FL-60-EX Parts Manual

Division
FL60 EX Forklift Parts List

Explosion Proof Lift Truck
1900 NORTH STREET

MARYSVILLE, KANSAS 66508
(785) 562-5381
F-416-0905 09/05
TABLE OF CONTENTS
GENERAL ASSEMBLY 1-1
TOP ASSEMBLY 1-4
DECALS AND NAMEPLATE INSTALLATION 1-9
SEAT ASSEMBLY W/ BRASS 1-10
SEAT ASSEMBLY 1-11
DRIVE ASSEMBLY 1-13
DRIVE AXLE BREAKDOWN 1-18
BRAKE ASSEMBLY 1-20
MOUNTING PLATE ASSEMBLY 1-21
STEER AXLE ASSEMBLY 1-24
STEER CYLINDER ASSEMBLY 1-26
STEER CYLINDER BREAKDOWN 1-27
BRAKE ASSEMBLY, RH AND LH 1-29
BRAKE PARTS 1-31
MANUAL CONTROLS ASSEMBLY 1-35
ACCELERATOR LINK GROUP 1-37
ACCELERATOR ROD ASSEMBLY 1-38
ACCELERATOR SHAFT ASSEMBLY 1-39
CONSOLE ASSEMBLY 1-41
STEERING CONTROL UNIT BREAKDOWN 1-43
PARKING BRAKE CABLE ASSEMBLY 1-45
HYDRAULIC BRAKE ASSEMBLY 1-49
PUSH ROD BRAKE ASSEMBLY 1-50
BRAKE PEDAL W/ PAD 1-51
OVERHEAD GUARD MODIFICATION 1-52
LOAD BACKREST 1-53
ELECTRICAL ASSEMBLY 1-57
CONTROL BOX ASSEMBLY W/ EV-100 1-60
CONTROL BOX ASSEMBLY 1-63
CONTACTOR PANEL ASSEMBLY 1-65
CONTACTOR, SPNO 300 AMP 1-67
iii
CONTACTOR, DPDT 300 AMP 1-69
EMERGENCY SWITCH 1-70
MOMENTARY OPERATOR 1-71
SCR CONTROLLER, EV100 1-73
ACCELERATOR SWITCH ASSEMBLY 1-75
HYDRAULIC ASSEMBLY 1-78
VALVE CONTROL ASSEMBLY 1-81
STACK VALVE, 2 SPOOL 1-83
HYDRAULIC TANK ASSEMBLY 1-85
TILT CYLINDER ASSEMBLY 1-86
TILT CYLINDER BREAKDOWN 1-87
PUMP AND MOTOR ASSEMBLY 1-89
PUMP AND MOTOR ASSEMBLY 1-91
POWER STEERING PUMP 1-93
SEAT BELT KIT 1-95
LIGHT AND ALARM OPTIONS 1-97
GONG ASSEMBLY 1-99
DUPLEX MAST INSTALLATION OPTION 1-100
TRIPLEX MAST INSTALLATION OPTION 1-100
iv
INSTRUCTIONS FOR ORDERING PARTS
ORDER PARTS FROM LANDOLL PARTS DISTRIBUTION CENTER

PHONE NO.: 1-800-423-4320 OR 785-562-5381
FAX NO.: 785-562-4892
IDENTIFICATION PLATE
The identification plate, which lists the rated capacity, serial number, and other vehi-
cle characteristics, is located under the overhead guard.
SERIAL NUMBER NOMENCLATURE
The serial number for the Drexel forklift and mast is located on the identification
plate. The following information will help decode the Drexel serial number.
v
ILLUSTRATED PARTS LIST 1
6 7 5 8
13
2
15
18
OTHER
20 19 17
SIDE
Division
4 1 12 3
MGENASSY
FIGURE 1-1 GENERAL ASSEMBLY
GENERAL ASSEMBLY
ITEM PAGE/PART NO. DESCRIPTION QTY.
1 1-2 - 1-9 TOP AND DECAL ASSEMBLIES 1
2 1-10 - 1-11 SEAT ASSEMBLIES 1
3 1-12 - 1-21 DRIVE ASSEMBLIES 1
4 1-22 - 1-31 STEER AXLE ASSEMBLIES 1
5 1-32 - 1-39 MANUAL CONTROLS AND ACCELERATOR ASSEMBLIES 1
6 1-40 - 1-43 CONSOLE AND STEERING ASSEMBLIES 1
7 1-44 - 1-51 PARKING AND HYDRAULIC BRAKE ASSEMBLIES 1
8 1-52 OVERHEAD GUARD ASSEMBLY 1
9 1-53 LOAD BACKREST ASSEMBLY 1
10 1-54 - 1-75 ELECTRICAL ASSEMBLIES (NOT SHOWN) 1
11 1-76 - 1-93 HYDRAULIC ASSEMBLIES (NOT SHOWN) 1
12 1-94 - 1-95 SEAT BELT KIT 1
13 1-96 - 1-97 LIGHT AND ALARM OPTIONS 1
14 1-98 - 1-99 GONG ASSEMBLY (NOT SHOWN) 1
15 1-100 DUPLEX AND TRIPLEX MAST INSTALLATION OPTIONS 1
16 18233 TOW PIN WELDMENT (OPTION) (NOT SHOWN) 1
17 1419757 BUMPER STRIP RH SIDE (OPTION) 1
18 7212 BUMPER STRIP LH SIDE (OPTION) 1
19 73G1024ER SCREW, SOCKET HEAD GR8 (OPTION) 4
20 8911-05 BATTERY EX, DRY CHARGE 1
21 136951 BATTERY CHARGER 36V EX CONNECT (NOT SHOWN) 1
1-1
87 63 54 41 18 20 36 55 64 74 47 76 66 25 8 25 66 76
93
6 72 89
35
63 54 42 32 26 18 1 27 79
76 73 66 63 24 14
11 33 9 13
10
75 65 23
69
68 28
70
86 29 SEE VIEW
D D “B”
50
SEE VIEW
78 63 54 17 88 71 62 53 15 66 77 82 20 31 55 64 43 84
“A”
19 61 65
38
75 65 61 22
21 61 65 75
37
40 85 75 65 61
PARTIAL BOTTOM
VIEW “D-D”
M18101-09p1.CDR
FIGURE 1-2 TOP ASSEMBLY

(1 OF 2)
1-2
19 34 35 48 54 63 84 49 12 4 19 34 3 17 54 63
67
71 65 62 61 56 53 21 16 7
39 74 64 55 5 34 48 49 34 48
51
30
90 91
81
VIEW “A”
91
90
30
83
62
80 VIEW “B”
M18101-09P2.CDR
FIGURE 1-3 TOP ASSEMBLY

(2 OF 2)
1-3
TOP ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
18101-09 TOP ASSEMBLY
1 1419776 FLOOR PLATE, FRONT MODIFIED 1
2 1420958 COMMON PARTS FOR TOP ASSEMBLY (INCL ITEMS 9 - 93) 1
3 18031 COVER WELDMENT, 2 AND 3 SPOOL VALVE 1
4 18032DX COVER, VALVE SIDE 1
5 18053 SHIELD, DRIP 1
6 28030 EYE BOLT, BATTERY TIE DOWN 2
7 7123-03 MOUNTING BRACKET, STACK VALVE 1
8 7586-02 SUPPORT, SEAT WELDMENT 1
9 MS35198-100 SCREW, CROSS FLAT HEAD BRASS 16
10 MS35198-98 SCREW, SOCKET HEAD FLAT 8
11 MS35333-110 WASHER, LOCK INTERNAL 16
12 MS51863-42 SCREW, PAN HEAD SELF-TAP 4
13 MS51969-3 NUT, HEX 3/8-16 BRASS 16
14 1-654-010079-9 SCREW, SOCKET HEAD CTSK 1/4-20 X 1-3/4 2
15 1C1032ER SCREW, HEX HEAD CAP 5/8-11 X 2 2
16 1C1036ER SCREW, HEX HEAD CAP 5/8-11 X 2-1/4 1
17 1C408ER SCREW, HEX HEAD CAP 1/4-20 X 1/2 GR5 6
20 1C516ER SCREW, HEX HEAD CAP 5/16-18 X 1 GR5 4
22 1C624ER SCREW, HEX HEAD CAP 3/8-16 X 1-1/2 GR5 5
27 1F420E PIN, COTTER 1/8 X 1-1/4 4
28 1F624E PIN, COTTER 3/16 X 1-1/2 4
29 1F628E COTTER PIN HAMLOCK 3/16 X 1-3/4 4
30 13242 BLOCK, SUPPORT STEER AXLE 2
31 1402218 PLATE, MOUNTING HORN 1
32 1404026 NUT, HEX HEAD JAM GR8 1
33 1404059 WASHER, FLAT BRASS .875 X .392 X .062 16
34 17E10E WASHER, SPLIT LOCK #10 10
35 18086 BRACKET, MOUNTING BRAKE SWITCH 1
36 18087 BRACKET, MOUNTING SEAT SWITCH 1
37 18102 SUPPORT WELDMENT, PUMP MOTOR 1
38 18103 SUPPORT WELDMENT 1
39 18106 SPACER 1
40 18111 SPACER BAR 2
41 18130 COVER, NON-SLIP 1
42 18131 COVER, NON-SLIP 1
43 18145 BRACKET FILTER 1
44 18165 ELECTRICAL DIAGRAM 1
45 18166 ELECTRICAL SCHEMATIC (NOT SHOWN) 1
46 18181 NAMEPLATE, DECALS AND MARKINGS 1
(NOT SHOWN) (SEE PAGE 1-9)
1-4
TOP ASSEMBLY
47 18214 SEAT ASSEMBLY, SPECIAL W/ BRASS (SEE PAGE 1-10) 1
48 22G1008ER SCREW, SOCKET HEAD 8
49 25E10E WASHER, FLAT #10 12
50 25123 THRUST BEARING OILITE 2
51 25124 NUT, 5/8-11 FLEX LOCK 2
52 26665 GREASE, LITHIUM #2 (NOT SHOWN) AR
53 27E10ER WASHER, FLAT 5/8 8
57 2776234 FLUID, BRAKE DOT #3 (NOT SHOWN) AR
58 2776239 OIL, HYDRAULIC ISO 32 (NOT SHOWN) AR
59 2777708 OIL, GEAR SAE 85W-140 (NOT SHOWN) AR
60 28036 CLAMP, TUBE DOUBLE 2
61 30323-7 WASHER, FLAT 13/32 X 1 X .134 17
62 4E10E WASHER, SPLIT LOCK 5/8 14
67 50102 FIRE EXTINGUISHER 1
68 5039-1 PIN, PILT CYLINDER 4
69 50903-71 BLOCK, SHEAR 4
70 5147 PIN, CLEVIS 1
71 61D10ER NUT, HEX HEAD 5/8-11 GR5 12
77 6209DX SUPPORT, CONTROL BOX 2
78 6719 STRAP, GROUND 2
79 7284 PIN, BATTERY TIE DOWN 2
80 73G1064ER SCREW, SOCKET HEAD 5/8-11 X 4 GR8 2
81 73G1072ER SCREW, SOCKET HEAD 5/8-11 X 4-1/2 GR8 2
83 7561-2 TAB, SUPPORT BLOCK 2
84 76G512E SCREW, FLAT HEAD 5/16-18 X 3/4 2
85 76G624E SCREW, MACH FL CROSS 3/8-16 X 1-1/2 4
86 7615 PIVOT PIN ASSEMBLY 2
87 7618 PLATE, FLOOR REAR 1
88 7632 SUPPORT WELDMENT 1
89 7634 BAR, BATTERY TIE DOWN 2
90 7638 BLOCK, SHEAR 4
91 8035 BUSHING, 2-1/4 X 2 2
92 85G1012E SCREW, PAN HEAD 10-24 X 3/4 6
93 9G1024ER SCREW, SOCKET FLANGE HEAD 5/8-11 X 1-1/2 2
1-5
2 Division
3
1
4
WARNING
WARNING
WARNING
USE OPERATOR RESTRAINT
5 6 FASTEN BELT
PINCH POINT
KEEP CLEAR
7 IN CASE OF TIPOVER:
LANDOLL CORP P/N 1408792 REV C

