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4

2 3
1 Extensive record of application &
Can apply with help with limited Can consistently apply the skill
Description Can talk about it but has little or no results over an extended time period
experience putting the skill to use in without help with a growing track
practical experince applying the skill with ability to teach & develop
the path of the work record of results achieved
capability in others
Skills Definition

1. Can present the story, strategy,


1. Teaches the Nike story, strategy,
1. Understands that Lean started in and North Star on their own.
1. Can tell the story, key Lean and North Star on own.
Understand and be able to tell Nike's journey from 1998 to present. the Nike footwear factories in 1998
1. Nike's Lean Story milestones, and knows the mission, 2. Knows the 11 Maxims and can tie
Can tie Lean to the Nike Maxims. and knows the key milestones in 2. Knows the 11 Maxims and can tie
vision, and strategy for Global Lean. to lean. (Site training/event where
Nike's history. to lean. (Site events where presented
they presented the story)
story)

1. Can explain the different steps in 1. Teaches the different steps in the
1. Can explain the different steps in
the Engagement model. Engagement model.
the Engagement model and explain
the key principles in each step.
2. Followed engagement model in an 2. Enforces & applies model for all
actual lean effort with help. (provide Lean engagements. (provide
2.Applies engagement model for all
supporting documentation) supporting documentation)
1. Has been Instructed on the Lean Lean engagements (provide
Be versed in the different components of the Nike Lean Engagement
Engagement Model and read the supporting documentation)
Model and be able to teach them, including our Lean assessment. 3. Applies standard templates and 3. Teaches how to use the standard
1. Lean 2.0 (Lean Operating 2. Lean 2.0 (Lean Engagement Model, Lean Playbook.
Global Lean has standardized key tools and templates for when forms with help for all Lean templates and forms Enforces and
System) Assessments, Standard 3. Applies standard templates and
coaches engage in the business. All levels applying lean should know engagements. (Provide supporting uses templates for all Lean
Templates/Forms) 2. Has been instructed on the forms for all Lean engagements.
what the templates are, where they are located, when to use them, documentation) engagements. (Provide supporting
Target: 75% completion standard templates for Lean and (Provide supporting documentation)
and be able to explain their intent and how to use them. documentation)
where they are located.
4. Provides feedback on issues/
4. Develops and improves Lean
opportunities to improve on 4. Develops and improves Lean
templates.
templates templates to drive best practices.
5. Has led or co-led a Lean
5. Has participated in a Lean 5. Led and instructed coaches in the
Assessment and scoring event.
Assessment with a Lean Master. Lean assessment and scoring process.

1. Enters in SCORE event benefits for


1. Understands the process and 1. Teaches the purpose of metrics
all projects. (Provide supporting
Global Lean has a process to capture direct and indirect benefits 1. Understands the process to purpose of capturing benefits. and benefits capture
documentation)
quarterly. All coaches are required to understand how to capture and capture benefits quarterly and has
3. Lean Benefits Capture
be versed in the execution and instruction for others to be coached been instructed on the process to 2. Enters in SCORE event benefits 2. Drives benefit capturing from for
2. Builds partnership with Finance
on. capture benefits. with help. (Provide supporting all engagements of self and team.
teams to quantify and validate
documentation) (Provide supporting documentation)
benefits from efforts.

1. Employee has a clear link with the


Lean philosophy and has adopted
1. Employee has a clear link with the
1. Employee has attended the Lean them as their method of doing work
1. Employee is able to explain the Lean philosophy and has adopted
The purpose of this skill is to provide and develop an understanding of fundamentals training or equivalent
purpose about the Lean Concepts them as their method of doing work
1. Lean Philosophy key principles behind Continuous Improvement in order to prepare and can talk about: A3 thinking, 2. Employee can connect Lean with
and link them with specific examples
Lean practitioners and coaches on their journey PDCA, Voice of customer, and everyday application.
in everyday life. 2. Employee can show examples of
Continuous improvement.
the concepts in their work.
3. Employee can translate this story
to any group or audience
1. With Help, the employee can give 1. Employee, in their workspace, can 1. Employee can teach and, in any
examples of give examples of environment, site examples of
Have a solid foundation of the essential principles of Lean and how 1. Employee has been trained on the a. Muda, Mura, Muri a. Muda, Mura, Muri a. Muda, Mura, Muri
2. Essentials (Customer, 8 Wastes, SIPOC, Lean is a solid frame work focusing on the customer, creating value, essentials and can talk about them. b. 8 Wastes b. 8 Wastes b. 8 Wastes
Continuous Improvement) identifying waste, clear inputs to create the best outputs for the (The types of waste, Customer and c. Value/Non-Value c. Value/Non-Value c. Value/Non-Value
customer, and to relentlessly improve the process. Value, SIPOC, 5s) d. Voice of the customer d. Voice of the customer d. Voice of the customer
e. Inputs/Output e. Inputs/Output e. Inputs/Output
f. 5s f. 5s f. 5s

1. Employee has been trained on A3 1. Employee can apply, with help, A3,
thinking and PDCA. PDCA, Improvement Kata, and
DMAIC.
2. Employee can describe what A3
thinking is and the steps of PDCA 2. Understands the key
1 Employee teaches the concepts in
3. Understands what Improvement characteristics and can tell when and 1. Employee can successfully apply
training or mentoring sessions.
Kata is and how it utilizes PDCA for where to use this thinking. A3 thinking and Kata/PDCA in their
A3 Thinking and PDCA are the most important principles at Nike to continuous improvement. lean engagements.
2. Has 2 site examples of the use of
drive continuous improvement and a standard way of applying Lean. 4. Understand the DMAIC concept 3. Write a Reflection summary of the
3. A3 Problem Solving (PDCA Thinking & A3/PDCA/Improvement Kata from
Improvement Kata and DMAIC are also critical in driving continuous and potential benefits use of A3/PDCA/Improvement Kata. 2. Provide supporting documentation
Continuous Improvement Process different events to use as a training
improvement. To solve problems, there is a need to have a standard of the use of A3/PDCA/Kata in a Lean
Methodology) reference and to show aptitude in
set of tools for Work flow analysis, data collection, identifying root 1. Employee has been exposed to 1. Employee had helped in using the Effort.
these methods.
cause and evaluating variation tools for problem solving and root utilizing 4 of 5 techniques with a
cause analysis: Master coach: 3. Has been a participant in an
3. Is a DMAIC resource for Nike and
a. 5 Whys a. 5 Whys DMAIC engagement.
can teach and facilitate as needed.
b. Fishbone (5Ms) b. Fishbone (5Ms)
c. Failure Mode & Effect Analysis c. Failure Mode & Effect Analysis
(FMEA) (FMEA)
d. Problem Solving Storyboards d. Problem Solving Storyboards
e. TAKT time analysis e. TAKT time analysis

1. Employee can teach about the


techniques:
1. Employee has been exposed to 1. Employee had helped in using the 1. Employee had helped in using the
a. 5 Whys
tools for problem solving and root utilizing 4 of 5 techniques with a utilizing 4 of 5 techniques with a
b. Fishbone (5Ms)
cause analysis: Master coach: Master coach:
c. Failure Mode & Effect Analysis
To solve problems, there is a need to have a standard set of tools for a. 5 Whys a. 5 Whys a. 5 Whys
4. Problem Solving (CI Process (FMEA)
Work flow analysis, data collection, identifying root cause and b. Fishbone (5Ms) b. Fishbone (5Ms) b. Fishbone (5Ms)
Improvement Techniques & Practices) d. Problem Solving Storyboards
evaluating variation c. Failure Mode & Effect Analysis c. Failure Mode & Effect Analysis c. Failure Mode & Effect Analysis
e. TAKT time analysis
(FMEA) (FMEA) (FMEA)
2. Can site 3 examples of from
d. Problem Solving Storyboards d. Problem Solving Storyboards d. Problem Solving Storyboards
different functional areas.
e. TAKT time analysis e. TAKT time analysis e. TAKT time analysis
3. Will act as a Master resource to
teach or facilitate as needed.

1. Employee has implemented 1. Employee has implemented


standard work in across the leadership standard work in across
1. Employee can site 3 examples of organization and same standards in the organization and same standards
1. Employee has attended the Lean standard work and the benefits of use across multiple teams, geos, etc. in use across multiple teams, geos,
Standardization and Standard Work reduces variation and makes
fundamentals training and can talk standard work. and has 3 examples in their Lean etc. and has 3 examples in their Lean
4a. Standard Work problems visible. Standard work is a must have in a Lean Coach's
about standard work applications as 2. Employee has worked with their binder. binder.
toolkit
a benefit. mentor to implement standard work 2. Employee can lead cross functional 2. Employee can lead leaders and
in their workspace. teams to build standards for their cross functional teams to build
workspace on their own. standards for their workspace on
their own.

2. Lean Fundamentals
(Training)

Target: 75% completion


1. Employee can train others and
1. Employee has attended the Lean 1. Employee can facilitate a mapping
work as a facilitator in a VSM
Value Stream Mapping is a tool that allows the people to develop and fundamentals training or equivalent 1. Employee has been trained on how session with a single process.
workshop, teaching and leading the
share a common vision of the value stream by mapping it in a visual and can talk about a process map and to map through Global Lean training, 2. Employee can facilitate a cross
exercise.
4b. Value Stream Mapping way. It establishes a continuous improvement mindset through value stream map. 2. He/she has created a process map functional VSM mapping session.
2. He/she can easily create a VSM for
(Material/Data Flow) incremental improvements (future states) that relentlessly seeks to 2. Employee can describe the key of a specific process and a VSM of 3. Employee can show an example of
any discipline. (Mfg. & Office)
2. Lean Fundamentals eliminate waste and continually creates value for the consumer, differences between the two. their work and reviewed it with a a completed process map and a
3. He/she has 3 completed examples
(Training) customers, and shareholders 3. Employee has been exposed to Lean Coach/Master. completed VSM and be able to
of VSMs being used in the
value stream maps @ Nike. explain the maps in detail.
organization.
Target: 75% completion

1. Employee can teach others in the


concept of built in quality (Jidoka).
1. Employee can site 3 examples of 1. Employee can facilitate a kaizen
1. Employee has attended the Lean
Quality at the source in work and the effort on built in quality.
fundamentals or equivalent. 2. Employee has implemented and
benefits of first time quality.
2. Employee can explain the concept can teach on the 4 quality
2. Employee has implemented 3 of 4
of built in quality (Jidoka), countermeasures: Andon, containing
Driving the principles of quality first time and not passing on defects is 2. Has supported kaizen efforts for 2 quality countermeasures: Andon,
3. Employee can describe the problem @ source, repair, or Prevent
4c. Quality at the Source (Jidoka) critical to manufacturing and office environments. Our goal would to of 4 countermeasures to address containing problem @ source, repair,
differences between: Andon, or Eliminate problem, siting real
stop the process and address the problem where it occurs, not after. built in quality: Andon, containing or Prevent or Eliminate problem
containing problems at the source, examples in the work or previous
problem @ source, repair, or Prevent
and preventing or eliminating kaizen efforts.
or Eliminate problem 3. Quality solutions can be seen and
problem before sending on the
are visible for review in the work
product. 3. Employee can successfully
area.
translate and apply jidoka in any
environment.

1. Employee can site 2 examples of


1. Employee can instruct teams on
visual management that would be
the use of and benefits of a visual
applicable and useful in their work.
workplace.
1. Employee has attended the lean 2. Employee has implemented, with 1.In the lean Binder, Employee can
2. Employee can successfully
fundamentals training or equivalent. help, visual management in their provide 2 examples of visual
translate and apply visual
workspace. Can explain the benefits management that they have
management in any area.
2. Employee can describe the and operationalize visual implemented, in the different work
4d. Visual Management (Visual Making the current state visible and through visual cues, charts,
purpose and value of visual management. areas.
Workplace) taping, etc. 3.In the lean Binder, Employee can
management.
provide an examples of visual
3. Can explain the different SCORE 2. Visit area where implemented to
management that they have
3. Employee can provide examples of steps. Executed SCORE event with show how visual management is
implemented, showing how the
good and bad visual management. help. (provide supporting affecting daily operations
customer is using to drive daily
documentation)
operations and strategic plans
(obeya).
4. Read "A Team Leader's Guide to
Lean Kaizen Event"
1. Employee can instruct coaches and
1. Employee can show and provide a
teams the importance, benefit, and
1 Employee has attended the lean 1. Employee, with help, can describe Lean Binder example of the flow of
impacts of flow.
fundamentals training or equivalent. the flow of product and information product and information a cross
in their area. Including supplier, functional process. Including
2. Employee can successfully
2. Employee understands the inputs, outputs, and customer. supplier, inputs, outputs, and
translate and help teams build and
benefits of continuous flow and (utilizing VSM from 4b is applicable) customer. (utilizing VSM from 4b is
understand flow in a cross functional
The ability to visualize the process flow (information and product) and connections between handoffs from applicable)
5. Continuous Flow process, making problems in flow
identify countermeasures to emliminate waste in the process. a product and information 2. Employee, with help, can show an
visible to build countermeasures to
perspective. example of a process, the 2. Employee can show a lean Binder
improve.
breakdowns, rework, and problems example of a cross functional
3. Employee understands the in a process preventing continuous process, the breakdowns, rework,
3. In the Lean binder, employee can
importance of SIPOC to drive flow (utilizing VSM from 4b is and problems in a process preventing
provide 2 examples of connecting
continuous flow. applicable ) continuous flow (utilizing VSM from
improving flow in a cross functional
4b is applicable)
process.

1. Employee has, with help, identified


1. Employee has attended the lean
and collected process data (discrete
fundamentals training or equivalent.
and continuous) to understand a 1.Employee can show and provide
business problem in their area. examples in the lean binder of 1. Employee can instruct others and
2.Employee understands the
preliminary data captured to grasp teams of the importance, benefit,
importance of data collection and
2. Employee has, with help, applied 3 the situation using 3 of the following and the mechanics of data capture.
differences between discrete and
of 6 analysis tools for a specific methods: The Employee can also instruct teams
continuous data, business metrics
business problem and analysis. a. TAKT time analysis on the different tools:
and process metrics
6. Metrics & Data (Data Collection & a.TAKT time analysis b. Histograms a.TAKT time analysis
Business Results) The ability to capture data to make problems visible and how to drive b.Histograms c. Pareto Charts b.Histograms
3. Employee is exposed to the
meaningful metrics to measure improvement made to a process c.Pareto Charts d. Check Sheets c.Pareto Charts
following analysis tools:
BMGI:DataCollection Module d.Check Sheets e. Control Charts d.Check Sheets
>TAKT time analysis
e.Control Charts f. Statistical & Concentration e.Control Charts
>Histograms
f.Statistical & Concentration Diagrams f.Statistical & Concentration
>Pareto Charts
Diagrams Diagrams
>Check Sheets
2. Employee can site examples of the
>Control Charts
3. Of the analysis tools, the employee analysis tools in both manufacturing
>Statistical & Concentration
can describe the use of each of the and transactional environments.
Diagrams
data capture/analysis tools and
benefits of each.

1. Successfully Co-facilitated SCORE 1. Successfully facilitate SCORE event


1. Successfully facilitate SCORE event
event and can teach the use and SCORE to
team and coaches.
2. Capture SCORE document and
Show proficiency in using Nike's standard framework for Kaizens by 2. Capture SCORE document and
Kaizen Event Final Summary in Lean
running SCORE events. 1.Completed BMGI SCORE training Kaizen Event Final Summary in Lean 2. Capture SCORE document and
Binder
Binder Kaizen Event Final Summary in Lean
Lean 2.0 has a defined framework to follow when applying Lean at 2. Has been instructed on the SCORE Binder
1. SCORE (Kaizen Execution) 3. Confidently explains the individual
Nike. Lean Assessment, Leadership Engagement, Roadmap methodology. Understands SCORE is 3. Can explain the different SCORE
steps and drives efforts utilizing
Development, Execution (SCORE), & Sustain the Gains. Driving Lean the framework for Lean kaizen efforts steps. Executed SCORE event with 3. Teaches the individual steps and
SCORE.
2.0 all coaches are required to be versed in engagement model and at Nike. help. (provide supporting drives efforts utilizing SCORE.
apply in all engagements. documentation)
4. Can provide examples of SCORE
4. Can provide examples of SCORE
events (provide supporting
4. Read "A Team Leader's Guide to events. (Provide supporting
documentation)
Lean Kaizen Event" documentation)
1. Identify and provide examples of 8
1. Identify and provide examples of 8
wastes in an area other than your
1. Can identify and describe the 8 wastes in any environment and
own and discuss with your mentor
wastes in your area. instruct other how to see the wastes.
1. Completed Global Lean for validation.
2. With help, conduct a SWOTT 2. Can instruct or co-facilitate a
Fundamentals training. 2. Conduct a SWOTT analysis on a
analysis to understand the current SWOTT analysis on a business
2. Can identify and describe business problem or area. Provide
state of an area or business problem. problem or area. Provide
2. Grasping the Current State (Gemba, differences in the 8 wastes documentation and outcome of the
Applying the tools to understand the current state and what the Provide documentation of the documentation and outcome of the
Nemawashi, Observations, 8 Wastes, (DOWNTIME). SWOTT analysis.
problem we are trying to solve. outcome and reflection of outcome. SWOTT analysis.
SWOTT) 3. Can describe what a SWOTT 3. Conduct a series of nemawashi
3. With help, conduct several 3.Instructs and co-facilitates others in
analysis is and why it is used. surveys for a specific business
nemawashi interviews on a specific nemawashi to build their skills.
4. Can describe the activity of problem. Provide the questions, why
problem. (Questions provided by Provides the questions, explains why
Nemawashi and why it is used. you asked those and answers to the
coach or mentor). Reflect on benefit the questions were asked. Provides a
questions. Indicate if there were any
of interviews. log of what and which coach they
trends or differences from their
helped in the training.
comments?

1. In their Lean Binder, provide Lean


1. Identify and provide examples of
examples of the application of
1. Has inventoried the data and using the data and analysis tools for
calculating and using a pareto,
1. Completed Global Lean analysis tools used in their work. visual management and daily metrics
histogram, and time study (run chart)
Fundamentals training. 2. Can show examples of a pareto, to monitor our business health.
when grasping the situation and
2. Can explain the different data histogram and time study in their 2. Can instruct and facilitate teams to
3. Data gathering and analysis (TAKT, stabilization phases of a SCORE
Applying the various data and analysis tools in a real engagement to tools: Paretos, Histograms, Time work or from a project. understand what data is important
Paretos, Fishbone, Histograms, Time engagement.
show proficiency and successful use of them Studies. 3. With help, has calculated their and how to use them to monitor
studies, etc.) 2. Has calculated TAKT time for a
3. Can explain what TAKT time is and TAKT time or TAKT time of a process business health.
business process to drive the pace of
how it is important for measuring any improvement project 3. Mentors Lean Specialists and
the customer demand.
process. 4. Has read "Understanding Coaches on data analysis. Provides
3. Can site an example of applying a
Variation: The key to success." support and ad hoc instruction as
run charge and moving average data
needed.
tools to show signals and trends.

1. On own, choose a personal or 1. On own, facilitate cross functional


team problem and apply 5 Whys and team in 5 whys and fishbone
1. Completed Global Lean fishbone to reach the root cause. 1. On own, facilitate team in 5 whys exercises to identify root causes.
Fundamentals training. Understand current environment and and fishbone exercises to identify Validate root cause with the process
2. Can explain why we need to validate that addressing the root root causes. Validate root cause with executors. Identify solutions based
Applying the various data and analysis tools in a real engagement to
4. Root Cause Analysis & Problem Solving identify the root cause of a problem. cause will improve the problem. the process executors. Identify on the root cause. Validate that
show proficiency and successful use of them
3. Can explain the "5 Whys" and a 2. With help, use the 5 whys and solutions based on the root cause. solutions will improve the business
"Fishbone (Ishikawa) Tools to identify Fishbone tools on a business Validate that solutions will improve problem.
root causes. problem. Provide resolution and the business problem. 2. Mentor and co-facilitate Lean
reflection in reach the root cause. Specialists and Lean Coaches on root
cause analysis & problem as needed.

1. Can provide business examples of 1. For a business unit, facilitate and


1. Completed Global Lean where standard work & standard 1. For a business problem, facilitate help Leaders build leadership
Fundamentals training. work templates are used in Nike. and help team build standard work standard work instructions for their
Applying the various data and analysis tools in a real engagement to
5. Tools -Standardized Work 2. Can explain the benefits of 2. On Own, create standard work for instructions for their key processes. driving the key drivers in their
show proficiency and successful use of them
standardized work and how it ties to a personal or a task in your work. Provide standard work examples in business and lean journey. Provide
build stability and reduce variation. Discuss with Lean Mentor for your Lean Journal. standard work examples in your Lean
guidance if needed. Journal.

3. Stability & Executing Kaizen


Methodology (Application)

Target: 75% completion of


each task
1. For a business problem requiring
stability and consistency, be able to
apply the 5s in an office and
1. For a business problem, apply the
1. In their area or in a personal manufacturing environment.
5s with a team, and capture the
1. Completed Global Lean setting, identify the problem, apply 2. Instruct or co-conduct 5s effort
benefit (or not) from the exercise.
Fundamentals training. the 5s steps, and capture the benefit with a Lean Coach or Specialist to
3. Stability & Executing Kaizen 6. Tools - 5s Applying the various data and analysis tools in a real engagement to 2. Provide pictures and results of the
2. Can identify and explain the 5s (or not) from the exercise. grow their learning of 5s. Instruct on
Methodology (Application) show proficiency and successful use of them 5s effort.
steps. 2. Discuss with your mentor and the benefits, risks, etc. of using 5s.
3. Revisit the area 30 days later to
provide reflection and pictures of the Provide summary of the 5s effort in
Target: 75% completion of evaluate if the 5s effort was
effort. your Lean Binder.
each task sustainable.
3. Revisit the area 30 days later to
evaluate if the 5s effort was
sustainable.

1. Completed Global Lean 1. For a cross functional process or 1. For either manufacturing or
1. Has created, with help, a process
Fundamentals training. entire distribution/manufacturing transactional problem, run a mapping
map (swim lanes), and a Value
2. Can describe the differences and process, create a comprehensive session with a team to build a VSM of
stream map of a simple process.
benefits between a flow value stream map or process map. their process.
7. Tools - Mapping (VSM, Process, Applying the various data and analysis tools in a real engagement to 2. Reviewed process map and VSM
chart/spaghetti diagram, process 2. Review with Lean Master and get 2. Review and provided feedback on
Spaghetti) show proficiency and successful use of them with a Lean Master for feedback and
map with data, & Value Stream Map. signoff of completeness for business a Lean Coach or Specialist's maps for
reflection.
3. Can explain why a process map or problem. completeness and accuracy.
2. Provide examples of final process
VSM is a critical tool for process 3. Capture an example in your Lean 3. Approved to train Lean Coaches
map and VSM in their Lean Journals.
improvement Journal. and Specialists on mapping.

1. Can cite business or personal


examples of Jidoka, Andon, and Poke 1. In your Lean Journal, provide
Yoke to drive quality at the source. 1. In your Lean Journal, provide examples of applying all three tools:
1. Completed Global Lean
2. Understands the concept of examples of applying two of three Andon, Poke Yoke, and Kanban to
Fundamentals training.
Kanban and can provide business tools: Andon, Poke Yoke, and Kanban business processes. Site benefits
2. Be able to explain the importance
8. Tools - Quality at the source (Jidoka, Applying the various data and analysis tools in a real engagement to examples of kanban. to a business problem. Site benefits from the use of quality tools.
of Quality at the source and how
Andon, Kanban, Poke Yoke) show proficiency and successful use of them 3. With help, implement a solution to from the use of quality tools. 2. Instruct Lean Specialists and Lean
Jidoka, Andon, support Poka-Yoke
improve quality at the source 2. Review with Lean Master for Coaches on the different concepts.
support stopping and responding to
(Andon, Poke Yoke, Kanban). Provide signoff of tool implementation Co-facilitate tools to build coach's
every abnormality.
summary of the effectiveness of the effectiveness. understanding and implementation
solution to improve quality. of the Jidoka at Nike.

1. With help, deploy visual 1. In your lean journal, provide


management tools with a business examples of applying visual
1. Completed Global Lean team and make it a part of their work management at the strategic level
1. Design and deploy visual
Fundamentals training. to review and update on a regular (Obeya room).
management with a business
2. Able to explain the benefits of cadence. Check 3 months and 6 2. Provide daily visual management
department to drive their daily work
Applying the various data and analysis tools in a real engagement to visual management. months to check sustainability. implementations that are used to
9. Tools - Visual Management and strategy. Make it a part of their
show proficiency and successful use of them 3. Can provide personal and team 2. On own, implement or improve drive regularly occurring team
work to review and update on a
examples visual management and some visual management on your meeting.
regular cadence. Check 3 months and
how it makes problems more visible. team based on a business need or 3. Instruct Lean Specialists and Lean
6 months to check sustainability.
problem. Give examples 3 and 6 Coaches on visual management and
months post implementation to show co-lead efforts to drive visual
sustainability. management initiatives.
1. With help, review your
1. In your lean journal, provide an
department's metrics and
1. Completed Global Lean example where you have influenced
performance management tools.
Fundamentals training. changes in performance metrics in a
Provide analysis and give 1. Provide two examples of cross
2. Be able to explain the differences department or facility level. Indicate
recommendations of metrics to tie to functional engagements where you
10. Sustainability -Metrics and Applying the various data and analysis tools in a real engagement to between internal and external any internal metrics to monitor the
daily work and strategic goals. have implemented metrics and
Performance Mgmt. show proficiency and successful use of them metrics and how they help manage daily operations.
2. On own, for your current performance tools to monitor the
performance against the business 2. Instruct and assist Lean Specialists
engagement, identify and implement health and benefit of the process.
strategies. and Coaches to build their Visual
metrics and data requirements to
Management and data to cause
gauge process efficiency and
process health.
performance.

