Vibration Analysis of Scrapers Machine

Note: All Equipment lies in Group 4

 Scraper Machine 17,15 & 14 - EO1

Equipment Name: 15-EO1

Equipment RPM: 3000 MAX
Measurement Date: 2024/03/24 10:35:08

Equipment Velocity RMS Acceleration

Area Point Axis
Name (mm/s) Envelope (gE)
(1) H 1.889 0.252
Motor NDE V 5.392 0.301
H 1.351 0.236
(2)
V 4.117 0.217
Motor DE
A 1.565 0.108
(3) H 1.444 0.058
Gearbox V 2.044 0.081
14 meters 15-EO1 input A 1.248 0.08
(4) H 0.857 0.067
Gearbox
V 1.326 0.06
output
H 0.423 0.03
(5)
V 0.591 0.086
Scraper DE
A 0.426 0.038
Condition: Alert

Figure 1 Point 1-V

Figure 2 Point 2-V

Figure 3 Point 3-V

Finding and Recommendations:
1. The system is currently operating Alert conditions, immediate action is required.
2. The vertical vibration on the motor side is slightly above the limit. According to the FFT
and time spectrum analyses, it is evident that the foundation bolts connecting the motor
with the gearbox are not fully tightened, leading to a high amplitude of the 1x peak in the
vertical direction. Fully tightening the foundation bolts is expected to reduce the vibration.
Equipment Name: 17-EO1
Equipment RPM: 3000 MAX
Measurement Date: 2024/03/24 10:42:31

Equipment Velocity RMS Acceleration

Area Point Axis
Name (mm/s) Envelope (gE)
(1) H 1.770 0.096
Motor NDE V 0.626 0.002
H 0.751 0.002
(2)
V 0.583 0.002
Motor DE
A 0.358 0.003
(3) H 0.731 0.003
Gearbox V 0.427 0.002
14 meters 17-EO1 input A 0.306 0.003
(4) H 0.721 0.002
Gearbox
V 0.479 0.002
output
H 0.418 0.003
(5)
V 0.314 0.012
Scraper DE
A 0.261 0.006
Condition: Good

Figure 4 Point 1-H

Figure 5 Point 2-H

Finding and Recommendations:

The system is currently operating under Normal conditions, and no immediate action is required.
Equipment Name: 14-EO1
Equipment RPM: 3000 MAX
Measurement Date: 2024/03/24 10:26:55

Equipment Velocity RMS Acceleration

Area Point Axis
Name (mm/s) Envelope (gE)
H 1.813 0.838
(1)
V 1.783 0.638
Motor NDE
A 0.702 0.177
H 1.357 0.860
(2)
V 1.407 1.138
Motor DE
A 0.816 0.275
(3) H 1.383 0.319
21 meters 14-EO1 Gearbox V 0.931 0.331
input A 1.132 0.350
(4) H 1.196 0.363
Gearbox V 0.963 0.204
output A 0.829 0.325
H 0.972 0.062
(5)
V 1.025 0.057
Scraper DE
A 0.805 0.050
Condition: Normal

Figure 6 Point 1-H

Figure 7 Point 2-V

Finding and Recommendations:
1. The system is currently operating under Normal conditions, and no immediate action is
required.
2. In most cases, the gE’s values indicate bearing faults, with the gE’s values at the motor
bearings consistently high. Lubricate bearing and check clearances as per OEM
recommendations.