DON’T JUMP
8
HOLD ON TIGHT
P/N: 1409832 REV-A

LANDOLL CORPORATION P/N 1408791 REV C
BRACE FEET
11 LEAN AWAY
12
16
9
13
OVERHEAD GUARD P/N: 18000-02

MEETS REQUIREMENTS OF ANSI B56.1-2000
IMPACT TEST LOAD OF 16000 FT-LBS.
14
18 19
22
23
FIGURE 1-4 DECAL AND NAMEPLATE INSTALLATION

(1 OF 3)
1-6
22
21 20
4 13 18
17
9
8 19
2
17
17
14
12
16
Division
15 3 11
23
m18181p1

(2 OF 3)
1-7
5 6
Division
11
15
m18181p2

(3 OF 3)
1-8
DECALS AND NAMEPLATE INSTALLATION
18181 NAMEPLATE, DECALS AND MARKINGS
1 0011042 DECAL, MADE IN USA FLAG 2
2 10906 LABEL, UL 1
3 130418 DECAL, DREXEL DIVISION 2
4 1404189 DECAL, WARNING 1
5 1408791 DECAL, WARNING, FORK HAZARD 4
6 1408792 DECAL, WARNING PINCH POINT 1.5 X 2.5 1
7 1408793 DECAL, WARNING PINCH POINT 2.5 X 4.5 6
8 1409832 DECAL, WARNING TRUCK OVERTURN 1
9 1409889 NAMEPLATE LOAD RATING 1
10 1417197 DRIVER'S GUIDE, EX SERIES (NOT SHOWN) 1
11 1420171 DECAL, EX LOGO 3
12 18063-2 DECAL, (36 V.D.C. TYPE EX) 2
13 18182 EMERGENCY STOP LABEL (INCL ITEM 22) 2
14 50362 NAMEPLATE, OVERHEAD GUARD ENG 1
15 50756-2 TAPE - PVC BLACK 3.0 WIDE AR
16 50788-02 DECAL, DREXEL VERTICAL YEL/BLK 2
17 51365-2 RIVET, BLIND DOME AL 1/8 X .337 14
18 5441 DIRECTIONAL NAMEPLATE 1
19 5442 DECAL, HYDRAULIC OIL 1
20 6C2004 SCREW, DRIVE 2
21 6C403 SCREW, DRIVE #4 X .19 6
22 23897 NAME PLATE 1
23 1419936 DECAL, FL-60 1
1-9
1
m18214
FIGURE 1-7 SEAT ASSEMBLY W/ BRASS
SEAT ASSEMBLY W/ BRASS

18214 SEAT ASSEMBLY W/ BRASS
1 MS24628-46 SCREW, SELF TAPPING #10 X 3/8 2
2 18159 STRIP, BRASS SEAT BACK 2
3 26742 SEAT ASSEMBLY (SEE PAGE 1-11) 1
1-10
1
m26742
FIGURE 1-8 SEAT ASSEMBLY
SEAT ASSEMBLY
26742 SEAT ASSEMBLY
1 1417194 BACK REST ASSEMBLY CUSHION 1
2 1417195 SEAT CUSHION ASSEMBLY 1
3 1417196 TRACKS, SET 1
4 26742-10 SLIDE ADJUSTER 1
1-11
A
22
Section A-A
See
View “C-C” A
28
View “B-B”
30
See
View “B-B”
m7005-08 View “C-C”
FIGURE 1-9 DRIVE ASSEMBLY
1-12
DRIVE ASSEMBLY
7005-08 DRIVE ASSEMBLY
1 7095 SUPPORT, DRIVE MOTOR WELDMENT 1
2 7139 BRACKET WELDMENT 1
3 51240 COUPLING, LOVEJOY #25 1
4 30677 BRAKE ASSEMBLY MODIFICATION, 6" DIA (SEE PAGE 1-20) 1
6 17592 MOUNTING PLATE ASSEMBLY (SEE PAGE 1-21) 1
7 5057 ROD, ACTUATING, BRAKE 1
8 50842 MOTOR, DRIVE 1
9 20265 ELBOW, 90 2
10 1-512-010005-03 NUT, HEX HEAD LOCK 5/16-18 GRB 6
11 MS51095-358 SCREW, HEX HEAD CAP 3/8-16 X 3/4 4
12 MS20995-C32 WIRE, SAFETY AR
13 18107-2 NIPPLE, PIPE 1
14 27870 ELBOW 2
15 27872 UNION, MALE 1
16 MS51095-305 SCREW, HEX HEAD CAP 1/4-20 X 5/8 6
17 4E5E WASHER, LOCK 5/16 8
18 50393-2 TIRE, DRIVE RUBBER 18 X 9 X 12-1/8 2
19 18504 AXLE, DRIVE (SEE PAGE 1-18) 1
20 25001 CLEVIS PIN, .312 X .781 1
22 1F412E PIN, COTTER 1/8 X 3/4 2
24 5056 BRAKE CRANK 1
25 25002 CLEVIS PIN 3/8 X .891 1
26 25000DX END, YOKE 3/8-24 THREAD 1
27 1404015 NUT, HEX HEAD JAM 3/8-24 GR5 1
28 18603-73 WIRE ASSEMBLY 1
30 18169 POWER CABLE GROUP (INCL ITEMS 35-40) 1
31 18603-74 WIRE ASSEMBLY 1
33 59D6ER NUT, HEX HEAD LOCK 3/8-16 GR6 1
34 1400833 TAPERED WIDE FLANGE CAP AND/OR PLUG MOD 1
35 18169-1 CABLE ASSEMBLY 22" (NOT SHOWN) 1
1-13
72
57
60
61
62
64
59
90
89
88
78
79
63 56
65
10
26 A
93
m18504p1
FIGURE 1-10 DRIVE AXLE BREAKDOWN

(1 OF 4)
1-14
19
18
49
51
53
54
52
58
48 21
20
47 22
46
A
87 95 85
43
1
17 81
16 11
10
2
15
14
4
8
5
41
45
80
7
6
5 9 42
8 30 41
13 44
23
12
3 24 25
14
15
m18504p2

(2 OF 4)
1-15
32
31 24
34 23
33 25
12
40
29
35 38
37
36
39
27
84 94
28
m18504p3

(3 OF 4)
1-16
74
73 68 66
MASTER CYLINDER
P/N: 28218 67 69
69
71
10
77
76
92
69
91
70
75
m18504p4

(4 OF 4)
1-17
DRIVE AXLE BREAKDOWN
18504 DRIVE AXLE BREAKDOWN
1 28977 HOUSING, AXLE 1
2 28918 STUD 16
3 28976 CASE, DIFFERENTIAL, FLANGED HALF 1
4 1409675 CASE, DIFFERENTIAL, PLAIN HALF 1
5 20334 GEAR, DIFFERENTIAL, SIDE 2
6 20332 PINION, DIFFERENTIAL 4
7 20331 SPIDER, DIFFERENTIAL 1
8 20389 WASHER, THRUST 2
9 20333 WASHER, THRUST PINION 4
10 4E6E WASHER, LOCK 38
11 28922 SCREW, HEX HEAD 8
12 20290 GEAR ASSEMBLY, BEVEL 1
13 20101 RIVET 12
14 20074 CONE, BEARING 2
15 20075 CUP, BEARING 2
16 20070 GASKET 2
17 52828 GASKET 2
20 27E10ER WASHER, LOCK 16
21 20067 DOWEL, TAPERED, SPLIT 8
22 64D10ER NUT, HEX 16
23 20090 GASKET 1
24 20091 GASKET 1
25 20089 CAGE, PINION 1
26 17C616ER SCREW, HEX HEAD 26
27 20082 SEAL, OIL 1
28 1409682 NUT, LOCK 7/8-20 1
29 28960 BEARING ASSEMBLY 1
30 27937 RING, LOCK 1
31 52831 RETAINER 1
32 20092 RIVET 2
33 20096 RACE, PINION 1
34 52832 BEARING BALL 1
35 20085 WASHER HARDENED 1
36 20084 SPACER, RETAINER INPUT 2
37 20099 SHIM, BEARING .0005 1
38 28939 SHIM, BEARING .0003 1
39 20081 RETAINER, SEAL 1
40 28938 GASKET 3
41 4E9E WASHER, FLAT 9
42 52834 SPACER 9
46 20291 SHAFT, AXLE 2
47 52957 BEARING BALL 2
1-18
DRIVE AXLE BREAKDOWN
48 20073 COUPLING 2
49 1409677 STUD 8
51 52835 SPINDLE 2
53 4E12E WASHER, LOCK 8
56 20052 GEAR, FINAL 2
59 1409680 STUD 24
61 28931 WASHER, FLAT 2
62 1402623 NUT, HEX SLOTTED 2
63 20049 COTTER 2
64 27894 CAP 2
65 20046 GASKET 2
66 20027 SCREW, BLEEDER BRAKE 2
67 28909 MANIFOLD, ACTUATOR, BRAKE 1
68 27947 MANIFOLD, BLEEDER BRAKE 1
69 20265 ELBOW, FITTING, BRAKE 6
70 52837 TUBE ASSEMBLY, BLEEDER BRAKE 1
71 52838 TUBE ASSEMBLY, ACTUATOR BRAKE 2
72 20047 SEAL OIL 2
73 28908 MANIFOLD, ACTUATOR, BRAKE 1
74 20026 FITTING 1
75 52840 TUBE ASSEMBLY, BLEEDER BRAKE 1
76 1402609 SCREW, CAP MANIFOLD 4
77 1402612 NUT, LOCK MANIFOLD 4
78 27E8ER WASHER, FLAT 24
80 20076 PLUG, MAGNETIC 1
81 16F12 PLUG, SQUARE SOCKET 1
84 52842 SLEEVE, SHIPPING 1
85 53000 BREATHER 1
86 52999 NAMEPLATE, DURST (NOT SHOWN) 1
87 6C404 SCREW, DRIVE 2
88 27886 PLUG, SQUARE SOCKET PLATED 2
89 16F8 PLUG, SQUARE SOCKET PLATED 2
90 20343 DRUM, BRAKE WHEEL 2
91 51972 ADAPTER, BLEEDER BRAKE 2
92 51973 ADAPTER, ACTUATOR, BRAKE 2
93 27906 BRAKE ASSEMBLY 2
94 1409681 WASHER, .906 X 1.75 X .125 1
95 138475 PLUG, PIPE 1-11.5 1
1-19
2
4
6
5
m52543
FIGURE 1-14 BRAKE ASSEMBLY
BRAKE ASSEMBLY
52543 BRAKE ASSEMBLY
2 30678 BRAKE LEVER MODIFICATION 1
3 5034-1 DRUM, BRAKE MODIFIED 1
4 52543-1 PLATE, BACKING PLATE 1
5 52543-2 CAM WITH SHAFT 1
6 52543-4 CLIP 1
7 52543-5 BRAKE SHOE SET, NON-ASBESTOS LINING 2
8 52543-6 SPRING, RETURN 2
1-20
m17592
FIGURE 1-15 MOUNTING PLATE ASSEMBLY
MOUNTING PLATE ASSEMBLY

17592 MOUNTING PLATE ASSEMBLY
1 17590 PLATE, MOUNTING 1
2 17591 PIN 2
1-21
6
39 7
48 47 1
3 26
2 28
4 25
5 32
2
25
3
26
1
7
38
40
32
m14221-07p1
FIGURE 1-16 STEER AXLE ASSEMBLY

(1 OF 2)
1-22
52 46 41 23 29 6 21 31 22 20 19
18
49 45 44 29
17
16
42
50
10 51
37 36 33 34
24
10
15
14
32
35
30 9 13
32 12
43 11
32
8
41
m14221-07p1
FIGURE 1-17 STEER AXLE ASSEMBLY

