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Method Statement For Sanitary Plumbing System
Method Statement For Sanitary Plumbing System
Method Statement For Sanitary Plumbing System
Method Statement
for
Sanitary Plumbing System
Block B1 & B2, P6-2 Central Park
Contents
1. Project Overview ...................................................................... 3
2. Basic Preparation ..................................................................... 3
3. Planning Stage ......................................................................... 4
4. Construction Stage ................................................................... 5
5. Construction Methods .............................................................. 5
6. Testing and Commissioning.................................................... 13
7. Quality Issues ......................................................................... 14
8. Quality Standards ................................................................... 15
9. Product Protection Method ..................................................... 16
10. Quality Records .................................................................... 16
11. Work Safety Issues ............................................................... 16
12. Appendix – Site Testing Forms (T&C) .................................. 19
- Aboveground Pipework Installation Checklist
- Riser / Dropper / Stacks Installation Inspection Checklist
- Soil / Waste Pipe / Flooding Test
- Non Pressure Pipe Flow Test
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SHAANXI CONSTRUCTION ENGINEERING (MALAYSIA) SDN. BHD.陕建股份(马来西亚)有限公司
PROJECT DEPARTMENT OF CENTRAL PARK DAC PLOT 6-2 中央公园 PLOT6-2 项目部
1. Project Overview
Central Park DAC Plot 6-2 is a 2 blocks consists Block B1 and B2, which have
30-storey Apartment Units. 1st floor to 8th floor, half of are M&E rooms and others are
residential units.
This project using single discharge stack system for grey water and soil waste
discharge. Waste water will discharge into external sewerage and treated at sewerage
treatment plant. Toilet soil stack come with loop vent, kitchen and balcony waste stack
come with individual vent. and extend above roof surface cover with vent cowl.
Our scope of works in this project are all the sanitary plumbing system inclusive of
soil pipe, waste pipe, vent pipes, traps, vent cowl, coupling, supports, hangers, fittings,
and all associated accessories with the building.
While for other trades’ scope of works are underground and external works. They
will provide first floor vertical pipe connection with at least 300mm height for our dropper
connection.
2. Basic Preparation
2.1 All the sanitary plumbing and rain water system shall comply with the following
classification:
2.1.2 Gravity Drainage Systems Inside Buildings – Sanitary Pipework Layout and
Calculation (BS EN 12056-2-2000)
2.1.3 Code of Practice for Sanitary System inside Buildings (M.S. 1402)
2.1.4 Unplasticized Polyvinyl Chloride (PVC-U) Pipes for Soil and Waste Discharge
(Low and High Temperature) within the Building Structure comply to MS 1063 : 2002
2.1.5 Unplasticized Polyvinyl Chloride (PVC-U) Fittings for Soil and Waste
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SHAANXI CONSTRUCTION ENGINEERING (MALAYSIA) SDN. BHD.陕建股份(马来西亚)有限公司
PROJECT DEPARTMENT OF CENTRAL PARK DAC PLOT 6-2 中央公园 PLOT6-2 项目部
Discharge (Low and High Temperature) within the Building Structure comply to MS
1063 : 2002
2.1.6 Unplasticized Polyvinyl Chloride (PVC-U) for Rainwater Pipes for above
Ground External Use comply to BS EN 12200-1 : 2000
3. Planning Stage
3.2.1 The main materials of the Sanitary Plumbing System are Normal Duty SWV
Pipes and fittings. The specifications and models shall meet the design requirements
and Sirim requirement. While the Rainwater System are used Medium Duty Rainwater
pipes and fittings. The pipes and fitting should comply with BS EN 12200.
3.2.2 The other materials are Type A/D/F brackets, solvent cement adhesive, pipe
cutter, pipe shears, poly-forms, steel wire, masking tape, marker pen, painting material
3.3.1 Steel wire hook, hammer drill machine, hammer, hacksaw, shovel, grinder
machine and etc.
