047 BEARING
STD-1065 DOWEL
16T19468 SEAT
18A19399 BEARING
18D19394 BEARING
* Alsoavailablein P15oversize.
In addition to the above, studs are availablein P03, P07 & P12.
NOTE
Whenorderingoversizeandundersize parts,be sureto specifytherequiredoversizeand undersize

dimension alongwiththe properpart
number.Forexample, toorderbearingLW-13884 in.003undersize, orderpartnumber
LW-13884-M3. codeletteris "P" whileUndersize
Oversize
codeletteris "M". Theselettersare thenfollowedby the numberdesignating of an inch.
the sizeinthousandths
iii
10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
CRANKCASE,CRANKSHAFTAND CAMSHAFTGROUP
CRANKCASEASSEMBLY
O QUANTITY PER ASSEMBLY

FIG. N
A B B C C C D E E GGGGGG
REF. PART A 1 1 1 1 4 4 4 1 1 1 1 1 1 11
1 NUMBER DESCRIPTION LAACBBCAABABCDEF
5
L555 555555555555
1 LW-11033 CRANKCASE ASSEMBLY (Seenote)
LW-11035 CRANKCASE ASSEMBLY (Seenote)
2 STD-557 DOWEL,1/2dia.x 11/16long,hollow
3 75302 DOWEL,Crankcase thru stud
4 66734 STUD,1/2-13x 9-7/8long
5 50-15 STUD,1/2-13x 1-7/8long
6 38-13 STUD,3/8-16x 1-5/8long
7 69679 STUD,9/16-18x 10-21/32 long
8 1102 PLUG,1/8pipex 3/8 long
9 38-15 STUD,3/8-16x 1-7/8long
38-15 STUD,3/8-16x 1-7/8long
10 38-22 STUD,3/8-16x 2-3/4long
11 STD-1339 PLUG,5/8-27pipe,Allenhead
12 31C-12 STUD,5/16-18x 1-1/2long
13 31C-13 STUD,5/16-18x 1-5/8long
14 65007* RETAINER, Shroudtube seal
15 69796 DOWEL, Crankshaft bearing
16 LW-10647 DOWEL, Crankshaft bearing
17 STD-514 DOWEL, 5/16dia.x 1/2long
18 31C-14** STUD,5/16-18x 1-3/4long
31C-16* STUD,5/16-18x 2.00long
19 73772 NOZZLE ASSY.,Pistoncooling
* Earlycrankcasesuseditemno.14, P/N65007retainer,installedin shroudtubebosses.Latercrankcases
are machined
as a product
improvementto acceptshroudtubeswithoutretainers.Thispart is a serviceitemonly.
** "AN" governor.
* Woodward
governor.
NOTE
Thispartisnotavailable
as a serviceitem.Referto ServiceKitSection7 for applicable
Crankcase
Assy.andGover-
norStudKit partnumber.
1-1
Lycoming 10-540-A,
B,C,D,EandGSERIES
STANDARD
CYLIINDER
FLANGE
PARTS
CATALOG
CRANKCASE
MODEL
ENGINES
13-
Figure 1. CRANKCASEASSEMBLY
1-2
Lycoming 10-540-A,
B, C, D, E andG SERIES
STANDARD
CYLINDER
FLANGE
PARTSCATALOG
CRANKCASE
MODEL
ENGINES
OIL LEVEL GAGESAND ENGINEMOUNTINGBRACKETS
QUANTITY PER ASSEMBLY

FIG. N
ABBCCC D E EG GGGG
REF. PART A 1 4 4 1 1 11111
2 NUMBER DESCRIPTION LAACB
5 5
BC AABABCDEF
L555 5 555555555
1 70457 GASKET,Oil filler extension
2 75761 EXTENSION,Oil filler, long (4-1/2")
77770* EXTENSION,Oil filler, long (6-5/16")
3 75675 EXTENSION,Oil filler, short (2-3/16")
75737 EXTENSION,Oil filler, short (2-11/16")
77527* EXTENSION,Oil filler, short (2-3/16")
74313* EXTENSION,Oil filler, short (2-3/16") (alternateto
PIN 77527 extension)
4 74065 "O" RING,Oil level gage
74068 "O" RING,Oil level gage
5 72312* RING,Oil seal, 1.00 I.D. x 1/8 section
6 LW-14729 GAGEASSY.,Oil level (camaction)
LW-14732 GAGEASSY.,Oil level (camaction)
LW-14737 GAGEASSY.,Oil level (camaction)
LW-14754 GAGEASSY.,Oil level
7 70456 BRACKET,Enginemounting
70456 BRACKET,Enginemounting
72244 BRACKET,Enginemounting
12A19770 BRACKET,Enginemounting
8 STD-33 WASHER,3/8 plain
9 STD-678 WASHER,3/8 lock, internal teeth
10 STD-596 NUT,3/8-24 plain, 21/64 thick
* Usedwith cam action oil level gage assembly.
1-3
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
CAM ACTION TYPE
Figure2. OIL LEVELGAGESAND ENGINE MOUNTING BRACKETS
1-4
10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
CRANKCASERELATEDPARTS
0 QUANTITY PER ASSEMBLY

FIG. N
ABBCCCDEEGGGGGG
REF. PART A 1 1 1 1 4 4 4 1 1 1 1 1 1 1 1
3 NUMBER DESCRIPTION LAAC B B C A A B A B C D E F
L 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
L555555555555555
1 1028-B BALL, 11/16 diameter
2 61084* SPRING,Oil pressurerelief valve
68668* SPRING,Oil pressurerelief valve
77467* SPRING,Oil pressurerelief valve
LW-11713* SPRING,Oil pressurerelief valve
LW-18085* SPRING,Oil pressurerelief valve
3 STD-425 WASHER,No. 10 plain
4 06E19769-1.25 GASKET,1-1/4 I.D. x 1-1/2 O.D. x 3/32 annular
5 76529 PLUG,Oil relief valve
6 77808 VALVEASSY.,Oil pressurerelief, adj.
7 18D19394 BEARING,Crankshaft
LW-16047 BEARING,Crankshaft(alternate)
LW-11021 BEARING,Crankshaft(alternate)
8 LW-13884 BEARING,Crankshaft,front
18A19399 BEARING,Crankshaft,front (alternate)
9 LW-13792* SEAL, Crankshaftoil, solid
LW-11997** SEAL, Crankshaftoil, split
10 72075 SEAL, Oil, 3/32 section x 15/32 I.D.
11 72091 RING,Oil seal, 23/64 I.D. x 7/64 dia.
12 72877 BODY,Hydraulictappet
13 78290 PLUNGERASSY., Hydraulictappet
14 15B21319 SOCKET,Push rod, hydraulictappet
* Select spring to give a minimumof three threads exposedon adjustingscrew to allow field adlustment.Referencelatest revisionof
Textron LycomingSSP-1776,Part 1 for spring identification.
* * Referto the latest edition of TextronLycoming ServiceInstructionNo. 1324for installation.
1-5
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
Figure 3. CRANKCASERELATEDPARTS
1-6
Lycoming 10-540-A,
B,C,D,EandGSERIES
STANDARD
CYLINDER
PARTS
FLANGE
CATALOG
CRANKCASE
MODEL
ENGINES
CRANKSHAFT
ANDRELATED
PARTS

FIG. N
ABBCCCDEEGGGGGG
REF. PART A 1 1 1 1 4 44 1 1 1 1 1 1 1
4 NUMBER DESCRIPTION L A A C B BCAABABCDEF
5 5
L555 5555555555
1 13E17674 CRANKSHAFTAND COUNTERWEIGHT ASSEMBLY
13E17676 CRANKSHAFTAND COUNTERWEIGHT ASSEMBLY
2 13E17648 CRANKSHAFTAND PLUG ASSEMBLY
13E17649 CRANKSHAFTAND PLUG ASSEMBLY
13E17650 CRANKSHAFTAND PLUG ASSEMBLY
3 STD-1211 PLUG,2.00 dia. expansion
4 73810* BUSHING,Crankshaftdynamic counterweight
5 71640 PLUG, 1-3/8diameter
6 72062 BUSHING,Propellerflange, long
7 72061 BUSHING,Propellerflange, short
8 72060 BUSHING,Propellerflange, indexing
9 72074 BUSHING,Propellerflange, indexing
10 STD-1065 DOWEL,Stepped,5/16 x 1/4 dia. x 35/64 long
11 LW-19225* COUNTERWEIGHT ASSEMBLY
LW-19227* COUNTERWEIGHT ASSEMBLY
12 71903** BUSHING,Dynamiccounterweight
13 70416* ROLLER,Dynamiccounterweight,6th order
72797* ROLLER,Dynamiccounterweight,6.3 order
14 72022* ROLLER,Dynamiccounterweight,5.1 order
72965* ROLLER,Dynamiccounterweight,5.1 order
15 LW-14820 RING, Internalretaining
16 71907 WASHER,Dynamiccounterweight
17 13S19647 GEAR,Crankshaft
13S19648 GEAR,Crankshaft
18 LW-18638 LOCKPLATE,Crankshaftgear
19 STD-2209 BOLT, 5/16-24x 1-3/4 long, hex. hd.
20 72245 SUPPORTASSY., Starterring gear, 12/14 pitch
74329 SUPPORTASSY., Starterring gear, 12/14 pitch
75030§ SUPPORTASSY., Starterring gear, 12/14 pitch
75221 SUPPORTASSY., Starterring gear, 12/14 pitch
77378 SUPPORTASSY.,Starterring gear, 12114pitch
77579# SUPPORTASSY., Starter ring gear, 12/14 pitch
78446 SUPPORTASSY., Starter ring gear, 12/14 pitch
78771 SUPPORTASSY., Starter ring gear, 12/14 pitch
LW-11151 SUPPORTASSY.,Starter ring gear, 12/14 pitch
LW-16064 SUPPORTASSY.,Starter ring gear, 12/14 pitch
21 72566 GEAR,Starter ring, 12/14 pitch
* See latest edition of Textron LycomingServiceInstructionNo. 1142for application.

* * See latest edition of Textron LycomingServiceInstructionNo. 1143for application.
* See latest edition of Textron LycomingServiceInstructionNo. 1012for application.
* See latest edition of Textron LycomingServiceBulletin No. 475 for application.
Provisionfor 2.50:1 drive.
Provisionfor 3.25:1drive for alternatorw/ de-icer holes for 3 bladed propeller.
§ Provisionfor 3.25:1 drive for alternatorw/ de-icing.
1-7
Lycoming B,C,D,EandGSERIES
10-540-A,
CYLINDER
STANDARD
CATALOG
PARTS
CRANKCASE
FLANGE MODEL
ENGINES
Provision
for 2.50:1drivefor alternatorw/ de-icing.
Provision
for 3.25:1drivefor alternatorw/ electricde-icing.
# Provision
for 3.25:1drivefor alternator,
no de-icing.
Provision
for 3.25:1drivewith3 pointliquidde-icing.
Provision
for 1.91:1drive.
13
1
1
5
NO. 1 NO. 1
CRANKPIN
6
8
INDEX
Figure 4. CRANKSHAFTAND RELATEDPARTS

1-8
Lycoming 10-540-A,
B,C,D,EandGSERIES
STANDARD
CYLINDER
FLANGE
PARTS
CATALOG
CRANKCASE
MODEL
ENGINES
CRANKCASE,
CRANKSHAFT
ANDCAMSHAFTGROUP
CAMSHAFT
ANDRELATED
PARTS

FIG. N
A B B C CC D E E GGGGGG
REF. PART A
A
A11 1 1 1 44 44 441111111
1 1 1 1 1 1 1 1
5 NUMBER DESCRIPTION LAAC B BCAABABCDE F
1 LW-19340 CAMSHAFTASSEMBLY
2 76118 SPACER,Tachometershaft centering
3 76155 SHAFTASSEMBLY,Tachometer
4 LW-18667 PIN, 3/16 dia. x 2-21/64long
5 STD-2231 RING,Internalretaining
4-
Figure5. CAMSHAFTAND RELATEDPARTS

1-9
10-540-A,
PARTS
CATALOG
Lycoming STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
CRANKCASE,
CRANKSHAFTANDCAMSHAFTGROUP
CRANKSHAFT
ANDFUELPUMPIDLERGEARS

FIG. N
ABBCCCDEEGGGGGG
REF. PART A 1 4 4 4 1 1 1 1 1 1
7 NUMBER DESCRIPTION LAAC B BCAABABC D E F
L 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
L555555555555555
1 71652 GEARASSY.,Crankshaftidler
2 67530 BUSHING,Crankshaftidler gear
3 71668 GEARASSY.,Crankshaftidler, plain
5 61544 PLUNGER,Fuel pump, long
6 71668 GEARASSY.,Crankshaftidler, plain
71668 GEARASSY.,Crankshaftidler, plain
67530 BUSHING,Crankshaftidler gear
8 76737* GEARASSY., Crankshaftidler, plain
10 LW-13795 SHAFT,Crankshaftidler gear
11 STD-2167 SCREW,5/16-18x 7/8 long, hex. hd.
12 71664 GEARASSY., Fuel pump,idler
13 77309 BUSHING,Fuel pump idler gear
14 72246 SHAFT,Fuel pump idler gear
15 70474 WASHER,Fuel pump gear thrust
16 STD-1737 RING,37/64 dia. x 1/32 thick, externalretaining
17 71667 LOCKPLATE,1/4 bolt x 1-3/4spacing
18 LW-25-0.63 SCREW,1/4-20x 5/8 long, hex. hd.
19 72972 SHAFTGEARASSY.,Fuel pump drive
20 72962 THRUST BUTTON,Accessorydrive gear
21 69164 GASKET,Fuel pump adapter
22 69159 ADAPTERASSY.,Fuel pump drive
23 STD-1774 PIN, 1/8 dia. x 1/4 long
24 STD-213 SEAL,Oil, 3/4 I.D. x 1-3/8O.D.
* Idlergearfor .48:1ratiohydraulicpumpdrive.
1-11
Lycoming IO-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
2,7-
-17
Figure 7. CRANKSHAFTAND FUELPUMP IDLER GEARS

1-12
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
ANDCAMSHAFT
CRANKSHAFT
CRANKCASE, GROUP
CRANKCASE
ATTACHING
PARTS