(2 OF 2)
1-23
STEER AXLE ASSEMBLY
14221-07 STEER AXLE ASSEMBLY
1 51142 TIE ROD END, RH 2
2 4821-02 NUT, HEX HEAD JAM 1-16 GR2 2
3 10895 TIE ROD SPACER 2
4 51143 TIE ROD END LH 2
5 10831 BELL CRANK WELDMENT 1
6 1F624E PIN, COTTER 3/16 X 1-1/2 9
7 10H25J FITTING, LUBE 1/8-2 4
8 25008 BEARING, THRUST 2
9 25153 BEARING, NEEDLE 6
10 27E16ER WASHER, FLAT 1 5
11 10894 PIN, KING 3
12 23937 SET SCREW, HEX SOCKET, HALF DOG POINT 1/2-13 X 3/4 2
13 8537 PIN, CYLINDER MOUNTING 1
14 25009 BEARING, THRUST 2
15 15G608ER SET SCREW, SOCKET HEAD CUP POINT 3/8-16 X 1/2 1
16 25010 SEAL, OIL 2
17 25011DX BEARING, CUP INNER 2
18 25012 BEARING, CONE INNER 2
19 25013 BEARING, CUP OUTER 2
20 25014 BEARING, CONE OUTER 2
21 50364 NUT, HEX SLOTTED 1-14 2
22 7173 COVER, HUB 2
23 86G1006E SCREW, PAN HEAD 10-32 X 3/8 8
24 8532 END, CYLINDER ROD 0
25 17K6 ELBOW 90 2
26 4821-01 NUT, HEX HEAD JAM 1-16 GR2 2
27 28478 GREASE, WHEEL BEARING (NOT SHOWN) AR
28 1300633 FITTING, LUBE STRAIGHT 1/4-28 1
29 23993 LOCTITE, BLUE AR
30 51919 LOCTITE, RED AR
31 7443 PLATE, WASHER 2
32 11348 CAP, GREASE W/ FITTING 6
34 59D6ER NUT, HEX HEAD CAP 3/8-16 GR6 1
35 1412691 STEER CYLINDER ASSEMBLY (SEE PAGE 1-26) 1
36 6726 NAMEPLATE 1
37 6C404 SCREW, DRIVE #6 X 1/4 2
38 14225-01 AXLE, MACHINING 1
39 18048 SPINDLE, RH 1
40 18049 SPINDLE, LH 1
41 11887-03 WHEEL, MACHINED W/ KNOTT BRAKE 2
42 1421079 BRAKE AND RH ADAPTER PLATE (SEE PAGE 1-29) 1
43 1421080 BRAKE AND LH ADAPTER PLATE (SEE PAGE 1-29) 1
44 AN1227-43 PIN, DOWEL 3/8 X 3/4 2
1-24
STEER AXLE ASSEMBLY
45 MS18154-60 SCREW, HEX HEAD CAP CROSS DRILLED 3/8-16 X 1 GR8 12
46 7036DX STOP, AXLE PAD 2
49 MS20995-C32 WIRE, SAFETY AR
50 1400072 BUSHING, RADIAL SELF ALIGNING 1
51 1405972 SHIM WASHER 1.25 X 2 X .032 1
52 7904 TIRE, STEEL, RUBBER 16-1/4 X 11-1/4 REF
7904-01 TIRE, SMOOTH 16-1/4 X6 X 11-1/4 REF
1-25
FIGURE 1-18 STEER CYLINDER ASSEMBLY
STEER CYLINDER ASSEMBLY

1412691 STEER CYLINDER ASSEMBLY
1 1414409 STEER CYLINDER (SEE PAGE 1-27) 1
2 8532 END, CYLINDER ROD 1
3 10H25J FITTING, LUBE 1/8-27 2
1-26
FIGURE 1-19 STEER CYLINDER BREAKDOWN
STEER CYLINDER BREAKDOWN

1414409 STEER CYLINDER BREAKDOWN
1 1416921 SEAL KIT (INCL ALL NECESSARY O-RING, SEALS, ETC) 1
2 1416922 LOCKNUT 1
3 1416923 PISTON 1
4 1416934 PISTON 1
5 1416925 BARREL ASSEMBLY 1
6 1416926 ROD 1
7 1416927 SPACER 1
8 1416928 SNAP RING, HEAD 1
9 1416929 MACHINED BUSHING 1
1-27
FIGURE 1-20 BRAKE ASSEMBLY, RH AND LH
1-28
BRAKE ASSEMBLY, RH AND LH
1421079 BRAKE ASSEMBLY, RH
1421080 BRAKE ASSEMBLY, LH
1 18047-01 BRAKE BACKING PLATE ADAPTER RH 1
2 18047-02 BRAKE BACKING PLATE ADAPTER LH 1
3 9G820ER SCREW, FLAT HEAD SOCKET 1/2-13 X 1-1/4 6
5 18062 BRAKE ASSEMBLY 10.5 X 2.5 (SEE PAGE 1-31) 1
6 18EM1224ER WASHER, FLAT M12 6
1-29
8
1
11
12
10
6
5 4 3
13
14
9 15
m1410779
FIGURE 1-21 BRAKE PARTS
1-30
BRAKE PARTS
18062 BRAKE PARTS
1 52661 PLATE BACKING ASSEMBLY 1
2 26261 PLUG, RUBBER, BRAKE ADJUST HOLE 2
3 26278 CLAMP, HOLD DOWN 1
4 18EM816ER WASHER, FLAT M8 2
5 1CM816ER SCREW, HEX HEAD CAP M8 X 1.25-16 CL8.8 2
6 28218 WHEEL CYLINDER 1
7 9EM60ER WASHER, WAVED SPRING, M6 2
8 28967-5 BOLT 2
9 26269 BRAKE ADJUSTER 1
10 26270 WASHER, CAM LOCKING 2
11 1CM1225ER SCREW, HEX HEAD CAP M12 X 1.75-25 CL8.8 1
12 26272 BRAKE SHOE 2
13 26275 SPRING, RETURN 2
14 26276 SPRING, RETURN 1
15 26277 SPRING, HOLD DOWN 2
1-31
2 1
41
41
SECTION B-B
m1419746p1
FIGURE 1-22 MANUAL CONTROLS ASSEMBLY

(1 OF 3)
1-32
A
32 12
11
38 39
9
34 31 13 26 13 34 31
36
28
20 19 18 16 37 3 35
27 40
23
5 6 7 8
14 15 16
m1419746p2

(2 OF 3)
1-33
TOP VIEW OF 10
DIRECTIONAL
LEVER
14 15 16 17
21 25 32 33
8
7
6
5
4
22
33 32 30
31 24 29
m17419746p3 SECTION A-A

(3 OF 3)
1-34
MANUAL CONTROLS ASSEMBLY
1419746 MANUAL CONTROLS ASSEMBLY
1 7145 ACCELERATOR LINK GROUP (SEE PAGE 1-37) 1
2 7165-04 CONSOLE ASSY, NARROW CONSOLE (SEE PAGE 1-41) 1
3 5064 CONTROL SWITCH ARM 1
4 18061 BRACKET, SEAT SUPPORT 1
5 9G824ER SCREW, SOCKET HEAD 1/2-13 X 1-1/2 2
10 18093 LEVER WELDMENT 1
11 18092 LEVER WELDMENT 1
12 25091-01 HANDLE, TAPERED 1
13 25002 CLEVIS PIN .375 X .891 1
14 25084 ADJUSTABLE YOKE END 4
15 25085 CLEVIS PIN 1/4 X .656 4
17 9839-3 ROD 1
18 26283 BALL JOINT, FLAT TOP 2
19 51094-1 ROD, ALL THREAD 1/4-28 1
21 7123-03 BRACKET, MOUNTING STACK VALVE 1
22 5337-1 CABLE ASSEMBLY, SEAT BRAKE 1
23 8934-01 BRACKET WELDMENT (SEAT MOUNTING) 1
24 25031 WHEEL, SHEAVE 1
25 23857 BALL BEARING 1
26 5073 LEVER 1
27 7577 SEAT BRAKE CONTROL ROD 1
28 27819 SPRING 1
29 1419715 SPACER 1
34 1F312E PIN, COTTER 3/32 X 3/4 2
35 15G405ER SCREW, SET SOCKET HEAD CUP POINT 1/4-20 X 5/16 1
37 MS9048-108 PIN, SPRING 1/8 X 1 1
38 MS51977-77 SET SCREW, STEEL CAD PLATED 3/8-16 X 1 2
40 1419755 PARKING BRAKE CABLE (SEE PAGE 1-45) 1
41 50831-01 HYDRAULIC BRAKE ASSEMBLY (SEE PAGE 1-49) REF
1-35
15 14 1 25
15 14
5 19 6 23
3
4 16 19 17
18
1
7 18 17 8
2 19
10 9
11
3 24
12
15
20
10 14
11 13 21
12
15
14 13 4
5 13 7 18 17 8 11
14 12
22
m7145
FIGURE 1-25 ACCELERATOR LINK GROUP
1-36
ACCELERATOR LINK GROUP
7145 ACCELERATOR LINK GROUP
1 18007 ACCELERATOR PEDAL 1
2 7102 PEDAL ROD 1
3 7142 ACCELERATOR SHAFT ASSEMBLY (SEE PAGE 1-39) 1
4 7141 ACCELERATOR ROD ASSEMBLY (SEE PAGE 1-38) 1
5 7097 PIVOT WELDMENT 1
6 7115 PIN 1
7 18161 ROD, ACCELERATOR 1
8 7537 LEVER ARM 1
9 75G405E SCREW, FLAT HEAD 2
10 76G428E SCREW, FLAT HEAD 2
12 61D4ER NUT, HEX HEAD CAP 1/4-20 3
13 25085 CLEVIS PIN 1/4 X .656 3
14 1F208E COTTER PIN 1/16 X 1/2 5
16 25021 SPRING 1
17 25084 ADJUSTABLE YOKE END 2
19 1F312E PIN, COTTER 3/32 X 3/4 4
21 15G405ER SCREW, SET SOCKET HEAD CUP POINT 1/4-20 X 5/16 1
24 18005 HINGE PIN 1
25 18006 MOUNTING BRACKET 1
1-37
5 2
3 4 1
m7141
FIGURE 1-26 ACCELERATOR ROD ASSEMBLY
ACCELERATOR ROD ASSEMBLY

7141 ACCELERATOR ROD ASSEMBLY
2 25084 YOKE END, ADJUSTABLE 1
3 26283 BALL JOINT, FLAT TOP 1
4 7104 ACCELERATOR ROD 1
5 7138 SPRING CLIP 1
1-38
2 1 3 4
m7142
FIGURE 1-27 ACCELERATOR SHAFT ASSEMBLY
ACCELERATOR SHAFT ASSEMBLY