3.3.2 Nylon rope, measuring tape, levelling laser and levelling bar
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SHAANXI CONSTRUCTION ENGINEERING (MALAYSIA) SDN. BHD.陕建股份(马来西亚)有限公司
PROJECT DEPARTMENT OF CENTRAL PARK DAC PLOT 6-2 中央公园 PLOT6-2 项目部
3.4.1 According to the actual site situation, planned to arrange 6 plumber per tower
for concealed works
3.4.2 For SWV and Rainwater installation after concrete casting, will planned to
arrange 10 plumber per tower for installation Corridor and typical units.
3.5.2 Ground rebar, column rebar and BRC has been tied up
3.5.3 Buildings (or structures) have scaffolding or ladders, which suitable to use
4. Construction Stage
4.1.1 Drawing studying → prepare method statement for approval → prepare shop
drawings → material submission for approval → prepare construction technical plans →
→ check the warehouse and storage → prepare construction machinery and tools.
5. Construction Method
5.1 Measurement/positioning
5.1.1 The pipe sleeves installation should be carried out accordance with the
requirements of the drawings and setting out should tight up with the finishing sanitary
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SHAANXI CONSTRUCTION ENGINEERING (MALAYSIA) SDN. BHD.陕建股份(马来西亚)有限公司
PROJECT DEPARTMENT OF CENTRAL PARK DAC PLOT 6-2 中央公园 PLOT6-2 项目部
5.2.2.1 Avoid additional operations like trimming for recess, installing pipe, spot
screed and waterproofing below pipes,
5.2.2.4 Avoid potential damages when the end-user decides to re-tile in future,
and
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SHAANXI CONSTRUCTION ENGINEERING (MALAYSIA) SDN. BHD.陕建股份(马来西亚)有限公司
PROJECT DEPARTMENT OF CENTRAL PARK DAC PLOT 6-2 中央公园 PLOT6-2 项目部
Figure 1
5.2.3 For horizontal pipe is passing through wall or beam, 1 size bigger of carbon
steel pipe sleeves is used for penetration. Additional rebar is use to surrounding the pipe
sleeves to ensure no sagging happen during concrete casting. (Refer to Figure 2)
Figure 2
5.3.1 All pipe work shall be adequately supported in such a manner as to permit free
movement due to expansion, contraction, vibration or other changes in the system.
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SHAANXI CONSTRUCTION ENGINEERING (MALAYSIA) SDN. BHD.陕建股份(马来西亚)有限公司
PROJECT DEPARTMENT OF CENTRAL PARK DAC PLOT 6-2 中央公园 PLOT6-2 项目部
5.3.2 All above ground drainage pipes are joined using solvent weld jointing method
5.3.4 All vertical pipes (200mm dia. and below) shall be supported using split clamps
screwed to the wall using threaded rods, diameters of which shall be according to the
clamps manufacturer recommendations.
5.3.5 Where soil and vent pipes are suspended from the underside of the slab, they
shall be held rigid in position. Based on the pipe diameters, single or double iron
supports shall be used, as required.
5.3.7 Installation shall be started from the base of the stack and worked up. Vertical
stack shall be adequately supported at the base to stand the total weight of the riser.
5.3.8 The pipe supports fixed on the building structure and should fixed at the
position with construction drawings.
5.3.9 After tighten the stud rod, double check the height (horizontal and vertical) to
make sure the installation is comply with setting out.
5.3.10 For horizontal pipeline, Type A bracket is use to hang the piping. (Refer to
Figure 3)
Figure 3
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SHAANXI CONSTRUCTION ENGINEERING (MALAYSIA) SDN. BHD.陕建股份(马来西亚)有限公司
PROJECT DEPARTMENT OF CENTRAL PARK DAC PLOT 6-2 中央公园 PLOT6-2 项目部
5.3.11 For vertical pipeline, Type D bracket is use to mount the piping. The brackets
installed on load-bearing structures to avoid loose happen in future. (Refer to Figure 4)
Figure 4
5.3.12 The following shall be used as guidelines for spacing and rod size.
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SHAANXI CONSTRUCTION ENGINEERING (MALAYSIA) SDN. BHD.陕建股份(马来西亚)有限公司
PROJECT DEPARTMENT OF CENTRAL PARK DAC PLOT 6-2 中央公园 PLOT6-2 项目部
5.4.1 The length of vertical pipe should be determined with the branch out pipes and
do not over cut or under measure when transfer/hoist to designed area.