FIG. N
A BBC D EEG GG G GG
REF. PART A 1 1 1 1 4 4 4 1 1 1 1 1 1 11
8 NUMBER DESCRIPTION L A A C B B CA A B A B C D E F
L 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
1 LW-25-1.50 BOLT, 1/4-20x 1-1/2long, hex. hd.
3 LW-25-1.88* BOLT, 1/4-20x 1-7/8long, hex. hd.
4 LW-25-2.00
* BOLT, 1/4-20x 2.00 long, hex. hd.
STD-8* WASHER,1/4 plain
10 STD-1411 NUT, 1/4-20plain
11 LW-25S1.50 BOLT,1/4-20x 1-1/2 long, hex. hd., dr. end
12 STD-8 WASHER,1/4 plain (max. 18)
13 STD-1409 NUT, 1/4-20slotted shear
14 AN6-21 BOLT,3/8-24x 2-13/64long, hex. hd., drilled
16 STD-872 NUT, 3/8-24slotted
17 60803 STRAP,Lifting
60803 STRAP,Lifting
18 AN6-34A BOLT,3/8-24x 3-37/64long,hex.hd.
19 STD-33 WASHER,3/8plain
20 STD-678 WASHER,3/8 lock, internalteeth
21 STD-596 NUT, 3/8-24plain
* boltassembled
TwoSTD-8washersandone LW-25-1.88 to preventbendingof liftingstrap.
in reartop holeof crankcase
* * To attach fuel manifoldbracket.
1-13
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
7,5,9,10
4,5,9,10
6,5,9,10 1,2,5,9,10
17 2,5,9,10
1,2,5,9,10
6,5,9,10
14,15,16
5,8,9
1,2,5,9,10
11,12,13
Figure 8. CRANKCASEATTACHING PARTS

1-14
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
ACCESSORYHOUSINGAND RELATEDPARTS
ACCESSORYHOUSINGASSEMBLY

FIG. N
ABBCCCDEEGGGGGG
REF. PART A 1 1 1 1 4 4 4 1 1 1 1 1 1 1
9 NUMBER DESCRIPTION LAAC B BCAABABCD E F
L55 5 5555555555555
1 73818 GASKET,Accessoryhousing
2 21C21540-01 HOUSINGASSY.,Accessory
21C21541-01 HOUSINGASSY.,Accessory
3 31C-12 STUD, 5/16-18x 1-1/2 long
4 31CD-17 STUD,5/16-18x 2-1/8 long, drilled
5 31CD-20* STUD,5/16-18x 2-1/2 long, drilled
6 31C-21 STUD,5/16-18x 2-5/8 long
7 31C-19 STUD,5/16-18x 2-3/8 long
8 25C-21 STUD,1/4-20x 2-5/8 long
9 STD-784 PLUG,3/8 pipe, Allen head
10 1102 PLUG,1/8-27 NPT,Allen head
1102 PLUG,1/8-27 NPT, Allen head
* This accessoryhousingemploys longerstuds, P/N 31CD-20,for large oil pump.
2-1
10-540-A,
STANDARD
CYLINDER
FLANGE
PARTS
CATALOG
CRANKCASE
MODEL
ENGINES
Figure 9. ACCESSORYHOUSING ASSEMBLY

2-2
10-540-A, PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
OIL PUMPASSEMBLYAND ACCESSORYHOUSINGATTACHINGPARTS

FIG. N
ABBCCCD E EGGGGGG
REF. PART A 1 1 1 1 4 4 4 11 1 1 1 1 1 1
10 NUMBER DESCRIPTION LAAC B BCAABABC D E F
L 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
1 78531 BODY,Oil pump
2 78528 BODYASSY.,Oil pump
3 STD-1339 PLUG,1/16-27NPT,Allenhead
4 75287 BODYASSY.,Oil pump
5 60329 SHAFT,Oil pumpidler
6 STD-714 PIN,1/8dia. x 1.00long,cotter
8 05K19423-S*, ** OIL PUMPIMPELLER KIT
9 74641* * SHAFT,Oil pumpdrive
10 76784* SHAFT,Oil pumpdrive
11 61297* IMPELLER, Oil pumpdriving
12 61298* IMPELLER, Oil pumpdriven
13 STD-35 WASHER, 5/16plain
14 STD-1420 NUT,5/16-18slotted
15 LW-14260 SEAL,Tachometer drive,oil
17 STD-160 WASHER, 1/4lock,internalteeth
18 LW-25-0.94 BOLT,1/4-20x 15/16long,hex.hd.
19 LW-25-1.13 BOLT,1/4-20x 1-1/8long,hex.hd.
* Referto the latesteditionof TextronLycomingServiceBulletinNo.456.
** E1A5, E1B5 - Use with P/N 78528 Body Assy.
* E1A5, E1B5 - Use with P/N 75287 Body Assy.
2-3
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER CRANKCASE
FLANGE ENGINES
MODEL
Figure 10. OIL PUMP ASSEMBLYAND ACCESSORYHOUSING ATTACHING PARTS
2-4
TEXTRON Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENIGINES
FUELPUMPASSEMBLY

FIG. N
REF. PART ABBCCCDEE GGGGGG
A 111 4 4 4 1 1 1 1 1 1 1 1
11 NUMBER DESCRIPTION LAAC B BCAA B ABCDEF
L555555555 555555
1 1691-C GASKET,Fuel pump
2 60431 COVER,Fuel pump
3 74547 FUELPUMP(RG-17980)
4 LW-10799 SPACER,Fuel pump, insulating
5 78993 FUELPUMP(RG-17980-J)
76486 FUELPUMP(RG-17980-D)
8 STD-1410 NUT,5/16-18plain
9 60096 GASKET,Fuel pump
10 LW-15472 FUELPUMP(6441271)
LW-15473 FUELPUMP(6441234)
12 STD-1882 SCREW,3/8-16 x 1-9/32long, sockethd., dr. hd.
2-5
Lycoming
TEXTRON 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
TEXTRON
10
1
12
3,
Figure 11. FUEL PUMP ASSEMBLY
2-6
TEXTRON
TEXTRONLycoming
Lycoming IO-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
OILPRESSURE
SCREEN,
OIL FILTERANDOILCOOLERBYPASSVALVE

FIG. N
ABBCCCD
A B B C C C D EEGGGGGG
REF. PART A 1 111444 1 1 1 1 1 1 1 1
12 NUMBER DESCRIPTION LAACBBCA ABABCDEF
L 5 5 5 555 5 55555555
1 62817 SCREENASSY., Oil pressure
2 61173 GASKET,Oil pressurehousing
3 69510 HOUSING,Thermostaticvalve & oil pressurescreen
5 STD-1856 SCREW,1/4-20x 1.00 long, hex. hd., slotted
6 06E19769-0.63 GASKET,7/8 O.D. x 5/8 I.D. x 3/32 annular
7 53E19600 VALVEASSY.,Temp. control, oil cooler bypass
8 76510 GASKET,Valve assembly
9 LW-12795 GASKET,Oil filter adapter
10 77853* HOUSINGASSY.,Oil filter
11 77852 BASEASSY., Oil filter
14 STD-1411 NUT, 1/4-20plain
15 STD-1856 SCREW,1/4-20x 1.00 long, hex. hd.
16 53E19600 VALVEASSY.,Temp. control, oil cooler bypass
17 76510 GASKET,Valve assembly
18 25C-10 STUD, 1/4-20x 1-1/4 long
19 54D19625** OIL FILTER,Textron (shortw/ stud)
* This completeOil Filter HousingAssemblyis no longer available.Textron Lycomingwill continueto supply a Filter ElementKit P/N
LW-14089which includes(1) element, (1) square gasket,(1) copper gasket and (1) flat gasket.
* * Referto the latest edition of Textron LycomingSSP-885for oil filter kits and replacementfilters.
2-7
Lycoming
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
2-
TEXTRON
6
11
13
14 11
10-
19
Figure 12. OIL PRESSURE

SCREEN,OIL FILTERAND OIL COOLER BYPASSVALVE
2-8
TEXTRONLycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
VACUUMPUMP DRIVE,OIL COOLERAND BREATHERFITTINGS

FIG. N
A B B CC C D EEGGGGGG
REF. PART A 1 1 1 1 4 4 4 1 1 1 1 1 1 1 1
13 NUMBER DESCRIPTION LAACBBCAABABCD E F
L 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
1 61183 GASKET,Accessory adapter
2 67536 ADAPTER ASSY.,Vacuumpump
3 STD-1774 DOWEL, 1/8dia.x 1/4long
4 06A19956 OILSEAL,7/8I.D. x 1-1/2O.D.x 5/16wide
5 72974 GEARASSY.,Vacuumpumpdriven
6 71596 WASHER, Accessory drivengear
7 8313 GASKET,Vacuumpump
8 60430 COVER,Vacuumpump
9 68593 SPACER,Vacuumpumpstud
10 79017 SPACER,Vacuumpumppad
14 06E19769-0.63 GASKET,7/8O.D.x 5/8 I.D.x 3/32annular
15 62417 PLUG,Oil coolerbypass
17 71651 FITTING,
Breather
72996 FITTING,Breather (short)
18 69675 CONNECTOR, Acc.hsg.to oil coolerinlethose
19 71600 ADAPTER, Oil coolerconnection
20 78948 ELBOW,45°
21 MS20822-8 ELBOW,1/2flaredtube,3/8 NPT,900
22 MS20823-8 ELBOW,1/2flaredtube,3/8NPT,45°
23 AN844-16D ELBOW,3/4 pipe thd. - 1.00 hose,45°
2-9
LycomingLycoming
TEXTRON 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STADARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
23
19
5-
1
1:
4 10
Figure 13. VACUUM PUMP DRIVE, OIL COOLERAND BREATHERFITTINGS
2-10
TEXTRON Lycoming Lycoming 10-540-A,
B,C,D,EandGSERIES
STANDARD
CYLINDER
PARTS
FLANGE
CATALOG
CRANKCASE
MODEL
ENGINES
HYDRAULICPUMPDRIVE,ADAPTERAND COVERS
QUANTITY PER ASSEMBLY

FIG. N
A B B C C C D E E G G G G GG
REF. PART
AA 11 111144
1 1 4 4 4 11111111
14 NUMBER DESCRIPTION LAAA BBC AABABCDE F
L555555 555555555
1 72964 GEARASSY.,Hydraulicpumpdriven
2 71596 WASHER, Accessory drivengear
3 76743* GEARASSY.,Hydraulicpumpdrive
4 68315 GASKET,Accessory driveadapter
5 71675 ADAPTER ASSY.,Hydraulicpump
76713* ADAPTER ASSY.,Hydraulicpump
6 06A19956 SEAL,Oil,7/8 I.D.x 1-1/2O.D.x 5/16wide
7 25C-12 STUD,1/4-20x 1-1/2long
8 STD-1774 PIN,1/8dia.x 1/4long
11 STD-1410 NUT,5/16-18plain
12 8313 GASKET,Hydraulicpump
13 60430 COVER,Hydraulicpump
17 69551 GASKET,Hydraulicpumpadapterpad
18 69106 COVER,Hydraulicpumpadapterpad
21 STD-1410 NUT,5/16-18plain
* .48:1ratiohydraulicpumpdrive.
2-11
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
TEXTRON Lycoming
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
19
20
18
16
Figure 14. HYDRAULIC PUMP DRIVE, ADAPTERAND COVERS

2-12
Lycoming
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
CYLINDER,PISTONAND VALVETRAIN
CONNECTINGRODS, PISTONSAND RINGASSEMBLIES

FIG. N
REF. ABBCCCDEEGGGGGG
PART A 1 1 1 1 4 4 4 1 1 1 1 1 1 1
15 NUMBER DESCRIPTION LAACBB C AABABCDEF
L 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
L555555555555555
1 LW-11750 CONNECTINGRODASSEMBLY
2 LW-13923 BUSHING,Connectingrod, upper
3 75061 BOLT,Connectingrod
4 LW-12186 NUT,Connectingrod bolt
5 LW-13521 BEARING,Connectingrod
LW-16048 BEARING,Connectingrod (alternate)
LW-13522 BEARING,Connectingrod (alternate)
6 75089 PISTON,Compressionratio 8.50:1
LW-10207 PISTON,Compressionratio 8.70:1
7 LW-14078 PIN, Piston
LW-14077 * PIN, Piston
8 60828 PLUG,Piston pin
LW-11775* PLUG, Pistonpin
9 74241 RING, Piston,top compression
10 73857 RING, Piston,oil regulator(expandertype)
* Piloted piston pin plug. Refer to latest edition of Service Instruction No. 1267.
3-1
Lycoming
TEXTRON Lycoming IO-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
Figure 15. CONNECTING RODS, PISTONS AND RING ASSEMBLIES
3-2
TEXTRON Lycoming Lycoming 10-540-A,
B,C,D,EandGSERIES
STANDARD
CYLINDER
FLANGE
PARTS
CATALOG
CRANKCASE
MODEL
ENGINES
CYLINDER
ASSEMBLY

FIG.
AB B C CCDE E G GG GG G
REF. PART
A 11 11 11 11 44 44 44 11 11 11 1 1 1 11 11 11 1
A
16 NUMBER DESCRIPTION LAA C B B CA A B A B C D E F
L 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
1 LW-12425 CYLINDERAND HEADASSEMBLY,Nitrided
LW-13530 CYLINDERAND HEADASSEMBLY,Nitrided
2 72057 SEAT, Intakevalve
LW-12688 SEAT, Intakevalve
3 72058 SEAT, Exhaustvalve
16T19468 SEAT, Exhaustvalve
4 61681* GUIDE,Intakevalve, flanged
66713* GUIDE,Intakevalve, flanged
5 74230* * GUIDE,Exhaustvalve, flanged
75838* * GUIDE,Exhaustvalve, flanged
6 66796 INSERT,Spark plug, 18-1.5MM
69260 INSERT,Spark plug (long reach)
7 STD-1872 INSERT,1/8-27Helicoil, taper pipe thd.
STD-1872 INSERT,1/8-27Helicoil, taper pipe thd.
8 31C-10 STUD,5/16-18x 1-1/4 long
9 31C-12 STUD,5/16-18x 1-1/2 long
10 25C-8 STUD,1/4-20x 1.00 long
11 25C-9 STUD,1/4-20x 1-1/8 long
12 66670 BUSHING,Rockershaft
13 66610 BUSHING,Rockershaft
14 MS20823-6D ELBOW,3/8 flared tube, 1/4 pipe thd.
15 72706 INSERT,Helicoil, 1/4-20NC x 3/8 long
16 STD-1353 INSERT,No. 10-24Helicoil, taper pipe thd.
17 72343 STABILIZER,Cyl. head fins, 15 teeth
72344 STABILIZER,Cyl. head fins, 26 teeth
75151 STABILIZER,Cyl. headfins, 11 teeth
18 1102 PLUG,1/8-27NPT, Allen head
* Seelatesteditionof TextronLycomingServiceInstruction
No.1256.
* * Seelatesteditionof TextronLycomingServiceInstructions
Nos.1256and 1430.
3-3
TEXTRON Lycoming
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
Figure 16. CYLINDERASSEMBLY

3-4
TEXTRON LycomingLycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
VALVEASSEMBLY