1. Completed Global Lean 1. Identify examples of replication 1. Facilitate Lean event that will be
1. Facilitate a cross functional
Fundamentals training. applied at Nike. replicated. Build replication
The process of repeating the process improvements from one process replication event. Identify differences
2. Be explain the SCORE step to 2. With help, facilitate a replication documentation and preparation
11. Replication to another similar process or area to benefit from the existing process from original and implement process
sustain and replicate solution to event. Provide example in Lean requirements.
changes. for new area. Provide documentation
similar areas that can leverage the Journal of effort, changes, and 2. Co-Lead Lean Specialist or Lean
in Lean Journal.
new process steps. results. Coach to build their replication skills.

M1. Total Productive Maintenance (TPM)


M2. System and Cell Design
M4. Rate of Operation & Operational
Availability & Overall Equipment
Effectiveness
M5. Breakdown Analysis
M6. Toyota's 7 rules of warehousing
M7. Work Balance/Skilling, and Work
Combination Chart

The ability to be able to visualize the process flow (information and


1. Flow Fundamentals product) and identify countermeasures so there isn't any waste in the Refer to Continuous Flow in Lean Fundamentals
process.

1. Employee knows the Point of Use


1. Employee has led /done different
concepts. He/She is able to identify 1. Employee has led /done different
groups in different areas related to
the difference between tack time and groups in different areas related to
Develop the people to implement a replenishment system that will point of Use implementation. He/she
1. Employee was trained in Point of cycle time as well as the Kanban point of Use implementation. He/she
2. Point of Use Concept provide an efficient and ergonomic feed to the working station can teach the concepts, solve
Use Training. concept. He/She has already can coach workgroups towards a
(storage and human operation) according to real consumption detailed questions, and coach
participated in two working groups successful operation. Document in
workgroups towards a successful
regarding Point of Use Lean binder.
operation. Document in Lean binder.
implementation

1. Employee was trained in flow


1. With help, led teams with a level 1.On own, has led, in a large cross
concepts, balancing and leveling to 1. On own, has led teams and applied
4. Creating Flow and balancing solution to smooth functional department or Org team
To improve flow, balance the work or leveling the work to meet reduce waiting in the process. two of three flow tactics to smooth
3. Balancing and Leveling flow. Used one of the three concepts. and applied all three flow tactics to
customer requirements. Understands how smaller lot sizes, flow. Provide summary and tactic in
Provide summary and tactic in Lean smooth flow. Provide summary and
pacing boxes, and buffer stock can be Lean Binder.
Binder tactic in Lean Binder.
used to improve flow.

The ability to improve the process of internal horizontal moves of


products (raw, packaging, semi-finished, and finished goods) as well
M1. Mizumashi (Water Spider) as technical materials, residuals from one place to another. The
targeted waste= to be removed are inventory, transport, motion, and
waiting.
The exact number of suppliers, each of which defines the available
volume and weight, and the time window for collection from the
M2. Milk Run respective suppliers and the time window for delivery to the
customer.[1] With consistent planning, capacity increases to an
average of 90% can be achieved

1. Has applied the strategy


deployment process for department
1. Has been instructed on the Nike 1. Has applied the strategy
or organization . Ensure alignment
strategy development process to deployment process for a single or
with leadership, catch ball, and
future cast, prioritize, and align team cross functional team . Ensure
Understands and can apply the fundamentals of strategy deployment 1. Has read "Getting The Right Things communication to teams. Metrics
strategy upstream and downstream alignment with leadership, catch ball,
1. Hoshin (Strategy Deployment) in our organization: Leadership Direction, Catch ball, Prioritization, Done" by Pascal Dennis. Can describe created to gauge health.
connections. and communication to teams.
Cascading priorities, periodic reflections, and metrics the key points o the book. 2. Capture strategy, team strategy in
2. With help, in the own department, Metrics created to gauge health.
lean binder
apply the strategy skills on another 2. Capture strategy, team strategy in
3. Can coach or teach strategy
group or department lean binder
deployment to lean coaches or
specialists.

1. Provide an example in your Lean


1. Provide examples of successful Journal of successful story telling,
story telling, facilitation 1. Provide an example in your Lean facilitation skills/exercises, and
1. Understands how story telling,
The ability to inspire and get teams to be actively involved in the skills/exercises, and presentation Journal of successful story telling, presentation methods that increased
facilitation skills/exercises, and
2. Story Telling, Facilitation, & problem and solution. As a coach, you will need to translate Lean methods that increased engagement facilitation skills/exercises, and engagement and alignment for senior
variety of presentation methods can
Presentation Skills concepts in a form that resonates with the audience, facilitate/coach and alignment for the audience. presentation methods that increased leadership audience. Provide 4 box
increase engagement and alignment
teams to reach workshop directives. Meet with mentor or Lean Master to engagement and alignment for a reflection.
for the audience.
discuss why these characteristics cross functional audience. 2. Mentor and advise Lean specialists
helped audience buy-in. & coaches on effective
communication.

1. Provide an example of articulating


1. Ability to succinctly write, a position or concept to leadership
1. Understands the importance of articulate and present a position or 1. Provide two examples of that is compelling, relevant and
presenting in an compelling and concept that is compelling, relevant articulating a position or concept actionable.
relevant way to get an actionable and actionable. that is compelling, relevant and 2. Provide an example of tailoring
result. Provide an example of a 2. Have a clear understanding of your actionable. your content, tone of delivery and
successful communication. audience and be able to tailor your 2. Provide an example of tailoring overarching style to meet a senior
2. Understands the need to reach content, tone of delivery and your content, tone of delivery and leadership audience with a successful
The ability to communication at different levels of the organization to
3. Communication Skills (Written & your audience and tailor the overarching style to meet the overarching style to meet the outcome. .
inform, engage, and keep connected for the duration of the
Verbal) communication in a form that they audience(s) where they are at any audience(s). 3. Provide a example of take a large
engagement.
can relate to. Provide an example of given point and time. 3. Provide a example of taking a large amount of disjunction data or
a communication presented in the 3. Ability to take a large amount of amount of disjunction data or content and frame it to have a clear
voice of the customer. disjunction data or content and content and frame it to have a clear start, middle and end in a simple and
3. Understands the importance of frame it to have a clear start, middle start, middle and end that reflects concise message for a leadership
gathering data and clearly/simply and end that reflects what you want what you want to share as much as audience with a successful outcome.
presenting to an audience. to share as much as what the what the audience wants to receive. 4. Mentor and advise Lean specialists
audience wants to receive. and Lean Managers on their
communication skills.

5. Influencing Change & Lean


Leadership
1. Can provide an example where you
have built trust with a department or
1. Read the Speed of Trust. Can 1. Can site examples of building trust organization, accepted and respected
1. Can provide an example where you
identify the 4 cores of credibility, the in the different waves. as a leader in the org, and was able
have built trust with a business team,
Trust is a key tenet for driving change. As coaches, we need to be able different waves of trust, and the 13 2. In the presence of your mentor, to drive change in process and
4. Building Mutual Trust & Respect been accepted and trusted as a
to understand how to build trust for ourselves and others behaviors to build relationship trust. show that you can quickly build trust strategy.
5. Influencing Change & Lean leader in the team, and was able to
2. Understands how our behaviors with business teams for SCORE or 2. Acting mentor for Lean Specialists
Leadership drive change.
can impact the trust account. improvement efforts. and Coaches in building and building
their influence and respect with
business teams

1. Can site examples in your


1. Based on the insights training, can
communication using Insights to best
describe your insight colors, and
1. Completed Insights Training. interact with leaders and teams.
provide examples of changing your 1. Can site examples of building
Understands their colors and how to 2. Can site examples of using
approach in interacting with business relationships with leaders and teams
tailor approaches to leaders, peers, Emotional intelligence to decide how
5. Interpersonal & Collaboration To succeed in a network driven company, understanding yourself and partners based on your and their using the different interpersonal
and working teams best to interact with leaders and
(Emotional Intelligence, Corporate the point of view of others will help build more trust so you can be colors. skills.
2. Understands the importance of teams.
Savyiness, etc.) more influential. 2. Has attended Emotional 2. 360 Reviews feedback indicating
networking and building relationships 3. Is seen by peers and business
Intelligence training. Understand that the individual is a respected and
to becoming more savvy in navigating partners as respected resource at
their personal assessment and their desired Lean Leader at Nike.
Nike. Nike with experience and
strengths/weaknesses
connections throughout the
organization.

1. For a full engagement with a


department or organization, provide
an example where the following
activities were completed.
1. With help, can create the following 1. For a full engagement, provide an a. Scope
project activities: example where the following b. Schedule
a. Scope activities were completed. c. Budget
1. Attend PM Fundamentals training.
To influence change, you need to be able to manage the change. Once b. Schedule a. Scope d. Risk Management
Understands the competencies and
6. Project Management Skills you have the team engaged in a new way of thinking, you need to c. Budget b. Schedule e. Root Cause Analysis
available PM tools to drive a
make sure they meet their objectives to make it stick. d. Risk Management c. Budget f. Process Adherence
successful project.
e. Root Cause Analysis d. Risk Management 2. Provides guidance and mentoring
f. Process Adherence e. Root Cause Analysis to the Lean Specialists/Lean coaches
g. PM Technologies f. Process Adherence on PM fundamentals
2. Acts as a metnor and resource to
the Lean Specialists/Lean Coaches as
a lean reference in this area if PM
resource is not available.

1. On Own, provide an example


showing an expert level application
of transition management in a full
1. On Own, can show an intermediate
1. Attend TM Fundamentals training. 1. With help, can show a basic level Lean engagement. Can show
level application of transition
2. Understand the importance of application of transition management execution of Business Acumen,
management in SCORE events -
To influence change, you need to be able to manage the change. Business Acumen, Facilitating in SCORE events -Business Acumen, Facilitating Change, Organizational
Business Acumen, Facilitating
7. Transition Management Understanding and applying the tools to help teams move from the Change, Organizational Facilitating Change, Organizational Development, Learning &
Change, Organizational
old to the new world will help drive change. Development, Learning & Development, Learning & Development, Marketing &
Development, Learning &
Development, and Marketing & Development, Marketing & Communications
Development, Marketing &
Communications in Managing Change Communications 2. Acts as a mentor and resource to
Communications
the Lean Specialists/Lean Coaches as
a lean reference in this area if TM
resource is not available.
1. Provide feedback with leaders of
1. As a mentee, be teamed up with a
your Lean engagements. Be willing to
Mentor to discuss their lean
A critical trait of a Lean coach is to be strong and respected to provide 1. Individual understands the 1. As a Coach for a business team, provide information that may be
activities. Reflect on work and
1. Providing Feedback honest and constructive feedback so the individual can improve with importance feedback to develop and build team's Lean skills by providing against the current process.
request/receive feedback. Seek to
the help of the coach. challenge existing behaviors. constructive feedback. 2. Act as a mentor to the Lean
understand the intent of the
community and provide feeedback to
questions asked by mentor
improve their skills.

1. Act as the Coach for the business 1.Provide an example of an


1. Be assigned a Coaching Kata
Lean Coaches, as in the name should be strong listeners and be able in an engagement. Execute coaching engagement where you acted as a
1. Become trained in the Coaching mentor. Meet on a regular
2. Coaching Kata (Developing Others) collaborate with then individual to best develop their skills. Coaching kata cycles. Meet on a regular basis. Coach for a Business Leader. Provide
Kata methology. occurrence to understand the
Kata is the methodology to develop our team and business partners 2. Consult with your Mentor to feedback of the process and result of
6. Coaching & Mentoring relationship between the two parties.
extend the Coaching kata. this engagement.

1. Give an example building SMART


1. Create your own SMART goals Leadership metrics for their lean
1. Help your business partner to
To drive accountability and be more qualitative, we must be able to 1. Understand behavioral metrics to based on your Lean development journey.
3. Measuring Behavior identify SMART goals for the leader,
create SMART goals for our development plans. gauge individual development. plan. Capture regularly and consult 2. Act as a mentor help develop the
team and for the overall problem,
with your Mentor. Lean community, by assist
individuals.

1. With help, educate the team 1. On own, apply three learning


1. Become familiar of the standard
Do make the feedback stick, we need to have some methods to help utilizing one or more teaching tools. methods in a mid sized full 1. Provide examples of where you
4. Teaching and Learning Methods teaching and learning tools to
instruct and spark conversation for the individual to learn. Provide summary and reflection of engagement. Capture event have used 3 or more techniques.
develop teams.
this activity. reflection

1. Just in Time (JIT)


2. Pull systems (A/B type systems)
3. Safety Stock
7. Creating Pull (Future) 4. Kanban Future Assessment Criteria
5 Extending Single Piece Flow (Material
Vendors, Suppliers, Retailers etc.)
6. Value Demand vs. Failure Demand

1. Proven track record of coaching


and building leader's lean skills. Can
site examples of leader behaviors to
1. Has been trainined in the Lean 1. Is coaching a team or department
1. Has observed the interations consistenly empower teams, ask the
Leadership module. Can describe the leader to become a Lean Leader for
To drive a successful lean organization requires coaching the leaders between Lean Master and leader. right questions, embed leader
key characteristics of a Lean Leader their department. Has regular
1. Leadership Coaching to be able to think in a different way. The coach will need to work Reflects with Lean Master on standard work in their daily routines.
and the role of a coach to meetings and attends their staff
with the leader to change their current thinking. conversations to strengthen 2. Provide coaching opportunities for
guide/challenge/support the leader meetings for opportunities to build
understanding. Lean specialists and coaches to see
in their journey. the lean leader skills.
and understand the differences
between coaching teams and
leaders.
1. Is coaching an organization leader
on leader standard work. Can site
examples of daily activities like
1. Is coaching a team or department
1.Has been trained in the lean 1. Has observed a Nike example the walking the floor, asking probing
leader on leader standard work for
leadership module. Can describe the standard work for a lean leader. questions, visual management and
Leadership standard work is a tool to simplify the key behaviors and their department. Can site examples
2. Leadership Standard Work standard work activities that a Leader Reflects with Lean Master on metrics, etc
activities needed to exhibit and drive a lean organization. of daily activities like walking the
should do to enable a lean culture in conversations to strengthen 2. Provide coaching opportunities for
floor, asking probing questions, visual
his/her department. understanding. Lean specialists and coaches to see
management and metrics, etc.
and understand the differences
between coaching teams and
leaders.

1. Has created a resource plan for a


transformation of an organization.
1. Has created a resource plan for a Indicates the lean resource
transformation of a team or requirements and development
1. Is a particpant with the
For leading a transformation the coach will need to manage resources department. Indicates the lean opportunities to properly resource
Deployment leader in estimating
2. Resource & Talent Management transforming the teams, and helping the resources grow N/A resource requirements and for the transformation
resources. Understand the criteria
professionally and individually. development opportunities to 2. Provide coaching opportunities for
used to build resource plan.
properly resource for the Lean specialists and coaches to see
transformation and understand the differences
between coaching teams and
leaders.

8. Leading a 1. Level 4 for Project Management


Transformation 2. Can show examples of cost,
1. Level 3 for Project Management timelines, risk, and implementation
With a transformation, there are multiple moving parts. The coach 2. Can show examples of cost, plan for a large Lean transformation.
3. Program Management will need to be able to manage multiple projects simultaneously to N/A 1. Level 2 of Project Management timelines, risk, and implementation 3. Provide coaching opportunities for
successfully transform the organization plan for a mid level Lean Lean specialists and coaches to see
transformation. and understand the differences
between coaching teams and
leaders.

1. Can provide examples of branding


and marketing artifacts of an
Transforming at Nike requires proper communications, branding, and 1. Can show examples of branding 1. Can provide examples of branding organizational transformation.
marketing to energize the leaders and teams to the lean journey. The and marketing a lean initiative and and marketing artifacts of an team or 2. Provide coaching opportunities for
4. Branding and Marketing N/A
individual will need to be able to build compelling stories and the positive impact/engagement of department transformation. Lean specialists and coaches to see
branding of the initiatives. teams and leaders. and understand the differences
between coaching teams and
leaders.

1. Level 3 of Lean Benefits Capture .


1. Level 2 of Lean Benefits Capture to 1. Level 2 of Lean Benefits Capture to 1. Level 2 of Lean Benefits Capture to
Providing benefits from existing lean
Benefits communications is critical to keep the engagement of leaders understand what is being captured understand what is being captured understand what is being captured
5. Benefits Communication initiatives.
and teams that the initiatives are impacting strategically. and how to measure soft and hard and how to measure soft and hard and how to measure soft and hard
2. Support deployment leader in
benefits. benefits. benefits.
capturing benefits for engagement.

1. Level 4 of Hoshin (Strategy


1. Level 2 of Hoshin (Strategy Deployment)
1. Level 3 of Hoshin (Strategy
1. Level 1 of Hoshin (Strategy Deployment) 2. Can provide an example of
Deployment)
For a transformation, the individual will need to create and deploy Deployment) 2. Participant of strategy creation communications for an
6. Strategy Creation 2. Can provide benefit
strategy. Will need to be able to be the architect of transformation. 2. Understands the key components session with Deployment leader. organizational lean engagement.
communications examples for an
of building a strategy. Understand and reflect on process 3. Able to mentor and coach
engagement.
and result. specialists and coaches in the
creation of a transformation strategy.
1. Has conducted a lean assessment 1. Has conducted a lean assessment
1. Understands the intent and 1. With help, participates and with a department or team based on with a department or team based on
Can conduct and rate teams/organizations on their lean journey as a
method for a Lean assessment. conducts a lean assessment. Can specific guidelines to ensure specific guidelines to ensure
7. Lean Assessment mechanism to introduce the competitive advantages of Lean and to
2. Observes a Lean assessment and explain, the purpose, result, and consistency of the score with other consistency of the score with other
expand their lean journey.
assessment interviews. standard approach. assessments. Provide a score and assessments. Provide a score and
action plan for team. action plan for team.

Secondary Assessment Based on Interviews and Lean Journal, Assess based on competency (1 to 10)
Criteria

Creates exciting and positive working environment with strong


projection of confidence for making improvements. Projects genuine
Passion/Enthusiasm Comptency Level: 2 Comptency Level: 5 Comptency Level: 7 Comptency Level: 8
personal commitments to business, quality, and process
improvement. Strong bias for results, persistent, and action oriented.

Works effectively across trational organizational boundaries of


function , rank, and other differences. Promotes cross functional
Empowerment efforts, Trusts others. Encourages risk taking and empowerment Comptency Level: 2 Comptency Level: 5 Comptency Level: 7 Comptency Level: 9
A. Nike Fit / Deployment behavior. Motivates using both stretch and reward to ensure rapid
accomplishment of key objectives.
Criteria
Doesn’t hesitate to "push back" when he/she disagrees with direction.
"in face" of champions if necessary. Willingness to face difficult issues.
Confident/Tough "take a stand" become personally involved in. Works well under Comptency Level: 1 Comptency Level: 5 Comptency Level: 7 Comptency Level: 9
pressure. Always keeps the objective in sight. not sidetracked by
minor setbacks.

Has developed an effecti multifunctional network for getting things


Respected by Organization done. Can be trusted to do the right thing/make good decisions given Comptency Level: 3 Comptency Level: 5 Comptency Level: 7 Comptency Level: 8
information available.

Experience and Expertise in business functions in areas that are


Business Knowledge on Area of Focus relevant to our engagements. Has a commanding knowledge of Comptency Level: 1 Comptency Level: 3 Comptency Level: 5 Comptency Level: 5
specific areas to bring in area specific concepts and best practices.
B. Functional Experience
CULTURE OF SAFEY MATURITY ASSESSMENT SCORECARD
Max Maturity Score
FACTORY NAME: PT Changshin Indonesia Critical Enablers Maturity Assessment 4
FACTORY CODE: JJ

NAME OF ASSESSOR: Tria, Zauzan, Lista, Suryani, Diah OVERALL ASSESSMENT RESULTS TOTAL SCORE 74.07%
Objectives: Creating a Safety Culture:
- Evaluate strengths and opportunities for location's Culture of Safety
- Prioritize focus areas and resources
CONTACT NAMES: Tria Agustina - Identify needs for support
Leadership Safety Management Risk Assessment Workforce Planning Skilled Workforce

- Communication of expectations for Culture of Safety


- Enable consultants to help identify and support issues
DATES OF ASSESSMENT: May, 15-20 2023 73% 78% 70% 82% 70%

Summary:
Strengths:
LAST UPDATE: May, 15-20 2023 Strengths: Strategy driven by Corporate, Headquarters support for Culture of Safety, leadership engagement safety activities through shopfloor activities and communication process. safety documentation are regularly reviewed, internal audit and safety
performance evaluation (KPI), safety into performance evaluation. Resourcing of HSE team and development of HSE team members
Top opportunities:
Resource to support works (skill level) to strengthen deployment of safety culture, need to incresing completion for minor and major finding, programs of related Department are aligned with safety culture.

CULTURE OF SAFETY ATTRIBUTE CULTURE OF SAFETY ACTIVTY ASSESSMENT COMMENTARY, Also include A-D-R Approach SUPPORTING DOCUMENTATION REVIEWED SCORE TOTAL POSSIBLE

- HSE audit by 3rd party (SLCP, government, ISO


45001)
- Compliance programs are in place, need to increase consistency improvement of minor non-compliance - Internal audit report by bi-annually
finding during self assessment. - Bi-annually management review
- The programs has been run periodically, but it needs review and deeper analysis so that improvements - Regular fire assessment by internal or external
Safety compliance program in place continue to be carried out continuously. - HSE activities (training, measurement, etc)
4 5

- Regularly conduct biannual integrated internal audit (ISO 14001, OHSAS 18001, SMK3 and SLCP), annual audit - HSE Committee Organization
to material vendor, monthly HSE inspection and review safety performance through daily activities (DOR) - HSE Monthly inspection
- HSE Weekly report
- Regulation update

C
R
I Factory or Factory Group does have a formal safety policy statement (Deployment) :
T - Senior management or HoD involves to create the Factory vision, HS vision and HS goal.
I Factory or Factory Group has a written and formal safety policy statement
- Deploy our HS goals by leadership, mid-level and employees. - CS Vision
C that includes the principles & objectives as outlined by the ILO Safety
A - Develop HSE policy with employee representatives - HS Goal 5 5
Management System Model
L - HS goal implementation by Policy Deployment board, Accident meeting, HSE committee, Leadership meeting - HSE Policy
Critical Enablers (NSC and Management Review)
E
N - Socialize HS Goal through training, posting RSM board, magazine, campaign, etc.
A
B
L
E
R Factory has a competent person to oversee the HSE/Culture of Safety
S Program. A Competent Person who is reponsible for developing
corporate/factory CoS annual plan and budget and resource requirements - Factory has Dedicated HS leader in managemnt level and compotent HS team to oversease the HSE / Culture
to implement a long term strategy. - HS organizational structure
of Safety program
- Occupational Safety and Health Expert
- Has HS long term & annual plan to control and monitoring HS program
Certificate
- Has HS budget plan to support HS activity 5 5
- HS annual & long term plan
- Upgrading skill for HSE member based on training need analysis
- HS budget plan
- Has Certified HS competent person
- HS training lead analysis
- Has Succession plan based on criteria

Safety is fully integrated in the Hoshin Kanri process (strategy


development and policy deployment process)
- CS Vision
- Factory has HS startegy goal that integrated in the Hoshin Kanri process. - Annual Policy
- Factory has annual safety KPI that singed by leadership - PD KPI 4 5
- Has detail budget to support safety activity implementation - HS long term & annual plan
- HS KPI review by DOR, PD, Accident meeting (if any case), HSE committee, Leadership meeting, etc - Implement ISO 45001 management system

18 5
Safety mission/vision

- Chang Shin Vision 2023


- Chang Shin Group RSM Summit 2022
Factory has safety integration as part of the corporate mission & vision (e.g HS vision, budgets, resources and - JJ Annual Policy 2022 8 10
organizational structure) - HS long term & annual Plan
- HS Budgets
- HS organizational structure

Multi-year safety strategy/priorities

1. Management commitment visibly demonstrated thru positive behaviors, HS investment and time to achieve
HS goals.
-HS Long term & annual plan and MoM
a. 3-5 year strategic plan based on HS vision.
-2022 HS KPI target
b. HS strategy is completely integrated into the business processes of the organization.
-HS organization
c. Post HS goals on each workshop
-HS budget tracking
2. Strong HS Leadership Organization (Have a dedicated HS senior leadership, 8 Safety Representative at
-AM-PM Machine 6 10
workshop)
- Risk Assessment Procedure
3. All levels of employees are aware of HS standards & requirements
- NEI and safe machine procedure
4. Review HSE Inspection & Audit Internal
- Communication regarding safe machine
5. Review KPI monitoring on Daily Operational Review & Policy Deployment
requirement for new machine
6. HS budget allocation is provided
7. Safe machine based machine procurement

Safety is fully integrated in the Hoshin Kanri process

- CS Vision
- Annual Policy
- Factory has HS startegy goal that integrated in the Hoshin Kanri process. - PD KPI
- Factory has annual safety KPI that singed by leadership - HS long term & annual plan
- Has detail budget to support safety activity implementation - Implement ISO 45001 management system 7 10
- HS KPI review by DOR, PD, Accident meeting (if any case), HSE committee, Leadership meeting, etc -HS activity report (WSF, competition, campaign
- Factory has NEI procedure for assessment new technology & recognition)
- NEI Procedure
L
- Result of NEI (last NEI for OPC machine)
E
A
D
E
R
S Leader standard work (safety)
H
I Leadership 1. Safety point include on the leader standard work. Leaders do daily review meeting to share, escalate and
1. Leader Standard Worksheet for TL, GL, VSM”
P Engagement and define the countermeasure.
2. Detail of Jobdesc for Supporting area
Accountability 2. Interactive communication on :
A 3. PD Meeting report
C a. Managements and workers participation in HSE committee meeting. 7 10
T 4. Safety Talk by Leader
b. Police Deployment Meeting
I 5. Safety Gemba by Management
V e. National steering committee
6. HS Campaign by Leader
I 3. Factory needs to implement LSW for leadership and Korean coach after TL/GL and VSM
T
I
E
S Leader visibility/engagement with workers

- Summary of near miss findings


- Summary of suggestion and grievence related
safety
1. Employees can freely express HS concerns, questions or issues by various media (Suggestion / Near Miss /
- Leaders are supported in HSE agenda : near
VoE / Safety Gemba/Kaizen).
miss follow up, internal memo related HS,
2. HS training deliver by WSF.
campaign.
3. Evidence of management's positive involvement throughout the company (Safety induction
- HSE committee meeting report 8 10
for visitor & Introduce our safety culture to employee's family)
- Safety gemba report
4. Need to increase of near miss follow up
- HS campaign
5. Safety talk by leader in workplace
- WSF curiculum and report
6. Identify HS issue and improved
- HS Issue by case complete with action plan
- EWB survey result on 2022 as indicators of
Leader visibility and engagement.

