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Principles of Steel Design Bolted Connections and Welded Connections Part 1
Principles of Steel Design Bolted Connections and Welded Connections Part 1
Type 2 – designated as “simple frame”, which assumes that for gravity loading, the
ends of beams and girders are joined for shear only and are free to rotate
Unfinished Bolts
made of low carbon steel, classified by ASTM as A307
primarily used for light structures subjected to static loads
and for secondary members
High–strength Bolts
made from medium carbon heat-treated steel and from alloy
steel and have tensile strengths greater than ordinary bolts
designated by ASTM are A325 and A490 bolts
used for all types of structures from small buildings to high–
rise buildings and long–span bridges
TYPES OF HIGH–STRENGTH BOLTS
bearing type connection, bolt threads within shear plane, Type (N)
bearing type connection, bolt threads outside shear plane, Type (X)
Bolts are installed in one of four types of holes:
standard holes can be used anywhere
short–slotted holes are used with the slot perpendicular to the direction of stress
SingleShear
LapConnection ButtConnection
DoubleShear
TensionConnectionand
ShearConnections TensionplusShearConnection
ELASTIC ANALYSIS – ECCENTRICALLY LOADED BOLTED CONNECTION
STEPS IN SOLVING ECCENTRICALLY LOADED BOLTED CONNECTIONS
1. Solve for the center of mass of all bolts combined.
3. Get the torque that the load makes at its center of mass
5. Compute the reaction due to the moved load (assume all bolts are subjected to same reactions)
6. Get the vertical and horizontal reaction at each bolt due to the torque in the center of mass using
the formula:
𝑇𝑜𝑟𝑞𝑢𝑒(𝑦) 𝑇𝑜𝑟𝑞𝑢𝑒(𝑥)
𝐹ℎ = 𝐹𝑣 =
𝑗 𝑗
7. Compute the required.
ELASTIC ANALYSIS – ECCENTRICALLY LOADED BOLTED CONNECTION
Example: Determine the most critical bolt. Use 25mm diameter bolts. P = 50 kN
R.L. y
1. Solve for the center of mass of all bolts combined.
5 𝐴𝑏 𝑚 = 3 𝐴𝑏 0 + 2 𝐴𝑏 100
m 𝑚 = 40 𝑚𝑚
n 5 𝐴𝑏 𝑛 = 1 𝐴𝑏 0 + 2 𝐴𝑏 75 + 2 𝐴𝑏 150
𝑛 = 90 𝑚𝑚
R.L. x
ELASTIC ANALYSIS – ECCENTRICALLY LOADED BOLTED CONNECTION
Example: Determine the most critical bolt. Use 25mm diameter bolts. P = 50 kN
R.L. y
2. Calculate polar moment of inertia of all bolts by: j = ∑x2 + ∑y2