FIG. N
AB B CCCDEEGGGGGG
REF. PART A 1 1 1 1 4 4 4 1 1 1 1 1 1 1 1
17 NUMBER DESCRIPTION LAAC B B CAAB A B C D E F
L 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
1 LW-13622 VALVE,Intake
73938 VALVE,Intake
2 LW-16740 VALVE,Exhaust(rotatortype)
LW-19001 VALVE,Exhaust(rotatortype)
3 LW-13322 SEAT,Valvespring,lowerexhaust
LW-13323 SEAT,Valvespring,lowerexhaust
4 LW-13321 SEAT,Valvespring,lowerintake
65441 SEAT,Valvespring,lowerintake
5 69532 SEAT,Valvespring,upperintake
LW-10077 SEAT,Valvespring,upperintake
6 LW-16475 SEAT,Valvespring,upperexhaust(rotatortype)
7 LW-11796 SPRING,Valve,outer
LW-11800 SPRING,Valve,outer
8 LW-11797 SPRING,Valve,inner
LW-11795 SPRING,Valve,inner
9 72050 KEY,Valve,intake
60009 KEY,Valve,intake
10 17C21191 KEY,Valve,exhaust(rotatortype)
11 17C19386 CAP,Valvestem,exhaust(rotatortype)
62388 CAP,Valvestem
12 1102 PLUG,1/8pipex 3/8long
13 72255 SHROUD TUBEASSY.,Pushrod (intake)
14 72257 SHROUD TUBEASSY.,Pushrod (exhaust)
15 LW-11485 TUBE,Pushrod shroud
16 LW-13077 SPRING,Shroudtube
LW-14995 SPRING,Shroudtube
17 66728 WASHER, 25/32I.D.x 1-1/4O.D.x 1/32thick
18 61503 SLEEVE,Shroudtubeseal
19 LW-18661 SEAL,Shroudtube,5/16wide
20 70310 SEAL,Shroudtube,23/32I.D.x 1/8dia. sect.
21 LW-12272 LOCKPLATE, Shroudtube
3-5
TEXTRON Lycoming
Lycoming
10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
19-
14,15
19
18
16
22
12
Figure 17. VALVEASSEMBLY

3-6
Lycoming
TEXTRON
Lycoming 10-540-A,
B,C,D,EandGSERIES
STANDARD
CYLINDER
PARTS
FLANGE
CATALOG
CRANKCASE
MODEL
ENGINES
CYLINDERRELATEDPARTS

FIG. N
REF. A B B C C C D E E GGGGGG
PART A 111144411111111
18 NUMBER DESCRIPTION L A A C B B C A A B A B C D E F
L 555555555555555
1 73434* RODASSEMBLY,Push (a total of 12 required)
15F19957-35* RODASSEMBLY,Push (a total of 12 required)
73437* RODASSEMBLY,Push (a total of 12 required)
15F19957-55
* RODASSEMBLY,Push (a total of 12 required)
15F19957-55* RODASSEMBLY,Push, intake (a total of 6 required)
73456* RODASSEMBLY,Push, intake (a total of 6 required)
15F19957-57* RODASSEMBLY,Push,intake (a total of 6 required)
15F19957-58
* RODASSEMBLY,Push,intake (a total of 6 required)
73556* RODASSEMBLY,Push,intake (a total of 6 required)
73555* RODASSEMBLY,Push,intake (a total of 6 required)
73446* RODASSEMBLY,Push,exhaust(a total of 6 required)
15F19957-45* RODASSEMBLY,Push,exhaust (a total of 6 required)
15F19957-47* RODASSEMBLY,Push,exhaust (a total of 6 required)
73448* RODASSEMBLY,Push,exhaust (a total of 6 required)
15F21362-13* RODASSEMBLY,Push,exhaust(a total of 6 required)
2 71481 RING,Oil seal, 3/32 dia. x 4-27/32I.D.
3 69531 PLATE,Cylinderhold down nut
69531 PLATE,Cylinderhold down nut
74327* * PLATE,Cylinderhold down nut
4 71133 NUT, 1/2-20NF-3Cylinderhold down
5 71134 NUT,3/8-24 NF-3Cylinderhold down
6 71549 WASHER,Valve rocker
7 72626 SHAFT,Valve rocker
8 17F19353* ROCKERASSEMBLY,Valve intake & exhaust
9 74637 BUSHING,Valve rocker
10 17F21186* ROCKERASSY.,Valve, intake
11 17F21185* ROCKERASSY.,Valve,exhaust
17F21190* ROCKERASSY.,Valve,exhaust
12 74389 BUSHING,Valve rocker
74389 BUSHING,Valve rocker
LW-12588 BUSHING,Valve rocker
13 LW-13790 SHAFT,Valve rocker
3-7
10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
Lycoming
TEXTRON Lycoming STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
PISTONANDVALVETRAIN
CYLINDER,
CYLINDERRELATEDPARTS(Continued)

FIG. N
ABBCCCDEEGGGGGG
REF. PART A 1 1 1 1 4 4 4 1 1 1 1 1 1 1 1
18 NUMBER DESCRIPTION L A A CB B CA A B A B C D E F
L 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
14 LW-12892 THRUSTBUTTON,Rockershaft
* See latest edition of Textron LycomingServiceInstructionNo. 1060for completepush rod application.
* * Assembleon topside of no. 5 cylinder.
* Due to the size of the areawhere the part number is stamped,the last five digits may be all that is shown(19353,21185, 21186,
21190).
14
Figure 18. CYLINDER RELATEDPARTS

3-8
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
TEXTRON Lycoming
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
CYLINDER,PISTONAND VALVE TRAIN
CYLINDERHEADDRAINTUBES, INTERCYLINDERCOOLINGBAFFLESAND RELATEDPARTS

FIG. NN B BCCCDEEGGGGGG
C C DE EGGGGGG
REF. PART AB
A l11 1 4 4 4 1 1 1 1 1 1 1 1
19 NUMBER DESCRIPTION LAAC B B C A A B A B C D E F
5 55
L555 555555555
1 66732 GASKET,
Valverockershaftcover
2 72710 COVER,
Valverockershaft
3 74233 "O" RING
4 72709 SCREW,1/4-20x 5/8long,self-sealing
5 STD-160 WASHER,1/4lock,internalteeth
6 STD-1411 NUT, 1/4-20plain
7 71450 GASKET,Rockerboxcover
75906 GASKET,Rockerboxcover
67193 GASKET,Rockerboxcover
8 72242 COVERASSY.,Rockerbox
61247 COVER,Rockerbox
68795 COVERASSY.,Rockerbox
9 STD-1925 SCREW,1/4-20x 5/8long,pan.hd.
10 74494 PLATE,Sparkplugreachcaution
12 STD-475 WASHER,5/16lock,internalteeth
13 STD-1410 NUT, 5/16 plain
14 STD-684 NIPPLE,Straight,3/8 I.D. hose
15 STD-1821 HOSE,3/8 I.D.x 2-1/2long
STD-2180 HOSE,3/8I.D. x 1-13/16long
16 LW-15592-5-05 CLAMP,Hose
17 72702 TUBEASSY.,Cyl.headoil drain,cyl.no. 1
72703 TUBEASSY.,Cyl.headoil drain,cyl.no.2
73027 TUBEASSY.,Cyl.headoil drain,cyls.no.3, 4, 5, 6
68759 TUBEASSY.,Cyl.headoil drain,cyl. no. 1
71737 TUBEASSY.,Cyl.headoil drain,cyl. no.2
68761 TUBEASSY.,Cyl.headoil drain,cyls.no.3, 4, 5, 6
18 74718 BAFFLEASSY.,Intercylinder
LW-18106 BAFFLEASSY.,Intercylinder
72152 BAFFLEASSY.,Intercylinder
73975 BAFFLEASSY.,Intercylinder
LW-16362 BAFFLE& CLIPASSY.,Intercylinder, cyls.1 & 6
LW-16363 BAFFLE& CLIPASSY.,Intercylinder, cyls.2 & 5
19 71610 HOOK,Intercylinderbaffleretainer
20 71611 RETAINER, Intercylinderbaffle
21 72834 COVER,Baffleignitioncablehole
22 STD-692 SCREW,No. 10-32x 1/2long,rd. hd.
23 STD-670 NUT,No. 10-32self-locking
24 AN931-12S17 GROMMET, 3/4I.D.x 1-3/8O.D.x 3/8thick
25 65614 PLUG,Baffleattaching
26 STD-251 WASHER, No. 10lock,internalteeth
27 STD-1686 SCREW,No. 10-32x 7/16long
3-9
Lycoming
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
Figure 19. CYLINDER HEAD DRAIN TUBES, INTERCYLINDERCOOLING BAFFLESAND RELATEDPARTS
3-10
10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
TEXTRON
Lycoming
Lycoming STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
IGNITIONSYSTEM
BENDIXMAGNETOS
ANDMAGNETO
DRIVES

FIG. N
A B BCCCDEE GGG GGG
REF. PART A 1 1 1 1 4 4 4 1 1 1 1 1 1 1 1
L 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
1 LW-13641 CUSHION,Magnetodrive
2 62224 GASKET,Magnetoadapter
62224 GASKET,Magnetoadapter
3 LW-12681 GASKET,Magneto
4 LW-12707 ADAPTER,Magneto
5 73000 COUPLING,Magnetodrive
73013 COUPLING,Magnetodrive
73636 COUPLING,Magnetodrive
6 LW-19096 GEAR RETAINERASSEMBLY
LW-19096 GEAR RETAINERASSEMBLY
7 LW-19102 GEAR RETAINERASSEMBLY
8 67542 BEARING,Ball
9 LW-349290-1 MAGNETO,(S6LN-1208)
LW-349310-1 MAGNETO,(S6LN-1209)
LW-349310-1 MAGNETO,(S6LN-1209)
LW-349370-4 MAGNETO,(S6LN-1227)
LW-349310-8* MAGNETO,(S6LN-1209)
LW-349370-4 MAGNETO,(S6LN-1227)
LW-349370-4 MAGNETO,(S6LN-1227)
LW-163050-9 MAGNETO,(S6LN-204)
LW-163010-10 MAGNETO,(S6LN-200)
10 STD-1727 WASHER,3/4 O.D. x 21/64 I.D. x 1/8 thick
12 STD-1410 NUT, 5/16-18plain
13 66M19385 CLAMP,Magneto
* Electric tachometerpickup.
4-1
Lycoming
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLIDERFLANGE
CRAKCASE
MODEL
ENGINES
11
1
Figure 20. BENDIX MAGNETOS AND MAGNETO DRIVES

4-2
Lycoming 10-540-A,
STANDARD
CYLINDER
FLANGE
PARTS
CRANKCASE
MODEL
CATALOG
ENGINES
IGNITIONSYSTEM
SLICK MAGNETOSAND MAGNETODRIVES

FIG. N
ABBCCC D EEGGGGGG
REF. PART A 1 1 1 1 4 4 4 1 1 1 1 1 1 11
L 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
L555555555555555
1 73000 COUPLING, Magnetodrive
2 LW-13641 CUSHION,Magnetodrive
3 62224 GASKET,Magnetoadapter
4 LW-12707 ADAPTER,Magneto,impulsecoupling
5 LW-12681 GASKET,Magneto
6 LW-19096 GEARRETAINER ASSEMBLY
7 67542 BEARING, Ball
8 66JC35SDNN* MAGNETO, RightandLeft,SlickModelNo.6351
66LP-0SCGN
* MAGNETO, Right,SlickModelNo.6371
66JC35SDNN* MAGNETO, Left,SlickModelNo.6351
66LP-0SCNN* MAGNETO, Right,SlickModelNo.6350
66LR37SCNN* MAGNETO, Left,SlickModelNo.6393
66LP-0SCNN
* MAGNETO, Right,SlickModelNo.6350
66JC35SDNN* MAGNETO, Left,SlickModelNo.6351
9 66M21195 CLAMP,Magneto
10 STD-475 WASHER, 5/16lock,internallock
11 STD-1410 NUT,5/16-18plain
12 STD-713 COTTER PIN,3/32x 3/4long
STD-761 COTTERPIN,3/32x 1.00long
* Seelatesteditionof TextronLycomingServiceInstruction
No. 1443for completelistingof approvedSlickmagnetos.
4-3
Lycoming
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
Figure 21. SLICK MAGNETOSAND MAGNETO DRIVES
4-4
TEXTRON
Lycoming Lycoming 10-540-A,
STANDARD
CYLINDER
FLANGE
PARTS
CRANKCASE
MODEL
CATALOG
ENGINES
IGNITIONSYSTEM
IGNITIONHARNESSES,SPARKPLUGSAND ATTACHINGHARDWARE

FIG. N
ABBCCCDEEGGGGGG
REF. PART A 1 1 1 1 4 4 4 1 1 1 1 1 1 1 1
L555555555555555
1 67U20600 HARNESS,
Right,SlickNo. M-6007
67U20601 HARNESS,
Left,SlickNo. M-6006
67U20608 HARNESS,
67U20609 HARNESS,
Left,SlickNo.M-2877
67U20610 HARNESS,
67U20611 HARNESS,
Left,SlickNo.M-6029
67U20612 HARNESS,
67U20613 HARNESS,
Left,SlickNo.M-6027
67U20630 HARNESS,
67U20631 HARNESS,
67U20632 HARNESS,
67U20633 HARNESS,
67U20634 HARNESS,
67U20635 HARNESS,
67U20638 HARNESS,
67U20639 HARNESS,
67J20640 HARNESS,
Right,SlickNo.M-2964
67J20641 HARNESS,
67J20643 HARNESS,
67J20644 HARNESS,
67J20645 HARNESS,
67J20646 HARNESS,
2 1182-E7* SPARKPLUG,Champion (REM38E)or Auburn(SR87)
1182-F7* SPARKPLUG,Champion (RHM38E)or Auburn
1182-G7* SPARKPLUG,Champion (REB37E)or Auburn(171)
1182-L7* SPARKPLUG,Champion (RHB36S)or Auburn(281)
* * 01P19762-3-13 BAG,Magnetoharnessattaching
** 01P19762-4-17 BAG,Magnetoharnessattaching
* ItemNo. 2 sparkplugsare usedin currentproduction.
Seelatesteditionof ServiceInstruction
No.1042for completelistingof all ap-
provedsparkplugs.
* * Seepage4-6for a breakdown of individualpartscontainedin themagnetoandharnessattachingpartsbag.Thesepartsto be attach-
ed by customerperenginelinedrawingincludedin eachbag.
4-5
TEXTRON
Lycoming Lycoming IO-540-A,
B,C,D,EandGSERIES
STANDARD
CYLINDER
FLANGE
PARTS
CATALOG
CRANKCASE
MODEL
ENGINES
BAG - MAGNETOHARNESS ATTACHING

