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Haddad 2017
Haddad 2017
h i g h l i g h t s g r a p h i c a l a b s t r a c t
Exposure of beams to 600 °C for 2 h The potential of recovering flexural performance of thermally damaged concrete beams using near sur-
degraded their mechanical properties. face mounted (NSM) carbon fiber reinforced polymer (CFRP) strips was satisfactory when enough devel-
Flexural behavior of post-heated opment lengths beyond critical stress region were provided. Intact/strengthened and heat-damaged/
beams with NSM CFRP strips was repaired beams showed improved load capacity and toughness, yet experienced reductions in ductility
recovered. and toughness as compared to control ones.
Ductility was recovered for heat-
damaged beams with NSM CFRP
strips.
Heat-damaged had significantly
reduced bond strength between
concrete and NSM CFRP.
End-concrete cover peeling off was
the dominant failure mode for
repaired and strengthened beams.
a r t i c l e i n f o a b s t r a c t
Article history: The potential of recovering the flexural performance of thermally damaged concrete beams using near
Received 29 April 2017 surface mounted (NSM) carbon fiber reinforced polymer (CFRP) strips was experimentally investigated.
Received in revised form 11 July 2017 Twenty reinforced concrete beams (150 250 1400 mm) were cast then cured for 28 days in moist
Accepted 29 July 2017
burlap. A set of ten beams were heated at 600 °C for 2 h using an electrical furnace whereas those of
the second set were left in laboratory air. Four pairs of beams from each set were repaired/strengthened
at their tension side using similar configurations of NSM CFRP strips. Duplicate beams of each set were
Keywords:
tested as controls. The mechanical performance of different beams was evaluated under four-point load-
Strengthening
NSMCFRP strips
ing test setup including measurement of strain in NSM CFRP strips and slippage between NSM CFRP strips
Configuration and concrete. Moreover, cracking and failure modes were monitored and characterized. Intact/strength-
Peeling off ened and heat-damaged/repaired beams showed improved load capacity and toughness, yet experienced
Analytical prediction reductions in ductility and toughness as compared to control ones. Different performance indicators
revealed good potential of repairing heat-damaged beams using NSM CFRP strips. End-cover separation
failure mode was observed for both strengthened as well as repaired beams. Analytical predictions of
ultimate load capacity for different beams confirmed experimentally obtained results.
Ó 2017 Elsevier Ltd. All rights reserved.
⇑ Corresponding author.
E-mail address: rhaddad@just.edu.jo (R.H. Haddad).
http://dx.doi.org/10.1016/j.conbuildmat.2017.07.211
0950-0618/Ó 2017 Elsevier Ltd. All rights reserved.
R.H. Haddad, O.A. Almomani / Construction and Building Materials 154 (2017) 632–643 633
Table 1
Test parameters considered with designation of different beam specimens.
SCONF, strengthening configuration; NS: Number of samples; SN, Strips number; GS: Grooves spacing; GN: Grooves number; SP: spacing between strips; NSM: near surface
mounted; Embedment length (EL): the distance between the end of maximum moment zone to the termination point of NSM strips; HD: heat-damaged.
Fig. 1. Schematic presentations illustrating longitudinal and transverse positioning of two and three NSM CFRP strips used to strengthen/repair different concrete beams. (a)
A schematic showing the detailing of main and lateral reinforcement of the beams. (b) A schematic of test setup for present beams with attached steel plates.
Table 2
Physical properties of aggregate used in present work.
Properties Aggregate
CL FL SS 70%FL + 30SS
BSG(D) 2.41 2.60 2.59 2.62
FM N. A. 3.25 1.6 2.8
Absorption (%) 2.1 1.7 0.5 N. A.
UW (kg/m3) 1401 1612 N. A. N. A.
CL, Coarse Limestone; FL, Fine Limestone; SS, Silica Sand; B.S.G (D), Bulk Specific Gravity; F.M, Fineness Modulus; UW, Unit Weight.
of moist curing, while attaining the required slump at 100 mm. The schematics of Fig.2a. The mechanical and geometric characteristics
proportions of the present concrete mixture, designed at a w/c for the steel bars were determined at room temperature and after
ratio of 0.50, were 430, 870, 506, 217, 236, and 3.23 kg/m3 for being exposed to 600 °C for three hours then cooled at laboratory
cement, coarse aggregate, fine aggregate, silica sand, water, and air: results are listed in Table 3. Additional shear reinforcement
superplasticizer, respectively. using two parallel steel plates of 10 mm thickness were provided
at both high shear zones of the present beams to ensure flexural
4.2. Test specimens failure, as shown in Fig. 2b. The steel plates covered the shear
zones to a distance of 30 mm from the bottom surface of the
Twenty beams (150 250 1400 mm) were reinforced with beams’ soffit where the NSM CFRP strips are inserted in concrete
2u12 mm steel bars at the compression side (top), and 2u14 mm grooves. In such a way the attached steel plates’ would have no
at the tension side (bottom), with steel stirrups of u8 mm spaced direct effect upon possible end-concrete cover separation at the
@ 75 mm (center-to-center): steel detailing is shown in the bottom of strengthened/repaired beams.