7142 ACCELERATOR SHAFT ASSEMBLY
1 MS9048-168 PIN, SPRING 1
2 7099 REMOVABLE LEVER WELDMENT 1
3 7130 BEARING BLOCK, BRASS 2
4 7143 TUBE WELDMENT, ACCELERATOR SHAFT 1
1-39
4 5 6
1
7
2 3
9 10 11
m7165-04
FIGURE 1-28 CONSOLE ASSEMBLY
1-40
CONSOLE ASSEMBLY
7165-04 CONSOLE ASSEMBLY
1 25703 STEER COLUMN 1
2 27883 U-BOLTS, NUTS, AND PLATE 1
4 52743 STEERING WHEEL, 15" DIA 1
5 664880 NUT, HANDWHEEL 1
6 27874 STEERING WHEEL CAP 1
7 1419626 NARROW CONSOLE ASSEMBLY 1
8 25715 STEERING CONTROL UNIT (SEE PAGE 1-43) 1
11 1C412ER SCREW, HEX HEAD CAP 1/4-20 X 3/4 2
1-41
FIGURE 1-29 STEERING CONTROL UNIT BREAKDOWN
1-42
STEERING CONTROL UNIT BREAKDOWN
25715 STEERING CONTROL UNIT BREAKDOWN
1 1409833 SCREW, SOCKET HEAD 1.62" LONG 7
2 25621 RING, RETAINING 1
1409834 END CAP 1
3 * SEAL 73.5mm 3
4 1404053 GEROTOR, .520" WIDE 1
5 25708 SPACER 1
6 1409835 SPACER PLATE 1
7 25629 DRIVE 1
10 25678 PIN 1
11 1402369 KIT, CENTER SPRING 1
12 1402365 KIT, NEEDLE BEARING 1
13 25625 BEARING, RACE 2
14 25626 BEARING, NEEDLE 1
15 * SEAL, 47.2mm 1
16 * SEAL, 1" 1
17 * SEAL, QUAD RING 1.046" 1
18 25622 SEAL, GLAND BUSHING 1
19 25621 RING, RETAINING 1
21 1402367 CHECK BALL RETAINER 1
22 1402366 CHECK BALL 1
23 25913 CHECK BALL SEAT 1
24 * SEAL, 7.7mm 1
25 * SEAL .36" 1
26 25912 SET SCREW 1
27 1409836 SEAL KIT (INCL ITEMS 3, 15-17, 24-25) 1
28 1409837 KIT, CAP AND SPACER 1
1-43
13
12 10
11
14
13
15 12
3 16
4 17
5 18
19
15
1 6 8 7
18
m1419755
FIGURE 1-30 PARKING BRAKE CABLE ASSEMBLY
1-44
PARKING BRAKE CABLE ASSEMBLY
1419755 PARKING BRAKE CABLE ASSEMBLY
1 1419714 BRACKET, MOUNTING BRAKE 1
2 25E21E WASHER, FLAT 1/2 4
6 1419745 CABLE, CONTROL 1
7 1419762 PLATE, BRAKE CRANK 1
8 25002 CLEVIS PIN, 3/8 X .891 1
10 1413854 BRAKE, PARKING FOOT 1
13 52509 NUT, SELF LOCK 5/16-18 2
15 30H46 HOSE CLAMP 2
17 25E17E WASHER, FLAT 3/8 1
1-45
32 28 33 40 34 26 27 35 28 36
29
31
29
39 38 37 43
m50831-04p1
FIGURE 1-31 HYDRAULIC BRAKE ASSEMBLY

(1 OF 3)
1-46
28 30
42 41
m50831-02p2

(2 OF 3)
1-47
21
17 18 19 20
16
14 13 12 44
10
22 B
23
9 8 7 6
B
24
25 13
11 5
25
22
1 2
23
44 3 4 5
24
SECTION B-B
m50831-01p3

(3 OF 3)
1-48
HYDRAULIC BRAKE ASSEMBLY
50831-01 HYDRAULIC BRAKE ASSEMBLY
1 11828 SHAFT 1
2 11826 CAM YOKE ASSEMBLY 1
6 25889 MASTER CYLINDER, BRAKE 1
7 25890 CYLINDER BOOT 1
8 11823-03 PUSH ROD ASSEMBLY, BRAKE MASTER CYLINDER 1
(SEE PAGE 1-50)
9 1404016 NUT, HEX HEAD JAM 7/16-20 1
10 1300633 FITTING, LUGE STRAIGHT 1/4-28 4
11 110-0349 PIN, COTTER 1/8 X 3/4 1
13 101386 PIN, COTTER 1/8 X 1 2
14 25021 SPRING, EXTENSION 1
15 51919 LOCTITE, RED (NOT SHOWN) AR
16 11825 LEVER BRAKE 1
20 61D5ER NUT, HEX HEAD CAP 5/16-18 1
21 25022 BRAKE PEDAL W/ PAD (SEE PAGE 1-51) 1
22 11824 LINK ASSEMBLY 1
23 23940 SHOULDER SCREW 2
24 11829 CRANK 1
26 20262 FITTING, ADAPTER 1
27 20263 FITTING, ADAPTER 1
28 20264 UNION, TEE 2
29 20265 ELBOW, 90 2
30 20275 BRAKE HOSE, 14" 2
31 13368 TUBE ASSEMBLY 1
32 13363-01 TUBE ASSEMBLY 1
36 13363-02 TUBE ASSEMBLY 1
37 85G1008E SCREW, PAN HEAD STEEL #10-24 X 1/2 2
38 1412852 CLIP TUBE .188 2
39 12D10E NUT, HEX HEAD CAP .19-24 2
40 20266 STRAIGHT, UNION 1
41 18057 TUBE ASSEMBLY, LH 1
42 18058 TUBE ASSEMBLY, RH 1
43 18071-01 TUBE ASSEMBLY, REAR 1
44 7910 FRONT CROSSPLATE WELDMENT REF
1-49
m11823-03
FIGURE 1-34 PUSH ROD BRAKE ASSEMBLY
PUSH ROD BRAKE ASSEMBLY

11823-03 PUSH ROD BRAKE ASSEMBLY
1 11862 STUD 1
2 18716 PUSH ROD, MODIFIED 1
3 51919 LOCTITE, RED 1
4 25732 SOLVENT, SAFETY 2
1-50
m25022
FIGURE 1-35 BRAKE PEDAL W/ PAD
BRAKE PEDAL W/ PAD

25022 BRAKE PEDAL W/ PAD
1 136913 WELDMENT, PEDAL PAD 1
2 0050002 PAD, BRAKE PEDAL 1
1-51
2
2 1
m1420866
FIGURE 1-36 OVERHEAD GUARD MODIFICATION
OVERHEAD GUARD MODIFICATION

1420866 OVERHEAD GUARD MODIFICATION
1 18000-02 OVERHEAD GUARD WELDMENT 1
2 1414218 TUBE, CROSS BRACE CONSOLE 1
1-52
2 1 3
m30766
FIGURE 1-37 LOAD BACKREST
LOAD BACKREST
30766 LOAD BACKREST
1 30768 LOAD BACKREST WELDMENT 37" X 48" 1
2 1405441 PLATE, BRASS SIDE LH 1
3 1405445 PLATE, BRASS SIDE RH 1
1-53
FRONT OF
TRUCK
CONDUIT BOX
ON PUMP
MOTOR
A A
POWER
PUMP STEER
MOTOR MOTOR
CONDUIT BOX
ON DRIVE MOTOR
DRIVE
MOTOR
m18085-16p1
FIGURE 1-38 ELECTRICAL ASSEMBLY

(1 OF 3)
1-54
E
HORN
SEAT SWITCH
B B
C
CONDUIT BOX
ON PUMP MOTOR
POWER
E STEERING
SERVICE BRAKE
SWITCH
F F
26
H DRIVE
G MOTOR
25
SW
#4 G STACK
H VALVE
SWITCH
10 24 10
SECTION A-A
m18085-16p2

(2 OF 3)
1-55
6 16 4 7 8
POWER
STEER
5 1 MOTOR
14 20 10 13
SECTION C-C
34 35 26 25
33 15
2 3 2 11 28
SECTION B-B
10
18
14
17
10
36
18 12
9 15 14 10
DRIVE MOTOR
19 SECTION E-E
CONTROL BOX 26
SECTION F-F FOR DRIVE MOTOR
CONTROL BOX
FOR PUMP
MOTOR 25
32
10
23 24
PUMP 9 10
MOTOR 21 22
SECTION G-G SECTION H-H
m18085-16p3

(3 OF 3)
1-56
ELECTRICAL ASSEMBLY
18085-16 ELECTRICAL ASSEMBLY
1 18633-09 CONTROL BOX ASSEMBLY (SEE PAGE 1-60) 1
2 27871 ELBOW 2
3 18108-2 PIPE NIPPLE 1-1/4 X 4 1
4 25419 ELECTRICAL FITTING, UNION 2
5 25421 FLEXIBLE COUPLING 1-1/4 1
6 25420 ELBOW, 90 CROUSE HINDS 1-1/4 1
7 25418 FLEXIBLE COUPLING 1-1/4 X 4 1
8 25390 BATTERY CONNECTOR 1
9 27868 ELBOW 4
10 18110-1 PIPE NIPPLE 10
11 1402212 HORN, EX 24 VOLT 1
12 27775 ELBOW 1
13 27774 UNION 1
14 27795 FLEX COUPLING 1/2 3
16 18108-11 PIPE, 1-1/4 1
17 27872 UNION, MALE 1
18 27870 ELBOW 3
20 27796 BOX, CONDUIT, EXPLOSION PROOF 1
22 23865 UNION 1
23 51693 ELBOW, 90 ELECTRICAL FITTING 1
24 28722 FLEX COUPLING 1/2 2
25 27867 MICROSWITCH 3
26 28040 PIPE PLUG 3
28 51970 EX CONDUIT, OUTLET BOX 1
29 28035 SLEEVE, SPLICING (NOT SHOWN) 4
30 1402576 ELECTRICAL SCHEMATIC (NOT SHOWN) 1
31 1402577 ELECTRICAL DIAGRAM (NOT SHOWN) 1
33 1402213 ELBOW, CAPPED 90 3/4-14 1
34 5K611 PIPE NIPPLE, CLOSE 3/4-14 2
35 1402214 PIPE REDUCER 1/2-14 MALE TO 3/4-14 FEMALE 1
36 18210 POWER CABLE GROUP (INCL ITEMS 37-40) 1
37 18210-01 POWER CABLE ASSEMBLY 38" (NOT SHOWN) 1
1-57
38
A 43 24 29 65 66 A
42 22 28 64 64
51 24 21 18 54 23 27 24 63 63
1 6 33 2 57 16 19 17 4 25 20 26 22 62 62 79
36
77
35
34 D D 44
PUMP 1A LINE
PUMP
43 78
41 BDI
81
TDR SC TRAC
R -10 HOUR FWD REV
40 PD 0 METER
80
1AD
PMTD
STEERING
39 29
C
26
37
3 56 30
28
58 10 72
29 15
11 67
38 C
50
9 31 5 61 48 26 49 53 75 12 14 28 45 25 23
32 76 28 13 52 29 55 28
B B
29 38 29
46
50
69 11
68 33
SECTION D-D SECTION C-C