P/N 01P19762-3-13 P/N 01P19762-4-17
Part No. Part Name Qty. Part No. Part Name Qty.
LW-16266-25-25 CLAMP, 1 wire 2 LW-16266-25-25 CLAMP, 1wire 4
LW-14060 CLIP, 2 wire 3 LW-14060 CLIP, 2 wire 4
STD-8 WASHER, 1/4 plain 10 STD-8 WASHER, 1/4 plain 12
STD-160 WASHER, 1/4 lock 8 STD-160 WASHER, 1/4 lock 10
STD-1874 SCREW, 1/4 lock (rocker box) 8 STD-1874 SCREW, 1/4 lock (rocker box) 6
76734 ZIP STRAP 8 76734 ZIP STRAP 12
LW-16266-25-44 CLAMP, 4 wire 3 LW-16266-10-75 CLAMP, 6 wire 2
STD-1411 NUT, 1/4 plain 4 LW-16266-25-44 CLAMP, 4 wire 5
STD-696 WASHER 1/4 thin 6 STD-696 WASHER, 1/4 thin 6
LW-M-2376 PLATE, 3 wire 2 AN500-416-18 SCREW, 1/4 x 1-1/8 long 2
STD-1925 SCREW, 1/4 x 5/8 long 4
P/N 01P19762-4-16 72815 BRACKET, Twist 4
STD-692 SCREW, No. 10 4
Part No. Part Name Qty. STD-425 WASHER, No. 10 4
STD-670 NUT, No. 10 4
LW-16266-25-25 CLAMP, 1 wire
A LW-M-2376 PLATE, 3 wire 2
LW-14060 CLIP, 2 wire
STD-8 WASHER, 1/4 plain 12
P/N 01P19762-4-18
STD-160 WASHER, 1/4 lock 10
STD-1874 SCREW, Rocker box 6
Part No. Part Name Qty.
76734 ZIP STRAP 12
LW-16266-10-75 CLAMP, 6 wire 2 LW-16266-25-25 CLAMP, 1 wire 4
LW-16266-25-44 CLAMP, 4 wire 5 LW-14060 CLIP, 2 wire 4
STD-696 WASHER, 1/4 thin 6 STD-8 WASHER, 1/4 plain 12
AN500-416-18 SCREW, 1/4 x 1-1/8 long 2 STD-160 WASHER, 1/4 lock 10
STD-1925 SCREW, 1/4 x 5/8 long 4 STD-1874 SCREW, 1/4 lock (rocker box) 6
72815 BRACKET, Twist 4 76734 ZIP STRAP 12
STD-692 SCREW, No. 10 4 LW-16266-25-50 CLAMP, 4 wire 5
STD-425 WASHER, No. 10 4 STD-696 WASHER, 1/4 thin 6
STD-670 NUT, No. 10 4 AN500-416-18 SCREW, 1/4 x 1-1/8 long 2
LW-M-2376 PLATE, 3 wire 2 STD-1925 SCREW, 1/4 x 5/8 long 4
72815 BRACKET, Twist 4
STD-425 WASHER, No. 10 4
STD-670 NUT, No. 10 4
LW-M-2375 PLATE, 3 wire 2
P/N 01P19762-4-44
LW-16266-25-25 CLAMP, 1 wire 4
LW-14060 CLIP, 2 wire 4
STD-8 WASHER, 1/4 plain 12
STD-160 WASHER, 1/4 lock 10
STD-1874 SCREW, 1/4 lock (rocker box) 6
76734 ZIP STRAP 12
LW-16266-10-75 CLAMP, 6 wire 2
LW-16266-25-44 CLAMP, 4 wire 5
STD-696 WASHER, 1/4 thin 6
AN500-416-18 SCREW, 1/4 x 1-1/8 long 2
STD-1925 SCREW, 1/4 x 5/8 long 4
72815 BRACKET, Twist 4
STD-425 WASHER, No. 10 4
STD-670 NUT, No. 10 4
LW-M-2376 PLATE, 3 wire 2
Figure 22. IGNITION HARNESSES,

SPARKPLUGSAND ATTACHING PARTS
4-6
TEXTRONLycoming Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
ELECTRICALCOMPONENTS
PRESTOLITESTARTERSAND ATTACHINGPARTS

FIG. N
A B B CCCDEEG GGGGG
REF. PART A 111 1 4 4 4 1 1 1 11111
23 NUMBER DESCRIPTION L A AC BBCAABA B CDEF
L 5 5 5555555 55555
1 LW-15571 STARTER,12 volt, 12/14pitch pinion (MZ-4222)
LW-15572 STARTER,24 volt, 12/14pitch pinion (MHB-4016)
4 LW-31-1.16 BOLT,5/16-18x 1-5/32long, hex. hd.
5 STD-1410 NUT, 5/16-18plain
NOTE
Seelatest editionof TextronLycomingServiceInstructionNo. 1154for completelisting of FAA approvedstarters,

generators,alternators,regulatorsand relays.
Figure23. PRESTOLITE
STARTERS
AND ATTACHING PARTS
5-1
Lycomlng 10-540-A,
B,C,D,EandGSERIES
STANDARD
CYLINDER
FLANGE
PARTS
CATALOG
CRANKCASE
MODEL
ENGINES
TEXTRONLYCOMINGLIGHTWEIGHTSTARTERSAND ATTACHINGPARTS

FIG. N
REF. PART A B B C C C D E EGGGGGG
A
A 11 11 11 11 44 44 44 1 1 1 1 1 1 1 1
24 1A 1B 1A 1BCD
1 1 1 E1 F
NUMBER DESCRIPTION LAACBBC A
L 5 5 5 5 5 5 5
L555555555555555 5 5 5 5 5 5 5 5
1 *
05K21302-1 KIT, Lightweightstarter, 12 volt, 12/14pitch
05K21302-2* KIT, Lightweightstarter,24 volt, 12/14pitch
2 LW-16152 SPACER,Starter/crankcase
3 05K21194** KIT, Shim, lightweightstarter
6 LW-31-1.16 BOLT,5/16-18x 1-5/32 long, hex. hd.
7 STD-1410 NUT, 5/16-18plain
* Referto latest edition of Textron LycomingStarterMaintenanceManualSSP-490for complete parts breakdown.

** Referto latest edition of Textron LycomingServiceInstructionNo. 1447 for shim application.
NOTE
See latestedition of TextronLycomingServiceInstructionNo. 1154for completelistingof FAA approvedstarters,

generators,alternators,regulatorsand relays.
Figure 24. TEXTRONLYCOMING LIGHTWEIGHTSTARTERS

AND ATTACHING PARTS
5-2
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
ALTERNATORASSEMBLIESAND BELTS

FIG. N
A B BCCCD E EGGGGGG
REF. PART A 1 1 1 1 4 4 4 1 1 1 1 1 1 1 1
L 55555 5 5 5555 5 5 5 5
1 32C19553 ALTERNATORASSY.,24 volt-70Amp.
2 LW-14326 ALTERNATOR,24 volt, 70 Amp. (ALU-8421-LS)
3 36B19484 PULLEY,Alternator
4 32B19549 ALTERNATORASSY.,12 volt-70Amp.
5 LW-14318 ALTERNATOR,12 volt-70Amp. (ALX-8421-LS)
7 LW-14371 ALTERNATORASSY.,12 volt-60 Amp.
8 LW-14313 ALTERNATOR,12 volt-60Amp. (ALY-8420-LS)
10 LW-18904* ALTERNATORASSY.,24 volt-100Amp.
11 LW-18888* ALTERNATOR,24 volt-100Amp. (ALV-8512)
12 76421 PULLEY,Alternator
13 LW-14354** ALTERNATORASSY.,24 volt-100Amp.
14 LW-14326** ALTERNATOR,24 volt-100Amp. (ALU-8421-LS)
15 LW-11148 PULLEY,Alternator
16 37A19773-367 BELT,Alternatordrive, 3/8 wide
37A19773-376 BELT,Alternatordrive, 3/8 wide
37A19773-382 BELT,Alternatordrive, 3/8 wide
37A19773M396 BELT,Alternator,dual, idler pulley
72000* BELT,Generatordrive
72270 BELT,Generatordrive
* Less blast tube.

* * With blast tube.
* 2.50:1drivebeltfor generators
- 24 volt,40amp.andup.
• - lessthan24 vol 40 amp.
2.40:1drivebeltfor generators
NOTE
No. 1154for completelistingof FAAapproved

ServiceInstruction
Seelatesteditionof TextronLycoming starters,
generators,
alternators,
regulators
andrelays.
5-3
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
1
3,6, 9,12,15-
Figure 25. ALTERNATORASSEMBLIES

AND BELTS
5-4
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD FLANGE
CYLINDER MODEL
CRANKCASE ENGINES
ELECTRICAL
COMPONENTS
ALTERNATOR
MOUNTING PARTS
ANDATTACHING
0 QUANTITY PER
FIG. N ASSEMBLY
REF. PART A J K K K K KMN PR
26 NUMBER DESCRIPTION L 4 1 1 1 1 1 1 1 1
LAA B C D E AAAA
5555555555
1 07A19474 BRACKET, Alternator
77756* BRACKET, Alternator
74324 BRACKET, Alternator
2 73383 LOCKPLATE, 5/16boltx 1.00spacing
4 75380 LINK,Alternatoradjusting
LW-10091* LINK,Alternatoradjusting
74325 LINK,Alternatoradjusting
6 LW-31H0.75 BOLT,5/16-18x 3/4 long,hex.hd.
7 STD-1727 WASHER, Plain,3/4O.D.x 11/32I.D. x 1/8thick
8 LW-31
H0.75 BOLT,5/16-18x 3/4 long,hex.hd.
9 74323 STRUT,Alternatorsupport
10 LW-31
H0.75 BOLT,5/16-18x 3/4long,hex.hd.
11 STD-690 WASHER, 13/16O.D.x 25/64I.D.x 1/16thick
12 AN6-12* BOLT,3/8-24x 1-21/64long,hex.hd.,dr. end
AN6-14* BOLT,3/8-24x 1-37/64long,hex.hd.,dr. end
AN6-17* * BOLT,3/8-24x 1-61/64long,hex.hd.,dr. end
AN6-32 BOLT,3/8-24x 3-21/64long,hex.hd.,dr. end
13 STD-690 WASHER, 13/16O.D.x 25/64I.D.x 1/16thick
15 STD-713 PIN,Cotter,3/32dia.x 3/4long
16 AN6-16 BOLT,3/8-24x 1-53/64long,hex.hd., dr. end
17 76534 SHIM,1-1/8O.D.x 13/32I.D.x 1/64thick
18 STD-690 WASHER,13/16O.D.x 25/64I.D.x 1/16thick
20 STD-713 PIN,Cotter,3/32dia. x 3/4long
* Speciallinkand bracketfor PiperAircraftinstallations.

* * Attaching12V-70Amp.,24V-50Amp.& 24V-70Amp.alternators.
* Attaching12V-40 Amp.alternatorsonly.
UsedwithP/N74324alternatorbracket.
5-5
Lycoming 10-540-A,
B,C,D,EandGSERIES
STANDARD
CYLINDER
FLANGE
PARTS
CATALOG
CRANKCASE
MODEL
ENGINES
07A19474 BRACKET 74324 BRACKET
Figure 26. ALTERNATORMOUNTING AND ATTACHING PARTS
5-6
Lycoming 10-540-A,
B,C,D,EandGSERIES
STANDARD
CYLINDER
FLANGE
PARTS
CATALOG
CRANKCASE
MODEL
ENGINES
ALTERNATORMOUNTINGAND ATTACHINGPARTS

FIG. N
REF. PART 4 1 1 1 11 1 1 1
27 NUMBER DESCRIPTION A 111445
LAACBBC
1
A A B A B C D E F
L555 5
5 5 5 5 5 5 5 5 5 5
555555555
1 77756* BRACKET,Alternator
74324* BRACKET,Alternator
2 73383 LOCKPLATE,5/16 bolt x 1.00 spacing
3 LW-31-0.94 BOLT,5/16-18x 15/16 long, hex. hd.
4 LW-18759* BRACKET,Alternatorbelt adjusting
74518* * BRACKET,Alternatorbelt adjusting
5 STD-1727* WASHER,Plain, 3/4 O.D. x 11/32 I.D. x 1/8 thick
STD-1727* * WASHER,Plain, 3/4 O.D. x 11/32 I.D. x 1/8 thick
6 LW-14637 * SHIM, 13/16O.D. x 11/32I.D. x .005 thick
7 LW-14649* SHIM, 13/16O.D. x 11/32 I.D. x .010 thick
8 LW-31H1.31* BOLT,5/16-18x 1-5/16long, hex. hd., drilled
LW-31H1.22** BOLT,5/16-18x 1-7/32long, hex. hd., drilled
9 LW-10952*,* SHIM, 13/16 O.D. x 13/32 I.D. x .005 thick
10 LW-19262 PULLEY& SHAFTASSY.,Alternatorbelt adjusting
11 78614 PULLEY,Alternatorbelt adjusting
12 78629 BALL BEARING,Alternatoridler pulley
13 MS16625-1125 RING,Internalretaining, 1-1/4diameter
14 LW-19237 IDLERSHAFT,Alternatorbelt adjusting
15 76768 LOCKWASHER, Alternatoridler pulley bearing
16 76769 LOCKNUT,Alternatoridler pulley bearing
17 LW-11635 SHIELD,Idler shaft
18 STD-669 WASHER,33/64 I.D. x 1.00 O.D. x 1/8 thick
19 STD-2221 NUT, 1/2-20self-locking
20 STD-1727* WASHER,Plain, 3/4 O.D. x 11/32 I.D. x 1/8 thick
21 LW-14637**,* SHIM, 13/16O.D. x 11/32I.D. x .005 thick
22 LW-31H1.22** BOLT,5/16-18x 1-7/32long, hex. hd., drilled
23 LW-10952**, SHIM, 13/16O.D. x 13/32 I.D. x .005 thick
24 STD-690* * WASHER,13/16O.D. x 25/64 I.D. x 1/16 thick
25 AN6-12* BOLT,3/8-24 x 1-21/64long, hex. hd., dr. end
26 AN6-32** BOLT,3/8-24 x 3-21/64long, hex. hd., dr. end
27 STD-690 WASHER,13/16O.D. x 25/64 I.D. x 1/16 thick
29 STD-713 PIN, Cotter,3/32 dia. x 3/4 long
30 74323* * STRUT,Alternatorsupport
31 LW-31H0.75 * BOLT,5/16-18x 3/4 long, hex. hd., drilled
32 76534* SHIM, 1-1/8O.D. x 13/32 I.D. x .005 thick
33 AN6-16* BOLT,3/8-24x 1-53/64long, hex. hd., dr. end
34 STD-690* WASHER,13/16 O.D. x 25/64 I.D. x 1/16thick
35 STD-872* NUT, 3/8-24slotted
36 STD-713* PIN, Cotter, 3/32 dia. x 3/4 long
* Usedwith Prestoliteinstallation.
* * Usedwith Delco-Remyinstallation.
* Shim as requiredfor belt alignmentbetweencrankcase,idler adl. bracket,alternatorand alternatorbracket.
5-7
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
8-
6, 7-
-17
20
21,23
31
Figure 27. ALTERNATOR