𝑗 = 𝑥 2 + 𝑦2
60
40 60
15 𝑗 = 3 402 + 2 602 + 1 902 + 2 152 + 2(602 )
90
𝑗 = 27750 𝑚𝑚2
R.L. x
ELASTIC ANALYSIS – ECCENTRICALLY LOADED BOLTED CONNECTION
Example: Determine the most critical bolt. Use 25mm diameter bolts. P = 50 kN
R.L. y e
3. Get the torque that the load makes at its center of mass
𝑇 = 𝑃𝑒
𝑇 = 50𝑘𝑁 (0.26𝑚)
40
𝑇 = 13 𝑘𝑁. 𝑚
90
R.L. x
𝑗 = 27750 𝑚𝑚2
ELASTIC ANALYSIS – ECCENTRICALLY LOADED BOLTED CONNECTION
Example: Determine the most critical bolt. Use 25mm diameter bolts. P = 50 kN
R.L. y e
3. Get the torque that the load makes at its center of mass
𝑇 = 𝑃𝑒
𝑇 = 50𝑘𝑁 (0.26𝑚)
40 13 kN-m
𝑇 = 13 𝑘𝑁. 𝑚
90
R.L. x
𝑗 = 27750 𝑚𝑚2
ELASTIC ANALYSIS – ECCENTRICALLY LOADED BOLTED CONNECTION
Example: Determine the most critical bolt. Use 25mm diameter bolts. P = 50 kN
R.L. y
4. Move the load to the center of mass
90 𝑃 50
𝑃𝑣 = =
𝑛 5
R.L. x
𝑃𝑣 = 10 𝑘𝑁
𝑗 = 27750 𝑚𝑚2
ELASTIC ANALYSIS – ECCENTRICALLY LOADED BOLTED CONNECTION
Example: Determine the most critical bolt. Use 25mm diameter bolts. P = 50 kN
R1 3 13 kN-m 4
90 13𝑘𝑁𝑚 1000 (60𝑚𝑚) 13𝑘𝑁𝑚 1000 (40𝑚𝑚)
𝐹ℎ1 = 𝐹𝑣1 =
5
27750 𝑚𝑚2 27750 𝑚𝑚2
𝐹ℎ1 = 28.11 𝑘𝑁 𝐹𝑣1 = 18.74 𝑘𝑁
𝑗 = 27750 𝑚𝑚2
ELASTIC ANALYSIS – ECCENTRICALLY LOADED BOLTED CONNECTION
Example: Determine the most critical bolt. Use 25mm diameter bolts. P = 50 kN
7. Compute for the required. In this case, to determine the most critical
bolt. Therefore, we have to get the Resultant reaction in each bolt. Then,
the bolt with the most critical bolt is the one with the highest reaction
Fh1
2
force.
1
Fv1 10 kN 𝑅1 = 𝐹ℎ1 2 + 10 − 𝐹𝑣1 2
R1 3 4
𝑅1 = 28.112 + 10 − 18.74 2
5
𝑅1 = 29.44 𝑘𝑁
𝑗 = 27750 𝑚𝑚2
𝐹ℎ1 = 28.11 𝑘𝑁 𝐹𝑣1 = 18.74 𝑘𝑁
ELASTIC ANALYSIS – ECCENTRICALLY LOADED BOLTED CONNECTION
Example: Determine the most critical bolt. Use 25mm diameter bolts. P = 50 kN
Do the steps discussed in all of the bolts to get the reaction at each bolt
𝑇𝑜𝑟𝑞𝑢𝑒(𝑦) 𝑇𝑜𝑟𝑞𝑢𝑒(𝑥)
𝐹ℎ = 𝐹𝑣 =
R2 𝑗 𝑗
Fv2
Fh1 Fh2 13𝑘𝑁𝑚 1000 (15𝑚𝑚)
1 2 13𝑘𝑁𝑚 1000 (60𝑚𝑚) 13𝑘𝑁𝑚 1000 (15𝑚𝑚)
𝐹ℎ2 = 𝐹ℎ3 = 𝐹ℎ4 =
Fv1 13 kN-m R4 27750 𝑚𝑚2 27750 𝑚𝑚2 27750 𝑚𝑚2
Fv4 𝐹ℎ4 = 7.03 𝑘𝑁
4 Fh4 𝐹ℎ2 = 28.11 𝑘𝑁 𝐹ℎ3 = 7.03 𝑘𝑁
R1 3
Fh3 13𝑘𝑁𝑚 1000 (15𝑚𝑚) 13𝑘𝑁𝑚 1000 (60𝑚𝑚)
Fv3 13𝑘𝑁𝑚 1000 (60𝑚𝑚)
R3 𝐹𝑣2 = 𝐹𝑣3 = 𝐹𝑣4 =
27750 𝑚𝑚2 27750 𝑚𝑚2 27750 𝑚𝑚2
5
Fh5 𝐹𝑣2 = 28.11 𝑘𝑁 𝐹𝑣3 = 18.74 𝑘𝑁 𝐹𝑣4 = 28.11 𝑘𝑁