Leadership review process for safety system

1. Safety review in :
a. Leader standard work
b. Policy Deployment
- LSW, DOR, PD KPI.
c. Safety gemba (P2K3)
- Management Review
2. Active participation with others (Factories, government, etc.) on HS activities, i.e Best practice sharing with
- CSG RSM Summit 8 10
government and other factories
- EWB survey result on 2022 as behaviors and
3. Evidence of CSR documents of local community and school
attitudes towards safety
4. Biannual Management Review
5. Annual CSG SMS Summit
6. Factory conducts an EWB survey of employees related HS

Safety included in performance evaluation

1. Aligned CS vision with performance evaluation; performance evaluation is continuously improved ”Form Performance Evaluation”
2. Safety included in performance evaluation for all level '- PE Procedure 7 10
3. Performance Evaluation of Employee as one of Promotion Requirements - PE Form
4. The process of Performance Evaluation is formal and documented - Safety point include to performance evaluation

51 70

- HSE audit by 3rd party (SLCP, government, ISO


45001)
- Compliance programs are in place, need to increase consistency improvement of minor non-compliance - Internal audit report by bi-annually
finding during self assessment. - Bi-annually management review
- The programs has been run periodically, but it needs review and deeper analysis so that improvements - Regular fire assessment by internal or external
continue to be carried out continuously. - HSE activities (training, measurement, etc)
- Regularly conduct biannual integrated internal audit (ISO 14001, OHSAS 18001, SMK3 and SLCP), annual audit - HSE Committee Organization
Safety compliance program in place
to material vendor, monthly HSE inspection and review safety performance through daily activities (DOR) - HSE Monthly inspection 8 10
- Culture of safety program well implemented - HSE Weekly report
- Covid-19 prevention well implemented - Regulation update (Update on January 2022)
- Certified Industrial hygien expert (HIMU, IH level 1) - CoSMA self-assessment by quarterly
- Certified machine safety expert (CMSE) - Covid-19 prevention procedure & activity
- Conduct WSF training (above 1%) - HIMU, IH level 1 & CMSE certification
- WSF achievement (above 1%)
- Risk Assessment Machine by 3rd party

Safety Management
System and Metrics 1. Factory fully tracks leading indicators (nearmiss), lagging indicator (labor accident), Job Hazard Analysis and
preventive actions are taken to reduce risks.
- HS KPI on PD and DOR.
Safety metrics / KPI's/ Data Management Systems 2. Collect HS data on centralized system. Performance data is easily accessible to all personnel. Review : Daily 8 10
- Management review
Operational Review (DOR), Policy Deployment board, Accident meeting, HSE committee.
3. Biannual Management Review

1. Written procedure and documented of job hazard analysis


- JHA procedure
2. JHA Training Target in PD/DOR KPI By Line
Job Hazard Analysis' are completed - JHA training material 8 10
3. JHA activities by Safety team and WSF.
- JHA report and training
4. JHA sheet used in every hazard identification activity.

SWS
1. Safety is incorporated in all jobs activities in the company (including SWS, SOP with content related to safety,
AM cheklist
TPM activities).
SOP
Safety is included in standard work 2. Training Gold which is included in the training curriculum (there is SWS material). 7 10
Job Description
3. Involving employees in making standard work (SWS) and reviewed by HS team.
Safety Kaizen report
P 4. Peer Coaching Program for HS Team
Report of Peer Coaching Activity
R
O 31 40
C
E 1. Procedure for risk assessments and job hazard analysis, and risks control.
S -Risk assessment procedure
2. Hazard identify and risks assessment process in place
- Safe machine matrix.
S Comprehensive Risk Assessment and Analysis
3. Deployment to all employees
- Risk assessment machine 6 10
4. Implement risk assessment and analysis for facility (machine risk assessment, when have layout changes,
- HIRA by Process
A remediation of risks) and priority to make countermeasure for improvement
- JHA by process
C HS analysis point in cooperate to Hoshin Kanri Process
T
I
V
I
T 1. HS’s concerns are defined in aspect impact identification procedure base on OHSAS 18001 and “Design,
-Management of Change Procedure
I Engineering and Management of Change” guideline
-MoC report
Risk Assessment process for evaluating major facility changes 2. Update facility risks following changes to facility but not consistently applied. need consistency of 7 10
E management of change implementation
-New equipments procedure
S -New equipments introduction
3. Continuous Improving & control program together with Risk Assessment & Risk Control procedure

Has system related machine risk assessment process :


1. Machine safety procedure to purchase a new machine/equipment and for current machines -Machine Risk Assessment schedule and it's
2. Implement machine risk assessment process improvement
Machine risk assessment process 3. Have inventory list of machines & assessment category risk by level for all machines '-Machine safety strategy
7 10

4. Review assessment result, analysis and priority to make action plan - Safe machine matrix
5. Continous improvement for machine risk assessment process
Risk Assessment and
Remediation

1. Risk remediation process is applied facility and includes worker input and feedback - Hazard Identification and Risk Assessment
2. Daily check and tracking report for remediation risks - Objective, Target, Plan related to HS
3. Risks assessment and analysis to make improvement plan & tracking - Improvement HS cases, ex : accident, fire
Remediation of risks 4. Factory had periodic review HS performance data : sharing performance data through Daily Operational incident
8 10

Review (DOR), weekly policy meeting, monthly leadership meeting -Management Action Plan (OTP Sheet)
5. Hazard Identification by all level of employess and Near Miss reporting.
Risk Assessment and
Remediation

Process to correct hazards identified by hazards and unsafe behaviors in place (nearmiss, sugesstion system) -Nearmiss process (including report and follow
Near-miss finding report from line employees and tracking weekly base up)
All near-miss and safety issues with corrective action tracking records on IT system - Suggestion System
Process to correct hazards and unsafe behaviors identified by workers Kaizen policy including safety suggestions by all employee levels -MoM HSE Meeting 8 10
HSE committee meeting regularly discuss HSE issues -Report issue by case
HSE meeting with related departemen (if any case) - CAR of nearmiss by priotizing
- Grievence system related safety

Industry trend analysis and benchmarking process in place.


-Communication and Consultation Procedure.
Benchmarking footwear factories, government and vendors/suppliers but not consistent
Industry trend analysis and benchmarking '-Benchmarking document 6 10
Lessons learned from others factories and improvement
- Benchmarking list by issue (internal issue)
No detail writen procedure related benchmark and it's analysis

42 60
Process for recruiting/hiring inclusive of safety based the safety senstivity
of position.
- Recruitment Flow Chart
HRMAT DEPENDENT - Recruitment Procedure
Recruiting/hiring procedure in place
-Interviewer certificate
Job descriptions exist for all positions with clear description of R&R & required skills and competencies
- Provide Job des for HS person
Using safety points in JD and list of interview to determine positions for hiring individuals
-Provide Job des for all level (safety included) 9 10
Clear requirement for hiring safety positions (at least have safety qualifications)
- List of interview related safety
Job vacancy information at Disnaker, all of HR board in each Plant, LinkedIn
- Job vacancy posting (Safety point include to
Had certified for HR recruitment staff by third party
qualification)

Safety Training and Development Plan

SCORE IS HRMAT DEPENDENT


- Gold training curriculum and schedule.
Had HRD Center System with internal trainers - WSF/ HS Agent training Curriculum.
Had Safety Training and Development Plan for all employees (long term & short term) - List of WSF trainer & facilitator
Had clear and separate Job specific training onsite plan for critical jobs -WSF trainer & facilitator certification
Provided special safety technical knowledge, risks assessment for safety specialists by Third Party then they will -Leadership training curiculum and schedule
train their peers - Example of post test and achievement of 9 10
Training is consistently conducted and documented training report (Gold, WSF & LAT)
WSF program in place - Specific trainer for Safety part (certified safety
Had certificate for WSF Trainer knowledge by third party) : First Aider Training,
Learning through peer coaching by fellow HSE team Fire Fighter training, HIMU, CMSE
- Document of training external by 3rd party

Workforce Planning Appropriate resources to support work


(HSE Organization) - Culture of Safety Long Term Plan CY 20-CY 23 &
Manpower Planning”
' RSM Organitation Structure
Had strong HS Organization in place: Have a dedicated Safety Coordinator and 9 safety officer with each
- IDP
specialist
- HS Certified: AK3U, HIMU, First Aider,
Team members are engage in safety activities throughout safety training onsite, kaizen in Lean Internalization 8 10
Firefighters, certified machinery safety expert, K3
activity.
contractor, etc.
Documented survey and analysis for improvement
- Succession plan HS team

Retention and HSE team member career development (combined old


activities with training) Linked to HR organization activities

HRMAT DEPENDENT - Career Development Plan


Factory has procedure to manage career development & performance evaluation system for employees
- Career Development Structure
Factory has educational program to support employees also training need analysis for career development
- Promotion Procedure
plan
- Night school curicullum and report activity. 8 10
Factory has promotion
- Retention Program
HSE has job rotation program & Peer Coaching
- Promotion list from within (all departemen)
Training according to job requirements by third party
P
E
O
P
L Succession planning for HSE organization
E
SCORE IS HRMAT DEPENDENT - Manpower Planning.
D Factory has Succession planning procedure in place - Promotion Procedure
E
V Clear criteria for successors of the key jobs and Procedures exist to identify and develop high potential - Succession Plan and Procedure 7 10
E employees - Management Review
L Top management review HS performance and strong discuss, support the Culture of Safety program.
O - "Workforce Plan"
P
M
E
N 41 50
T HSE Skills/Competencies within the Organization
A
C
T - Certificate for Occupational Health & Safety
I Expert.
V Provided HSE competencies for all HSE members in the HSE Organization and all HSE Committee members of - HS Organization
I each workshop. - Manpower Plan
T
I Clear HS role and responsibility are defined for HS leaders, manager and supervisors to developing & - R&R for HS leader, manager.
E monitoring behavior based on PD KPI. - MoM HS/CoSMA LC Sharing.
S Sharing HS Best Practices with other organizations (National, Region, within Nike supply chain factories) - Certification of safety sensitive job like first 7 10
Team members check related HS in production area aider, pressure vessel, General Health & Safety,
Safety point include to am cheklist machine safety expert, and etc.
Safety point include to LSW - AM cheklist with safety point
HSE meeting for monitoring based safety metrics (weekly) - LSW with safety point
- HSE Report meeting
- WSF Activity

Safety Problem solving

Safety Gemba Report.


Nearmiss Procedure or flow chart
Safety problem solving process based on PDCA method
Nearmiss issues & it's follow up
Provided safety problem solving for safety managers, safety committee members
Suggestion System 7 10
TM ideas are reported to TL/GL and safety committee members of each workshop, there is a communication
PDCA based on safety issue
feedback & focuses the number of problems solved

Skilled and Capable Safety Committee


Workforce
(Team Members)
Formal training is provided to committee members on hazard identify, problem solving/investigation, safety
rules/regulations
Safety Committee member including worker and management cooperation addresses safety and health topics - HSE Committee Organisation Chart 7 10
both production and non production related - HSE Committee Meeting Minute
HS Expert Certificate (AK3 Umum)
Monthly base meeting (including shopfloor inspection) and discuss issues and sharing performance

Safety awareness activities (not training related) Safety campaign


Safety Talk
Annual revise HS policy and announcement, posted at all bulletin board, RSM boards at each workshop, csi Women Health Activity
mobile HSE Month Activity
HS voice through Safety Talk or announcer in each Plant CSR related safety to local community
Safety Campaign Result of 5S Audit 7 10
HS Reward Result of HSE Inspection
CSR related safety Result of Accident Case Tracking
HS event activity Result of traffic accident tracking
Result of safety survey from worker
Safety recognition/discipline

Culture Change Program reward & Warning


Policy in place that recognizes workers for excellent safety performance and standardized disciplinary Letter unappropriate with safety.
procedures for safety violations. '-Safety recognition procedure 7 10
Examples of safety recognition and safety discipline that follows policy keep on file -Safety dicipline procedure
Near Miss reward for employee -Safety recognition activity
-Safety dicipline activity

35 50

TOTAL 200 270


Culture of Activity Maturity Level
Safety Attribute
1 2 3 4 5
Organization has no skilled or Factory has a headcount plan Factory has a competent person to YES!
competent HSE person for a person responsible for oversee the HSE/Culture of Safety Factory or Factory Group does have a competent person* to strategically oversee
responsible for overseeing the overseeing the HSE/Culture of Program. A Competent Person* who is the safety program in Senior Leadership Level
Factory has a competent person to oversee the HSE/Culture of Safety Program Safety Program, but the person reponsible for developing
HSE/Culture of Safety Program as a senior leader responsible for safety has corporate/factory Culture of Safety
in strategic level. A Competent Person* who is limited experience in HSE. annual plan and budget and resource Input Maturity Level 5
PEOPLE
reponsible for developing corporate/factory CoS requirements to implement a long term
annual plan and budget and resource strategy.
requirements to implement a long term strategy.

Factory or Factory Group does not Factory or factory group has a Factory has a written and formal safety
have a formal safety policy written safety policy statement policy statement which is aligned with
Factory or Factory Group has a written and formal statement but is not aligned with the ILO ILO Safety Management System Model. YES!
safety policy statement that includes the Safety Management System Leadership commitment is present, but Factory or Factory Group does have a formal safety policy statement which is
principles & objectives as outlined by the ILO approach policy is not affectively communicated committed by the leadership and broadly communicated in the organization
Safety Management System Model* throughout the organization.
Input Maturity Level 5

Safety is fully integrated in the Hoshin Kanri Safety in not considered in the Safety has just recently been Safety is fully integrated in the Hoshin Safety is fully integrated in the Hoshin Safety is fully integrated in the Hoshin Kanri
LEADERSHIP process or the factory has a business integrated Hoshin Kanri Process or only included in the Hoshin process, Kanri process or the factory has a Kanri process and Safety Goals and process and there is a history of delivering
safety management system that aligns with the included ad hoc after safety issues and the process for including business integrated a safety Objectives focus on continuous value to the business. Metrics are owned by
ILO Safety Management System Model* or arise. safety is being developed management system that aligns with improvement. Hoshin process defines the business and could include: Risks,
OHSAS 18001 the ILO Safety Management System specific metrics and KPI's. (i.e. Risk downtime, production efficiency, quick
There is no safety management Model* or OHSAS 18001 reduction, adaptability to new change over, integration of new technology,
system technology and product change over, behavior based metrics.
production delays due to safety are
predicted and prevented)

No Safety compliance program in Not all compliance areas are Compliance programs cover all Compliance programs include Compliance programs are reviewed during
place OR covered by the compliance applicable CLS and local laws. continuous improvement as a key the Hoshin Kanri process, performance
program. metric for peformance. standards go above and beyond legal and
Limited safety compliance Minor non-compliance findings during CLS requirements, and factory consistently
programs in place. Programs may Functional programs are up to formal self assessment and/or corporate Some behavior based activitites are meets performance metrics.
be out of date. date (i.e LO/TO, Hearing audit program are used to identify gaps included in compliance programs.
Conservation, HAZ COM, etc.) in program. Compliance program include behavior based
Factory is not monitoring Factory actively monitors changes to activities.
regulations. Little to no self- There is a formal self- existing regulations and incorporates
assessment or corporate audit assessment and/or corporate pending legislation in compliance There is an internal system for continuoulsy
PROCESS Safety compliance program in place program. audit program and only minor programs. monitoring compliance and non-compliance,
compliance findings were and corrective action is priortized and
discovered. Factory is consistently meeting countermeasures implemented timely.
continuous improvement compliance
targets

Max Maturity Level


(Input Lowest score above)
Maturity Assessment Scoring

Culture of Safety Activity 0 3 5 7 10 Maturity Score


Attribute
(Input)

8
Safety mission/vision No Safety mission/vision or Written mission/vision, senior Documented, clear safety Safety is integrated as part of the Safety is integrated as part of the
level awareness. May be some mission/vision, reviewed annually, Corporate Mission and Vision Corporate Mission and Vision, and visibly
Safety Mission is written, but what out of date, or not clearly signed by senior management/senior drives business decisions, including safety
general direction known, not defined. management ownership, posted in strategy, budgets, resources, and
documented, little senior level facilities. organizational structure
awareness

Multi-year safety strategy/priorities No written safety strategy, High level safety goals and Long term and annual safety strategy is Safety Goals and Objectives Execution of safety strategy delivers value
reacting to issues and incidents objectives through Hoshin Konrideveloped as part of the Hoshin Konri consistently exceeded. to the business. Metrics are owned by the
process or strategy deployment process or strategy deployment process. Leadership has defined how the business and could include: Risks,
Random objectives or goals, process. Focused priorities forThis includes documented safety strategy delivers business downtime, production efficiency, quick
primarily associated with current year. goals/objectives, KPI's, budget and value through specific metrics and change over, integration of new
compliance resourcing KPI's. (i.e. Risk reduction, technology

6
Not a clear HSE Organization but adaptability to new technology
No HSE Organizational Strategy Individuals in place to support HS Sr management is engage in driving and product change over,
successful execution of the strategy and production delays due to safety
Budget and resourcing limited for Budget and resourcing provided engagement is well documented are predicted and prevented)
safety activities but not clearly linked to safety
objectives. Some examples of Clear HSE Organizational Structure, with
success in executing objectives. senior level individual responsible for
HSE strategy

Safety is fully integrated in the Safety in not considered in the Safety has just recently been Safety is fully integrated in the Hoshin Safety is fully integrated in the Safety is fully integrated in the Hoshin
Hoshin Kanri process Hoshin Kanri Process or only included in the Hoshin process, Kanri process or the factory has a Hoshin Kanri process and Safety Kanri process and there is a history of
included ad hoc after safety issues and the process for including business integrated a safety Goals and Objectives focus on delivering value to the business. Metrics
arise. safety is being developed management system that aligns with continuous improvement. Hosin are owned by the business and could
the ILO Safety Management System process defines specific metrics include: Risks, downtime, production
There is no safety management Model* or OHSAS 18001 and KPI's. (i.e. Risk reduction, efficiency, quick change over, integration

7
system adaptability to new technology of new technology, behavior based
and product change over, metrics.
production delays due to safety
are predicted and prevented)

Leadership
Engagement
and Leader standard work (safety) No leader standard work (safety) Leader safety standard work is Leader safety standard work is Leader standard work drives safe Leader standard work drives safe behaviors
Accountability

7
identified -- examples include: identified for all levels of leadership. behaviors and attitudes within the and attitudes within the entire
Leaders generally aware of safety safety topics as part of meetings, Includes safety topics as part of factory, and is observed on the organization, from worker to supervisor to
issues, but not documented gemba walks, reviews. May not meetings, gemba walks, reviews. factory floor GM to Executive
evidence of leader safety standard be fully implemented. Most Evidence of implementation.
work. Leader safety activities may leaders included. Factory uses EWB results are used as
be adhoc and inconsistent. indicators of Leader visibility and
engagement.

Leader visibility/engagement with Limited or no leader visibility or Leadership engagement is Genuine collaboration between leaders Engage leaders drive worker Safety issues are routinely and consistenly
workers engagement on safety issues. observed in several areas , but not and workers is consistently observed behavior as evidenced by a safety identified and resolved collaboratively by
consistent. Leaders follow up and documented, including leadership escalation process that involves workers and management throughout the

8
Leaders inconsistently react to and react when safety issues accountability for follow up on safety both workers and leaders, is facility and improvements are
safety issues. occur. issues identified by workers, injuries, effectively implemented, and documented.
incidents, and trends several examples are
Leaders directive in their approach A process is in place for workers documented. Factory uses EWB results (or similar)as
to safety and workers do what to identify, report and escalate indicators of Leader visibility and
they are told safety issues, but the practice is engagement.
inconsistent

Leadership review process for safety No leadership review process for Leadership is aware and updated A periodic review of the culture of Senior Leadership sets internal The culture of safety is immediately visible

8
system safety system or on safety system. Annual review safety is conducted with senior metrics and KPI's to measure the throughout the factory, evidenced by
may be conducted of safety leadership is documented, with culture of safety systems and worker and leadership behaviors and
Limited leadership awareness on system; may not include all actionable outcomes. worker and leadership behaviors attitudes towards safety (EWB).
safety system and components. components. and attitudes.
Leadership continuously monitors safety
processes, and improvements are
documented.

Safety included in performance Safety not included in annual Safety included in performance of Safety is included and documented in Safety is included and EWB is used as a tool to assess leader

7
evaluation performance evaluation most factory workers. performance evaluation of all levels, documented in performance safety performance, and is included in
Documented. May not included including management. The process is evaluation of all levels, and performance evaluation of management
Safety included in performance of specific behaviors. formal and documented. specific safety behaviors and and senior leaders.
few workers. Inconsistent. Very attitudes of the factory are used
high level -- may not be detailed. May not include behaviors and attitudes as metrics to assess peformance.
May not be formal and
documented.
Culture of Safety Activity 0 3 5 7 10 Maturity Score
Attribute
(Input)
Process for recruiting/hiring inclusive of safety Safety not considered in Recruiting activities occur on a Candidate screening and selection are Job descriptions exist for all Candidate screening is based job descriptions as well as
based the safety senstivity of position. recruiting/hiring reactive basis to meet functional based on the minimum skill level and positions (operators, T/L&G/L, staff, safety best practices learned from past experience,
department's short-term needs. safety knowledge requirements management) with clear description which help to identify the most suitable candidates.
contained in job descriptions for of roles and responsibilities,
Job descriptions are developed majority of positions. required skills and competencies. Evidence of safety evaluation is documented.
and managed by individual
functional departments, not a Factory provides training to HR staff Safety sensitive positions require
central HR function. Limited safety responsible for recruiting and selection certification and/or have safety

9
inclusion in job descriptions. processes. qualifications.

Only for critical safety positions


have safety in the job description.

Safety Training and Development Plan No safety/training development Limited training conducted, 1 to 2 A formal training curriculum exists and Training is consistently conducted There is a formal learning system with designated
plans safety training topics. Conduct a meets legal requirement Include some and documented. Learning through trainers, mentoring programs and external learning
new hire orientation and general specific training for job hazards. peer coaching is part of the training opportunities (university courses) paid by the company.
Team member has no knowledge safety training., but no long term Evidence of training is documented. curriculum.
of applicable safety standards strategy. Inconsistent
related to their job. No process in documentation of training. Team members are knowledgeable of All team members are
place to verify knowledge or high risk safety standards. There may knowledgeable of applicable safety All team members are knowledgeable of applicable
awareness. Team members not be minor knowledge gaps. standards. safety standards and have the skills and knowledge to
knowledgeable of applicable train their peers.
safety standards related to their Formal process (ie, test, performance Non-technical safety training is

9
jobs. Informal process in place to review) in place to verify knowledge or included in the curriculum, and WSF program is consistently applied in whole factory.
verify knowledge or awareness. awareness. includes how to participate in safety Training effectiveness is periodically assessed.
initiaves, problem solving, general
Team Leader and Group leader WSF Program is in plan. WSF Trainers health, and behavior observations.
may have awareness. are certificated. Trainings for facilitators
are in progress. WSF Program is in place. Facilitators
have yearly training session plans
based on prioritised HSE topics.

Appropriate human resources to support work** No HSE staff to support work or ad No evaluation of HSE staff needs, Hoshin Kanri process is in place to CoS resources in place and Resources are in place. Retention and succession plans
hoc support through another but a full time HSE person is on evaluate CoS staffing needs, but onboarded. Little track record of are in place. Turnover, when they occur, does not
Workforce Planning Strategy level, program management level, department staff. there may be some gaps in turnover. create a gap in the Culture of Safety program.
(HSE Organization) Production line level headcount .
Team members are engage in safety A long track record of team members engagement in
activites throughout the factory. safety kaizens and worker initiated improvements.

8
Retention and HSE team member career No retention or career Career development Career development opportunities are Career development opportunities Factory has a formal procedure to manage career
development Linked to HR organization activities development plan for HSE team opportunities are very limited for available for limited categories of HSE are available for all HSE team development for HSE Team members, which is linked to
members HSE team members and Team members, such as high potential members, including operators, a performance evaluation system.
management staff, even for employees. T/L&G/L, staff and management.
workers with high potential. Job rotation, mentoring, on-the-job training and off-job
Management training and career Factory has a formal educational training are widely used to support career
There are isolated examples of development programs exist, is and program to support operator career development.
workers promoted from within. there are a few examples of workers development, such as night school.