MOUNTING AND ATTACHINGPARTS
5-8
10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
ELECTRICAL
COMPONENTS
ALTERNATOR
MOUNTINGANDATTACHING
PARTS

FIG. N
ABBCCC
REF. PART
28 NUMBER DESCRIPTION LAAC B BC A A B A B C D E F
L555 5
55 5AABABCDEF
5 5 5 5 5 5 5 5
1 LW-14141 BRACKET,Alternator,front
2 LW-14142 BRACKET,Alternator,rear
4 LW-31-0.94 BOLT,5/16-18x 15/16long, hex. hd.
5 LW-11147 BRACKET,Alternatorbelt adjusting
6 STD-1727 WASHER,Plain, 3/4 O.D. x 11/32 I.D. x 1/8 thick
7 LW-14637* SHIM, 13/16 O.D. x 11/32I.D. x .005 thick
8 LW-14649* SHIM, 13/16 O.D. x 11/32I.D. x .010 thick
9 LW-31H1.22 BOLT,5/16-18x 1-7/32long, hex. hd., drilled
10 LW-19265 PULLEY& SHAFTASSY.,Alt. dual belt, adjusting
11 76420 PULLEY,Alternatoridler, dual
12 78629 BALL BEARING,Doublerow, alt. idler pulley
13 MS16625-1125 RING,Internalretaining,1-1/4 dia.
14 LW-19238 SHAFT,Alternatordual belt idler
20 STD-1727 WASHER,Plain, 3/4 O.D. x 11/32 I.D. x 1/8 thick
21 LW-31H1.22 BOLT,5/16-18x 1-7/32long, hex. hd.
22 LW-14637* SHIM, 13/16 O.D. x 11/32 I.D. x .005 thick
23 LW-10970 STRUT,Alternatorsupport
24 LW-31H0.75 BOLT,5/16-18x 3/4 long, hex. hd., drilled
25 LW-14650* SHIM,7/8 O.D. x 15/32 I.D. x .005 thick
26 AN7-14 BOLT,7/16-20UNF-3Ax 1-19/32long, dr. end
28 AN310-7 NUT, 7/16-20plain, slotted
29 STD-761 PIN, Cotter, 3/32 dia. x 1.00 long
30 AN7-12 BOLT,7/16-20UNF-3Ax 1-11/32long, dr. end
32 AN310-7 NUT, 7/16-20plain, slotted
33 STD-761 PIN, Cotter, 3132dia. x 1.00 long
* Shim as requiredfor belt alignmentbetweencrankcaseidler adlustingbracket,alternatorand alternatorbracket.
5-9
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRAI(CASE
MODEL
ENGINES
1
15
1
9 7
6-
5- -13
2
-21
27
33-
3;

5-10
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
COMPONENTS
ELECTRICAL
ALTERNATOR
MOUNTINGANDATTACHING
PARTS

FIG.
REF. PART
29 NUMBER DESCRIPT L A1 A1 C1 A 1 B
4 C
4 4 A
1 1B 1A 1 1 1 1 1
DESCRIPTION5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
L5555555555555
1 LW-11146 BRACKET,Alternator
2 LW-11147 BRACKET,Alternatorbelt adjusting
4 LW-31-0.94 BOLT,5/16-18x 15/16long, hex. hd.
5 STD-1727 WASHER,Plain, 3/4 O.D. x 11/32 I.D. x .005 thick
6 LW-14637* SHIM, 13/16O.D. x 11/32I.D. x .005 thick
8 LW-31H1.22 BOLT,5/16-18x 1-7/32long, hex. hd., drilled
9 LW-19265 PULLEY& SHAFTASSY.,Alt. dual belt, adjusting
10 76420 PULLEY,Alternatoridler, dual
11 78629 BALL BEARING,Doublerow, alt. idler pulley
12 MS16625-1125 RING, Internalretaining,1-1/4 dia.
13 LW-19238 SHAFT,Alternatordual belt idler
19 STD-1727 WASHER,Plain, 3/4 O.D. x 11/32I.D. x 1/8 thick
20 LW-14637* SHIM, 13/16 O.D. x 11/32 I.D. x .005 thick
21 LW-31H1.22 BOLT,5116-18x 1-7/32long, hex. hd., drilled
23 LW-11150 STRUT,Alternatorsupport
24 LW-31H0.75 BOLT,5/16-18x 3/4 long, hex. hd., drilled
25 AN6-14 BOLT,3/8-24x 1-37/64long, hex. hd., dr. end
26 STD-690 WASHER,13/16 O.D. x 25/64 I.D. x 1/16 thick
27 STD-872 NUT, 3/8-24 slotted
28 STD-713 PIN, Cotter, 3/32 dia. x 3/4 long
29 AN6-16 BOLT,3/8-24x 1-53/64long, hex. hd., drilled
30 76534* SHIM, 1-1/8 O.D. x 13/32 I.D. x .005 thick
31 STD-690 WASHER,13/16 O.D. x 25/64 I.D. x 1/16thick
33 STD-713 PIN, Cotter, 3/32 dia. x 3/4 long
* Shim as requiredfor belt alignmentbetweencrankcaseidler adjustingbracket,alternatorand alternatorbracket.
5-11
Lycoming IO-540-A,
B,C,D,E andGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
6
12
11
-13
26
-23
-3
5-12
Lycoming IO-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
GENERATORMOUNTINGAND ATTACHINGPARTS

FIG. N
A B B CC C D E E GGGGGG
REF. PART A 1 1 1 4 4 4 1 1 11 1 1
L 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
1 70419 BRACKET, Generator
2 73383 LOCKPLATE, 5/16boltx 1.00spacing
4 76028 LINK,Generatoradjusting
6 LW-31
H0.75 BOLT,5/16-18x 3/4 long,hex.hd.
7 LW-31S1.16 BOLT,5/16-18x 1-5/32long,dr. end
10 STD-68 PIN,Cotter
11 STD-1727 WASHER, Plain,3/4O.D.x 11/32I.D.x 1/8thick
12 LW-31H0.75 BOLT,5/16-18x 3/4 long,hex.hd.
5-13
Lycoming 10-540-A,
B,C,D,EandGSERIES
STANDARD
CYLINDER
FLANGE
PARTS
CATALOG
CRANKCASE
MODEL
ENGINES
11
8-
-2
-3
3
Figure 30. GENERATORMOUNTING AND ATTACHING PARTS

5-14
Lycoming 10-540-A,
B,C,D,EandGSERIES
STANDARD
CYLINDER
PARTS
FLANGE
CATALOG
CRANKCASE
MODEL
ENGINES
OIL SUMPAND INDUCTIONSYSTEM
OIL SUMPASSEMBLYAND OIL SUCTIONSCREEN

FIG. N
ABBCC C D EEGGGGGG
REF. PART A 1 1 1 1 4 4 4 1 1 1 1 1 1
A 1 1 1 1 4 4 4 1 1 1 1 1 1 1 1
31 NUMBER DESCRIPTION LAACBBCAAB A BCD E F
L55555555555555
1 06B21326 GASKET,Oil sump
2 LW-13901 SUMPASSEMBLY,Oil
3 71699 CONNECTION,Intake pipe
4 25C-11 STUD,1/4-20x 1-3/8 long
5 31C-15 STUD, 5/15-18x 1-7/8 long
6 38-15 STUD, 3/8-16x 1-7/8 long
7 STD-1173 INSERT,1/4-20 Helicoilx 1/2 long
10 LW-25-1.13 BOLT,1/4-20x 1-1/8 long, hex. hd.
11 LW-25-1.00 BOLT,1/4-20x 1.00 long, hex. hd.
12 STD-1411 NUT, 1/4-20plain
13 STD-551 PLUG,1/2-14NPT, Sq. hd., drilled
STD-2229 PLUG,1/2-14NPT, Allen head
14 70484 SCREEN,Oil suction
15 06E19769-1.00 GASKET,1.00 I.D. x 1-1/4O.D. x 3/32 thick
16 LW-12545 PLUG, 1.00-20thd. x 5/8 hex. hd.
17 STD-2229 PLUG, 1/2-14NPT,Allen head
STD-2229 PLUG, 1/2-14NPT,Allen head
6-1
Lycoming
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
12
16
Figure 31. OIL SUMP ASSEMBLY

AND OIL SUCTION SCREEN
6-2
Lycoming 10-540-A,
B,C, D, E andG SERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
OIL SUMPAND INDUCTIONHOUSINGASSEMBLYAND OIL SUCTIONSCREEN

FIG. N
ABBCCCDEEGGGGGG
REF. PART A 11 11 11 11 44 44 44 11 11 1 1 1 1 1 1 1 11 11 1
32 NUMBER DESCRIPTION LAACB B CAAB A B C D E F
L 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
1 06B21326 GASKET,Oil sump
2 74833 HOUSING ASSY.,Oil sump& induction
3 LW-18291 COVER,Inductionhousing
4 STD-514 DOWEL,5/16dia.x 1/2long
5 72179 STUD,Intakepipeextension
6 72167 PIPE,Extension, intakecyls.no. 1 & 2
7 72168 PIPE,Extension, intakecyls.no.3 & 4
8 72169 PIPE,Extension, intakecyls.no.5 & 6
9 LW-11273 CLAMP,Intakepipeextension
10 25C-9 STUD,1/4-20x 1-1/8long
11 25C-11 STUD,1/4-20x 1-3/8long
12 38-15 STUD,3/8-16x 1-7/8long
13 72706 INSERT, Helicoil,1/4-20x 3/8 long,self-lock
15 1102 PLUG,1/8pipe,Allenhead
19 STD-160 WASHER, 1/4 lock,internalteeth
20 LW-25-2.00 BOLT,1/4-20x 2.00long,hex.hd.
22 STD-1411 NUT,1/4plain
23 06E19769-0.91 GASKET, 1-1/8O.D.x 29/32I.D. x 1/16annular
24 72958 BAFFLE, Oil sump
25 72960 PLUG,7/8-14x 5/8 hex.hd.
26 LW-25-0.81 BOLT,1/4-20x 13/16long
32 STD-551 PLUG,1/2-14NPT,Sq.hd., drilled
33 60422 SCREEN, Oil suction
34 06E19769-1.00 GASKET, 1.00I.D. x 1-1/4O.D.x 3/32thick
35 LW-12545 PLUG,1.00-20thd. x 5/8hex.hd.
36 75444 ADAPTER ASSY.,Fueldrainvalve
6-3
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
33
28
-5
-28
-26
5
5
20-
31-
Figure 32. OIL SUMP AND INDUCTION HOUSING ASSEMBLYAND OIL SUCTION SCREEN
6-4
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
INTAKEPIPESAND AIR INLET HOUSING

FIG. N
A B B CCCD E EGGGGGG
REF. PART A 1 1 1 1 4 4 4 1 1 1 1 1 1 1 1
L 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
1 72711 RING,Seal,intakepipes
2 LW-12191 PIPE,Intake,cylinderno. 1
3 LW-12192 PIPE,Intake,cylinderno.2
5 LW-12194 PIPE,Intake,cylindersno.4 & 5
7 71973 GASKET, 2 boltflange,1-7/8I.D.
8 74360 FLANGE,Intakepipe,upper
12 70485 PIPE,Intake
13 69603 HOSE,1-3/4I.D.x 2-3/16O.D.x 1-3/4long
14 LW-15592-8-28 CLAMP,Hose
15 71973 GASKET,2 boltflange,1-7/8I.D.
16 73346 FLANGE,Intakepipe,upper
20 72210 GASKET,Airthrottlehousing
21 73031 HOUSING ASSY.,Air inlet
77653 HOUSING ASSY.,Air inlet
78100 HOUSING ASSY.,Air inlet
22 31C-14 STUD,5/16-18x 1-3/4long
31C-16 STUD,5/16-18x 2.00long
23 1102 PLUG,1/8pipex 3/8 long,Allenhd.
24 STD-1353 INSERT,No. 10-24Helicoilx 3/8 long
26 LW-25-0.81 BOLT,1/4-20x 13/16long
6-5
Lycoming 10-540-A,
B,C,D,EandGSERIES
STANDARD
CYLINDER
PARTS
CATALOG
FLANGE
CRANKCASE
MODEL
ENGINES
20
25 9,1
11,1
Figure 33. INTAKE PIPESAND AIR INLET HOUSING
6-6
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
OIL SUMP AND INDUCTIONSYSTEM
FUEL INJECTORSAND FUEL HOSES

FIG. N
D E EGGGGGG
REF. PART A ABBCCC
111144 4 1 1 1 1 1 1 1 1
34 NUMBER DESCRIPTION L AACBBC AABABCDEF
L 555555 555555555
1 66224 GASKET, Fuelinjector

2 73032 GASKET,Air inlethousing
73032 GASKET,Air inlethousing
3 77654 SPACER, Fuelinjector
4 73024 FUELINJECTOR (391787-4)
73967 FUELINJECTOR (391821-6)
75567 FUELINJECTOR (2524273-12)
77003 FUELINJECTOR (2524298-12)
LW-10976 FUELINJECTOR (2524470-5)
5 73937 FUELINJECTOR (2524054-11)
75176 FUELINJECTOR (2524213-11)
6 MS29512-06 SEAL,Oil,5/64dia.sectionx 15/32I.D.
7 AN919-6 REDUCER, Flaredtube(1/4tubing)
8 MS20822-4 ELBOW,1/4flaredtube& 1/8NPT,900
9 76304 ELBOW,Adjustable,450
10 STD-35 WASHER,
5/16plain
STD-35 WASHER,
5/16plain
11 STD-1727 WASHER,
3/4O.D.x 21/64I.D.x 1/8plain
12 STD-1410 NUT, 5/16-18plain
13 STD-1763 LOCKNUT,5/16 palnut
14 LW-12784-4-274 HOSEASSY.,Fuelinjectorto fuel manifold
LW-12784-4-303 HOSEASSY.,Fuelinjectorto fuel manifold
LW-12876-4S334 HOSEASSY.,Fuelinjectorto fuel manifold
LW-13181-6-380 HOSEASSY.,Fuelinjectorto fuelmanifold
15 LW-12799-6S110 HOSEASSY.,Fuelpumpto injector
LW-12877-6S051 HOSEASSY.,Fuelpumpto injector
16 LW-12783-6-254 HOSE,Fuelpumpto injector
17 LW-16266-25-50 CLAMP
LW-16266-25-63 CLAMP
LW-16266-25-75 CLAMP
18 LW-16266-10-13 CLAMP
6-7
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKICASE
MODEL
ENGINES
1 7
-16
0 1
Figure34. FUEL INJECTORSAND FUEL HOSES
6-8
10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
Lycomlng STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
FUEL MANIFOLDS,BRACKETSAND INJECTIONNOZZLES