5.4.3 Both surfaces to be joined shall be cleaned using a cleaning cloth. This
removes all dirt and machine release agents and softens the surface ready for the
chemical solvent weld.
5.4.4 Before apply adhesive, try to insert the pipe and fitting once, draw a mark on
the surface (during trail insertion), and the insertion depth shall not be less than the
manufacturer’s requirements.
5.4.5 The solvent cement shall be applied evenly over the mating surfaces of both
the pipe and fitting.
5.4.6 The pipe shall be inserted to the fitting with a slight twisting action to full fitting
depth. Surplus cement shall be removed with a cloth.
5.4.8 All open ends of the installed pipes shall be plugged with end caps or wrapped
with polyethylene sheets to prevent entry of dust & other foreign particles.
5.5.1 Obtain clearance from the civil contractor for installation of Pipes
5.5.2 Remove the sleeve box provided in slab / wall for opening
5.5.4 Fix the brackets / supports / clamp as per the specification with proper
intervals with required gradient for a proper slope. Refer table below for the slope
gradient.
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SHAANXI CONSTRUCTION ENGINEERING (MALAYSIA) SDN. BHD.陕建股份(马来西亚)有限公司
PROJECT DEPARTMENT OF CENTRAL PARK DAC PLOT 6-2 中央公园 PLOT6-2 项目部
50 25 12
75 15 8
100 12 6
150 7 4
200 5 3
5.5.5 Fix an approved quality Floor trap for waste drainage system with pipes and
required fittings as per the approved drawing.
5.5.6 Fix a 90 deg. Bend for soil drainage system with pipes and fittings and connect
it to a nearest vertical pipelines.
5.5.9 All toilet appliance should complete with or package with water seal. Water
seal depth should not less than 50mm.
5.5.10 Top surface of floor trap should be 5~10mm below flor finishing level. Floor
should slopped toward floor trap. Floor trap with inverted cap is not allow.
5.5.11 Other than indicated in drawings, the horizontal sanitary pipe for water closet
should be DN110, for floor trap in toilet should be DN50, for basin should be DN50, sink
should be DN50
5.5.12 All location of inspection holes or valves on sanitary stack covered in riser,
ceiling, wall, should set up inspection opening
5.5.13 Kitchen using the same-floor discharge without sunken slab, while toilet
using the different floor discharge
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SHAANXI CONSTRUCTION ENGINEERING (MALAYSIA) SDN. BHD.陕建股份(马来西亚)有限公司
PROJECT DEPARTMENT OF CENTRAL PARK DAC PLOT 6-2 中央公园 PLOT6-2 项目部
5.6.1 Obtain the Civil clearance for the shafts/ducts where the piping works to be
carried out.
5.6.2 Inspect the shafts/ducts for wall plastering & water proof treatment etc. if any.
5.6.3 Mark the pipe location as per the approved coordinated shop drawing.
5.6.4 Fix the brackets / supports / clamp as per the specification with proper
intervals with approved quality materials.
5.6.5 Install the vertical soil pipes with “T” or “Y” provision for Water closet branch
connection from Toilets.
5.6.6 Install the vertical waste pipes with “T”” or “Y” provision for waste pipe branch
connection from kitchen / baths rooms & traps
5.6.7 Terminate the vertical stack 1 meter above the parapet wall and install vent
cowl on the top
5.6.8 Check with plumb level for Verticality of the pipes after installation
5.6.9 Make the support rigid after checking of the Plumb level
Every new installation of sanitary plumbing & rainwater system will be flushed with
potable water and thereafter disinfected before put into use. The water flushing speed is
not less than 1.5 m/s and the flushing is continuous. Visually inspection the water color
and transparency at the outlet and until is qualified.