8
promoted from within. A large proportion of managers, T/L&G/L, and HSE staff
Sevaral examples of managers and are promoted from within. Many of them are promoted
T/L&G/L are promoted from the from the worker level.
worker level through career
development programs.

Succession planning for HSE organization No succession plan for HSE team Limited succession plans for team Succession planning is conducted by HR partners with leadership and HR plays a leading role in factory-wide succession
members members. Critical HSE team factory leadership and functional managers during Hoshin Kanri planning, including key CoS staff positions. HR assesses
members not identified. managers (not an HR function), but process to identify an inventory of talent supply from internal and external sources.
there is no standard procedure or key jobs that support the Culture of
documentation. Safety program . CoS individuals with high potential are identified and HR

7
partners with leadership and managers to create
There exist clear criteria for individual career plans.
successors of the key CoS jobs.
Procedures exist to identify and
develop high potential employees.
Comprehensive Risk Assessment and Analysis** No comprehensive risk Facility risk assessment exists. Comprehensive facility risk assessment Buisness continuity and Business continuity and Contingency plans
assessment in place May have significant gaps, but covers anticipated risks to facility with contingency plans are in place are in place and fully resourced
Guidance for facility/operational risks major risks identified few gaps but not resourced in case of an
https://www.dir.ca.gov/dosh/etools/09-031/ Risks identified ad hoc or emergengy Risk assesssments and analys are done
HazAssessCheck.pdf retroactively after and incident. Assessments may be out of date Assessments are up to date and continuously and part of the safety culture.
or incomplete. reviewed at least annually. Annual risk analysis identifies

6
Guidance for external risks to the Factory No inclusion of risk analysis into program gaps, and is fully
http://www.fema.gov/media-library-data/20130726-1530- strategy and annual objectives Risk analysis is disjointed from Process in place to incorporate risk embedded into the Hoshin Kanri Documentation verifies that risk anaylsis
20490-5739/fema433.pdf strategy and annual objectives analysis into Hoshin Kanri process, process. has consistently been integrated in Hoshin
including strategy development and Kanri for multiple years.
annual objectives.

Risk Assessment process for evaluating major facility No risk assessment process to When facility changes occurs, risk Process in place to update facility risks Process in place and consistently Process in place, and documentation of all
changes, including changes to manufacturing process that address changes assessments are inconsistently following changes to facility. applied. facility changes that impacts risk, including
requires building structural enhancements. completed. updated engineering drawings, are

7
http://www.iitk.ac.in/nicee/wcee/article/2826.pdf Documentation of change is available for review.
inconsistent.

Machine risk assessment process No machine risk assessment Limited machine risk assessments Machine risk process in place, Machine risk assessment process Machine risk assessment process in place,
process conducted. Not consistent inconsistent completion of risk in place, completed for most completed for all machine types in factory
process. assessments. machine types in factory and up- and up-to-date.
to-date.

7
Plan to complete remaining risk All machines are in compliance with Nike's
assessment is in place, and on target for Targets for machine related machine safety standards and Zero
completion. incidents are established. machine related injuries have occurred
within the past 3 years

Remediation of risks*** No remediation of risks identified Some documented process in Process in place to remediate Risk remediation process is There is a formal system to track risks and
place to remediate risks, unacceptable risks, all risks remediated applied factility wide and includes remediation. The system is used to
Risk Assessment Risk are not prioritized and inconsistent remediation of risks. to an acceptable level. The process is worker input and feedback. identify trends and areas of improvement.
remediation is ad hoc. implemented in high risk areas, but not Worker input is documented in
and Remediation consistently throughout the faciltiy. Kaizen activities.

Process to correct hazards*** and unsafe behaviors No process to correct hazards and Little to no documentation of Process to correct hazards identified by Process to correct hazards Workers identify hazards and unsafe
identified by workers unsafe behaviors identified by hazards identified by workers. workers. identified by hazards and unsafe behaviors AND are involved in the
workers behaviors. corrective action / remediation.
Limited evidence of hazards Process includes prioritizing,
No process in place to receive corrected. remediation plan, completion dates and Consistent documentation, follow Positive EWB results validate worker safety
worker safety suggestions. measuring progress. up and completion. behavior shift.
Ad hoc worker safety suggestions

8
process. Significant gaps in documentation, A formal safety suggestion
follow up, and completion process and feed back loop to
workers who provided the input.
Process in place for worker safety Process is documented and
suggestions, but inconsistently used. consistently applied.

Industry trend analysis and benchmarking No benchmarking and evaluation Limited benchmarking and Process in place to evaluate external Process in place, benchmarking Process in place, benchmarking and
industry trends evaluation industry trends. May risks and industry trends -- inconsistent and industry trends identified. industry trends identified.
be adhoc and inconsistent. implementation.

6
Benchmarking places factory in Benchmarking places factory in the upper
the upper 75 percentile against 90 percentile against peers.
peers.
Industry trend analysis is reviewed as part
of the Hoshin process.
Culture of Safety: Levels of Maturity

Leaders view Culture of Safety


as BUSINESS PRIORITY

HSE organizational strategy is


defined and seamlessly aligned
Leadership UNDERSTANDS with BUSINESS PLANNING cycle
basic Culture of Safety
principles and the value CoS process performance is
LEADERSHIP TALKS a lot about proposition measured , documented, and
safety, but after a while, things characterized by a continuous
usually return to how they HSE organizational strategy is improvement mindset
Leadership sees safety as a were developed and understood by
BURDEN and something we most workers, and aligned with Safety success is due to
have to do to keep regulators Organization safety strategy is Business strategy IMPLEMENTATION AND
off our backs more comprehensive and TRACKING of consistent and
understood by some workers “We have systems in place to predictable safety sub-
Organization SAFETY STRATEGY manage hazards.” SUCCESSFUL processes
is not defined or understood Process supporting CoS are RESULTS due to consistent
DOCUMENTED, but may be implementation across the Workers are engaged in
SAFETY PROCESSES are not well outdated organization improving safety by joining
documented safety committees, corrective
Workers become ENGAGED in CoS processes documented and action planning, etc.
Workers are completely safety after an incident occurs CHECKED on a regular basis
DISENGAGED “It is my safety program. We
Safety is IMPORTANT, we will “We don’t tolerate unsafe work work on the problems we still
WHO CARES as long as we do what it takes to make sure or bad attitude about safety” find”
don’t get caught attitude that never happens again
Maturity

There is no separation between


leadership and safety. Every
eaders view Culture of Safety leader views safety as a ROUTINE
BUSINESS PRIORITY BUSINESS PRIORITY and looks to
continuously improve
SE organizational strategy is
efined and seamlessly aligned Organizational safety strategy is
ith BUSINESS PLANNING cycle well formed, communicated, and
understood by all workers
oS process performance is
easured , documented, and Safety processes are visible and
haracterized by a continuous continually improved through
mprovement mindset quantitative and qualitative
measures, with consistent year
afety success is due to over year success
MPLEMENTATION AND
RACKING of consistent and Safety process are standardized
edictable safety sub- and documented.
ocesses
Workers are engaged and
orkers are engaged in consulted, and make decisions on
mproving safety by joining safety activities
fety committees, corrective
tion planning, etc. “Safety is how we do business
around here”
t is my safety program. We
ork on the problems we still
nd”
Critical Enablers

Leadership

People
Process
RATINGS GUIDE
ADR
10 5 1
Approach:
•What structures and processes
have been developed to achieve One standard approach Beginnings of a standard No evidence that an approach has
the intent and why were they recognized as the Lean Best approach; missing some key been considered; reactive attitude to
chosen? Practice. elements of the Best Practice. needs or problems.
•How does this method align with
Lean Best Practice?
Deployment:

•How have those structures and


processes been put into practice? Approach is applied to all areas
Approach is applied in some
in all opportunities; well
•What is the depth and breadth of established as normal areas and starting to become Little use of the approach.
their implementation? part of normal operations.
operations.
•To what extent have they been
integrated as part of normal
operations?
Results:
•Are outcomes of the approach
captured and shared? Results widely shared. Results logged and subject to
Proactive system for review periodic review. Occasional
No data / Anecdotal
drives improvement action. improvement action taken.
Positive trends in all areas. Positive trends in some areas.
Results widely shared. Results logged and subject to
•Are outcomes checked against Proactive system for review periodic review. Occasional
No data / Anecdotal
expected outcomes and reviewed drives improvement action. improvement action taken.
for trends? Positive trends in all areas. Positive trends in some areas.
•Do unsatisfactory results trigger
action?

•There is no longer a separation between “Lean” and “Leadership.” Every leader utilizes Lean Thinking to run and improve their business.
Maturity Level 5 •Every leader has a master-level Lean coach. The primary role of Lean resources is coaching managers in the line of work.
10 The Legend •A well managed portfolio of projects covers every aspect of the business; kaizen activity is ongoing.
91-100%
R •A standardized, rapid improvement method is continuously practiced by managers who are coached by Lean Masters
•The status of virtually every process is immediately visible; the primary method for delivering results is the continuous monitoring and improvement of all processes.
A •Leaders understand Lean; view Lean as the means to improve processes and deliver results
T Maturity Level 4 •Full-time, dedicated Lean resources support all aspects of the organization
I 7 Record Holder
76-90%
•A well managed portfolio of projects is tied directly to strategy and focuses on process improvement
•A standardized, rapid improvement method is consistently led by Lean Coaches
N •Managers consistently deliver results by focusing on process performance and reacting to problems in immediately.
G •Leaders understand some basic Lean principles but treat Lean as a separate activity.
S Maturity Level 3 •Dedicated Lean resources are part time project managers
5 Olympian •A method to plan projects exists, but not clearly tied to strategy or process improvement.
51-75% •Organization beginning to define improvement methods, but skills and deployment depend on person
G •Results checked on a daily basis, but causes for those results are anecdotal.
U •Leaders understand Lean as “good” but don’t have personal responsibility
Maturity Level 2
I 3 Participant
•Projects launched in reaction to “pain points, roadblocks.”
D 21-50% •Methods not more detailed than “PDCA.”
•Management by reviewing retrospective, IT generated reports in weekly or monthly meetings.
E Maturity Level 1 •Leaders unaware of Lean
Spectator •Prevalent fire fighting
0 0-20%
•Success depends on heroics.
•Lack of structure & standards
Lean Maturity Model
75-90
Advanced
51-75 Leaders understand Lean;
Basics in Place view Lean as the means to
improve processes and deli
results
21-50 Leaders understand some Full-time, dedicated Lean
resources support all aspec
Beginning basic Lean principles but treat
Lean as a separate activity. of the organization
Dedicated Lean resources are A well managed portfolio o
part time project managers projects is tied directly to
Leaders understand Lean A method to plan projects strategy and focuses on
as “good” but don’t have exists, but not clearly tied to process improvement
personal responsibility strategy or process A standardized, rapid
Projects launched in improvement. improvement method is
reaction to “pain points, Organization beginning to consistently led by Lean
0-20 roadblocks.” define improvement methods, Coaches
Methods not more Managers consistently deliv
Ad hoc detailed than “PDCA.”
but skills and deployment
depend on person results by focusing on proc
Leaders unaware of Management by reviewing Results checked on a daily performance and reacting t
Lean retrospective, IT basis, but causes for those problems in immediately.
Prevalent fire fighting generated reports in results are anecdotal.
Success depends on weekly or monthly
heroics. meetings.
Lack of structure &
standards
91-100
High Performance

75-90 There is no longer a separation


between “Lean” and
Advanced “Leadership.” Every leader
utilizes Lean Thinking to run and
improve their business.
ers understand Lean; Every leader has a master-level
Lean as the means to Lean coach. The primary role of
ove processes and deliver Lean resources is coaching
ts managers in the line of work.
time, dedicated Lean A well managed portfolio of
urces support all aspects projects covers every aspect of
e organization the business; kaizen activity is
ll managed portfolio of ongoing.
ects is tied directly to A standardized, rapid
egy and focuses on improvement method is
ess improvement continuously practiced by
ndardized, rapid managers who are coached by
ovement method is Lean Masters
istently led by Lean The status of virtually every
hes process is immediately visible;
agers consistently deliver the primary method for
ts by focusing on process delivering results is the
ormance and reacting to continuous monitoring and
lems in immediately. improvement of all processes.
Activity Level Five Level Three Level One
The assessment proves the condition, behavior
The assessment proves the condition, behavior and/or actions and/or actions described in this category indicate
The assessment proves the condition, behavior and/or actions
described in this category indicate the following: the following:
described in this category indicate the following:
• Virtually all activities and behaviors are fully and effectively • Basic compliance is achieved, and that all major
• General compliance is achieved, most activities and behaviors are
HS LEADERSHIP implemented, and risks are minimized as much as possible risks are reduced to an acceptable level
fully and effectively implemented, and risks are minimized
• Virtually all actions and behaviors are fully integrated into all factory • Actions and behaviors are managed separately
• Most actions and behaviors are mostly integrated into factory
operations from factory operations
Organizational • Management and performance exceeds local and international laws,
operations
• Local regulations, requirements and practices are
• Local and International regulations, requirements and best
Leadership regulations and best practices
practices are mostly followed
mostly followed
• There is minimal room for improvement • There is significant room for improvement
(HSL1) • The factory engages globally with stakeholders, NGOs.
• There is minor room for improvement
• The factory focuses on their issues
• The factory engages with key industry or local stakeholders
Governments and other interested parties • There is an effective continuous improvement
• There is an effective continuous improvement program in place
• There is an effective continuous improvement program in place that program in place that is actively improving the
that is actively improving the system
is actively improving the system system

HS goals are fully understood by all levels and departments within the HS goals are mostly understood by all levels within the organization, and HS goals are in place, but they are not still being
organization across all departments trained across the larger organization
Management and worker’s HS goals are identical Management and worker’s HS goals are similar but not exact Management and worker’s HS goals are not consistent
Incentives only increase positive HS behaviors, dis-incentives are only Incentives usually increase positive HS behaviors, dis-incentives Incentives and dis-incentives are used that confuse
used to decrease negative HS behaviors generally are used to decrease negative HS behaviors positive HS behaviors
Respect between workers and management needs
Workers respect HS management, and HS management respect workers Workers respect HS management, and HS management respect workers
improvement
Collaboration between workers and management consistently and
Collaboration between workers and management generally occurs Collaboration may occur, but it is not consistent
constantly occurs

Questions Things to look for How


How has the leadership of the organization inspired, built, and continued
Understanding of Organizational Leadership, and a culture which upholds Interview management and workers to determine if the
to uphold a penetrating culture which nurtures positive HS behaviors and
that leadership. HS leadership upholds a positive culture.
practices?
Understanding of Organizational Leadership, and a culture which upholds Interview management to determine if the Leadership
What is the leadership's view of effective organizational leadership?
How to Assess that leadership. View is appropriate and effective.
Look for programs, goals, knowledge, etc. that show
Programs, goals, knowledge or other measures that instill the culture of
What practical measures have the leaders taken to conform to that view? that the factory is taking practical steps to have
positive HS behaviors.
appropriate HS leadership.
Is the factory management viewed as positively leading the HS programs? Observe and interview workers to determine attitudes
Attitudes, programs, and opinions of positive HS management.
towards HS management.
Activity Level Five Level Three Level One
The assessment proves the condition, behavior
The assessment proves the condition, behavior and/or actions and/or actions described in this category indicate
The assessment proves the condition, behavior and/or actions
described in this category indicate the following: the following:
described in this category indicate the following:
• Virtually all activities and behaviors are fully and effectively • Basic compliance is achieved, and that all major
• General compliance is achieved, most activities and behaviors are
implemented, and risks are minimized as much as possible risks are reduced to an acceptable level
fully and effectively implemented, and risks are minimized
HS LEADERSHIP • Virtually all actions and behaviors are fully integrated into all factory • Actions and behaviors are managed separately
• Most actions and behaviors are mostly integrated into factory
operations from factory operations
operations
Commitment to • Management and performance exceeds local and international laws, • Local regulations, requirements and practices are
• Local and International regulations, requirements and best
regulations and best practices mostly followed
HS Goals (HSL2) practices are mostly followed
• There is minimal room for improvement • There is significant room for improvement
• There is minor room for improvement
• The factory engages globally with stakeholders, NGOs. • The factory focuses on their issues
• The factory engages with key industry or local stakeholders
Governments and other interested parties • There is an effective continuous improvement
• There is an effective continuous improvement program in place
• There is an effective continuous improvement program in place that program in place that is actively improving the
that is actively improving the system
is actively improving the system system

There are goals, but they are not understood


Goals are fully understood by all levels within the organization HS goals are mostly understood by all levels within the organization
throughout the organization
Management and worker’s commitment to goals is evolving, but not yet There is an imbalance in the commitment to the goals
Management and worker’s commitment to goals is identical
fully aligned by management and workers
The organization has demonstrated its commitment to HS goals internally The organization has demonstrated its commitment to HS goals internally The organization has not demonstrated its
and publicly but not publicly commitment to HS goals internally or externally
There are recorded ideals but they don’t align with the
All of management’s practices align with the stated ideals Management’s practices mostly align with the stated ideals
practices
Management’s practices somewhat reflect the HS
Management’s practices positively reflect strong HS ideals Management’s practices positively reflect HS ideals
ideals
Ample resources are provided for HS Some resources are provided for HS Limited or no resources are provided for HS
HS is driven by multiple layers of resource dedication HS is supported by dedicated resources HS resource dedication is limited
The appropriate balance of financial, time, energy, and focus are devoted Resource allocation is minimal in scope or committed
Some resources—financial, time, energy, and focus—are lacking
to HS in an unorganized fashion
There are HS standards and requirements for
HS standards and requirements for leadership are comparable throughout HS standards and requirements for leadership are comparable
leadership but they are inconsistent across employee
all employee levels throughout some employee levels
levels
Some levels of employees are aware of the HS standards and Some employees are aware of the HS standards and
All levels of employees are aware of the HS standards and requirements
requirements requirements but it is very inconsistent
Standards are inadequately communicated throughout
Standards are communicated consistently throughout all employee levels. Standards are communicated throughout some employee levels
employee levels

Questions Things to look for How


How has leadership of the organization visibly demonstrated its
Understanding of Organizational Leadership, and a culture which upholds Interview management and workers to determine if the
commitment to HS goals to other management, employees, stockholders
that leadership. HS leadership upholds a positive culture.
(if applicable), and the public?
Are management practices aligned with the stated ideals of management Understanding of Organizational Leadership, and a culture which upholds Interview management to determine if the Leadership
(i.e. walk the talk)? that leadership. ideals and practices match.
How to Assess Programs, goals, knowledge or other measures that instill the culture of
Does the organization provide the appropriate resources (financial, time, Look for programs, goals, knowledge, etc. and review
positive HS behaviors receive the necessary resources to make them
energy, focus) to HS? the resources that make them possible.
successful.
Interview management and workers to see how
Are HS standards and requirements for leadership comparable to those for Understanding of Organizational Leadership, and the standards and
standards compare across the various employee
other employee levels? requirements for leadership.
levels.
Activity Level Five Level Three Level One
The assessment proves the condition, behavior
The assessment proves the condition, behavior and/or actions and/or actions described in this category indicate
The assessment proves the condition, behavior and/or actions
described in this category indicate the following: the following:
described in this category indicate the following:
• Virtually all activities and behaviors are fully and effectively • Basic compliance is achieved, and that all major
• General compliance is achieved, most activities and behaviors are
HS LEADERSHIP implemented, and risks are minimized as much as possible risks are reduced to an acceptable level
fully and effectively implemented, and risks are minimized
• Virtually all actions and behaviors are fully integrated into all factory • Actions and behaviors are managed separately
• Most actions and behaviors are mostly integrated into factory
operations from factory operations
operations
Corporate • Management and performance exceeds local and international laws,
• Local and International regulations, requirements and best
• Local regulations, requirements and practices are
regulations and best practices mostly followed
Climate/Culture • There is minimal room for improvement
practices are mostly followed
• There is significant room for improvement
• There is minor room for improvement
(HSL3) • The factory engages globally with stakeholders, NGOs.
• The factory engages with key industry or local stakeholders
• The factory focuses on their issues
Governments and other interested parties • There is an effective continuous improvement
• There is an effective continuous improvement program in place
• There is an effective continuous improvement program in place that program in place that is actively improving the
that is actively improving the system
is actively improving the system system

The organization structure allows for limited


The organizational structure is designed so that the management style The organization structure is designed so that the management style can
management style to contribute to the corporate
directly contributes to the corporate culture/climate, inter-company contribute to the corporate culture/climate, inter-company relations,
culture/climate, inter-company relations, cooperation,
relations, cooperation, and mutual respect. cooperation, and mutual respect
and mutual respect
The management leads in a style that positively reflects throughout the The management style positively reflects throughout most of the The management style positively reflects in select
organization organization segments of the organization
Workers virtually always think/feel that their relationship with management Workers typically think/feel that their relationship with management is Workers generally think/feel that their relationship with
is positive for the organization positive for the organization management is positive for the organization
Communication, as directed by corporate culture, is generally fluid and Communication, as directed by corporate culture, is
Communication, as directed by corporate culture, is fluid and transparent
transparent striving to be fluid and transparent
Communication is not consistently recorded, and therefore is not always Communication is not consistently recorded, and
Records of communications are available to all who request
available for review. therefore is not always available for review.
Employees and HS Management always have the ability to suggest Employees and Management sometimes have the
Employees and HS Management generally have the ability to suggest
improvements, and those meaningful suggestions are consistently authority to suggest improvements, but not all
improvements and only some of those suggestions are implemented
implemented legitimate suggestions are implemented
Leadership is seldom encouraged by the organization
Leadership is encouraged throughout by the organization culture Leadership is encouraged unevenly by the organization culture
culture
Workers do not have the ability to become leaders
Workers have the ability to become leaders among their peers Not all workers have the ability to become leaders among their peers
among their peers
Workers are given opportunities to fill leadership roles regardless of their Workers are not consistently given opportunities to fill leadership roles Workers are not given opportunities to fill leadership
position regardless of their position roles regardless of their position

Questions Things to look for How


Does the management style contribute to the corporate culture/climate, Review corporate mission statement and goals, as
Evidence of management's positive involvement throughout the
inter-company relations, cooperation, and mutual respect? well as, the organization chart to identify where
company.
management contributes positively.
How the organization promotes interaction between workforce and
How does the organization approach relationships between the workforce Discuss with management and workers how they form
management. Documentation should reflect frequent communication that
and management, including contractors? working relationships.
How to Assess positively promotes organizational goals.
Is there a fluidity/transparency of communication within the corporate Interview management and workers to discuss how
Communication records throughout the corporation.
culture? communication occurs throughout the corporation.
Can employees freely express HS concerns, questions or issues they may Policies/processes that empower employees to express HS concerns, Interview workers to determine how they express their
have at their work process? questions, or issues. concerns, etc.
Does the organization culture encourage leadership at all employee Discuss with management and workers how
Examples of workers of all levels positively impacting the HS program.
levels? leadership is incentivized and expressed.
Activity Level Five Level Three Level One
The assessment proves the condition, behavior
The assessment proves the condition, behavior and/or actions and/or actions described in this category indicate
The assessment proves the condition, behavior and/or actions
described in this category indicate the following: the following:
described in this category indicate the following:
HS LEADERSHIP • Virtually all activities and behaviors are fully and effectively • Basic compliance is achieved, and that all major
• General compliance is achieved, most activities and behaviors are
implemented, and risks are minimized as much as possible risks are reduced to an acceptable level
fully and effectively implemented, and risks are minimized
• Virtually all actions and behaviors are fully integrated into all factory • Actions and behaviors are managed separately
• Most actions and behaviors are mostly integrated into factory
Corporate operations from factory operations
operations
• Management and performance exceeds local and international laws, • Local regulations, requirements and practices are
Citizenship & • Local and International regulations, requirements and best
regulations and best practices mostly followed
practices are mostly followed
Responsibility • There is minimal room for improvement • There is significant room for improvement
• There is minor room for improvement
• The factory engages globally with stakeholders, NGOs. • The factory focuses on their issues
(HSL4) • The factory engages with key industry or local stakeholders
Governments and other interested parties • There is an effective continuous improvement
• There is an effective continuous improvement program in place
• There is an effective continuous improvement program in place that program in place that is actively improving the
that is actively improving the system
is actively improving the system system

HS goals are defined but they don’t address corporate


HS goals incorporate corporate citizenship HS goals are defined but do not address corporate citizenship citizenship and they are not understood throughout the
organization
HS communication with outside parties is not
Documented HS communication with outside parties Some HS communication with outside parties is documented
documented
Only some workers are unaware of industry HS
Workers are widely aware of industry HS practices Workers are aware of some industry HS practices
practices
Information is shared with other like organizations (regular and ongoing Some HS communication occurs with other like organizations (periodic, Some HS communication has occurred with other
basis) irregular or expanding process) organizations (one time or rare process)
The organization is open to participation with other
The organization values participation with other organizations The organization is comfortable participating with other organizations
organizations
The organization has not participated in a forum,
The organization actively participates in forums, meetings, and/or summits The organization has participated in a forum, meeting, or summit
meeting, or summit
Outside influences have begun to have effect with regard to adopting Outside influences have minimal effect with regard to
Outside influences include adoption or sharing of industry best practices
best practices adopting best practices
The organization has yet to contact outside
Walkthroughs and criticism have been shared with similar organizations Similar organizations are consulted but have not been used for critiques
organizations
There are multiple ways in which social responsibility is demonstrated Social responsibility is demonstrated in the factory Social responsibility is lacking in the factory
There are multiple was in which management has demonstrated and Social responsibility is not expressly encouraged by
Social responsibility is encouraged by management
encouraged social responsibility management
Employees and HS management always have the ability to suggest Employees and HS management have the ability to suggest Employees and HS management do not consistently
improvements improvements have the ability to suggest improvements
Meaningful suggestions, internally/externally are not
Meaningful suggestions, internally/externally are implemented Meaningful suggestions, internally/externally are not always implemented
implemented