m18633-09p1
FIGURE 1-41 CONTROL BOX ASSEMBLY

(1 OF 2)
1-58
54
3 46 3 1
SECTION A-A
25
55
9
23
28
29
10 75 12 14
46
13
SECTION B-B
8 82
SECTION E-E
m18633-09p2

(2 OF 2)
1-59
CONTROL BOX ASSEMBLY W/ EV-100
18633-09 CONTROL BOX ASSEMBLY W/ EV-100
1 1419685 CONTROL BOX ASSEMBLY, EX (SEE PAGE 1-63) 1
2 18183 CONTACTOR PANEL ASSY, EV-100 (SEE PAGE 1-65) 1
3 27792 BREATHER/DRAIN 4
4 7170 SHAFT, FORWARD AND REVERSE SWITCH 1
5 20119 BOARD, TERMINAL 1
6 1419684 SWITCH, EMERGENCY (SEE PAGE 1-70) 1
7 1419683 MOMENTARY OPERATOR (SEE PAGE 1-71) 1
8 1411291 SPACER, HORN BUTTON 1
9 27884 UNION 1/2 3
10 23865 UNION 1
11 27870 ELBOW 1
12 27868 ELBOW 1
13 18110-6 PIPE NIPPLE 1/2 X 3.5 1
14 25419 ELECTRICAL FITTING, UNION 1
15 18033DX SHAFT, ACCELERATOR SWITCH, REMOTE 1
16 1419751 SWITCH, ELECTRICAL DIRECTIONAL CONTROL 1
17 9844 COUPLING 1
18 MS9048-137 PIN, SPRING 1
19 18052 BRACKET, DIRECTIONAL SWITCH 1
21 22G1008ER SCREW, SOCKET HEAD #10-32 X 1/2 4
22 17E10E WASHER, LOCK #10 4
26 1C416ER SCREW, HEX HEAD 1/4-20 X 1 GR5 6
28 1408399 WASHER, FLAT .625 X .281 X .065 14
30 50655 COUPLING 1
31 85G610E SCREW, PAN HEAD 2
32 13E6ER WASHER, INT TOOTH LOCK #6 2
33 51179 EV-100 SCR (SEE PAGE 1-73) 1
37 18158 PLATE, MOUNTING WELDMENT 1
39 25213 MODULE, TIME DELAY 1
40 25071 COIL DRIVER 3
41 85G836E SCREW, PAN HEAD #8-32 X 2-1/4 4
42 13GM4016E SCREW, CHEESE HEAD M4 X .7 X 16mm CL 4.8 2
44 10144-03 SWITCH ASSEMBLY, ACCELERATOR (SEE PAGE 1-75) 1
45 18037 BRACKET, ACCELERATOR SWITCH 1
48 632816 FUSE, 300 AMP 1
49 1404081 FUSE SIDE MOUNTING, 50 AMP 1
1-60
CONTROL BOX ASSEMBLY W/ EV-100
51 23889 COMPOUND, THERMAL JOINT W-120 2
53 1400338 HOUR METER 1
54 5064 CONTROL, SWITCH 1
55 7537 LEVER ARM 1
56 25078 FUSE HOLDER 1
57 25037 METER, BATTERY CAPACITY, 36/48VDC BDI AND RELAY 1
58 17080DX BUSS BAR 1
59 1404680 WIRE HARNESS ASSEMBLY (NOT SHOWN) 1
60 18169 POWER CABLE GROUP (NOT SHOWN) (SEE PAGE 1-13) 1
61 11057 BUSS BAR 2
62 51242-6 SCREW, HEX HEAD CAP M8 X 1.25 X 20mm 10
64 MS35333-109 WASHER, LOCK INTERNAL 5/16 10
65 51454-5 NUT, HEX BRASS M8 X 1.25 4
66 51118-04 SPACER, BRASS 3
67 18133 MOUNTING BRACKET, HOURMETER AND BDI 1
68 51191 STUD, METRIC M5 X 30mm 2
69 18157 STAND OFF (EV-100 CARD) 2
70 51690 FIBER, SEALING CHICO X5 (NOT SHOWN) AR
71 51691 COMPOUND, SEALING (NOT SHOWN) AR
72 27885 FUSE 15 AMP CERAMIC 1
74 51694 NEVER SEEZ, LUBE COMPOUND (NOT SHOWN) AR
75 28040 PIPE PLUG, RECESSED 2
76 52900-9 INSULATION, MS 140 SERIES FOR 18 TERMINAL BLOCK 1
77 1402293 PLATE ASSEMBLY FOR HORN CONTROLLER 1
78 1402363 CIRCUIT BOARD, EX 34 HORN 1
79 1402217 SPACER 3
81 85G816E SCREW, HEX HEAD CAP #8-32 X 1 3
82 35G603ER SET SCREW, CUP POINT #6-32 X 3/16 1
1-61
1
10
m1419685
1-62
CONTROL BOX ASSEMBLY
1419685 CONTROL BOX ASSEMBLY
1 1419855 PLATE LEGEND 1
2 1419686 COVER CONTROL BOX 1
3 1419687 COVER CONTROL BOX 1
4 1419688 WINDOW SEALED ASSEMBLY 1
6 1419689 BOX CONTROL 1
1-63
View “A-A”
10
9
8
10
m18183
FIGURE 1-44 CONTACTOR PANEL ASSEMBLY
1-64
CONTACTOR PANEL ASSEMBLY
18183 CONTACTOR PANEL ASSEMBLY
1 18184 COMPONENT MOUNTING PLATE 1
2 28889 CONTACTOR, SPNO 300A 36VDC COIL (SEE PAGE 1-67) 3
3 28888 CONTACTOR, DPDT 300A 36VDC COIL (SEE PAGE 1-69) 1
4 30223 BUSS BAR 1
5 28891 SUPPRESSOR, 300A SPNO CONTACTOR 3
6 16107 FUSE BLOCK ASSEMBLY, METRIC 1
7 18089 FUSE BLOCK ASSEMBLY, 50 AMP (PS MOTOR) 1
11 51242-6 SCREW, HEX HEAD CAP METRIC M8 X 1.25 X 20mm 2
13 MS35333-92 WASHER LOCK 5/16 2
14 13GM408E SCREW, CHEESE HEAD M4 X 0.7-8 CL4.8 10
16 85G608E SCREW, PAN HEAD 4
17 20117 RELAY-BDI, 10/80 VDC 1
18 13E6ER WASHER, LOCK INT TOOTH #6 4
19 25211 BOARD, TERMINAL 1
20 25438 JUMPER (USED ON TERMINAL BLOCK SERIES 140) 2
21 85G504ER SCREW, PAN HEAD #5-40 X 1/4 4
22 18038 MOUNTING BRACKET (HM AND BDI) 1
23 52900-4 INSULATION, MS 140 SERIES FOR 8 TERMINAL BLOCK 1
24 28890 SUPPRESSOR, 300A DPDT CONTACTOR 2
1-65
22
M28889
FIGURE 1-45 CONTACTOR, SPNO 300 AMP
1-66
CONTACTOR, SPNO 300 AMP
28889 CONTACTOR, SPNO 300 AMP
1 28889-1 BASE, SINGLE COIL 1
2 28888-2 COIL, 36VDC 1
3 28888-18 FRAME, MAGNET 1
4 21265 SPRING, RETURN BLUE 1
5 28888-3 ARMATURE ASSEMBLY 1
6 28888-9 BUSS BASE 1
7 28889-12 BUSS, DOUBLE CONTACT 2
8 28889-11 BUSS CLAMP 1
9 28888-4 BUSHING 1
10 28888-8 TIP CARRIER, MOVEABLE 1
11 28889-15 TIP, MOVEABLE 1
12 28888-7 SEAT, SPRING 1
13 21253 SPRING, MOVEABLE TIP, RED 1
14 21254 RETAINER, SPRING 1
15 1411334 WASHER, BRASS FLAT #10 X 7/16 X .036 1
16 51D10E LOCKNUT, PREVAILING TORQUE #10-32 1
17 86G856E SCREW, PAN HEAD .164-32 X 3-1/2 2
20 28891 SUPPRESSOR, 300A SPNO CONTACTOR 1
21 28889-25 KIT, CONTACTOR (INCL ITEMS 7 & 11) 1
22 13GM408E SCREW, CHEESE HEAD M4 X 0.7-8 CL4.8 2
1-67
21 22 23 24 25 17 16 15 12
13
14
26 13
27 12
11
28
10
9
20
6
19 8
7
7
5
18
1
M28888.CDR
FIGURE 1-46 CONTACTOR, DPDT 300 AMP
1-68
CONTACTOR, DPDT 300 AMP
28888 CONTACTOR, DPDT, 300A 36VDC
1 28888-1 BASE, DOUBLE COIL 1
2 28888-2 COIL 2
3 28888-18 FRAME, MAGNET 2
4 28888-6 SPRING, RETURN, RED 2
5 28888-3 ARMATURE ASSEMBLY 2
6 28888-9 BUS BASE 2
7 * BUS ASSY 2
8 * BUS ASSY 1
9 * BUS ASSY 1
10 28888-4 BUSHING 2
11 28888-8 TIP CARRIER, MOVEABLE 2
12 * TIP ASSEMBLY, MOVEABLE 4
13 28888-7 SEAT, SPRING 4
14 28888-5 SPRING, MOVEABLE, GOLD 2
15 28888-20 INSULATION, UPPER BUS 2
16 141134 WASHER, BRASS, FLAT, #10, 7/16, 1/32 THICK 2
17 51D10E LOCK NUT, #10-32 2
18 28888-10 BUS CLAMP 4
19 * BUS ASSY 1
20 * BUS ASSY 1
21 28888-11 COVER 2
22 7CM855ER SCREW, HEX HEAD, M8 X 1-1/4 X 55, CL 10.9 2
23 6EM80ER LOCK WASHER, M8 2
24 15EM80ER FLAT WASHER, M8 2
25 28888-17 CLAMP 2
26 86G875E SCREW, PAN HEAD, #10-32 X11/16 4
27 17E8E LOCK WASHER, #8 4
28 25E8E FLAT WASHER, #8 4
29 28890 SUPPRESSOR (NOT SHOWN) (SEE PAGE 1-65) REF 0
30 28888-25 KIT, CONTACTOR (INCLUDES ITEMS WITH *) 1
1-69
FIGURE 1-47 EMERGENCY SWITCH
EMERGENCY SWITCH
1419684 EMERGENCY SWITCH
1 1421007 BUTTON, MUSHROOM, RED HEAD 1
1-70
FIGURE 1-48 MOMENTARY OPERATOR
MOMENTARY OPERATOR
1419683 MOMENTARY OPERATOR
1 1421006 BUTTON, MUSHROOM, BLACK HEAD 1
1-71
FIGURE 1-49 SCR CONTROLLER, EV100
1-72
SCR CONTROLLER, EV100
51179 SCR CONTROLLER, EV100
1 28139 BASE DETAIL 1
2 28140 RECTIFIER 1 1
3 28141 THERMAL CONDUCTION INSULATION 1
4 28142 RECTIFIER ASSEMBLY 3 AND 4 1
5 28767 HEATSINK 1
7 28543 TERMINAL POST 1
8 28164 SCREW, METRIC TAPTITE 6
9 26720 BUSHING 3
10 28144 INSULATION, THERMAL CONDUCTION 1
13 28147 NAMEPLATE (NOT SHOWN) 1
15 28148 REACTOR 1
16 25273 CAPACITOR, COMMUTATING 1
17 28150 CARD, OSC 1
18 28151 SPIDER AND WIRE ASSEMBLY 1
19 28152 THERMAL PROTECTOR USE 28798 1
20 28153 SNUBBER ASSEMBLY 4
21 28154 STRAP, CAPACITOR, MOUNTING 2
22 28155 BAR, BUSS 1
23 28156 BAR, BUSS 1
24 28157 BAR, BUSS 1
25 28158 BAR. BUSS 1
26 28159 HARNESS, WIRE, SCR PANEL 1
27 28160 NUT, HEX METRIC STEEL 2
28 28181 WASHER, STEEL 8mm 5
29 28161 LOCKWASHER, STEEL SPRING, 8mm 5
30 28162 CAPSCREW, HEX M8 3
31 28177 SHUNT WIRE ASSEMBLY 1
32* 37100 PLATE 1
33* 37101 BRACKET, MOUNTING RH 1
34* 37102 BRACKET, MOUNTING LH 1
35* 1C620ER SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR5 1
36* 4E6E WASHER, LOCK 3/8 1
37* MS51849-65 SCREW, HEX HEAD SLOTTED 1
38* 86G1020E SCREW, PAN HEAD #10-32 X 1-1/4 1
39* MS36338-43 LOCKWASHER 1
40* 14D10E NUT, HEX #10-32 1
* ITEMS 32-40 NOT SHOWN. THEY ARE USED IN MOUNTING THE EV-100 CARD.
1-73
20
Note:
Set Switch for
Counterclockwise
Shaft Rotation
Note:
Shim to Obtain Axial
Play of .005
m10144-03
FIGURE 1-50 ACCELERATOR SWITCH ASSEMBLY
1-74
ACCELERATOR SWITCH ASSEMBLY
10144-03 ACCELERATOR SWITCH ASSEMBLY
1 11932-03 BOX, ACCELERATOR SWITCH 1
2 10145 BUSHING 1
3 10152DX INSULATOR 1
4 25551 POTENTIOMETER 1
5 18070 SHAFT WELDMENT 1
6 1411517 CAM REINFORCED ACCELERATOR SWITCH 1
7 25090 SET SCREW, CUP POINT 2
8 33163 SPACER 1
9 13611 SHIM 1
10 25086 RING, RETAINER 1
12 12056 SPACER 1
13 25035 SWITCH, MICRO 1
14 MS20365-440A NUT, SELF-LOCKING #4-40 GR2 2
15 130689 SCREW, SLOTTED PAN HEAD #4-40 X 1-1/4 2
16 25082 GROMMET 5/16 1
17 1405134 WIRE HARNESS 1
18 25080 CABLE TIE, NYLON 7.3 2
19 23995 GREASE, LITHIUM #2 (NOT SHOWN) 1
20 1-861-010032-01 WASHER, FLAT #6 2
1-75
22 20 19 A
HYD.
PUMP
23
24 21
9 5 4 6
27 28 26 OUT IN
9
7 FILTER
B
PS 9
PUMP
9
33
3 2
32 25 44
RESERVOIR
45
41 40 ASSEMBLY
46
34 41
29 42
36 33
IN OUT
STEER UNIT
R L
38
35 35
STEER
37 CYL.
m18056-06p1
FIGURE 1-51 HYDRAULIC ASSEMBLY