FIG. N
DIEIE G G G G G
REF. PART A
A 11 11 11144
1 1 4 4 AABA CDE F
35 NUMBER DESCRIPTION LAACBBC AABABCDEF5
5 5 5 5 5 5 5
L555 5 5 5 555555555
1 73028* MANIFOLDASSY.,Fuel
74620' MANIFOLDASSY.,Fuel
75283 MANIFOLDASSY.,Fuel
LW-12606' MANIFOLDASSY.,Fuel
2 MS20823-4 ELBOW,1/4 tube, 1/8 NPT, 450
3 AN816-4 NIPPLE, 1/4 tube & 1/8 NPT
4 AN791-2 ELBOW,Union,450, 1/8 tube
5 STD-148 NIPPLE,Union, 1/8 NPT
STD-148 NIPPLE,Union, 1/8 NPT
6 02G21382 NIPPLE,3/16 tube to 1/8 NPT, restricted
7 02G21446 NIPPLE,1/8 tube to 1/8 NPT, restricted
8 LW-18265 NOZZLE,Injection
LW-18853 NOZZLE,Injection
LW-18854 NOZZLEASSY., Manifoldair bleed
9 951391 "O" RING
10 73966 SPACER,Fuel manifoldbracket
11 73965 BRACKET,Fuel manifold
14 STD-251 WASHER,No. 10 lock, internal
15 STD-82 SCREW,No. 10-24x 1/2 long, rd. hd.
17 LW-25-0.50 BOLT,1/4-20x 1/2 long, hex. hd.
18 STD-1897 BOLT,1/4-28x 17/64long, hex. hd.
* Thesefuelmanifolds
are bottommounted(SeeFigure37, Page6-14)and are soldas complete
assembliesonly.
6-9
Lycoming 10-540-A,
B,C,D,E andGSERIES
STANDARD
CYLINDER
FLANGE
PARTS
CRANKCASE
CATALOG
MODEL
ENGINES
75573
73028 LW-12606
-13
BOTTOMMOUNTEDMANIFOLDS- SOLD AS COMPLETEASSEMBLIESONLY
Figure 35. FUELMANIFOLDS, BRACKETS

AND INJECTION NOZZLES
6-10
Lycoming 10-540-A,
B,C,D,EandGSERIES
STANDARD
CYLINDER
FLANGE
PARTS
CATALOG
CRANKCASE
MODEL
ENGINES
FUEL LINESAND ATTACHINGPARTS(10-540-A,C, D, G)

FIG. N
ABBCCC DEEGGGGGG
REF. PART A 1 1 1 44 4111 1 1 111
36 NUMBER DESCRIPTION L A A C B B C AABABCDEF
L5 5 5 5 5 5 555555555
1 LW-12098-0-210 TUBEASSY., Fuel man.to noz., cyls. 1-2-5-6
2 LW-12098-0-170 TUBEASSY., Fuel man.to noz., cyls. 3 & 4
3 LW-12098-0-210 TUBEASSY., Fuel man.to noz., cyls. 1-4-6
4 LW-12098-0-280 TUBE ASSY.,Fuel man.to noz., cyl. 2
5 LW-12098-0-140 TUBE ASSY.,Fuel man.to noz., cyls. 3 & 5
6 LW-16266-10-75 CLAMP
7 LW-16266-10-75 CLAMP
8 LW-16266-10-75 CLAMP
9 LW-16266-10-13 CLAMP
10 STD-860 SCREW,No. 10-32x 5/8 long, fill. hd.
12 STD-425 WASHER,No. 10 plain
13 STD-670 NUT, No. 10-32self-locking
15 73136 BRACKET,90°
16 73136 BRACKET,900
6-11
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
13
9,10,13,15
8,9,11,11,
14,14,16
Figure 36. FUELLINES AND ATTACHING PARTS(IO-540-A, C, D, G)

6-12
Lycomlng 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD FLANGE
CYLINDER MODEL
CRANKCASE ENGINES
OIL SUMP AND INDUCTIONSYSTEM
& E)
PARTS(10-540-B
FUELLINESANDATTACHING

FIG. N
AB BCCCDEEGGGGGG
REF. PART A 1 1 1 1 4 4 4 1 1 1 1 1 1 1 1 11 1
4 4 1 1 1 1 1
37 NUMBER DESCRIPTION LA A1 A1 C1 B
1 B
4 C A A B A B C D E F
L 5 5 5 5 5 5 5 5 5 5 5 5 5 55
1 LW-13995-0-224 TUBE ASSY.,Fuel man. to noz., cyls. 1 & 4
2 LW-13995-0-202 TUBE ASSY.,Fuel man. to noz., cyl. 2
3 LW-13995-0-271 TUBE ASSY.,Fuel man. to noz., cyls. 3 & 6
4 LW-13995-0-284 TUBE ASSY., Fuel man. to noz., cyl. 5
5 AN735-26 CLAMP, 1-5/8 dia. (looptype)
6 LW-16266-10-13 CLAMP
7 LW-16266-25-44 CLAMP
8 73152 BRACKET,Support clamp
9 LW-16266-10-44 CLAMP
10 76735 BRACKET,90
6-13
Lycoming 10-540-A,
B,C,D,EandGSERIES
STANDARD
CYLINDER
FLANGE
PARTS
CRANKCASE
CATALOG
MODEL
ENGINES
-5,6,11,12
Figure 37. FUEL LINESAND ATTACHING PARTS(10-540-B& E)
6-14
Lycoming IO540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
SERVICE KIT SECTION

SEAL AND GASKET SET
IO-540-C1B5,-C4B5, -C4C5, -D4A5
71569-1 SEAL AND GASKET SET 1

LW-12272 LOCKPLATE, Shroud tube 6
LW-12681 GASKET, Magneto 2
LW-12795 GASKET, Oil filter adapter 1
06B21326 GASKET, Oil sump 1
LW-13792 SEAL, Crankshaft oil 1
LW-14260 SEAL, Tachometer drive oil 1
LW-14995 SPRING, Shroud tube 6
LW-15628 SEAL, Crankshaft 1
LW-18638 LOCKPLATE, Crankshaft gear 1
LW-18661 SEAL, Shroud tube 12
MS16625-1081 RING, Internal retaining 1
06E19769-1.00 GASKET, Oil suction screen 1
STD-213 SEAL, Oil 1
06E19769-0.63 GASKET, Annular 2
06A19956 SEAL, Oil 2
1691-C GASKET, Fuel pump 1
8313 GASKET, Vacuum pump 2
60096 GASKET, Fuel pump 1
61173 GASKET, Oil pressure housing 1
61183 GASKET, Accessory adapter 1
62224 GASKET, Magneto adapter 4
LW-19296 GASKET, Exhaust flange 6
66224 GASKET, Carburetor 1
68315 GASKET, Accessory drive adapter 1
69164 GASKET, Fuel pump adapter 1
69345 SPACER 6
70310 SEAL, Shroud tube 12
70455 GASKET 1
70457 GASKET 1
71481 RING, Oil seal 6
71667 LOCKPLATE, Fuel pump idler gear 1
71973 GASKET, 2 Bolt flange 6
72053 GASKET, Governor 1
72059 GASKET, Oil filler extension 1
72078 LOCKPLATE, Cam gear 2
72210 GASKET 1
73383 LOCKPLATE, Generator bracket 2
73818 GASKET, Accessory housing 1
74065 "0" RING, Oil level gage 1
74068 "0" RING 1
74305 SEAL 1
75906 GASKET, Rocker box cover 6
76510 GASKET 1
76940 SEAL, Crankshaft oil 1
7-1
Lycoming IO-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD FLANGE
CYLINDER MODEL
CRANKCASE ENGINES
SERVICE KIT SECTION

SEAL AND GASKET SET
IO-540-A1A5, -B1A5, -B1C5, -E1A5, -E1B5, -G Series
73185-1 SEAL AND GASKET SET 1

LW-12681 GASKET, Magneto 2
LW-12795 GASKET 1
06B21326 GASKET, Oil sump 1
LW-13792 SEAL, Crankshaft oil 1
LW-14260 SEAL, Tachometer 1
LW-15628 SEAL, Crankshaft 1
LW-18638 LOCKPLATE, Crankshaft gear 1
MS29512-6 SEAL 1
MS29512-8 SEAL, Oil 1
STD-213 SEAL, Oil 1
06E19769-0.91 GASKET 1
STD-1737 RING 1
06A19956 SEAL, Oil 1
1691-C GASKET, Fuel pump pad 1
8313 GASKET, Vacuum pump 2
61173 GASKET, Oil pressure housing 1
61183 GASKET, Accessory adapter 1
62224 GASKET, Magneto 4
66732 GASKET, Valve rocker shaft cover 12
69164 GASKET, Fuel pump adapter 1
69551 GASKET, Accessory pad cover 1
70455 GASKET 1
70457 GASKET, Oil level gage
71450 GASKET, Rocker box
71481 RING, Oil seal
71667 LOCKPLATE, Crankshaft idler gear 2
71973 GASKET, Intake flange 6
72053 GASKET, Governor drive pad 1
72075 SEAL, Oil 8
72078 LOCKPLATE, Camshaft gear 2
72210 GASKET, Air throttle housing 1
72711 RING, Oil seal intake pipe 6
73032 GASKET, Air inlet housing 1
73383 LOCKPLATE 2
73818 GASKET, Accessory housing 1
74065 "0" RING, Oil filler plug 1
75118 GASKET, Exhaust flange 12
75233 "O" RING 24
76510 GASKET 1
60096 GASKET, Fuel pump 1
7-2
Lycoming CATALOG
PARTS
B,C,D,EandGSERIES
10-540-A,
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
SERVICE KIT SECTION

CYLINDER, PISTON AND RING ASSEMBLY
IO-540-C1B5,-C4B5, -C4C5, -D4A5
05K21102 KIT - CYLINDER, PISTON AND RING ASSY. 1

LW-12425 5 CYLINDER AND HEAD ASSEMBLY 1
LW-19001 1 VALVE, Exhaust 1
73938 VALVE, Intake 1
LW-1180( 0 SPRING, Valve, outer 2
LW-117955 SPRING, Valve, inner 2
LW-100777 SEAT, Valve spring, upper, intake 1
LW-164755 SEAT, Valve spring, upper, exhaust 1
65441 SEAT, Valve spring, lower, intake 1
LW-133233 SEAT, Valve spring, lower, exhaust 1
60009 KEY, Valve, intake 2
17C21191 KEY, Valve, exhaust 2
17C19386 CAP, Valve stem, exhaust 1
75089 PISTON 1
74241 RING, Piston, compression 2
73857 RING, Piston, oil regulating 1
LW-140777 PIN, Piston 1
LW-117755 PLUG, Piston pin 2
60828 PLUG, Piston pin 2
71481 RING, Cylinder base seal 1
70310 SEAL, Shroud tube 2
SSP-2272 TAG 1
SSP-2472 TAG 1
7-3
TEXTRONLycoming
Lycoming STANDARD
CYLINDER
FLANGE
PARTS
B,C,D,EandGSERIES
IO-540-A, CATALOG
CRANKCASE
MODEL
ENGINES
SERVICE KIT SECTION

IO-540-B1A5, -B1C5, -E1A5, -E1B5

LW-13532 CYLINDER AND HEAD ASSEMBLY 1
LW-16740 VALVE, Exhaust 1
LW-13622 VALVE, Intake 1
LW-11796 SPRING, Valve, outer 2
69532 SEAT, Valve spring, upper, intake 1
LW-13321 SEAT, Valve spring, lower, intake 1
62388 CAP, Valve stem, intake 1
LW-10207-S PISTON 1
LW-13446 or
SSP-2272 TAG 1
7-4
Lycoming IO-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE MODEL
CRANKCASE ENGINES
SERVICE KIT SECTION

IO-540-A1A5,-G1A5, -G1B5, -G1C5, -G1D5, -G1E5

LW-10207-S PISTON 1
LW-13446 or
SSP-2272 TAG 1
7-5
Lycoming IO-540-A,
B,C,D,E andGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
SERVICE KIT SECTION

I0-540-G Series

LW-10207-S PISTON 1
SSP-2272 TAG 1
7-6
Lycoming IO540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
SERVICE KIT SECTION

CRANKCASE ASSEMBLY AND GOVERNOR STUD KITS
LW-11033-S CRANKCASE ASSY. AND GOVERNOR STUD KIT 1

LW-11033* CRANKCASE ASSEMBLY 1
31C-14 STUD (AN governor) 4
31C-16 STUD (Woodward governor) 4
* See Figure 1, Page 1-1 for component parts.