Questions Things to look for How


How, as a corporate citizen, does the organization move to interact with
Interview management to determine what relationship
and contribute to the local, regional, national, and global communities, Records of minutes from meetings with these groups.
it has with HS in the outside community.
especially as related to HS issues?
List of corporate social partnerships, fellow companies the factory works Discuss with management the results of their outside
What are the resulting corporate social partnerships?
How to Assess with on HS projects. relationships.
Does the organization value participation with other organizations Discuss with management the value it places on
(factories, collaboration groups, stakeholder meetings, government Membership in HS organizations, photos and documents from meetings. participation with organizations and how they
participation, etc.) as it relates to HS? communicate that throughout the factory.
How is a sense of social responsibility demonstrated by management and Evidence of posted CSR documents, training records from code of Interview management and workers to discuss the role
encouraged throughout the organization? conduct trainings. of social responsibility in the organization.
Activity Level Five Level Three Level One
The assessment proves the condition, behavior
The assessment proves the condition, behavior and/or actions and/or actions described in this category indicate
The assessment proves the condition, behavior and/or actions
described in this category indicate the following: the following:
described in this category indicate the following:
• Virtually all activities and behaviors are fully and effectively • Basic compliance is achieved, and that all major
• General compliance is achieved, most activities and behaviors are
INTEGRATED HS implemented, and risks are minimized as much as possible risks are reduced to an acceptable level
fully and effectively implemented, and risks are minimized
MANAGEMENT SYSTEM • Virtually all actions and behaviors are fully integrated into all factory • Actions and behaviors are managed separately
• Most actions and behaviors are mostly integrated into factory
operations from factory operations
operations
• Management and performance exceeds local and international laws, • Local regulations, requirements and practices are
• Local and International regulations, requirements and best
How Management regulations and best practices mostly followed
practices are mostly followed
• There is minimal room for improvement • There is significant room for improvement
Leads (IHSMS 1) • There is minor room for improvement
• The factory engages globally with stakeholders, NGOs. • The factory focuses on their issues
• The factory engages with key industry or local stakeholders
Governments and other interested parties • There is an effective continuous improvement
• There is an effective continuous improvement program in place
• There is an effective continuous improvement program in place that program in place that is actively improving the
that is actively improving the system
is actively improving the system system

HS goals and objectives are clearly defined and fully understood by all HS goals and objectives are clearly defined and mostly understood by all There are HS goals and objectives, but they are not
levels within the organization levels within the organization understood throughout the organization
Management and worker’s goals and objectives are
Management and workers share identical goals and objectives Management and worker’s share similar goals and objectives
not consistent
HS goals and objectives are easily accessible by management and HS goals and objectives are not easily accessible to
HS goals and objectives are accessible to management and workers
workers management and workers
HS performance is measured and documented throughout all levels of the HS performance is measured and documented throughout most of the HS performance is measured and documented,
organization levels of the organization although not consistently throughout the organization
Management and workers contribute appropriately to the performance Management and workers contribute to the performance measurement Management and workers disproportionally contribute
measurement process process to the performance measurement process
Senior Management is aware of the HS programs but
Senior Management is actively participating in the HS programs Senior Management participates in the HS programs
has very limited participation
Senior Management leads the HS programs by giving input and Senior Management gives some input but does little to
Senior Management gives some input and recognition to HS successes
recognition of HS successes recognize the successes of the HS performance
Senior Management supports some of the efforts of
Senior Management champions the efforts and successes by the HS team Senior Management supports the efforts of the HS team—recognizing
the HS team but does not see it as a key indicator of
—recognizing that they are key indicator of organizational excellence that they are an indicator of organizational excellence
organizational excellence
HS is led by effective leaders throughout the organization HS leaders are mostly effective HS leaders are not always effective
Line Supervisors and Managers continually strive to increase their HS Line Supervisors and Managers are good, but do not always strive to Line Supervisors and Managers is not striving to
knowledge authority, and resources increase their HS knowledge, authority, and resources increase their HS knowledge, authority, and resources
Workers think/feel that supervisors and management are effective Workers generally think that HS is effective Workers sometimes think that HS is effective
The organizational structure has set management with a chart that The organizational structure has set management but the is incomplete The organizational structure does not correctly
highlights key HS personnel with regards to highlighting key HS personnel represent management or highlight key HS personnel
Management structure is good, but does not always promote appropriate Management structure is not striving to promote HS
Management structure promotes appropriate HS communication
HS communication communication
HS management beliefs are defined by management, but they do not HS management has communicated its beliefs but has
HS management beliefs are defined and put into practice by management
completely reflect what is put into practice not successfully put them into practice

Questions Things to look for How


Does the factory have a clearly stated HS policy with defined goals and Discuss policy, goals and objectives with management
Documented HS policy with goals and objectives defined.
objectives? and look for documentation / shop floor displays.
Discuss the system with management and observe
Does the factory have an HS performance measurement system? Documented and defined HS performance measurement system.
documentation on file.
Review process listed in HS system documentation, look for evidence of
Is the HS system reviewed at least annually? Same as above.
previous year's HS system review.
Senior Management is included in the process and signs off on HS
Is Senior Management actively participating in the HS programs? Same as above.
programs.
How to Assess Does Management recognize HS performance as a key indicator of
Same as above.
Discuss with management key indicators, specifically
organizational excellence? HS performance.
Do line Supervisors and Managers have appropriate HS knowledge HS training and background for Supervisors and Managers as well as Interview supervisors and managers to discuss their
authority and resources? access to resources. HS knowledge and resources.
How to Assess

Is there a set management structure and is there an organizational chart Interview management to discuss the organizational
HS personnel called out in the organizational chart.
highlighting key HS personnel? chart.
Review HS communication documents and discuss
Does the factory Management structure allow for appropriate HS
HS communication documented at all levels of the organization. with management how the overall management
communication?
structure promotes HS communication.
What specific ways does management translate their HS management Evidence of HS management championing HS beliefs--strong HS policies Discuss with management how they turn their beliefs
beliefs into practice? that are guided by HS management. into practice.
Activity Level Five Level Three Level One
The assessment proves the condition, behavior
The assessment proves the condition, behavior and/or actions and/or actions described in this category indicate
The assessment proves the condition, behavior and/or actions
described in this category indicate the following: the following:
INTEGRATED HS described in this category indicate the following:
• Virtually all activities and behaviors are fully and effectively • Basic compliance is achieved, and that all major
MANAGEMENT SYSTEM • General compliance is achieved, most activities and behaviors are
implemented, and risks are minimized as much as possible risks are reduced to an acceptable level
fully and effectively implemented, and risks are minimized
• Virtually all actions and behaviors are fully integrated into all factory • Actions and behaviors are managed separately
• Most actions and behaviors are mostly integrated into factory
operations from factory operations
Assessments, operations
• Management and performance exceeds local and international laws, • Local regulations, requirements and practices are
• Local and International regulations, requirements and best
Audits, Continuous regulations and best practices mostly followed
practices are mostly followed
• There is minimal room for improvement • There is significant room for improvement
Improvements • There is minor room for improvement
• The factory engages globally with stakeholders, NGOs. • The factory focuses on their issues
• The factory engages with key industry or local stakeholders
(IHSMS 2) Governments and other interested parties • There is an effective continuous improvement
• There is an effective continuous improvement program in place
• There is an effective continuous improvement program in place that program in place that is actively improving the
that is actively improving the system
is actively improving the system system

Internal and external assessments objectively evaluate compliance with Internal and external assessments objectively evaluate compliance with Internal and external assessments objectively evaluate
policies and procedures most policies and procedures compliance some policies and procedures
Internal and external audits are led by mostly effective leaders, but they Internal and external audits are completed by persons
Internal and external audits are led by effective leaders who strive to
don’t necessarily strive to increase compliance with policies and who don’t always strive to increase compliance with
increase compliance with policies and procedures
procedures policies and procedures
HS assessments are completed but not at all levels of
HS assessments are conducted at all levels of the organization HS assessments are conducted at most levels of the organization
the organization
All assessments are used to create action plans Corrective action plans are developed in most cases following audits Assessments do not always result in action plans
Workers are confident that corrective actions will reduce the risks in their Workers are not confident that corrective actions will
Workers are mostly confident that corrective actions will reduce risks
work reduce risks
Corrective actions are followed through but not always completed in a Corrective actions are not always followed through and
Corrective actions are followed through and completed in a timely manner
timely manner often not completed in a timely manner
Employees and management have complete confidence in the abilities of Employees and management are confident in the abilities of the Employees and management are not always confident
the assessment team assessment team in the abilities of the assessment team
Assessment team members are fairly effective—they
Assessment team members are effective—they are experienced with Assessment team members are mostly effective—they are experienced
are experience with much of the technical and
technical and management competencies that cover the full scope of the with technical and management competencies that cover much of the
management competencies but not always capable of
assessments scope of the assessments
covering the scope of the assessments

Questions Things to look for How


Does the HS management assessment objectively evaluate (audit and Review policies and procedures concerning internal
An internal HS management assessment program.
assess) compliance with policies and procedures? HS compliance assessments.
Interview management to discuss the processes
Describe both the internal & external audit & assessment process. Written internal and external audit process.
behind internal and external audits.
Documentation from assessments includes review of all levels of the Review old assessments for completeness concerning
Are assessments conducted at all levels of the organization?
organization. all levels of the organization.
Interview management to discuss the corrective action
Do assessments and audits attempt to discover and create action plans Documented corrective action plans that review issues and perform root
How to Assess that address not only issues but also causal factors and root causes? cause analysis.
process, how they account for root cause analysis and
how they document all of it.
When audits/assessments are conducted, do the audit results get
Documented analysis of audit results along with evidence that results Discuss with management how findings are used to
analyzed and systemic corrective action items applied to the organization,
lead to improvements throughout the whole organization. create factory wide improvements.
as a whole?
Are action plans set in place for improvement and are these plans followed Corrective action plans are documented including keeping record of the Review the corrective action plans for a timeline that
through for actual improvements? improvement process. includes the start and end time of the improvements.
Do the members of the assessment team have the necessary experience Training and background for the assessment team is appropriate for the Interview assessment team members to discuss their
and technical and management competencies? assessment process. assessment knowledge and practices.
Activity Level Five Level Three Level One
The assessment proves the condition, behavior
The assessment proves the condition, behavior and/or actions and/or actions described in this category indicate
The assessment proves the condition, behavior and/or actions
described in this category indicate the following: the following:
described in this category indicate the following:
INTEGRATED HS • Virtually all activities and behaviors are fully and effectively • Basic compliance is achieved, and that all major
• General compliance is achieved, most activities and behaviors are
implemented, and risks are minimized as much as possible risks are reduced to an acceptable level
MANAGEMENT SYSTEM fully and effectively implemented, and risks are minimized
• Virtually all actions and behaviors are fully integrated into all factory • Actions and behaviors are managed separately
• Most actions and behaviors are mostly integrated into factory
Hazard operations
operations
from factory operations
• Management and performance exceeds local and international laws, • Local regulations, requirements and practices are
Recognition & Risk regulations and best practices
• Local and International regulations, requirements and best
mostly followed
practices are mostly followed
Reduction • There is minimal room for improvement
• There is minor room for improvement
• There is significant room for improvement
• The factory engages globally with stakeholders, NGOs. • The factory focuses on their issues
(IHSMS 3) Governments and other interested parties
• The factory engages with key industry or local stakeholders
• There is an effective continuous improvement
• There is an effective continuous improvement program in place
• There is an effective continuous improvement program in place that program in place that is actively improving the
that is actively improving the system
is actively improving the system system

There is an effective, timely, and interactive process for recognizing,


There is a generally effective, timely interactive process The process is not yet very effective
evaluating, and controlling workplace hazards and risks
The process does not include management and
The policy involves workers and management in a genuine partnership The policy generally involves workers and management
workers
There is a robust written policy, past records, or other documentation of Although there is a written policy, past records or other documentation of The written policy, records, or documentation of the
the process the process, they are not always complete process is very incomplete, inaccurate or not detailed
There is an established hazard analysis procedure that is documented and The hazard analysis procedure is not completely documented or The hazard analysis procedure is incomplete,
supported by records supported by records inaccurate or not detailed
There are active internal audit programs or other work that results in The internal audit programs or other hazard identification work is not There are few or no active internal audit or other
hazard identification consistent hazard identification programs
There is an effective, timely, and interactive risk recognition and reduction
There is a generally effective, timely, interactive process The process is not very effective
program
There is a hazard control inventory, written programs and other Written programs and other documentation are not always complete, Written programs and other documentation is very
documentation of the process accurate or detailed incomplete, inaccurate, or lacking detail.

Questions Things to look for How


Discuss with management and workers how they
Does the factory have a policy in place for on-going recognition, evaluation
Documented risk assessments and job hazard analyses. continue to stay on top of eliminating risks from the
and control or elimination of workplace hazards and risks?
workplace.
Interview management about internal audits and
Does the factory conduct internal audits that result in hazard identification? Internal audit records and risk assessments.
hazard identification.
Is there an established hazard analysis procedure to identify existing and Hazard analysis procedure outlines roles and responsibilities for Discuss with management the hazard analysis
How to Assess potential hazards? identifying hazards. procedure and observe past analyses.

Does the risk recognition and reduction program include the development
of a hazard control inventory, establishment of a hazard analysis Completed hazard analysis procedures result in a hazard control Discuss with management how hazards are
procedure to identify existing and potential hazards, the implementation of inventory with documented procedures for risk control. inventoried and then controlled.
the procedure, and the design and implementation risk control measures?

Is there a HS hazard control inventory? Same as above. Same as above.


Activity Level Five Level Three Level One
The assessment proves the condition, behavior
The assessment proves the condition, behavior and/or actions and/or actions described in this category indicate
The assessment proves the condition, behavior and/or actions
described in this category indicate the following: the following:
described in this category indicate the following:
INTEGRATED HS • Virtually all activities and behaviors are fully and effectively • Basic compliance is achieved, and that all major
• General compliance is achieved, most activities and behaviors are
implemented, and risks are minimized as much as possible risks are reduced to an acceptable level
MANAGEMENT SYSTEM fully and effectively implemented, and risks are minimized
• Virtually all actions and behaviors are fully integrated into all factory • Actions and behaviors are managed separately
• Most actions and behaviors are mostly integrated into factory
Design, operations
operations
from factory operations
• Management and performance exceeds local and international laws, • Local regulations, requirements and practices are
Engineering and regulations and best practices
• Local and International regulations, requirements and best
mostly followed
practices are mostly followed
Management of • There is minimal room for improvement
• There is minor room for improvement
• There is significant room for improvement
• The factory engages globally with stakeholders, NGOs. • The factory focuses on their issues
Change (IHSMS 4) Governments and other interested parties
• The factory engages with key industry or local stakeholders
• There is an effective continuous improvement
• There is an effective continuous improvement program in place
• There is an effective continuous improvement program in place that program in place that is actively improving the
that is actively improving the system
is actively improving the system system

There is an effective, timely, and interactive process for identifying hazards


There is a mostly effective, timely, and interactive process The process is not yet very effective
in the planning stages of development
HS considerations are always taken in conjunction with the design efforts HS considerations are taken in conjunction with the design effort and HS considerations are not often made in conjunction
and processes processes with the design effort and processes
Workplace design appropriately operates so that HS concerns ensure Workplace design does not always operate so that HS
Workplace design often operates so that HS concern ensure optimum
optimum physical and psychological compatibility between the employee concerns ensure optimum physical and psychological
physical and psychological compatibility
and the process compatibility
The process—for tracking new development to ensure risk mitigation is
The process is mostly effective The process is not very effective
successful—is effective
New development is not often improved where
New development is improved where necessary to meet HS needs New development is often improved where necessary
necessary
There is an effective, timely, interactive program for updating safety There is a generally effective, timely, interactive program for updating The program for updating safety information,
information, procedures and practices safety information, procedures and practices procedures, and practices is not very effective
The documented authorization process is not always complete, accurate The documentation of the authorization process is
The process includes a documented authorization process
or detailed incomplete, inaccurate or not detailed
Employees are not always informed of changes and
Employees are always informed of changes and updates Most employees are informed of changes and updates
updates
HS changes and updates are fully understood by all employees within the HS changes and updates are mostly understood by all employees within HS changes and updates are not understood
organization the organization throughout the organization
Myriad methods are used to inform workers of changes and updates Multiple methods fairly consistently to inform workers of changes and Workers are inconsistently informed of changes and
including verbal and written training updates often include verbal or written training updates

Questions Things to look for How


Are HS hazards identified in the planning stages of development (new Interview management to discuss the role HS has in
HS hazard analysis accompanied with new layouts of machinery.
machines, process, layout, etc.)? the planning process for development.
How does the organization address HS through design efforts and HS controls are integrated into design and layout rather than added as Same as above. Look at design/layout of workstations
processes? additional protection after the fact. and associated hazard controls.
Do workplace designs reflect optimum physical and psychological
Workplace design does not inherently increase risk or bodily stress on Observe workers in their workplace to assess
compatibility between the employee and the process, methods of
the worker. compatibility with the work process.
operation, equipment, materials and machinery?
Does the factory track new development to ensure that the planned risk
Have management walk through the design, feedback,
How to Assess mitigation applications are effective and, when necessary, improve those The design process includes a review procedure.
and review process for risk mitigation in development.
conditions?
Is there a program used when changing or modifying processes that Documented change/modification procedures that include safety Discuss policy and activities with management and
includes safety information, procedures and practices? information. look for documentation.
Describe the authorization and documentation system used by
management to approve and track changes, including those made to
Authorization and documentation system documents. Same as above.
materials, chemicals, technology, equipment, procedures, personnel or
facilities.
Publication of changes posted in the work areas and documented training
Are the employees affected by the change informed, updated and trained? Same as above.
records.
Activity Level Five Level Three Level One
The assessment proves the condition, behavior
The assessment proves the condition, behavior and/or actions and/or actions described in this category indicate
The assessment proves the condition, behavior and/or actions
described in this category indicate the following: the following:
described in this category indicate the following:
INTEGRATED HS • Virtually all activities and behaviors are fully and effectively • Basic compliance is achieved, and that all major
• General compliance is achieved, most activities and behaviors are
implemented, and risks are minimized as much as possible risks are reduced to an acceptable level
MANAGEMENT SYSTEM fully and effectively implemented, and risks are minimized
• Virtually all actions and behaviors are fully integrated into all factory • Actions and behaviors are managed separately
• Most actions and behaviors are mostly integrated into factory
operations from factory operations
operations
• Management and performance exceeds local and international laws, • Local regulations, requirements and practices are
Operation of HS regulations and best practices
• Local and International regulations, requirements and best
mostly followed
practices are mostly followed
Programs • There is minimal room for improvement
• There is minor room for improvement
• There is significant room for improvement
• The factory engages globally with stakeholders, NGOs. • The factory focuses on their issues
(IHSMS 5) Governments and other interested parties
• The factory engages with key industry or local stakeholders
• There is an effective continuous improvement
• There is an effective continuous improvement program in place
• There is an effective continuous improvement program in place that program in place that is actively improving the
that is actively improving the system
is actively improving the system system

Where applicable laws, regulations and standards are understood by all Laws, regulations and standards are mostly understood by all levels of Laws, regulations and standards are followed but not
levels of the organization the organization understood by all levels of the organization
Required laws are explained and posted Required laws are posted and often explained Most required laws are posted
Internal processes often exceed local laws and industry norms
There is an effective and timely update process There is a generally effective and timely update process The process is not very effective
The written procedure and documentation is
There is a written procedure and documentation that support the process The written procedure and documentation is not usually updated
incomplete
All persons on-site are given the same protections but not always held On-site personnel are not always given the same
All persons on-site are given the same protections and held accountable
accountable for violations protections of held accountable for violations
Non-employed personnel are given safety briefings and expected to take Non-employed personnel are given safety briefings but aren’t held Non-employed personnel are not always given safety
the same precautions as employees accountable for failing to take precautions briefings

Questions Things to look for How


Interview management to determine how they stay
Are all local and nationals governmental laws, regulations and standards
Laws, regulations and standards are posted and kept on file. current on laws, etc. Look to see if appropriate laws
followed?
are posted.
Are all general international and industry rules, regulations and standards
Same as above. Same as above.
followed?
How to Assess What is the process the factory uses to ensure that local, national,
international and industry laws are tracked so that changes can be made Same as above. Same as above.
to keep the factory legal?
Contractor policies include pre-screening and communication of HS Interview management and workers to discuss the
How does the factory ensure that all on-site contractors, vendors, and
expectations. Evidence that contractors are not putting employees in conduct of contractors concerning the work
other on-site people keep safe and healthy?
danger. environment.
Activity Level Five Level Three Level One
The assessment proves the condition, behavior
The assessment proves the condition, behavior and/or actions and/or actions described in this category indicate
The assessment proves the condition, behavior and/or actions
described in this category indicate the following: the following:
INTEGRATED HS described in this category indicate the following:
• Virtually all activities and behaviors are fully and effectively • Basic compliance is achieved, and that all major
MANAGEMENT SYSTEM • General compliance is achieved, most activities and behaviors are
implemented, and risks are minimized as much as possible risks are reduced to an acceptable level
fully and effectively implemented, and risks are minimized
• Virtually all actions and behaviors are fully integrated into all factory • Actions and behaviors are managed separately
• Most actions and behaviors are mostly integrated into factory
operations from factory operations
Worker operations
• Management and performance exceeds local and international laws, • Local regulations, requirements and practices are
• Local and International regulations, requirements and best
Participation and regulations and best practices mostly followed
practices are mostly followed
• There is minimal room for improvement • There is significant room for improvement
Empowerment • There is minor room for improvement
• The factory engages globally with stakeholders, NGOs. • The factory focuses on their issues
• The factory engages with key industry or local stakeholders
(IHSMS 6) Governments and other interested parties • There is an effective continuous improvement
• There is an effective continuous improvement program in place
• There is an effective continuous improvement program in place that program in place that is actively improving the
that is actively improving the system
is actively improving the system system

Workers do not always understand HS programs and


Workers understand all HS programs and expectations Workers understand most HS programs and expectations
expectations
Some employees throughout the organization are
Employees throughout the organization are empowered and involved in all Most employees throughout the organization are empowered and
empowered and involved in some phases of HS
phases of HS management involved in all phases of HS management
management
Management’s respect of the workers’ input into HS
Management respects the workers’ input into HS management Management respects the workers’ input into HS management
management needs improvement
Collaboration between workers and management consistently and Collaboration between workers and management is
Collaboration between workers and management is fairly consistent
constantly occurs inconsistent
Subcontractors are always given the same education and resources as Subcontractors are often given the same education and resources as Subcontractors are given some education and
factory employees to ensure they are working safely factory employees to ensure they are working safely resources to ensure they work safely
There are multiple ways in which employees are motivated and rewarded There are few ways in which employees are motivated and rewarded for Employees are not significantly motivated or rewarded
for positive HS behaviors positive HS behaviors for positive HS behaviors
Incentives only increase positive HS behaviors, dis-incentives are only Incentives usually increase positive HS behaviors, dis-incentives Incentives and dis-incentives are used that confuse
used to decrease negative HS behaviors generally are used to decrease negative HS behaviors positive HS behaviors
Employees do not consistently have the authority to do
Employees always have the authority to do their work safely Employees generally have the authority to do their work safely
their work safely

Questions Things to look for How


Do employees (including temporary and/or subcontractors) feel Employee time is spent on problem solving and creation of HS program Interview employees regarding examples of HS
empowered and involved in all phases of HS Management? improvement. management involvement.
How does management facilitate a cooperative environment with the Management positively engages employees and is open to their input Interview employees and management to discuss how
employees? rather than just a dictatorial style. communication creates a cooperative environment.

Contractor policies include pre-screening and communication of HS


Are subcontractors working in a safe and healthy manner, similar to Interview management and workers to discuss the
expectations. Evidence that contractors are not putting employees in
factory employees? conduct of contractors in the work environment.
danger.

Interview management to discuss how subcontractors


How to Assess Are all subcontractors educated on HS programs, rules and expectations? Same as above.
are educated on internal HS programs.