Fv5
R5
13𝑘𝑁𝑚 1000 (90𝑚𝑚) 13𝑘𝑁𝑚 1000 (40𝑚𝑚)
𝐹ℎ5 = 𝐹𝑣5 =
𝑗 = 27750 𝑚𝑚2 27750 𝑚𝑚2 27750 𝑚𝑚2
𝐹ℎ5 = 42.16 𝑘𝑁 𝐹𝑣5 = 18.74 𝑘𝑁
𝑅1 = 29.44 𝑘𝑁
ELASTIC ANALYSIS – ECCENTRICALLY LOADED BOLTED CONNECTION
Example: Determine the most critical bolt. Use 25mm diameter bolts. P = 50 kN
Do the steps discussed in all of the bolts to get the reaction at each bolt
𝐹ℎ2 = 28.11 𝑘𝑁
𝑅2 = 𝐹ℎ2 2 + 10 + 𝐹𝑣2 2
𝑅4 = 𝐹ℎ4 2 + 10 + 𝐹𝑣4 2
R2 Fv2 𝐹𝑣2 = 28.11 𝑘𝑁
Fh1 Fh2
1 2 𝐹ℎ3 = 7.03 𝑘𝑁 𝑅2 = 28.112 + 10 + 28.11 2
𝑅4 = 7.032 + 10 + 28.11 2
Fv1 13 kN-m 10 kN
R4 𝐹𝑣3 = 18.74 𝑘𝑁
10 kN Fv4 𝑅2 = 47.36 𝑘𝑁 𝑅4 = 38.75 𝑘𝑁
3 4 Fh4
R1
Fh3 𝐹ℎ4 = 7.03 𝑘𝑁
Fv3 10 kN
R3 𝐹𝑣4 = 28.11 𝑘𝑁
10 kN
𝑅3 = 𝐹ℎ3 2 + 10 − 𝐹𝑣3 2 𝑅5 = 𝐹ℎ5 2 + 10 − 𝐹𝑣5 2
5 𝐹ℎ5 = 42.16 𝑘𝑁
Fh5
Fv5
𝑅3 = 7.032 + 10 − 18.74 2 𝑅5 = 42.162 + 10 − 18.74 2
10 kN R5 𝐹𝑣5 = 18.74 𝑘𝑁
𝑅3 = 11.22 𝑘𝑁 𝑅5 = 43.06 𝑘𝑁
𝑗 = 27750 𝑚𝑚2
𝑅1 = 29.44 𝑘𝑁
ELASTIC ANALYSIS – ECCENTRICALLY LOADED BOLTED CONNECTION
Example: Determine the most critical bolt. Use 25mm diameter bolts. P = 50 kN
Do the steps discussed in all of the bolts to get the reaction at each bolt
R2 Fv2 𝑅1 = 29.44 𝑘𝑁
Fh1 Fh2
1 2
Fv1 13 kN-m 10 kN
10 kN Fv4
R4 𝑅2 = 47.36 𝑘𝑁 𝐵𝑜𝑙𝑡 2 𝑖𝑠 𝑡ℎ𝑒 𝑚𝑜𝑠𝑡 𝑐𝑟𝑖𝑡𝑖𝑐𝑎𝑙 𝑏𝑜𝑙𝑡
R1 3 4 Fh4
Fv3 Fh3
10 kN
R3 10 kN 𝑅3 = 11.22 𝑘𝑁
5
Fv5 Fh5
10 kN R5 𝑅4 = 38.75 𝑘𝑁
𝑅5 = 43.06 𝑘𝑁
Basic Process;
process of joining metal pieces by heating them to a suitable temperature to produce a plastic
or fluid state such that the materials coalesce into one material
heating metal to fusion temperature with or without addition of weld metals
Resistance Welding;
metal parts are joined by means of heat and pressure which causes fusion of parts
heat is generated by electrical resistance to a current of high amperage and low voltage passing
through small area of contact between parts to be connected
Fusion Welding;
metal is heated to fusion temperature with or without addition of weld metal
method of connecting pieces by molten metal
o oxyacetylene welding
o electric arc welding
Metal Arc Welding;
Shielded Metal Arc Welding (SMAW)
Submerged Arc Welding (SAW)
Metal–Arc Inert Gas (MIG) Welding
control of distortion
Possible Defects in Welding;
unless good techniques and procedures are used, possible defects may result within the weld.