R.H. Haddad, O.A. Almomani / Construction and Building Materials 154 (2017) 632–643 635
Table 3
Mechanical and geometric properties for reinforcing steel of different bar sizes before and after exposure to 600 °C.
Temperature BD (mm) YS (MPa) US (MPa) EAF (%) AD (mm) RT (mm) RW (mm) RA (mm)
23 °C 8 390 570 13
12 441 641 8
14 608 732 7.5 15.4 0.8 2.6 30
600 °C 8 234 364 10
12 308 474 8.8
14 440 561 8.2 14.7 0.7 2.2 30
BD, bar diameter; YS, Yield stress; US, Ultimate strength; EAF, Elongation at failure; AD, actual diameter; RT, Rib height; RW, Rib width; RA, Rib angle.
NSM CFRP strips and their prescribed adhesive from SIKA were A tilting drum mixer of 0.15 m3 was used for mixing the concrete
used in strengthening different specimens. Their properties, as pro- ingredients. At first, a little amount of water was added in the mixer
vided by the manufacturer (SIKA), are shown in Tables 4 and 5, to wet surface, then coarse aggregates were added and witted with
respectively. some water while the mixer was rolling. Afterwards, cement, fine
aggregate, silica and water were added gradually and alternatively,
before a superplasticizer was added to the mixture at 0.75% by
cement weight to achieve the required workability. Finally, the
ingredients were blended for about 1 min in the mixer to obtain a
Table 4
Physical and mechanical properties of SIKA NSM CFRP cohesive mixture. Concrete was placed in the molds in three layers;
strips. each compacted using a vibrator, before the beams surface finished
smooth by a trowel, as shown in Fig. 3. The specimens were
Fiber Type NSM CFRP
demolded after 24 h then covered with wet burlap for another
Fiber orientation 0° (unidirectional)
27 days. Standard cylinder specimens (100 200 mm) were also
Fiber Density 1.6 g/cm3
Strip width 15 mm cast, cured in wet burlap and tested for compressive strength after
Strip thickness 2.5 mm 28 days according to ASTM C 39 [31].
Cross sectional area 37.5 mm2
Mean tensile strength 3100 N/mm2
Tensile E-modulus 165000 N/mm2 (nominal) 4.5. Thermal treatment of beams
Strain at break >1.7% (nominal)
Concrete beams, in duplicates, with standard cylinder speci-
mens were exposed to high temperatures of 600 °C for a period
Table 5
of 2 h in an electrical furnace with temperature and heating time
Properties of SIKA epoxy used for bonding CFRP strips. controlled by an electronic panel, located next to the furnace.
Because of the beams’ relatively large size and high moisture con-
Color Cement grey
tent, the heating process was continued for few hours until the tar-
Mixed density at 25 °C 1.8 g/cm3 (approx.) get temperatures was reached: Fig. 4 shows the heating regime
Sag flow Non-sag on vertical surface
Flashpoint N/A
adopted. After heating, the beams were allowed to cool down
Shrinkage 0.04% inside the furnace at a rate of 24 °C/h before taken out and covered
Compressive strength-ASTM C579 85 N/mm2 at 3 days with plastic sheets to prevent possible self-healing by air moisture.
Flexural strength according to 25 N/mm2 at 7 days
ASTM
Tensile strength according to ISO 18 N/mm2 at 7 days 4.6. Bonding NSM CFRP strips
527
Shear strength according to ASTM 21 N/mm2 at 7 days
In order to install the NSM CFRP strips, grooves with a depth of
Bond to concrete >4 N/mm2 at 1 day (concrete fracture)
E-Modulus-ASTM& ISO 527 10000 N/mm2(compression and 22.5 mm and width of 8 mm were made using an electrical drill at
tension) different spacing values, as shown in Fig. 5. The dimensions for the
grooves were chosen upon the recommendation by Seo et al. [22]
Fig. 3. Beams cast in molds and surface finished, ready for moist curing.
R.H. Haddad, O.A. Almomani / Construction and Building Materials 154 (2017) 632–643 637
Fig. 5. Creating single and multiple grooves on the tension side of the beam; Sawing procedure (left); a schematic showing groove dimensions (right).
638 R.H. Haddad, O.A. Almomani / Construction and Building Materials 154 (2017) 632–643
Fig. 6. Post-heating cracking pattern in concrete beams and around steel reinforcement.