31C-14 STUD (AN Governor) 4
31C-16 STUD (Woodward Governor) 4



7-7
Lycoming 10-540-A,
B,C,D,EandGSERIES
STANDARD
CYLINDER
PARTS
FLANGE
CATALOG
CRANKCASE
MODEL
ENGINES
NUMERICAL INDEX
PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO.
AN310-7 Nut 5-9 LW-31H0.75 Bolt 5-11

AN6-12 Bolt 5-5 LW-31H0.75 Bolt 5-13
AN6-12 Bolt 5-7 LW-31H1.22 Bolt 5-7
AN6-14 Bolt 5-5 LW-31H1.22 Bolt 5-9
AN6-14 Bolt 5-11 LW-31H1.22 Bolt 5-11
AN6-16 Bolt 5-5 LW-31H1.31 Bolt 5-7
AN6-16 Bolt 5-7 LW-31S1.16 Bolt 5-13
AN6-16 Bolt 5-11 LW-10077 Seat 3-5
AN6-17 Bolt 5-5 LW-10091 Link 5-5
AN6-21 Bolt 1-13 LW-10207 Piston 3-1
AN6-32 Bolt 5-5 LW-10641* Housing Assy. 2-1
AN6-32 Bolt 5-7 LW-10647 Dowel 1-1
AN6-34A Bolt 1-13 LW-10799 Spacer 2-5
AN7-12 Bolt 5-9 LW-10952 Shim 5-7
AN7-14 Bolt 5-9 LW-10952 Shim 5-11
AN735-26 Clamp 6-13 LW-10970 Strut 5-9
AN791-2 Elbow 6-9 LW-10976 Fuel Injector 6-7
AN816-4 Nipple 6-9 LW-11007 Fuel Injector 6-7
AN844-16D Elbow 2-9 LW-11021 Bearing 1-5
AN919-6 Reducer 6-7 LW-11033 CrankcaseAssy. 1-1
AN931-12S17 Grommet 3-9 LW-11035 CrankcaseAssy. 1-1
LW-25-0.50 Bolt 6-9 LW-11036 CrankcaseAssy. 1-1
LW-25-0.63 Screw 1-11 LW-11037 CrankcaseAssy. 1-1
LW-25-0.81 Bolt 6-3 LW-11038 CrankcaseAssy. 1-1
LW-25-0.81 Bolt 6-5 LW-11146 Bracket 5-11
LW-25-1.00 Bolt 6-3 LW-11148 Pulley 5-3
LW-25-1.13 Bolt 1-13 LW-11150 Strut 5-11
LW-25-1.13 Bolt 2-3 LW-11151 Support Assy. 1-7
LW-25-1.13 Bolt 6-1 LW-11218 Fuel Injector 6-7
LW-25-1.13 Bolt 6-3 LW-11273 Clamp 6-3
LW-25-1.25 Bolt 6-5 LW-11485 Tube 3-5
LW-25-1.50 Bolt 1-13 LW-11635 Shield 5-7
LW-25-1.75 Bolt 1-13 LW-11635 Shield 5-9
LW-25-1.88 Bolt 1-13 LW-11635 Shield 5-11
LW-25-1.88 Bolt 2-3 LW-11713 Spring 1-5
LW-25-2.00 Bolt 1-13 LW-11746 Fuel Injector 6-7
LW-25-2.00 Bolt 6-3 LW-11750 Conn. Rod Assy. 3-1
LW-25S1.50 Bolt 1-13 LW-11795 Spring 3-5
LW-31-0.94 Bolt 5-5 LW-11796 Spring 3-5
LW-31-0.94 Bolt 5-7 LW-11797 Spring 3-5
LW-31-0.94 Bolt 5-9 LW-11800 Spring 3-5
LW-31-0.94 Bolt 5-11 LW-11997 Seal 1-5
LW-31-0.94 Bolt 5-13 LW-12098-0-140 Tube Assy. 6-11
LW-31H0.75 Bolt 5-5 LW-12098-0-280 Tube Assy. 6-11
LW-31H0.75 Bolt 5-7 LW-12186 Nut 3-1
LW-31H0.75 Bolt 5-9 LW-12191 Pipe 6-3
* Figure 9 - AccessoryHousingAssembly- Page 2-1 - ListsUpdatedPart #'s
(21C21540-01 21C21541-01 21C21541-02 21C21538-02)
8-1
Lycomlng IO-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES
NUMERICAL INDEX (Cont.)

LW-12192 Pipe 6-5 LW-14078 Pin 3-1

LW-12193 Pipe 6-5 LW-14141 Bracket 5-9
LW-12194 Pipe 6-5 LW-14142 Bracket 5-9
LW-12195 Pipe 6-5 LW-14260 Seal 2-3
LW-12272 Lockplate 3-5 LW-14313 Alternator 5-3
LW-12425 Cyl. & HeadAssy. 3-3 LW-14318 Alternator 5-3
LW-12545 Plug 6-1 LW-14326 Alternator 5-3
LW-12545 Plug 6-3 LW-14354 Alternator Assy. 5-3
LW-12588 Bushing 3-7 LW-14371 Alternator Assy. 5-3
LW-12606 Manifold Assy. 6-9 LW-14637 Shim 5-7
LW-12681 Gasket 4-1 LW-14637 Shim 5-9
LW-12681 Gasket 4-3 LW-14637 Shim 5-11
LW-12688 Seat 3-3 LW-14649 Shim 5-7
LW-12707 Adapter 4-1 LW-14649 Shim 5-9
LW-12707 Adapter 4-3 LW-14649 Shim 5-11
LW-12783-6-254 Hose 6-7 LW-14650 Shim 5-9
LW-12784-4-274 Hose Assy. 6-7 LW-14820 Ring 1-7
LW-12784-4-303 Hose Assy. 6-7 LW-14729 Gage Assy. 1-3
LW-12795 Gasket 2-7 LW-14754 Gage Assy. 1-3
LW-12799-6S110 Hose Assy. 6-7 LW-14756 Gage Assy. 1-3
LW-12876-4S334 Hose Assy. 6-7 LW-14767 GageAssy. 1-3
LW-12877-6S051 Hose Assy. 6-7 LW-14770 Gage Assy. 1-3
LW-12892 Thrust Button 3-8 LW-14773 Gage Assy. 1-3
LW-13077 Spring 3-5 LW-14774 GageAssy. 1-3
LW-13321 Seat 3-5 LW-14995 Spring 3-5
LW-13322 Seat 3-5 LW-15472 Fuel Pump 2-5
LW-13323 Seat 3-5 LW-15473 Fuel Pump 2-5
LW-13521 Bearing 3-1 LW-15571 Starter 5-1
LW-13522 Bearing 3-1 LW-15572 Starter 5-1
LW-13530 Cyl. & HeadAssy. 3-3 LW-15592-5-05 Clamp 3-9
LW-13532 Cyl. & HeadAssy. 3-3 LW-15592-8-28 Clamp 6-5
LW-13533 Cyl. & HeadAssy. 3-3 LW-16047 Bearing 1-5
LW-13534 Cyl. & HeadAssy. 3-3 LW-16048 Bearing 3-1
LW-13622 Valve 3-5 LW-16064 Support Assy. 1-7
LW-13641 Cushion 4-1 LW-16152 Spacer 5-2
LW-13641 Cushion 4-3 LW-16266-10-13 Clamp 6-7
LW-13790 Shaft 3-7 LW-16266-10-13 Clamp 6-11
LW-13792 Seal 1-5 LW-16266-10-13 Clamp 6-13
LW-13795 Shaft 1-11 LW-16266-10-44 Clamp 6-13
LW-13884 Bearing 1-5 LW-16266-10-75 Clamp 6-11
LW-13896 Plug 1-10 LW-16266-25-44 Clamp 6-13
LW-13901 Sump Assy. 6-1 LW-16266-25-50 Clamp 6-7
LW-13923 Bushing 3-1 LW-16266-25-63 Clamp 6-7
LW-13995-0-202 Tube Assy. 6-13 LW-16266-25-75 Clamp 6-7
LW-13995-0-224 Tube Assy. 6-13 LW-16362 Baffle & Clip Assy. 3-9
LW-13995-0-271 Tube Assy. 6-13 LW-16363 Baffle & Clip Assy. 3-9
LW-13995-0-284 Tube Assy. 6-13 LW-16475 Seat 3-5
8-2
TEXTRONLycoming Lycoming 10-540-A,
B,C,D,EandGSERIES
STANDARD
CYLINDER
PARTS
FLANGE
CATALOG
CRANKCASE
MODELENGINES

LW-16740 Valve 3-5 STD-33 Washer 1-13

LW-18085 Spring 1-5 STD-33 Washer 2-5
LW-18106 Baffle Assy. 3-9 STD-35 Washer 1-10
LW-18265 Nozzle 6-9 STD-35 Washer 2-3
LW-18291 Cover 6-3 STD-35 Washer 2-5
LW-18638 Lockplate 1-7 STD-35 Washer 2-11
LW-18661 Seal 3-5 STD-35 Washer 3-9
LW-18667 Pin 1-9 STD-35 Washer 5-1
LW-18759 Bracket 5-7 STD-35 Washer 5-2
LW-18853 Nozzle 6-9 STD-35 Washer 5-5
LW-18854 NozzleAssy. 6-9 STD-35 Washer 5-13
LW-18888 Alternator 5-3 STD-35 Washer 6-7
LW-18904 Alternator Assy. 5-3 STD-68 Cotter Pin 5-13
LW-19001 Valve 3-5 STD-82 Screw 6-9
LW-19096 Gear RetainerAssy. 4-1 STD-91 Plug 6-3
LW-19096 Gear RetainerAssy. 4-3 STD-148 Nipple 6-9
LW-19102 Gear RetainerAssy. 4-1 STD-160 Washer 1-13
LW-19225 CounterweightAssy. 1-7 STD-160 Washer 2-3
LW-19227 CounterweightAssy. 1-7 STD-160 Washer 2-7
LW-19237 Idler Shaft 5-7 STD-160 Washer 2-9
LW-19238 Shaft 5-9 STD-160 Washer 2-11
LW-19238 Shaft 5-11 STD-160 Washer 3-9
LW-19262 Pulley & Shaft Assy. 5-7 STD-160 Washer 6-1
LW-19340 Camshaft Assy. 1-9 STD-160 Washer 6-9
LW-349290-1 Magneto 4-1 STD-213 Seal 1-11
LW-349310-1 Magneto 4-1 STD-251 Washer 3-9
LW-349370-4 Magneto 4-1 STD-355 Plug 6-3
MS16625-1125 Ring 5-7 STD-475 Washer 1-10
MS20822-4 Elbow 6-7 STD-475 Washer 3-9
MS20823-6D Elbow 3-3 STD-475 Washer 5-1
MS29512-06 Seal 6-7 STD-514 Dowel 1-1
STD-8 Washer 1-13 STD-514 Dowel 6-3
STD-8 Washer 2-3 STD-551 Plug 6-1
STD-8 Washer 2-7 STD-551 Plug 6-3
STD-8 Washer 2-9 STD-557 Dowel 1-1
STD-8 Washer 2-11 STD-596 Nut 1-3
STD-8 Washer 6-3 STD-632 Washer 5-9
8-3
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES


STD-670 Nut 3-9 STD-1411 Nut 6-1
STD-670 Nut 6-11 STD-1411 Nut 6-3
STD-670 Nut 6-13 STD-1420 Nut 2-3
STD-678 Washer 1-13 STD-1686 Screw 3-9
STD-684 Nipple 3-9 STD-1727 Washer 4-1
STD-692 Screw 3-9 STD-1727 Washer 5-11
STD-713 Cotter Pin 4-3 STD-1727 Washer 5-13
STD-713 Cotter Pin 5-5 STD-1727 Washer 6-7
STD-713 Cotter Pin 5-7 STD-1737 Ring 1-11
STD-713 Cotter Pin 5-11 STD-1763 Locknut 6-7
STD-714 Pin 2-3 STD-1774 Pin 1-11
STD-737 Key 1-10 STD-1774 Dowel 2-9
STD-761 Cotter Pin 4-3 STD-1774 Pin 2-11
STD-761 Pin 5-9 STD-1821 Hose 3-9
STD-784 Plug 2-1 STD-1856 Screw 2-7
STD-784 Plug 2-9 STD-1872 Insert 3-3
STD-784 Plug 6-3 STD-1882 Screw 2-5
STD-860 Screw 6-11 STD-1897 Bolt 6-9
STD-860 Screw 6-13 STD-1925 Screw 3-9
STD-872 Nut 1-13 STD-2167 Screw 1-11
STD-872 Nut 5-5 STD-2180 Hose 3-9
STD-872 Nut 5-7 STD-2209 Bolt 1-7
STD-872 Nut 5-11 STD-2221 Nut 5-7
STD-1065 Dowel 1-7 STD-2221 Nut 5-9
STD-1173 Insert 6-1 STD-2221 Nut 5-11
STD-1211 Plug 1-7 STD-2229 Plug 6-1
STD-1339 Plug 1-1 STD-2231 Ring 1-9
STD-1339 Plug 2-3 25C-8 Stud 3-3
STD-1353 Insert 3-3 25C-9 Stud 3-3
STD-1353 Insert 6-5 25C-9 Stud 6-3
STD-1409 Nut 1-13 25C-10 Stud 2-7
STD-1410 Nut 1-10 25C-11 Stud 6-1
STD-1410 Nut 2-5 25C-11 Stud 6-3
STD-1410 Nut 2-11 25C-12 Stud 2-11
STD-1410 Nut 3-9 25C-21 Stud 2-1
STD-1410 Nut 4-1 31C-10 Stud 3-3
STD-1410 Nut 4-3 31C-12 Stud 1-1
STD-1410 Nut 5-1 31C-12 Stud 2-1
STD-1410 Nut 5-2 31C-12 Stud 3-3
STD-1410 Nut 6-7 31C-13 Stud 1-1
STD-1411 Nut 1-13 31C-14 Stud 1-1
STD-1411 Nut 2-7 31C-14 Stud 6-5
STD-1411 Nut 2-9 31C-15 Stud 6-1
STD-1411 Nut 2-11 31C-16 Stud 1-1
STD-1411 Nut 3-5 31C-16 Stud 6-5
8-4
Lycomlng 10-540-A,
B,C,D,EandGSERIES
STANDARD
CYLINDER
PARTS
FLANGE
CATALOG
CRANKCASE
MODELENGINES

31C-19 Stud 2-1 66224 Gasket 6-7

31C-21 Stud 2-1 66610 Bushing 3-3
31CD-17 Stud 2-1 66670 Bushing 3-3
31CD-20 Stud 2-1 66713 Guide 3-3
38-13 Stud 1-1 66728 Washer 3-5
38-15 Stud 1-1 66732 Gasket 3-9
38-15 Stud 6-1 66734 Stud 1-1
38-15 Stud 6-3 66796 Insert 3-3
38-22 Stud 1-1 67193 Gasket 3-9
50-15 Stud 1-1 67530 Bushing 1-11
1028-B Ball 1-5 67536 Adapter Assy. 2-9
1102 Plug 1-1 67542 BearingBall 4-1
1102 Plug 2-1 67542 BearingBall 4-3
1102 Plug 3-3 68315 Gasket 2-11
1102 Plug 3-5 68593 Spacer 2-9
1102 Plug 6-3 68668 Spring 1-5
1102 Plug 6-5 68759 Tube Assy. 3-9
1182-E7 Spark Plug 4-5 68761 Tube Assy. 3-9
1182-F7 Spark Plug 4-5 68795 Cover Assy. 3-9
1182-G7 Spark Plug 4-5 69106 Cover 2-11
1182-L7 Spark Plug 4-5 69159 Adapter Assy. 1-11
1691-C Gasket 2-5 69164 Gasket 1-11
8313 Gasket 2-9 69260 Insert 3-3
8313 Gasket 2-11 69510 Housing 2-7
60009 Key 3-5 69531 Plate 3-7
60096 Gasket 2-5 69532 Seat 3-5
60329 Shaft 2-3 69551 Gasket 2-11
60422 Screen 6-3 69603 Hose 6-5
60430 Cover 2-9 69675 Connector 2-9
60430 Cover 2-11 69679 Stud 1-1
60431 Cover 2-5 69796 Dowel 1-1
60803 Strap 1-13 70310 Seal 3-5
60828 Plug 3-1 70384 Shaft 1-10
61084 Spring 1-5 70388 Gear 1-10
61173 Gasket 2-7 70389 Gear 1-10
61183 Gasket 2-9 70416 Roller 1-7
61247 Cover 3-9 70419 Bracket 5-13
61297 Impeller 2-3 70455 Gasket 1-10
61298 Impeller 2-3 70456 Bracket 1-3
61503 Sleeve 3-5 70457 Gasket 1-3
61544 Plunger 1-11 70474 Washer 1-11
61681 Guide 3-3 70484 Screen 6-1
62224 Gasket 4-1 70485 Pipe 6-5
62224 Gasket 4-3 71133 Nut 3-7
62388 Cap 3-5 71134 Nut 3-7
62417 Plug 2-9 71450 Gasket 3-9
62817 Screen Assy. 2-7 71481 Ring 3-7
65007 Retainer 1-1 71549 Washer 3-7
65441 Seat 3-5 71596 Washer 2-9
65614 Plug 3-9 71596 Washer 2-11
8-5
TEXTRONLycoming Lycoming IO-540-A,
B,C,D,EandGSERIES
STANDARD
CYLINDER
FLANGE
PARTS
CATALOG
CRANKCASE
MODEL
ENGINES