Discuss with employees their confidence in


Do employees view management as a positive force in the building of the
Evidence of employees positively responding to HS management. management's ability to develop and lead the HS
HS programs?
program.
Do managers give clear direction to employees in the factory regarding HS Clear HS programs and expectations in training docs, policies and Interview employees and look for appropriate
programs and expectations? procedures. documentation.
Are employees properly motivated to perform their HS duties at a high Interview employees and look for appropriate
Incentives appropriately motivate employee HS duties.
level? documentation of incentives.
What reward mechanisms are in place to ensure motivation towards safe
Same as above. Same as above.
work behaviors?
Activity Level Five Level Three Level One
The assessment proves the condition, behavior
The assessment proves the condition, behavior and/or actions and/or actions described in this category indicate
The assessment proves the condition, behavior and/or actions
described in this category indicate the following: the following:
INTEGRATED HS described in this category indicate the following:
• Virtually all activities and behaviors are fully and effectively • Basic compliance is achieved, and that all major
MANAGEMENT SYSTEM • General compliance is achieved, most activities and behaviors are
implemented, and risks are minimized as much as possible risks are reduced to an acceptable level
fully and effectively implemented, and risks are minimized
• Virtually all actions and behaviors are fully integrated into all factory • Actions and behaviors are managed separately
• Most actions and behaviors are mostly integrated into factory
operations from factory operations
Health and Safety operations
• Management and performance exceeds local and international laws, • Local regulations, requirements and practices are
• Local and International regulations, requirements and best
Training and regulations and best practices mostly followed
practices are mostly followed
• There is minimal room for improvement • There is significant room for improvement
Education • There is minor room for improvement
• The factory engages globally with stakeholders, NGOs. • The factory focuses on their issues
• The factory engages with key industry or local stakeholders
(IHSMS 7) Governments and other interested parties • There is an effective continuous improvement
• There is an effective continuous improvement program in place
• There is an effective continuous improvement program in place that program in place that is actively improving the
that is actively improving the system
is actively improving the system system

Safe performance of work duties is fully understood by all levels of Safe performance of work duties is mostly understood by all levels of Safe work duty exists, but is not understood
employees within the organization employees within the organization throughout the organization
General safety standards, guidelines and rules exists,
General safety standards, guidelines and rules are fully understood by all General safety standards, guidelines and rules are mostly understood by
but is not understood by all levels within the
levels within the organization all levels within the organization
organization
There is an effective, timely, and interactive New Employee training There is a generally effective, timely, and interactive New Employee
The New Employee training program is ineffective
program training program
Employees work in a manner that is protected from the hazards Employees work in a manner that is protected from the hazards Employees do not always work in a manner that is
associated with their job associated with their job protected from the hazards associated with their job
There is an effective, timely, and interactive HS continuing education There is a generally effective, timely, and interactive HS continuing
The HS continuing education program is ineffective
program education program
Continuing education programs include all employees within the Continuing education programs include almost all employees within the Continuing education is inconsistently offered to
organization organization employees within the organization
Periodic evaluations are performed timely and effectively to ensure that Periodic evaluations are mostly performed timely and effectively to Periodic evaluations are not performed in a timely or
training and educational services are working ensure that training and educational services are working effective manner
Management progressively evaluates workers as it continually strives to Management evaluates workers, but is not necessarily striving to Management is not striving to increase HS
increase HS effectiveness increase HS effectiveness effectiveness

Questions Things to look for How


Do all employees clearly understand their work duties, and how to perform Evidence that employees are working safely and in accordance to safety
Observe workers as they complete their work duties.
those duties safely? policies.
Do all employees clearly understand the general safety standards, Same as above, and interview workers re. the rules
Same as above.
guidelines and rules of the factory? and guidelines of the factory.
HS rules and operations training records outline what employees learn Interview employees about HS rules and operations
How are employees educated in the HS rules and operations?
and how frequently. and look for documentation.
Do new employees fully understand how they are to work so that they are
Same as above, and observe the working of new
protected from the hazards associated with their job prior to starting at that Same as above.
employees.
job?
How to Assess New Employee training program is documented and covers the Interview management and employees about New
Describe the New Employee training program.
appropriate information. Employee training.
Is on-going education provided to all employees to continually improve Interview management and employees about
Documentation of continuous training programs.
their HS understanding and participation? continuous education of workers.
Continuing education program is documented and covers the appropriate
Describe the continuing education program. Same as above.
information.
Are periodic evaluations conducted to ensure that the training and
Documentation of continuous training programs includes a review Interview management and workers about the
educational services provided are working and that employees are not
process. Workers who fail to show competency receive additional evaluation process of the continuing education
only trained but that the competencies have been developed and
training. program. Look for appropriate documentation.
improved?
Activity Level Five Level Three Level One
The assessment proves the condition, behavior
The assessment proves the condition, behavior and/or actions and/or actions described in this category indicate
The assessment proves the condition, behavior and/or actions
described in this category indicate the following: the following:
INTEGRATED HS described in this category indicate the following:
• Virtually all activities and behaviors are fully and effectively • Basic compliance is achieved, and that all major
MANAGEMENT SYSTEM • General compliance is achieved, most activities and behaviors are
implemented, and risks are minimized as much as possible risks are reduced to an acceptable level
fully and effectively implemented, and risks are minimized
• Virtually all actions and behaviors are fully integrated into all factory • Actions and behaviors are managed separately
• Most actions and behaviors are mostly integrated into factory
operations from factory operations
Impact of HS on operations
• Management and performance exceeds local and international laws, • Local regulations, requirements and practices are
• Local and International regulations, requirements and best
Workforce On and regulations and best practices mostly followed
practices are mostly followed
• There is minimal room for improvement • There is significant room for improvement
Off the Job • There is minor room for improvement
• The factory engages globally with stakeholders, NGOs. • The factory focuses on their issues
• The factory engages with key industry or local stakeholders
(IHSMS 8) Governments and other interested parties • There is an effective continuous improvement
• There is an effective continuous improvement program in place
• There is an effective continuous improvement program in place that program in place that is actively improving the
that is actively improving the system
is actively improving the system system

There is an effective, timely, interactive process for monitoring and There is a generally effective, timely, interactive process for monitoring
The process is not very effective
protecting employee health and safety and protecting employee health and safety
The negative HS factors have been identified but the mitigating work is The negative HS factors have not been identified
The negative HS factors have been identified and they have been
not always successful, or the HS factors that are identified are not correct and/or they have not been successful in mitigating
successful in mitigating those factors
but the work in mitigating those factors have been successful those factors

There is an effective, timely, interactive process for monitoring and There is a generally effective, timely, interactive process for monitoring
The process is not very effective
positively impacting HS activities outside of the factory and protecting impacting HS activities outside of the factory

The negative external HS factors have been identified but the mitigating The negative HS factors have not been identified
The negative external HS impacts have been identified and they have
work is not always successful, or the HS factors that are identified are not and/or they have not been successful in mitigating
been successful in mitigating those factors
correct but the work in mitigating those factors have been successful those factors

Questions Things to look for How


Injury and illness and occupational health records show that workers are
Does the factory positively impact employee's health and safety while
not in greater danger/suffering negative health consequences working at Review occupational health and injury/illness reports.
working in the factory?
the facility.
How to Assess Describe how the factory measures and monitors on-site HS impact. Same as above. Same as above.
Interview management to discuss how they assess
Does the factory positively impact HS activities outside the factory? Health and environmental surveys done outside the factory.
and monitor their external impacts.
Describe how the factory measures and monitors off-site HS impact. Same as above. Same as above.
Activity Level Five Level Three Level One
The assessment proves the condition, behavior
The assessment proves the condition, behavior and/or actions and/or actions described in this category indicate
The assessment proves the condition, behavior and/or actions
described in this category indicate the following: the following:
described in this category indicate the following:
HS PERFORMANCE • Virtually all activities and behaviors are fully and effectively • Basic compliance is achieved, and that all major
• General compliance is achieved, most activities and behaviors are
MEASUREMENTS AND implemented, and risks are minimized as much as possible risks are reduced to an acceptable level
fully and effectively implemented, and risks are minimized
VALUE • Virtually all actions and behaviors are fully integrated into all factory • Actions and behaviors are managed separately
• Most actions and behaviors are mostly integrated into factory
operations from factory operations
operations
• Management and performance exceeds local and international laws, • Local regulations, requirements and practices are
Systemic use of • Local and International regulations, requirements and best
regulations and best practices mostly followed
practices are mostly followed
Key HS Indicators • There is minimal room for improvement • There is significant room for improvement
• There is minor room for improvement
• The factory engages globally with stakeholders, NGOs. • The factory focuses on their issues
(PM 1) • The factory engages with key industry or local stakeholders
Governments and other interested parties • There is an effective continuous improvement
• There is an effective continuous improvement program in place
• There is an effective continuous improvement program in place that program in place that is actively improving the
that is actively improving the system
is actively improving the system system

Leading indicators are understood but not fully used


Leading indicators are fully understood and used for preventing risk Leading indicators are understood and used as a tool for identifying risk
for identifying and preventing risk
Management does not have a process for including workers in assessing
Management has developed processes that involve the workers for Workers are not involved in management’s process for
leading indicators, but workers are informally involved in parts of the
assessing leading indicators using leading indicators
process
Preventative action is taken to reduce risk as a response to a review of Preventative action is taken in response to a review of leading indicators Preventative action is not always taken in response to
leading indicators in all cases in some cases a review of leading indicators
The factory fully tracks leading indicators The factory tracks some leading indicators The factory tracks few leading indicators
The factory does not use a variety of indicators—they
A variety of leading indicators are used to increase success Only a few leading indicators are used
rely on one or two
Respect for HS management is not uniformly shared
Workers and supervisors respect HS management Workers and supervisors respect HS management
by workers and management
Employees have the authority and capacity to identify and report Some employees lack an understanding/ability to
Employees have some ability to identify and report risks/incidents
risks/incidents and are expected to do so identify and report risks/incidents
The factory does not use a variety of lagging indicators
A variety of lagging indicators are used and reviewed Only a few lagging indicators are used and reviewed
—they rely on one or two
Risks identified by lagging indicators are always incorporated into Corrective action plans are not always generated for
Risks are used in most instances as parts of corrective action plans
corrective action plans tracking risk remediation
Employees lack the ability to question risks that have
Employees have the authority to question risks that have not been Employees have some ability to question risks that have not been
not been improved or understand that they should
improved improved
question risks that need improvement

Questions Things to look for How


Leading Indicators: are measures that can be used as predictors of safety
What leading indicator activities does the factory do to reduce exposures Interview management about how they use leading
performance. They can be used to foretell the type of safety performance
and risks? indicators and look for appropriate documentation.
that can be expected, based on chosen parameters.
Does the factory track leading indicator activity-based performances? Same as above. Same as above.

How to Assess Does the factory conduct periodic assessments to ensure that the leading Documented assessment process includes reviewing leading indicators Interview management about how they review leading
indicators are appropriate and are reducing risks and/or incidents? and how they are applied to reduce risks. indicators and look for appropriate documentation.
Interview management about how they use lagging
What lagging indicators does the factory track? Lagging Indicators: are after-the-fact measures for safety performance.
indicators and look for appropriate documentation.
Does the factory analyze and assess the lagging indicators to discover
trends, issues, or learn other information that can guide activities and Same as above, documented reviews track trends. Same as above.
programs to prevent similar incidents?
Activity Level Five Level Three Level One
The assessment proves the condition, behavior
The assessment proves the condition, behavior and/or actions and/or actions described in this category indicate
The assessment proves the condition, behavior and/or actions
described in this category indicate the following: the following:
HS PERFORMANCE described in this category indicate the following:
• Virtually all activities and behaviors are fully and effectively • Basic compliance is achieved, and that all major
MEASUREMENTS AND • General compliance is achieved, most activities and behaviors are
implemented, and risks are minimized as much as possible risks are reduced to an acceptable level
fully and effectively implemented, and risks are minimized
VALUE • Virtually all actions and behaviors are fully integrated into all factory • Actions and behaviors are managed separately
• Most actions and behaviors are mostly integrated into factory
operations from factory operations
operations
• Management and performance exceeds local and international laws, • Local regulations, requirements and practices are
• Local and International regulations, requirements and best
Using HS regulations and best practices
practices are mostly followed
mostly followed
• There is minimal room for improvement • There is significant room for improvement
Performance Data • The factory engages globally with stakeholders, NGOs.
• There is minor room for improvement
• The factory focuses on their issues
• The factory engages with key industry or local stakeholders
(PM 2) Governments and other interested parties
• There is an effective continuous improvement program in place
• There is an effective continuous improvement
• There is an effective continuous improvement program in place that program in place that is actively improving the
that is actively improving the system
is actively improving the system system

The organization partially collects the appropriate


The organization collects the appropriate performance data and uses it to The organization collects the appropriate performance data and often
performance data and often uses it to make
make improvements uses it to make improvements
improvements
The HS data is collected systematically, and is proper and accurate The data that is collected is proper and accurate The data that is collected is accurate but incomplete
The collected data is housed in an appropriate database taking advantage The collected data is housed in a safe manner but not necessarily in a
The collected data is housed in an unsecure manner
of a single repository and modern storage method single repository or modern storage method
The database contains all HS information and is both searchable and A database is used for housing some of the HS information—stored data A database is used for housing some of the HS
understood is searchable and understood information—it is understood but not searchable
Management and workers have full confidence in the accuracy and Management and workers have confidence in the accuracy of the data— Management and workers have confidence in the
timeliness of the data most of it is current accuracy of the data—some of it is out of date
The reporting system mechanism and recordkeeping systems in place The reporting system mechanism and recordkeeping systems in place Stored data, while accurate, is not always formatted in
always ensure collected information is done so properly almost always ensure collected information is done so properly the same way
Data collected by management and workers is done so in accordance with Data collected by management and workers is mostly done in The reporting system mechanism and record keeping
the reporting mechanism accordance with the reporting mechanism systems in place are not used consistently
Analysis of data results in partially applied continuous
Analysis of data results in effectively applied continuous improvement Analysis of data results in adequately applied continuous improvement
improvement plans that may include improvements,
plans that include Improvements, education and training plans that include improvements, education and training
education and training
A formal review of performance measurements has
Regularly scheduled reviews of performance measurements (at minimum Formal reviews of performance measurements have been performed—
been performed—its results were not recorded and it
once a year) are documented they do not occur on a regularly scheduled basis
has not been repeated
Management/employees are responsible for the informal on-going review Management has not defined responsibility for the on-going review of Management loosely performs on-going review of
of programs and data programs and data programs and data—reviews are not recorded
Review results are regularly used to update programs but some gaps still Review results have been used to update programs
Review results are utilized in the updating of programs and data collection
exist but are not done consistently
Performance data is easily accessible to all personnel throughout the Performance data is accessible to all personnel throughout the Performance data is accessible only to some
organization organization personnel in the organization
Data access is maintained in a manner that keeps the information safe Data access is maintained in a manner that keeps the information safe Data access is maintained in a manner that keeps the
and accessible in a timely manner and accessible but not in a timely manner information safe
In addition to being in a central storage place, performance data is posted Performance data is only available in one location
Performance data is only available in limited locations within the location
in multiple layers throughout the organization within the location
The organization performs regular performance comparisons with multiple The organization performs performance comparisons with some other The organization performs irregular performance
organizations organizations comparisons with another organization
Management and employees follow an effective process that defines the Management and employees adequately follow a process that defines Management and employees partially follow a process
methods of performance comparisons the methods of performance comparisons that defines the methods of performance comparisons

The results of the comparisons are documented and used to record The results of the comparisons are partially documented and often used
improvements and corrective actions to record improvements and corrective actions

Questions Things to look for How


What data is collected? Collected performance data. Interview management and look for collected data.
Is the HS data that is collected accurate, proper, and correct? Collected HS data from indicators reflects observations of the factory. Review documented HS data.

How to Assess
Interview management about HS data storage and
Is the collected data housed in appropriate locations/databases? HS data is stored in a searchable database.
review the appropriate locations/database.

Are there reporting system mechanisms and recordkeeping systems in Same as above. Documented HS reporting mechanism outlines how Interview management to discuss HS data reporting
place to properly collect information in the performance measure scheme? records are collected and maintained. mechanism.

Is the data collected used to generate meaningful information and An analysis process is used to determine how collected data can result in Same as above. Review the role the data plays in the
continuous improvement? continuous improvement. continuous improvement process.
Interview management about the performance
Are the performance measures properly analyzed to ensure they are
How to Assess working as intended and appropriately?
Documented analysis of performance measures. measure analysis process and look for appropriate
documentation.
What methods, internal or external, are being used to analyze the
Performance data and program analysis documentation and process. Same as above.
performance data and programs?
Is performance data easily obtainable by personnel at all levels of the Discuss with workers and management how
Who has access to performance data and how they can access it.
organization? performance data is accessed.
Does the organization compare its results with like organizations to ensure
Performance data is shared with similar organizations via documented Interview management about how they share data with
that they are working in a proper manner, learning from these comparisons
reports and data tables. other organizations.
where appropriate?
How often does the organization compare its data and programs with like The data comparison process includes a schedule for how often the data
Same as above.
organizations? is shared and reviewed.
To whom does the organization compare its data and programs with? Data and program information sources are listed in the documentation. Same as above.
Activity Level Five Level Three Level One
The assessment proves the condition, behavior
The assessment proves the condition, behavior and/or actions and/or actions described in this category indicate
The assessment proves the condition, behavior and/or actions
described in this category indicate the following: the following:
described in this category indicate the following:
• Virtually all activities and behaviors are fully and effectively • Basic compliance is achieved, and that all major
HS PERFORMANCE • General compliance is achieved, most activities and behaviors are
implemented, and risks are minimized as much as possible risks are reduced to an acceptable level
MEASUREMENTS AND fully and effectively implemented, and risks are minimized
• Virtually all actions and behaviors are fully integrated into all factory • Actions and behaviors are managed separately
VALUE • Most actions and behaviors are mostly integrated into factory
operations from factory operations
operations
Effect on Triple • Management and performance exceeds local and international laws,
• Local and International regulations, requirements and best
• Local regulations, requirements and practices are
regulations and best practices mostly followed
Bottom Line • There is minimal room for improvement
practices are mostly followed
• There is significant room for improvement
• There is minor room for improvement
(PM 3) • The factory engages globally with stakeholders, NGOs.
• The factory engages with key industry or local stakeholders
• The factory focuses on their issues
Governments and other interested parties • There is an effective continuous improvement
• There is an effective continuous improvement program in place
• There is an effective continuous improvement program in place that program in place that is actively improving the
that is actively improving the system
is actively improving the system system

The factory awareness is irregular or in the early


The factory has fairly accurately identified how it impacts the local
The factory has accurately identified how it impacts the local community stages, making it difficult to accurately assess impacts
community
it is responsible for
The factory has taken some steps necessary for reducing community The factory has identified steps to take for reducing
The factory has taken the necessary steps to reduce community impacts
impact community impact but has not taken them
The factory actively reaches out to the local community by donating HS The factory reaches out to the local community via donated HS resources The factory has minimal outreach to the local
resources from time to time community
The factory has adequately identified and documented its environmental The factory has informally identified its environmental
The factory monitors and documents its environmental impacts
impacts—ongoing monitoring is limited or nonexistent impacts but does not document or monitor them
Some steps are taken to reduce the impact on the local, but effective Some steps are taken to reduce the impact on the
Steps taken to reduce the impact on the local community are documented
documentation process is still in progress local with little to no documentation
Outreach with the community occurs on multiple levels and is documented Community outreach does not occur on multiple levels Community outreach is very limited
All HS costs are documented and tracked for assessments and Most HS costs are documented and tracked for assessments and Some HS costs are documented and tracked for
recordkeeping purposes recordkeeping assessments and recordkeeping
Tracked expenditures don’t reflect the factory’s overall
Tracked expenditures fully reflect the factory’s HS program Tracked expenditures partially reflect the factory’s HS program
HS program
Tracked HS costs are seldom assessed to ensure that
Tracked HS costs are assessed to ensure that they are appropriate for the Tracked HS costs are often assessed to ensure that they are appropriate
they are appropriate for the required work that is being
required work that is being done for the required work that is being done
done
Expense areas identified as insufficient are
Expense areas identified as insufficient are addressed Expense areas identified as insufficient are partially addressed
inconsistently addressed
When workers/management are aware of insufficient
Workers/management are empowered to speak up when expenses are Workers/management are empowered to speak up when HS expenses
HS expenses, they lack a systematic process to speak
insufficient are insufficient
up

Management always tracks HS costs over time to determine increases Management partially tracks HS costs over time to determine increases Management infrequently tracks HS costs over time to
and decreases in expenses and decreases in expenses determine increases and decreases in expenses

Changes in expenses are always accompanied by analysis to determine Changes in expenses are frequently accompanied by analysis to Changes in expenses are inconsistently accompanied
what led to the change determine what sparked the change by analysis to determine the cause of the change

Negative changes to HS performance are irregularly


Negative changes to HS performance are always addressed Negative changes to HS performance are often addressed
addressed

Questions Things to look for How


Does the organization realize that they impact the greater community, and Interview management to discuss its impact on the
Examples of community involvement include correspondence, out-reach,
are they doing things to improve the lives of the local community greater community and how they try to influence that
charitable givings, etc.
members? impact in a positive manner.
What is the factory doing to improve the local community? Same as above. Same as above.
Interview management to discuss how they measure
Does the factory attempt to measure their impact on the environment? Performance measures include data associated with external impacts. their external environmental. Impacts and review
appropriate documentation.
Are there set performance measures to capture community impact? Same as above. Same as above.
How to Assess
How to Assess Does the factory track the costs associated with HS work within the Documented cost tracking of HS work, training programs, audit costs, Interview management to determine how they track
factory? safety controls, etc. the costs associated with HS work.
Does the factory assess the HS costs to ensure that they are appropriate Same as above. Includes a review process to determine the efficacy of
Same as above.
for the work that is required and being done? the HS costs.
Are the HS costs tracked through time and assessed to determine if costs Documented cost tracking includes plotting the costs and then review
Same as above.
go up or down, and why that is occurring? where changes occur.
When HS costs change, and/or when performance change, does the
factory conduct an analysis to determine why these changes have taken Past analysis documents that were used to determine the cause of Interview management regarding analysis of
place and if resource spends have negatively (or positively) affected HS changes in resource spending. performance changes.
performance?
Activity Level Five Level Three Level One
The assessment proves the condition, behavior
The assessment proves the condition, behavior and/or actions and/or actions described in this category indicate
The assessment proves the condition, behavior and/or actions
HS PERFORMANCE described in this category indicate the following: the following:
described in this category indicate the following:
MEASUREMENTS AND • Virtually all activities and behaviors are fully and effectively • Basic compliance is achieved, and that all major
• General compliance is achieved, most activities and behaviors are
VALUE implemented, and risks are minimized as much as possible risks are reduced to an acceptable level
fully and effectively implemented, and risks are minimized
• Virtually all actions and behaviors are fully integrated into all factory • Actions and behaviors are managed separately
• Most actions and behaviors are mostly integrated into factory
operations from factory operations
operations
Demonstration of • Management and performance exceeds local and international laws,
• Local and International regulations, requirements and best
• Local regulations, requirements and practices are
regulations and best practices mostly followed
Continuous HS • There is minimal room for improvement
practices are mostly followed
• There is significant room for improvement
• There is minor room for improvement
Performance • The factory engages globally with stakeholders, NGOs.
• The factory engages with key industry or local stakeholders
• The factory focuses on their issues
Governments and other interested parties • There is an effective continuous improvement
(PM 4) • There is an effective continuous improvement program in place that
• There is an effective continuous improvement program in place
program in place that is actively improving the
that is actively improving the system
is actively improving the system system

Continuous improvement has not expanded


Documented data reflects continuous improvement throughout all levels of Continuous improvement has been incorporated in the HS performance
throughout the HS program and therefore does not
HS programs evaluations of some parts of the organization
ensure it will be sustained through time
Data collected does not ensure complete system and program Data collected does not ensure complete system and
Data tracking is based on a solid foundation of diverse inputs
improvements program improvements
Management and employees are not fully aware of the
Management and employees support continuous improvement throughout Management and employees are aware of continuous improvement in
role continuous improvement can play in the
the organization the organization
organization
The process to support information gathering to
The organization has a well-documented process that is supported by The continuous improvement process is supported by some data
ensure that continuous improvement is effective is
myriad data gathered from regularly scheduled reviews gathered from reviews and assessments
incomplete
Performance indicators are not regularly reviewed to
Negative results from ratings and scores are not always addressed in a
External/internal ratings and scores show a consistent upward trend verify ensure the completion of continuous efforts—not
timely fashion —therefore the trend is not always upward
possible to determine a trend

Questions Things to look for How


Is HS performance tracked through time to ensure that there is continual
Documented tracking of HS performance includes an analysis plotted Interview management about the process and look for
HS performance improvements and an excellence that is sustained
How to Assess through time?
against time to evaluate efficacy of the program. appropriate documents.