Fig. 7. Load-deflection curves for control (C) and heat-damaged (HD) beams.
5.2.2. Load-deflection diagram Fig. 9. Load versus deflection for beams strengthened with two NSM CFRP strip at
Fig. 8 shows load-deflection curves for heat-damaged beams, different embedment lengths at a constant spacing of 75 mm.
repaired with two NSM CFRP strips at embedment length of 150,
250 and 450 mm. The curves showed linear behavior at the initial
Fig. 8. Load-deflection curves for heat-damaged and repaired beams with two NSM Fig. 10. Load versus deflection for heat-damaged beams, repaired with three NSM
CFRP strip at different embedment lengths at a constant spacing of 75 mm. CFRP strip at constant embedment length of 150 mm and spacing of 50 mm.
R.H. Haddad, O.A. Almomani / Construction and Building Materials 154 (2017) 632–643 639
ductility, stiffness, and toughness, were obtained and compared to where SF is the strength factor calculated as the ratio of strength of
those of intact/strengthened ones, as shown in Table 6. strengthened/repaired to that of intact beams; and DF is the defor-
mity factor calculated as the ratio of rotational ductility of strength-
5.2.3. Characteristics of load-deflection diagrams ened/repaired to that of intact beams.
Load capacity: heat-damaged beams, repaired with two NSM The values of performance factor (PF) of Table 7 showed that
CFRP strips at embedment length of 150, 250 and 450 mm, the present level of heat-damage had determinately affected the
achieved residuals load capacity of 69, 83 and 100%, respectively, efficiency of the present repair techniques: PF ranged from 1.34
as compared to 60% for heat-damaged ones, as indicated in Table 6. to 1.45 for intact/strengthened as compared to 0.80–1.05 for
This suggested that heat-damaged beams had recovered fully their heat-damaged/repaired beams. Furthermore, it can be deduced
original load capacity only for case when NSM CFRP strips were that the degradation in the performance factor of heat-damaged
embedded at a length of 450 mm beyond the critical stress region. and repaired beams is referred to the reduction in the strength
Intact and strengthened beams achieved higher percentage factor.
increase of their load capacity, stiffness, and toughness yet attained The strain, induced in NSM CFRP strips at failure and reported in
lower percentage increase in their rotational ductility as compared Table 6, were consistent with the structural capacity values. The
to heat-damaged and repaired ones. The percentage increases in ratios of strain in the double NSM CFRP strips, embedded in intact
load capacity upon repair/strengthening achieved as high as 40% beams at extensions of (150, 250, and 450 mm), to corresponding
for heat-damaged as compared to 54% for intact ones. It is clear strips, embedded in heat-damaged beams, were 1.26, 1.76, and
that the percentage improvement in load capacity was enhanced 1.87, respectively. As can be expected, close strain values were
when the embedment length was increased from 150 mm to 250 obtained in triplicate NSM CFRP strips, inserted in either intact or
and 450 mm; owning to the expected improvement in bond heat-damaged to an embedment length of 150 mm beyond the
between NSM CFRP strips and concrete. As may be expected, using critical stress region.
three strips of NSM CFRP imparted a slight increase to strength-
ened beams yet decrease to heat-damaged ones; because of pre-
5.4. Bond behavior between concrete and NSM CFRP strips
mature concrete cover peeling off, noticed at failure.
Other mechanical characteristics: The residual rotational duc-
The bond-slip relationship between NSM CFRP strips and con-
tility of heat-damaged/repaired beams exceeded, by far, those of
crete was obtained for certain CFRP strengthened/repaired RC
intact/strengthened beams; except for those repaired with three
beams, as depicted in Fig. 11. The curves showed bilinear behavior
NSM CFRP strips at an embedment length of 150 mm; owning to
prior to failure; regardless of the beam’s type. The curves charac-
premature concrete cover peeling off. The stiffness, on the other
teristics, namely bond strength and stiffness as well as slippage
hand, was recovered for intact/strengthened with residuals rang-
at ultimate stress were obtained and are listed in Table 8.
ing from 105 to 113% but not for heat-damaged/repaired beams
As can be deduced form Table 8, bond strengths and stiffness
with residual ranging from 42 to 67%. Toughness results indicated
were improved as embedment length for the two CFRP strips
much lower residuals for heat-damaged/repaired than correspond-
was increased from 150 to 250 mm; with much more pronounced
ing intact/strengthened beams. Upon the application of two NSM
improvements for the case with heated-damaged beams. Further-
CFRP strips at varying embedment lengths from 150 to 450 mm,
more, the obtained bond characteristics of Table 8 supported the
residual toughness was reduced for heat-damaged by as much as
already stated fact that the efficiency of repair with NSM CFRP
34% yet was increased by as high as 46% for intact beams. In gen-
was higher for intact and strengthened than that for heat-
eral, the contribution of three NSM CFRP strips at an embedment
damaged/repaired beams. The former beams achieved higher bond
length of 150 mm to the mechanical performance of strengthened
strength and stiffness yet lower slippage at ultimate stress than
or repaired beams was very limited and sometime negative, hence
those of the latter ones, repaired using the same NSM CFRP strips’
deemed as inappropriate repair/strengthening alternative.
configuration.