71600 Adapter 2-9 72709 Screw 3-9

71610 Hook 3-9 72710 Cover 3-9
71611 Retainer 3-9 72711 Ring 6-5
71640 Plug 1-7 72797 Roller 1-7
71651 Fitting 2-9 72834 Cover 3-9
71652 Gear Assy. 1-11 72877 Body 1-5
71664 Gear Assy. 1-11 72958 Baffle 6-3
71667 Lockplate 1-11 72960 Plug 6-3
71668 Gear Assy. 1-11 72962 Thrust Button 1-11
71675 Adapter Assy. 2-11 72964 Gear Assy. 2-11
71699 Connection 6-1 72965 Roller 1-7
71737 Tube Assy. 3-9 72972 Shaftgear Assy. 1-11
71903 Bushing 1-7 72974 Gear Assy. 2-9
71907 Washer 1-7 72996 Fitting 2-9
71973 Gasket 6-5 73000 Coupling 4-1
72000 Belt 5-3 73000 Coupling 4-3
72022 Roller 1-7 73013 Coupling 4-1
72050 Key 3-5 73021 Bracket 6-9
72053 Gasket 1-10 73024 Fuel Injector 6-7
72057 Seat 3-3 73027 Tube Assy. 3-9
72058 Seat 3-3 73028 Manifold Assy. 6-9
72060 Bushing 1-7 73031 HousingAssy. 6-5
72061 Bushing 1-7 73032 Gasket 6-7
72062 Bushing 1-7 73136 Bracket 6-11
72074 Bushing 1-7 73152 Bracket 6-13
72075 Seal 1-5 73249 Washer, Thrust 1-10
72091 Ring 1-5 73250 Washer, Thrust 1-10
72152 Baffle Assy. 3-9 73251 Washer, Thrust 1-10
72167 Pipe 6-3 73252 Washer, Thrust 1-10
72168 Pipe 6-3 73346 Flange 6-5
72169 Pipe 6-3 73383 Lockplate 5-5
72179 Stud 6-3 73383 Lockplate 5-7
72210 Gasket 6-5 73383 Lockplate 5-9
72242 Cover Assy. 3-9 73383 Lockplate 5-11
72244 Bracket 1-3 73383 Lockplate 5-13
72245 Support Assy. 1-7 73434 Rod Assy. 3-7
72246 Shaft 1-11 73437 Rod Assy. 3-7
72255 ShroudTube Assy. 3-5 73446 Rod Assy. 3-7
72257 ShroudTube Assy. 3-5 73448 Rod Assy. 3-7
72270 Belt 5-3 73456 Rod Assy. 3-7
72312 Ring 1-3 73545 Rod Assy. 3-7
72343 Stabilizer 3-3 73546 Rod Assy. 3-7
72344 Stabilizer 3-3 73548 Rod Assy. 3-7
72378 Cover 1-10 73555 Rod Assy. 3-7
72566 Gear 1-7 73556 Rod Assy. 3-7
72626 Shaft 3-7 73636 Coupling 4-1
72702 Tube Assy. 3-9 73772 Nozzle Assy. 1-1
72703 Tube Assy. 3-9 73810 Bushing 1-7
72706 Insert 3-3 73818 Gasket 2-1
72706 Insert 6-3 73857 Ring 3-1
8-6
Lycoming 10-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODEL
ENGINES

73937 Fuel Injector 6-7 76028 Link 5-13

73938 Valve 3-5 76118 Spacer 1-9
73965 Bracket 6-9 76152* HousingAssy. 2-1
73966 Spacer 6-9 76153* Housing Assy. 2-1
73967 Fuel Injector 6-7 76155 Shaft Assy. 1-9
73975 Baffle Assy. 3-9 76304 Elbow 6-7
74065 "0" Ring 1-3 76420 Pulley 5-9
74068 "0" Ring 1-3 76420 Pulley 5-11
74230 Guide 3-3 76421 Pulley 5-3
74241 Ring 3-1 76486 Fuel Pump 2-5
74313 Extension 1-3 76510 Gasket 2-7
74323 Strut 5-5 76529 Plug 1-5
74323 Strut 5-7 76534 Shim 5-5
74324 Bracket 5-5 76534 Shim 5-7
74324 Bracket 5-7 76534 Shim 5-11
74325 Link 5-5 76713 Adapter Assy. 2-11
74326 Bracket 6-9 76735 Bracket 6-13
74327 Plate 3-7 76737 GearAssy. 1-11
74329 Support Assy. 1-7 76743 GearAssy. 2-11
74360 Flange 6-5 76768 Lockwasher 5-7
74389 Bushing 3-7 76768 Lockwasher 5-9
74494 Plate 3-9 76768 Lockwasher 5-11
74518 Bracket 5-7 76769 Locknut 5-7
74547 Fuel Pump 2-5 76769 Locknut 5-9
74620 Manifold Assy. 6-9 76769 Locknut 5-11
74637 Bushing 3-7 76784 Shaft 2-3
74641 Shaft 2-3 77003 Fuel Injector 6-7
74718 Baffle Assy. 3-9 77309 Bushing 1-11
74833 Housing Assy. 6-3 77378 Support Assy. 1-7
75030 Support Assy. 1-7 77467 Spring 1-5
75061 Bolt 3-1 77527 Extension 1-3
75089 Piston 3-1 77579 Support Assy. 1-7
75151 Stabilizer 3-3 77653 HousingAssy. 6-5
75152 Stabilizer 3-3 77654 Spacer 6-7
75164 Stabilizer 3-3 77756 Bracket 5-5
75176 Fuel Injector 6-7 77756 Bracket 5-7
75221 Support Assy. 1-7 77770 Extension 1-3
75233 "0" Ring 3-9 77808 Valve Assy. 1-5
75283 Manifold Assy. 6-9 77852 BaseAssy. 2-7
75287 Body Assy. 2-3 77853 Housing Assy. 2-7
75302 Dowel 1-1 78100 HousingAssy. 6-5
75380 Link 5-5 78290 PlungerAssy. 1-5
75444 Adapter Assy. 6-3 78446 Support Assy. 1-7
75567 Fuel Injector 6-7 78490* Housing Assy. 2-1
75573 Manifold Assy. 6-9 78528 Body Assy. 2-3
75675 Extension 1-3 78531 Body 2-3
75737 Extension 1-3 78614 Pulley 5-7
75761 Extension 1-3 78629 Ball Bearing 5-7
75838 Guide 3-3 78629 Ball Bearing 5-9
75906 Gasket 3-9 78629 Ball Bearing 5-11
* Figure 9 - Accessory Housing Assembly - Page 2-1 - Lists Updated Part #'s
(21C21540-01 .. 21C21541-01.. 21C21541-02..21C21538-02)
8-7
Lycoming IO-540-A,
B,C,D,EandGSERIES
PARTS
CATALOG
STANDARD
CYLINDER
FLANGE
CRANKCASE
MODELENGINES

78771 Support Assy. 1-7 15F21362-23 Rod Assy. 3-7

78948 Elbow 2-9 15F21362-24 Rod Assy. 3-7
78993 Fuel Pump 2-5 16T19468 Seat 3-3
79007 Manifold Assy. 6-9 17C19386 Cap 3-5
79017 Spacer 2-9 17C21191 Key 3-5
951391 "0" Ring 6-9 17F19353 Rocker Assy. 3-7
01P19762-3-13 Bag Attaching 4-5 17F21185 Rocker Assy. 3-7
01 P19762-4-16 Bag Attaching 4-5 17F21186 RockerAssy. 3-7
01 P19762-4-17 Bag Attaching 4-5 17F21190 Rocker Assy. 3-7
01P19762-4-18 Bag Attaching 4-5 18A19399 Bearing 1-5
01 P19762-4-44 Bag Attaching 4-5 18D19394 Bearing 1-5
01L21418 Washer,Thrust 1-10 32B19549 Alternator Assy. 5-3
02G21382 Nipple 6-9 32C19553 Alternator Assy. 5-3
02G21446 Nipple 6-9 36B19484 Pulley 5-3
05K19423-S Impeller Kit 2-3 37A19773-367 Belt 5-3
05K21194 Shim Kit 5-2 37A19773-376 Belt 5-3
05K21302-1 Starter Kit 5-2 37A19773-382 Belt 5-3
05K21302-2 Starter Kit 5-2 37A19773M396 Belt 5-3
06A19956 Oil Seal 2-9 53E19600 Valve Assy. 2-7
06A19956 Oil Seal 2-11 54D19625 Oil Filter 2-7
06B21326 Gasket 6-1 66JC35SDNN Magneto 4-3
06B21326 Gasket 6-3 66LP-OSCGN Magneto 4-3
06E19769-0.63 Gasket 2-7 66LP-OSCNN Magneto 4-3
06E19769-0.63 Gasket 2-9 66LR37SCNN Magneto 4-3
06E19769-0.91 Gasket 6-3 66M19385 Clamp 4-1
06E19769-1.00 Gasket 6-1 66M21195 Clamp 4-3
06E19769-1.00 Gasket 6-3 67U20600 Harness 4-5
06E19769-1.25 Gasket 1-5 67U20601 Harness 4-5
07A19474 Bracket 5-5 67U20608 Harness 4-5
12A19770 Bracket 1-3 67U20609 Harness 4-5
13E17648 Crk'shft & Plug Assy. 1-7 67U20610 Harness 4-5
13E17649 Crk'shft & PlugAssy. 1-7 67U20611 Harness 4-5
13E17650 Crk'shft & Plug Assy. 1-7 67U20612 Harness 4-5
13E17674 Crk'shft & C'wt Assy. 1-7 67U20613 Harness 4-5
13S19647 Gear 1-7 67U20633 Harness 4-5
13S19648 Gear 1-7 67U20634 Harness 4-5
15B21319 Socket 1-5 67U20635 Harness 4-5
15F19957-35 Rod Assy. 3-7 67U20638 Harness 4-5
15F19957-36 Rod Assy. 3-7 67U20639 Harness 4-5
15F19957-45 Rod Assy. 3-7 67J20640 Harness 4-5
8-8

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Lycoming Aircraft Engines

IO-540-A, B, C, D, E and G Series

652 Oliver Street

None August 2010

Pages 5-5 and 5-6 in PC-215-1 do not apply to the engine

©2010 by Avco Corporation All Rights Reserved

IO-540-A, B, C, D, E and G Series

652 Oliver Street

All Textron Lycoming Reciprocating Engine Division publications will bear

SERVICE BULLETINS, INSTRUCTIONS AND LETTERS

HOW TO ORDER PARTS

a. Always specify the model and serial number of your engine.

b. Always specify Part Number, Nomenclature and quantity required.

1. CRANKCASE, (CRANKSHAFT AND CAMSHAFT GROUP

2. ACCESSORY HOUSING AND RELATED PARTS

3. CYLINDER, PISTONPISTONAND VALVE TRAIN

6. OIL SUMP ANI INDUCTION SYSTEM

7. SERVICE KIT SECTION ................................................................... 7-1

8. NUMERICAL IN D E X .................................................................................. 8-1

Oversize and UndersizeParts Listing

Whenorderingoversizeandundersize parts,be sureto specifytherequiredoversizeand undersize

O QUANTITY PER ASSEMBLY

QUANTITY PER ASSEMBLY

* Usedwith cam action oil level gage assembly.

CAM ACTION TYPE

Figure2. OIL LEVELGAGESAND ENGINE MOUNTING BRACKETS

0 QUANTITY PER ASSEMBLY

0 QUANTITY PER ASSEMBLY

* See latest edition of Textron LycomingServiceInstructionNo. 1142for application.

Figure 4. CRANKSHAFTAND RELATEDPARTS

0 QUANTITY PER ASSEMBLY

Figure5. CAMSHAFTAND RELATEDPARTS

O QUANTITY PER ASSEMBLY

Figure 7. CRANKSHAFTAND FUELPUMP IDLER GEARS

0 QUANTITY PER ASSEMBLY

Figure 8. CRANKCASEATTACHING PARTS

0 QUANTITY PER ASSEMBLY

* This accessoryhousingemploys longerstuds, P/N 31CD-20,for large oil pump.

Figure 9. ACCESSORYHOUSING ASSEMBLY

0 QUANTITY PER ASSEMBLY

* E1A5, E1B5 - Use with P/N 75287 Body Assy.

Figure 10. OIL PUMP ASSEMBLYAND ACCESSORYHOUSING ATTACHING PARTS

O QUANTITY PER ASSEMBLY

Figure 11. FUEL PUMP ASSEMBLY

O QUANTITY PER ASSEMBLY

Figure 12. OIL PRESSURE

O QUANTITY PER ASSEMBLY

Figure 13. VACUUM PUMP DRIVE, OIL COOLERAND BREATHERFITTINGS

QUANTITY PER ASSEMBLY

Figure 14. HYDRAULIC PUMP DRIVE, ADAPTERAND COVERS

O QUANTITY PER ASSEMBLY

Figure 15. CONNECTING RODS, PISTONS AND RING ASSEMBLIES

O QUANTITY PER ASSEMBLY

Figure 16. CYLINDERASSEMBLY

O QUANTITY PER ASSEMBLY

Figure 17. VALVEASSEMBLY

O QUANTITY PER ASSEMBLY

O QUANTITY PER ASSEMBLY

Figure 18. CYLINDER RELATEDPARTS

O QUANTITY PER ASSEMBLY

Figure 19. CYLINDER HEAD DRAIN TUBES, INTERCYLINDERCOOLING BAFFLESAND RELATEDPARTS

O QUANTITY PER ASSEMBLY

Figure 20. BENDIX MAGNETOS AND MAGNETO DRIVES