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SHAANXI CONSTRUCTION ENGINEERING (MALAYSIA) SDN. BHD.陕建股份(马来西亚)有限公司
PROJECT DEPARTMENT OF CENTRAL PARK DAC PLOT 6-2 中央公园 PLOT6-2 项目部
All section of the installation should be sealed off with pressure ball at the end of the
pipes (Refer to Figure 5) and water introduced through a stand pipe to provide static
head of 3 meters above the top point in the vertical pipeline. All openings in the pipeline
must be sealed, or plugged, before starting testing.
6.1.3 The test water should be introduced evenly into the pipeline and brought up to
pressure after allowing all entrapped air to be purged out of the line.
6.1.4 The test should be maintained for a minimum period of 15 minutes and all
joints and connections should be inspected for leakage or with soap water.
Figure 5
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SHAANXI CONSTRUCTION ENGINEERING (MALAYSIA) SDN. BHD.陕建股份(马来西亚)有限公司
PROJECT DEPARTMENT OF CENTRAL PARK DAC PLOT 6-2 中央公园 PLOT6-2 项目部
Ball testing is use to ensure no dent or debris inside the pipeline. A small solid rubber
ball is used and start from the branch pipe, the ball will roll with gravity to the end of
pipeline. (Refer to Figure 6)
6.2.1 Any defects detected should be repaired and the pipeline retested.
6.2.3 After the approval of Inspector Engineer, cover the drainage pipe with cement
plaster or concrete to where it is applicable.
Figure 6
7. Quality Issues
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SHAANXI CONSTRUCTION ENGINEERING (MALAYSIA) SDN. BHD.陕建股份(马来西亚)有限公司
PROJECT DEPARTMENT OF CENTRAL PARK DAC PLOT 6-2 中央公园 PLOT6-2 项目部
7.2 Dimensions and locations of floor traps and sleeves can be clearly defined in shop
drawings. However, with many different trades involved during construction, it may not
be possible to achieve accurate positioning unless there is sufficient planning,
coordination and strict control during construction.
7.3 Accurate alignment is made more difficult when the concealed sleeve is the same
size as the grating opening, which leaves no margin for any error. This challenge
becomes more acute in large scale operations and where heavy reliance is placed on
skilled labour to ensure consistent positioning.
7.4 To overcome the challenge, a sleeve larger than the grating’s opening can be
considered. It gives some tolerance (about 15mm) all round for errors in positioning.
This also provides flexibility in aligning the floor trap grating cover with the sleeve to
achieve the full pipe opening without hacking the screed or concrete.
8. Quality Standards
8.1.1 The quality of the materials and installation works must meet the design
requirements.
8.1.2 Pipeline routine and setting out of pipe sleeves / prefabricated carbon pipes is
inspected and records before concrete casting.
8.2.1 Vertical pipes installed straight and firm, the fixed points are uniforms to typical
floors.
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SHAANXI CONSTRUCTION ENGINEERING (MALAYSIA) SDN. BHD.陕建股份(马来西亚)有限公司
PROJECT DEPARTMENT OF CENTRAL PARK DAC PLOT 6-2 中央公园 PLOT6-2 项目部
9.1 Prior to installation, the following will be observed and checked, as applicable:
9.1.1 For temporary storage of the pipes in the site where racks are not provided the
ground shall be level and free from loose stones
9.1.3 UPVC Pipes shall be protected from the direct rays from the sun by covering
the pipes with polythene sheets or similar material
9.1.4 Ensure the pipes are free from dust and damages prior to installing.
11.1.1 Construction site personnel must fully understand the important role of the
use of safety protection equipment, master the usage of electric and electronic tools,
storage protection and self-protect the safety and health during construction
11.1.2 All construction workers working on site should wear relevant PPE during
work.
11.1.3 All workers who work with sparks, flammable should use masks, protective
glasses and gloves
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SHAANXI CONSTRUCTION ENGINEERING (MALAYSIA) SDN. BHD.陕建股份(马来西亚)有限公司
PROJECT DEPARTMENT OF CENTRAL PARK DAC PLOT 6-2 中央公园 PLOT6-2 项目部
11.1.4 Wear eye protection items such as glasses, goggles, and face shields when
working with grinder or cutting machine
11.2.1 The construction site should be kept clean and tidy, and waste materials
should be cleaned up in time
11.2.2 The stacking of equipment and materials should be neat and orderly, clearly
marked and not obstructing traffic
11.2.3 The construction safety facilities and firefighting facilities at the construction
site are strictly prohibited to be sabotage.
