VISUAL INSPECTION PLATE REPORT

WELD FACE
Name: Dwi Agus Yuliyanto Signature: Test piece identification: plate sample 6I Face

Code/Specification used: WE.WI-PPNS Welding process: MMA/SMAW Joint type: Single V Butt Joint

Welding position : 2G Length and Thickness of plate: 300 x 10 mm Date: 15-September-2020

M
E A B
234 Arc Strikes

W=16
A
S
U Cap Undercut L= 32
R
E

F 25
R
O D=1 D=1,5 D=2
M 22 82 112
L=12 L=8 L=10 Spatter
T
H 134 L=2
I
S

D
A
T
U
M

E
D
G
E

Notes: Cap height : 4 mm Toe Blend : Poor

 VISUAL INSPECTION PLATE REPORT
WELD ROOT
Name: Dwi Agus Yuliya Signature: Test piece identification: Plate Sample 6I Root

Code/Specification used: WE.WI-PPNS Welding process: MMA / SMAW Joint type: Single V Butt Joint

Welding position : 2G Length and Thickness of plate: 300 mm x 100 mm Date: 15- September-2020

M Arc strike
E
A
A 275 L=5 B
S W=5
U
R
E

43
F
Lack of root penetration Burn through Poor stop/start
R
O
M 85 170 250
L=5 L =5 L =5
T
H
I
S
L = 80 160 L= 4 230 L =3 280 L =3
D
A
Lack of root Lack of root Lack of root fusion
T Linear Misalignment
U
penetration fusion + poor stop/start
32

M
D=1 L=20
E
D 110 Mechanical
G W=18
damage
E

Notes: :Linear misalignment: 1 mm Toe blend: Poor

 WELD INSPECTION REPORT/SENTENCE SHEET

PRINT FULL NAME Dwi Agus Yuliyanto

SPECIMEN NUMBER Sample 6I
Face Defects
EXTERNAL DEFECTS Defects Noted Code or Specification Reference
Defect Type Accumulative Maximum Section/ Accept/Reject
o
Total Allowance Table N
1 2 3 4 5
Reinforcement (Height) 4 mm H = 2 mm 1 Reject
Reinforcement (Appearance) - - - -
Incomplete filling - ≤ 15mm 6 Accept
Slag Inclusions - ≤ 50 mm 2 Accept
Length = 30 mm Length = max 50mm
Undercut 3 Reject
Depth = 4,5 mm Depth = max 1mm
Surface Porosity - Ø ≤ 1.5 mm 4 Accept
Cracks - Not permitted 5 Accept
Lack of fusion - < 15 mm 6 Accept
Arc strikes 512 mm2 Not permitted 7 Reject
Mechanical damage - D = 1.5mm 8 Accept
Misalignment - H = 1.5 mm 9 Accept
Spatter 2 mm Requires removal - Requires removal
Root Defects
Misalignment 1mm H = 1.5 mm 9 Accept
Penetration (Height) 2 mm H ≤ 3 mm 10 Accept
Lack of Root Penetration 9 mm Not permitted 11 Reject
Lack of Root Fusion 6 mm < 50 mm 12 Accept
Length = max 50mm
Root Concavity - 15 Accept
Depth = max 3mm
Root Undercut - Not permitted 3 Accept
Cracks - Not permitted 5 Accept
2
Mechanical damage 360 mm , D=1 mm D = 1.5mm 8 Accept
Porosity - Ø ≤ 1.5 mm 4 Accept
Burn-through 5 mm Not permitted 13 Reject

This * pipe/plate has been examined to the requirements of code/specification WE.WI-PPNS

and is * accepted/rejected accordingly.
Signature
......................................................... Date 15 September 2020
*Delete which is not applicable. Use the other side for any comments.

Comments:
+ Request Penetrant NDT testing to confirm crack and true length.
+ Large amount of spatter on weld face. Recommend cleaning, then re-inspection.
+++ Recommend arc strikes are ground flush prior to MPI testing for crack detection.
Seek advice on repair upon test results.

This completes the practical Butt Welded Plate Butt Joint Inspection Assessment.