Some common defects are;
undercut excessive convexity
Difference in Thickness;
an advantage of lap joints is the ease in which plates of different thickness can be joined
Ease of Fitting;
pieces being joined do not require preciseness in fabricating. The pieces can be slightly shifted to
accommodate minor errors in fabrication or to make adjustments in length.
Ease of Joining;
edges of the pieces being joined does not need special preparation. Lap joints utilize fillet weld and are
therefore equally well suited to shop or field welding
principal advantage of this type is to eliminate the eccentricity developed in single lap joints
when used properly, butt joints minimize the size of a connection and are usually more
aesthetically pleasing than built-up joints
principal disadvantage lies in the fact that the edges to be connected must usually be specially
prepared (beveled or ground flat) and very carefully aligned prior to welding
little adjustment is possible and the pieces must be carefully detailed and fabricated
CORNER JOINTS;
corner joints are used principally to form built-up rectangular box sections such as those used for
columns and for beams required to resist high torsional forces
can be fillet–welded or groove–welded
EDGE JOINTS;
edge joints are generally not considered as structural but are most frequently used to keep two or more
plates in a given plane or to maintain initial alignment
Welding Rods;
to specify the proper type of welding rod or electrode, design engineer should be familiar with the electrode
numbering system established by the American Welding Society (AWS) and the American Society for
Testing and Materials (ASTM) as follows;
Eaaabc
where:
E – electrode
aaa – two– or three–digit number specifying ultimate
– Tensile strength of weld material
b – digit indicating suitability of welding position
1 – suitable for all positions
2 – suitable for horizontal fillets and flat positioning
c – digit indicating current supply
for the design engineer, the information that must be indicated in the design is whether the electrode is E60,
E70 or whatever
Welding Rods;
EXAMPLE : E7018 means
Tensile strength = 70 ksi
1 means can be used in all positions
8 means it is iron-powder, low-hydrogen electrode used with A.C or D.C but only in
reverse polarity
TYPES OF WELDS;
welds are classified according to their shape and method of deposition into:
Groove Weld;
is made in opening between two parts being joined
TYPES OF WELDS;
welds are classified according to their shape and method of deposition into:
Fillet Weld;
triangular in shape, joins surfaces which are at an angle with one another
TYPES OF WELDS;
welds are classified according to their shape and method of deposition into:
Plug Weld;
made by depositing weld metal in a circular hole in one of two lapped places
TYPES OF WELDS;
welds are classified according to their shape and method of deposition into:
Slot Weld;
similar to plug but the hole is elongated
CLASSIFICATION OF WELDS;
Flat ; executed from above, weld face approximately horizontal
Horizontal ; similar to flat weld but weld is harder to make
Vertical ; longitudinal axis of weld is vertical
Overhead ; welding is done from underside of the joint
NOMENCLATURE OF WELDS;
the part of weld assumed to be effective in transferring stress is “throat”
faces of weld in contact with the parts joined is called its “legs”
for equal–legged fillet weld throat is “0.707s”, where s is leg size
STANDARD WELDING SYMBOLS
Fillet Weld
STANDARD WELDING SYMBOLS
Groove Weld
STANDARD WELDING SYMBOLS
Plug and Slot Weld
STRESSES IN WELDS
welds may be stressed in tension, compression, shear, or a combination of tension, compression and
shear, depending upon the direction and position of load relative to weld
load in figure is resisted by shearing force on the throat of each fillet weld
customary to take the force on a fillet weld as a shear on the throat irrespective of the direction of load
relative to throat
tests have shown that a fillet weld transverse to the load is much stronger than a fillet weld of same size
parallel to the load
STRESSES IN WELDS
load sharing between longitudinal and transverse fillet welds depend either on:
o proportional to their length if welds are of same size
o proportional to the area for different size weld
STRESSES IN WELDS
any abrupt discontinuity or change in section of member such as notch or a sharp reentrant corner,
interrupts the transmission of stress along smooth lines
o joint is elongated in direction of load to produce a more uniform transfer of stress
o these concentrations are of no consequence for static loads, but they are significant where fatigue is involved