11.2.4 The workers should be aware of the protection of finished products, and it is
strictly forbidden to sabotage.
11.3.1 In case of accidental injury, the workers shall follow the command uniformly.
11.3.2.2 The opening in the construction area shall be covered and shall not
lean against the fence or sit on the edge of the openings.
11.3.2.3 Working at high with using ladder or scaffold should be inspected with
approved to use.
11.3.2.4 Safety belts must be worn when working at heights, and safety belts
must be hung on a firm place. Before working, carefully check whether the safety
facilities used are firm and reliable.
11.3.2.5 Working at heights should pass the physical examination before taking
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SHAANXI CONSTRUCTION ENGINEERING (MALAYSIA) SDN. BHD.陕建股份(马来西亚)有限公司
PROJECT DEPARTMENT OF CENTRAL PARK DAC PLOT 6-2 中央公园 PLOT6-2 项目部
up their posts. Workers should correctly wear and use safety helmets, safety belts and
other necessary PPE accordance with regulations.
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SHAANXI CONSTRUCTION ENGINEERING (MALAYSIA) SDN. BHD.陕建股份(马来西亚)有限公司
QUALITY MONITORING/CHECKLIST Document Ref:______________
RFI No:______________
质量监控/检查表 Received By:______________
Date:______________
PROJECT : CENTRAL PARK 中央公园项目 Time:______________
PLOT: P6-2________
Aboveground Pipework Installation Checklist BLOCK No:______________
地上管道安装清单 UNIT NO:______________
1. Description of Works|工作描述:
Exact Location| 使用部位: ____________________________________________________________________________________________
g. Pipe sleeves & sealant 管套和密封剂 Pass Fail Pass Fail Pass Fail
h. Filling of pipe sleeves space with fire-
stop material
Pass Fail Pass Fail Pass Fail
用防火材料填充管套空间
1/2
QUALITY MONITORING/CHECKLIST Document Ref:______________
RFI No:______________
质量监控/
质量监控/检查表 Received By:______________
Date:______________
PROJECT TITLE|项目名称: CENTRAL PARK Time:______________
PLOT: P6-2________
Riser / Dropper / Stacks Installation Inspection BLOCK No:______________
Checklist 立管/滴管/ 排水管安装验收清单 UNIT NO:______________
Checklist Serial No| 检查表序列号:________________________________________________________________________________________________
Location| 地点:
工作描述:
1. Description of Works|
Exact Location| 使用部位: ____________________________________________________________________________________________
Item Contractor’s Rep. Client’s Rep. Consultant’s Rep. Remarks
a. Pipe / trunking materials and
sizes 管道 线槽材质与尺寸
/ Pass Fail Pass Fail Pass Fail
b. Piping / trunking layout as per
approved shop drawings
按已批深化图的管道布局 Pass Fail Pass Fail Pass Fail
1/2
QUALITY MONITORING/CHECKLIST Document Ref:______________
RFI No:______________
质量监控/检查表 Received By:______________
Date:______________
PROJECT : CENTRAL PARK 中央公园项目 Time:______________
PLOT: P6-2________
Soil / Waste Pipe / Flooding Test BLOCK No:______________
泥土/排污管/溢流测试 UNIT NO:______________
Description of Works|工作描述:
Exact Location| 使用部位: _________________________________________________________________________________________________________
1/2
QUALITY MONITORING/CHECKLIST Document Ref:______________
RFI No:______________
质量监控/检查表 Received By:______________
Date:______________
PROJECT : CENTRAL PARK 中央公园项目 Time:______________
PLOT: P6-2________
Non Pressure Pipe Flow Test BLOCK No:______________
无压管道流量测试 UNIT NO:______________
1. Description of Works|工作描述:
Exact Location| 使用部位: ______________________________________________________________________________________________________