(1 OF 2)
1-76
TILT
HOIST
39
B 41
A 43
C D
11
30
D 10 12
31 17 18
13 14
TILT TILT
CYL CYL
LIFT
CYL 16 15 16
m18056-06p2
FIGURE 1-52 HYDRAULIC ASSEMBLY

(2 OF 2)
1-77
HYDRAULIC ASSEMBLY
18056-06 HYDRAULIC ASSEMBLY
1 18211-01 VALVE CONTROL ASSEMBLY, 2 SPOOL (SEE PAGE 1-81) 1
2 50870-01 FILTER, RETURN LINE 1
3 18043-01 TANK, HYDRAULIC ASSEMBLY W/O THERMOSTAT 1
(SEE PAGE 1-85)
4 50988-01 ELBOW, BARB 90 1
5 666846 ELBOW, BARB 90 1
6 89F5 MALE CONNECTOR, STRAIGHT 1
7 50003-01 HOSE, RETURN 50" 1
8 50014-22 HOSE, RETURN 1
9 42H20 CLAMP, HOSE 1-1/4 6
10 51033-11 HOSE ASSEMBLY 38-3/8" 1
11 51032-14 HOSE ASSEMBLY 37-5/16" 1
12 10K5 HYDRAULIC FITTING TEE TUBE 2
13 51031-22 HOSE ASSEMBLY 7-3/8" 1
14 51031-11 HOSE ASSEMBLY 36-7/8" 1
15 9822-05 TILT CYLINDER ASSEMBLY (SEE PAGE 1-86) 2
16 17K5 ELBOW 90 4
17 51031-21 HOSE ASSEMBLY 12-7/8" 1
18 51031-20 HOSE ASSEMBLY 41-7/8" 1
19 51039-07 HOSE ASSEMBLY 31-1/8" 1
20 9510-02 PUMP AND MOTOR ASSEMBLY (SEE PAGE 1-89) 1
21 1308474 ELBOW, 90 MALE REF
22 666848 ELBOW, HOSE NIPPLE REF
23 50004-07 HOSE, SUCTION 1
24 28987 HOSE CLAMP 2
25 50014-02 HOSE, SUCTION 1
26 18055 PUMP AND MOTOR ASSEMBLY (SEE PAGE 1-91) 1
27 51463-06 ELBOW, 90 REF
28 40K2 PLUG, PIPE HEX HEAD 1/8-27 REF
30 ---- HOSE (PART OF MAST INSTALLATION) REF
31 ---- LIFT CYLINDER (PART OF MAST INSTALLATION) REF
32 1400556 ELBOW, 90 HOSE NIPPLE REF
33 51032-01 HOSE ASSEMBLY 83-5/16" 2
34 25715 STEERING CONTROL UNIT 4.5 CU IN/REV OPEN CENTER 1
(SEE PAGE 1-43)
35 1300059 ELBOW, 90 MALE 4
36 1400547 CONNECTOR, MALE ELBOW 90 2
37 51031-18 HOSE ASSEMBLY 89-1/2" 1
38 51031-19 HOSE ASSEMBLY 102-7/8" 1
1-78
HYDRAULIC ASSEMBLY
47 130059 SPACER (211300205) (NOT SHOWN) 4
1-79
Hoist Tilt
13
14
12
17
3
16 1
2
8 10
5
4 7
15
11
9
11
SideShift Hoist Only
m18211-01
FIGURE 1-53 VALVE CONTROL ASSEMBLY
1-80
VALVE CONTROL ASSEMBLY
18211-01 VALVE CONTROL ASSEMBLY
1 21213 STACK VALVE, 2 SPOOL (SEE PAGE 1-83) 1
2 51463-01 ELBOW MODIFIED 1
3 40K2 PLUG, PIPE, HEX HEAD 1/8-27 1
4 731793 CONNECTOR, STRAIGHT 1
5 50108-01 ELBOW, SWIVEL 90 1
6 83F3 FITTING, ELBOW 90 MALE 1
7 50426 VALVE ASSEMBLY, CHECK 2
8 1400558 HOSE, NIPPLE 90 ELBOW 1
9 7061 BRACKET WELDMENT, 2 SPOOL 1
10 52555-1 PLUG, 1/2 1
11 21230 CAM, SWITCH 2
12 22003 PIN, DOWEL 2
13 8913 HANDLE WELDMENT, LIFT 1
14 8924 HANDLE WELDMENT, TILT 1
15 36K3 HYDRAULIC FITTING CAP 1
16 28046 ROD, 2 SPOOL 1
17 52825 RING, RETAINING, REINF E-RING 2
1-81
FIGURE 1-54 STACK VALVE, 2 SPOOL
1-82
STACK VALVE, 2 SPOOL
21213 STACK VALVE, 2 SPOOL
1 22017 PLUG 1
2 1404193 BACKUP RING (USE 28205) 1
3 22019 O-RING 1
4 22020 SPRING 1
5 22021 BALL 1
6 1404214 SCREW 4
7 1404204 SCREW 2
8 1404215 WASHER 2
9 1404177 DUST COVER 1
10 22010 RETAINER 1
11 22011 SLEEVE 1
12 22012 O-RING 1
13 28207 SEAL, MICRO DOT 1
14 22014 SPRING, CENTERING 1
15 22015 WASHER, C 2
16 22025 SEAL 1
17 22027 RETAINER 1
18 22024 SEAL 1
19 22026 SEAL 1
20 22007 RELIEF VALVE, 2000 PSI 1
21 22006 SPRING 1
22 22005 O-RING 1
23 22004 PLUG 1
24 22030 SHIM 4
25 1406721 INLET SECTION, SINGLE ACTING 1
26 1404185 OUTLET SECTION, DOUBLE ACTING 1
27 28206 SEAL, MICRO DOT 1
28 22022 RING, BACKUP 1
29 22001 NUT 1
30 1404178 KIT, DUST COVER 1
31 28205 KIT, SEAL (INCL ITEMS 2-3,11-13,16-19,22,27-28) 1
(KIT ALSO INCL. SOME PARTS NOT NEEDED W/ THIS VALVE)
1-83
8 6 8 10
7 9 5 13 3 7 11 6
1 4
12
m18043-01
Figure 1-55 HYDRAULIC TANK ASSEMBLY
1-84
HYDRAULIC TANK ASSEMBLY
18043-01 TANK, HYDRAULIC ASSEMBLY
1 18041 HYDRAULIC RESERVOIR WELDMENT 1
2 356626 PIPE REDUCER 1
3 1419558 SUMP STRAINER 1
4 51355 SEALANT, HYDRAULIC AR
5 18044DX COVER WELDMENT 1
6 5111 GASKET 2
7 89G410E SCREW, PAN HEAD 1/4-20 X 5/8 8
9 10854-3 DIPSTICK 1
10 18045 COVER PLATE 1
11 25061 CAP, BREATHER 1
12 MS49006-8 PLUG, DRAIN, MAGNETIC 1
13 40K12 FITTING PLUG, HEX HEAD 2
1-85
5
4 3 2 1
m9822-05
Figure 1-56 TILT CYLINDER ASSEMBLY
TILT CYLINDER ASSEMBLY

9822-05 TILT CYLINDER ASSEMBLY
1 1422853 CYLINDER, TILT (SEE PAGE 1-87) 2
2 9243-24 SPACER 1-5/16 2
3 51169-3 NUT, LOCK REVERSIBLE 3/8-16 2
4 52952 FEMALE ROD CLEVIS 2
5 73G628ER SCREW, SOCKET HEAD 3/8-16 X 1-3/4 2
1-86
1 2 3 4 5 6 7 8
(CLEVIS 52952)
m1422853
Figure 1-57 TILT CYLINDER BREAKDOWN
TILT CYLINDER BREAKDOWN

1422853 TILT CYLINDER
1 1422503 SLOTTED NUT 1
2 * WEAR RING 1
3 * PSP SEAL 1
4 * O-RING 1
5 * O-RING 1
6 * BACKUP WASHER 1
7 * POLYPAK (TYPE “B”) 1
8 * ROD WIPER 1
9 1422864 SEAL KIT (INCLUDES ITEMS WITH *) 1
1-87
14
2 12
9
8
3 7 1 10
4 5 13
Torque To
15-17 ft-lbs
VIEW A-A
1 3 2
m9510-02
Figure 1-58 PUMP AND MOTOR ASSEMBLY
1-88
PUMP AND MOTOR ASSEMBLY
9510-02 PUMP AND MOTOR ASSEMBLY
1 27878 HYDRAULIC PUMP 1
2 50409 MOTOR, PUMP 1
3 51083 COUPLING, FLEXIBLE 1
4 7279 PUMP MOTOR SUPPORT 1
5 7280 PUMP MOTOR SUPPORT 1
10 1308474 ELBOW, 90 MALE 1
13 666848 ELBOW, HOSE NIPPLE 1
14 1400833 TAPERED WIDE FLANGE CAP 1
1-89
9 1 2 7 4
11 3 5 10 8
6
m18055
Figure 1-59 PUMP AND MOTOR ASSEMBLY
1-90
PUMP AND MOTOR ASSEMBLY
18055 PUMP AND MOTOR ASSEMBLY
1 18050 POWER STEER MOTOR 1
2 50655 COUPLING 1
3 50657 GASKET 1
4 50654 PUMP, POWER STEERING (SEE PAGE 1-93) 1
7 1400556 ELBOW 90, HOSE NIPPLE 1
8 51463-06 ELBOW 90, MODIFIED 1
10 40K2 PLUG, PIPE HEX HEAD 1/8-27 1
11 23995 GREASE, LITHIUM AR
1-91
1
4
6
m50654
FIGURE 1-60 POWER STEERING PUMP
1-92
POWER STEERING PUMP
50654 POWER STEERING PUMP
1 1409990 BALL, STEEL 1
2 1402766 SPRING 1
3 1402765 SPRING 1
4 1409991 SCREW, ADJUSTING SOCKET HEAD 1
5 1402763 CAP 1
6 1402762 GASKET, COPPER 1
1-93
1
10
11
12
4
2
5
6
12
11
7
8
9
13
1
10
m1412362
FIGURE 1-61 SEAT BELT KIT
1-94
SEAT BELT KIT
1412362 SEAT BELT KIT
1 57072 SEAT BELT ASSEMBLY, RETRACTABLE 1
2 18239 BRACKET WELDMENT, RH SIDE 1
3 18240 BRACKET WELDMENT, LH SIDE 1
12 62D7ER NUT, HEX HEAD 7/16-20 2
13 1409832 DECAL, WARNING TRUCK OVERTURN 1
1-95
22
16 6 1 3
DETAIL “A” DETAIL “B”
23
17 12
14 4 13 10
2 29
9 28
5
27
15 14
m1410703
FIGURE 1-62 LIGHT AND ALARM OPTIONS
1-96
LIGHT AND ALARM OPTIONS
137332 STROBE LIGHT ASSEMBLY RED (INCL ITEMS 1-23)
1410703 STROBE LIGHT ASSY RH RR (INCL ITEMS 1-23)
1404516 BACKUP ALARM MODIFICATION 24V EX
(INCL ITEMS 24-26)
1 1DM6ER NUT, HEX M6 CL8.8 1
2 137334 STROBE, EX RATED RED (137332) (INCL ITEMS 27-29) 1
1410315 STROBE, EX TYPE AMBER (1410703) (INCL ITEMS 27-29) 1
3 1400891 WELD STUD M6 X 25 2
4 1405553 PIPE OFFSET 1
5 1405559 OUTLET BOX EXPLOSION 1
6 1405564 STRAP, STEEL 2
7 1405572 LENS BLACKOUT 2
8 1410316 PLATE, MOUNTING EX STROBE 1
9 1410781 PIPE 1
11 25233 TERMINAL, FORK R5 RED (NOT SHOWN) 4
13 27774 UNION 1
14 27775 ELBOW, FEMALE 2
15 28722 FLEXIBLE COUPLING CONDUIT 1
16 30324-2 TUBING 2
17 5K611 PIPE NIPPLE 3/4-14 1
18 50669-1 WIRE, 16 GA RED (NOT SHOWN) AR
19 50669-2 WIRE, 16 GA GREEN (NOT SHOWN) AR
20 51690 FIBER, SEALING CHICO (NOT SHOWN) AR
21 51691 COMPOUND, SEALING (NOT SHOWN) AR
22 6EM60ER WASHER, LOCK M6 2
24 1402219 WIRE, BACKUP ALARM EX 24V HORN (NOT SHOWN) 1
25 1404514 ELECTRICAL SCHEMATIC 24V HORN/BU (NOT SHOWN) 1
26 1404515 ELECTRICAL DIAGRAM 24V HORN/BU (NOT SHOWN) 1
27 1411626 STROBE LAMP AND LENS ASSY, ZENON 1
28 1411627 POWER SUPPLY, STROBE 1
29 1411628 GLOBE SUPPORT ASSEMBLY 1
1-97
7
13
DETAIL “A”
11
8
7
6 4 7
5
13
SEE
DETAIL
“A”
12
16 17
15
14
10 9 3
FIGURE 1-63 GONG ASSEMBLY
1-98
GONG ASSEMBLY
9862 GONG ASSEMBLY EX TRUCK
1 MS35309-417 SCREW, HEX HEAD CAP BRASS 1/2-13 X 2-1/2 1
2 MS35690-811 NUT, HEX BRASS 1/2-13 2
4 1F208E PIN, COTTER HAMLOCK 1/8 X 1/2 2
5 12D10E NUT, HEX HEAD #10-24 4
6 17E10E WASHER, SPLIT LOCK #10 4
8 25230 GONG BRASS HAMMER 1
9 4E4E WASHER, LOCKING 1/4 2
10 61D4ER NUT, HEX HEAD 1/4-20 GRB 2
11 85G1014E SCREW, PAN HEAD #10-24 X 7/8 4
12 9379 PEDAL ASSEMBLY, ACCELERATOR (INCL ITEMS 14-17) 1
13 9862-1 LINK, GONG ASSEMBLY EX TRUCK 1
14 23978 PEDAL, ACCELERATOR 1
15 4E4E WASHER, LOCKING 1/4 1
17 9341 BRACKET (ACCEL PEDAL) 1
1-99
DUPLEX MAST INSTALLATION OPTION
18622-03 MAST, DUPLEX INSTALLATION 77/114/51
18622-05 MAST, DUPLEX INSTALLATION 87/130/61
1 1308474 ELBOW, MALE 90 1
2 18114-05-F MAST, DUPLEX 77/114/51-1/4 (18622-03) 1
18114-10-F MAST, DUPLEX 87/130/61-1/4 (18622-05) 1
3 51316-32 HOSE ASSEMBLY 78.69" (18622-03) 1
51316-34 HOSE ASSEMBLY 88.69" (18622-05) 1
TRIPLEX MAST INSTALLATION OPTION

