The GCS / ADV Electrospeed Drive

• Main component
• Component Identification
and Function

1
Centrilift
 VSD Main Component

CONVERTER DC LINK INVERTER

Three
Phase AC
Voltage
MOTOR

Digital Control Board

GCS
2
Centrilift
Component Identification and Function

System Control Board

Centrilift
 Component Identification and Function

System Control Board CONVERTER

SIGNALS

RS-232
POWER
CONVERSION
SYSTEM CONTROLLER
MODULE
SYSCON PCM

INVERTER
SIGNALS
CITIBus
TO DISPLAY
& OTHER I/O

4
Centrilift
 Power Conversion
Module (PCM)

System Control
Board

System Control
SYSCON

Converter Signal Boards (CSBs )

Inverter Signal Boards (ISBs)
(12 Pulse, 1 per phase, 6 Phases in )
(6 – 2 per Output Phase)
5
Centrilift
 System Control Board
Functionality
• System controller (lower left side)
– On board digital inputs, J28
(DI1, DI2, DI3, and common)
– Temperature sensing, J29
(Converter, Inverter{s}, Inductor,
Ambient {R129}, Auxiliary)
– Input power monitoring, J23
– 2 input CTs for Power Monitoring
1 CT for load sharing for 12 pulse drives 6
Centrilift
Drive Mounted Switches J28
Or relays these
Contacts must not be
External to the Drive

From the 900529Control schematic.PDF File, pg 2 7

Centrilift
From the 900529Control schematic.PDF File, pg 2

J29

8
Centrilift
From the 900529Control schematic.PDF File, pg 2

J23

9
Centrilift
 System Control Board
Functionality
• System controller (SYSCON)
(Upper Left Side)
– Analog inputs, J26
(AI1, AI2, Common – 0-10Vdc)
– RS-232 port, J22
– CITIBus communications, J4
– Personality Module input, J5

10
Centrilift
 11
From the 900529ControlCentrilift
schematic.PDF File, pg 2
From the 900529Control schematic.PDF File, pg 2

12
Centrilift
 System Control Board
Functionality
Current Sharing CT input, J30
Code Enable Jumper J27

13
Centrilift
From the 900528power circuit.PDF File, pg 2

14
Centrilift
 System Control Board
Functionality
• System controller
(Lower Right Side)
– 3 Digital outputs, J24
(DO1,DO2, and DO3)
– DC Bus Sensing, J8 & J9
– Parameter storage
– Real time clock

15
Centrilift
From the 900528power circuit.PDF File, pg 2

16
Centrilift
From the 900528power circuit.PDF File, pg 2

17
Centrilift
Component Identification
and Function
Converter Signals Board

18
Centrilift
 Converter Signals Board
Functionality
• Provides voltage signals to Power
Conversion section of SCB
• Transformer isolated gate signals
• Dual Converter Signal Boards (DCSB)
are available for 8000 series
• CSB’s for 2000 and 4000 series

19
Centrilift
 System Control Board
Functionality
• Power Conversion
– Converter control signals
• Input voltage sensing
• Phase voltage sensing
for 6/12 pulse

20
Centrilift
 Converter Signal Board CSB

Gate LED - + SCR (K1)Cathode

Gate LED +

+ SCR Gate1

- SCR (K2)Cathode

- SCR Gate2

21
Centrilift
 22
900528power circuit.pdf, pg 2 Centrilift
 23
900528power circuit.pdf, pg 2 Centrilift
+SCR (K1) Cathode
+DC Bus, 700Vdc

- SCR (K2) Cathode

AC Line in, 480Vac
24
Centrilift
 25
Centrilift
+SCR (K1) Cathode
+DC Bus, 700Vdc

26
Centrilift
Converter enable / disable jumpers
27
Centrilift
 System Control Board
Functionality
(Upper Right Side)
– Output current sensing, J2

– Remote converter output, J1

– Power supply input, J3

Pin1 = Gnd
Pin 5 = Fan Relay
Pin 8 = 28 Vdc
28
Centrilift
 29
900528power circuit.pdf, pg 2 Centrilift
 900528power circuit.pdf, pg 2
–Remote converter output, J1 30
Centrilift
 31
Centrilift
Component Identification
and Function
Inverter Signals Board

32
Centrilift
Component Identification and Function
Inverter Signals Boards

33
Centrilift
 Inverter Signals
Board Functionality
• Transformer isolated drive circuit
• Drives up to four Insulated Gate Bi-polar
Transistors (IGBTs) in parallel
• Provides optically isolated Instantaneous
Over-current Trip (IOT) signal feedback
to Power Conversion section of System
Control Board (SCB )

34
Centrilift
 B- C+ C-
A+ A- B+
Output IGBTs
35
Centrilift
 36
Centrilift
To + DC Bus To A Output
Phase
37
Centrilift
 Collector connection

Inverter Signal Board

ISB

IGBT Module 1

IGBT Module 2

IGBT Module 3

IGBT Module 4

38
Centrilift
 Component Identification
and Function
Personality Module
Contains drive model / Eliminates VSC overload

39
Centrilift
 Temperature
sensing board

40
Centrilift
Component Identification
and Function
Temperature Sensing Board

41
Centrilift
Component Identification
and Function
Switching Supply Board

42
Centrilift
 Switching Supply Board - current design

50/60Hz operation 43
Centrilift
 J12

J11
28 Volt J2
LED
J1
DC out Supplies
fuse 120VAC
to muffin
Pin1 = Gnd 120 Vac fans
120 Vac
Pin 5 = Fan Relay input fuses muffin fan
fuses
Pin 8 = 28 Vdc

44
Centrilift
Switching Power Supply 150VDC
conversion to 28VDC 150 Volt LED

45
Centrilift
 Heat Sink Cooling fan
control relay
(2000/4000)

480 Vac Protection fuses

480 Vac in from line

480 Vac out to CPT1 46
Centrilift
 Component Identification
and Function
Silicon controlled rectifier (SCR)

47
Centrilift
 Component Identification
and Function

Snubber Board

48
Centrilift
 Link Reactors
1/2 of DC filter
Encapsulated
3 sizes for all series

49
Centrilift
 Bus Capacitors
1500 MFD
10 year life
Built in modules

50
Centrilift
 IGBTs
Insulated Gate Bipolar Transistors (IGBT)

Collector

Gate

Emitter
51
Centrilift
 GCS Electrospeed
IGBTs
600A IGBTs (900545)
Alternate Vendors

900861 900862

52
Centrilift
 Planar Bus bars
and Auxiliary bus caps
Lower inductance
Lower voltage ringing

53
Centrilift
 54
Centrilift
 Planar Bus bars
and Auxiliary bus caps

T
T

1>
1>

1) C-E volts: 100 V 200 ns

1) C-E Volts: 100 V 200 ns

Standard Bus Bars Planar Bus Bars

55
Centrilift