What process does the factory use to ensure its continuous improvement The continuous improvement process includes regular quality review of
Same as above.
efforts? the improvements.
Activity Level Five Level Three Level One
The assessment proves the condition, behavior
The assessment proves the condition, behavior and/or actions and/or actions described in this category indicate
The assessment proves the condition, behavior and/or actions
INTEGRATION OF HS AND described in this category indicate the following: the following:
described in this category indicate the following:
BUSINESS • Virtually all activities and behaviors are fully and effectively • Basic compliance is achieved, and that all major
• General compliance is achieved, most activities and behaviors are
PERFORMANCE implemented, and risks are minimized as much as possible risks are reduced to an acceptable level
fully and effectively implemented, and risks are minimized
• Virtually all actions and behaviors are fully integrated into all factory • Actions and behaviors are managed separately
• Most actions and behaviors are mostly integrated into factory
operations from factory operations
operations
Integration of HS • Management and performance exceeds local and international laws, • Local regulations, requirements and practices are
• Local and International regulations, requirements and best
regulations and best practices mostly followed
and Business practices are mostly followed
• There is minimal room for improvement • There is significant room for improvement
• There is minor room for improvement
Strategies • The factory engages globally with stakeholders, NGOs. • The factory focuses on their issues
• The factory engages with key industry or local stakeholders
Governments and other interested parties • There is an effective continuous improvement
(HSBP 1) • There is an effective continuous improvement program in place
• There is an effective continuous improvement program in place that program in place that is actively improving the
that is actively improving the system
is actively improving the system system

HS is integrated with segments of the business


HS is fully integrated throughout all levels of the organization HS is integrated throughout most levels of the organization
process but not throughout the organization
Workers and Management openly discuss HS processes in conjunction Workers and management openly discuss HS processes in conjunction The HS processes are discussed but not in
with other business processes with other business processes conjunction with other business processes
The business method for HS problem solving strongly resembles the HS problem solving is a focus of the business but its
The business method for HS problem solving is identical to the approach
approach taken with other business problems but produces dissimilar methods and approach do not reflect those used for
taken with other business problems
results other business problems
Accountability for HS success and failures exists but it
Accountability for all HS successes and failures is identical to Accountability for HS successes and failures is similar to accountability in
does not reflect those used in other areas of the
accountability in the other areas of the business other areas of the business—but lack the same support
business
Incentives and dis-incentives usually result in the positive or negative Incentives and dis-incentives confuse positive HS
Incentives and dis-incentives are successfully used for accountability
results they are intended for behavior
HS and business objectives are fully understood throughout all levels of HS and business objectives are mostly understood throughout the HS and business objectives are defined but they are
the organization organization not understood throughout the organization
HS and business objectives align with the organization’s financial, HS and business objectives mostly align with the organization’s other HS and business objectives are not consistent with the
regulatory, legal, media/public image, humanistic and workforce goals goals organization’s other goals

HS is a priority and therefore its alignment is considered when developing HS is a priority but is not always considered when developing the HS is not considered as a priority when developing the
the overall organization goals organization goals overall organization goals

Questions Things to look for How


Interview management about the business process
Is HS completely integrated into the business processes of the HS members and policies are included in business processes throughout
and how HS is considered as a when performing other
organization? the organization.
business processes.
Interview management about the approach to problem
Is the approach to HS problems identical in nature to the organizational HS problems are handled with the same review process as other solving throughout the organization focusing on the
approach to business problems? business problems--i.e.. committees, review panels, etc. similarities/differences between HS and the other
How to Assess areas.
Documented business processes detailing accountability and
Is accountability for both functions complementary and seamless? Review business processes.
responsibility.
Do the HS and business objectives and strategies align with and meet the Discuss with management their goals. Gauge the level
How HS and business objectives and strategies affect the goals of the
organization's financial, regulatory, legal, media/public image, humanistic of how those goals are compatible with the HS and
factory.
and workforce goals? business objectives and strategies.
How does HS align with the overall organization goals? Same as above. Same as above.
Activity Level Five Level Three Level One
The assessment proves the condition, behavior
The assessment proves the condition, behavior and/or actions and/or actions described in this category indicate
HS BUSINESS The assessment proves the condition, behavior and/or actions
described in this category indicate the following: the following:
PERFORMANCE described in this category indicate the following:
• Virtually all activities and behaviors are fully and effectively • Basic compliance is achieved, and that all major
(LINKAGE BETWEEN HS & • General compliance is achieved, most activities and behaviors are
implemented, and risks are minimized as much as possible risks are reduced to an acceptable level
BP ) fully and effectively implemented, and risks are minimized
• Virtually all actions and behaviors are fully integrated into all factory • Actions and behaviors are managed separately
• Most actions and behaviors are mostly integrated into factory
operations from factory operations
operations
• Management and performance exceeds local and international laws, • Local regulations, requirements and practices are
Sustainable HS • Local and International regulations, requirements and best
regulations and best practices mostly followed
practices are mostly followed
and Business • There is minimal room for improvement • There is significant room for improvement
• There is minor room for improvement
• The factory engages globally with stakeholders, NGOs. • The factory focuses on their issues
Performance • The factory engages with key industry or local stakeholders
Governments and other interested parties • There is an effective continuous improvement
• There is an effective continuous improvement program in place
(HSBP 2) • There is an effective continuous improvement program in place that program in place that is actively improving the
that is actively improving the system
is actively improving the system system

HS & business compatibility is a priority but they are not in line with one Compatibility of HS & business performance is not a
HS & business compatibility is a high priority
another priority
HS performance is reviewed in order to evaluate its compatibility with the HS performance is reviewed for compatibility with the business HS performance is not reviewed for compatibility with
business performance performance but not regularly the business performance
HS performance is not always measured or used to
HS performance is measured and those results are used to evaluate the HS performance is measured but the results are not always used to
provide feedback on success/failure of implemented
success/failure of implemented programs evaluate the success/failure of implemented programs
programs
Successes and failures of implemented programs are
Successes are rewarded while failures are improved upon Successes and failures are not always recognized and responded to
not immediately recognized or responded to
HS performance is seen as a competitive advantage by the business and HS performance is not recognized as a competitive advantage by the HS performance is not recognized as a competitive
its customers customers advantage by the organization or its customers

The organizational structure allows for interaction


The organizational structure encourages interactivity between HS and The organizational structure encourages some interaction between HS
between HS and other operational functions—but little
other operational functions and other operational functions
happens.
There is regular interaction between HS and the other operational There is little interaction between HS and other
There is interaction between HS and other operational functions
functions operational functions
Workers throughout the organization have the opportunity to interact with Workers throughout the organization have the opportunity to interact with Workers throughout the organization have little
the HS process the HS process opportunity to interact with the HS process
The HS function is thoroughly integrated in the organization to the point The HS function is integrated throughout the organization to the point that The HS function is not integrated throughout the
that it addresses changes in other functions within the organization it addresses some changes in other functions within the organization organization

Updates to the HS function mimic changes in other functions within the Updates to the HS function mimic most changes in other functions within Updates to the HS function mimic some changes in
organization the organization other functions within the organization

Questions Things to look for How


Discuss with management how they integrate HS with
Schedules and minutes of meetings between HS and the other business
Does HS & the business continually improve their compatibility? the rest of the business. Review appropriate
groups.
documents.
Do the performance measures in place provide feedback on
Review the performance measures used by the factory. Ask for the performance assessments.
success/failure of implemented programs?

How to Assess How does HS performance contribute to competitive advantage and Methods management and sales use to demonstrate the value of their Interview management/sales representatives to
sustainability? HS performance. discuss HS performance as a competitive advantage.
Does the structure of the organization provide interactivity between HS Organization chart, schedules and minutes of meetings between different
Review appropriate docs and speak to management.
and other operational functions? operational functions.

Does the HS function address changes in other functions within the Review records of changes and compare the
Review change records.
organization? timeliness of organizational changes and HS changes.
Activity Level Five Level Three Level One
The assessment proves the condition, behavior
The assessment proves the condition, behavior and/or actions and/or actions described in this category indicate
The assessment proves the condition, behavior and/or actions
described in this category indicate the following: the following:
CONTINUOUS • Virtually all activities and behaviors are fully and effectively
described in this category indicate the following:
• Basic compliance is achieved, and that all major
• General compliance is achieved, most activities and behaviors are
IMPROVEMENT implemented, and risks are minimized as much as possible
fully and effectively implemented, and risks are minimized
risks are reduced to an acceptable level
• Virtually all actions and behaviors are fully integrated into all factory • Actions and behaviors are managed separately
• Most actions and behaviors are mostly integrated into factory
operations from factory operations
operations
Factors that • Management and performance exceeds local and international laws,
• Local and International regulations, requirements and best
• Local regulations, requirements and practices are
regulations and best practices mostly followed
impede or facilitate • There is minimal room for improvement
practices are mostly followed
• There is significant room for improvement
• There is minor room for improvement
success • The factory engages globally with stakeholders, NGOs.
• The factory engages with key industry or local stakeholders
• The factory focuses on their issues
Governments and other interested parties • There is an effective continuous improvement
(CI 1) • There is an effective continuous improvement program in place that
• There is an effective continuous improvement program in place
program in place that is actively improving the
that is actively improving the system
is actively improving the system system

The perceived internal pressures are not always the


The perceived internal pressures are the actual main pressures. The perceived internal pressures are typically the main pressures
actual main pressures.
The perceived external pressures are not always the
The perceived external pressures are the actual main pressures. The perceived external pressures are typically the main pressures
actual main pressures.
There discussions, assessments, analysis or other
There are frequent and regular discussions, assessments, analysis or There are discussions, assessments, analysis or other work done to
work done to determine pressures are infrequent or
other work done to determine pressures determine pressures but this is not frequent
still ad hoc
Management and Employees have the same perceptions on the main HS Management and Employees have most of the same perceptions on the Management and Employees still may have different
pressures main HS pressures but not all perceptions on the main HS pressures
Management and workers are not always involved in
Management and workers are both involved in this analysis Management and workers are usually both involved in this analysis
this analysis
The negative HS factors have been identified but the mitigating work is The negative HS factors have not been fully identified
The negative HS factors have been identified and they have been largely
not always successful, or the HS factors that are identified are not correct and/or they have not been fully successful in mitigating
successful in mitigating those factors
but the work in mitigating those factors have been successful those factors
There are a few active programs, discussions or other
There are robust, active programs, discussions or other work that are The programs, discussions or other work that are trying to mitigate all
work that are trying to mitigate all identified negative
trying to mitigate all negative HS factors negative HS factors is not consistent
HS factors
There is an effective, timely, interactive process throughout the The process is still new and effectiveness has yet to
There is a generally effective, timely, interactive process
organization be determined
The process effectively includes management and workers in a way that The process generally includes management and workers and results in The process includes management and workers, but
exhibits regular process improvement actual progress roles and trust are still being developed
There are minutes, notes, SOPs or other documentation of the process
Minutes, notes, SOPs or other documentation of the process are largely The minutes, notes, SOPs or other documentation of
that are shared and used for wider process development and prevention of
complete, accurate and detailed the process are still in need of a consistent format
future issues

Questions Things to look for How


Do regular assessments occur that determine pressures places on the
Interview management about the assessment process
organization (internal and external) which could negatively impact the HS Schedules and results of assessments.
and review appropriate documents.
programs?
When negative factors are identified that may impact HS programs, does
How to Assess the organization actively work to remove or mitigate the impacts of those Review assessment results and corrective action plans. Review the appropriate documents.
factors?

Interview management regarding reviewing negative


What process is used to assess the negative HS pressures? Documented process for HS improvements and review.
HS pressures and review the process documents.
Activity Level Five Level Three Level One
The assessment proves the condition, behavior
The assessment proves the condition, behavior and/or actions and/or actions described in this category indicate
The assessment proves the condition, behavior and/or actions
described in this category indicate the following: the following:
described in this category indicate the following:
CONTINUOUS • Virtually all activities and behaviors are fully and effectively • Basic compliance is achieved, and that all major
• General compliance is achieved, most activities and behaviors are
implemented, and risks are minimized as much as possible risks are reduced to an acceptable level
IMPROVEMENT fully and effectively implemented, and risks are minimized
• Virtually all actions and behaviors are fully integrated into all factory • Actions and behaviors are managed separately
• Most actions and behaviors are mostly integrated into factory
operations from factory operations
operations
• Management and performance exceeds local and international laws, • Local regulations, requirements and practices are
Sharing of Best regulations and best practices
• Local and International regulations, requirements and best
mostly followed
practices are mostly followed
Practices • There is minimal room for improvement
• There is minor room for improvement
• There is significant room for improvement
• The factory engages globally with stakeholders, NGOs. • The factory focuses on their issues
(CI 2) Governments and other interested parties
• The factory engages with key industry or local stakeholders
• There is an effective continuous improvement
• There is an effective continuous improvement program in place
• There is an effective continuous improvement program in place that program in place that is actively improving the
that is actively improving the system
is actively improving the system system

Mistakes were clearly identified early in the process Mistakes are typically identified but not always quickly or early Mistakes are still not always identified
The management team involved in mistakes had a chance to learn from The management team involved in mistakes usually learn from those The management team involved in mistakes do not
these mistakes mistakes always learn from those mistakes
The workers involved in mistakes had a chance to learn from these The workers involved in mistakes now often have a chance to learn from The workers involved in mistakes do not always have
mistakes those mistakes a chance to learn from those mistakes
Ineffective projects are sometimes not analyzed to
Ineffective projects were analyzed to learn how to improve both that Ineffective projects are usually analyzed to learn how to improve both that
learn how to improve both that project and other
project and other projects project and other projects
projects
The projects considered mistakes are not quickly
The projects considered mistakes are quickly changed or modified to The projects considered mistakes are regularly changed or modified to
changed or modified to move towards success, or are
move towards success, or are dropped if success was not possible move towards success, or often dropped if success was not possible
not dropped if success was not possible
The positives from previous mistakes are clear The mistakes usually turn into positives The mistakes sometimes turn into positives
Mistake-driven celebrations do not occur with each
Mistake-driven celebrations occur with each occurrence Mistake-driven celebrations occur with most occurrences
occurrence
Management and Workers are equally celebrated Management and Workers are often equally celebrated Management and Workers are not equally celebrated
Mistake-driven celebrations occur frequently Mistake-driven celebrations occur infrequently Mistake-driven celebrations do not occur
The process is completely effective The process is mostly effective The process is generally not effective
Management and Workers are not always equally involved in this Management and Workers are not both involved in this
Management and Workers are equally involved in this process
process process

This process occurs frequently, and whenever needed This process occurs regularly, but not always as frequently as needed This process occurs infrequently relative to the need
Questions Things to look for How
Mistakes: Activities, actions, events, or other work that was conducted
that did not result in an outcome that was expected, or that did not result
in positive change; these occurred because of a lack of knowledge,
experience, or other accidental events rather than intentionally doing this Interview management and employees to discuss how
Are mistakes treated as learning opportunities?
wrong. mistakes are viewed and reviewed.
Learning Opportunity: A chance to provide teaching or other growth
chances Positives: Activities, actions, events, or other work that was
How to Assess effective in mitigating risks or good changes
Positives: Activities, actions, events, or other work that was effective in
Describe some mistakes and how they have been turned into positives. Ask management and workers to describe examples.
mitigating risks or good changes
Are mistake-driven improvements celebrated within the organization so
Evidence that workers and management feel as comfortable discussing Interview management and employees to discuss how
that other mistakes are not hidden, but are used as improvement
failures as they do discussing successes. mistakes are viewed and reviewed.
opportunities?
Documented review process that includes analysis to turn failures into
What is the process for taking negatives and turning them into positives? Same as above. Review appropriate documents.
successes.
HRMAT HRMAT User Guide

Activity Level Five Level Three Level One


HR partners with factory leadership to ensure HR recruiting Factory regularly creates company-wide recruiting plan. HR Recruiting activities occur on a reactive basis to meet
strategy and plans are aligned with factory's strategic plan takes lead in developing and executing the plan. Recruiting functional department's short-term needs. There is no
and workforce plan. activities not only address the short-term needs, but also company-wide recruiting plan.
Functional managers have the HR expertise to effectively supports factory's business plan.
identify recruitment needs.
RECRUITING AND
HIRING
HR partners with factory leadership to build a positive Factory makes proactive efforts in operator recruitment. The Factory is able to recruit adequate amount of operators
company image that creates attraction for job candidates. recruiting activities consistently attract a big quantity of to meet production needs.
Attracting and Factory's reputation is consistently enhanced through
public activities, such as branding, donation and
candidates so that the factory is able to select the most
qualified operators.
Recruiting partnership with local NGOs.

(RH1) Factory makes long-term investments to attract and recruit Factory has strategies, plans and channels to attract and Factory does not have focused strategies or plans to
high potential employees, such as partnership with recruit high potential employees. Sufficient amount of recruit high potential employees*.
universities and internship programs. candidates are available for screening and selection.

Questions Things to look for How


How is the recruiting plan formed and how do you Recruiting plan. HR's ownership of the plan. CHRO interview.
manage it?

What recruiting efforts have you made to attract Effective recruiting activities. CHRO interview.
How to Assess operators? What is the result?

What strategies and channels do you use to Dedicated strategies, plans and channels. CHRO interview.
attract/recruit high potential employees? What is the
result?

High potential employee: Someone who has the ability, engagement and aspiration to rise to and succeed in a more senior and critical role. Examples are: university graduates,
engineers and managers.

September 1, 2011 53 of 73
HRMAT HRMAT User Guide

Activity Level Five Level Three Level One


Candidate screening is based job descriptions as well as Factory has effective procedures and practices for conducting Factory clearly communicates that hiring decisions are
best practices learnt from past experience, which help to interviews and skills tests for different levels of employees. not made on the basis of gender, race, religion, age,
identify the most suitable candidates. Candidate screening and selection are based on the minimum disability, sexual orientation, pregnancy, marital status,
requirements contained in job descriptions for majority of nationality, political opinion, trade union affiliation,
positions. social or ethnic origin or any other status protected by
RECRUITING AND country law.
HIRING
Both HR and the functional managers are well equipped to Factory provides training to HR staff responsible for recruiting There is limited trainings provided to HR staff to
Selection & conduct interview and selection. and selection processes. enhance their capabilities in interviewing and selection.

Hiring
HR partners with managers in interview and selection Functional managers take charge of interview and selection. HR function plays an administrative role in candidate
(RH2) processes. For some positions, the peers are also involved HR provides direct support in candidate screening and skills selection process, such as screening application forms
in interview process for candidates applying for the same testing. and conducting reference checks.
position or job function, so as to gain a more
comprehensive evaluation of the candidates.

Questions Things to look for How


What training does HR team provide for factory Training materials/curriculums; training records Review documents.
managers regarding selection/interview? What Interview related HR staff.
training has HR team received for developing their
expertise and competencies?
Is there a procedure for conducting interviews and Skill test samples, interview guidelines and records Review documents.
skills tests at your factory? Interview related HR staff.
How to Assess
What is the selection criteria for candidates at Alignment between job description and screening criteria Review documents.
different levels? Interview related HR staff.
How does HR function in interviewing and selection The leading role of a strong HR team, manager Review documents.
process for candidates at different levels? involvement Interview related HR staff.
Are employee peers involved in interview/selection Level of employee involvement HR staff and employee interview.
process?

September 1, 2011 54 of 73
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Activity Level Five Level Three Level One


Factory has procedures to develop and manage job HR function plays a leading role in job description Job descriptions are developed and managed by
descriptions. They include descriptions on how to use job development. individual functional departments. There is no owner to
descriptions (e.g., during recruitment, performance Functional managers are competent to develop and manage manage job descriptions from a factory-wide
evaluation, and training needs identification), how to keep job descriptions. perspective.
them updated, and who owns the updating process.

RECRUITING AND
HIRING
Job descriptions exist for all positions (operators, T/L&G/L, Job descriptions exist for all the key positions (e.g. T/L&G/L* Job descriptions exist for some but not all positions.
staff, management) with clear description of roles and and management), with clear description of roles and
Job Description responsibilities, required skills and competencies. Job
descriptions are regularly reviewed and updated.
responsibilities, required skills and competencies.

Development Employees are involved in these processes.

(RH3)
Job descriptions are used in employee development, such Job descriptions are used in recruiting process to convey clear Job descriptions are not fully developed, and do not
as performance evaluation and training needs expectations and requirements for target candidates. Job clearly describe the required skills and competencies.
identification. descriptions are specific enough to describe the requirements
of skills and competencies for the position.

Questions Things to look for How


What role does HR function play in managing job Procedures for managing job descriptions. Review documents.
descriptions? Interview related HR staff.
What does a standard job description look like at your Job description with clear description of roles and Review documents.
factory? Are job descriptions regularly reviewed and responsibilities, required skill, competencies, and lean Interview related HR staff.
updated? capability.

How to Assess Is there clear understanding of the roles of job Level of understanding Workers and staff interview.
descriptions across the factory?
How are employees engaged in job description Level of employee engagement Workers and staff interview.
definition and review process?
How do you use job description in recruitment, The alignment between job descriptions, Review documents.
selection, performance evaluation and employee recruitment/selection criteria, and performance Interview related HR staff.
development? evaluation mechanics.

T/L&G/L (Team Leaders and Group Leaders): The shop-floor middle management who directly supervises operators.

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Employee feedback is obtained and analyzed to Orientation is conducted for all new employees. Factory use Orientation is conducted for most new employees and
continuously improve the design and execution of the different orientation programs to meet the needs of different communicates individual terms and conditions of
orientation curriculum. new employees (operators, staff and management). employment that are compliant with Nike Code of
Standardized orientation curriculum, evaluation criteria and Conduct and local law.
class schedules exist. Employee orientation includes follow-up
sessions or testing to ensure comprehension by the new
RECRUITING AND employees.
HIRING
Factory has procedures for managing and tracking Post the company-wide orientation, factory offers extended Factory makes some efforts to provide extended
Orientation new employees through probation by assigning orientation* to all its new employees (operators, staff and orientation* for new employees. But these efforts are
mentors, forming new employees club, or regular management) to equip them with competency for their specific not systematic.
(RH4) communication and follow-up. Issues found are jobs.
immediately addressed. HR regularly leads self-
assessment of the procedures and practices of
managing new employee orientation and assimilation
programs and seeks continuous improvement.

Questions Things to look for How


Is orientation conducted for all new employees? What Orientation covers 100% of new employees. Different Review documents.
are the subjects covered in the orientations of types of orientation to meet the needs of different levels Interview related HR staff.
different levels? of employees.
How does the factory ensure effectiveness of the Efforts made in follow-ups, testing, etc Interview related HR staff.
How to Assess orientation?
What are the extended orientation programs offered Efforts in extended orientation by each department Interview related HR staff.
to different employees?
Do you have procedures to manage/keep track of Evidence of new employee tracking/management Review documents.
new employees through probation? through probation; issues found are addressed and Interview related HR staff.
resolved.

Extended orientation: Structured programs to equip new employees with job competency, including skill training, operation safety, 5S and quality requirement.

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Factory regularly plans its training activities to meet its Factory regularly plans it training activities to improve Factory plans its training activity to meet operational
strategic goals. The master training plans and the employee performance. requirements, such as compliance and new worker
departmental plans are clearly linked with the business Each functional manager regularly develops and updates orientation.
EMPLOYEE plans. departmental training plan. Factory has training plans, but they are driven by
DEVELOPMENT HR supports the functional managers to develop and HR drives a factory-wide master training plan. HR has visibility different departments and are not integrated.
execute their departmental training plan. to all the departmental training plans.

Training Plan Training plans are based on need analysis. Needs analysis Training plans are based on need analysis. Procedure is in Factory conducts some training needs analysis. But it
(ED1) considers both internal and external factors, e.g., place to regularly assess training needs. Multiple factors are is reactive and inconsistent.
competency gap, business expansion, and new initiatives considered in the need analysis, including competency gaps
from customers. identified in performance evaluation results.

Questions Things to look for How


What training plans does factory have? How does it Training plans Review documents.
supports the business plan? The alignment between training plan and factory business plan Interview CHRO, HR/Training dept. manager.
How to Assess How do HR department and functional managers Training needs analysis documents. Review documents.
conduct training needs analysis? Which factors are Multiple factors are considered in completing the training Interview HR/Training dept. manager.
considered? needs analysis. Interview two functional managers

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Factory offers development programs to all levels of Factory has structured training programs for most levels of Factory has a set of training programs to meet basic
employees, from operators to senior leadership. employees, from operators, T/L&G/L, staff to managers. training needs.

EMPLOYEE Factory has a large variety of training programs to meet To best suit different training objectives, various training The training sessions are mainly instructor-led,
DEVELOPMENT different employee development needs. Examples are: methods are used, such as instructor-led training, coaching, classroom activities.
classroom courses, experiential learning, mentoring, night and experiential learning*.
school, outside seminars and continuous-education
programs.
Training
Programs (ED2) JI Training method is the major training method on the HR and other functions forms a dedicated team to drive JI Factory uses Job Instruction (JI) Training*, but there is
shop-floor. A large majority of T/L&G/L are competent JI training deployment. Factory has procedures to motivate, grow limited T/L&G/L involvement.
trainers and embrace JI training. and manage internal JI trainers.

Questions Things to look for How


What kinds of training programs does the factory Variety of training programs Review training curriculums and materials
have? Interview HR/Training manager.
How does the design of the programs address the The link between training program design and training Interview HR/Training manager.
How to Assess various training needs? needs
How is JI training deployed? Who/Which department A systematic method and a team to drive JI deployment Interview CHRO, key JI stakeholders.
is driving the JI deployment? Review deployment documents.
How many JI trainers does the factory have? How A system to motivate, grow and manage internal JI Interview HR/Training manager, and JI trainers
does factory motivate, grow and manage them? trainers.

* Experiential learning: The process of making meaning from direct experience. An example is going to the zoo and learning through observation and interaction with the zoo
environment, as opposed to reading about animals from a book. Thus, one makes discoveries and experiments with knowledge firsthand, instead of hearing or reading about others'
experiences.

*Job Instruction (JI) Training: Step by step on the job training method in which a trainer (1) prepares a trainee with an overview of the job, its purpose, and the results desired, (2)
demonstrates the task or the skill to the trainee, (3) allows the trainee to mimic the demonstration on his or her own, and (4) follows up to provide feedback and help.

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HR function has a dedicated team in charge of training HR function has a dedicated person in charge of training. Training activities are conducted by individual
from a company perspective. Procedures exist to allocate annual budget dedicated to departments. Factory has no dedicated person to
Annual budget for training initiatives is proportionate to training activities, including internal and external training. consolidate its training resources.
factory size, and reflects strategic priorities of employee
development.
EMPLOYEE
DEVELOPMENT Factory has an effective trainer pool. Trainer Factory has developed a trainer pool to maintain internal Factory has many internal trainers, but there is no
certification program exists to ensure all trainers are trainers. Factory has a process to acknowledge the centralized procedure to maintain or recognize
qualified and highly skilled. The trainer pool system is trainers' efforts. Factory provides opportunities to them. Factory provides little opportunities for
Training part of the talent development program. develop their training skills. trainer to upgrade their capability.
Resources (ED3) Factory engages external resources/consultancy for Factory has adequate training facilities, such as an off- Factory has some facilities dedicated to training,
additional training programs. Factory's training line training space for operator skill-training and but the space and set-up are inadequate to
capabilities are continuously improved through classrooms of proper size and set-up for various training support the training needs.
internal and external efforts. activities. The training facilities are well managed and
frequently utilized.