18623-01 MAST, TRIPLEX INSTALLATION 71/149/45
1 18173-02 MAST TRIPLEX 71/149/45 (18623-01) 1
18173-05 MAST TRIPLEX 77/167/51 (18623-02) 1
18173-08 MAST TRIPLEX 83/185/57 (18623-03) 1
18173-10 MAST TRIPLEX 87/196/61 (18623-04) 1
18173-14 MAST TRIPLEX 95/214/69 (18623-05) 1
18173-18 MAST TRIPLEX 103/234/77 (18623-06) 1
2 51316-38 HOSE ASSEMBLY 105.69" (18623-01) 1
51316-41 HOSE ASSEMBLY 111.69" (18623-02) 1
51316-43 HOSE ASSEMBLY 117.69" (18623-03) 1
51316-45 HOSE ASSEMBLY 121.69" (18623-04) 1
51316-46 HOSE ASSEMBLY 129.69" (18623-05) 1
51316-47 HOSE ASSEMBLY 137.69" (18623-06) 1
3 755054 ADAPTER 1
1-100
NUMERICAL INDEX 2
PART PAGE PART PAGE PART PAGE
0011042 009 1308474 100 1402577 057
0050002 051 13242 004 1402609 019
101386 049 13363-01 049 1402612 019
10144-03 060 13363-02 049 1402623 019
10144-03 075 13368 049 1402762 093
10145 075 13369 049 1402763 093
10152DX 075 13611 075 1402765 093
10831 024 136913 051 1402766 093
10854-3 085 136951 001 1404006 060
10894 024 137332 097 1404013 037
10895 024 137334 097 1404013 038
10906 009 138475 019 1404015 013
10H25J 024 13E6ER 060 1404016 049
10H25J 026 13E6ER 065 1404023 035
10K5 078 13GM4016E 060 1404026 004
110-0349 049 13GM408E 065 1404053 043
11057 061 13GM408E 067 1404058 061
11348 024 1400072 025 1404059 004
11823-03 049 1400338 061 1404059 065
11823-03 050 1400547 078 1404081 060
11824 049 1400556 078 1404177 083
11825 049 1400556 091 1404178 083
11826 049 1400558 081 1404185 083
11828 049 1400833 013 1404189 009
11829 049 1400833 089 1404193 083
11862 050 1400891 097 1404204 083
11887-03 024 1402212 057 1404214 083
11932-03 075 1402213 057 1404215 083
12056 075 1402214 057 1404514 097
12D10E 049 1402217 061 1404515 097
12D10E 099 1402218 004 1404516 097
1300059 078 1402219 097 1404680 061
130059 079 1402293 061 1405134 075
1300633 024 1402363 061 1405441 053
1300633 049 1402365 043 1405445 053
130418 009 1402366 043 1405553 097
130689 075 1402367 043 1405559 097
1308474 078 1402369 043 1405564 097
1308474 089 1402576 057 1405572 097
2-1
1405972 025 1416923 027 1421080 024
1406721 083 1416925 027 1421080 029
1408399 060 1416926 027 14221-07 024
1408791 009 1416927 027 14225-01 024
1408792 009 1416928 027 1422503 087
1408793 009 1416929 027 1422853 086
1409675 018 1416934 027 1422853 087
1409677 019 1417194 011 1422864 087
1409680 019 1417195 011 14D10E 073
1409681 019 1417196 011 1-512-010005-03 013
1409682 018 1417197 009 15EM80ER 069
1409832 009 1419558 085 15G404ER 075
1409832 095 1419626 041 15G405ER 035
1409833 043 1419683 060 15G405ER 037
1409834 043 1419683 071 15G405ER 060
1409835 043 1419684 060 15G608ER 024
1409836 043 1419684 070 16107 065
1409837 043 1419685 060 1-654-010079-9 004
1409889 009 1419685 063 16F12 019
1409990 093 1419686 063 16F8 019
1409991 093 1419687 063 17080DX 061
1410315 097 1419688 063 17590 021
1410316 097 1419689 063 17591 021
1410703 097 1419714 045 17592 013
1410781 097 1419715 035 17592 021
1411291 060 1419745 045 17C528ER 013
1411334 067 1419746 035 17C616ER 018
141134 069 1419751 060 17C934ER 018
1411517 075 1419755 035 17E10E 004
1411626 097 1419755 045 17E10E 060
1411627 097 1419757 001 17E10E 099
1411628 097 1419762 045 17E8E 060
1412362 095 1419776 004 17E8E 067
1412691 024 1419855 063 17E8E 069
1412691 026 1419936 009 17K5 078
1412852 049 1420171 009 17K6 024
1413854 045 1420866 052 18000-02 052
1414218 052 1420958 004 18005 037
1414409 026 1421006 071 18006 037
1414409 027 1421007 070 18007 037
1416921 027 1421079 024 18031 004
1416922 027 1421079 029 18032DX 004
2-2
18033DX 060 18108-7 061 18210-02 057
18037 060 18109-1 057 18210-03 057
18038 065 18109-1 089 18210-04 057
18041 085 18109-3 057 18211-01 078
18043-01 078 18110-1 057 18211-01 081
18043-01 085 18110-3 057 18214 005
18044DX 085 18110-6 060 18214 010
18045 085 18111 004 18233 001
18047-01 029 18114-05-F 100 18239 095
18047-02 029 18114-10-F 100 18240 095
18048 024 18130 004 18504 013
18049 024 18131 004 18504 018
18050 091 18133 061 18603-73 013
18052 060 18145 004 18603-74 013
18053 004 18157 061 1-861-010032-01 075
18055 078 18158 060 18622-03 100
18055 091 18159 010 18622-05 100
18056-06 078 18161 037 18623-01 100
18057 049 18165 004 18623-02 100
18058 049 18166 004 18623-03 100
18061 035 18169 013 18623-04 100
18062 029 18169 061 18623-05 100
18062 031 18169-1 013 18623-06 100
18063-2 009 18169-2 013 18633-09 057
18070 075 18169-3 013 18633-09 060
18071-01 049 18169-4 013 18716 050
18085-16 057 18169-5 013 18C940ER 018
18086 004 18169-6 013 18EM1224ER 029
18087 004 18173-02 100 18EM816ER 031
18089 065 18173-05 100 1C1032ER 004
18092 035 18173-08 100 1C1036ER 004
18093 035 18173-10 100 1C408ER 004
18094 035 18173-14 100 1C408ER 065
18101-09 004 18173-18 100 1C410ER 004
18102 004 18181 004 1C410ER 060
18103 004 18181 009 1C410ER 065
18106 004 18182 009 1C410ER 099
18107-2 013 18183 060 1C412ER 041
18107-2 057 18183 065 1C414ER 004
18107-2 061 18184 065 1C416ER 025
18108-11 057 18210 057 1C416ER 060
18108-2 057 18210-01 057 1C420ER 060
2-3
1C424ER 037 20026 019 20332 018
1C512ER 091 20027 019 20333 018
1C516ER 004 20046 019 20334 018
1C516ER 013 20047 019 20343 019
1C516ER 049 20049 019 20389 018
1C520ER 091 20052 019 21213 081
1C532ER 045 20053 019 21213 083
1C536ER 045 20054 019 21230 081
1C616ER 004 20055 019 21253 067
1C616ER 045 20056 019 21254 067
1C616ER 060 20067 018 21265 067
1C616ER 073 20070 018 22001 083
1C616ER 078 20073 019 22003 081
1C620ER 073 20074 018 22004 083
1C620ER 078 20075 018 22005 083
1C622ER 041 20076 019 22006 083
1C622ER 078 20081 018 22007 083
1C624ER 004 20082 018 22010 083
1C624ER 013 20084 018 22011 083
1C636ER 095 20085 018 22012 083
1C648ER 004 20089 018 22014 083
1C656ER 035 20090 018 22015 083
1C816ER 004 20091 018 22017 083
1C816ER 079 20092 018 22019 083
1C818ER 004 20096 018 22020 083
1C824ER 045 20099 018 22021 083
1C828ER 063 20101 018 22022 083
1C832ER 035 20112 018 22024 083
1C832ER 095 20113 018 22025 083
1C840ER 004 20117 065 22026 083
1CM1225ER 031 20119 060 22027 083
1CM816ER 031 20262 049 22030 083
1DM6ER 097 20263 049 22G1008ER 005
1F208E 037 20264 049 22G1008ER 060
1F208E 099 20265 013 23857 035
1F312E 035 20265 019 23865 057
1F312E 037 20265 049 23865 060
1F412E 013 20266 049 23889 061
1F420E 004 20275 049 23897 009
1F624E 004 20290 018 23937 024
1F624E 024 20291 018 23940 049
1F628E 004 20331 018 23978 099
2-4
23993 024 25273 073 26283 035
23995 075 25390 057 26283 038
23995 091 25418 057 26665 005
25000DX 013 25419 057 26720 073
25001 013 25419 060 26742 011
25002 013 25420 057 26742 010
25002 035 25421 057 26742-10 011
25002 045 25438 065 2776234 005
25008 024 25551 075 2776239 005
25009 024 25621 043 27774 057
25010 024 25621 043 27774 097
25011DX 024 25622 043 27775 057
25012 024 25625 043 27775 097
25013 024 25626 043 2777708 005
25014 024 25629 043 27792 060
25021 037 25678 043 27795 057
25021 049 25703 041 27796 057
25022 049 25708 043 27819 035
25022 051 25715 041 27867 057
25031 035 25715 043 27868 057
25035 075 25715 078 27868 060
25037 061 25732 050 27870 013
25061 085 25889 049 27870 057
25071 060 25890 049 27870 060
25078 061 25912 043 27871 057
25080 075 25913 043 27872 013
25082 075 25E10E 005 27872 057
25084 035 25E10E 060 27874 041
25084 037 25E10E 099 27878 089
25084 038 25E17E 045 27883 041
25085 035 25E21E 045 27884 060
25085 037 25E8E 061 27885 061
25086 075 25E8E 067 27886 019
25090 075 25E8E 069 27894 019
25091-01 035 26261 031 27906 019
25123 005 26269 031 27937 018
25124 005 26270 031 27947 019
25153 024 26272 031 27E10ER 005
25211 065 26275 031 27E10ER 018
25213 060 26276 031 27E10ER 049
25230 099 26277 031 27E12ER 049
25233 097 26278 031 27E16ER 024
2-5
27E4ER 005 28159 073 28889 065
27E4ER 037 28160 073 28889 067
27E4ER 065 28161 073 28889-1 067
27E4ER 097 28162 073 28889-11 067
27E5ER 005 28164 073 28889-12 067
27E5ER 045 28177 073 28889-15 067
27E5ER 049 28178 073 28889-25 067
27E6ER 005 28181 073 28890 065
27E6ER 035 28205 083 28890 069
27E6ER 037 28206 083 28891 065
27E6ER 049 28207 083 28891 067
27E6ER 060 28218 031 28908 019
27E6ER 073 28478 024 28909 019
27E6ER 079 28542 073 28918 018
27E6ER 089 28543 073 28922 018
27E8ER 019 28722 057 28931 019
27E8ER 035 28722 097 28938 018
27E8ER 079 28767 073 28939 018
28030 004 28888 065 28960 018
28035 057 28888 069 28967-5 031
28036 005 28888-1 069 28976 018
28040 057 28888-10 069 28977 018
28040 061 28888-11 069 28987 078
28046 081 28888-17 069 2C416ER 097
28139 073 28888-18 067 2C620ER 089
28140 073 28888-18 069 2C720ER 095
28141 073 28888-2 067 30223 065
28142 073 28888-2 069 30323-7 005
28144 073 28888-20 069 30324-2 097
28145 073 28888-25 069 30677 013
28146 073 28888-3 067 30678 020
28147 073 28888-3 069 30766 053
28148 073 28888-4 067 30768 053
28150 073 28888-4 069 30H46 045
28151 073 28888-5 069 33163 075
28152 073 28888-6 069 356626 085
28153 073 28888-7 067 35G603ER 061
28154 073 28888-7 069 36K3 081
28155 073 28888-8 067 37100 073
28156 073 28888-8 069 37101 073
28157 073 28888-9 067 37102 073
28158 073 28888-9 069 40K12 085
2-6
40K2 078 50003-01 078 51032-14 078
40K2 081 50004-07 078 51033-11 078
40K2 091 50014-02 078 51039-07 078
42H20 078 50014-22 078 51083 089
4821-01 024 50102 005 51094-1 035
4821-02 024 50108-01 081 5111 085
4E10E 005 5034-1 020 51118-04 061
4E12E 019 50362 009 51142 024
4E4E 005 50364 024 51143 024
4E4E 025 5039-1 005 51169-3 086
4E4E 035 50393-2 013 51179 060
4E4E 037 50409 089 51179 073
4E4E 060 50426 081 51191 061
4E4E 065 5056 013 51240 013
4E4E 085 5057 013 51242-6 061
4E4E 099 5064 035 51242-6 065
4E4E 099 5064 061 51316-32 100
4E5E 005 50654 091 51316-34 100
4E5E 013 50654 093 51316-38 100
4E5E 041 50655 060 51316-41 100
4E5E 049 50655 091 51316-43 100
4E5E 091 50657 091 51316-45 100
4E6E 005 50669-1 097 51316-46 100
4E6E 018 50669-2 097 51316-47 100
4E6E 026 5073 035 51355 085
4E6E 035 50756-2 009 51365-2 009
4E6E 041 50788-02 009 51454-5 061
4E6E 045 50831-01 035 51463-01 081
4E6E 049 50831-01 049 51463-06 078
4E6E 060 50832 049 51463-06 091
4E6E 073 50833 049 5147 005
4E6E 073 50842 013 51690 061
4E6E 079 50870-01 078 51690 097
4E6E 089 50903-71 005 51691 061
4E6E 095 50988-01 078 51691 097
4E7E 095 51031-11 078 51693 057
4E8E 005 51031-18 078 51694 061
4E8E 035 51031-19 078 51919 024
4E8E 045 51031-20 078 51919 049
4E8E 079 51031-21 078 51919 050
4E8E 095 51031-22 078 51919 061
4E9E 018 51032-01 078 51919 089
2-7
51970 057 61D4ER 037 7061 081
51972 019 61D4ER 060 7095 013
51973 019 61D4ER 099 7097 037
51D10E 067 61D4ER 099 7099 039
51D10E 069 61D5ER 005 7102 037
52509 045 61D5ER 049 7104 038
52543 020 61D6ER 005 7115 037
52543-1 020 61D6ER 026 7123-03 004
52543-2 020 61D6ER 035 7123-03 035
52543-4 020 61D6ER 045 7130 039
52543-5 020 61D6ER 049 7138 038
52543-6 020 61D6ER 079 7139 013
52555-1 081 61D6ER 095 7141 037
52661 031 61D8ER 005 7141 038
52743 041 61D8ER 035 7142 037
52825 081 61D8ER 045 7142 039
52828 018 61D8ER 095 7143 039
52831 018 6209DX 005 7145 035
52832 018 62D4ER 035 7145 037
52834 018 62D4ER 037 7165-04 035
52835 019 62D4ER 097 7165-04 041
52837 019 62D7ER 095 7170 060
52838 019 632816 060 7173 024
52840 019 64D10ER 018 7212 001
52842 019 64D12ER 019 7279 089
52900-4 065 64D8ER 019 7280 089
52900-9 061 64D9ER 018 7284 005
52952 086 664880 041 731793 081
52957 018 666846 078 73G1024ER 001
52999 019 666848 078 73G1064ER 005
53000 019 666848 089 73G1072ER 005
5337-1 035 6719 005 73G624ER 024
5441 009 6726 024 73G624ER 026
5442 009 6726 089 73G628ER 086
57072 095 6C2004 009 73G840ER 005
59D6ER 013 6C403 009 7443 024
59D6ER 024 6C404 019 7537 037
5K611 057 6C404 024 7537 061
5K611 097 6EM60ER 097 755054 100
61D10ER 005 6EM80ER 069 7561-2 005
61D12ER 005 7005-08 013 7577 035
61D4ER 005 7036DX 025 7586-02 004
2-8
PART PAGE PART PAGE
75G405E 037 9822-05 078
7615 005 9822-05 086
7618 005 9839-3 035
7632 005 9844 060
7634 005 9845 060
7638 005 9862 099
76G428E 037 9862-1 099
76G512E 005 9EM60ER 031
76G624E 005 9G1024ER 005
7904 025 9G820ER 029
7904-01 025 9G824ER 035
7910 049 AN1227-43 024
7CM855ER 069 MS18154-60 025
8035 005 MS20365-440A 075
83F3 081 MS20995-C32 013
8532 024 MS20995-C32 025
8532 026 MS24628-46 010
8537 024 MS35198-100 004
85D8ER 029 MS35198-98 004
85G1008E 049 MS35309-417 099
85G1012E 005 MS35333-109 061
85G1014E 099 MS35333-110 004
85G504ER 065 MS35333-92 065
85G608E 065 MS35690-811 099
85G610E 060 MS36338-43 073
85G816E 061 MS49006-8 085
85G836E 060 MS51095-305 013
86G1006E 024 MS51095-358 013
86G1020E 073 MS51849-65 073
86G856E 067 MS51863-42 004
86G875E 069 MS51969-3 004
8911-05 001 MS51977-77 035
8913 081 MS9048-108 035
8924 081 MS9048-137 060
8934-01 035 MS9048-168 039
89F5 078
89G410E 085
9243-24 086
9341 099
9379 099
9510-02 078
9510-02 089
2-9