To evaluate the overall performance of the repaired/strength- Intact versus heat-damaged beams: Intact and heat-damaged
ened beams, the performance factor was calculated according to beams, subjected to four-point loading, showed a flexural type fail-
Eq. (1) given as: ure. Cracks initiated in the middle of the span at the tension side at
loads of 40 and 68 kN, respectively, before extended to the com-
PF ¼ SFxDF ð5:1Þ
pression side with further load increase until failure at loads of
Table 6
Mechanical characteristics of control, heat-damaged, strengthened/repaired beams.
Beam Designation Pu (kN) Ppre (KN) RD Stiffness (MN/m) Toughness (J) f (m) f
fu
*, Residual properties; Pu, Ultimate load capacity; Ppre: Predicted ultimate load capacity; RD, Rotational ductility;f: Strain in NSM CFRP at beam failure; fu: Ultimate strain
capacity of NSM CFRP strips; NA, not applicable.
640 R.H. Haddad, O.A. Almomani / Construction and Building Materials 154 (2017) 632–643
Table 7 zone prior to end cover separation failure mode, which initiated
Performance factors for intact and heat-damaged beams with different configurations at a load of 65 kN then propagated rapidly toward the high tension
of NSM CFRP strips.
zone until crushing of compression concrete.
Beams SF, % DF, % PF Similar failure modes were observed for beams, strengthened
C 100 100 1.00 with two NSM CFRP strips at embedment lengths of 150, 250
C SN2 ELð15Þ SP7:5 115 124 1.43 and 450 mm, as shown in photos of Fig. 13. Flexural cracks initi-
C SN2 ELð25Þ SP7:5 133 101 1.34 ated at the middle zone at loads of 50, 52 and 59 kN, respectively,
C SN2 ELð45Þ SP7:5 154 94 1.45
before spread along the entire span until end cover separation ini-
HD 60 157 0.94 tiated by the formation of vertical crack across the concrete cover
HD SN2 ELð15Þ SP7:5 68 118 0.80
HD SN2 ELð25Þ SP7:5 83 123 1.02
at the termination of the NSM CFRP strips at loads of 75, 100 and
HD SN2 ELð45Þ SP7:5 100 105 1.05 175 kN, respectively. This was followed by the propagation of a
major horizontal crack at the level of the tension reinforcement
SF, Strength factor calculated as the ratio of strength of strengthened or repaired to
towards the high tension zone, until crushing of concrete compres-
that of intact beams; DF, Deformity factor calculated as the ratio rotational ductility
of strengthened or repaired to that of intact beams; PF, performance factor calcu- sion zone. As may be expected, intact or heat-damaged beams,
lated as SF x DF. strengthened or repaired with three strips of NSM CFRP at
150 mm embedment length, respectively, showed failure patterns
similar to the above beams but at much lower cracking and end-
cover separation loads of those reported for the case with two
strips. End-cover separation loads reached 61 kN for intact/
strengthened as compared to and 57 kN for heat-damaged/
repaired beams.
Fig. 12. Failure modes for heat-damaged beams repaired with two CFRP strips at different embedment lengths (side view: left; bottom view: right).
Fig. 13. Mode of failure for intact beams strengthened with different embedment lengths of two NSM CFRP strips (side view: left; bottom view: right).
642 R.H. Haddad, O.A. Almomani / Construction and Building Materials 154 (2017) 632–643
where C 0s & T s are compression and tension forces in top and bottom 6. The analytical predictions for ultimate load capacity of repaired
steel, respectively, and T f is the tension force in NSM CFRP strips. A0s and strengthened beams confirmed experimentally obtained
& As are cross-section areas of top and bottom steel reinforcement, results with an average prediction error of 9%.
whereas Af is the cross-sectional area of NSM CFRP strips. E0s & Es are
elasticity moduli of top and bottom steel reinforcement, whereas
Ef is the elasticity modulus of NSM CFRP strips. Acknowledgement
X X
F¼ ðT CÞ ¼ 0 ð4Þ
The authors acknowledge the technical and financial support
where C and T are compression and tension forces acting on the provided by the research deanship at Jordan University of Science
beam cross section. and Technology (project number 153/2015) and the assistant by
the technicians at the structural and materials laboratory via the
M ¼ ðC or TÞðdt dc Þ ð5Þ Department of Civil Engineering.
where M is the moment capacity of the beams, and dt and dc are
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