Questions Things to look for How


What percentage is the training budget to total HR Training budget allocation Interview CHRO.
operational budget? Review documents.
How many internal trainers are there in the factory? How A system to organize, regulate, motivate, and grow internal Interview HR/Training manager, and internal trainers.
are these trainers managed, trained / retrained, certified, trainers.
and motivated?
How to Assess Is there an off-line training facility? What are the functions A training facility that accommodates various employee Visit training facility. Interview HR/Training manager
of this off-line training facility? training. on-site.

Does the factory engage with any external training? Process of engaging external training provider. Review documents.
What are the types of training needs that the factory External training provider evidence. Interview HR/Training manager.
cannot address within its internal expertise? How Training Needs Analysis documents.
does the factory approach external training
providers?

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Factory evaluates trainees' reaction, their learning, All training activities include evaluation. For technical training, Factory sometimes uses trainee surveys or tests to
and when applicable, their performance factory uses testing to measure trainee learning. For soft-skill measure the trainees reaction or learning.
EMPLOYEE improvement. training, factory surveys trainee reaction. But evaluation is not regularly conducted. Factory does
DEVELOPMENT The evaluation involves the department in charge of Factory consistently analyzes and communicates the not consistently analyze or communicate the
the training as well as the trainees' functional evaluation results to drive improvement. evaluation result.
managers.
Training Factory regularly evaluates the effectiveness of its Based on results of the training evaluation, factory Existing training are conducted with stable quality, but
Evaluation training activities and training system. It makes makes improvements to all aspects of its training factory shows little evidence of continuous
significant efforts to continuously improve both the activities, such as content, design, and trainer skill. improvement.
(ED4) training activities and the system.

Questions Things to look for How


How does factory carry out evaluation of its training Training evaluation documents Interview HR/Training manager
activities? Process of training evaluation Review documents

How to Assess How is the evaluation result analyzed and Process to utilize training evaluation results Same as above
communicated?
How did you improve the training system based on Process to evaluate training system Same as above
the evaluation results in the last 12 month? Example of improvements on training system

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Factory has effective performance evaluation systems to Factory has procedure to guide regular performance Factory has some performance evaluation activities,
support its business needs. The systems and activities evaluation for employees at all levels. but they are not conducted regularly or systematically.
reinforce the values of equal opportunity and transparency. For operators, factory has a KPI-driven performance
evaluation*, considering factors such as productivity, quality,
skill level and seniority. The operator evaluation is linked with
PERFORMANCE incentives and is aligned with lean principles.
For non-operators, factory conducts regular performance
MANAGEMENT
review*.

Evaluation Factory's performance evaluation systems are widely The goal, principle and procedure of performance evaluation Factory makes little effort to communicated the
System accepted and embraced by its employees. system are clearly defined and fully communicated to all
employees.
performance evaluation system to its employees.

(PM1)
HR function regularly leads self-assessment of the HR function plays a leading role in managing a factory-wide HR function is not managing a factory-wide
evaluation activities and systems, and drives continuous performance evaluation system. performance evaluation system.
improvement. Functional managers are equipped to conduct performance
evaluation effectively.

Questions Things to look for How


What is your performance evaluation system? What is HR's A systematic evaluation system. Document review.
role in this system? HR takes a leading role. CHRO interview.
What is the frequency of performance evaluation? What Appropriate frequency and procedure of evaluation activities. CHRO interview.
are the procedures?
What are the goal , principles of performance evaluation in clear goal and principles are set. CHRO interview.
your factory? How do you communicate them to Employees understand, accept and embrace.
How to Assess employees?

What efforts has HR made to equip functional managers Functional managers are equipped with capacities. Document review.
with capabilities in performance evaluation?
What are the key issues found in performance evaluation in Performance evaluation is continuously improved. CHRO interview. Document review.
the past 12 months? How are they addressed?

*KPI driven performance evaluation: A performance evaluation system that is mainly driven by quantifiable KPIs other than individualized goals.
*Performance review: Individual discussion between employee and supervisor regarding his or her past performance and future goals.

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Evaluation standards are fair, fact-based, and performance Factory has developed a set of standards and structured tools Factory has some standards to evaluate employee
oriented. They reflect factory's core values and convey to evaluate employee performance. The standards include performance, but they are neither clear nor well-
PERFORMANCE clear expectations for employee development. both quantitative and qualitative measurements (e.g. job- structured.
MANAGEMENT The standards effectively differentiate employee description-based KPI, core competencies, attitude, and
performance levels. potential.).

Evaluation
Activities Evaluation results clearly state the future goals and gaps
for employees to overcome. They encourage, not
Evaluation results are carefully analyzed and fully
communicated to employees. Evaluation results serve as key
Factory has made little effort to analyze, communicate
or utilize the evaluation results.
(PM2) discourage, employees to grow towards desired
performance.
reference for other HR decisions, such as promotion, salary
appraisal, career development and trainings.

Questions Things to look for How


What standards and tools do you use in performance clear evaluation standards and structured tools Document review.
evaluation for different types of employees?
Please give an example how do you develop job-description-based and comprehensive thinking HR/manager interview
evaluation standards for a specific position or
How to Assess employee?
How are evaluation results communicated to two way communication CHRO interview.
employees? Document review.
How do you use the evaluation results to make Two way communication between employee and Manger interview and employee interview.
decisions? manager. Evaluation results are analyzed and utilized. Document review.

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Factory has a formal procedure to manage career Career development opportunities are available for all Career development opportunities are available for
development for all employees, which is linked to categories of employees, including operators, T/L&G/L, staff limited categories of employees, such as high potential
performance evaluation system. and management. employees.
PERFORMANCE Job rotation, mentoring, on-the-job training and off-job Factory effectively communicates job vacancies to internal
MANAGEMENT training are widely used to support career development. candidates, and provides fair opportunities for them to
compete with external candidates.

Career
A large proportion of managers, T/L&G/L, engineers and A large portion of managers and T/L&G/L are promoted from Most managers and engineers are recruited externally.
Development staff are promoted from within. Many of them are promoted the worker level through career development programs.
(PM3) from the worker level. Factory has educational programs to support operator career
development, such as night school.

Questions Things to look for How


What types of career development opportunities are Various career development opportunities that support CHRO and employee interview.
available in your factory? How do you use it to career development of employees at all levels.
support career development of employees at
How to Assess different levels?
Please give examples of managers, engineers or staff The effective execution of career development CHRO interview. Document review.
that are promoted from within via the career programs.
development program.

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Factory has short- and long-term workforce plans at HR regularly creates and updates workforce plans to identify Factory has a headcount plan for worker, staff and
operator, staff and management levels. The workforce gaps and surpluses between the current and projected management level. HR routinely updates its headcount
plans support factory business goals. workforce at operator, staff and management levels. plan to reflect changing business needs.
Forecasted innovation, flexible workforce, labor market Workforce plan is based on forecasted demand, available
trends, relocation and industry growth are incorporated into workforce data, such as turnover, retirement and seasonal HR
workforce planning. The workforce plan is linked to other constraints.
HR plans, such as recruiting, training and succession
WORKFORCE PLANNING planning.

Workforce Factory is self-governing.


It periodically assesses workforce planning, production
Production workforce plan is integrated with industrial
engineering, capacity planning and production planning
Production headcount plan supports management of
working hours. Factory has policies and procedure to
Planning* planning and working hour management practices on the
shop floor. Management proactively addresses and
systems. It supports effective working hour management,
factoring in absences, leaves and unusual business
ensure compliance with labor law and code of conduct
related to working hours.
(WP1) prevents issues (excessive overtime, grievances related to circumstances*.
production targets, etc.).

HR partners with production planning, industrial HR partners with managers to identify gaps in operator skills, Current skill requirements are identified and
engineering, NOS and skills training departments to which is integrated and updated in production workforce documented, but they are rarely used in production
continually update workforce plans based on current and plans . workforce plans.
future skill requirements.

Questions Things to look for How


How are the workforce plans integrated with other factory Integration of workforce plan into factory operation Interview HR staff, production planning staff
operations, such as recruiting, training, production
planning?

Are there written procedures to manage and review Documented procedures to check if factory periodically Review documents
working hours and production schedules? What action was reviews practices on the shop floor. Interview with HR staff
taken to prevent issues in the past 12 months? Documented conclusion after a periodical review.
How to Assess
What were the unusual business circumstances that A pre-determined strategy/backup plan to deal with unusual Interview with HR, production staff
interfered with the production schedule in the past 12 business circumstances Review practices under unusual business
months? How did the factory deal with them? circumstances

Does the factory update workforce plans based on current Updated workforce plans Look for documentation
and future skills requirement? Which departments are
involved?

*Workforce planning: The process for ensuring that a corporation has suitable employees to ensure future business success. "Suitable employees" refers to the right amount of
employees with the right skill and competency at operator, staff and management levels.
*Unusual business circumstance: Events which do not occur on a regular basis but interfere with production and cause delays, such as material delay, power shortage and quality
issues.

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Multi-skill training plan is linked to HR and production Multi-skill training plan and relief team* strategy is in place to Factory has policy to manage operators absenteeism
planning processes. ensure coverage of absenteeism and provide flexibility in and minimize adverse impacts to production
Multi-skill workforce has given factory a competitive edge in production.
meeting its future business needs, such as product and
process innovation, and multiple supply chain models.

WORKFORCE PLANNING All appropriate operators are trained and are capable of Multi-skill training and job rotation are routine for operators. There is some multi-skill training and job rotation for
performing multiple operations. HR has policies and procedures to support multi-skill training operators, but they are not routine practices.
HR policies create incentive to multi-skill training and job and job rotation. Multi-skill training is mostly conducted by production
Multi-Skill rotation.
HR drives the standardization of multi-skill training and job
Factory invests in sufficient resources to support multi-skill
training, including training facilities and qualified trainers.
departments with limited cross-department support.

Workforce rotation systems, including their planning, execution and


evaluation process.
(WP2)
Skills development evaluation is regularly performed and Procedures are in place to objectively evaluate and Skill level criteria is defined and documented for key
documented. systematically track operators skill levels. roles and processes.
Procedures exist to ensure the effective utilization of the Skill level data is used by HR and production planning in Skill levels are measured or tracked in some important
multi-skilled workforce. workforce planning, recruiting, training, production planning positions.
and new model/style introduction.

Questions Things to look for How


How do the HR policies and procedures support or Documented procedures and process Interview HR staff and 1-2 production managers
encourage multi-skill training and job rotation? Review documentation
How is HR engaged in the standardization of multi-skill HR's role in the standardization Interview HR manager
training and job rotation system?
What is the current and target levels of the multi-skilled Line manager goals and plans on coverage of multi-skill Interview HR staff and 1-2 production managers
workers in the production department? Is there a plan to training among appropriate operators and positions. Review documentation
achieve the target of multi-skilled workers?
How to Assess
How does the factory evaluate and track employee skill Documented skill level criteria Look for documentation
levels? Procedures and evaluation report Interview HR staff
Tracking information of all multi-skilled workers
How do HR and production planning departments make Employee skill data used in workforce planning, recruiting, Review examples
use of the skill level data? production planning, etc Interview with HR and production planning staff

How does the factory effectively utilizes current Best practices Interview HR, manager and multi-skilled workers
multi-skill workforce?

*Relief team: A team who replaces or relieves other workers when production has bottlenecks.

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HR plays a leading role in factory-wide succession HR plays an active role in succession planning. HR Succession planning is conducted by factory
planning. HR regularly and objectively analyzes partners with leadership and managers to identify an leadership and functional managers, but there is
demand for successors and assesses talent supply inventory of key jobs* based on business plans. There no standard procedure or documentation.
from internal and external sources. HR partners with exist clear criteria for successors of the key jobs.
WORKFORCE PLANNING leadership and managers to create individual career Procedures exist to identify and develop high potential
plans for high potential employees. employees.
Succession Factory provides development opportunities to Factory leadership and functional managers effectively Managers are held accountable to develop high
support the career plan execution, such as job develops high potential employees. potential employees in their departments.
Planning* rotation, project assignments and training. HR HR regularly measures managers' efforts and
(WP3) regularly assesses the competencies and satisfaction effectiveness in developing their high potential
of the high potential employees and drives employees.
improvement. HR conducts strategic recruitment not
only to fill short-term but also long-term needs.

Questions Things to look for How


What are the key jobs in the factory? How were they Key job inventory Review documentation
identified? Evidence of an effective identification process
What processes and procedures does the factory have for Processes and procedures for succession planning Interview CHRO
succession planning? Review documentation
What percent of key jobs have identified potential Succession plans Review documentation
successors?
How to Assess What career planning and development opportunities has Efforts in career planning and plan execution Interview at least 3 candidates from different levels or
the factory provided to high potential employees in the last functional departments
12 months?
What were the turnover and satisfaction levels of high Efforts to improve satisfaction and reduce turnover Interview CHRO
potential employees in the last year? What did the factory Review documentation
do to reduce the turnover and increase the satisfaction
level?

*Succession planning: The process of ensuring a suitable supply of successors for current and future key jobs as defined by business strategy.
*Key job: The positions with great importance to factory management and development, including key management and technical positions.

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HR regularly creates factory-wide communication plans to HR regularly creates factory-wide communication plans, which Factory has some communication activities, but there
support factory strategic plan. include regular and ad-hoc activities. Plan exits to share the is no procedure to conduct regular planning. The
Plan is based on analysis of target audience, factory's mission and strategy and to engage employees in communication efforts are reactive.
communication objectives, intended message, channels policy deployment. Plan is developed to support HR goals and
and frequency. corporate values.
COMMUNICATION
Procedures are in place to solicit employee input in Factory policy and procedure updates are easily accessible to Procedures exist to communicate factory policies and
developing factory policies and policy changes. Factory all employees through multiple channels. In case of policy procedures to all employees.
Communication seeks to drive consensus before the policy takes effect. changes, factory proactively collects employee feedback and Procedure exists to provide timely updates on hours of
System Employees are inspired and empowered to help the factory
succeed.
makes revisions when necessary before the policy changes
are implemented.
work, compensation, benefits, employment rules and
regulations.
(C1)
Factory is self-governing. HR function regularly leads self- Measurements are established to evaluate the coverage, Important communication practices are recorded.
assessment of the communication activities and system effectiveness and employee satisfaction of communication
and drives continuous improvement. activities.

Questions Things to look for How


How are employees engaged in policy deployment? Procedures and practices to engage employees in policy Interview CHRO
deployment Review document
How are the HR policies, procedures and updates Procedures and practices to communicate HR information Review document
communicated to employees?

Are there procedures to engage employee representatives Example of policy changes in the past Interview CHRO, Trade Union/Worker Committee, and
How to Assess in policy changes? What are some examples of past policy Worker committee's participation in policy discussion 1-2 employees who were engaged in policy changes
changes and how were the employees engaged?

What methods are developed to evaluate communication Measurements and evaluation results Interview CHRO
activities and systems? What are the results? Review documents

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Factory proactively seeks employee feedback, using Factory has multiple channels for employee-management Factory has employee-management communication
tools such as Employee Satisfaction Survey. Learning communication. Metrics indicates that these channels are channels, but these channels are not frequently
from employees drives factory operation trusted and frequently used trusted by employees. utilized.
improvement. Employees have access to receive feedback about
COMMUNICATION Senior management regularly interacts with their concerns or grievances.
employees to stay in touch with their needs and
Two-Way concerns.
Factory has effective programs to develop communication Factory invests resources in developing all managers' and Some managers or supervisors have received trainings
skills of leaders, managers and supervisors. supervisors’ communications skills through training and on communication skills.
Communication coaching.

(C2) Factory promotes constructive relationships with employee


groups. Polices and procedures are in place to manage
Employee representative groups* are established to improve
two-way communication between employees and
Employee committees or groups are established in
compliance with legal requirements
and develop these groups in alignment with the HR and management. Polices or procedures are in place to manage
communication strategy. these groups.

Questions Things to look for How


How many two-way communication channels are there in HR & employees feedback on two-way communication Interview with HR staff and employees
the factory? Which one is more frequently used by
employees? Why?

How and how often do operators interact with management Communication between operators and management, Interview with operators
(supervisor and senior management)? including line supervisors and senior manager Observe interaction between manager and workers

In the last 12 months, how did management and HR Examples of management and HR reaching out to listen to Review documents related to the activity
How to Assess proactively reach out and listen to employees' feedback? employee feedbacks

What training or programs are developed to improve Programs to develop communication skills of the managerial Review documentation of communication programs;
communication skills of managers and supervisors? How employees Interview at least one manager, one supervisors about
does the factory evaluate their effectiveness? the execution of programs

Are there employee representative groups in factory? Policy and procedures of employee representative Review documents
Why were they established and how are they groups Interview with chairman of key employee
developed? representative groups, such as trade union

Employee representative group (or working group): A group comprised of employee and/or management representatives, and has a clear purpose and structure. Examples are
ESH committee, Kaizen committee, worker committee and trade union.

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Factory has a dedicated CHRO, who is an integrated Factory has a CHRO* who is a member of factory senior HR is not consistently consulted by factory senior
member of factory senior leadership team. leadership team. leadership for business planning.
CHRO serves as a strategist and an enabling partner in CHRO is involved in factory's business planning, including
factory's strategic planning and other relevant decision- annual plan and 3-5 year strategic plan.
making situations such as business expansion, CHRO consistently contributes in relevant decision-
STRATEGIC HR organizational changes and financial planning. making situations such as relocation and business
expansion
HR-Business
HR has its annual plan and 3-5 year strategic plan, which HR has an annual plan with established goals. The goals HR has no strategic plan nor annual plan. The HR
Integration are clearly linked to factory business plans. address the HRM needs identified in factory business goals and resources are focused on personnel
The HR plans are developed in collaboration with factory planning. Evidence demonstrates effective execution of the transactions, not on HRM objectives.
(SHR1) leadership. plans and goals.
The HR plans are consistently executed. Procedure exists to generate and communicate the budgetary
Financial requirements for HR strategic initiatives are needs for HR key initiatives to the factory leadership.
included in the factory's budget.

Questions Things to look for How


Does the factory have a CHRO? What are his/her roles and CHRO roles and responsibilities Interview CHRO
responsibilities?

Does the factory have an HR strategic plan and Process and result of HR planning Review document. Interview CHRO
How to Assess performance goals? How are they established? What are
the results of execution?

How does the factory support the financial requirements of Process of gaining financial support for the HR initiatives Interview CHRO. Review document.
the HR strategic initiatives?

*Chief Human Resource Officer (CHRO): An senior officer who oversees all HR operations for the factory location. HR operations accounts for 50% or more of his or her
responsibility. Factory may use similar job titles such as HR Director, HR VP and Chief People Officer.

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Factory has a comprehensive HR organization that is Factory has an HR organization that manages both personnel Staff is in place with HR responsibility. HR is primarily
proportionate to its size. processes* and HRM processes* for employees at all levels. focused on personnel transactions.

HR staff competency is periodically assessed, gaps are HR staffing level and competencies are clearly defined. Actual HR staff has training opportunities, but the focus is on
identified and robust actions are taken to close the gaps. staffing and competency level match the plan. personnel transactions, not HRM processes.
STRATEGIC HR HR training program is routinely evaluated and updated. HR staff has sufficient development opportunities to improve
All functional managers are equipped with necessary HR their professional skills in both personnel and HRM processes.
expertise.
HR Organization Factory engages external consultants or organizations to
& Resources supplement internal HR expertise when necessary. In such
cases, factory seeks a sustainable solution.
(SHR2)
Factory uses its HRIS to support its HR strategic plan and Factory has the IT infrastructure (Human Resource Information HR has an IT system, but its function mainly supports
to continuously improve HRM processes. System or HRIS) to effectively support both personnel and personnel processes not HRM processes.
HRM processes.

Questions Things to look for How


How does the HR organizational structure support the HR organizational chart and job descriptions Documentation review
entire organization? Interview CHRO

Does the actual staffing and competency level of the HR HR job descriptions and competency evaluations Documentation review
organization match the plan? Interview CHRO
What trainings have the HR staff received in the last year? HR staff training plans and training assessment reports Documentation review
How to Assess How has it supported HR meeting its competency needs? Interview CHRO

What are the HR operations that can be supported by the Sufficiency of HR system infrastructure Interview related HR staff
IT system? Review HR IT system

What are the projects/functions in which the factory Case examples Interview CHRO and review case documentations
acquired external consultants? Why?

*Personnel processes: Transactional processes such as hiring and termination, payroll and compensation, records administration and adherence with labor law.
*HRM processes: Processes required to meet strategic business needs, such as recruiting and selection systems, training and employee development, communication and
employee engagement, workforce analysis and strategic planning, performance management, talent retention

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Activity Level Five Level Three Level One


Factory uses workforce data to support strategic planning. Factory use workforce data to identify HR issues and root Factory makes HR related decisions mostly based on
HR continuously improve its data capture and analysis causes. experience, instead of research and data analysis.
methods to meet changing needs of the workforce and the HR routinely captures those workforce data that impact factory HR tracks basic, tangible workforce data, such as
business. operations. It seeks to objectively measure the intangible turnover, absenteeism and training hours.
STRATEGIC HR workforce factors, such as employee satisfaction and
resignation reasons.
HR regularly analyzes the data and communicate the issues to
Workforce Data* factory leadership.

Analysis
Factory leadership incorporates HR data analysis in the Factory leaders are informed on a timely basis about the HR Factory is aware of its HR issues, but has not taken
(SHR3) strategic planning process and key business decisions, issues. Factory has consistently taken effective strategies and effective measures to address them.
such as HR policy formation, expansion, and actions to address the issues, such as recruiting, training,
reorganization. succession planning and restructuring.

Questions Things to look for How


What workforce data do you capture? How do you analyze HR data that are captured Document review
and communicate the results? Data analysis reports

How do you capture the intangible HR factors, such as Tools to measure the intangible factors. Document review
employee satisfaction? How do you ensure the reliability of Objective, statistically valid employee satisfaction survey Interview related HR staff
the data and its analysis?
How to Assess What are the top 2 HR issues in the last 12 months? How Data analysis to identify issue and root causes. Interview senior leadership.
do you identify the root causes? How has the factory Effective countermeasures deployed Documentation review
addressed these issues? What are the results?

How is the workforce data analysis used in strategic Examples of senior leadership incorporating the analysis in Interview senior leadership.
plans and business decisions? strategic planning and decision making. Documentation review

*Workforce data: Qualitative or quantitative attributes that indicates the status of factory workforce (employees at all levels), such as quantity, age, years of service, turnover,
absenteeism, productivity, grievances, reasons of resignation and satisfaction rate.

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The factory's corporate values are embraced by people at Most employees identify with the corporate values and integrity Factory has a corporate value statement, such as Core
all levels, from senior leaders to operators, thus generating level of the factory. Values.
a strong sense of pride. The corporate values aligns with the spirit of mutual trust and Factory has a documented Code of Ethics.
STRATEGIC HR Senior management demonstrates commitment to the respect and with Nike values. Most employees are aware of these statements.
values through their daily leadership practices.
Values and
HR works closely with senior leadership to continuously HR proactively and effectively promotes the corporate values HR communicates the corporate values and ethical
Ethics evolve and strengthen its corporate values in support of the and the ethical standards. standards in its daily operations through channels such
factory's strategic direction. HR policies and activities reinforce the corporate values, and as orientation and newsletter.
(SHR4) the value of diversity and equal opportunity. HR policies and activities are consistent with Code of
Ethics and the value of non-discrimination.

Questions Things to look for How


What are the factory's corporate values? How does Consistency between the formal definition of core values and Interview GM/President and employees at various
the factory leadership demonstrate the core values in the leadership behavior. levels.
their behavior?
How to Assess What programs and/or activities did the factory Evidence of participation or leadership from the HR team. Interview CHRO
deploy to promote its values in the last 12 months?
Are the core values reflected in HR policies, programs Examples of core values being embodied in HR practices Interview CHRO
and activities?

*Corporate values: Beliefs about what kinds of goals members of a corporation should pursue and ideas about the appropriate standards of behavior members should use to
achieve these goals.

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Factory regularly uses internal and external assessments Factory is committed to continuous improvement. Factory has some basic HR metrics, but it mostly focus
as well as informal channels to evaluate the effectiveness It routinely uses HR metrics to capture the effectiveness of its on personnel instead of HRM practices.
of its HRM practices. Factory consistently achieves major HRM practices. It regularly conducts self-audit to affirm the Factory does not regularly analyzed the metrics and
improvements for the problems discovered in the factory's HRM practices are consistent with the factory's addressed the critical problems.
STRATEGIC HR assessments. policies and guidelines. Critical problems are identified and
addressed in a timely manner using PDCA approach.

Continuous
Improvement Factory's HRM practices are frequently benchmarked by Factory's HRM practices are benchmarked by other Factory's HRM practices are not benchmarked by other
other manufacturers, including those from other industries. manufacturers in the sporting goods industry. Factory openly manufacturers.
(SHR5) Factory has taken an industrial leader position in HRM by shares its HRM practices in conferences, workshops and
sharing in conferences, industry journals, or through other benchmarking activities in the sporting goods industry.
benchmarking activities.

Questions Things to look for How


What are the HR metrics captured regularly? HR metrics used in the factory Documentation review

How does the factory conduct self-assessment? Standards, process and result of self-audit CHRO interview and documentation review

How to Assess What are the critical HR issues identified in the past 12 Specific cases of continuous improvement CHRO interview and case review
months? How are they identified and addressed?

Please give examples of the factory taking an industrial Specific cases that demonstrate leadership CHRO interview and case review
leader position.

*HR metrics: Metrics that measures the effectiveness of factory HR practices. Examples include: number of work injury, average OT hours, percent of recruitment plan achieved,
employee satisfaction with training, turnover in key jobs, managers' satisfaction rate with HR services and HR cost per sales dollar.

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