FL-60-EX Parts Manual

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FL-60-EX Parts Manual

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FL60 EX Forklift Parts List

1900 NORTH STREET

ORDER PARTS FROM LANDOLL PARTS DISTRIBUTION CENTER

FIGURE 1-1 GENERAL ASSEMBLY

FIGURE 1-2 TOP ASSEMBLY

FIGURE 1-3 TOP ASSEMBLY

LANDOLL CORP P/N 1408792 REV C

P/N: 1409832 REV-A

OVERHEAD GUARD P/N: 18000-02

FIGURE 1-4 DECAL AND NAMEPLATE INSTALLATION

FIGURE 1-5 DECAL AND NAMEPLATE INSTALLATION

FIGURE 1-6 DECAL AND NAMEPLATE INSTALLATION

FIGURE 1-7 SEAT ASSEMBLY W/ BRASS

SEAT ASSEMBLY W/ BRASS

FIGURE 1-8 SEAT ASSEMBLY

m7005-08 View “C-C”

FIGURE 1-9 DRIVE ASSEMBLY

FIGURE 1-10 DRIVE AXLE BREAKDOWN

FIGURE 1-11 DRIVE AXLE BREAKDOWN

FIGURE 1-12 DRIVE AXLE BREAKDOWN

FIGURE 1-13 DRIVE AXLE BREAKDOWN

FIGURE 1-14 BRAKE ASSEMBLY

FIGURE 1-15 MOUNTING PLATE ASSEMBLY

MOUNTING PLATE ASSEMBLY

FIGURE 1-16 STEER AXLE ASSEMBLY

FIGURE 1-17 STEER AXLE ASSEMBLY

STEER CYLINDER ASSEMBLY

STEER CYLINDER BREAKDOWN

FIGURE 1-21 BRAKE PARTS

FIGURE 1-22 MANUAL CONTROLS ASSEMBLY

FIGURE 1-23 MANUAL CONTROLS ASSEMBLY

FIGURE 1-24 MANUAL CONTROLS ASSEMBLY

FIGURE 1-25 ACCELERATOR LINK GROUP

FIGURE 1-26 ACCELERATOR ROD ASSEMBLY

ACCELERATOR ROD ASSEMBLY

FIGURE 1-27 ACCELERATOR SHAFT ASSEMBLY

ACCELERATOR SHAFT ASSEMBLY

FIGURE 1-28 CONSOLE ASSEMBLY

FIGURE 1-30 PARKING BRAKE CABLE ASSEMBLY

FIGURE 1-31 HYDRAULIC BRAKE ASSEMBLY

FIGURE 1-32 HYDRAULIC BRAKE ASSEMBLY

FIGURE 1-33 HYDRAULIC BRAKE ASSEMBLY

FIGURE 1-34 PUSH ROD BRAKE ASSEMBLY

PUSH ROD BRAKE ASSEMBLY

FIGURE 1-35 BRAKE PEDAL W/ PAD

BRAKE PEDAL W/ PAD

FIGURE 1-36 OVERHEAD GUARD MODIFICATION

OVERHEAD GUARD MODIFICATION

FIGURE 1-37 LOAD BACKREST

FIGURE 1-38 ELECTRICAL ASSEMBLY

FIGURE 1-39 ELECTRICAL ASSEMBLY

FIGURE 1-40 ELECTRICAL ASSEMBLY

SECTION D-D SECTION C-C

FIGURE 1-41 CONTROL BOX ASSEMBLY

FIGURE 1-42 CONTROL BOX ASSEMBLY

FIGURE 1-43 CONTROL BOX ASSEMBLY

FIGURE 1-44 CONTACTOR PANEL ASSEMBLY

FIGURE 1-45 CONTACTOR, SPNO 300 AMP

FIGURE 1-46 CONTACTOR, DPDT 300 AMP

FIGURE 1-50 ACCELERATOR SWITCH ASSEMBLY

FIGURE 1-51 HYDRAULIC ASSEMBLY

FIGURE 1-52 HYDRAULIC ASSEMBLY

SideShift Hoist Only