ELASTIC ANALYSIS – ECCENTRICALLY WELDED CONNECTION
STEPS IN SOLVING ECCENTRICALLY LOADED WELDED CONNECTIONS
1. Solve for the center of mass of all welds combined.
3. Get the torque that the load makes at its center of mass
5. Compute the pressure due to the moved load (assume all connection points of welds are subjected
to same pressure) using: Pv = P/AT
6. Get the vertical and horizontal pressure at each point of the weld due to the torque in the center of
mass using the formula: 𝑇𝑜𝑟𝑞𝑢𝑒(𝑦) 𝑇𝑜𝑟𝑞𝑢𝑒(𝑥)
𝐹ℎ = 𝐹𝑣 =
𝐽 𝐽
7. Compute the required.
ELASTIC ANALYSIS – ECCENTRICALLY LOADED WELDED CONNECTION
Example: Determine the most critical point of the weld. P = 180 kN ; T = 10mm
R.L. y
1. Solve for the center of mass of all welds combined.
R.L. x
ELASTIC ANALYSIS – ECCENTRICALLY LOADED WELDED CONNECTION
Example: Determine the most critical point of the weld. P = 180 kN ; T = 10mm
𝑡
𝑠𝑖𝑛45 =
A B 𝑇
𝑡 = 𝑇𝑠𝑖𝑛45 = 0.707𝑇
112.50 Note: For uniformity, we will use t = 0.707T in
100 each problem unless otherwise stated
𝐽 = 𝐼𝑥 + 𝐼𝑦
C D 𝑡(200)3 300(𝑡 3 )
𝐽= +2 + 300(𝑡)(1002) +
12 12
200(𝑡 3 ) 𝑡(3003)
+ 200 𝑡 112.52 +2 + (𝑡)(300)(150 − 112.5)2
12 12
ELASTIC ANALYSIS – ECCENTRICALLY LOADED WELDED CONNECTION
Example: Determine the most critical point of the weld. P = 180 kN ; T = 10mm
3. Get the torque that the load makes at its center of mass
180(200 + 300 − 112.5 )
𝑇 = 𝑃𝑒 =
A B 1000
112.50
69.75 kN-m 𝑇 = 69.75 𝑘𝑁 − 𝑚
100
C D
ELASTIC ANALYSIS – ECCENTRICALLY LOADED WELDED CONNECTION
Example: Determine the most critical point of the weld. P = 180 kN ; T = 10mm
𝐽 = 102.8098𝑥106 𝑚𝑚4
ELASTIC ANALYSIS – ECCENTRICALLY LOADED WELDED CONNECTION
Example: Determine the most critical point of the weld. P = 180 kN ; T = 10mm
7. Compute the required.
100
𝑅𝐴 = 81.13 𝑀𝑃𝑎
C D
𝐹ℎ𝐴 = 67.84 𝑀𝑃𝑎
𝐹𝑣𝐴 = 76.32 𝑀𝑃𝑎
𝐽 = 102.8098𝑥106 𝑚𝑚4
ELASTIC ANALYSIS – ECCENTRICALLY LOADED WELDED CONNECTION
Example: Determine the most critical point of the weld. P = 180 kN ; T = 10mm
Do the steps discussed in all of the connections to get the pressure at each
point. (Practice this by yourselves and you should get the following resultant
pressures)
FhA
FvA A B 𝑅𝐴 = 81.13 𝑀𝑃𝑎
Pv
RA 112.50
69.75 kN-m 𝑅𝐵 = 172.90 𝑀𝑃𝑎 𝑃𝑜𝑖𝑛𝑡 𝐵 𝑎𝑛𝑑 𝐷 𝑎𝑟𝑒 𝑡ℎ𝑒 𝑚𝑜𝑠𝑡 𝑐𝑟𝑖𝑡𝑖𝑐𝑎𝑙
100
𝑅𝐶 = 81.13 𝑀𝑃𝑎
C D
𝑅𝐷 = 172.90 𝑀𝑃𝑎
𝐽 = 102.8098𝑥106 𝑚𝑚4